Hyd 966M
Hyd 966M
Hyd 966M
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EC-C1
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FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
KENR5563-08
November 2018
© 2018 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Page 1 of 2
Tap Schematic
Description
Number Location
G1 Fan Pump Discharge Gauge Port D-8
G2 Fan Pump Load Sense Gauge Port E-7
G3 Implement/redundant Steering Pilot Supply Gauge Port D-4
G4 Primary Steering Pilot Supply Gauge Port E-4
G5 Brake Accumulator Gauge Port E-8
G6 Steering Pump Discharge Gauge Port D-7
G7 Steering Pump Load Sense Gauge Port D-5
G8 Implement Pump Discharge Gauge Port D-5
G9 Implement Pump Load Sense Gauge Port D-4
G10 Differential Lock Pressure - Front D-4
G11 Differential Lock Pressure - Rear E-7
G12 Quick Coupler Supply Gauge Port B-5
B Front Brake Pressure F-6
C Rear Brake Pressure E-6
SOS Oil Sample Port F-8
8 7 6 5 4 3 2 1
(87) SENSOR GP
TEMP REAR AXLE FRONT AXLE
264-4297
PARKING (69) SENSOR GP - PRESS
(86) BRAKE GP - PARKING BRAKE (49) CYLINDER - STEERING
296-5270
436-5961 388-4770
AXLE
AXLE (88) SENSOR GP RESERVIOR
RESERVIOR POSITION (89) SWITCH AS - LIMIT
F (75) VALVE GP
269-1982 105-6117
DIFFERENTIAL LOCK
F
DIFFERENTIAL LOCK (92) SENSOR GP - CYLINDER POSITION
SAMPLE TO
188-8726 (85) BRAKE GP - CONTROL 388-4776
TRANSMISSION TO BRAKE (74) VALVE GP
CONTROL 371-2223
FP RP
LIGHTS
C GP PARK BRAKE
448-4308
FT (90) VALVE GP
NO BRAKE CONTROL
RT
375-2816
TILT CYLINDER:
(58) VALVE GP
(82) VALVE - AXLE OIL COOLER (87) SENSOR GP - TEMP (7) 966 STANDARD: 359-6691
NC SOLENOID
DIVIDER 264-4297 (5) 966 HIGH LIFT ATCH: 359-6692
C C (61) VALVE - STEERING 313-7668 (23) VALVE - 2 FUNCTION W/RIDE CONTROL 453-0229
237-8180 (6) 966 LOGGER ATCH: 359-6693
RELIEF (24) VALVE - 2 FUNCTION W/RIDE CONTROL (LOGGER ATCH) 453-0228
P T 345-9961 (9) 972 STANDARD: 359-6693
CONNECTIONS ONLY FOR
B P T A B
(59) VALVE - STEERING
(8) 972 HIGH LIFT ATCH: 359-6694
AXLE OIL COOLING 366-6703
sos ATTACHMENT
(84) VALVE GP - E8 E6
DIFF LOCK REAR
ATCH LS
(64) COOLER - HYD OIL 349-5934 371-4745
(65) COOLER - HYD OIL (ATCH) 359-5935 (60) VALVE - CHECK
PRESSURE
344-7391
PSG A1 A2 373-1565
M (58) VALVE - SOLENOID
313-7668 (31) VALVE - MAKEUP
(2) ACCUMULATOR
(55) VALVE GP RIDE CONTROL
CHECK (29) VALVE - IMPL 234-4869 435-4298
(71) SENSOR GP S 50 6E-4701 PILOT CHECK (44) VALVE - SOLENOID
(3) ACCUMULATOR
PS2 PRESSURE E4 6E-4701 (TILT-ROD) 313-7668
PS1
(54) SOLENOID - ON/OFF E11 (45) VALVE - RIDE CONTROL
296-5270
416-8195 E13 SOLENOID 435-4297
277-8863
G2 PS
E2
LS
A.RC
E20
T.AUX
G8 T
PS.AUX
Qmax Qmin
D
(46) VALVE GP - SOLENOID
(83) VALVE GP 397-9397
G7
T DIFF LOCK FRONT
385-2761
(40) VALVE GP - RIDE CONT
P PG
M1g
G10 BAL SPOOL
LS
S1 D1 430-8983
G3 G9
9T-1573
(47) VALVE GP
WORK PORT RELIEF
9T-1573
KENR5563-08
LI
30 Page,
P LS T
S L
AIR
E22 AUX LOAD SENSE
BLEED PORT A PORT A
TAP LS
B C1 (26) VALVE GP
AUX LOAD
B
SENSE CHECK HOLD HOLD
(77) CYLINDERS 123-4750
QUICK COUPLER
361-2507 PORT B PORT B
E23 (35) VALVE GP
PRESS LIMITER
AUXILIARY VALVE RETURN T
371-1784
G12 C2 AUXILIARY VALVE PILOT SUPPLY
(4) BREATHER PS
