Print-11 07 2023-185618

FORD Focus Mk II2.
5 ST (Duratec) (HYDA) 2005 - 2012 July 11, 2023
Adjustment Data
Engine (general)
Engine
Engine code HYDA
Capacity 2521 (cc)
Distribution type
Timing belt
Engine speed at maximum power 6000 (rpm)
Number of cylinders 5
Valves per cylinder 4
Note: The coolant pump is timing-belt driven
Engine (specifications)
Engine
Engine management (make and type) Bosch Motronic ME 9.0
Firing order 1-2-4-5-3
Valve clearance(Maintenance-free valve tappets)
Cold engine
Inlet 0.17 - 0.23 (mm)
Exhaust 0.37 - 0.43 (mm)
Idle speed 800 (rpm)
Injection pressure/system pressure 3.3 ± 0.1 (bar)
Spark plug gap 0.7 (mm)
Number of spark plugs 5
Drive belt layout
Emissions
Engine
Idle speed, minimum 750 (rpm)
Idle speed, maximum 850 (rpm)
CO exhaust gas < 0.3 (%)
Fast-idle speed 2500 - 3000 (rpm)
CO at fast-idle speed < 0.2 (%)
Oil temperature during test 80 (°C)
Lambda 0.97 - 1.03
HC(At fast-idle speed) 200 (ppm)
Manual transmission, EURO 5, Hatchback (Europe)
Fuel consumption, combined usage 9.30 (l/100 km)
Fuel consumption, extra-urban driving 6.80 (l/100 km)
Fuel consumption, urban driving 13.80 (l/100 km)
Emission code Euro 5
Emission standard R/83-05 (2007-02-23 ->)
This publication contains material that is reproduced and distributed under a licence from Ford Motor Company Limited
No further reproduction or distribution of the Ford Motor Company Limited material is allowed without the express written permission of Ford Motor Company
Limited
Page 1 of 8
FORD Focus Mk II2.5 ST (Duratec) (HYDA) 2005 - 2012 July 11, 2023
Adjustment Data
CO2 average 224 (g/km)

CO 0.456 (g/km)
HC 0.066 (g/km)
NOx 0.030 (g/km)
HC NOx -
Manual transmission, EURO 4, Hatchback (Europe)
Fuel consumption, combined usage 9.30 (l/100 km)
Fuel consumption, extra-urban driving 6.80 (l/100 km)
Fuel consumption, urban driving 13.70 - 13.80 (l/100 km)
Emission code Euro 4
Emission standard 70/220*2003/76B, R/83-05, R/83II-
05 (2005-09-07 ->)
CO2 average 224 (g/km)
CO 0.456 (g/km)
HC 0.066 (g/km)
NOx 0.030 (g/km)
HC NOx -
Cooling system
Engine
Cap pressure 1.35 - 1.55 (bar)
Electrical
Electrical system
Alternator 105 / 120 (A)
Battery capacity(Primary) 43 (Ah)
Cold cranking amperes (CCA) 390 (A)
Absorbed glass mat (AGM)
Battery capacity(Accessories) 8 (Ah)
Battery location
Engine compartment(Primary)
Engine compartment(Accessories)
Brakes
Front disc brakes
Disc diameter, front 320.0 (mm)
Disc thickness, front 25.0 (mm)
Limited
Page 2 of 8
Adjustment Data
Disc thickness, front, minimum 23.0 (mm)

Brake pad thickness, front, minimum 2.0 (mm)
Rear disc brakes
Disc diameter, rear 280.0 (mm)
Disc thickness, rear 11.0 (mm)
Disc thickness, rear, minimum 9.0 (mm)
Brake pad thickness, rear, minimum 2.0 (mm)
Steering, suspension and wheel alignment
Suspension
Wheelbase 2640 (mm)
Vehicle condition
Toe-in, front 0°12' ± 0°09' (°)

Camber, front -0°53' (°)
Maximum difference between the left-hand side and right-hand side 1°15' (°)
Castor, front 3°19' (°)
Maximum difference between the left-hand side and right-hand side 1° (°)
Toe-in, rear 0°34' ± 0°09' (°)
Camber, rear -1°47' (°)
Maximum difference between the left-hand side and right-hand side 1°15' (°)
Air conditioning
Air conditioning
Dust and pollen filter location (left-hand drive)
Dust and pollen filter location (right-hand drive)
Limited
Page 3 of 8
Adjustment Data
Wheels and tyres

