デー

区 JALLINCKRODT

00 ADV
Digital Injection System

INSTALLATION
SERVICE MANUAL 800961-C
CT 9000° ADV

The serial numbers and date of manufacture must be supplied when

requesting replacement parts or optional accessories. For convenience,
record the requested information below:

Base/Elect Cab S/N | [ |

Powerhead S/N | |

Console S/N

Model Number |

Date of Installation | / |

Installing Company

Address

Phone No.

HH i B00961-(0 Nov 2000

 区 JALLINCKRODT

FOREWORD
Congratulations on your purchase of the Liebel-Flarsheim CT 9000™
ADV Digital Injection System. The CT 9000™ ADV represents our effort
to provide a quality product to support better health care throughout the
world.

Regardless of how well a piece of equipment is designed misuse or abuse

will deny its owner the expected safe, efficient, and quality service. Often,
misuse or abuse occurs unintentionally, simply because the proper method
of operating or servicing the equipment is unknown. We urge you to
carefully read this manual and the Operator's Manual before servicing the
CT 9000™ ADV. Retain this manual for future reference.

MEANINGS OF SYMBOLS

Please regard any message that follows a Danger, Warning, or

Caution symbol.

小
DANGER!—Hazards which could result in severe personal injury or
death.
WARNING!—Hazards which could result in personal injury.
CAUTION!—Hazards which could result in equipment or property
damage.

A WARNING!—Electrical hazards which could result in personal injury.

© Non- Anesthetic proof

È Remote handswitch

Printer
I

Primary console

Secondary console

800961-C Nov. 2000

CT 9000° ADV

Powerhead

Toggle On/Off switch

Push-push On/Off

Viewing Angle Adjustment

Injecting

Enabled (Ready)

Scan delay

Time

Date
IB

200m! Partial
Syringe volume/size
9

ho Patient volume

Protocol
c Protocol volume

AN Auto-Fill Key

Auto-Volume Key
o-
Cn
ビエ

Start/Stop Key
in

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Auto Fill Volume Indicator

Syringe Size Indicator

Injection in Progress

Console and Powerpack classified EN 60601-1, Type B

Powerhead classified EN 60601-1, Type CF

Equipment Classification with respect to protection from electric shock:

Class 1

Conforms to the European Medical Device Directive (MDD)

800961-C Nov. 2000

CT 9000° ADV

Table Of Contents
SYSTEM OVERVIEW (users nens EEN --- 1-1
Figure 1-1.CT 9000 ADV Digitallnjection System ennen ernnnen 1-1
SERVICE TECHNICIAN QUALIFICATON iii 1-2
SPECIFICATIONS 느 니 이 니 나 나 나 아 아 다 마 마 마 아 에 아 아 마 마 이 아 아 이 이 아 이 이 이 아 이 아 아 아 아 아 아 이 이 이 이 비 아 아 아 아 에 아 아 에 애 이아
DIMENSIONS ....
WEIGHT eric rien
POWER REQUIREMENTS reni ce eee carie eee recarsi eivezio nie zine ien ene zize iene 1-2
VOLTAGE REQUIREMENTS ooncocconcononorioncanonononnononacarorncnnnnrnaranenennonononrn
nn rcenennenene ro ara no nenonranonos 1-2
ELECTRICAL LEAKAGE ..
ENVIRONMENTAL... cccccccssccesesssssasserscosscsasicncesesesssesereccessaanassersecasseesessvessenseasesessseneenssseneases
SINO AAA
saeaneamaamesssararensanemeneser sersem sanesarseresenenserere
FILLRATR............... eee eeeeerereeermeerasaraereresesamasereseeseaaaasenereseraerserserereseeasamaneimesasesessnen 1-3
SYRINGE HEATER................. eee иититтишиниинениния 13
FLOW RATE PARAMETERS niro
nie ri ven ieri eee ie eie einer eine 1-4
PRESSURE LIMIT eee eee semer ener neenzeine 1-4
INECTDELAY...................... eee eee eine eni ieri 1-4
SCAN DELAY eci einen 14
STORED PROTOCOLS ooo eee onen ee ena oa e n Pe KPA den K RAP e A0 PPR P Koa e een ené 1-4

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INSTALLATION ooonnococonconnonconannnconannonancscano
oro rene ra nnnnnnao nor r rea nenes rana nenes 2-1
UNPACKING AND ASSEMBLY PROCEDUBES s rr ea 2-1
INSTALLATION PROCEDURE
ELECTRONICS CABINET ccccscssscsscnessesssersssonssessessossessseessssssssssssessscensosesseasseansessersessasenees
Remote Handswitch Connection ss een onen 2-3
Printer COMMOCtiON .........ccscccccsssrcecscsneeensseeeessennaeesenaaeeetseseeaaaeesepsesensaenessesenseadeeteeneas 2-3
Primary Console
Secondary Console
Powerhead Connection sise 2-3
Power Cord Connection ii 2-3
POWERHEAD .................... .2-3

Heater Blanket Connection .es 2-3

ELECTRONICS CABINET CONNECTİON... eee eee noo naconnnorconcornnonronencarncnoros 2-3
CONSOLE iii aeree iie nei ree eee nie iene ieri eee iene cere iene iene nen eee 2-4
Electronics Сапе! СоппесйОп .......... sise 2-4
TURN ON THE CT 9000 ADV линии
ини ии ининин ее линении 2-4
Figure 2-1. Start-up Menu ee KE 2-5
RECORDTHEVERSİONLEVEL......................... 2-5
ENTER THE PRESSURE LIMIT, TIME, DATE,
LANGUAGE AND REGISTRATION NAME ............. ereta 2-5

vii
800961-C Nov. 2000
CT 9000° ADV

THEORY OF OPERATON nn ee 3-1

PRESSURE CONTROL rrssenennrennereennennneenenrsenenenenneenennenereneeneee

POWER PACK OVERVMEW............... eee 昌和 cenner ara rincororas
Figure 3-2. Power Pack OvervieW ,pe
МАМ РОУ"ЕВ ПМРОТ........... линии eeeie sieve rie reni reni rione rene ere nce cenere ie cenere rene
Figure 3-3. Main Power INput ........ ii R OP Renee PPR een né
VOLTAGE SELECT BOARD ee RSA eno KRKA een R Pen eee Panev
MOTHERBOARD иене
тии PRK KPK R AAR A KA PRA e o PRAP n neo Knee
Power SupplieS in
Powerhead Interface eee eee
Tabie 3-1. Powerhead DB-25 Pin Designations...

Figure 3-4, Typical Flyback Ведщаюг СИСИй ........... иене нинниининиия

Table 3-2. Motor SignalS… せ ae
Auxiliary I/O Interface ..
Handswitchinterface..................................... sise
Table 3-4. Handswitch Connector Pinout sisi 00
Status LED'S oo... A
Table 3-5. Motherboard Status LED's
Mother Board BUS Connectors ire
Table 3-6. Mother Board Slot Configuration ss
Console ConnectorS LE SEE EAR RE KLEE PEER LER ELDELE RENEE ERE EELES
Table 3-7. LCD Module Interface Connector ....

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EEPROM Operation... ...

RAM Operation ............. ri
EPROM Operaton 000 아
Digital to Analog Converter Operation ss ss rn cnnenan ras
Analog to Digital Converter Operation ..
JumpersandLED's...................01eeeeree
erer een enem sameener emare
Table 3-8. CT 9000 ADV CPU BoardHardwareSummaly...................................
Input/Output Definition ......................... eee
Table 3-9. CPU Board to Motherboard, Pins J1A thru J5C .... ...
Table 3-9. CPU Board to Motherboard, PinsJ6AthruJ20C................................
Table 3-9. CPU Boardto Motherboard, PinsJ21Athruk2C................................
Table 3-9. CPU Board to Motherboard, Pins K3A thru K17C ーーー…ー…ー
Table 3-9. CPU Board to Motherboard, Pins K18A thru K32C .. ...
CONSOLE OVERVIEWW .ee
Figure 3-7.ConsoleOvetview.........................................
0 ne aeeeeemerenene
MAIN CONSOLE BOARD 10 eee reeeeeeeemeeereerereeaneeemeeeereeszeren
sera rameesasenerane
Power SupplieS rien
Keyboard Interface
Speaker Contraj .es
ConsoleCPU...............................
ERE REELLE EDER rn ones
Table 3-10. Hardware Summaly.................................
eee eeerieneese sener 3-32
Display Controller... siennes 3-33
VIEWING ANGLE BOARD .0.. eee irene 3-34

ix
800961-C Nov. 2000
CT 9000° ADV

POWERHEAD OVERVIEW Li... eracerrarenererearacerenenanaceraasnarenases 3-36

Figure 3-9. Powerhead Functional Diagram ss 3-37
MAIN POWERHEAD BOARD
Table 3-11. Powerhead DB-25 Pin DesignationS ss... 3-39
MICROCONTROLLER sessssseesescsessececnensescesensoesserenesenssoseusseessasseacescesasivasccegenssteersesessnenees®
HEATER BLANKET CONTROL
RS-422 TNTEREACE eee sd grensen saneret sner esserne renser ener
KEYBOARD AND SENSOR INTERFACE ..
Table 3-12. Syringe Size Sensind ss... nenene een nenene
NOIA aremenseereesesseesereraeeramasermesesansasasesa
POWER SUPPLIES .............. 000 emer semra rnemeseeaeesereranseramasesserarnez
LAMP INTERFACE oc. eeccsescsssccseesessscessesesaescncesaecscensocesceesescnsenesaenevaseesaseesoeeaesaeaseaseseaneassaeee
‘MOTOR INTERFACE ..
STATUS LEDS sangere str serene renee skere ene ge ser
Table 3-13. Status LED'S .ee ;
UNIVERSAL INTERFACE
Figure 3-11. Universal interfaceConnections........................... 3-46
Figure 3-12. Universal Interface Connections (Detail) ..
Figure 3-13. Universal interlaceConnecilons.............................. 3-47
Figure 3-14. Universal Interface Connections (Detail) ........................................ 3-47
SCHEMATICS eee i
CPU BOARD 800902 REVG erer nee eeneneneeneesnennennneee
MOTHER BOARD 900906 REV L
CONSOLE BOARD
800888-A FOR LCD DISPLAY
800977-А FOREL DİSPLAY .............. emer eee отииетии нов отивиионшитетивиотетитнине 3-54
VOLTAGE SELECT
BOARD800908REVE................... eee eee ressama rmeesrrererernseseneresez 3-55
CT 9000 POWERHEAD
¡TINE AAA 3-56
UNIVERSAL INTERFACE
BOARD 800941 REVF................... лилиями 3-57
CT 9000 DISPLAY
SCHEMATIC 800569 REV A emer reemsararasana 3-58
CT 9000 HALL EFFECT
BOARD 800573 REVA.............e eee eee erer aearaseesmessesesermsereneseeasassassararasane 3-59

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TROUBLESHOOTING ES κκοσε κενο οσο κκ κατα σκκκνος 4-1

ERROR AND FAULT MESSAGES . . eee eee 4-1
ЕВВОВ МЕЗЗАСЕ$ ............. еее reeaermrreensermasanmmrmesereneeneanaseserasezan 4-1
INJECTION WAS PRESSURE LIMITED ii 4-1
Insufficient Syringe Volume!
Press OVERRİDE toinjectavailablevolume........................................... 4-2
Invalid injection!
METIA 4-2
Lock the syringe in place... issues 4-2
That name already exists! sine 4-2
Heater thermistor tracking error.
To continue, press override. See manual for further instructions.
(See also Fault Message 东 22) eee eee 000090 LEEDS 4-2
Overheating error.
To continue, press override. See manual for further instructions.
(See also Fault Message ff 23) .ee 4-3
ERROR CODES μμ μῥῥῥϱῥϱ μμ -ϱ-ϱ“Ο“υΙΟΙΙΙὗμΓ“-“- 4-3

FAULT MESSAGES μμᾖ᾿Ώ᾿ϐϱ᾿ὃϱὃὂϱ᾿ϱυυὨὨ-----. 4-3

Figure 4-1. Fault Message Appearing at PoWerup ee siena 4-4
Figure 4-2. Fault Message Appearing Protocol MemoryMenu.............................. 4-4
Fault # 001
Brake didnottumof...................... een 4-5
Fault # 002
Brake didnottumon.......................0..
eee ener eee eramansanaraneeanennenı 4-5
Fault # 003
Reverse relay would not turn off...een 4-5
Fault # 004
Reverse relaywouldnottumon........................................ eek 4-5
Fault # 005
Safe relay would not turn Off eeeeeeeeeeemeneenn 4-6
Fault # 006
Safe relay would not turn On pe 4-6
Fault # 009
Safe relay turned on with no failsafe ................. iii 4-6

800961-C Nov. 2000 xi

CT 9000“ ADV

Fault # 010
PWM stop turned off with no failsafe i 4-6
Fault # 011
PWM D/A conflicts with A/D (5V) eee 4-7
Fault # 012
PWM D/A conflicts with A/D (2.5Ν) rennes 4-7
Fault # 013
PWM D/A conflicts with A/D (OV) 00... eee 4-7
Fault # 014
PWM stop would not turn Off... siennes 4-7
Fault #015
PWM stop would not tun On eeeeen 4-8
Fault # 016
Position is not calibrated ii 4-8
Fauit # 017
Lost power head communications... sis nn 4-8
Fault # 018
Lost console communications siens 4-8
Раий # 019
Flow rate errOT kernerne erne ere. 4-9
Fault # 020
Motor moving wrong direction ,ee 4-9
Fault # 021
Syringe Size sensind @TTOT ee 0000 onen e nen R P Keane R RP e RaO R an 4-9
Fault # 022
Heater thermistor tracking error nier 4-9
Fault # 023
Overheating erOT 409 아 아 이 이 아 아아 4-9
Fault # 024
Power head communication error inserer 4-10
Fault # 025
Power head flow rate error... iii 4-10
Fault # 026
Ram past extend limit error rennes 4-10
Fault # 027
Ram past retract limit error... issues ne ee 4-10

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Fault # 028
Unknown power head fault... sers 4-10
Fault # 029
Pressure is not calibrated un 4-11
Fault # 030
Illegal state transition ii 4-11
Fault # 031
Bad power head communications na eee ennn 4-11
Fault # 032
No power head detected .ee 4-11
Fault # 033
Bad EEPROM detected on CPU Board lisser. 4-12
Fault # 035
Software error ......... inn 4-12
Fault # 036
NI Aeee emrenin 4-12
Fault # 037
ROM test falled iii 4-12
Fault # 038
No encoder counts detected sise 4-12
Fault # 039
EC RA 4-13
Fault # 041
Overvolume error detected LE ELLE er 4-13
Fault # 042
Console key closedonpowerup.....................0
200 enenrneenenne 4-13
Fault # 043
Power head key closedonpowerup..........................
1.0 eee ener 4-13
RE-ASSEMBY OF THE POWERHEAD een 4-14
Figure 4-3. Critical Dimension of End Bracket ASSEMDIY .......... iene 4-14
Figure 4-4. Critical Dimension of Powerhead Assembly

800961-C Nov. 2000 xiii

CT 9000° ADV

CALIBRATION ο ο ου μμ 5-1
TOOLS REQUIRED oonmoncennnnornnonoonoonnncncoronncnnnoncnennnnerenen nera rones enormes 5-1
PLACING UNIT IN CALIBRATION MODE siennes 5-1
FACTORY CALIBRATION.............. eee Re Hee te ete ten 5-2
POSITION CALIBRATION 니 니 나 나 다 아 아 사 아 아 아 아 이 이 이 어 아 이 이 이 00449이아아 의 5-4
PRESSURE CALIBRATION FOR ALL SYRINGE FACE PLATES..................-... rn 5-6
PRESSURE CALIBRATION FOR 200 ML SYRINGE USE
WITH 125 ML COMPENSATION nn 아 5-6
PRESSURE CALIBRATION FOR 200 ML PUSHROD SYRINGE .............................. 5-11
PRESSURE CALIBRATION FOR 100 ML PUSHROD SYRINGE ..................................... 5-12
PRESSURE CALIBRATION FOR 30-50 ML HAND-HELD SYRİNGE eee. 5-13
MAINTENANCE
GUALIFICATIONS.................. ener
amenna een sanem
MAINTENANCE SCHEDULE eee
LEAKAGE AND GROUND CONTINUITY CHECKS iii
Figure 6-1. Leakage Test Set-up (Unit is plugged in)
EXTERIOR OF COMPONENTS
POWER-UP CHECK .ee ee
POWERHEAD/PRESSURE JACKET .....
KEYBOARD CONSOLE ie A KAVE POKR R A Re
ELECTRONICS CABINET
FLOW RATE CHECK
PRESSURE LIMIT CHECK
CLEANING THE UNIT ............ iii
PRESSURE SLEEVE

CONTROL CONSOLE ...

POWER PACK serbere etern ere Er ERE EEN EELnEEE
CUSTOMER INTERFACE

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1 SYSTEM OVERVIEW

Figure 1-1. CT 9000 ADV Digital Injection System

The CT 9000 ADV Injector is designed to inject a radiopaque con-

trast medium into a patient's vascular system which enhances
diagnostic images obtained with computed tomography (CT). Each
injection is accomplished with a motor-driven syringe mechanism
with microprocessor control of the flow rate, volume, and timing.
This manual provides service and calibration procedures for the CT
9000 ADV Injectors. For further information about operating and
daily maintenance of the unit, refer to the CT 9000 ADV Operator's
Manual.

800961-C Nov. 2000 1-1

CT 9000 ® ADV

SERVICE TECHNICIAN QUALIFICATION

The CT 9000 ADV Digital Injection System should be serviced and
calibrated ONLY by qualified personnel who:
* are completely familiar with the unit
+ have read and understood this manual and the Operator's
Manual
* are properly trained in servicing equipment of this type.
Failure to follow these guidelines could result in serious injury to the
service technician.

SPECIFICATIONS

DIMENSIONS
Conirol Console 12 W x 8.4 D x 4.2 H inches
(80
W x 21 D x 10.4 H cm)
Powerhead 3.5 W x 16 Dx 6 H inches
(9 W x 41 D x 16H cm)
Power Pack 12 W x 14 D x 6.5 H inches
(i.e., Electronics Cabinet) (80.5 W x 35.5 D x 16.5 H cm)

WEIGHT

Standard System, complete 38 Ibs (17.2 kg)

Control Console 7 lbs (3.2 kg)
Powerhead 18 Ibs (8.1 kg)
Power Pack 13 lbs (5.9 kg)
POWER REOUIREMENTS

Standby less than 1 A

Standard 115 VAC, 3 A, 50/60 Hz

280 VAC, 1.5 À, 50/60 Hz

VOLTAGE REOUIREMENTS
Unit automatically adapts for input voltages from 100 to
240VAC.

ELECTRICAL LEAKAGE
Chassis less than 300 microamps

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ENVIRONMENTAL

CAUTION!
The console and electronics cabinet are not spill-proof. Fluid spilled in
these components can cause the unit to malfunction, resulting in patient or
operator injury. If fluid is spilled on either component, remove from
operation and contact your authorized service personnel.
DANGER!
Possible explosion hazard if used in the presence of flammable anesthet-
ics. The unit is not designed for use in explosive environments.
WARNING!
The powerhead may only be operated in an area that is located beyond the
20 gauss limit. Operating the unit within magnetic fields that are higher
than this limit may cause the unit to malfunction, resulting in operator or
patient injury.

SYRINGES

Syringe Sizes 200 ml (front-load)

200 ml (pushrod)
125 ml (pre-filled)
100 ml (pushrod)
50 ml (hand-held)
30 ml (hand-held)

FILL RATE
Full forward or reverse time: 13-100 sec. Accelerates from zero
to maximum within approximately 3 seconds after pressing the
[Forward] or [Reverse] key in conjunction with one of the [Fast]
keys.

' SYRINGE HEATER

98° + 6° F (37° + 3° C) nominal. Maintains the temperature of

pre-heated contrast. Overtemp condition will occur at 107.6° F
(42° C).

