MasterLogic-50

Performance

• CPU processing speed : 160ns / Step

• Max. 480 I/O control (with 64-point I/O:
soon to be released)
• Max. 10K Step program capacity
• Expanded application with floating-
point arithmetic

MITSUBISH
SIEMENS ROCKWELL NAIS Schneider OMRON Keyence Honeywell
I
Main
Performance Micro Logix
S7-200(224XP) FX3UC FPΣ TWIDO CPM2C KV Series K120S ML50
1500(LRP)

Max. I/O point 168 256 256 128 256 362 152 120 480

Processing
0.22 ㎲ 0.7 ㎲ 0.065 ㎲ 0.4 ㎲ 0.14 ㎲ 0.64 ㎲ 0.7㎲ 0.1㎲ 0.16㎲
speed

Program capacity 16K steps 14K words 64K steps 12K steps 3,000 steps 4K steps 4,000 steps 10K steps 10K steps

Data capacity 10KByte 24K word 9K word 12K word 3,000 word 3000 word 4,560 word 5,000 word 5K word

Floating-point
Available Available Available N/A Available N/A N/A N/A Available
arithmetic

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 Compact Size

• Smallest size compared to other company’s product (Max. width with

7 expansion : 170mm)
- Main Unit : 30(W) * 90(H) * 60(D)
- Expansion Module : 20(W) * 90(H) * 60(D)

Maker MITSUBISHI OMRON SCHNEIDER NAIS IDEC MOELLER Honeywell

Type FX3UC CPM2A TWIDO FP SIGMA FC4A SC100 Series ML50

Appearance

14
32 points 32 40 32 points 40 32
Size points(60x100x10
(55x90x87) points(33x90x65) points(47.5x90x70) (30x90x78) points(47.5x90x70) points(30x90x60)
0)

Comparison 265% 119% 185% 124% 185% 370% 100%

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 Enhanced Maintenance

• Convenient programming environment with analog register and Index

register
• Enhanced Maintenance & Repair with program modularization (Max.
128 Program Block)
• Built-in Flash ROM: Battery-less Back-Up with built-in Flash Rom
• Comment Back-Up : Enhanced program maintenance by Comment
Back-Up

Specifying special-function operation Index register

using Analog register

Rung Comment Line Comment

Operating multiple programs through

program modularization
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 Optimal Communication Environment

• Strengthened Communication function (Max. 5Ch communication)

- Built-in 3Ch communication (including Loader) and Max. 2 expansion
communication module
• Enhanced Comm. Convenience with various protocol (Dedicated,
Modbus, User-defined)
• Advanced diagnosis with network/frame monitoring function
• Easy accessibility to high-level system network through Ethernet or
Snet

Loader

Ethernet

RS-232C RS-485 RS-422/485

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 Scalability with Expansion Module

• Max. 7-stage, 480 I/O point system available

• Multi-communication system with max. 2 expansion module (Max.
5Ch )

Expansion Comm.
module
Expansion special
module
Expansion I/O module
Main unit

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 Specification

Specifications
Item
MLM-DxxxS
Control method Cyclic, Fixed-cycle, interrupt, Fixed period scan
I/O control mode Refresh mode (Scan synchronized batch processing), Direct mode by instruction
Program language Ladder Diagram, Instruction List
Instruction Basic 42
Application 678
Processing speed (Basic instruction) 0.16㎲/Step
Program memory capacity 10ksteps
Number of I/O points 480 points (Main + 7 Expansion modules)
P P0000 ~ P127F (2,048 points)
M M0000 ~ M255F (4,096 points)
K K00000 ~ K2559F (40,960 points)
L L00000 ~ L1279F (2,0480 points)
F F000 ~ F255F (4,096 points)
T 100ms, 10ms, 1ms : T000 – T255 (changeable by parameter setting)
Data range
C C000 ~ C255
S S00.00 ~ S127.99
D D0000 ~ D5119
U U0.0 ~ U0.7 (Analog data refresh range)
Z 128 points
N N0000~N3935 (3936 word)

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 Specification

Specifications
Item
MLM-DxxxS

No. of program 128

Initialization task 1 (_INT)
Fixed-cycle task 8

External points task 8

Internal device task 8

Operation mode RUN, STOP, DEBUG
Self-diagnosis Delay monitor, memory failure, I/O failure, power supply failure, etc.
Program port RS-232C(Loader), RS232C , RS485

