IMPACT 4.07.

152 27/05/2023

Chassis ID Path
A 811025 7213/Repair//Front spring bushing rear end and upper spring bushing, replace (right-hand side)

Model Identity
FH (4) 170080011

Publish date ID/Operation

26/01/2023 72143-2

Illustrations may differ slightly from the actual vehicle being serviced. However, key
components addressed in this information are represented as accurately as possible.

Colours used in illustrations are for highlighting purposes only and do not correspond to the
actual colours of the vehicle.

All threaded fasteners that do not have a tightening torque specification in the information are
tightened to a standard torque. Standard torques are available in the following specification.➠ 
ENTITY MISSING: ih-8000000088-title

Special tools

88840076 88840079 9809726 9992671 9999676

1 Apply the parking brake.

2 Raise the vehicle.

DANGER
Risk of severe personal injury or death.
A raised vehicle which has not been properly secured can cause serious damage.

▶ Only use jack stands with adequate rating.

▶ Verify that jacks and jack stands are fault-free.

▶ Do not work under or around a vehicle until it is supported on jack stands.

3 Position the jack stands.

Note
Ensure that the parking brake is applied.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.152 27/05/2023

4 Remove the nuts.

5 Remove the locking ring.

6 Remove the wheel.

Required material
WHEEL EQUIPMENT 9999676

7 Raise the axle.

Note
Raise to ease the spring leaves.
Use a jack suitable for the load.

8 Remove the lubricating nipples.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.152 27/05/2023

9 Remove the screws.

10 Remove the shackles.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.152 27/05/2023

11 Assemble the tools.

Required material
A PULLER 88840076
B PULLER 88840079
C HYDRAULIC_CYLINDER 9992671

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.152 27/05/2023

12 Remove the bushing.

13 Use the tool (A).

Required material
HYDRAULIC PUMP 9809726

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

5 / 17
IMPACT 4.07.152 27/05/2023

14 Assemble the tools.

Required material
A PULLER 88840076
B PULLER 88840079
C HYDRAULIC_CYLINDER 9992671

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

6 / 17
IMPACT 4.07.152 27/05/2023

15 Remove the bushing.

16 Use the tool (A).

Required material
HYDRAULIC PUMP 9809726

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.152 27/05/2023

17 Clean and check all the parts.

18 Place the bushing in the sleeve.

Note
Use a new part.

Note
Follow the direction of assembly.

19 Assemble the tools.

Required material
A PULLER 88840076
B PULLER 88840079
C HYDRAULIC_CYLINDER 9992671
D HYDRAULIC PUMP 9809726

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.152 27/05/2023

20 Push the bushing.

Note
The chamfer should be on the edge of the sleeve.

21 Assemble the tools.

Required material
A PULLER 88840076
B PULLER 88840079
C HYDRAULIC_CYLINDER 9992671

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.152 27/05/2023

22 Install the bushing.

Note
The protrusion should be equal on both sides.

23 Use the tool (A).

Required material
HYDRAULIC PUMP 9809726

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

10 / 17
IMPACT 4.07.152 27/05/2023

24 Clean and check all the parts.

25 Place the bushing in the sleeve.

Note
Use a new part.

26 Follow the direction of assembly.

27 Assemble the tools.

Required material
A PULLER 88840076
B PULLER 88840079
C HYDRAULIC_CYLINDER 9992671
D HYDRAULIC PUMP 9809726

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.152 27/05/2023

28 Push the bushing.

Note
The chamfer should be on the edge of the sleeve.

29 Assemble the tools.

Required material
A PULLER 88840079
B PULLER 88840076
C HYDRAULIC_CYLINDER 9992671

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.152 27/05/2023

30 Install the bushing.

Note
The protrusion should be equal on both sides.

31 Use the tool (A).

Required material
HYDRAULIC PUMP 9809726

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.152 27/05/2023

32 Clean the contact surfaces carefully.

33 Install the shackles.

34 Install the screws.

Note
Use new parts.

Note
Hand tighten.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.152 27/05/2023

35 Lower the axle.

Note
Lower to tension the spring leaves.

36 Torque tighten.

Tightening torque
Spring shackle, screw 800 ±100 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.152 27/05/2023

37 Install the lubricating nipples.

Note
Use new parts.

38 Torque tighten the nipples.

Tightening torque
Lubricating nipple (angled) 6 ±2 Nm

39 Fill the grease ports.

Required material
ENTITY MISSING: ih-8000073285-title

Note
Use a suitable tool.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.152 27/05/2023

Note
Fill until it overflows.

40 Remove the jack stands.

41 Lower the vehicle.

42 Release the parking brake.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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