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CT 9000? ADV

NOTE: The syringe heater for use with with the 200 ml (front-load) and
125 ml (pre-fill) type syringes with pressure sleeves is P/N 800114.
The syringe heater for push and turn type faceplate is P/N 800146

FLOW RATE PARAMETERS

200 ml Syringes 0.1—9.9 ml/s
125 ml Syringe 0.1
一9.9 ml/s
100 ml Syringe 0.1—9.9 ml/s
30-50 ml Syringe 0.1—7.0 ml/s

PRESSURE LIMIT

Pressure Units Range

pounds per square inch (psi) 25, 50—300 (150*)
(in 50 psi increments)
bar 2, 3, 7, 10*, 14, 17, 21
kg/em? 2, 4, 7, 11*, 14, 18, 21
NOTE: (*) Used to denote pressure values pertaining only to the 200 ml
pushrod syringe

INJECT DELAY
Inject Delay Parameters 0—255 sec

SCAN DELAY
Scan Delay Parameters 0—99 sec

STORED PROTOCOLS
12 protocols can be stored and recalled.

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2 INSTALLATION
UNPACKING AND ASSEMBLY PROCEDURES
When receiving the CT 9000 ADV Digital Injection system, first
check the equipment for signs of damage. If any of the items are
damaged or missing, don't accept the shipment until the freight or
express agent notes the problem on the receipt or bill. If equipment
is later discovered to be damaged or missing, notify the shipping
agent within 15 days after receiving the items.

Store the equipment in the shipping cartons until ready for installa-
tion. The storage area should be clean and dry and should not
subject the equipment to temperature extremes.

When unpacking the CT 9000 ADV, remember that it contains

fragile electronic parts. Don't drop it or subject it to other mechani-
cal shocks.

INSTALLATION PROCEDURE

Refer to the Checklist included in the front of this manual.

@ After unpacking, identify these parts of the system and

record each component's Serial Number in the Installation
Checklist:
Console
ロロ ロロ ロロ ロロ

Power pack (Electronics Cabinet)

Powerhead
Printer and its associated hardware (optional)
Console to Power pack cable
Powerhead to. Power pack cable
Power Cord
Ordered Accessories

(©. Inspect the exterior of the Console:

Check the Console Cable connector for cracks or bent pins.
Check the Console case for dents or other external damage.

800961-C Nov. 2000 2-1

CT 9000? ADV

© Inspect the exterior of the Power pack:

Check the Power pack cabinet for dents or scratches.
Check the connectors located on the rear of the cabinet for
cracks or protruding pins.

Inspect the exterior of the Powerhead:

Check the cable for nicks or impairment due to crimping.
Check the Heater connector and the Powerhead Cable
connector for cracks or bent pins.

inspect the Console cable, the Powerhead cable and the

Power Cord. Check each cable for nicks or impairment due
to crimping.
Check the Power Cord for nicks or impairment due to crimp-
ing.

Inspect each Accessory to ensure there are no dents or

scratches.

Mounting the Powerhead, Power pack and Console will

depend on the type of accessories ordered. Refer to the
Installation Instructions that accompanies the accessories in
order to mount the components to your desired configura-
tion.

Power musi be off before connecting or disconnecting the

system's cabling. Connecting cabies after the Unit is pow-
ered may cause generation of false error messages. System
connections are as follows:

onnnos m am. nana

 区 JALLINCKRODT

ELECTRONICS CABINET
Remote Handswitch Connection
ip An 8-pin circular DIN connection allows for interfacing with an
optional remote handswitch.

Printer Connection
An 8-pin circular mini-DIN connection allows for interfacing with an
optional printer.

Primary Console
A 15-pin D-shell connection sends and receives information to and
from the Console,

Secondary Console
A second 15-pin D-shell connection sends and receives information
to and from an optional second Console.

Powerhead Connection
A 25-pin D-shell connection sends and receives information to and
from the powerhead.

Power Cord Connection

The supplied power cord connects to the Electronics Cabinet at the
power connection. The unit can accept either 115 VAC (50/60 Hz)
or 220 VAC (50/60 Hz) without modification. The unit will automati-
cally sense the input voltage during power-up sequences.

CAUTION!
Use only the supplied power cord to connect power to the Power Cord
Connection. Use of other power cords could result in damage to the
equipment. Units installed outside of the U.S. must use hospital approved
power cards.

POWERHEAD
Heater Blanket Connection
A 4-pin connection, located on the bottom of the Powerhead, sends
and receives information to and from the Heater Blanket.

ELECTRONICS CABINET CONNECTION

800961-C Nov. 2000

CT 9000 * ADV

A 25-pin connection, located on the bottom of the Powerhead,

sends and receives information to and from the Electronics Cabi-
net.

CONSOLE
Electronics Cabinet Connection
A 15-pin connection, located on the rear of the console, sends and
receives information to and from the Electronics Cabinet.

© install the Pressure Plate Assembly. Instructions covering

installation. of the Pressure Plate Assembly are contained in
the Operator's Manual, P/N 800731, or 800959 international.
© Perform the Preventive Maintenance Checks listed in
Chapter 6. If all requirements for these tests are passed,
then proceed to the next section.

TURN ON THE CT 9000 ADV

Turn the unit on by first toggling the Power pack's Power Switch
located on the rear of the cabinet and then pushing the Console
power switch located on the left-hand side of the console. The LED
located on the Power pack and on the upper right-hand comer of
the console will glow and the Start-up Menu will be displayed.

ANNNL4 NON. anna

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İLE CT 9000

Press to set pressure limit, time, date, language and registration name. > Setup

Press to display important safety information. [> i Safety

Figure 2-1. Start-up Menu

RECORD THE VERSION LEVEL

Press the [Safety] key, then the [Version] key. Record the firmware
version level of each component in the Installation Checklist. Press
the [Exit] key.

ENTER THE PRESSURE LIMIT, TIME, DATE,

LANGUAGE AND REGISTRATION NAME
Press the [Setup] key and enter the required Pressure Limit, Time,
Date, Language and Registration Name. Instructions on entering
these items are contained in the Operator's Manual, P/N 800959.

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CT 9000 * ADV

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POWER PACK OVERVIEW

The power pack consists of three major functional sections. First is
the MAIN POWER INPUT, second is the MOTHERBOARD and
third is the CPU BOARD. Figure 3-2 below shows a block diagram
of these sections.

1
I
1
1
1
1
1
1
1
1
1
1
1
I
1
1
1
1
1

'
i

4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
J
UIPOWIMITOEZ
MAIN CPU
POWER BOARD
INPUT
ニーーーー
[ーーーー

Figure 3-2. Power Pack Overview

800961-C Nov. 2000

CT 9000 * ADV

MAIN POWER INPUT

The line voltage enters the Power Pack through an IEC 320 power
inlet. As shown in Figure 3-3, the power inlet is wired to a 3 amp,
double pole, double throw circuit breaker. The circuit breaker
output is connected to a line filter. The chassis ground of the
power inlet and the line filter are connected to the frame. The
filtered line voltage is input to the VOLTAGE SELECT board. The
VOLTAGE SELECT board, which is actually mounted on the main
power transformer, senses the line voltage and configures the main
power transformer’s primary winding so that the secondary output
is 24VAC. A complete description of this boards operation is given
below.

| VOLTAGE SELECT BOARD |

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| VOLTAGE RELAY |
SENSE CONTROL
i 1 !
| L

Figure 3-3. Main Power Input

3-4 800961-C Nov. 2000

 区 ALL NCKRODT
VOLTAGE SELECT BOARD
As mentioned above, the VOLTAGE SELECT board is responsible
for sensing the line voltage and configuring the main power
transformer's primary winding. The sensing circuit samples the
transformer's center tap to keep the circuit's input at 115VAC.
Resistor R1, and varistor MOV1 prevent transient voltages from
tripping the circuit.
The bridge rectifier—BR1, R2, DZ1 and C2—powers the circuit and
provides base drive for transistor Q2. The dc voltage from the
bridge rectifier varies with the input AC voltage.
The MC34064 under-voltage sensor, U1, trips at 4.6V. Note that
U1’s RESET pin is an output, not an input; the chip’s intended
function is resetting uP systems. When the rectified line voltage is
below U1's trip point, RESET is low, which sets up R3 and R4 as a
voltage divider.
When the input voltage goes above 4.6V, U1 trips, setting the
RESET output high. RESET’s going high turns on Q2, which
energizes relay K1. K1 re-configures the transformer’s primary for
220V. This trip point will occur at approximately 155V. To prevent
relay K1 from oscillating or “hunting,” resistor R4 adds hysteresis to
U1’s operation. Once the primary is configured for 220V, the line
voltage must fall to approximately 75V before the transformer's
primary will be re-configured to 115V.
Relay K1 cannot handle the large transient voltages that some-
times occur around the switching point. Transistor Q1 and resistor
R7 limit current through K1 to 10 ma.

800961-C Nov. 2000 3-5

CT 9000 ® ADV

MOTHERBOARD
The MOTHERBOARD consists of the following major components,
each of which will be discussed in greater detail in the following
sections:
* Power Supplies
* Powerhead Interface
* Servo
e Auxiliary I/O Interface
* Handswitch Interface
e Status LED's
e Console Connectors
Power Supplies
The power supply section consists of four major functional sections:
Remote on/off, +3.5V supply, +5V supply and +12V supply.
Remote On/Off
The main power transformer supplies 24VAC to the motherboard.
One side of the 24VAC goes directly to a diode bridge, BR1. The
other side of the 24VAC goes through a solid state relay, SSR1,
and then to the diode bridge. The solid state relay is controlled by
U17. When the solid state relay is off, the 24VAC is not applied to
both sides of the bridge and, therefore, the +5V and +12V supplies
are off. However, U17 requires power to operate the remote on/off
function, so the +3.5V supply is used to power U17 while the +5V
and +12V supplies are off.
The Power Supply Control Input (/PSI, U17 pin 8) and Power Sup-
ply Control Output (/PSO, U17 pin 16) are used to control tne solid
state relay. Prior to establishing a voltage on VCC (U17 pin 3), PSI
is internally held at a high level at ail times by the +3.5V supply on
VBAT (U17 pin 1). When /PSI is forced low by the motherboard
reset switch, SW1, or by the momentary switch on a console, PSO
is connected to VBAT to provide a high level. This high level turns
on the solid state relay. A subsequent falling edge on /PSI will
tristate PSO to shut off the solid state relay.
Relay K3 is used to isolate +5V from U17 pin 3 until the solid state
relay turns on. This, along with a filter formed by L3 and C34,
helps to eliminate noise related problems.
Opto-isolator U18 is used to interface /PS! to the console switches
and the motherboard switch, SW1. Capacitor C8 is placed across
the LED side of U18 to prevent it from inadvertently turning on
when a long console cable is attached.

3-6 800961-C Nov. 2000

 区 JALLINCKRODT

+3.5V Supply
The +3.5V supply is used to supply power to U17 when the +5V
supply is off. It also powers the LED located on the front of the
Power Pack.
The adjustable regulator VR3 is supplied +14V unregulated DC by
rectifying (D3 and 1/4 of BR1) and filtering (C9) the main trans-
former secondary center tap voltage. VR3's output voltage is set
as follows:
Vout = 1.25V (1+ R13/R14) = 1.25V(1 + 1500/680) = 4V
This +4V is dropped to approximately 3.5V by D13 before being
connected to U17 pin 1.
+5V Supply
The +5V supply is used to power the MOTHERBOARD logic cir-
cuitry and the CPU board. The +5V regulator is a step down DC to
DC converter capable of sourcing up to 5A of output current.
At intervals of approximately 10us (100kHz) VR2 connects VR2-5
to VR2-4 impressing a voltage across inductor L2. This causes
current to build up in the inductor while also supplying current to the
load and filter capacitor C4.
VR2 determines when to disconnect VR2-5 and VR2-4 during the
10us interval to keep the output voltage at +5V. When VR2-5 and
VR2-4 are disconnected, the magnetic field in the inductor col-
lapses and the polarity of the voltage across the inductor changes
to try and maintain the current in the inductor. This current in the
inductor is now directed (due to the change in voltage polarity
across the inductor) by the diode D2, to the load. The current will
flow from the inductor until the switch turns on again or until the
inductor runs out of energy.
The divider circuit of R6 and RS is used to set the output voltage of
the supply against an internal voltage reference of 2.21VDC. The
output voltage is calculated as follows:
Vout = 2.21V (1 + R6/R5) = 2.21V(1 + 2870/2210) = 5.08V
R4 and C5 make up the frequency compensation network used to
stabilize the feedback loop.

800961-C Nov. 2000 3-7

CT 9000 ® ADV

+12V Supply
The +12V supply is supplied to the MOTHERBOARD, the CPU
board and is used as the bulk supply for the POWERHEAD board.
The +12V regulator is identical to the +5V regulator with the excep-
tion of the divider circuit which sets the output voltage. The output
voltage for the +12V supply is calculated as follows:
Vout
= 2.21V (1 + R3/R2) = 2.21V(1 + 9760/2210) = 11.97V
Powerhead Interface

The powerhead interface provides the interface between the

powerhead DB-25 connector and the CPU board. The pin out for
the powerhead DB-25 connector is given in Table 3-1.
RS-422 transmitter U4 pin 9 translates serial communications
(TXDB) from the CPU board for transmission to the POWERHEAD.
RS-422 receiver U13 pin 11 translates the RS-422 serial communi-
cations (RXDB) and motor encoder quadrature pulses transmitted
from the POWERHEAD board to the CPU board. The motor en-
coder quadrature pulses are input to J-K flip flop U14 pin 3 and 4 to
generate a motor direction signal to the CPU board. A high on U14
pin 6 indicates the motor is expelling. A low on U14 pin 6 indicates
that the motor is filling.
The serial communications between the POWERHEAD and CPU
boards are combined by U6 pin 6 and converted to RS-422 by U4
pin 15. The resulting signal is output to connector J13 and may be
used to monitor powerhead communications.

800961-C Nov. 2000

 区 rr NCKRODT

Table 3-1. Powerhead DB-25 Pin Designations

J5 Signal Signal Description

Pin Name
1 CHGND Chassis GND

2 MOTPWR- | Motor power

3 MOTPWR- | Motor power

4 MOTPWR- | Motor power

5 MOTPWR+ | Motor power

6 MOTPWR+ | Motor power

7 MOTPWR+ | Motor power

8 GND Signal GND

9 GND Signal GND

10 GND Signal GND

11 CHGND Chassis GND

12 CHGND Chassis GND

13 RCV+ Head data receive+

14 +12V Logic power

15 +12V Logic power

16 +12V Logic power

17 ENCTRL ENABLED lamp control

18 INJCTRL INJECTING lamp control

19 TXD+ Head data transmit +

20 TXD- Head data transmit -

21 ENCB- Motor encoder phase B -

22 ENCA- Motor encoder phase A -

23 ENCA+ Motor encoder phase A +

24 ENCB+ Motor encoder phase B +

25 RCV- Head data receive -

800961-C Nov. 2000 3-9

CT 9000 ® ADV

Servo

The servo section of the motherboard is concerned with generating

the motor power, stopping the motor, sensing pressure and hard-
ware safety features. Each topic will be covered separately.
Motor Power
Motor power is generated by a flyback regulator circuit. Flyback
regulators (Figure 3-4) use a transformer to transfer energy from
input to output. During S1 “on” time, energy builds up in the core
due to increasing current in the primary winding. At this time, the
polarity of the output winding is such that D1 is reverse biased.
When Si opens, the total stored energy is transferred to the sec-
ondary winding and current is delivered to the load. This circuit
provides isolation and safety. If S1 shorts out, no voltage is gener-
ated on the secondary and the motor will not move.

Di

Vin — Vout

Figure 3-4. Typical Flyback Regulator Circuit

The main components of the flyback regulator circuit on the MOTH-
ERBOARD consist of T1, Q4, D5, C11 and U16. An analog voltage
from the CPU board is input to PWM (Pulse Width Modulator) IC
U16 pin 2. This IC converts a 0 to +5V analog voltage to a 0 to
+10V PWM output signal on IC U16 pin 14. The PWM signal is
characterized by a 100kHz frequency and a 0 to 50% duty cycle.
C14 and the potentiometer R80 set the PWM frequency using the
following formula:
f= 1/2 (C14 (0.7R80))

3-10 800961-C Nov. 2000

 区 JALLINCKRODT

The potentiometer R80 (R27 on boards 800906 Rev G and earlier)

is preset at the factory to generate a 100kHz frequency. The PWM
output, U16 pin 14, controls FET Q4. This FET acts as the switch
in the flyback regulator circuit shown in Figure 3-4. T1 transfers
energy from input to output. During the FET “on” time (i.e. gate
voltage = 10V), energy builds up in the core. During the FET “off?
© time (i.e. gate voltage = OV), the total stored energy is transferred
to the secondary winding and current is delivered to the load.
Flyback converters require a clamp to protect the FET switch from
overvoltage spikes when it opens. These spikes are caused by
leakage inductance in the transformer. D7, R23 and C12 form a
voltage clamp which limits the voltage spikes from exceeding the
BVDSS rating of 4,
Capacitor C11 smooths out the ripple to provide a DC voltage to
the motor. The motor voltage is routed through relay K1 which
controls the direction of the motor movement. When the relay is
off, the motor will expel; when the relay is on, the motor will fill.
Stopping
The motor can be braked by either shorting the motor leads to-
gether, shorting the output of the flyback transformer, T1, or by
setting the STOP pin on U16 pin 10 high.
When the SAFE RELAY K2 is off, any voltage impressed on the
motor will turn on triac Q1 which shorts the motor leads together.
In order for the motor to move, therefore, it is necessary to turn the
SAFE RELAY on. To turn on the SAFE RELAY it is necessary to
set the SAFE RELAY CTL line (U6 pin 9) high and to toggle the
watchdog fail-safe (U17 pin 11) at least once every 170 ms. This
sets the fail-safe line (U6 pin 10) high.
The output of the flyback transformer is shorted by the brake circuit
consisting of Q2, Q3, R20-R22. If U15 pin 16 is low the gate of Q2
is low, so it is “off”. If U15 pin 16 is high the gate of Q2 is high, Q2
turns on and the output of the servo transformer is shorted. Motor
current flowing through Q2 generates a voltage across R21. If
excessive current flows through Q2 the voltage across R21 will rise
high enough to turn on Q3. When Q3 turns on, Q2 is turned off
thus preventing excessive current from damaging Q2. When the
DEAD STOP signal from the CPU is high and if either SIGN or
INJECT are high (but not both), U15 pin 16 is low (i.e. brake is off).

800961-C Nov. 2000 3-11

CT 9000 ® ADV

When the PWM STP STATUS line (U16 pin 10) is high the PWM
output (U16 pin 14) is held low and, therefore, FET Q4 is kept off.
The PWM STP STATUS line is high under the following conditions:
U17 pin 11 is not toggied within 170 ms (this causes fail safe U14
pin 10 to go low), DEAD STOP is low, PRESSURE LIMIT 3 is low,
either SIGN and INJECT are high, but not both.
The following table lists the signal status required to run the motor:

Table 3-2. Motor Signals

Signal Name Status Required To Run The Motor

PWM CONTROL > -05V
DEAD STOP +5V
SIGN Ov (expel), +5V (fill)
INJECT +5V (expel), OV (fill)
FAILSAFE +5V
PRESSURE LIMIT 3 +5V
SAFE RELAY CTL +5V

Pressure Sensing and Control

Motor current is run through a sensing resistor which generates a
voltage that is proportional to the pressure. This voltage is then
amplified to a usable level and input to both the A/D located on the
CPU board and a hardware pressure limit circuit located on the
motherboard.
There are actually two pressure sensing circuits. One is located on
the primary side of the servo transformer, T1, the second is located
on the secondary side of the servo transformer. The two circuits
are identical with the exception of some resistor values. The fol-
lowing discussion will refer to the pressure sensing circuit on the
secondary side of T1.
When the motor is running, current flows through R19. The voltage
developed across R19 is amplified by two separate operational
amplifier circuits. The first circuit consists of U9, R33 and R36.
The output of U9 pin 1 is input to the A/D, U16 pin 2, located on the
CPU board and into one side of a comparator, U10 pin 4. The
output of the comparator is input to the CPU board. The second
circuit consists of U9, R31 and R35. The output of U9 pin 7 is input
to one side of a comparator, U10 pin 6. The output of this com-
parator is input to the PWM control circuitry. This circuit is referred
to as the hardware pressure limit control.

