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Diploma in Mechanical Engineering Vth Semester (Day)
End Semester Examination 2020
Estimating, Costing And Drawing
PaperNo: DME:503

Time: Three Hours M.M.60

Instructions:
Atempt any tvo ports of each question except Q5. Assume any missing data or
didrawing
mensioshet
n sutably Use first angle projetion and hose suitble scale for 05. Use
fr Q5 (given to you,

1. a) Diferentiate estimating and costing? What are the objets of estimating and (6)
costing? Explain brietly elements of cost

b) Differentiate between direct and indirect material cost, direct and indirect (6)
labour cost,direct and indirect expenses.

)Explain the followings

i Administrative expenses
i Factory expenses

2 a) Afactory has 15 lathesofsame make and capacty and 05 shapers ofsame (6

make and capacity. lathes occupy 30 square meter area and shapers occupy
15 square meters of area. During one calendar year factory expenses for this
section a
Building rentand depreciation Rs. 500
il) Indirectlabour and material Rs. 15000
li) InsuranceRs.200
i) Depreciation charges for lathes Rs. 5000
VDepreciation charges of shapers Rs. 3000
vi) Powerconsumptionfor athes Rs. 2000
vi) Power consumption for shapers Rs.1000
Find out the machine hour rate for lathes and shapers ifal the lthes and
shapers work for 25000 hours and 800 hours respetively
 nE aITU LpaLILy LauIE ULUJ OU DYuait intterartd dnu sraperS DCCUpy
15 square meters of area. During one calendar year tactory expenses tor this
section a
Building rent and depreciation Rs, 5000
Indirect labour and material Rs. 15000
InsuranceRs.2000
Depreciation charges for lathes Rs.5000
Depreciation charges of shapers Rs. 300
i Power consumption for athes Rs.2000
vi Power consumption for shapers Rs 1000
Find out the machine hour rate for lathes and shapers if ll the lthes and
shapers work for 2500 hours and 800 hours respectively

b) Explain briele
i Feed and depth of cut
Cutting speed and length of cut
Drilling and borng

)Drive arelation for estimationof miling time,use plane mllingcuter. 6

3. a) Whatis the principle of operation of oxyacetylene welding? (6)

b) What arethe diferent types of forging proceses? Explain each.
6)
0.. .L,..
3. a) Whatis the principle of operation of oxy-acetylene welding? 6
b) What are the diferent types of forging processes? Explain each.

cExplain briefly the basic casting procedure of an arc-welding and Gas welding, (6)
Describe the factors efecting the arc and gas welding cost.

4. a) Explain each term in detail

6)
Depreciation.
i Salvage value.
ii) Obsolescence
iv) Reserve price

b Name diferent methods of calculating depreciation. Explain in brief.

6)
Amachine was purchased for Rs. 22500/- and its probable scrape value after a (6)
useful life of 15 years was estimated to be Rs. 2000/ Find out depreciation
amount according to:
Reducing balance method.
Sinking fund method, Rate of interest being 8%.
ii) Also find out the depreciation fund for the 4m year according to sum of
year digit method

5. The details of parts of lathe tailstock are given in the figure below.Assemble all
the parts and draw halfsectional front view.Also give the parts lit with materal (MA)
Choose scale as 1:1 and fllow frst angle projetion method.
 Roll no.
Diploma in Mechanical Enginering Vth Semester
End Semester Examination 2020
AUTOMOBILE ENGINEERING
Paper No.: DME-504

Time: Three Hours M.M. 60

Instructions
Atempt any TW0 parts from each question Marks are indicated agoinst each
question. Asume missing data suitably,ifany.

1 a) A2stroke engine develops abrake powerof36kW whil its friction power is (6)
T36kW. Is fuel consumption is 180kg/hr and works wth an air fuel ratio of
20:1. The heating value of the fuelis 42M|/kg Calculate:
indicated power
mechanical eticiency,
ii air consumption per hour,
iv) indicated thermal efficency&
vbrakethermal eiiciency
b Make possible power balance charts for 4-cylinder in lined engine and write (6)
their firing orders

c) Aspark ignition engine has aftuelair ratio of D.067. How many kgs ofair per (6)
hour are requred tor a brake power output of 73. at an overall brake
thermal eficiency of 20%2 How many m' of air are required per hour if the
density of air is 1.15kg/mi. If the fvel vapour has a density four times that of
air, how many m' per hour of the mixture is required? The calorific value of
the fuel is given as 42000ki| kg
2. a) Explain the working ofa single dry plate dutch with the help ofa neat Sketch. (6)

b) Drawa layout of an automobile chasis for four wheel drive, showing all major (6)
visible components and describe how power is transmited from engine to the
driving wheels

Write short notes on universaljoint and diferential

 cWrite short notes on universal joint and diferential. (6)
3. ) Give the classifcation of brakes. Draw a labeled line diagram of hydraulic (6)
braking system for 4wheeler only.

b) Write short notes on wheel cylinder and sel-starter. 6)

c)Describe the working of mechanicalbrakes withstetch

4. a) Explain the Steering axis Indination and camber with suitable sketches
b) Explain slip angle and castor with suitable sketches
6
Sketch the layout of steering inkages which transmit the motion at the (5)
steering whel to road wheels and name the components

5. a) Draw neat sketches on Rigid axle

suspension using longitudinal leaf spring (6)
b) Explain Hotchkis drive wth the help ofsutablesketch
cWrite down the functions of frame and suspension system
(6)
 Roll no. n
Diploma in Mechanical Engineering (Day), VSemester
End Semester Examination 2020-2021
Renewable Energy Sources
PaperNo.: DME:-505

Time: Three Hours M.M. 60

(Wrteyour Roll Na.on the top immediately on receipt ofthis question paper. Assume
suitably missing data, if any).
Attempt all questions. Marks are indicated against ench question.

