4AD126TI - Dooson - EM'CY GENERATOR
4AD126TI - Dooson - EM'CY GENERATOR
4AD126TI - Dooson - EM'CY GENERATOR
3182 9927287
3183 9927299 ( 62 SHEETS WITH COVER)
SEC.NO. SHIP DESIGN OFFICE
15,300TEU CLASS CONTAINER CARRIER
C2L1 ELEC.OUTFITTING DESIGN DEP'T
PLAN HISTORY
Rev. Mark Checked Approved
Date Description BY
No. (△) By By
ORI 2020.04.16 Originally Prepared for Ship Nos. 3162~3166, 3178~3183 Y.E.Ji S.W.Bae H.Kim
100 2020.08.28 Design modification (Refer to the maker's plan history) Y.E.Ji S.W.Bae I.K.Hwang
Spec. No. : 14,700 TEU CLASS CONTAINER CARRIER
Date : 2020-01-02
SPECIFICATION
for Diesel Emergency Generator
Contents
Title Code/DWG No.
1.General Specification G00
1.1 General Terms G00 01 A
1.2 Recommended Fuel Oil Specification G00 06 A
1.3 Recommended Lube Oil Specification G00 10 D
1.4 Recommended Coolant Specification G00 20 D
1.5 Recommended Room Ventilation G00 50 A
01-01
CODE
Gimhae Korea G00
01-01
CODE
Gimhae Korea G00
1. General Specification
01-00
CODE
Gimhae Korea G00 01 A
General Terms
2. Installation
▪ Both Diesel Engine and A.C Alternator shall be coupled directly with dry disc coupling
and are flexibly installed on a common bed which is made of prefabricated / welded
steel structure.
▪ The diesel Gen set is to be rigidly installed on the vessel's structure of floor foundation.
4. Painting
▪ The diesel Generator set shall be painted with the color of followings.
■ MUNSELL No. : 7.5 BG 7/2
□ Other
01-01
CODE
Gimhae Korea G00 06 A
1. ISO 8217
Designation ISO-F
Characteristic Test method Limit ■ ■
DMX DMA
1) 2)
Density at 15°C ㎏/㎥ ISO 3675 max. 890.0
3) min. 1.40 2.00
Kinematic viscosity at 40°C cSt ISO 3104
max. 5.50 6.00
Flash point, °C ISO 2719 min. 43 60
4)
Pour point (upper), °C
max. - -6
Winter quality ISO 3016
max. - 0
Summer quality
5)
Cloud point, °C ISO 3015 max. -16 -
Carbon residue, [Micro method, 10%
max. 0.20 0.20
(V/V) distillation bottoms], % (m/m)
ISO 10370
Carbon residue, [Micro method],
max. - -
%(m/m)
Ash, %(m/m) ISO 6245 max. 0.01 0.01
Sediment, %(m/m) ISO 3735 max. - -
Total Existent Sediment, %(m/m) ISO 10307-1 max. - -
Water, %(V/V) ISO 3733 max. - -
Cetane number ISO 5165 min. 45 40
Sulfur, %(m/m) 6) ISO 8754 max. 1.0 1.5
Vanadium, ㎎/㎏ ISO 14597 max. - -
Aluminum plus silicon, ㎎/㎏ ISO 10478 max. -
Visual Inspection clear Clear
1) Density in kilograms per liter at 15°C should be multiplied by 1000 before comparison
-on with these values.
2) In some countries there will be a maximum limit.
3) 1 cSt = 1 ㎟/s
4) Purchasers should ensure that this pour point is suitable for the equipment in
board, especially if the vessel is operating in both the northern and southern hemispheres.
5) This fuel is suitable for use at ambient temperatures down to -15°C without
heating the fuel.
6) While ships are operating within Emission Control Areas and EU port, the Sulfur content of
fuel oil used onboard ships shall not exceed the 0.1%
01-02
CODE
Gimhae Korea G00 10 D
1. Performance
Maker recommended to use of oil designed to meet categories or API service classification.
- CH-4 : For turbocharger Engine
2. Viscosity
Maker recommended to use of multi-viscosity lube oil, and recommended alternative
SAE viscosity grades according to the ambient temperature are as below.
4AD126TIS 25ℓ
01-03 1/2
CODE
Gimhae Korea G00 10 D
SHELL RIMULA R4 X
SHELL Multi Viscosity 15W-40
SHELL RIMULA SUPER
VANELLUS C6 GLOBAL
B.P Multi Viscosity 15W-40
VANELLUS V TURBO
ESSOLUBE XD-3
ESSO Multi Viscosity 15W-40
ESSOLUBE XT-5
TEXTION GLOBAL
01-03 2/2
CODE
Gimhae Korea G00 20 D
Doosan engine require a "Heavy Duty Coolant" which is defined as correct mixture of
good quality water, antifreeze and supplemental additives(SCA's)
1. Water
Good quality water is important for cooling system performance.