800961-C Nov. 2000

 区 JALLINCKRODT

The other inputs of the comparators, Level 1 and Level 2, in these

two circuits are set to a level corresponding to the current pressure
limit value. This value is determined during pressure calibration
and is set by the digital potentiometer, U8. When the pressure
sensed exceeds the pressure limit value two actions occur. First
the hardware pressure limit control will turn off the PWM control,
thereby reducing the power output to the motor and reducing pres-
sure. Second, the CPU board is notified through the comparator
output and the A/D that a pressure limit condition has occurred.
For example, assume that the pressure limit is set to 200 psi and
an injection is enabled. Assume that during pressure calibration it
was determined that at 200 psi the gained up voltage level equals
1.5V. The digital potentiometer, U8, will output 1.5V to the two
comparators used for pressure limit detection on the secondary
side of the servo transformer, U10 pin 5 and U10 pin 7. Assume
the injection starts and the pressure approaches 200 psi. When
200 psi is exceeded, the gained up voltage from the sense resistor
R19 will exceed 1.5V. At this point the hardware pressure limit
comparator will go low thereby disabling the PWM controller, U16.
In addition, the 1.5V is sensed by the A/D on the CPU board and
the comparator input to the CPU board also goes low.
The hardware pressure limit circuitry provides the primary pressure
limit control with the software providing the backup pressure limit
function. A circuit similar to the circuitry that provides information to
the GPU board (i.e. gained up voltage level and pressure limit
comparator output) from the secondary side of the servo trans-
former also exists on the primary side of the servo transformer.
This circuitry is not currently used for pressure limit control.

800961-C Nov. 2000 3-13

CT 9000 © ADV

Auxiliary VO Interface
The auxiliary VO interface provides the RS-422 interface between
: an external device and the CPU board. U4 pin 1 is used to trans-
late the serial communications transmitted from the CPU board to
the external device to RS-422 levels. U13 pin 3 is used to translate
RS-422 serial communications from the external device to the CPU
board.
An RS-232 device can be connected to this port by connecting the
minus output of U4 (U4 pin 3) to the external device receive line.
The auxiliary YO connector pinout is shown in Table 3-3.
Table 3-3. Auxiliary I/O Connector Pinout

J5 | Signal Name
Pin
1 Not Used

2 Not Used

3 RCV-

4 GND

5 TXD-

6 RCV+

7 Not Used

8 TXD+

3-14 800961-C. Nov. 2000

 区 rr NCKRODT

Handswitch Interface

The handswitch interface connects the remote start handswitch to

the CPU board. +12V is supplied to the handswitch connector, J1.
Four identical isolated inputs are also connected to J1. Two of the
isolated inputs are used for the handswitch and two are spare.
The isolated input circuit consists of a current limiting resistor (RN3)
connected to the LED side of an opto-isolator (U1, U2). The output
of the opto-isolator is pulled high by RN7 and input to inverter U3.
The remote handswitch uses a double action switch to connect
+12V to the isolated inputs. This is done as a safety feature to
eliminate a single fault failure from initiating an injection. The
software has to see both handswitch inputs open and then closed
in order to start an injection.
The handswitch connector pinout is shown in Table 3-4.

Table 3-4, Handswitch Connector Pinout

J5 Pin | Signal Name

1 Spare in 2

2 +12V

3 Handswitch in 1

4 +12V

5 +12V

6 Chassis GND

7 Handswitch in 2

8 Spare in 1

800961-C Nov. 2000 3-15

CT 9000 ® ADV

Status LED’s

Ten status LED’s are supplied on the MOTHERBOARD. These

LED’s are described in Table 3-5.

Table 3-5. Motherboard Status LED's

LED# NAME LED ON LED OFF

1 Servo Power Voltage | Servo power supply on | Servo power supply off

2 +12V +12V supply on +12V supply off

3 +5V +5V supply on +5V supply off

4 Dead Stop PWM stop off PWM stop on

5 Brake Brake is on Brake is off

6 Pressure Limit 1 No pressure limit Pressure limit

7 Direction Motor moving foward | Motor moving reverse (fili)

(expel)

8 Safe Relay Safe relay.is off Safe relay is on

9 Pressure Limit 3 No pressure limit Pressure limit

10 Pressure Limit 2 No pressure limit Pressure limit

Mother Board BUS Connectors

The 64-pin EuroDIN connectors that make up the Motherboard bus

(6, J7, J8, K11, K10, K9) are designed to provide 3 identical slots
for plug-in boards (i.e. CPU board). The 3 slots are configured as
follows:

Table 3-6. Mother Board Slot Configuration

Slot | Configuration
1 J6, K11

2 J7, K10

3 : J8, K9

Several pins on these connectors are used for CPU control of the
Motherboard. Refer to the CPU board Theory of Operation for a
complete listing of these pins.

3-16 800961-C Nov. 2000

 区 |ALLINCKRODT

Console Connectors

The DB-15 connectors for the two consoles are located on the
MOTHERBOARD. These connectors are connected straight
through to the CPU board. Filtering (EF3-EF6) is provided on the
transmit lines. The console cable pinout is shown in Table 3-7.

Table 3-7. LCD Module Interface Connector

J3 & J4 | Signal Name

Pin
1 Chassis GND

2 HALT+

3 HALT-

4 TXD+

5 TXD-
6 Not Used

7 RCV+

8 RCV-

9 REMOTE ON/OFF

10 Chassis GND

11 Chassis GND

12 +VDC

13 +VDC

14 GND

15 GND

800961-C Nov. 2000 3-17

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CT 9000? ADV

3-18
 区 JALLINCKRODT

CPU BOARD
The CPU board consists of the following major components, each
of which will be discussed in greater detail in the following sections:
* Microcontroller
* Data Communications
* Digital to Analog converter
* Analog to Digital converter
* EEPROM
+ RAM
+ ROM
Power Up
When power is applied to the microprocessor, U4, a reset control-
ler, U8, generates a low pulse on the microprocessor RESET line.
The reset pulse must be at least 35ps to ensure a proper reset.

A diode, D19, is tied between data line DO and the RESET pin so
that DO is pulled low when RESET goes low. This configures the
port size of the CSBOOT chip select to 8 bits. This is necessary
because CSBOOT is connected to an EPROM, U10, that has an 8-
bit wide data bus.
After initial power up the system may be reset by pressing the reset
push-button, PB1.

Microprocessor Configuration and Operation

The microprocessor uses a 32.768 kHz crystal, X1 as a reference
frequency source for an on-chip phase-locked loop which gener-
ates the 16.76 MHz clock speed.
The 16 external data lines (DO-D15) are buffered by two 8-bit 3-
state non-inverting bus transceivers (U2, U3). The direction of data
flow is controlled by the unbuffered R/W line U4 pin 79.
All the chip select lines (CSBOOT-CS10), the R/W line and 17 of
the 19 external address lines (A0-A16) are also buffered by 8-bit 3-
‘state non-inverting bus transceivers (U1, U5, U6, U7).
DUART Configuration and Operation
Each DUART (U13, U14) provides two fully independent full duplex
asynchronous communications channels, six input lines, and eight
outputs lines.
The following discussion will refer to DUART U14. The clock input
is supplied by buffering the X1/CLK pin of DUART U13 witha
74HG14, U9. The six input lines are connected to a dip switch,
SW1. Pull ups R7-R11 are provided so that the input is high if the
switch is open and low if the switch is closed. Four of the eight

800961-C Nov. 2000 3-19

CT 9000 ® ADV

output lines (OP1, OP3-OP5) are used to control LED’s. A high on

these outputs will drive the output of the 74LS05, U11, low, thereby
pulling current through the current limiting resistors, R13-R16, and
the LED’s, LED1-LED4. Output OP6 provides on/off control for the
RS-422 line driver, U20. Output OP7 provides on/off control for the
RS-422 line receiver, Ui9. LED1-LED4 are for programming and
are not used for data during normal operation.
The interrupt line for DUART U14 is connected to IRQ5 on the
microprocessor and the chip select is connected to CS8 on the
microprocessor.
The transmit outputs of U14 are connected to a 34C87, U20 pin 9
and 15, which is a quad RS-422 line driver. The outputs of each
driver has a 10y series resistor and an EMI filter on each differential
output. As mentioned above, on/off control for this chip is provided
by OP6. The receive inputs are connected to a 34C86, U19 pin 3
and 5, which is a quad RS-422 line receiver. A 220y resistor is
placed across the differential inputs. As mentioned above, on/off
control for this chip is provided by OP7.
The following discussion will refer to DUART U13. All 6 input lines
(IPO-IP5) all 8 output lines (OPO-OP7) and both pairs of receive
and transmit lines are output to connector K1, K9, K10, K11.
A 3.6864 MHz crystal (X2) is used by U13 to generate standard bit
rates.
The interrupt line for DUART U13 is connected to IRQ6 on the
microprocessor and the chip select is connected to CS6 on the
microprocessor.
Auxiliary RS-422 Inputs
Two line receivers U19 pins 1 and 13 are used both as inputs to a
microprocessor I/O pin and as input to IRQ7, the non-maskable
interrupt. The output of the two line receivers are input to an RC
network—R45, C29 and R46, C80—and then to open collector
inverters, U11. When the output of the line receiver goes low the
RC network generates a pulse into the open collector inverter. This
prevents the NMI line from bouncing and from staying low indefi-
nitely. The output of these two open collector gates are then tied
together, pulled up by RN5 and input to IRQ7.
EEPROM Operation
The EEPROM (U17) is socketed so that either an 8K x 8-bit or 32K
x 8-bit EEPROM can be used. No modification is necessary to
move from one size to the other.
The R/W line is inverted by U9 pin 6 to generate the EEPROM
output enable (OE).

3-20 800961-C Nov. 2000

 İYİALLINCERODT

RAM Operation
The RAM (U15) is socketed so that it can handle any JEDEC
standard 32K x 8-bit, 64K x 8-bit or 128K x 8-bit RAM. The socket
will be 32-pin to accommodate the 128K x 8-bit device. If a smaller
(28-pin) RAM is used it should use the lower portion of the socket
(i.e. pin 1 of the device = pin 3 of the socket). Note that the chip
select line is tied to the output enable line, which means that the
outputs will be enabled for both reads and writes. However, during
a write operation, the output enable is a “don't care” input.
EPROM Operation
Any JEDEC standard 64K x 8-bit or 128K x 8-bit EPROM may be
used in the sockets occupied by U10 and U12. The CPU system
will boot from EPROM U10. Therefore, if only one EPROM is used,
it must be placed in U10.
Digital to Analog Converter Operation
U18 is the Digital to Analog Converter (DAC) chip. It is a 12-bit
DAC with a full 12-bit interface to the microprocessor.
An RC network (R37, C21, C9) is connected to the REFOUT pin in
order to provide decoupling for the internal voltage reference.
The DAC uses a +12 V supply. This is the only chip on the CPU
board that uses +12 V. The output range is jumper configurable as
Oto +5 VorOto +10 V. Itis hardwired for O to +5 V. The output
code is natural binary with 1 LSB defined as follows:
For 0 V to +10 V Range: 1 LSB = Vy (1/2048) = 2.44 mV
For 0 V to +5 V Range: 1 LSB = Vy (1/4096) = 1.22 mV
Analog to Digital Converter Operation
U16 is the Analog to Digital Converter (ADC) chip. It is an 8-chan-
nel, 8-bit ADC. The microprocessor uses the Serial Peripheral
Interface (SPI) bus to communicate with the DAC.
The input range is O to +5 V. The inputs are protected by 4.7 ký
resistors (R24-R30, R36).
The output code is natural binary with 1 LSB defined as follows:
1 LSB = FS/256 = (5/256)V = 19.5 mV
A conversion is started when the microprocessor reads one of the
eight channels. When the INT line goes low an interrupt is gener-
ated on microprocessor IRQ3. Another read of the same channel
will contain valid conversion data.

Jumpers and LED's

Jumpers and LED's are for Liebel-Flarsheim testing use only.

800961-C Nov. 2000 3-21

CT 9000 * ADV

Hardware Summary
Table 3-8 contains a summary of the hardware connections for the
significant integrated circuits on the CT 9000 ADV CPU board.

Table 3-8. CT 9000 ADV CPU Board Hardware Summary

UF Description Data | Address | Chip | IRQ

Lines Lines | Select
10 | EPROM-Prog. DB8-DB15 | A0-A16 BOOT -
12 | EPROM-Lang. DB8-DB15 | AQ-A16 10 -
13 | UART DB8-DB15 | A0-A3 6 6
14 |UART DB8-DB15 | A0-A3 8 5
15 |RAM DB8-DB15 | A0-A16 9 -
16 |ADC - - - 3

17 | EEPROM DB8-DB15 | A0-A14 3 -

18 |DAC DBO-DB11 | - 5 -

3-22 800961-C Nov. 2000

 区 JALLINCKRODT
Input/Output Definition
There are 128 signal lines contained on the two Euro-DIN connec-
tors that connect the CPU board to the Motherboard. The following
table describes those signals: *

Table 3-9. CPU Board to Motherboard, Pins J1A thru J5C

Pin# | Signal | CPU Board Description | Motherboard Usage

JA {BDO Buffered data bus line 0 Not used

416 |BDI Buffered data bus line 1 Not used

J2A | BD2 Buffered data bus line 2 Not used

J2C | BD3 Buffered data bus line 3 Not used

J3A | BD4 Buffered data bus line 4 Not used

J3C | BDS Buffered data bus line 5 Not used

J4A | BD6 Buřfered data bus line 6 Not used

J4C |BD7 Buffered data bus line 7 Not used

J5A | BD8 Buffered data bus line 8 Not used

J5C |BD9 Buffered data bus line 9 Not used

800961-C Nov, 2000 3-23

CT 9000 ® ADV

Table 3-9. CPU Board to Motherboard, Pins J6A thru J20C

Pink | Signal | CPU Board Description | Motherboard Usage

J6A |BD10 Buffered data bus line 10 Not used

J6C |BD11 Buffered data bus line 11 Not used

J7A ¡BD12 Buffered data bus line 12 Not used

470 |BD13 Buffered data bus line 13 Not used

J8A |BD14 Buffered data bus line 14 Not used

J8C |BD15 Buffered data bus line 15 Not used

J9A {RESET | MC68332 reset Not used

J9C | Not used | Not used Not used

J10A | TPU2 TPU Channel 2 Motor Channel A Encoder

J10G | TPUS TPU Channel 3 Safe Relay Status

J11A | TPU4 TPU Channel 4 Handswitch Start 1

J11C | TPUS TPU Channel 5 Handewitch Start 2

J12A | TPU6 TPU Channel 6 Handswitch Spare 2

J12C | TPU7 TPU Channel 7 Handswitch Spar 1

J13A | TPU8 TPU Channel 8 Motor Channel B Encoder

J13C | TPU9 TPU Channel 9 Motor Channel A Encoder

Jt4A | Not used | Not used Not used

4146 | TPU10 | TPU Channel 10 Motor Direction

J15A | TPU11 | TPU Channel 11 Pressure Limit 3

J15C | Not used | Not used Not used

J16A | Not used | Not used Not used

J16C | TPU12 TPU Channel 12 Inject Lamp Control

J17A | TPU13 | TPU Channel 13 Pressure Limit 2

4176 | TPUI4 =| TPU Channelt4 Safe Relay Control

J18A | TPU15 | TPU Channel 15 Reverse Enable

J18C | TXD Not used MC68332 Transmit

J19A | RXD Not used MC68332 Receive

J19C jPCS2 SPI Chip Select 2 Not used

J20A | PCS1 SPI Chip Select 1 Not used

J20C |PCS3 SPI Chip Select 3 Not used

3-24 800961-C Nov. 2000

 区 JALLINCKRODT

Table 3-9. CPU Board to Motherboard, Pins J21A thru K2C

Pin# | Signal | CPU Board Description | Motherboard Usage

J21A | PCSO SPI Chip Select 0 Not used

J21C | SCK SP! Serial Clock Not used

J22A | MOSI SPI Master Out Siave in data | Not used

J22C | MISO SPI Master in Slave Out data | Not used

J23A | BA18 Buffered Address Line 18 Not used

J23C | BAI? Buffered Address Line 17 Not used

J24A | BAO Buffered Address Line 0 Not used

J24C | BAI Buffered Address Line 1 Not used

J25A ] BA2 Buffered Address Line 2 Not used

J25C | BA3 Buffered Address Line 3 Not used

J26A [BA4 Buffered Address Line 4 Not used

J26C | BAS Buffered Address Line 5 Not used

J27A | BAG Buffered Address Line 6 Not used

J27C | BA7 Buffered Address Line 7 Not used

J28A | BAS Buffered Address Line 8 Not used

J28C | BAO Buffered Address Line 9 Not used

J29A | BA10 Buffered Address Line 10 Not used

4296 | BAIT Buffered Address Line 11 Not used

J30A | BA12 Buffered Address Line 12 Not used

J30C |BA13 Buffered Address Line 13 Not used

УЗЛА |BA14 Buffered Address Line 14 Not used

J31C | BA15 Buffered Address Line 15 Not used

J32A | RAW Buffered Read/Write line Not used

J82C | BA16 Buffered Address Line 16 Not used

KIA | RMC MC68332 Interrupt Request 3 | Not used

KIC | RMC MC68332 Read Modify Write | Not used

Cycle

K2A | Not used | Not used Not used

K2C |DSACK1 | Data and Size Acknowledge 1 | Direction Status

800961-C Nov. 2000 3-25

CT 9000 ® ADV

Table 3-9. CPU Board to Motherboard, Pins K3A thru K17C

Pin# | Signal | CPU Board Description; Motherboard Usage

K3A |C50 MC68332 Chip Select 0 Not used

K3C |DSACK2 | Data and Size Acknowledge 2 | Pressure Limit 1

K4A {DS Data Strobe Not used

K4C | AS Address Strobe Not used

K5A |SIZO Size 0 Brake Status

K5C jSIZ1 Size 1 Not used

K6A |IRQ1 MC68332 Interrupt Request 1 | Not used

KeC TIRG2 MC68332 interrupt Request 2 | Not used

K7A |IRQ4 MC68332 Interrupt Request 4 | Not used

K7C |IRQ7 MC68332 Interrupt Request 7 | Power Fail

(NMI)
K8A |tP2-1 input 2 on U13 Not used

K8C HP5-1 Input 5 on U13 Not used

K9A |RXDA Receive Channel A on U13 Auxiliary VO Receive

K9C | TXDA Transmit Channel Aon U13 | Auxiliary YO Transmit

K10A | OPO-1 Output 0 on U13 Dead Stop

K10C 1 OP2-1 Output 2 on U13 Not used

K11A | OP4-1 Output 4 on U13 Not used

K11C | OP6-1 Output 6 on U13 Not used

K12A | OP7-1 Output 7 on U13 Not used

K+2C | OP5-1 Output 5 on U13 Not used

K13A | OP3-1 Output 3 on U13 Watchdog

K13C | OP1-1 Output 1 on U13 Enable Lamp Control

K14A | TXDB Transmit Channel B on U13 Power Head Transmit

K14C | RXDB Transmit Channet B on U13 Power Head Receive

K15A | IP4-1 Input 4 on U13 Not used

K15C HP1-1 input 1 on U13 Not used

K16A | iPO-1 input O on U13 PWM Stop Status

K16C |IP3-1 Input 3 on U13 Not used

K17A | OP2-2 Output 2 on U14 Not used

Kt7C | OPO-2 Output 0 on U14 Not used

800961-C Nov. 2000

 区 JALLINCKRODT

Table 3-9. CPU Board to Motherboard, Pins K18A thru K32C

Ping | Signal | CPU Board Description | Motherboard Usage

K18A | CH1 A/D Channel 1 Pressure Limit 1 A/D
Channel

K18C | CH3 A/D Channel 2 Pressure Limit 2 A/D

Channel

KISA | CH3 A/D Channel 3 +12VDC Starus AD

Channel

K19C | CH4 A/D Channel 4 Digital Pot. Level 1 A/D

Channel

K20A | CHE A/D Channel 5 Digital Pot. Level 2 A/D

Channel

K20C | CH6 A/D Channel 6 Not used

K21A | CH7 A/D Channel 7 Not used

K21C | D/A1 D/A Channel 1 PWM Control

K22A | HLT2- NMI2- Console 2 Halt -

K22C } HET2+ NMI2+ Console 2 Halt +

K23A | HLT1+ NMH+ Console 1 Halt -

K23C 1HLT1- NMit- Console 1 Halt +

K24A | RXD2- Receive Channel B- on U14 | Console 2 Receive-

K24C | RXD2+ | | Receive Channel B+ on U14 | Console 2 Receiver

K25A | RXD1- Receive Channel A- on U14 | Console 1 Receive-

K25C | RXD1+ | | Receive Channel A+ on U14 | Console 1 Receive+

K26A | TXD2- Transmit Channel B- on Ui4_ | Console 2 Transmit-

K26C | TXD2+ | Transmit Channei B+ on U14 | Console 2 Transmit+

K27A | TXD1- Transmit Channel A- on U14 | Console 1 Transmit-

K27C | TXD1+ | Fransmit Channel A+ on U14 | Console 1 Transmit+

K28A |+12VDC |+12VDC Power +12VDC Power

K28C |+12VDC |+12VDC Power +12VDC Power

K29A | GND Logic GND Logic GND

K29C | GND Logic GND Logic GND

K30A | +5VDC |+5VDC Power +5VDC Power

K30C | +5VDC | +5VDC Power +5VDC Power

K31A 1CS2 MC68332 Chip Select 2 Not used

K31C | CS3 MC68332 Chip Select 3 Not used

K32A | CS1 MC68332 Chip Select 1 Not used

K32C | CS4 MC68332 Chip Select 4 Not used

800961-C Nov. 2000 3-27

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 区 JALLINCKRODT

CONSOLE OVERVIEW
The console consists of four major functional sections. First is the
MAIN CONSOLE board, second is the VIEWING ANGLE board,
third is the KEYBOARD and fourth is the DISPLAY, Figure 3-7
shows a block diagram of these sections.

