• • •• • •

• • ••
 18ME62 - Design of Machine Elements -2

QNO.it# .
QNo:lb_
Qno:2 .
2b£ .
 \

Modeled .

3D
SAE 1030
'

N : 12kW Pinin :

i. : 3.9
I
n ,
:
11704m Gear : c.

To, = 220 Munna SAE 1030

Asim 25
Joy : hN1mm2 .

c. I
 Assume 20° FDI

2, do teeth .

Y 091¥ femme
-

: 0154 -
-

(
For Pinin 0.1084 2 : 20
;
y
:-.

,
ÑZ, :3 -9×20
22 :

For Gear 01623 7g Feelin

Ya :
=

s:¥i÷¥:÷÷÷:
lep-il-Identifyl-heweaeeermernber.ci
Gear is the weaker member and
design
based on Gear on
@
%
stép Design :m&2
ftp.:950/N-s-xiooo
39m
=
.

[ is na
11¥
:

NIA
=3
Ft uorpnr
" I

9ñ;¥m¥÷ "'I
: =

, → ①
 cijfewisquahentf-T.by/kuF-g:Tzbyatku
Ffa 7.826 ✗ 10m ✗ am ✗
I 9282--7826

Ku
b : com
Ntnm}

Caunmphein
: →
②
G) ① and ②
Equating Mdx a ✗
14^6-94103
7826×10 Ku
=

m
". >
÷:¥÷
'

m3 Ku 3 59.749
3mm
_nal choose m=

In :
adad
60000
:
a×m;!%"°_
at
m → the :
1.225 ✗ m

=
3. btsmls < 75ms

Ku
¥7m
?
:
04494
>

(3) ✗ 0.4696 > t.to ✗

 Ñl Choose m :
4mm

4 -9mL m/s
Vm : 1.225×4 =
< 7>

Ku
gf-g.GE
:
0-3797

(4) 3×0.3797 =
24-300

Tnal
choose m : 5mm
6.125mL < 75mL
Im =
1225×5 :

KU
g÷j 03287
:
:

, 25

59.74 ✗
(5) 3×0-3287 41.08 >
=

6mm
Choose
7nie
:
m

735mA < 75mA

Um = 1-225×6 =

Ku : 3- '
-
0.2898
3-1735

Mite ✓
✗ 0 .
Issf = 62 to >
.

( module )
M : 6mm
60mm Cfacewndth)
b : 10×6 :
 (ii)CheckforÑs_

Cora Ku ) = 55×02898 :
15.934mm ,

Tale
.
=

Find -
E- 1469×1032 ,
,

6 ✗ 60×01423×2×6
by P
15.21 Nlmm '
< Tale
Tina
= .

Design Safe -

Steps Dimensions
6mm
Module me :

Face width b : 60mm

eheekfordynamieandweai.ci
Steph
>
Fa (E. tbc)
Ff 21rem
-
+
-

21rem + Its
E-
1hi69g 2498.33N
:

⇐ :

In :
735mA b : 60mm
 fmd
To

Nm 7. Simh f- O 05
'

Based
:
on :

20° FDI
For steel pinion and CI Gear , ,

f :O -05 C = 398.28 Nhnm

,

i.
Fd : 2448-33 + 21×73512468.31+60×398.042
21×74--1 ¥ÉI•

fdi.50ST.97N.br?Ed-d,bQk / ??÷g Q :

(6×20)-(6074-59) K
=

:÷÷
foefafedesy.sn/Q--tsFw
> Fd
5058.97
11448k >
K> 0.441
150 BAN
Pinion and Gear :
BHN
-
for
Qno
MODVLE-3-Qmi.be
.

25kW
Power :

n =/ 200pm ; { =
90°
,

40071m i =3
na
÷
:
:

,
 Hardness
Recommended Surface 2501311N
Pinion : 300 Bone ; Gear :
QNo .
Worm Gear
Design of clutch 1
Mobile
1. Torque transmitted by a disc or plate clutch

Mt = Torque transmitted by friction, N-mm

Fa = Axial force , N
μ = coefficient of friction
p = Intensity of normal pressure between surfaces, N/mm 2
D1= Inner Diameter of friction surface, mm
R1 = Inner radius of friction surface, mm
D2 = Outer diameter of the friction surface, mm
R2 = Outer radius of friction surface, mm
Dm = Mean diameter of the friction surface, mm
N = power transmitted, kW
n = speed, rpm
d = diameter of the shaft, mm
η = keyway factor
i = No. of active surfaces = i1 + i2 − 1
i1 = No. of driving discs = i/2
i
i2 = No. of driven discs = + 1
2

Fa

p
Design of clutch 2

Consider an elemental ring of radius ‘r’ and radial thickness ‘dr’ as shown in
the figure.