Excessive levels of calcium and magnesium contribute to scaling problems, and
excessive levels of chloride and sulfates cause cooling system corrosion.
Calcium and Magnesium(Hardness) Maximum 170ppm as (CaCO3 +MgCO3)
Chloride 40 ppm as (Cl)
Sulfur 100 ppm zs (SO4)
2. Anti-freezer
Fully formulated antifreeze must be mixed with quality water at a 50:50 ratio.
This mixture of antifreeze and water gives a -36℃ freezing point and 108℃ boiling
point.
Using higher concentrations of antifreeze will raise the freezing point of the solution
and increase the possibility of a silicate gel problem
Water : Antifreeze Freezing Point(℃) Boiling Point(℃)
3 : 1 -12 103
2 : 1 -18 105
3 : 2 -25 106
1 : 1 -36 108
3. Replacement Interval
Coolant : Drain and flush the coolant system after 1 year of service.
Refill with new Heavy Duty Coolant.
01-04
CODE
Gimhae Korea G00 50 A
1. Blocking Walls
• If a blocking wall is installed, it shall be located no closer than a distance equal to 1X
the discharge louver height away from the building. For optimal performance, the wall
should be located approximately 3X the discharge louver height away from the building.
• A turning vane and drain shall be included with any blocking wall installation.
• The blocking walls can be constructed to prevent wind from blowing into the ventilation
outlet. See Figure 1. The blocking wall should be located a distance at least equal to the radia
tor outlet away from the outlet. Better performance is achieved at a distance of approximately
3 times the radiator air outlet.
A turning vane should be used to help reduce the restriction caused by the wall.
A drain should be included with the turning vane to prevent rain water from entering
the generator set room.
<Fig.1 Block Wall and Turning Vane> <Fig.2 "TOP" Views of Generator set Room Layouts>
01-05
CODE
Gimhae Korea G10
2. Gen-Set Specification
02-00
CODE
Gimhae Korea G10 01 D
Principal Particular
2. Alternator Model
- Maker : Leroy Somer
- Model : M46.3 L11 C6/4
- Type : Self-excited, Brushless
- Rated output : 250kW (312.5kVA) at 45℃
- Frequency : 60Hz
- Voltage : 450V
- Phase : 3 Phase
- Power Factor (PF) : 0.8 lagging
- Enclosure : IP 23 (Drip-proof)
- Enclosure connection box : IP 44
- Insulation (Stator/Rotor) : Class H with Temperature Rise F
- Cooling system : Air cooled
- Space heater : 220V x 1 Ph x 60Hz x 250Watt
01-01
Rev.04
Rev.03
Rev.03
CODE
Gimhae Korea G10 15 D
02-03
CODE
Gimhae Korea G10 25 D
Scope of Supply
1. Drive Arrangement
1.1 SAE #14 Flywheel & Ring Gear 1
1.2 SAE #1 Flywheel Housing 1
- Type : Dual Port Flywheel Housing
2. Front End
2.1 Viscous Type Vibration Damper with Pulley 1
2.2 Front Engine Bracket 2
3. Engine Mounting
3.1 Common Bed & Mounting for Engine, 1
-Radiator, AC Generator
3.2 Vibration Isolator and Mounting Hardwares 4
4. Exhaust System
4.1 Turbocharger : Wet Type 1
4.2 Wet Type Exhaust Manifold 1
4.3 90° Exhaust Outlet Elbow with Insulation 1
4.4 Expansion Joint & Mounting Parts 1
4.5 Spark Arrester Type Silencer 1
03-04 1/5
CODE
Gimhae Korea G10 25 D