VIEWING
ANGLE « > MAIN BOARD
CONSOLE « | KEYBOARD

|
DISPLAY

Figure 3-7. Console Overview

800961-C Nov. 2000 3-29

CT 9000 ® ADV

MAIN CONSOLE BOARD

The main console board consists of the following major compo-
nents, each of which will be discussed in greater detail in the fol-
lowing sections:
+ Power Supplies
+ Keyboard Interface
+ Speaker Control
* CPU
* Display Controller
Power Supplies
There are four power supplies on the main console board: +5V,
+12V, -15V and 1000VAC.
With the exception of a small filter inductor, L3, added to the input
of the regulators, the +5V and +12V supplies are identical to the
+5V and +12V supplies on the MOTHERBOARD. Refer to the
MOTHERBOARD theory of operation for a complete discussion of
these circuits. +12V is used to power the speaker and the inverter
used to generate the voltage for the cold cathode fluorescent tubes
used to backlight the liguid crystal display. This inverter is not used
on the EL versions of console (PCB P/N 800877). The +5V is used
to power all remaining circuitry on the main console board.
inverter INV-1 is used to convert +12V to the 1000VAC needed for
the cold cathode fluorescent tubes used to backlight the display.
The inverter is turned on and off by the CPU. A high signal placed
on U26 pint is inverted twice by U26 and turns on FET A1. This
provides a ground path for the primary side of the inverter. A low
signal on U26 pin11 turns the inverter off by opening the primary
side ground path.
Switching regulator U23 is configured as a buck regulator to gener-
ate an adjustable negative voltage supply. This supply is used to
control the viewing angle of the LCD. The voltage can range from -
12V to -18V. Transistor Q4 is used to limit the top range of the
viewing angle voltage input. Transistor Q2 chops the input D.C.
voltage into a square wave. This square wave is then converted
into a negative D.C. voltage by L4, D12 and C22. Capacitor C10 is
used to set the switching frequency to 40 kHz.
Keyboard Interface
The eight keyboard switches are input to a buffer, U28, through
series resistors, R40-R47. In addition each switch line is pulled up
to +5V by R32-R39, and is prevented from exceeding +5V by
diodes D3-D10. The output of the buffer is input to eight TPU
channels of U22 (MC68332).

3-30 800961-C Nov. 2000

 区 rr NCKRODT

Speaker Control

One side of the console speaker is connected to +12V the other

side is connected to the collector of transistor Q3. The base of Q3
is driven by one side of an RS-422 driver, U10. The frequency and
duration of the base drive is controlled by U22 (MC68332) using
one of the TPU channels. A capacitor, C33, is placed across the
speaker to prevent damage from high voltage spikes.
Console CPU

The Console CPU consists of the following major components,

each of which will be discussed in greater detail in the following
sections:
¢ Microcontroller
* Battery Backed RAM
+ RAM
+ ROM
Power Up
When power is applied to the microprocessor, U22, a reset control-
ler, U27 generates a low pulse on the microprocessor RESET line.
The reset pulse must be at least 35us to ensure a proper reset.
„A diode, D11, is tied between data line DO and the RESET pin so
that DO is pulled low when RESET goes low. This configures the
port size of the CSBOOT chip select to 8 bits. This is necessary
because CSBOOT is connected to an EPROM, U16 that has an 8-
bit wide data bus.
Microprocessor Configuration and Operation
The microprocessor uses a 32.768 kHz crystal, X4, as a reference
freguency source for an on-chip phase-locked loop which gener-
ates the 16.76 MHz clock speed.
The 16 external data lines (DO-D15) are buffered by two 8-bit 3-
state non-inverting bus transceivers (U18, U19). The buffered data
lines are used only by the LCD controller, U11. The LCD controlier
determines the bus transceiver direction.
Sixteen address lines (A0-A15) are also buffered by 8-bit 3-state
non-inverting bus transceivers (U20, U21) and are input to the LCD
controller.
Battery Backed RAM
The DS1386, U13, is a self-contained real time clock with 8K by 8-
bits of battery backed RAM. It contains an embedded lithium
energy source and a quartz crystal which eliminates the need for
any external circuitry. Data contained within the 8K by 8-bit

800961-C Nov. 2000 3-31

CT 9000 ® ADV

memory can be read or written in the same manner as static RAM.

U13 is used as the upper 8 bits of a 16-bit wide RAM address
range.
RAM Operation
The Static RAM, U12, is socketed so that it can handle any JEDEC
standard 32K x 8-bit RAM. Timing constraints require that the RAM
speed be 100ns or faster. Note that the chip select line is tied to
the output enable line, which means that the outputs will be en-
abled for both reads and writes. However, during a write operation,
the output enable is a “don’t care” input. U12 is used as the lower
8-bits of a 16-bit wide RAM address range.
EPROM Operation
Any JEDEC standard 32K x 8-bit EPROM may be used for the two
EPROM, U14 and U16. Timing constraints require that the
EPROM speed be 55ns or faster. The CPU system will boot from
EPROM U16 as this contains the main console program. EPROM
U14 contains the fonts and must also be present.

Table 3-10. Hardware Summary

U# Description Data | Address; Chip | IRQ

Lines Lines | Select
11 | EPROM PD0-PD15 | A1-A18 6-10 7

12 | EPROM-Lang. PDO-PD7 | A1-A15 1

13 ¡UART PDO-PD15 |A1-A15 2 1,2

14 | EPROM PDO-PD15 | A0-A14 4

15 | EPROM PDO-PD15 | A0-A14 3

16 |EPROM PDO-PD15 | A0-A14 BOOT

800961-C Nov. 2000

 区 JALLINCKRODT

Display Controller

The display controller consists of an 82C455 flat panel VGA con-

troller, U11, eight 64K x 4 DRAMS, U1-U8, and three oscillators,
X1-X3.
The CPU transmits information to the display controller, U11. Flip-
flop U25 is used to delay the display controller READY line for two
MC68332 clock cycles so that the display controller can be read
correctly by the MC68332. The display controller is responsible for
generating the 4-bit wide video data stream used to refresh the
display. In addition, the display controller generates all the sync
and timing signals for the display and also generates the multi-
plexed row and column addresses used for both display refresh
and CPU access of display memory.
The display controller supports a total of 256 Kbytes of display
memory. The display controller serves as a DRAM controller for
the systems display memory, U1-U8. It handles DRAM refresh,
fetches data from display memory as required to refresh the
screen, interfaces the CPU to display memory, and supplies all
necessary DRAM control signals. The display memory is arranged
as four planes of 64 Kbytes each. Each plane is made up of two
64K x 4 DRAMS as follows:
Plane O U6, U8
Plane 1 U5, U7
Plane 2 U1, U3
Plane 3 U2, U4
Oscillators X1 and X3 are used for internal display controller func-
tions. Oscillator X2 is used to generate the dot clock which up-
dates the LCD pixels.

800961-C Nov. 2000 3-33

CT 9000 ® ADV

VIEWING ANGLE BOARD

The VIEWING ANGLE board connects a potentiometer to the
negative voltage supply on the main console board. This potenti-
ometer adjusts the negative voitage which controls the LCD view-
ing angle. In addition, the remote on/off switch is connected to the
board and is passed straight through to the main console board.
KEYBOARD |
The keyboard consists of an 8 x 1 matrix. A conductive rubber
keyboard is attached to the keyboard. Each key contains 6 con-
ductive pads any one of which will short the key when pressed.
The console power LED is also connected to the keyboard.
DISPLAY.
The display is a 640 x 480 tripie super twisted nematic Liquid
Crystal Display (LCD). Two cold cathode fluorescent tubes are
used for backlighting.

3-34 800961-C Nov. 2000

 3-35
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CT 9000 ® ADV

POWERHEAD OVERVIEW
The powerhead holds the syringe and plunger, and contains an
electric motor, gear train, and ballscrew to drive the plunger forward
and reverse. An encoder mounted to the motor shaft and a linear
potentiometer mounted to the ballscrew provide feedback to the
Power Pack about the actual velocity and position of the plunger.
The major functions of the powerhead are shown in Figure 3-9.
These major functions are described below:
To drive the syringe plunger the head transforms electrical
power into rotary motion with a motor, then into linear motion
with a ballscrew assembly.
To keep track of the plunger's velocity and position, the head
contains two feedback devices: a linear potentiometer
mounted to the ballscrew and an optical encoder mounted to
the motor shaft.
A heater blanket maintains the temperature of the fluid in the
syringe through a temperature controlling circuit.
Push-buttons allow the operator to move the plunger forward
or reverse for loading or expelling. A knob encoder provides
feedback to the powerhead CPU which informs the Power
Pack that a slow plunger movement is requested.
The head contains sensors which detect syringe size and
face plate position.
Lamps are provided which indicate when the injector is
enabled, when it is injecting and when a fault has occurred.
A three digit LED display indicates the remaining volume in
the syringe or the Auto-Fill volume requested.
A three digit LED display indicates the syringe size of the
face plate.

3-36 800961-C Nov. 2000

 3-37
ALLINCKRODT

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800961-C
CT 9000 ® ADV

MAIN POWERHEAD BOARD

The main powerhead board consists of the following major compo-
nenis, each of which will be discussed in greater detail in the fol-
lowing sections:
Microcontroller
Heater blanket controller
RS-422 interface
Keyboard and sensor interface
Power Supplies
Knob Encoder interface
Lamp interface
Motor interface
Status LEDs
The Power Pack provides a female DB-25 connector which con-
nects to the male end of the powerhead cable. Table 3-11 contains
the connector pinout and signal description for the DB-25 connec-
tor. The female end of the cable connects to a male DB-25 con-
nector located on the powerhead circuit board.

3-38 800961-C Nov. 2000

 区 ALLI NCKRODT

Table 3-11, Powerhead DB-25 Pin Designations

J5 Signal Signal Description

Pin Name
1 CHGND Chassis GND

2 MOTPWR- | Motor power

3 MOTPWR- | Motor power

4 MOTPWR- | Motor power

5 MOTPWR+ | Motor power

6 MOTPWR+ | Motor power

7 MOTPWR+ | Motor power

8 GND Signal GND

9 GND Signal GND

10 _ GND Signal GND

11 CHGND Chassis GND

12 CHGND Chassis GND

13 TXD+ Head data receive+

14 +12V Logic power

15 +12V Logic power

16 +12V Logic power

17 ENCTRL ENABLED lamp control

18 INJCTRL INJECTING lamp control

19 ROV+ Head data receive +

20 RCV Head data receive -

21 ENCB- Motor encoder phase B -

22 ENCA- Motor encoder phase A -

23 ENCA+ Motor encoder phase A +

24 ENCB+ Motor encoder phase B +

25 TXD- Head data transmit

800961-C Nov, 2000 3-39

CT 9000 ® ADV

MICROCONTROLLER
The microcontroller, U1, is an MC68HC11E2. The powerhead
software is stored inside the microcontrollers EEPROM. The micro-
processor uses a 4.9152 MHz crystal, X1, to generate the system
clock. This value was chosen to provide accurate baud rate times.
A power up reset and low voltage detect circuit is implemented
using U6, RN2-8 and C4.
HEATER BLANKET CONTROL
The heater blanket is powered by the +12VDC supplied by the
Power Pack. In order for the +12VDC to be applied to the heater
blanket element, the microprocessor must turn on relay K2 and
transistor Q1.
Two thermistors located in the heater blanket provide temperature
feedback to the microcontroller. When the injector first turns on,
the microcontroller outputs a high duty cycle PWM signal to A1. As
the desired heater blanket temperature is reached the
microcontroller will decrease the PWM duty cycle. When the heater
blanket temperature falls below the desired temperature the
microcontroller will increase the PWM duty cycle. LED DS-4 will
turn on and off with the PWM signal.
RS-422 INTERFACE
The two motor encoder channels and the microcontroller communi-
cations transmit line are input to an RS-422 transmitter, U3 pins 1,
7 and 9. These signals are then transmitted to the Power Pack. In
addition, the RS-422 communications data transmitted from the
Power Pack to the powerhead are converted by the RS-422 re-
ceiver U5 pin 3.

3-40 800961-C Nov. 2000

 区 JALLINCKRODT

KEYBOARD AND SENSOR INTERFACE

The keyboard contains eight normally open switches: fill, expel,
start/pause, three fast switches, Auto-Fill Mode and Auto-Fill Vol-
ume. The three “fast” switches are electrically tied together. One
side of each switch is connected to an input port on the microcon-
troller. Each of these lines is pulled up by a resistor, RN-1 or RN-2.
The other side of the switches are tied to ground. Therefore, a high
voltage on the input port indicates the switch is open. A low volt-
age on the input port indicates the switch is closed.
Refer to schematic LF P/N 800573 at the end of this chapter. There
are two bipolar hall effect sensors mounted to the hall effect circuit
board and connected to the powerhead PCB via ribbon cable J13.
The sensors detect the polarity of the magnets in the face plate and
locking ring. The two signals, called "Face Plate A" and "Syringe
Present A", are driven low when a magnetic south is detected. The
two signals, called "Face Plate B" and "Syringe Present B", are
driven low when a magnetic north is detected. All four of these
signals remain high when no magnet is present. Table 3-12 below
indicates the size and type of the syringe sensed by the powerhead
for all possible face plate magnate conditions.
NOTE: There must be a magnet present (i.e., either north or south polarity)
at the Syringe Present sensor in order for the system to function.

Table 3-12. Syringe Size Sensing

Syringe Present A Syringe Present B

No Face Plate Magnet 200 mL (Liebel-Flarsheim) 100 mL Hand-Held

Face Plate A 125 mL Prefilled 30/50 mL Prefilled

Face Plate B Reserved 200 mL Hand-Held

800961-C Nov. 2000 3-41

CT 9000 ® ADV

DISPLAY
Refer to schematics LF P/N 800569 and LF P/N 800563 at the end
of this chapter. The Display PCB is connected to the Powerhead
PCB via the ribbon cable J8. Cable J8 also provides the connec-
tion to the keyboard. The microconiroller communicates to the
display controller through a four wire serial bus. The Display is
divided into two sections: the three digit "Syringe Size" indictor,
and the three digit "Remaining Volume/ AutoFill Volume” indicator.
The backlit symbol indicates the active function of this Powerhead
(i.e., Remaining Volume or AutoFill Volume).

POWER SUPPLIES
The Power Pack supplies +12VDC to the powerhead. A voitage
regulator, VR2, is used to generate +5VDC. The linear potentiom-
eter, used for position sensing, does not travei fully to its opposite
limit (ie. OV), a voltage divider circuit consisting of R1, R4 and R18,
is used to generate reference voltages for the microcontrollers A/D.
This divider circuit produces a usable range of approximately 4.9V
(Vrh) to 0.21V (Vn). This corresponds to the range of the linear
potentiometer using the 5.0V supply. By using the linear potenti-
ometer supply to generate the A/D reference voltages the two
devices will track each other in case of voitage fluctuations.

800961-C Nov, 2000

 区 JALLINCKRODT

LAMP INTERFACE
The enabled and injecting lamp are powered by the power pack.
The powerhead board simply passes the control signals from the
powerhead connector to the lamp connector J4.
MOTOR INTERFACE
| The motor power is passed through a normally open relay, K1,
before being connected to the motor via J5. When open, the relay
shorts the two motor leads together providing dynamic braking of
the motor. When closed, the relay simply passes the two motor
lines supplied by the Power Pack to the motor. K1 is energized by
the microcontroller whenever the motor should move. A snubber
circuit, SN1, is connected across the motor leads for noise sup-
pression.
STATUS LEDS
There are five status LEDs used on the powerhead. The meaning
of each is shown below:

Table 3-13. Status LED's

LED# Description ON OFF

+5 VDC +5 VDC [ov
3 Not used - -

4 Heater PWM Heat No Heat

Not Used -

6 Motor Encoder Direction Expel Fill

800961-C Nov. 2000 3-43

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 区 JALLINCKRODT

UNIVERSAL INTERFACE
Refer to schematic LF P/N 800941 at the end of this chapter, The
Universal Interface may be installed in either of two separate con-
figurations determined by the internal cable assembly (P/N
800261). The Interface may be either a two wire or four wire sys-
tem.
The Universal Interface couples the injector to an imaging system.
The imaging system can trigger the injector to start by closing a
switch between pins J3-13 and J3-14 of the universal interface
connector as shown in Figure 3-12 and schematic 800941 (and as
depicted in Figure 3-11 as pins 1 and 2 of the 4-pin universal inter-
face connector). When the ground from J3-13 is applied to J3-14,
the signal called Remote Start 1 is driven low and turns on opto-
coupler U9. This low signal is inverted at U5 and is sensed as a
high signal on U4 pin 42. The main processor detects this signal,
and initiates an injection. However, if a scan delay has been
programmed into the console processor from the selected protocol,
the main processor sends an output at U4 pin 31 (i.e., OP2) to pin
1 of inverter U2 when the scan delay has expired. The injector
energizes relay K1 (CT Scan Control Signal) which provides con-
tact closure, allowing the imaging system to start the image.
For the two wire system refer to general wiring diagram Fig 3-13
and detailed wiring diagram Fig 3-14. In this configuration the
Injector is started manually by the CT technologist. If a Scan Delay
has been programmed on the Injector for this injection, the Injector
closes Relay K4 at the end of the Scan Delay. This closure can be
used by the imaging system to start the imaging scan. If there is no
Scan Delay programmed, the Injector closes Relay K4 at the begin-
ning of the injection.
In either configuration: if the Scan Delay is shorter than the injec-
tion duration Relay K4 will open at the end of the injection, other-
wise the relay will be closed for a minimum of .5 seconds.
CAUTION!
The external start connection must not apply voltage to the start circuit.
Only a switch closure may be provided. If the external start connection
applies voltage to the start circuit, the start circuit could be damaged.

800961-C Nov. 2000 3-45

CT 9000 ® ADV

INJECTOR IMAGING SYSTEM

1 o EXTERNAL
REMOTE START 1 START SWITCH
E 2 FROM IMAGING
= SYSTEM
o一 3 >
CONTROL SIGNAL TO
4 » IMAGING SYSTEM

Figure 3-11. Universal Interface Connections

CABLE P/N 300261 UNIVERSAL INTERFACE BOARD P/N 800941

"q +12V, Isolated 4

REMOTE START 1 い

CT SCAN CONTROL ;

Figure 3-12. Universal Interface Connections (Detail)

NOTE: Imaging System Remote Start Relay Contact or Switch Load: 10
mA @ 12 VDC resistive.
NOTE: Injector Scan Control Relay Contact Ratings: Resistive: 125 VAC
0.3A: 30 VDC 1A. Inductive: 125 VAC 0.2A: 30 VDC 0.5A

800961-C Nov. 2000

 区 |ALLINCKRODT

INJECTOR IMAGING SYSTEM

Г” © 3 >
CT SCAN
SIGNAL TO
CONTROL 4 IMAGING SYSTEM

Figure 3-13. Universal Interface Connections

CABLE P/N 800261 UNIVERSAL INTERFACE BOARD P/N 800941

CT SCAN CONTROL

Figure 3-14. Universal Interface Connections (Detail)

800961-С Nov. 2000 3-47

CT 9000 ® ADV

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4 TROUBLESHOOTING
This chapter includes descriptions of the Error and Fault Messages
of the CT 9000. Refer to the Parts Section of this Manual for ex-
ploded drawings of the Power Pack (i.e. Electronics Cabinet),
Powerhead, and Console in order to obtain a thorough understand-
ing of disassembling these components. Critical dimensions for re-
assembly of the Powerhead are included at the end of this chapter.