Power failure compensation Latch range setting in basic parameter

Internal Current 5V 100mA

consumption
Weight 100g

PID control
▪ Control by instruction, Auto tuning, PWM output, forced output, scan time setting, Anti
Windup , operation formula selection, Delta MV, SV-Ramp
Built-in
function
Snet I/F
▪ Dedicated protocol , Modbus protocol, User-defined protocol
▪ RS-232C 1 port, RS-485 1 port

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 Integrated programming and debug environment

• SoftMaster-50 : Enhanced programming convenience and various

monitoring/diagnosis
• SoftMaster-PD : Integrated software for network setting / monitoring /
diagnosis
• Multi-PLC, Multi-program management
• Convenient Variable Editing
• Compatibility with Microsoft Excel

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 Integrated programming and debug environment

• Device Monitoring • Custom Event Monitor

• Special Module Monitoring • Trend Monitor

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 Programming Language

• Programming flexibility with 706 instructions

- 28 basic instruction , 678 Application instruction

Item Instruction
Contact LOAD,LOAD NOT,LOADP,LOADN,AND,AND NOT,ANDP,ANDN,OR OR NOT,ORP,ORN
Combination AND LOAD,OR LOAD,MPUSH,MLOAD,MPOP
Basic
Instruc Reverse NOT
tion
Output OUT,OUT NOT,SET,RST,OUTP,OUTN,FF
End END
Master control MSC,MCSCLR
Step control SET S,OUT S
Timer/Counter TON,TOFF,TMR,TMON,TRTG / CTD,CTU,CTUD,CTR
Data transfer MOV,DMOV,RMOV,LMOV,MOV4,MOV8,CMOV,DCMOV,GMOV,FMOV,BMOV,GBMOV,$MOV
Data conversion BCD,DBCD,BCD4,BCD8,BIN,DBIN,BIN4,BIN8,GBCD,GBIN,
Data-type conversion I2R,I2L,D2R,D2L,R2I,R2D,L2I,L2D,
Applic
ation Data comparison(1) CMP.DCMP,CMP4,CMP8,TCMP,DTCMP,GEQ,GGT,GLT,GGE,GLE,GNE,GDEQ,GDGT,GDLT,GDLE,GDNE
Instruc Data comparison(2) =, >, <, >=,<=,<>, (LOAD,AND,OR,LOADD,ANDD,ORD,LOAD4,AND4,OR4,LOAD8,AND8,OR8)
tion
Data comparison(3) =, >, <, >=,<=,<>(LOADDG,ANDDG,ORDG,LOADR,ANDR,ORR,LOADL, ANDL, ORL, LOAD$,AND$,OR$)
Data comparison(4) =, >, <, >=,<=,<>(LOAD=3,AND=3,OR=3,LOADD=3,ANDD=3,ORD=3)
Data increase/decrease INC,DINC,INC4,INC8,DEC,DDEC,DEC4,DEC8,INCU,DECU,DDECU
Location ROL,DROL,ROL4,ROL8,ROR,DROR,ROR4,ROR8,RCL,DRCL,RCL4,RCL8,RCR,DRCR,RCR4.RCR8
Shift BSFT,BSFL,DBSFL,BSFL4,BSFL8.BSFR,DBSFR,BSFR4,BSFR8,WSFT,WFL,WSFR,SR
Exchange XCHG,DXGHG,GXCHG,SWAP,GSWAP

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 Programming Language

Item Instruction

Calculation (Integer) ADD,DADD,SUB,DSUB,MUL,DMUL,DIV,DDIV,ADDU,DADDU,SUBU,DSUBU,MULU,DMULU,DIVU,D

DIVU
Calculation (Real
RADD,LADD,RSUB,LSUB,RMUL,LMUL,RDIV,LDIV,$ADD,GADD,GSUB
number, string, group)
Calculation (BCD) ADDB,DADDB,SUBB,DSUBB,MULB,DMULB,DIVB,DDIVB
Logical calculation WAND,DWAND,WOR,DWOR,WXOR,DWXOR,WXNR,DWXNR,GWAND,GWOR,GWXOR,GWXNR,
System FALS,DUTY,TFLK,WDT,OUTOFF,STOP,ESTOP,INIT_DONE,
BSUM,DBSUM,BRST,RNCO,DECO,DIS,UNI,WTOB,BTOW,IORF,SCH,DSCH,MAX,DMAX,MIN,DMIN
Data processing(1)
,SUM,DSUM
Data processing(2) AVE,DAVE,MUX,DMUX,DETECT,RAMP,SORT,DSORT,
Appli Data table FIWR,FIFRD,FILRD,FINS,FIDEL,
catio
n Display SEG
Instru
ctions BINDA,DBINDA,BINHA,DBINHA,BCDDA,DBCDDA,DABIN,DDABIN,HABIN,DHABIN,DABCD,DDABC
String processing
D,LEN,STR,DSTR,VAL,DVAL,ASC,HEX,RIGHT,LEFT,MID,REPLACE,FIND,
Special function SDIN,COS,TAN,ASIN,ACOS,ATAN,RAD,DEG,SQRT
Data control LIMIT,DLIMIT,DZONE,DDZONE,VZONE,DVZONE,
Branch JMP,LABEL,CALL,SBRT,RET
Loop FOR,NEXT,BREAK
Flag STC,CLC,CLE
Interrupt EI, EI n,DI,DI n
Sign inversion NEG,DNEG,RNEG,LNEG,ABS,DABS
F range control FRST,FSET,FWRITE