(35) VALVE GP
312-2684
PRESS LIMITER
371-1784
(20) TANK - HYDRAULIC E24 D
380-9930 (44) VALVE GP
(79) VALVE GP - MANUAL
SOLENOID
(16) SCREEN - CASE DRAIN 112-1817 313-7668
E17 E19
118-8693 (13) FILTER
376-1288 AUXILIARY VALVE DRAIN
SOLENOID VALVE REFERENCE NOTE E: RESOLVER OMITTED FROM LAST SECTION STEERING CIRCUIT
FAN PUMP CIRCUIT
E1 FAN / BRAKE VALVE DEMAND SPEED FAN SOLENOID
SUPPLY LINE
E2
E3
FAN / BRAKE VALVE
PARK BRAKE VALVE
ELECTROHYDRAULIC BRAKE CHARGING SOLENOID
ELECTROHYDRAULIC PARK BRAKE SOLENOID
LINE PATTERNS BRAKE CIRCUIT
E4 STEERING VALVE PRIMARY STEERING PILOT SUPPLY SOLENOID AUXILIARY CIRCUIT
E5 STEERING VALVE RIGHT PRIMARY STEERING SOLENOID Pressure Line LIFT CIRCUIT
E6 STEERING VALVE RIGHT REDUNDANT STEERING SOLENOID IMPLEMENT AND REDUNTANT STEERING PILOT CIRCUIT
E7 STEERING VALVE LEFT PRIMARY STEERING SOLENOID Pilot / Load Sensing Pressure DRAIN / RETURN LINE
A E8
E9
STEERING VALVE
IMPLEMENT VALVE
LEFT REDUNDANT STEERING SOLENOID
IMPLEMENT PILOT SHUTOFF SOLENOID Drain / Return Lines
QUICK COUPLER CIRCUIT
TILT CIRCUIT
A
E10 IMPLEMENT VALVE - LIFT LOWER/FLOAT SOLENOID BRAKE COOLING CIRCUIT
Do not operate or work on this product unless you have
E11 IMPLEMENT VALVE - LIFT RAISE SOLENOID Air Line ELECTRICAL CIRCUITS
E12 IMPLEMENT VALVE - TILT DUMP SOLENOID
read and understood the instruction and warnings in the E13 IMPLEMENT VALVE - TILT RACK BACK SOLENOID
relevant Operation and Maintenance Manuals and Component Group
E14 DIFFERENTIAL LOCK - FRONT FRONT AXLE (MANUAL / AUTO)
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
E15
E16
DIFFERENTIAL LOCK - REAR
AUX VALVE - 3RD FUNCTION
REAR AXLE (AUTO)
3RD FUNCTION PORT A SOLENOID CALLOUTS THIS SCHEMATIC IS FOR THE 966M AND 972M WHEEL LOADER HYDRAULIC SYSTEM
death. Proper care is your responsibility. E17
E18
AUX VALVE - 3RD FUNCTION
AUX VALVE - 4RD FUNCTION
3RD FUNCTION PORT B SOLENOID
4TH FUNCTION PORT A SOLENOID
YY Taps (Pressure, Sampling, Sensor - by letter) MEDIA NUMBER: KENR5563-08
E19
E20
AUX VALVE - 4TH FUNCTION
RIDE CONTROL VALVE
4TH FUNCTION PORT B SOLENOID
ACTIVATION SOLENOID Callout Number Component
SCHEMATIC PART NUMBER (HYDRAULIC): 371-9232, CHANGE: 06, VERSION: (-)
(52) VALVE GP - CONTROL
E21 RIDE CONTROL VALVE BALANCING/CHARGING SOLENOID
(Machine Location from
Component LocationsTable)
Name
SCHEMATIC PART NUMBER (BRAKE): 392-0017, CHANGE: 00, VERSION: (-)
E22 QUICK COUPLER VALVE LOAD SENSE SOLENOID 138-1234 Part Number
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
E23 QUICK COUPLER VALVE ENGAGE COUPLER SOLENOID
E24 QUICK COUPLER VALVE DISENGAGE COUPLER SOLENOID
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1
IMPLEMENT AND AUX VALVES VIEW 1
VIEW ALL CALLOUTS
23 24 41 14 21 22 25 33
G3
G10
G12
52 55
IMPLEMENT AND AUX VALVE VIEW 2
VIEW ALL CALLOUTS
37 38 39
36
40
45
42
28
18
46
19 43
30
31
47 34
44 1
29
35
27
26
17
44
MACHINE VIEWS
76
VIEW ALL CALLOUTS
67 13
64 84
65 5 6
7
8
68
87 9
16 63 11
62 69 49
92 10
50 15 12
20 4
81
61
53
32 91
87 51
92
59
49
55
78 80 58 60 56
86 79 57 54
RIGHT SIDE VIEWS
VIEW ALL CALLOUTS
70 83 85
74
90 B
71 G11
73
88
89
G8
C
G1
G9
G6
72
G4 G5
G7
82
G2
66 75 48