DANGER! SHOCK HAZARD!

Be extremely careful when the CT 9000 is open. Lethal voltages are
exposed. Be careful not to leave an open system unattended with power
plugged. in. DISCONNECT THE POWER CORD BEFORE DISASSEM-
BLING THE SYSTEM, AND BEFORE REMOVING OR REPLACING
BOARDS.

ERROR AND FAULT MESSAGES

The CT 9000 generates messages in response to operator input
and the monitoring of equipment status. These messages fall into
two general categories:

Error Messages—Those messages that appear in response to

incorrect operator input.

Error Codes—Those codes that appear in response to incorrect

operator input.

Fault Messages—Those messages that appear when the CT

9000's self-diagnostics detect a problem in the control circuitry.

With a few noted exceptions, the Error Messages can be corrected

by the operator.

ERROR MESSAGES

INJECTION WAS PRESSURE LIMITED

Occurs. when: The required pressure to deliver protocol exceeds
the Pressure Limit value or when an obstruction is present in the
line or catheter.

Operator Action: Reduce the flow rate or increase the Pressure

Limit. Check for obstruction in line or catheter.

800961-C Nov. 2000

CT 9000? ADV

Insufficient Syringe Volume!

Press OVERRIDE to inject available volume.
Occurs when: The protocol volume is greater than the volume
available in the syringe.

Operator action: Reset protocol volume to a level lower than the

syringe volume or press [OVERRIDE] to use existing volume.

Invalid Injection!
Press EXIT to continue.
Occurs when: The [Enable] key is pressed when in Protocol
Memory or Change Values Screen while a protocol parameter is
invalid or the available syringe volume is 0.

Operator action: Press [EXIT] to return to the Protocol Memory

screen or the Change Values screen and enter a valid parameter.

Lock the syringe in place.

Occurs when: The operator attempts to enable a protocol when the
syringe face plate is not in the locked position or when the face
plate is opened while the injector is running.

Operator action: Ensure the syringe face plate is in the Locked

position. Refer to Chapter 5 for more information.

That name already exists!

Occurs when: The operator tries to enter a blank name or the
name of a protocol that already exists in memory.

Operator action: Choose a new name for the protocol.

Heater thermistor tracking error.

To continue, press override. See manual for further instructions.
(See also Fault Message # 22)
Occurs when: A problem with the heater blanket has been de-
tected.

Operator action: Press [Override], power down the unit and discon-
nect the heater blanket. Discontinue use of the heater blanket until
serviced by a qualified Liebel-Flarsheim service technician. The CT
9000 is completely functional, however, the temperature of heated
contrast cannot be maintained.
 区 JALLINCKRODT

Overheating error.
To continue, press override. See manual for further instructions.
(See also Fault Message # 23)
Occurs when: A problem with the heater blanket has been de-
tected,

Operator action: Press [Override], power down the unit and discon-
nect the heater blanket. Discontinue use of the heater blanket until
serviced by a qualified Liebel-Flarsheim service technician. The CT
9000 is completely functional, however, the temperature of heated
contrast cannot be maintained.

ERROR CODES
E0
Occurs when: A pressure plate has not been installed and the
operator presses the [AutoFill] key.

Operator action: Install the appropriate pressure plate prior to

activating the AutoFill function.

E2
Occurs when: With a pressure plate installed, the operator presses
the [AutoFill] key, however the ram has not been moved far enough
for the AutoFill function to be activated.

Operator action: Continue to move the ram to until it is fully ex-

tended.

FAULT MESSAGES

The dual microprocessor control circuits in the CT 9000 continu-

ously monitor all important functions from the moment that the unit
is turned on. These checks, transparent to the operator, occur
many times each second, monitoring the safe performance of the
injector. If a fault is detected, the unit will lock into the Fault Mode
and then display a Fault Message. Refer to Figures 4-1 and 4-2.

In all cases, the appearance of a Fault Message requires that the

operator contact a qualified service technician to correct the prob-
lem. A listing of these Fault Messages, along with its corrective
action, follows.

800961-C Nov. 2000 4-3

CT 9000? ADV

Powerup Faults

Description
No Powerhead detected

Figure 4-1. Fault Message Appearing at Powerup

Protocol Memory Enable

CHEST ABDOMEN
LIVER

Previous
Protocol
Fault #28
Unknown power head fault Next
Protocol

1.0 | 60
3.0 | 50 120 Change
Values

Achieved
Protocol Maximum
P re
160 ml 200 psi Delete

Figure 4-2. Fault Message Appearing Protocol Memory Menu

 区 ALLI NCKRODT

Fault #001
Brake did not turn off
Occurs when: The Brake Status signal, located on the Mother
board, is checked during Power-up testing. Pin 1 of U6 is toggled
low by the CPU causing a low output by U6 pin 3. This signal is
inverted by U15 to cause the Brake Status signal U7 pin 8 to toggle
high. If a problem exists to cause the output to toggle low, the CPU
will display the Fault message at the end of Power-up testing.

Corrective action: Check the Brake Status circuitry of U5, U6, U7

and U15 on the Mother board.

Fault # 002
Brake did not turn on
Occurs when: The Brake Status signal, located on the Mother
board, is checked during Power-up testing. Pin 1 and pin 2 of U6
are toggled high by the CPU causing a high output by U6 pin 3.
This signal is inverted by U15 to cause the Brake Status signal U7
pin 8 to toggle low. If a problem exists to cause the output to toggle
high, the CPU will display the Fault message at the end of Power-
up testing.

Corrective action: Check the Brake Status circuitry of U5, U6, U7

and U15 on the Mother board.

Fault # 003
Reverse relay would not turn off
Occurs when: The Reverse Relay control signals, located on the
‘ Mother board, is checked during Power-up testing. Pin 13 and pin
12 of U6 are toggled low by the CPU, causing the output of U6 pin
11 to go low. This low signal then causes the output of U7 pin 6 to
go high. If a problem exists to cause the output to stay low, the
CPU will display the Fault Message at the end of Power-up testing.

Corrective action: Check chips U6, U15 and U7 on the Mother

board.

Fault # 004
Reverse relay would not turn on
Occurs when: The Reverse Relay control signals, located on the
Mother board, are checked during Power-up testing. Pin 13 and pin
- 12 of UG are toggled high by the CPU, causing the output of U6 pin
11 to go high. This high signal then causes the output of U7 pin 6 to
go low. If a problem exists to cause the output to stay high, the
CPU wili display the Fault Message at the end of Power-up testing.

Corrective action: Check chips U6, U15 and U7 on the

Motherboard.

800961-C Nov. 2000 4-5

CT 9000? ADV

Fault # 005
Safe relay would not turn off
Occurs when: During Power-up testing, relay K2 on the Mother
board is monitored by the CPU to ensure that it turn off. U6 pin 9 is
set low by the CPU and U6 pin 10 is kept low due to the CPU not
toggling U14 pin 12. If a problem exists to cause the output to
toggle incorrectly, the CPU will display the Fault message at the
end of Power-up testing.

Corrective action: Check chips U14, U6, U15 and Relay K2 on the
Mother board.

Fault # 006
Safe relay would not turn on
Occurs when: During Power-up testing, relay K2 on the Mother
board is monitored by the CPU to ensure that it toggles accurately
according to the inputs of U6 pin 9 and pin 10. If a problem exists to
cause the output to toggle incorrectly, the CPU will display the Fault
message at the end of Power-up testing.

Corrective action: Check chips U14, U6, U15 and Relay K2 on the
Mother board.

Fault # 009
Safe relay turned on with no failsafe
Occurs when: During Power-up testing, the safe relay failsafe is
tested to ensure that it is not stuck in an unsafe state. U6 pin 9 is
set high by the CPU but the failsafe (U14 pin 12) is not toggled. If
the safe relay turns off the CPU, the CPU will display the Fault
message at the end of Power-up testing.

Corrective action: Check chips U14, U6, U15 and Relay K2 on the
Mother board.

Fault # 010
PWM stop turned off with no failsafe
Occurs when: During Power-up testing, the PWM STP STATUS
line (U5 pin 3) is checked to ensure that the PWM controller, U16,
is not active unless the failsafe is toggled. U6 pin 1 is toggled low,
causing U5 pin 2 to be low. The failsafe is not toggled, so U5 pin 1
should also be low If the output of U5 pin 3 is not high, the CPU will
display the Fault message at the end of the Power-up testing.

Corrective action: Check chips U5, U6 and U14 on the Mother

board.
 区 JALLINCKRODT

Fault # 011
PWM D/A conflicts with A/D (5V)
Occurs when: During Power-up testing, the CPU outputs +5V on
the D/A, U18 pin 3 located on the CPU board. The output value is
read by the A/D, U16 pin 1 on the CPU board. Any discrepancy
between the two values will cause the CPU to display the Fault
message at the end of Power-up testing.

Corrective action: Check chips U16 and U18 on the CPU board
and U8 on the Mother board.

Fault # 012
PWM D/A conflicts with A/D (2.5V)
Occurs when: During Power-up testing, the CPU outputs +2.5V on
the D/A, U18 pin 3 located on the CPU board. The output value is
read by the A/D, U16 pin 1 on the CPU board. Any discrepancy
between the two values will cause the CPU to display the Fault
message at the end of Power-up testing.

Corrective action: Check chips U16 and U18 on the CPU board
and U8 on the Mother board.

Fault #013
PWM D/A conflicts with A/D (0V)
Occurs when: During Power-up testing, the CPU outputs OV on the
D/A, U18 pin 3 located on the CPU board. The output value is read
by the A/D, U16 pin 1 on the CPU board. Any discrepancy between
the two values will cause the CPU to display the Fault message at
the end of Power-up testing.

Corrective action: Check chips U16 and U18 on the CPU board
and U8 on the Mother board.

Fault # 014
PWM stop would not turn off
Occurs when: During Power-up testing, the PWM STP STATUS
line, U5 pin 3, is checked to ensure that the DEAD STOP line, U6
pin 1, can enable the PWM controller. U6 pin 1 is toggled high,
causing U5 pin 2 to be high. The failsafe is toggled, causing U5 pin
2 to be high. If the output of US pin 3 is high, the CPU will display
the Fault message at the end of Power-up testing.

Corrective action: Check U5, U6, U14, and U16 on the Mother
board.

800961-C Nov. 2000 4-7

CT 9000? ADV

Fault # 015
PWM stop would not turn on
Occurs when: During Power-up testing, the PWM STP STATUS
line, U5 pin 3, is checked to ensure that the DEAD STOP line, U6
pin 1, can turn the PWM stop on by itself. The failsafe is toggled
which causes U5 pin 1 to be high. U6 pin 1 is toggled low, causing
U5 pin 2 to be low. If the output of U5 pin 3 is low, the CPU will
display the Fault message at the end of Power-up testing.

Corrective action: Check U5, U6 U14, and U16 on the Mother

board.

Fault # 016
Position is not calibrated
Occurs when: Calibration position parameters are stored in two
addresses within chip U17 on the CPU board. During power-up
testing and before an Injection is enabled, these two parameters
are compared. If the parameters do not match, the Fault message
will be displayed.

Corrective action: Re-calibrate the Powerhead position. If the error

persists, replace chip U17 on the CPU board.

Fault # 017
Lost power head communications
Occurs when: During operation of the CT 9000, the CPU continu-
ally checks for signals from the powerhead. If a 3 second lapse
occurs between receiving signals from the powerhead, the Fault
message will be displayed.

Corrective action: Check the powerhead cable to ensure it is

securely connected to the connectors in the rear of the powerhead
and the rear of the electronics cabinet . If the Fault message contin-
ues, replace chips U13 and U14 on the Mother board and U1 on
the Powerhead board.

Fault # 018
Lost console communications
Occurs when: This Fault message is only visible when two con-
soles are active. If this problem occurs while using a one-console
system, the Fault Indicator light (the Injecting light) on the
Powerhead will flash and the console keyboard will be locked-up.

Corrective action: Check the console cable to ensure it is securely

connected to the connectors in the rear of the console and the rear
of the electronics cabinet. If the console does not respond to these
actions, replace the Console board.
 区 JALLINCKRODT

Fault # 019
Flow rate error
Occurs when: The actual flow rate delivered by the syringe plunger
is monitored by the CPU by using feedback from the motor en-
coder. When this flow rate is approximately 20% higher than the
programmed flow rate, this Fault message will occur.

Corrective action: Replace chip U13 on the Mother board. If the

problem persists, replace the Motor encoder.

Fault # 020
Motor moving wrong direction
Occurs when: Motor direction output from U14 pin 6 on the Mother
board is incorrect. Fill syringe movement = high signal; Expel sy-
ringe movement = low signal.

Corrective action: Check to ensure J5 pins 1 and 2 on the

Powerhead board are connected properly. Replace chips U14 and
U13 on the Mother board.

Fault # 021
Syringe size sensing error
Occurs when: Face plate magnets are not sensed for a valid
syringe size.

Corrective action: Check magnets. Replace sensor board in

Powerhead.

Fault # 022
Heater thermistor tracking error
Occurs when: Heater Blanket thermistors are not at the approxi-
mate same level.

Corrective action: Replace the Heater Blanket. If the problem

persists, replace U1 on the Powerhead board.

Fault # 023
Overheating error
Occurs when: \f the Heater Blanket temperature is greater than 42
°C, this Fault message will be displayed.

Corrective action: Replace the Heater Blanket. If the problem

persists, replace Ui on the Powerhead board.
Nm

800961-C Nov. 2000

CT 9000® ADV

Fault # 024
Power head communication error
Occurs when: The power pack indicates to the powerhead that the
power pack communications packets are not valid.

Corrective action: Check U1 on the Powerhead board and U3 on

the Mother board

Fault # 025
Power head flow rate error
Occurs when: The actual flow rate delivered by the syringe plunger
is measured by the microcontroller in the powerhead. When this
flow rate is approximately 25 % higher than the programmed flow
rate, this Fault message will occur. This precaution acts as a
backup to Fault # 19—Flow Rate Error.

Corrective action: Replace U1 on the Powerhead board.

Fault # 026
Ram past extend limit error
Occurs when: During plunger movement, the linear pot has moved
past the calibrated 0 ml point.

Corrective action: Re-calibrate the position. Check the linear pot

on the powerhead. Replace U1 on the Powerhead board.

Fault # 027
Ram past retract limit error
Occurs when: During plunger movement, the linear pot has moved
past the calibrated 125/200 mi point.

Corrective action: Re-calibrate the position. Check the linear pot

on the powerhead. Replace U1 on the Powerhead board.

Fault # 028
Unknown power head fault
Occurs when: The powerhead transmits garbled information to the
power pack.

Corrective action: Replace the receiver U13 on the Mother board

or the transmitter U3 on the Powerhead board.
 区 |ALLINCKRODT

Fault # 029
Pressure is not calibrated
Occurs when: Calibration pressure parameters are stored in two
addresses within chip U17 on the CPU board. During power-up
testing these two parameters are compared. Before an injection is
enabled, the software performs a limit check on the stored calibra-
tion pressure parameters. İf the parameters do not match, the Fault
message will be displayed.

Corrective action: Re-calibrate the Powerhead pressure. If the

error persists, replace chip U17 on the CPU board.

Fault # 030
Illegal state transition
Occurs when: The software has inadvertently moved into an erro-
neous siate.

Corrective action: Cycle power to correct problem. If this problem

persists, replace chips U10, U12, and U15 (RAM and ROM) on the
CPU board.

Fault # 031
Bad power head communications
Occurs when: The power pack detects a number of invalid commu-
nications packets from the powerhead.

Corrective action: Replace U13 on the Mother board and/or U3 on

the Powerhead board.

Fault # 032
No power head detected
Occurs when: During Power-up tests, the CPU checks for signals
from the powerhead. If signals are not found, the Fault message
will be displayed.

Corrective action: Check the powerhead cable to ensure it is

securely connected to the connectors in the rear of the powerhead
and the rear of the electronics cabinet . If the Fault message contin-
ues, replace chips U13 and U14 of the Mother board and U1 of the
Powerhead board.

800961-C Nov. 2000 4-11

CT 9000® ADV

Fault # 033
Bad EEPROM detected on CPU Board
Occurs when: During Power-up testing, the CPU performs a Write
function to the EEPROM, chip U17. If this cannot be completed, the
CPU displays the Fault message at the end of Power-up testing.

Corrective action: Replace the EEPROM U17 on the CPU board.

Fault # 035
Software error
Occurs when: A Power-up Fault message is called to be displayed
when no Power-up Fauits have been detected by the CPU.

Corrective action: Cycle power to correct problem. If this problem

persists, replace chips U10 and U12 on the CPU board.

Fault # 036
RAM test failed
Occurs when: This Fault message will be displayed when the RAM
R/W test performed by the CPU during Power-up testing has failed.

Corrective action: Replace the RAM chip U15.

Fault # 037
ROM test failed
Occurs when: This Fault message will be displayed when the
EPROM (U10) Cyclic Redundancy Check (CRC) has failed.

Corrective action: Replace U10.

Fault # 038
No encoder counts detected
Occurs when: This Fault message will be display when the en-
coder counts are not being detected by the CPU even though a
voltage is being delivered to the motor.

Corrective action: Check the motor, connector J5 on the

powerhead and ]
Fuse 2 on the Mother board.
 区 JALLINCKRODT

Fault # 039
Linear pot. tracking error
Occurs when: This Fault message will be displayed when the
linear pot position on the RAM does not match the motor encoder
position.

Corrective action: Ensure the linear pot is connected securely to J7

and that the wiper on the linear pot is attached to the ball screw.

Fault # 041
Overvolume error detected
Occurs when: This Fault message will by displayed when the
volume delivered exceeds programmed volume by 2 mi.

Corrective action: Re-calibrate position. If the problem persists,

check the brake circuitry on the Mother board consisting of U15,
Q2, and Q3.

Fault # 042
Console key closed on powerup
Occurs when: During Power-up testing, all console keys must be in
the opened position. Otherwise, this Fault message will be dis-
played by the CPU at the end of Power-up testing.

Corrective action: Ensure all keys are released during Power-up

testing. If the problem persists, replace the Console keyboard.

Fault # 043
Power head key closed on powerup
Occurs when: During Power-up testing, all powerhead keys must
be in the opened position. Otherwise, this Fault message will be
displayed by the CPU at the end of Power-up testing.

Corrective action: Ensure all keys are released during Power-up

testing. If the problem persists, replace the Powerhead keyboard.

800961-C Nov. 2000 4-13

CT 9000 ° ADV

RE-ASSEMBY OF THE POWERHEAD

Two critical dimensions and one screw torque necessary for the re-
assemby process of the Powerhead are as follows:

Figure 4-3. Critical Dimension of End Bracket Assembly

 ALLINCKRODT

ua INSERT WITH
4-7 IN-LBS. TORQUE

Figure 4-4. Critical Dimension of Powerhead Assembly

800961-C Nov. 2000 4-15

CT 9000? ADV

This page is intentionally left blank

 CALIBRATION
These calibration procedures are for field calibration of a properly working
unit. In order to calibrate the unit correctly, the service technician must
have some familiarity with the operational procedures of the injector such
as loading a syringe into the unit, filling the syringe, setting the protocol
parameters and injecting. For more information on these procedures refer
to the Operator's Manual.

TOOLS REQUIRED
Screwdriver to remove the Power Pack (i.e., Electronics Cabinet) cover
Screwdriver to remove face plate
Pressure Gage Assembly (LF P/N 600867)
Water
Water container to collect expelled water

PLACING UNIT IN CALIBRATION MODE

In order to calibrate the unit, Switch 1 of the Power Pack's CPU board
must be re-configured.

© Turn off power to the unit by moving the toggle switch located in
the rear of the Power Pack to the "off" position.
の Remove the cover from the Power Pack. Refer to the Parts section
for an exploded drawing of the Power Pack.
6 Move position 1 of SW1 of the CPU board to the "off" position. See
Figure 1-4 of the Parts section for location of Switch 1.
o Power the unit by turning the toggle switch to the "on" position and
pushing the control console power switch once to return power.
The unit is now in the Calibration Mode.

Figure 5-1 SW1 of the CPU Board

800961-C Nov. 2000 5-1

CT 9000 ® ADV Digital Injection System

FACTORY CALIBRATION
From the Factory Calibration Screen you can Enable and Disable Face-
plates. (Refer to Figure 5-1a).