Wheels and tyres (Europe | Russia)
Tyre size 205/55 R16
Front tyre pressure(Speed 0 - 160 (km/h)/0 - 100 (mph)) 2.3 (bar)
Front tyre pressure(Speed 160 (km/h)/100 (mph) or more) 2.5 - 2.7 (bar)
Rear tyre pressure 2.3 (bar)
Tyre size(Do not use with snow chains) 225/40 R18
Front tyre pressure(Speed 0 - 190 (km/h)/0 - 118 (mph)) 2.3 (bar)
Front tyre pressure(Speed 190 (km/h)/118 (mph) or more) 2.6 - 2.8 (bar)
Rear tyre pressure(Speed 0 - 190 (km/h)/0 - 118 (mph)) 2.1 (bar)
Rear tyre pressure(Speed 190 (km/h)/118 (mph) or more) 2.3 - 2.4 (bar)
Pitch circle diameter (PCD) 5x108
Spare tyre size(Speed 0 - 80 (km/h)/0 - 50 (mph)) T125/85 R16
Spare tyre pressure 4.2 (bar)
Speed index, minimum(Based on the maximum speed as listed in the European Type W
Approval data sheets)
This vehicle is fitted with indirect TPMS
Capacities
Engine
Engine sump, including filter 5.8 (l)
Cooling system 7.1 (l)
Brakes : General data
Brake system 1.0 (l)
Manual transmission, M66, 6-speed
Manual transmission
Gearbox refill 2.0 (l)
Plug location(1 - Drain plug; 2 - Level plug)
Limited
Page 4 of 8
Adjustment Data
Air conditioning
Air conditioning
Plug location(High-pressure connecting pipe (H); low-pressure connecting pipe (L))
Refrigerant 600 ± 15 (g)

Air-conditioning compressor oil, system total 200 (ml)
Air-conditioning condenser (only when renewed), additional capacity 30 (ml)
Air-conditioning receiver/dryer (only when renewed), additional capacity 90 (ml)
Air-conditioning evaporator (only when renewed), additional capacity 30 (ml)
Torque settings
Engine
Note: Always renew stretch bolts and self-locking nuts
Cylinder head
Limited
Page 5 of 8
Adjustment Data
Stage 1 20 (Nm)
Stage 2 60 (Nm)
Stage 3 130 (°)
Big-end bearing cap
Renew the bolts
Stage 1 30 (Nm)
Stage 2 90 (°)
Main bearing cap
Renew the bolts

Stage 1(Bolts 1 - 12) 20 (Nm)
Stage 5(Bolts 1 - 12) 90 (°)
Sump 17 (Nm)
Engine oil drain plug 38 (Nm)
Spark plugs 28 (Nm)
Camshaft position sensor 10 (Nm)
Knock sensor 20 (Nm)
Oxygen sensor 45 (Nm)
Starter motor 50 (Nm)
Alternator 25 (Nm)
Camshaft bearing caps 17 (Nm)
Camshaft gearwheel 120 (Nm)
Limited
Page 6 of 8
Adjustment Data
Crankshaft gearwheel(Centre nut) 180 (Nm)

Crankshaft pulley(4 outer bolts)
Stage 1 25 (Nm)
Stage 2 60 (°)
Timing belt tensioner pulley 25 (Nm)
Timing belt idler pulley 25 (Nm)
Timing cover 10 (Nm)
Flywheel
Renew the bolts
Stage 1 45 (Nm)
Stage 2 65 (°)
Exhaust manifold 24 (Nm)
Inlet manifold 19 (Nm)
Ignition coil 10 (Nm)
Coolant pump 17 (Nm)
Front disc brakes
Front brake caliper guide pin 28 (Nm)
Front brake caliper carrier 115
Brake hose to caliper 18 (Nm)
Rear disc brakes
Rear brake caliper guide bolt 35 (Nm)
Brake hose to caliper 14 (Nm)
Manual transmission, M66, 6-speed
Manual transmission filler plug 35 (Nm)
Manual transmission drain plug 35 (Nm)
Clutch pressure plate 23 (Nm)
Suspension
Note: Always renew stretch bolts and self-locking nuts
Power steering pump 23 (Nm)
Steering wheel 48 (Nm)
Front drive shaft to wheel bearing housing
Renew the bolts
Stage 1 45 (Nm)
Stage 2 90 (°)
Rear wheel bearing unit to axle
Stage 1(All bolts) 65 (Nm)

Stage 2(Loosen bolt 1) 90 (°)
Stage 3(Bolt 1) 65 (Nm)
Limited
Page 7 of 8
Adjustment Data

Suspension: Refer to 'Technical drawings'
Wheels and tyres (Europe | Russia)
Wheel nuts(Steel wheels (gold nuts)) 90 (Nm)
Wheel nuts(Steel wheels (silver nuts)) 130 (Nm)
Wheel nuts(Steel wheels (5-spoke)) 130 (Nm)
Wheel nuts(Alloy wheels) 130 (Nm)
Wheel nuts(Locking nut) 130 (Nm)
Wheel nuts(Modular wheels) 110 (Nm)
Air conditioning
Air-conditioning compressor 25 (Nm)
Limited
Page 8 of 8

Print-11 07 2023-185618

Uploaded by

Copyright:

Available Formats

Print-11 07 2023-185618

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Print-11 07 2023-185618

Uploaded by

Copyright:

Available Formats

FORD Focus Mk II2.

5 ST (Duratec) (HYDA) 2005 - 2012 July 11, 2023

CO2 average 224 (g/km)

Disc thickness, front, minimum 23.0 (mm)

Toe-in, front 0°12' ± 0°09' (°)

Dust and pollen filter location (right-hand drive)

Wheels and tyres

Refrigerant 600 ± 15 (g)

Renew the bolts

Crankshaft gearwheel(Centre nut) 180 (Nm)

Stage 1(All bolts) 65 (Nm)

Stage 5(Bolt 2) 65 (Nm)

You might also like