-Type : Centrifugal
- Capacity : 25 Liter
7.6 Breather 1
03-04 2/5
CODE
Gimhae Korea G10 25 D
9. Starting System
Capacity : DC12V_200AH 2
- Battery Switch 1
- Battery
Capacity : DC12V_200AH 2
03-04 3/5
CODE
Gimhae Korea G10 25 D
03-04 4/5
CODE
Gimhae Korea G10 25 D
14. Literature 1
14.1 Engine Parts Catalogue 1
14.2 Engine Operation & Maintenance Manual 1
14.3 Engine Test Sheets 1
14.4 Marine Agency Certificate
03-04 5/5
CODE
Gimhae Korea D10
3. Engine Specification
& Drawings
03-00
Engine main specification MODEL : 4AD126TI
1. General
1.1 Model 4AD126TI
1.2 Type 4stroke, in-line, water cooled
direct injection, diesel engine
1.3 Rotation Counter clockwise(viewed from flywheel side)
1.4 Turbo charger Turbo charger and inter cooler
1.5 Cylinder No. 6
1.6 Bore 123 mm
1.7 Stroke 155 mm
1.8 Total volume 11,051 cc
1.9 Weight (dry)
- Engine Approx. 1,136 kg
2. Engine efficiency
2.1 Continuous rated power 410 PS
2.2 Rated speed 1,800 RPM
2.3 Low idring rpm 725±25 RPM
2.4 Piston velocity 9.3 m/s
2.5 Mean effective pressure 18.2 bar
3. Installation
3.1 Damper down (10˚), Damper up (10˚), Side to side (30˚)
3.2 Axial clearance of crankshaft 0.1 - 0.289 mm
4. Exhaust system
4.1 Max.permissible back pressure 900 mm-Aq
4.2 Exhaust gas flow 767 l/sec
4.3 Exhaust gas temperature 380 ℃
5. Intake system
5.1 Max.permissible back pressure
- When filter is new 220 mmH2O
- When filter is contaminated 635 mmH2O
1
5.2 Intake manifold pressure 1,306 mm-Hg
5.3 Amount of combustion air inlet 1323 ㎥/h
6. Cooling system
6.1 Coolant capacity approx. 28 ℓ
6.2 Thermostat open&close 79 - 94 ℃
6.3 Cooling water max. temperature. 103 ℃
6.4 Max.raw water pump pressure 1 bar
6.5 Resistence of raw water pump inlet ±0.3 bar
6.6 Head of raw water pump 16 m
6.7 Fresh water pump capacity 510 ℓ/min
7. Lubricating system
7.1 Capacity
- Oil pan 27 ℓ
- Oil filter 3 ℓ
8. Fuel system
8.1 Max allowable back pressure of return 450 mm-Hg
8.2 Max allowable pressure range of inlet
- When pre filter is new 63 mm-Hg
- When pre filter is contaminated 100 mm-Hg
8.3 Fuel consumption (at full load) 75.8±5%ℓ/hr
8.4 Max flow rate 315 ℓ/hr
9. Electric system
9.1 Voltage 24 volts
9.2 Battery 2-200 AH
9.3 Max permissible resistance 0.002 Ω
2
Rev.03
Rev.03
Rev.03
CODE
Gimhae Korea A10
4. Alternator Specification
& Drawings
04-00
CODE
Gimhae Korea A10 01 L
Principal Particular
AC Alternator
- Maker : Leroy Somer
- Model : LSA M46.3 L11 C6/4
- Type : Horizontal, Self-excited, Brushless
- Rated output : 250 kW (312.5 kVA) at 45℃
04-01
CODE
Gimhae Korea A10 13 L
Alternator Constants
(AC450V, 3∅, 60Hz, 1,800 rpm)
Alternator ■
Output 250kW
Constants
Stator Armature
Resistance(Ra)
0.0085
Synchronous
Reactance(Xd)
288.5
Transient
Reactance(X'd)
10.7
Subtransient
Reactance(X"d)
8.6
Negative
Sequence 10.0
Reactance(X2)
Zero Sequence
Reactance(X0)
0.7
Armature Time
Constant(Ta)
0.015
Transient Time
Constant(T'd)
0.1
Subtransient Time
Constant(T"d)
0.01
04-02
²
LSA 46.3
12 Fils / 12 wires – 9 bornes / Terminals
Code connexions - Connection code Tension / détection – Voltage / sensing Couplage usine – factory connection