NOTE: The injector will display an error message if an injection is attempted with
a disabled faceplate. If a faceplate is disabled all calibration data for that
faceplate is lost.

Place the unit in the Calibration Mode (Refer to the previous Section—
Placing Unit in Calibration Mode). Remove the Pressure Plate Assembly
from the powerhead.

o To activate the Factory Calibration Screen the appropriate pass-

word must entered. The password is activated by pressing a key
seguence. From the top key count down to key 4 and proceed as
follows:

Press key 4, then key 5, then key 4, then key 6.

The Factory Calibration Screen will be displayed.

O) Press the desired Faceplate key to Enable or Disable. Your selec-

tion will toggle under the 'Enable' column either YES or NO.

α Press the [Exit] key when selection is completed.

Move position 1 of SW1 on the CPU board to the "on" position. Then
press the [Exit] key again to return to normal operation..
 Calibrate Calibrate
Press the key corresponding to the parameter
you wish to calibrate.
Factory configuration screen: Note that position must be calibrated before
‘Syringe Size Enabled Pressure Calibrated
pressure calibration can be performed.
For more detailed information, ses lhe 125mi
EE425 ml Syringe
50 ml Hand-Heti —us
—— —.
mmm
—
vos
ーーーーーー Yes
125 ml Installation & Service manual.
Syringe Size Enabled
|
Pressure Calibrated
m

200 ml LE —— 一一 Yen 200 ml 200 mt

LF
Et mi πας YazYaVes
200 ml Pushrod —— 一 一 一 Yes
一 LF 50 mi Hand-Hald —__@
—
Spinto as TT =
ET zou人
mite = Pushed
Enabls used syringa alarm far 200 ml ayringe? NO

Enable used syringe alarm for protlll syringe? NO

Calibrate 50 ml

100 m1

325 ml

Please reset DIP switches! 200 mi

LF
200 mi
Pushrod

Figure 5-1a 1

800961-C Nov. 2000

CT 9000 ® ADV Digital Injection System

POSITION CALIBRATION
NOTE: The Position Calibration must be performed prior to performing the
Pressure Calibration,

Refer to Figure 5-2.

Place the unit in the Calibration Mode (Refer to the Section—Placing Unit
in Calibration Mode). Remove the Pressure Plate Assembly from the
powerhead.

Press [Calibrate Position].

© Using the Manual Control knob, incrementally move the ram to

align its top to be flush with the face plate (£0.010"). The use of a
straight edge will allow the technician to view the alignment
easier.
© Press the Set key. The ‘Set’ key will momentarily turn white to
indicate a successful input.

Press the [Fast] key and [Forward] key to advance the ram to
extend 4.590" (+0.010") from the face plate.
© Press the ‘Set’ key again. The CT 9000 will display the prompt
"Position calibration completed! Press EXIT to continue."

Press the [Exit] key to continue with Pressure Calibration.

 Calibrate
Press tha key corresponding to the parameter
you wish to calibrate.

Installation & Service manual. Calibrate

Pressure
Syringe Size Enabled Pressure Calibrated
50 ml Hand-Held Yes
100 mí Pushrod Yaz
128 ml Syringe Yor
200 mi LF Yas
200 mi Pushrod Yes
200 m! Universal No
Enable used ayringa
yring warning 9 for 200 mi yring
eyringo? YES Change
nane

table used used ayringo

Enable syringe’ VES
syringt warning 8 for for profil profil syringo? Change
Change

Ex

FACE PLATE

<=>

Calibrate Position

For more detailed information, see the

Installation & Service manuel,

Position calibration completed!

Press EXIT to continue.

Figure 5-2 Position Calibration

800961-C Nov. 2000 5-5

CT 9000 ® ADV Digital Injection System

PRESSURE CALIBRATION FOR ALL SYRINGE FACE PLATES

Use the following procedures to properly calibrate the CT 9000 Digital
Injection System for each syringe size face plate.

NOTE: During the calibration procedure the console will display the syringe size
face plates that have been "enabled" for your injector. See Figure 5-3.
You must calibrate the system for all enabled syringe size face plates
using the following procedures. If you fail to calibrate for all enabled
syringe size face plates, the system will not function and the console will
display Fault #29: "Pressure is not calibrated”.

PRESSURE
CALIBRATION FOR 200
ML SYRINGE USE WITH
125 ML COMPENSATION

NOTE: Prior to starting the Pressure Calibration procedure, the Position Cali-
bration must be performed.

Refer to Figure 5-3.

With unit still in the Calibration Mode, install a 200 ml Pressure Plate
Assembly onto the powerhead. Fill the syringe with tap water and install
the Pressure Gage Assembly (P/N 600867). Remove all air from the
syringe and tubing. Turn the Pressure Gage valve approximately 1/4 of a
turn from the closed position to simulate a # 8 butterfly needle.

Press [Calibrate Pressure].

Connect the oscilloscope ground to the anode of D8 and the probe to the
cathode of D8 located on the Mother board. Set oscilloscope to 5v/div.,
2us/div., positive trigger.

Press [100 psi] and adjust R80 located on the Mother board (R27 on Rev
G and earlier boards) so that the servo frequency is 100 KHz (10us period
+0.5us).

© Refill the syringe and press [300 psi] to calibrate the unit for
delivery at 300 psi. The injection will be enabled during these
procedures.
の While viewing the gage, use the [©] and [ © ] keys to obtain the
300 psi pressure. If this pressure cannot be achieved, slightly close
the valve to further restrict fluid flow. Repeat this step if the
injection is completed before 300 psi can be reached.

Once the pressure is stabilized at 300 psi, press the [Set Pressure] key.
回 回

Refill the syringe and repeat Steps 5 and 6 for [200 psi] and [100 psi].

Continued on next even page...

 PRESSURE GAGE 0-1500 PSI Calibrate Pe) Calibrate
SYRINGE AND {L-F PIN/ 600867) Press the key corresponding to the parameter
PRESSURE JACKET you wish to calibrate.
Note that ust be calibrated before
pressure calibration can be performed.
‘or more detailed information, see the SS] Calibrate
Installation & Service manual. IA] Pressure
VALVE ‘Syringe Size Enabled Pressure Calibrated SE
=
som Hand-Held No =

LUER-LOCK
ADAPTER
Prefill
WATER CONTAINER
Exit

Calibrate Calibrate Ser

Pressure
CALIBRATE PRESSURE CALIBRATE PRESSURE 125

100 psi

200 ря

300 psi

Calibrate Set
Pressure
GALIBRATE PRESSURE 125

100 pst

200 pst

300 pst

Fig. 5-3 200 mL Pressure Calibration

800961-C Nov. 2000

CT 9000 ® ADV Digital Injection System

Remove the 200 ml Pressure Plate Assembly and Pressure Gage Assem-
bly, leaving the valve in the same position. Install a 125 ml Pressure Plate
Assembly onto the powerhead. Fill the syringe with tap water and install
the Pressure Gage Assembly (P/N 600867). Remove all air from the
syringe and tubing.

Press the [125] key and view the gage. If the average value of the pressure
is not within +15 psi of 200 psi, then select switch settings of SW1 on the
CPU board as shown in the following table.

SW1 Pin
3 4 5 À PSI
OFF OFF OFF +40
OFF OFF ON +30
ON OFF OFF +20
OFF ON OFF +10
ON ON ON DEFAULT
ON OFF ON -10
ON ON OFF -20
OFF ON ON -30

Refill the syringe and press the [125] key and confirm the SW1 settings
enable the 200 psi pressure to be met.

Press the [Exit] key. The CT 9000 will prompt you to return position 1 of
SWI back to the "on" position.
 PRESSURE GAGE 0-1500 PS] Calibrate
125 ML SYRINGE AND (L-F P/N/ 600867)
PRESSURE JACKET CALIBRATE PRESSURE

LUER-LOCK
ADAPTER
WATER CONTAINER

Protocol Memo: Enable Calibrate Set

Pressure
CALIBRATE PRESSURE 125

CHEST ABDOMEN Previous 100 psi

Protocol
Phase Flow Volume Inject Delay
(mis) try (sec) Next
Protocol 200 psi
11201 50
2 1.0 | 90 300 pst

3 Change
Values
4 Achieved
EP
Om 200 psi Delete

Fig. 5-3 200 mL Pressure Calibration (Continued)

800961-C Nov. 2000

CT 9000 ® ADV Digital Injection System

PRESSURE GAGE 0-1500 PSI Calibrate Calibrate

125 ML SYRINGE AND {L-F P/N/ 600867) Position
PRESSURE JACKET Press the key corresponding to the parameter
you wish to calibrate.
Note that position must be calibrated before
pressure calibration can be performed.
‘or more detailed information, ses the Calibrate
Installation & Service manual. Pressure
Syringe Size Enabled Pressure Calibrated
50 miHand-Hold Yes No
100 ml Pushrod Yes No
125 mi Syringe Yes No
200 mi LF Yes Ro
200 ml Pushrad Yes No
200 ml Universal No No
Enable used ayringa warning for 200 mi eyringe? VES Change
200
LUER-LOCK
ADAPTER Change
Enable used syringe warning for pretill eyringe? YES
WATER CONTAINER Prefill

Exit

Calibrate Set Calibrate Set

Pressure Pressure
GALIBRATE PRESSURE 125 CALIBRATE PRESSURE
125

100 pst

200 psi

300 pst

Calibrate | Set Calibrate Set

Pressure Pressure
| CALIBRATE PRESSURE ET = CALIBRATE PRESSURE
125
ри"
= 100 psi 100 pst
Position calibration completed!
200 psi Press EXIT to continue 200 pst

300 psi 300 psi

©
TTT =
P
es
i ーー

Fig. 5-4 200 mL Pressure Calibration 200 mL Pushrod, 100 mL Pushrod, and 30-50 Handheld
 PRESSURE
CALIBRATION FOR 200
ML PUSHROD SYRINGE

NOTE: Prior to starting the Pressure Calibration procedure, the Position Cali-
bration must be performed.

Refer to Figure 5-4.

E With unit still in the Calibration Mode, install a 200 ml Pushrod Pressure
. Plate Assembly onto the powerhead. Fill the syringe with tap water and
install the Pressure Gage assembly (P/N 600867). Remove all air from the
syringe and tubing. Turn the Pressure Gage valve approximately 1/4 of a
turn from the closed position to simulate a # 8 butterfly needle.

A Press [Calibrate Pressure].

NOTE: Only perform steps 3 and 4 below if you have not already completed these
steps during a previous syringe calibration.

а Connect the oscilloscope ground to the anode of D8 and the probe to the
cathode of D8 located on the Mother board. Set oscilloscope to Sv/div.,
2us/div., positive trigger.

Я Press [100 psi] and adjust R80 located on the Mother board (R27 on Rev
G and earlier boards) so that the servo freguency is 100 KHz (10us period
+0.Sus).

o Refill the syringe and press [200 psi] to calibrate the unit for
delivery at 200 psi. The injection will be enabled during these
procedures.
O While viewing the gage, use the [ ©] and [ © ] keys to obtain the
200 psi pressure. If this pressure cannot be achieved, slightly close
the valve to further restrict fluid flow. Repeat this step if necessary.

Once the pressure is stabilized at 200 psi , press the [Set Pressure] key.
回回

Refill the syringe and repeat Steps 5 and 6 for [100 psi}.

Press the [Exit] key. The CT 9000 will prompt you to return position 1 of
回

SWI back to the "on" position.

Once you have completed calibration for the 200 ml Pushrod syringe,
回

continue to the next calibration procedure, "Pressure Calibration for 100

ml Pushrod Syringe".

800961-C Nov. 2000 5-11

CT 9000 ® ADV Digital Injection System

PRESSURE
CALIBRATION FOR 100
ML PUSHROD SYRINGE

NOTE: Prior to starting the Pressure Calibration procedure, the Position Cali-
bration must be performed.

Refer to Figure 5-4,

With unit still in the Calibration Mode, install a 100 ml Pushrod Pressure
Plate Assembly onto the powerhead. Fill the syringe with tap water and
install the Pressure Gage assembly (P/N 600867). Remove all air from the
syringe and tubing. Turn the Pressure Gage valve approximately 1/4 of a
turn from the closed position to simulate a # 8 butterfly needle.

Press [Calibrate Pressure].

NOTE: Only perform steps 3 and 4 below if you have not already completed these
steps during a previous syringe calibration.

Connect the oscilloscope ground to the anode of D8 and the probe to the
cathode of D8 located on the Mother board. Set oscilloscope to 5v/div.,
2us/div., positive trigger.

Press [100 psi] and adjust R80 located on the Mother board (R27 on Rev
G and earlier boards) so that the servo frequency is 100 KHz (10ys period
+0.Sps).

O) Refill the syringe and press [300 psi] to calibrate the unit for
delivery at 300 psi. The injection will be enabled during these
procedures.
の While viewing the gage, use the [©] and [ © ] keys to obtain the
300 psi pressure. If this pressure cannot be achieved, slightly close
the valve to further restrict fluid flow. Repeat this step if necessary.

Once the pressure is stabilized at 300 psi , press the [Set Pressure] key.
回回

Refill the syringe and repeat Steps 5 and 6 for [200 psi] and [100 psi].

Press the [Exit] key. The CT 9000 will prompt you to return position 1 of
回 回

SWI back to the "on" position.

Once you have completed calibration for the 100 ml Pushrod syringe,
continue to the next calibration procedure, "Pressure Calibration for 30-50
mil Hand-Held Syringe".
> Le
 PRESSURE
CALIBRATION FOR 30-50
ML HAND-HELD
SYRINGE

NOTE: Prior to starting the Pressure Calibration procedure, the Position Cali-
bration must be performed.

Refer to Figure 5-4.

E With unit still in the Calibration Mode, install a 30-50 ml Hand-Held

Pressure Plate Assembly onto the powerhead. Fill the syringe with tap
water and install the Pressure Gage assembly (P/N 600867). Remove all
air from the syringe and tubing. Turn the Pressure Gage valve approxi-
mately 1/4 of a turn from the closed position to simulate a # 8 butterfly
needle.

B Press [Calibrate Pressure].

NOTE: Only perform steps 3 and 4 below if you have not already completed these
steps during a previous syringe calibration.

а Connect the oscilloscope ground to the anode of D8 and the probe to the
cathode of D8 located on the Mother board. Set oscilloscope to 5v/div.,
2us/div., positive trigger.

Я Press [100 psi] and adjust R80 located on the Mother board (R27 on Rev
G and earlier boards) so that the servo frequency is 100 KHz (10us period
+0.5и3).

0 Refill the syringe and press [300 psi] to calibrate the unit for
delivery at 300 psi. The injection will be enabled during these
procedures.
の While viewing the gage, use the [<] and [ © ] keys to obtain the
300 psi pressure. If this pressure cannot be achieved, slightly close
the valve to further restrict fluid flow. Repeat this step if necessary.

Once the pressure is stabilized at 300 psi , press the [Set Pressure] key.
回回

Refill the syringe and repeat Steps 5 and 6 for [200 psi] and [100 psi].
回 回

Press the [Exit] key. The CT 9000 will prompt you to return position 1 of
SW1 back to the "on" position.

Once you have completed calibration for each syringe size face plate,
calibration of the unit is complete. The unit will display the Protocol
Memory screen. Remove the oscilloscope probes and replace the Power
Pack cabinet cover.

800961-C Nov. 2000 5-13

CT 9000 ® ADV Digital Injection System

This page is intentionally left blank

 MAINTENANCE
A checklist is included in the front pocket of this manual. Fill in the
necessary information on a copy of the checklist. File the checklist accord-
ing to the Serial Number or Hospital in order to maintain a Preventive
Maintenance history of the unit.

QUALIFICATIONS
Preventive Maintenance on any unit must be performed by a Qualified
Technician who is completely familiar with the use and operation of the
Injector, trained by a Liebel-Flarsheim instructor in the area of preventive
maintenance for the Injector and familiar with the content of the Operator's
Manual and the Installation and Service Manual.

MAINTENANCE SCHEDULE
Preventive Maintenance should be performed every 12 months.

LEAKAGE AND GROUND CONTINUITY CHECKS

o With the unit plugged in, check the electrical leakage with a leak-
age meter, or use an AC voltmeter with the attenuation network
shown in Figure 6-1. The leakage should be less than 100 micro-
amperes. If higher, check for the cause and repair.

WARNING!
If system leakage remains above 100 microamperes, do not use the injec-
tor as it may be a shock risk for the operator. Contact an authorized
service representative.

© Disconnect the leakage test equipment.

800961-C Nov. 2000

CT 9000 ® ADV Digital Injection System

© Check the ground impedance as follows: Unplug the power cord.

Using an ohmmeter, verify continuity between exposed metal parts
of the powerhead, console, and power pack and the ground pin on
the power plug.

DANGER!
If ground continuity is nonexistent, do not use the injector, contact an
authorized service representative. Failure to follow this instruction can
result in serious injury.

VOLTMETER

READING CONVERSION
1MV = 1 p AMP LEAKAGE

Figure 6-1. Leakage Test Set-up (Unit is plugged in)

EXTERIOR OF COMPONENTS
Perform Steps 1 through 5 of the Installation Procedure located in
Chapter 2.
POWER-UP CHECK
o Turn on the unit by first toggling the power pack's power switch
located on the rear of the cabinet. Then push the console power
switch located on the left-handed side of the console.
о Verify that the white light on the power head turns on briefly in
approximately 10 seconds. The LED located on the power pack
and on the upper right hand corner of the console will glow and the
start up screen will appear in approximately 18 seconds. Verify the
‘Registered to' name is correct.
6 Make sure the start up menu (refer to Chapter 2) appears approxi-
mately 15 seconds after start up screen. Enter the control panel
from the start up menu and verify that the time and date displays
are correct.
©) Exit the control panel. The enable screen should appear.

800961-C Nov. 2000 6-3

CT 9000 ® ADV Digital Injection System

POWERHEAD/PRESSURE JACKET

© Remove the syringe from the pressure jacket in order to fully

inspect the pressure jacket. As a preventive measure, replace the
pressure jacket once a year.

WARNING!
Syringe pressure jackets must withstand pressures generated during
injection delivery. Defective jackets may shatter or explode under these
conditions. Always inspect pressure jacket closely before using injector.
Rotate the pressure jacket while viewing all areas; look for stress cracks
(around the front or at the shoulder area), discard any pressure jacket
exhibiting signs of stress, crazing lines or cracks. The use of such parts
may cause injury and/or an aborted injection.

Inspect the ram, seals and heater connector to ensure they are free
from dried contrast. If necessary, clean as directed in the section
Cleaning and Lubrication.
Check the powerhead pivot assembly to ensure that the pivot is
operating properly. Rotate the powerhead 180° to the inverted
position. If the pivot allows the powerhead to rotate to the non-
inverted position, tighten the pivot assembly screw as shown in
Figure 3-2b located in the Parts section. After tightening the screw,
ensure that the pivot still allows the powerhead to rotate.
Turn on the injector. Check the operation of the powerhead keys.
Make sure the keys are operating freely and not sticking.
Check that the ram correctly picks up the syringe plunger. Also
check for unusual powerhead noise while running the ram.
Check operation of the pressure jacket plate latch for each type of
face plate. Open and close the plate. It should operate smoothly
without interference or binding. Check for contrast build up. If
necessary, clean as directed in the section Cleaning and Lubrica-
tion.
Check the digital display for correct readings of volume and face
plate size.
KEYBOARD CONSOLE

© Check that the Console keys and Remote Start switch is operating
properly and not sticking.

ELECTRONICS CABINET

o Check that the LED on the front of the cabinet is working properly

800961-C Nov. 2000 6-5

CT 9000 ® ADV Digital Injection System

FLOW RATE CHECK

NOTE: For the flow rate checks below, install the pressure kit used during the
= calibration procedures in Chapter 5. Turn the valve 1/2 turn open.

© Enter an Injection with the following parameters, for available

faceplates.
200 ml Pressure Plate Assembly:
Flow Rate: 9.9 ml/sec
Volume: 195 ml
Pressure Limit: 300 psi

125 ml Pressure Plate Assembly:

Flow Rate: 9.9 ml/sec
Volume: 123 ml
Pressure Limit: 300 psi

200 ml Pushrod Pressure Plate Assembly:

Flow Rate: 9.9 m/sec
Volume: 195 ml
Pressure Limit: 150 psi

100 ml Pushrod Pressure Plate Assembly:

Flow Rate: 9.9 ml/sec
Volume: 95 ml
Pressure Limit: 300 psi

30-50 ml Hand-Held Pressure Plate Assembly:

Flow Rate: 7.0 ml/sec
Volume: 30 ml
Pressure Limit: 300 psi

Enable the injection without saving.