1. a Determine zenith angle, solar azimuth angle and 8:30A.M.

day length at (12)
Indian Standard Time at New Delhi (28.58°N, 77.19F}) on 28 March 2020.
Also compute average value of global solar radiation on horizontal surfaceif
Angstrom constants a = 0.25 b= 057 and ratio of average length of solar

day and length of longest solar day s 068.

2. a) State the terms. Maximum power, ill actor andefiency ofsolar cell
)
b) Describe the working principle of heliostat with central receiver with neat (9)
Sketch and state its aplications.

DR
2. a) Descrbe the working principle of single sloped solar still with neat sketch (9)
and state its applications

b) State the applications ofsolar P-V cell

3. Prove that maximum power extracted by wind millisgiven as (12)

Pu0593 AUGa wherepis densty ofai,A is areaof bladeand y
Wind speed on upstream side.

OR
3. al Dicqussthe working principle ofJanata type biogas plant with neat ketch 6)

b) Casiy the resources of biomas energy.

48 Draw the schematic diagram oflquid metal MHD system and explain its (6)
 Time: ThreeHours M.M. 60

(Wrieyour Rol Nla onthe top immediately on receipt ofthis question paper.Assume
Suitably missing data,if any),

Atempt all questions. Marks are indicated against each question.

1 ) Determine zenith angle, solar azimuth angle and day length at 8:30AM. (12)
Indian Standard Time at New Delhi (28.58'N, 77.19F) on 28 March 2020.
Also compute average value of global solar radiation on horizontal surface if
Angstrom constants a = 025 b= 057 and ratio of average length of solar

dayand engthoflongest solar dayis D68.

2. a) Sate the terms: Maximum power,fill actorand effciency of solar cel. )
b) Descrbe the working principle of heliost with central receiver with neat (9)
sketch and state its applications.

OR
2. a) Describe the working principle of single sloped solar still with neat sketch (9)
and state its applications.

b) State the appliations of solar P-V cll

3. Prove that maximum power extracted by wind millisgiven as: (12)

u 598 AU where pis density ofar, As area of blade and U'
wind speed on upstream side.

OR
3. a) Disaussthe working principle of|anata type biogas plant with neat sketch. (6)

b Clasifythe resources of blomas energy 6)

4 a Draw the schematic diagram of liquid metal MHD system and explain its (6)
WOrking

b) State the working principle of hydrox fuel cel with neat sketch. 6
 OR
4. a State the applications of hydrogen energy. 6)
b) Diferentiate the open cyde and closed cyle MHD system.

5. a) Explain the working principle of binary cycle geothermal power plant with (6
neat sketch.

b) Explain the working principle of single basin double efect tidal power plant (6)
with neat sketch
 Time: Three Hours M.M. 60

Write your Roll No. on the tope immediately on rece ediately on receipt ofthis question paper).

Attempt any two parts from all questions. Marks a stions. Marks are indicated against all questions.
Assume any missing data.

Q.1. a) Explain the cluster rolling process and drawt cess and draw the figure of defects produced in (6)
rolling
b) Explain the powder metallurgy process in det y process in detail and draw of block diagram of (6)
(6)
steps in powder metallurgy.

c)Differentiate between hot working and cold w king and cold working process in detail. (6)
Q,2. a) Draw a sketch of a horizontal milling machine milling machine and explain the same. (6)
b) Differentiate between up milling and down mi ng and down milling with support of a sketch. (6)
c)Define grinding wheel specification. ation. (6)
OR OR
Q.2. Determine the cutting time for cutting 2 185mm itting 2 185mm long keyway using HSS end-mill (12)
(12)
of 20mm diameter having 6 cutting teeth. The de ng teeth. The depth of keyway is 6mm. Feed per
tooth is 0.1mm and cutting speed is 40mn peed is 40mm/min. Assume approach and

overtravel distance as 40mm. Depth of 3mm can pth of 3mm can be cut is one pass.

Q.3. a) Discuss the MIG welding in detail with the hel tail with the help of a neat sketch. (6)
b)Differentiate between destructive and non-de: tive and non-destructive testing technique. (6)
c)Write three welding defects their causes their causes and remedies with support of (6)
(6)
diagrams.
Q.4. a) Differentiate between jigs and fixture and d fixture and draw a figure of a spring type (6)
(6)
fixture.
 diagrams.
Q4. a) Differentiate between jigs and fixture and draw fixture and draw a figure of a spring type (6)
fixture.

b) Differentiate between the thermo plastic and therm plastic and thermosetting plastic. Write the (6)
name of various plastic.
c)Explain the lapping process. State its uses, limitatior its uses, limitations and advantages (6)
Q.5. a) Explain the Electro discharge machining in detail v chining in detail with the support of a neat (6)
sketch.

b) Define the transfer machine and explain the rotator xplain the rotator type transfer machine. (6)
c)Explain the explosive forming with the support of ne 1 the support of neat sketch. (6)