Bobinage AV / DE
Winding 50 Hz 60 Hz
R 250 : T5 T2 V (2) – L2
0 → T8 / 110V → T11 T8
R 450 : 0 → T3 / 380 → T2 T4
R 450M – R450T – D510 : T7
T1 U (1) – L1
U → T1, V → T2, W → T3 AR / NDE
Bobinage AV / DE
Winding 50 Hz 60 Hz
T10
6 190 - 208 190 - 240 N
7 208 - 230 -
T11 T12
- T6 T3 W (3) – L3
8 190 - 208 T9
R 250 :
0 → T8 / 110V → T11 T5 T2 V (2) – L2
R 450 : 0 → T3 / 220 → T2 T8
R 450M – R450T – D510 : T4 T1 U (1) – L1
U → T1, V → T2, W → T3 T7
AR / NDE
Bobinage AV / DE
Winding 50 Hz 60 Hz
T10 T12
6 220 - 240 220 - 240
T3
7 250 - 260 - W (3) – L3
T6 T11
T9
8 200 220 - 240
R 250 : 0 → T8 / 110V → T11 V (2) – L2
R 450 : 0 → T3 / 220 → T2 T8 T5 T2
R 450M – R450T – D510 : U (1) – L1
U → T1, V → T2, W → T3 T4
T7 T1
AR / NDE
Bobinage AV / DE
Winding 50 Hz 60 Hz T9 T10 L
6 220 - 240 220 - 240 T8 T12
7 250 - 260 -
T6 M
8 200 220 - 240 T3 T11
R 250 : 0 → T4 / 110V → T1
R 450 : 0 → T10 / 220V → T1 T4 T7 T2
R 450M – D510 : L
V → T1, W → T10 T5 T1 AR / NDE
Bobinage AV / DE
Winding 50 Hz 60 Hz T10 T12 M
6 220 - 240 220 - 240
T7 T11
7 250 - 260 - T3 L
8 200 220 - 240 T9
T6
R 250 : 0 → T8 / 110V → T11 T2 L
R 450 : 0 → T3 / 220V → T2 T8
R 450M – D510 : T4
V → T2, W → T3 T5 T1 AR / NDE
Controle:
SCH 000 ST 279 PD CR 16/07/15
modif FF 15 - 414 b
3472 AB 0115
creation 15 - 052 a
12 FILS / WIRES – REGULATEUR / AVR - R450 M ou / or T
EXCITATRICE
EXCITER
Varistance/Varistor
Induit
Armature
Inducteur
Exciter field
+ Ponts tournants
-
VERT / GREEN
JAUNE /YELLOW
ROUGE / RED
NOIR / BLACK
Rotating rectifiers
BLANC / WHITE
BLEU / BLUE
5+ 6- 10 12 11 9
F+ F- X2 Z2 Z1 X1
3
2
T3
1
T2
T1
8
Ph w
T3
ST1 ST2
7
1. Remove to ST jump cable.
2. Install VR cable at ST1, ST2 terminal
Option/Optional: (PA-EG-0101(HDS2)
Ajustage tension extérieur (enlever ST)
Remote Voltage Trimmer (remove ST)
R450 M
R450 T
DJ CR 25/07/10
SCH 000 ST 197
SCHEMA DES CONNEXIONS ET
BRANCHEMENT DU REGULATEUR
INNERER KLEMMENPLAN 3188 AC 0710
Création 10 - 374 a
YARD CABLE:PL-EG-01(HD2)
CODE
Gimhae Korea E10
05-00
Rev.04
Rev.04
Rev.04
Rev.04
Rev.04
Rev.04
NO.1 BATTERY CHARGER.
SMPS
SMPS
8-∅10
50 125 50
8
276
50 125
3
5
276 1130 276
7
4
400
625
285
1
165
125
270 28 28 270
2 6
315 25 1090 315
07-00
CODE
Gimhae Korea P10 02 D
1/2" Box
3 Socket (8,10,12,14,17,19, 22, 9 EA
24, 27)
1/2" × 5" 1 EA
4 Extension Bar
1/2" × 10" 1 EA
10,12,13,14,17,19,
5 Combination Wrench 22,24,27 9 EA
(9 kinds)
0.0015" ~ 0.024"
6 Feeler Gauge 1 Set
(25 kinds)
3/64" ~ 3/8"
7 L-Wrench 1Set
(13 kinds)
6 × 100
9 Driver 1 EA
(+, -)
1/1
CODE
Gimhae Korea P 10 12 D
Quantity
No. Name Sketch Working Spare Part No. Remark
/EM’CY Set /Ship
Gasket, 400603-
1 1 EA 1 EA
Cyl. Head 00133A
Gasket, 400606-
2 1 EA 1 EA
Cyl.Head Cover 01394
65.12503-
4 Filter, Fuel 2 EA 4 EA
5025A
130808-
6 Turning Device 1 EA
00010
1/1
CODE
Gimhae Korea P10 31 D
SB FUSE, SBC1-5 A
4 EA 4 EA
(For Battery Charger)
ORISEL, S51-250V,10 A
1 Fuse 8 EA 8 EA
(For Battery Charger)
LEGRAND 013310
2 EA 2 EA 10 A
(For Control Panel)
1N5408
2 Diode 1 EA 2 EA
(For Control Panel)
3 Fuse Puller 1 EA
1/1