人の Verify that the display will ask if air has been evacuated.
© Press the [Yes] key. Expected Duration shall be between 4 and 20
seconds, depending on the type of pressure plate used.
200 ml Pressure Plate Assembly:
Expected Duration: 20 sec

125 ml Pressure Plate Assembly:

Expected Duration: 12 sec

200 ml Pushrod Pressure Plate Assembly:

Expected Duration: 20 sec

100 ml Pushrod Pressure Plate Assembly:

Expected Duration: 10 sec

30-50 ml Hand-Held Pressure Plate Assembly:

Expected Duration: 4-7 sec
 の Verify the Powerhead's Enable light is illuminated.
© Press the [Start] key. Verify that the "Inject Time", rotating wheel,
and "Volume Delivered“ are tracking correctly and that the
Powerhead's Injecting light is illuminated.
© When the "Achieved Values" screen is displayed, verify the Time,
Flow, and Volume results are within tolerances as follows: The
pressure should be less than 300 psi in each case.
200 ml Pressure Plate Assembly:
Time = 20 + 1 second
Flow = 9.9 + 0.2 ml/sec
Volume = 195 +2 ml

125 ml Pressure Plate Assembly:

Time = 12.5 + 1 second
Flow = 9.9 + 0.2 ml/sec
Volume = 123 + 2 ml

200 ml Pushrod Pressure Plate Assembly:

Time = 20 + 1 second
Flow = 9.9 + 0.2 ml/sec
Volume = 195 + 2 ml

100 ml Pushrod Pressure Plate Assembly:

Time = 9.5 + 1 second
Flow = 9.9 + 0.2 ml/sec
Volume = 195 +2 ml

30-50 ml Hand-Held Pressure Plate Assembly:

Time = 4.25 + 1 second
Flow = 7.0 + 0.2 ml/sec
Volume = 30 +2 ml

800961-C Nov. 2000 6-7

CT 9000 ® ADV Digital Injection System

o Run a second injection with the following parameters:

200 ml or 125 ml Pressure Plate Assembly:
Flow Rate: 3.0 ml/sec
Volume: 99 ml

Verify the "Achieved Values":

Time = 33 +2/-1 seconds
Flow = 3.0 + 0.1 ml/sec
Volume = 99 +2 ml

© Run a third injection with the following parameters:

200 ml or 125 ml Pressure Plate Assembly:
Flow Rate: 0.1 ml/sec
Volume: 10 mi

Verify the "Achieved Values":

Time = 1:40 + 30 seconds
Flow = 0.1 + 0.1 ml/sec
Volume = 10 + 1 ml
PRESSURE LIMIT CHECK
For the following checks install the pressure kit used during the pressure
calibration procedures in Chapter 5. Start with the valve open 1/4 turn and
follow the directions given in each case.

© Enter an Injection with the following parameters, for available

Pressure Plates.
. 200 ml Pressure Plate Assembly:
Flow Rate: 8 ml/sec
Volume: 190 mt
Pressure Limit: 200 psi

125 ml Pressure Plate Assembly:

Flow Rate: 8 ml/sec
Volume: 123 ml
Pressure Limit: 200 psi

© Fill the syringe and purge air from the system.

© With the pressure gauge assembly connected initiate the procedure.
の Slowly turn the valve closed until the injector reports pressure limit
reached. Verify the gauge displays 200 PSI + 25 PSI while the
injector is running pressure limited.

800961-C Nov. 2000 6-9

CT 9000 ® ADV Digital Injection System

CLEANING THE UNIT

PRESSURE SLEEVE
AND PLATE
On a daily basis, move the ram to the retract position and wipe out the
inside of the pressure sleeve with a damp, lint-free towel.

WARNING! DO NOT AUTOCLAVE PRESSURE SLEEVE

This type of pressure sleeve must not be autoclaved.

The entire syringe plate and pressure sleeve should be placed or soaked in
warm water with a mild soap to remove any hardened contrast. Use of
solvents or disinfectant cleaners may damage the pressure sleeve. This
procedure is also helpful if the locking lever is hard to rotate. Refer to the
Operator's Manual for instructions on how to remove each pressure plate.

CONTROL CONSOLE
The control console screen may be dusted by using a lint-free cloth. The
key pad of the control console may be cleaned by using an all-purpose
household cleaner. Spray the cleaner on the cloth, then gently buff the key
pads clean.

POWER PACK
Clean the exterior of the power pack (i.e., electronics cabinet) by spraying
a cloth with an all-purpose household cleaner, then gently wipe clean.

CUSTOMER INTERFACE
Answer all customer questions regarding operation or use of the equip-
ment. Discuss any areas of concern the customer may have about the unit.
 区 JALLINCKRODT

i Liebel-Flarsheim
2111 E. GALBRAITH ROAD CINCINNATI, OHIO 45237-1640
 İYİALLINCKRODT

00 ADV
Digital Injection System

PARTS MANUAL 800961-C

 CT 9000 “ADV

Major Components

Console
Section IV

Powerhead
Section IH

Power Pack Assembly

Section Il

ii 800961-C Sept. 2000

 区 JALLINCKRODT

INTRODUCTION
GENERAL
The following is intended to facilitate the procurement of parts applicable
to the CT 9000® ADV Digital Injection System
with a 115-volt chassis.
PRODUCT STRUCTURE DIAGRAM
The Product Structure Diagram, on page iv is a tree-structured diagram listing all major assemblies under the three
main components constituting the CT 90000 ADV Digital injection System. The three main components are:
* Power Pack Assembly * Powerhead * Console

GROUP ASSEMBLY PARTS LISTS

The Group Assembly Parts List, Sections 1 through 4, consists of the complete end item, divided into its major
assemblies, subassemblies, and component parts. See Table of Contents. It has five columns: Figure and Index
Number, Part Number, Description, Units per Assembly and Component Designator (used io highlight individual
components on printed circuit boards.)
FIGURE & INDEX NUMBER COLUMN
The first number in this column, preceding a dash, indicates the figure number, and the number following the dash
indicates the index for that particular illustration.
PART NUMBER COLUMN
This column contains the identification number of the assembly, subassembly, or component by which it may be
procured.
DESCRIPTION COLUMN
This column contains the nomenclature and/or description of the assemblies, subassemblies or components used in
/ the end item. References are made to next higher assemblies, and to subassemblies that are further disassembled.
Each assembly or subassembly is followed by its component parts, properly indented thereunder, to show their
relationship to the assembly or subassembly. The attaching parts for the assembly, subassembly, or component
immediately follow the part they attach in the same indentation.
UNITS-PER-ASSEMBLY COLUMN
The quantities listed in this column are the total used at the location shown and are not necessarily the total used on
the end item.
COMPONENT DESIGNATOR COLUMN
This column is used to list ail individual components on printed circuit boards that match the description. For example,
a particular diode or capacitor may be used a number of times in different locations on the same board. To determine |
the specifications of a particular component, simply find it in the Component Designator column, then read the
description.
FIG. NO. SUFFIX COLUMN
Complex assemblies may require multiple illustrations. These illustrations share a common figure number but are
differentiated by a figure-number suffix (e. g. Fig. 2-1-a, Fig. 2-1-b, etc.). The suffixes listed in this column indicate
in which illustration each item is shown.
ABBREVIATIONS
The following are abbreviations used in this parts catalog.
BRACKET TRUSS HEAD
SLOTTED «PAN HEAD
.… SOCKET SET
SOC. CAP. .…STAINLESS STEEL
EH . MACHINE SCREW
/ SOC. HD... BRACKET

800961-C Sept. 2000 iii

CT 9000 *ADV

ORDERING PARTS
All paris may be ordered from the factory. When ordering parts, always include the complete serial number of the
CT 9000 ® ADV Injector, the part number required, the figure and index number, and the description of the part as
indicated in the parts list. For further information contact:

Liebel-Flarsheim Company, Customer Service Department

P.O. Box 156305 2111 East Galbraith Road Cincinnati, Ohio USA 45215-6305

1-800-877-0791
1-800-877-0611
1-800-998-0898
.. 1-813-761-2388
275370 LBFL UR

iv 800961-C Sept. 2000

 N |ALLINCKRODT

Table Of Contents
SECTION I
CT 9000 ADV SYSTEM
OPTIONS & ACCESSORIES ces 00000 avenenzessanae
aa zine nzzzonea ト 1
FIG. 1-1 CT 9000 SYSTEM (P/N 800003) us 1-3
FIG. 1-2 PRESSURE JACKET ASSEMBLY, 200 ML (P/N 800640) .................. 1-4
FIG. 1-3 ROTATING CAM ASSEMBLY, 200 ML(P/N 800410) ........................... ト 5
FIG. 1-4 PUSHROD FACEPLATE ASSEMBLY, 200 ML (P/N 800677) ............. 1-7
FIG. 1-5 PUSHROD FACEPLATE ASSEMBLY, 100 ML(P/N 800669) .............. 1-9
FIG. 1-6 ROTATING CAM ASSEMBLY, 100/200 ML (800715) ....................... 1-11
FIG. 1-7 PRESSURE JACKET ASSEMBLY, 125 ML (P/N 800635) ................ 1-12
FIG. 1-8 ROTATING CAM ASSEMBLY-125 ML (P/N 800043) ........................ 1-13
FIG. 1-9 PUSH & TURN FACEPLATE ASSEMBLY, 125ML(P/N 800688) ......1-15
FIG. 1-10 FACEPLATE ASSEMBLY, 30/50 ML (P/N 800636) 1-16
FIG. 1-11 ROTATING CAM ASSEMBLY-30/50 ML (P/N 800638) ................... 1-17
FIG. 1-12 SYRINGE MULTIPAK, 200 ML (P/N 800099) es 1-18
FIG. 1-13 SYRINGE WITH HANDIFIL, 200 ML (P/N 800096) 1-19
FIG. 1-14 REMOTE STAND ASSEMBLY (P/N 800112) ...... semeia 1-20
FIG. 1-15 BRACKET, CONSOLE REMOTE STAND (P/N 800444) ............... 1-21
FIG. 1-16 BRACKET, CONSOLE REMOTE STAND (P/N 800683) ............... 1-22
FIG.1-17 BRACKET, CONSOLE PIVOTING (P/N 800445) ........................... 1-23
FIG. 1-18 CEILING MOUNT SYSTEM eno onen 1-24
FIG. 1-19 WALL MOUNT KIT (P/N 800060) … ーー…… ト 1-25
FIG.1-20 AUXILIARY CONSOLE KIT (P/N 800012) ..........................eeer 1-26
FIG.1-20A AUXILIARY CONSOLE KIT (EL) (P/N 800016) ............................ 1-27
FIG. 1-21 CONSOLE EXTENSION CABLES ne 1-29
FIG. 1-22 POWERHEAD EXTENSION CABLES ne 1-30

800961-C Sept. 2000 v

 CT 9000 ° ADV

FIG. 1-23 CABLE ASSEMBLY, 40 FT. START SWITCH (P/N 800919)........... 1-31
FIG. 1-24 PRESSURE TEST FIXTURE KIT (P/N 600867) .......... … ト 32
FIG. 1-25 PRINTER KIT ASSEMBLY (P/N 800066 OR 800065) ト 33
FIG. 1-26 UNIVERSAL INTERFACE PCB ASSEMBLY (P/N 800941) ........... 1-37
FIG. 1-27 PICKER INTERFACE CABLE ASSEMBLY (P/N 800261) .............. 1-38
FIG. 1-28 INTERFACE BOX (P/N800262) .............................. … 1-39
FIG. 1-29 INTEGRATED MOUNTING STAND (P/N 800658) 1-41
FIG. 1-30 BASE ASSEMBLY, INTEGRATED STAND (P/N 800645) .............. 1-43
FIG. 1-31 POLE ASSEMBLY, INTEGRATED STAND (P/N 800644) .............. 1-45
FIG. 1-32 POLE ASSEMBLY, I.V. (OPTIONAL) (P/N 800665) „147
FIG. 1-33 INTEGRATED MOUNTING STAND - COMPLETE UNIT ............... 1-49

SECTION Il
POWER PACK ASSEMBLY .............. ee κκκκκκκνοκ κανα ὠννς 111
FIG. 2-1 POWER RACK ASSEMBLY (P/N 800670)...
rr
FIG. 2-2 PCB ASSEMBLY, MOTHER (P/N 800906)....
FIG. 2-2 PCB ASSEMBLY, MOTHER (P/N 800906)...
FIG.2-2 PCB ASSEMBİY, MOTHER(P/N800906).........................................
FIG.2-2 PCB ASSEMBLY, MOTHER (P/N 800906) aa
FIG. 2-3 PCB ASSEMBLY, VOLTAGE SELECT (P/N 800908) ...
FIG. 2-4 PCB ASSEMBLY, CPU (P/N 800902) ren

SECTION Ill A
POWERHEAD ASSEMBLY suser
rese era LEE snes itl A-1
WITH MANUAL KNOB (CURRENT DESIGN) .…………………。 00000 ША-1
FIG. 3-1 POWERHEAD ASSEMBLY (P/N 800740)...
rn 111 A-3
FIG. 3-2-A MAIN FRAME ASSEMBLY (Ρ/Ν 800741) ee HI A-5
FIG. 3-2-B MAIN FRAME ASSEMBLY (P/N 800741) иен I A-7
FIG. 3-3 RAM ASSEMBLY (P/N 800768) .......................
FIG. 3-4 END CAP ASSEMBLY (P/N 800739)
FIG. 3-5 MOTOR & ENCODER ASSEMBLY (P/N 800742)..................... Ul A-13
FIG. 3-6 PCB ASS'Y, POWERHEAD, MANUAL KNOB (P/N 800562) ..... 111 A-15

vi 800961-C Sept. 2000

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SECTION HIB
POWERHEAD ASSEMBLY ersten
kernerne renerne
OLD STYLE (SWITCH KNOB) ee
FIG. 3-1 POWERHEAD ASSEMBLY (P/N 800630)).....................................
FIG. 3-2-A MAIN FRAME ASSEMBLY (P/N 800631) csc
FIG. 3-2-B MAIN FRAME ASSEMBLY (P/N 800631)...
FIG. 3-3 RAM ASSEMBLY (P/N 800683) ue
FIG. 3-4 END CAP ASSEMBLY (P/N 800267) mme
FIG. 3-5 MOTOR & ENCODER ASSEMBLY (P/N 800632)
FIG. 3-6 PCB ASS'Y, POWERHEAD, MANUAL KNOB (P/N 800562) ..... III B-15
SECTION IV-A
CONSOLE ASSEMBLY ...........rrcsrrrrcrinan
rr REELLE ELSE DELSE SEER IV A-1
FIG. 4-1-A CONSOLE ASSEMBLY (P/N800017)...................................... IV A-3
‘ FIG. 4-2 PCB ASSEMBLY, CONSOLE (P/N 800888) ................................. IV A-5
SECTION IV-B
» EL CONSOLE ASSEMBLY ....... erener
amana sanmamsananısansanarası IV B-1
| FIG. 4-1-B CONSOLE ASSEMBLY (P/N 800015) ………………………………… IV B-3
FIG. 4-2 PCB ASSEMBLY, CONSOLE (P/N 800977) mme IV B-5

800961-C Sept. 2000 vii

 CT 9000 ° ADV

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viii 800961-C Sept 2000

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SECTION |
CT 9000 ADV SYSTEM
OPTIONS & ACCESSORIES

800961-C Sept 2000 上1

CT 9000° ADV

der | Ne Desert рати

Fig. & Part Units

№. Ass'y.

1-1 800003 International CT9000 ADV System Ref.

800004 International CT9000 ADV System (EL Disp|ay) Ref.
800005 Domestic CT9000 ADV System Ref.
800006 Domestic CT9000 ADV System (EL Display) Ref.
800007 Japanese CT9000 ADV System Ref.
-1A 800017 Console Assembly (Used on 800003, 4 80d005)
(See Fig. 4-1-a)
-1B 800015 EL Console Assy. (Used on 800004 & 800006)
(See Fig. 4-1-b)
-2 800740 Power Head Assembly (See Fig. 3-1) 1
-3 800670 Power Pack Assembly (See Fig. 2-1)
-4 800120 115 VAC Power Cord (Used on all Systems
-5 800935 220 VAC Power Cord (Used on 800004 &
800006)
-6 800099 Multipak 200 ml Syringe (See Fig. 1-12) 5
-7 800114 Heater Blanket Assembly 1
-8 800959 Operators Manual 1
-9 800961 Service and Parts Manual 1
-10 800640 Pressure Jacket Assembly, 200 ml
(See Fig. 1-2) 1

ト2 800961-C Sept 2000

 INCKRODT
y:

T 9000 System (P/N 80000.

67.9990" ADV oo pen
VIEW "A"
Fig. 1-2 Pressure Jacket Assembly, 200 ml (P/N 800640)
Fig. & Units
Index ar er Description Per 」 Destas
No. Ass'y.
1-2 800640 Pressure Jacket Assembly Ref.
-1 800639 Front Plate, Finished 1
-2 800410 Rotating Cam Assembly (See Fig. 1-3) 1
-3 800366 Pressura Sleeve 1
4 800422 "O" Ring 1
-5 800371 Retaining Washer 4
6 800486 Screw, #10-32 Special 1
7 Screw, 10-32 x 5/16" Truss Head 4
-8 Screw, 10-32 x 1/2" Soc. F, H. 4
“9 800500 Washer, #10 Flat, St. Sti. 2
-10 Grease, Stop Cock AR.
800961-C Sept 2000
 aro CKRODT

Fig. 1-3 Rotating Cam Assembly, 200 mL(P/N 800410)

Fig. & Units

Index м п Description Per Designator
No Ass'y.

1-3 800410 Rotating Cam Assembly, 200 mL Ref.

-1 800361 Rotating Cam 1
-2 800368 Spring 1
-3 800411 Magnet, .25 O.D. x .25" 1
-4 800417 Detent 1

800961-C Sept 2000 | 上5

CT 9000 * ADV

dos | Rit, Description кого

Fig. & Units

№. Ass'y.

1-4 800677 Faceplate Assembly, Pushrod, 200 mL Ref.

-1 800371 Washer, Retaining 4
-2 800411 Magnet, .25 O.D. x .25" 1
3 800500 Washer, Stainless Steel 2
-4 800623 Knob, Spring Plunger 1
-5 800763 Window, 100/200 mL 2
-6 800721 Hinge, 100/200 mL Faceplates 2
-7 800682 Magnet, Hall Effect 1
-8 800712 Base, Finished 200 mL Faceplate 1
-9 800714 Cover, Finished 200 mL Pushrod 1
-10 800715 Rotating Cam Assembly, 100/200 ml (See
Figure 1-6) 1
-WH Screw, 10-32 x .438 Flat Socket 4
-12 Screw, 10-32 x 5/16 S.S. Truss Hd. 2
-13 Screw, 4-40 x 5/15 SI. P.H. Steel 8
-14 Screw, 4-40 x 1/4 SI. P.H. 8
-15 Loctite, 680 Retaining Compound А.В.
-16 Grease, Silicone A.R.
-17 800722 Standoff, Knob 1
-18 800671 Pushrod Gripper Assy. 1

1-6 800961-C Sept 2000

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CT 9000 * ADV

Fig. & Units

Index ber Description Per Destinator
No. Ass'y.

1-5 800669 Faceplate Assembly, Pushrod, 100 mL Ref.

-1 800371 Washer, Retaining 4
-2 Loctite® 680 Retaining Compound AR
-3 800500 Washer, Stainless Steel 2
-4 800623 Knob, Spring Plunger 1
-5 800763 Window, 100/200 mL 2
-6 800721 Hinge, 100/200 mL Faceplates 2
-7 800682 Magnet, Hall Effect 1
-8 800711 Base, Finished 100 mL Faceplate 1
-9 800713 Cover, Finished 100 mL Faceplate 1
-10 800715 Rotating Cam Assembly, 100/200 mL (See
Figure 1-6) 1
-11 Screw, 10-32 x .438 Flat Socket 4
-12 Screw, 10-32 x 5/16 S.S. Truss Hd. 2
-13 Screw, 4-40 x 5/15 S.I, P.H. Steel 8
-14 Screw, 4-40 х 1/4 $1. Р.Н. 8
-15 Grease, Silicone A.R.
-16 800722 Standoff, Knob 1
-17 800671 Pushrod Gripper Assy. 1

ト8 800961-C Sept 2000

 区 İALLINCKRODT

(SEE VIEW "A")

(VIEW"A")

800961-C Sept 2000 Fig. 1-5 Pushrod Faceplate Assembly, 100 mL(P/N 800669)
CT 9000 ° ADV

Fig. & Part a Units com ponent

Index Number Description Per |pesignator
No. Ass'y.