Area of the elemental ring = 2π . r . dr

Axial force on the elemental ring = 2π . r . dr . p

R2

∫R
Total axial force Fa = (2π . r . dr . p) —->(i)
1

Frictional force on the elemental ring = μ . p.2π . rdr

Total frictional torque per active surface,

R2

∫R
Mt = 2μπ . pr 2 . dr ————>(ii)
1
There are two cases to obtain torque capacity:

i) Uniform pressure
ii) Uniform wear

i) Uniform pressure theory

According to this theory, it is assumed that the pressure is

uniformly distributed over the entire surface area of the friction disc. This
assumption is used for new clutches employing number of springs. Since
pressure is uniformly distributed, ‘p’ is constant.

from equation (i),

R2

∫R
Total axial force Fa = (2π . r . dr . p)
1

R2

∫R
= (2π . p)rdr
1
r2 R2
=(2π . p).
2 R1
Design of clutch 3

= πp(R22 − R12)

D22 − D12
or Axial Force Fa = πp( )
4
From equation (ii)

Total frictional torque per active surface,

R2

∫R
Mt = 2μπ . pr 2 . dr
1

r3 R2
= (2πµp)
3 R1

R23 − R13
= 2πμp( )
3
Fa R23 − R13
=2πµ { }{( )}
π(R22 − R12) 3

2 R23 − R13
= µFa( )
3 R22 − R12

μFa 2 D23 − D13

= . .( )
2 3 D22 − D12

1
Mt = µF D ——-> (Equation 19.84)
2 a m

Where, Dm = Mean Diameter, which is given by,

2 D23 − D13
Dm = ( 2 ) (Equation 19.85(a))
3 D2 − D12
Torque transmitted by ‘i’ friction surface,

1
Mt = µFaDm i
2
Design of clutch 4

ii) Uniform wear theory

According to this criterion, it is assumed that the wear is uniformly

distributed over the entire surface area of the disc. This assumption is used for
worn-out clutches. Rate of wear is proportional to ‘p.v’, where ‘v’ is the
rubbing velocity and is equal to ωr.

wear rate α p.r (pr = constant = c)

From equation (i),
Total axial force
R2

∫R
Fa = (2π . r . dr . p)
1
R2

∫R
= 2πc dr
1

Fa = 2πc (R2 − R1) ————-> (a)

From equation (ii)

R2

∫R
Mt = 2μπ . pr 2 . dr
1
R2

∫R
= 2πµc rdr
1

= πµc (R22 − R12)

Now from equation (a),

Fa
c =
2π(R2 − R1)
therefore,
Fa
Mt = πµ ( )(R22 − R12)
2π(R2 − R1)
Design of clutch 5
Fa
Mt = πµ ( )((R2 + R1)(R2 − R1))
2π(R2 − R1)

= µFa (R2 + R1)

= µFaRm
1
Mt = µF D (Equation 19.84)
2 a m
D2 + D1
where Dm = Mean Diameter =
2

Torque transmitted for i friction surfaces,

1
Mt = µFaDmi
2

Axial force , Fa = 2πc (R2 − R1)

= 2πpr(R2 − R1)

Since the maximum pressure occurs at the inner radius ,

Fa =2πpR1(R2 − R1)
1
or Fa = πp D1 (D2 − D1) (Equation 19.83)
2
For average pressure,
1
Fa = πp Dm (D2 − D1)
2
Note:
Since uniform pressure theory gives a higher friction torque than the uniform
wear theory, the uniform wear theory should always be used unless otherwise
stated.
 035N/mm2
P
'

600mm ; :

Dg :

03
N : 135kW at n :
Leoorpm ; µ :

D= ? F- =
?
C : 6
; bspnjs und .

Y÷
9*0×1000 ✗
Mt
:

Mt :
3.221×106 N -
mm
Assume .

Am Mt -1µF.aDm✗i:
Ci :D
&

)
Iga PDgCD2
D,
Fa
-

035×600 ( boo -
D, ]
£
✗
✗ ✗ ✗
=

Fa :
329 Sfc boo .
- D, ]

Now'
lot ( Guo ]
{ 0.1×34 . of D,
-

3.22 ] ✗ = ✗

✗ 0.5 (6001-12)×1
Good F)
T.fi?;;::;;!-.-- ' " ""
-
- ☐

D, :Ñzo↳ i

D ,= 479
Dintytomm
- set
 Fa (600-480)
i. :

1g ✗
2×035 ✗ boo

ta-39.sk/N-esyinqspuiyn
: 6 ,
C : 6 ;

Load per
spring
F :

En =

3$24 = 6597N

K :

3¥ + 0t = 1. as

, '
'

data to calculate d
for
☒ Insufficient
spring
8a)
8 a)
 ( cannot
8D Are
of
Cenlait is sooo
3603

of band
q÷
Width to :
= 62mm

-
9a)Pe1twffsquahin_
917
10 a)

10 b)
 Dynamic load
ratty C : 84514.75N

ball that the

select
bearing such -

'

be than
Value
of
C' must
greater
or b- 86514.7in
equal .

For ↳ ± 71050N

C : 8722 ON

Bearing feleeléd :
7513C 03 §kF)

- ✗ - .