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 User Convenience with Easy Expansion

• With its detachable terminal block and MIL connector, MasterLogic-50

provides easiness and convenience for wiring and module change.

• For expansion of PLC system, each module can be easily connected

and separated by its direct-insert method.

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 Built-in Function : High speed counter

• Built-in high speed counter: 1 phase 4 channels(20KHz), 2 phase 2

channels(10KHz)
• Improved user convenience with parameter setting, monitoring,
diagnosis in SoftMaster-50
• Test run without program through dedicated monitoring window –
Enhanced checking of wiring and data setting

Performance Description Function Description

• Linear counter / Ring

No. of points 1 phase 4 points, 2 phase 2 points Counter mode
counter
• 1 phase 1 input, 1 phase 2
A phase, B phase, Preset input Pulse input
Input point input, CW/CCW, Phase-
mode
difference mode
Calculation -2,147,483,648 ~ 2,147,483,647 Present value • Changing a present counter
range (binary 32Bit) preset value
• Output set when input is
Calculation Comparison
1 phase 20Kpps / 2 phase 10 Kpps equal to Comparison output
speed output
Condition

No. of rotation • Outputting the number of

Latch counter Latching a counter value
per unit time rotations during unit time

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 Built-in Function : Positioning

• Max. 100Kpps, 2 axes

• Parameter setting, data editing, monitoring using SoftMaster-50
• Test run without program through positioning-dedicated monitoring
window
• Precise positioning control with various additional functions:
Interpolation, simultaneous start , etc.
Function Specification
Positioning mode Absolute / incremental mode
Positioning

Address range -2,147,483,648 ∼ 2,147,483,647

Speed range 1 ∼ 100,000(pulse/sec)
Accel/Decel processing Trapezoidal-pattern acceleration and deceleration
Accel/Decel time 1 ∼ 10,000㎳ ( 4 patterns each can be set)
Position control, Speed control, Speed/Position switching control,
Control mode
position/speed switching control
Positioning data Step number 1~30 (30 step each axis can be set)
Positioning monitor Positioning monitoring function in SoftMaster-50
Additional functions Linear interpolation, position/speed synchronized operation

SIEMENS ROCKWELL MITSUBISHI NAIS Schneider OMRON Keyence Honeywell

Performance
S7- Micro Logix
200(224XP) 1500(LRP) FX3UC FPΣ TWIDO CPM2C KV Series ML50

100K, 20K, 100K, 100K,1 points 7K, 10K, 50K, 100K,

Positioning 2 points 2 points 3 points 60K,2 points 2 points 2 points 1 points 2 points

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 Built-in Function : PID Control

• Max. 16 Loop control

• Convenient monitoring of loop control by Trend monitor in
SoftMaster-50
• Enhanced control precision with various additional functions (∆MV,
∆PV, SV Ramp, PV tracking, etc.)
• High-functional control: Forward/Reverse mixed operation, 2-stage
SV PID control, CASCADE control, etc.

Item Specification

No. of control loop 16-loop independent control

Control mode P control, PI control, PD control, PID control

Control period 10ms ~ 6,563.5ms (Setting unit : 0.1ms)

Forward/Reverse Mixed
Switching control direction automatically when exceeding dead band on a basis of set value
control

Cascade Improved control precision by serial connection between Master loop and Slave loop
Function

SV Ramp By setting variation slope, it prevents overload caused by excessive SV change.

Improved control stability with various alarm function such as MV high limit/low limit, PV high limit/low limit,
Alarm PV variation width

Auto tuning Auto tuning with improved auto-tuning algorithm

Additional function PWM output, PV Tracking, ∆MV, ∆PV, etc

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 Built-in Function : Input Filter

• In the application site where noise is easily

generated, MasterLogic-50’s built-in input filter Item Specifications

prevents wrong input caused by noise. Input No. of setting

Every input point
points
filter have PLC do not process input signal
Input filter time Assigning for each
that has shorter time constant than set value in setting module

SoftMaster-50. Setting range

1 ~ 100㎳
(Standard:
1,3,5,10,20,70,100)
• Standard Filtering Time Setting

External input signal

input image data

Filtering time
• Filtering Time Setting for Each Module

time

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 Built-in Function : Pulse Catch

• Pulse catch is the function that process narrow-

width pulse signal that cannot be detected as Item Specifications

general digital input. With this function, PLC can No. of setting 8 points : P000 ~
points P007
process the pulse input signal that is shorter
Min. pulse width 50㎲
than scan time.

• Pulse Catch Settings

External input signal

Input image data

N-1th Nth N+1th

Scan Scan Scan

50㎲

time
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 Built-in Function : Task Function

• Task function is the operation method to process internal/external

signal generated periodically or a-periodically. It stops operation of
scan program for the moment and execute the assigned task. (Total
24 task can be assigned.)
• Task Setting

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 Built-in Function : Communication

• MasterLogic-50 series provides built-in functions and expansion

modules for communication. With these functions and modules,
MasterLogic-50 can exchange data with various external devices such
as HMI through its communication.

Loader
• Protocol
1. Server communication
▪ ML200 server
▪ Modbus ASCII/RTU
2. Client communication
Communication(P2PCommunication)
RS-232C
▪ ML200 dedicated client
▪ User-defined Communication
▪ Modbus client (ASCII/RTU)
3. Remote connection service RS-485 RS-422 Ethernet
4. Loader Communication

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 Communication – RS-485 Multi Drop

• With MasterLogic-50’s built-in RS-485, Max. 32-station multi-drop

system can be configured. Communication parameters of each
station can be easily set with SoftMaster-PD.

Master Slave 1 Slave 2 Slave 31

Loader Comm.

Max. 32
stations
RS-
RS-485

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 Communication – RS-422 Multi Drop

• With MasterLogic-50’s expansion RS-422 module, Max. 32-station

multi-drop system can be configured. Communication parameters of
each station can be easily set with SoftMaster-PD.

Master Slave 1 Slave 2

Master Panel

RS-
RS-485

RS-
RS-422

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 Communication – Expansion with RS-232

• Long-distance communication is possible through connection

between MasterLogic-50’s expansion RS-232C module and dedicated
modem.

Modem
Long distance 1:1
Communication

Modem
Master Panel

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 Communication - Ethernet

• MasterLogic-50 can transmit and receive the TCP/IP data with its
expansion Ethernet I/F module.
• *Ethernet module will be released April 2007

Ethernet

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 System Configuration

MLM-
MLM-DN32S I/O 4EA A/D Snet FEnet
SoftMaster-
SoftMaster-50

Loader

Positioning

ML200
Positioning
Positioning Ethernet
FEnet
Demo
Demo Kit
Kit
RS-
RS-485

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 Product Roadmap
Item Model Specification Release
MLM-DR16S DC24V power supply, DC24V input 8 points, Relay output 8 points
Main unit MLM-DN16S DC24V power supply, DC24V input 8 points, TR output 8 points '07.01
MLM-DN32S DC24V power supply, DC24V input 16 points, TR output 16 points
MLE-DC08A DC24V input 8 points '07.03
MLE-DC16A DC24V input 16 points '07.03
MLE-DC32A DC24V input 32 points '07.01
MLE-RY08A Relay output 8 points '07.03
Expansion
MLE-RY16A Relay output 16 points '07.01
/O
MLE-TN08A TR output 8 points '07.03
MLE-TN16A TR output 16 points '07.03
MLE-TN32A TR output 32 points '07.01
MLE-DR16A DC24V input 8 points, Relay output 8 points '07.03
MLF-AD04A Current/Voltage input 4Ch '07.01
MLF-DC04A Current output 4Ch '07.03
Expansion
MLF-DV04A Voltage output 4Ch '07.01
Special
MLF-RD04A RTD input 4Ch '07.03
MLF-TC04A TC input 4Ch '08.01
MLL-CU21A Cnet(RS-232C/Modem) '07.12
Expansion
Communicati MLL-CU41A Cnet(RS-422/485) '07.03
on
MLL-EUMTA Ethernet '07.06
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