1-6 800715 Rotating Cam Assembly, 100/200 mL Ref.

-1 800655 Rotating Cam, 100/200 mL 1
-2 800703 Spring, Cam, 100/200 mL 1
-3 800681 Magnetic Conductor 1
-4 800417 Detent 1

+10 800961-C Sept 2000

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Fig. 1-6 Rotating Cam Assembly, 100/200 mL (800715)

800961-C Sept 2000 1-11

CT 9000 * ADV

(SEE VIEW “A")

(VIEW "A")

Fig. 1-7 Pressure Jacket Assembly, 125 mL (P/N 800635)

Fig. & Units

Index Part er Description Per RNN
No. Ass'y.

1-7 800635 Pressure Jacket Assembly, 125 mL Ref.

-1 800637 Front Plate, Finished 1
-2 800043 Rotating Cam Assembly (see Fig. 1-8) 1
-3 800411 Magnet, .25 O.D. x .25" 1
-4 800049 Pressure Sleeve 1
-5 800042 Pivot Friction Spring 1
-6 800041 Screw, Shoulder 8-32 x 5/8 1
-7 Screw, 10-32 Binding Head 1
-8 Screw, 10-32 Socket Flat Head 4
-9 800371 Retaining Washer 4
-10 Screw, 10-32 Truss Head 2
-11 800500 Washer, #10 Stainless Steel 2
„12 Retaining Compound A.R.
-13 Grease, Stop Cock AR.

1-12 800961-C Sept 2000

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PRESS IN FLUSH WITH

THIS SIDE AS SHOWN

SECTION A-A A 4

SECTION B-B

Fig. 1-8 Rotating Cam Assembly-125 mL (P/N 800043)

ner | Sat Destin Per çemen

Fig. Units

No, Ass'y.
1-8 800043 Rotating Cam Assembly-125 mL Ref.
-1 800048 Rotating Cam 1
-2 800368 Spring 1
-3 800411 Magnet, .25 O.D. x .25" 1
-4 800417 Detent 1
-5 800044 Locking Ring, 125 ML 1
-6 Screw, #2-56 x .25 S.H.C. 8

800961-C Sept 2000 1-13

CT 9000 ° АБУ

Fig. & Units

Index Part er Description Per Designator
No. Ass'y.

1-9 800688 Faceplate Assembly, Push & Turn, ADV Ref.

-1 800717 Faceplate, Painted, Push & Turn, ADV 1
-2 800411 Magnet, .25 O.D. x .25" 2
-3
-4 800690 Slider, Push & Turn Faceplate 4
-5 800691 Ring, Push 8 Turn Faceplate 1
-6 800730 Spring, O-ring, Push&Turn Faceplt. 125 mL| 2
-7 800725 Detent, Push & Turn 1
-8 800716 Seat plate, Push 8 Turn Faceplate 1
-9 Screw, FLT HD, 4-40 x 5/16, stainless 4
-10 Screw, #10-32 x 5/16, BH, SOC, SS 2
-11 800500 Washer, stainless 2
-12 800720 Button, Locking, Push 8 Turn 1
-13 800724 Spring, Locking Button 1
-14 Screw, shoulder, #6-32, stainless 1
-15 257047 Loctite™-RC/609 AR.
-16 Screw, #10-32 x 7/16, flat sockethead 4
-17 800371 Washer, retaining, brass 4
-18
-19 800719 Heater Blanket Adapter Assembly 1
-20 - | Retaining Compound AR

1-14 800961-C Sept 2000

 Kja. LiNcKRODT

Fig. 1-9 Push & Turn Faceplate Assembly, 125mL(P/N 800688)

800961-C Sept 2000 1-15

CT 9000 * ADV

16

(SEE VIEW "A")

(VIEW A?)

Fig. 1-10 Faceplate Assembly, 30/50 mL (P/N 800636)

Fig. & Units

Index er Description Per con ator
No. Ass'y.

1-10 800636 Faceplate Assembly, 30/50 mL Ref.

-1 800637 Faceplate, Finished 1
-2 800638 Rotating Cam Assembly (see Fig. 1-11) 1
-3 800411 Magnet, Hall Effect 1
-4 800595 Pressure Sleeve, 30/50 mi. 1
-5 800042 Pivot Friction Spring 1
-6 Screw, Shoulder 8-32 x 5/8 1
-7 Screw, 10-32 Binding Head 1
-8 Screw, 10-32 Socket Flat Head 4
-9 800371 Retaining Washer 4
-10 Screw, 10-32 Truss Head 2
-11 800500 Washer, #10 Stainless Steel 2
-12 Retaining Compound AR.
-13 Grease, Stop Cock AR.
-14 800610 Insert,m Syringe, 30/50 mL 1
-15 Adhesive, Cyanoacrylate AR.
-16 800675 Button, 30/50 mL Syringe 5

1-16 800961-C Sept 2000

 区 JALLINCKRODT

PRESS IN FLUSH WITH

THIS SIDE AS SHOWN

SECTION A-A A

SECTION B-B

Fig. 1-11 Rotating Cam Assembly-30/50 mL (P/N 800638)

Fig. & Units

index
No.
| Number Description Per
Assy.
lDesignator
1-11 800638 Rotating Cam Assembly-30/50 mL Ref.
-1 800608 Rotating Cam, 30/50 mL 1
-2 800368 Spring 1
-3 800411 Magnet, .25 O.D. x .25" 1
-4 800417 Detent 1
-5 800044 Locking Ring, 125 ML 1
-6 Screw, #2-56 x .25 S.H.C. 8

800961-C Sept 2000 1-17

CT 9000 * ADV

Fig. 1-12 Syringe Multipak, 200 ml. (P/N 800099)

Fig. & Part Units Com

tti ponent
Index Number Description Per |Designator
No. Ass'y.

1-12 800099 Syringe Multipak, 200 mL Ref.

Includes: | 200 mL Syringe Assembly

Coiled Tubing
Disposable Filler Tube
Protective Cap

1-18 800961-C Sept 2000

 EYiaLLINCKRODT

Fig. 1-13 Syringe with Handifil, 200 mL (P/N 800096)

Fig. & Part Descrioti Units Component

Index Number scription e” |Designator
No. Ass'y.
1-13 800096 Syringe with Handifil, 200 mL Ref.

Includes: | 200 mL Syringe Assembly

Disposable Filler Tube
Protective Cap

800961-C Sept 2000 1-19

CT 9000 * ADV

Fig. 1-14 Remote Stand Assembly (P/N 800112)

Fig. & Units
Index Nb er Description Per Design ment
No. Ass'y.
1-14 800112 Remote Stand Assembiy Ref.
-1 800535 Washer, Neoprene 1
-2 800533 Pivot Attachment Assembiy 1
-3 800527 Vertical Column 1
-4 800528 Caster, Non-Locking 5
-5 800531 Washer 1
-6 Serew, M12 x 60 Hex Hd. Cap 1
-7 800536 Roller Base 1
-8 Washer, M12 Internal Tooth 1
-9 Screw, M5 x 10 FLT. Hd. Soc. Cap 1
-10
-11 800507 Plug - Equipotential 1
-12 Label - Equipotential 1
-13 Tie Rap - Large 4

-20 800961-C Sept 2000

 区 |ALLINCKRODT

BRACKET MOUNTED
ON REMOTE STAND

Fig. 1-15 Bracket, Console Remote Stand (P/N 800444)

Fig. & Part Units Com

be ponent
Index Number Description Per | Designator
No. Ass'y.
1-15 800444 Bracket, Console Remote Stand Ref.
-1 Bracket Assembly, Remote Stand 1
-2 Screws, 8-32 x 1/4 4

800961-C Sept 2000 1-21

CT 9000 * ADV

5 (Located inside

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| |
1
Fig. 1-16 Bracket, Console Remote Stand (P/N 800683)

Fig. & Units

index Number Description Per Designator
No. Ass'y.

1-16 800683 Console Mount Ref.

-1 800684 ‘Bracket, Console Mount 1
-2 800685 Plate, Console Mount 1
-3 902058 Hinge, Constant Torgue 3
-4 800699 Screw, #8-32 x 5/16", Gloss Black 18
5 Screw, #6-32 x 12”, Phil. Recessed 4
-6 #6 Lock Washer 4

1-22 800961-C Sept 2000

 EMIALLINCKRODT

White Dome
Plug \

Fig. 1-17 Bracket, Console Pivoting (P/N 800445)

mx | Ns Desin αι
Fig. & Units

Νο. Ass'y.
1-17 800445 Bracket, Console Pivoting Ref.
-1 Bottom Hinge Plate Assembly 1
-2 Top Hinge Plate Assembly 1
-3 Screw, 6-32 x 5/16 Lg. P.H. 4
-4 Washer, #6-Ext. Tooth 4
-5 Pin 1
-6 Friction Washer 2
-7 Screw, 3/8-16 x 1-3/4 S.H. Stl. Cap 2
-8 Instruction Sheet 1

800961-C Sept 2000 1-23

CT 9000 * ADV

Fig. 1-18 Ceiling Mount System

Fig. & Units

Index at Description Per MM
No. Ass'y.

1-18
-1 241047 Arm & Bracket Assembly 1
-2 241048 Console Bracket 1
-3 241045 Short Column (19") 1
241046 Long Column (30") 1

1-24 800961-C Sept 2000

 MN

Fig. 1-19 Wall Mount Kit (P/N 800060)

Fig. & Units

Index Na er Description Per Design ment
No. Ass'y.

1-19 800060 Wall Mount Kit Ref.

-1 800492 Bracket, Wall Mount 1
-2 Screw, 1/4"-20 Slotted Truss Hd. 2
-3 Washer, #1/4" Internal Tooth 2

800961-C Sept 2000 1-25

CT 9000 * ADV

Fig.1-20 Auxiliary Console Kit (P/N 800012)

Fig. & Part Units Com

pai ponent
Index Number Description Per ， Designator
No. Ass'y.
1-20 800012 Auxiliary Console Kit Ref.
-1 800017 Console Assembly 1
-2 800105 Cable Assembly, 15 Pin Male/Female 1
D Shell 50°

1-26 800961-C Sept 2000

 İYİALLINCKRODT

Fig.1-20a Auxiliary Console Kit (EL) (P/N 800016)

Fig. 4 Units
Index Number Description Per Deslgnator
No. Ass'y.
1-20a 800016 Auxiliary Console Kit Ref.
-1 800015 Console Assembly 1
-2 800105 Cable Assembly, 15 Pin Male/Female 1
D Shell 50°

800961-C Sept 2000 1-27

CT 9000 * ADV

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1-28 800961-C Sept 2000

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Fig. 1-21 Console Extension Cables

Fig. & Part M Units | Component

Index Number Description Per Designator
No. Ass'y.
1-21 | Ref Console Extension Cables Ref.
그 800598 Cable Assembly, 15 Pin, Male/Female 1 A
D Shell 6!
800137 Cable Assembly, 15 Pin, Male/Female 1 A
D Shell 25'
800105 Cable Assembly, 15 Pin, Male/Female 1 A
D Shell 50'
800106 Cable Assembly, 15 Pin, Male/Female 1 A
D Shell 75°
800107 Cable Assembly, 15 Pin, Male/Female 1 A
D Shell 100'
-2 800122 Cable Assembly, 15 Pin, Male/Female 1 B
D Shell 50°, 1 Side Molded
800123 Cable Assembly, 15 Pin, Male/Female 1 B
D Shell 75', 1 Side Molded
800124 Cable Assembly, 15 Pin, Male/Female 1 B
D Shell 100’, 1 Side Molded

800961-C Sept 2000 1-29

CT 9000 * ADV

Fig. 1-22 Powerhead Extension Cables

Fig, & Units

Index кам пет Description Per Desianator
No. Ass'y.
1-22 Ref Powerhead Extension Cables Ref.
-1 809136 Cable Assembly, 25 Pin Male/Female 1 A
D Shell 25'
800125 Cable Assembly, 25 Pin Male/Female 1 A
D Shell 50°
800126 Cable Assembly, 25 Pin Male/Female 1 A
D Shell 75
800127 Cable Assembly, 25 Pin Male/Female 1 A
D Shell 100'
-2 800599 Cable Assembiy, 25 Pin Male/Female 1 B
D Shell 6', 1 Side Molded
800109 Cable Assembly, 25 Pin Male/Female 1 B
D Shell 50', 1 Side Molded
800110 Cable Assembly, 25 Pin Male/Female 1 B
D Shell 75', 1 Side Molded
800111 Cable Assembly, 25 Pin Male/Female 1 B
D Shell 100', 1 Side Molded

1-30 800961-C Sept 2000

 区 JALLINCKRODT

Fig. 1-23 Cable Assembly, 40 FT. Start Switch (P/N 800919)

e Coen pr ne
Fig. & Units

No. Ass'y.

1-23 800919 Cable Assembly, 40 FT. Startswitch Ref.

-1 Handswitch and cable Assembly 1
-2 Contact Pin Circular Din 4
-3 Connector, 8 Position Housing 1
-4 Cord Guard, Circular Din 1
-5 Ferrule, Circular Din Conn. 1

800961-C Sept 2000 1-31

CT 9000 * ADV

S
ο... | 9

9 10 5 9

Lh
\

Fig. 1-24 Pressure Test Fixture Kit (P/N 600867)

Fig. & Units

Index Part Description Per Component
Number Number Ass'y. Designator

1-24 600867 Pressure Test Fixture Kit Ref.

-1 600572 Gauge, 1500 PSI Max. Liq. Fill 1
-2 Adapter 2
-3 Pipe Tee, Female 1
-4 Pipe Nipple, Male 1/4 x 1/8 1
5 500311 Valve, Flow Control 1
-6 Connector, 1/8 Male Compression 1
-7 Tubing, Nylon 1/4 O.D. Ref.
-8 Luer, Female 10-32 1
-9 Hyraulic Sealant AR.
-10 Luer Needle Lock, Male 10-32 1

1-32 800961-C Sept 2000

 区 JALLINCKRODT

Fig. 1-25 Printer Kit Assembly (P/N 800066 or 800065)

Fig. & Units

Index Fa er Description Per Design men
No. Ass'y.

1-25 800066 Printer Kit Assembiy (220 VAC) Ref.

-1 800132 Printer 1
800117 Cable Assembly, Printer Interface 1
-2 800065 Printer Kit Assembly (115 VAC) 1
800131 Printer 1
800117 Cable Assembly, Printer Interface 1

800961-C Sept 2000 133

CT 9000 ° ADV

Fig. & Units

Index ber Description Per Designmon
No. Ass'y.

800771 CT 9000 ADV Universal Interface Kit Ref.

-1 800891 CT9000 ADV Firmware Upgrade Kit 1
-2 Screw 4-40 x 1/2 Slotted Pan Head 2
-3 Nut Hex #6 4
-4 Lockwasher, Internal Tooth #6 4
-5 Screw, #6-32 x 3/8 Pan Head Slotted 4
1-26 800941 PCB Assembly, Interface Board 1
1-27 800261 Cable Assembly, Picker Interface Internal 1
1-28 800262 Back Cover Box, Picker Interface 1

1-34 800961-C Sept 2000

 区 JALLINCKRODT

This page intentionally left blank

800961-C Sept 2000 1-35

CT 9000 * ADV

Fig. 4 Part Description Units ¡Component

Index Number Per Designator
No. Ass'y.
1-26 800941 Assembly, Universal Interface Ref,
-1 PC Board, CT 9000 1
-2 Relay, DPDT Form C 12 V Coli 8 K1-8
-3 LC. Schmidt Trigger 74HC14N 3 U2, 3,5
-4 I.C. Driver Array, ULN 2803A 1 U1
-5 I.C. RS 232 Driver/Receiver 1 U10
6 1.C. RS 282 Driver/Receiver 1 U15
-7 1.C. DUART, MC68681 1 U4
-8 DC to DC Converter +12 V to -12 V Isolated 1 PWR-1
-9 KC. Opto-Isolator, #4N35 8 U6-9, 11-
14
-10 Crystal 3.6864 MHz, Case HC-49/US 1 CX-1
-11 Isolation Transformer, Schott Transformer 1 T1
-12 Capacitor, Ceramic 10pf 100V 1 C18
-13 Capacitor, Tantalum, 1 UF 16V 3 C19, 20, 21
-14 Capacitor, Tantalum, 4.7 uF 25V 7 C1, 2, 6,12,
13,14, 22
-15 Capacitor, Ceramic .tuf 50V 11 C3, 4,
5, 7, 8,
9,10,11,
16, 23
-16 Resistor SIP 1.5Ky 10 Pins 9 Devices 1 RS1
-17 Diode, 1N914 1 D5
-18 Diode, 1N4004 4 D1,2,3,4
-19 Resistor, Carbon Comp 4.7K 1/4 5% 4 R9, 10, 11,
12
-20 Resistor, Carbon Comp 4.7K 1/4 5% 4 Rt, 2, 3, 4
-21 Resistor, Carbon Comp 15K 1/4 5% 4 R5, 6, 7,8
-22 LED, Red T1 3/4.1" Lead Spacing 8 LED1-8
-23 Connector, DB-25 1 J3
-24 Connector, 64 Pin Euro Din, Right Angle, Male 2 J.K
-25 Leadiess Chip Carrier Socket 44 Position 1 U4
-26 Terminal, Male .025 S.O., 3 Position 2 JP3, 4
-27 Terminal, Male .025 S.O., 2 Position 2 JP1, 2
-28 Jumper, Terminal 2 Position 3 JP1, 3, 4

ト 36 800961-C Sept 2000

 1-37
ALLINCKRODT

Fig. 1-26 Universal interface PCB Assembly (P/N 800941)

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Sept 2000
800961-C
CT 9000 * ADV

Fig. 1-27 Picker Interface Cable Assembly (P/N 800261)

Fig. 4 Part Description Units | Component

index Number Per Designator
Νο. |... ~ Ass'y. _
1-27 800261 Cable Assembly, Picker Interface Ref.
-1 Cable, Flat, 5 COND. 24 AWG. 9 IN.
-2 Contact, 22 AWG PIN 4
-3 Connect, 25 Pos. D-Shell (Plug) 1
-4 Receptacle, 4 Pos. 1
-5 Resin Core Solder AR.
-6 Tubing, Heat Shrink 2 IN.
-7 Bead, Shield 1

1-38 800961-C Sept 2000

 区 JALLINCKRODT

Fig. 1-28 interface Box (P/N 800262)

Fig. & Part Description Units [Component

index Number Per Designator
No. Ass'y.
1-28 800262 Box, Interface Ref.

800961-C Sept 2000 1-39

CT 9000 * ADV

Fig. & Part Units Com

mai ponent
index Number Description Per |Designator
No. Ass'y.

1-29 800658 Integrated Mounting Stand Ref.

-1 800644 Pole Assembly (See Fig. 1-26) 1
-2 800645 Base, Sub-assembly (See Fig. 1-25) 1
-3 800151 Power Cord, U.S. 1
-4 800612 Power Cord, European 1
-5
-6 800683 Bracket, Remote Stand 1
-7 Screw, #8-32 x 3/8 Flat Head 3

1-40 800961-C Sept 2000

 区 JALLINCKRODT

800961-C Sept 2000 Fig. 1-29 Integrated Mounting Stand (P/N 800658) 1-41
CT 9000 * ADV

Fig. A Units
Index Nat Description Per Dar
No. Ass'y.

1-30 800645 Base Assembly, Integrated Stand Ref.

-1 800605 Base Structure 1
-2 800614 Castor, Swivel 2
-3 800613 Castor, Locking 2
-4 800597 Shell Cover 1
-5
-6 209L4 Clamp, Cable - 5/16" £10 Screw 1
-7 Screw, #8-32 x 3/8 Pan Head 3
-8 209L3 Clamp, Cable - 1/4" #10 Screw 2
-9 800609 Grommet, Cord Exit 1
-10 334309 Velcro Hook, 1" Wide, Black 8"
-11 334308 Velcro Loop, 1" Wide, Black 8"
-12 800648 Label, Warning/Spec. 1
-13 800483 Label, Toggle On/Off 1

1-42 800961-C Sept 2000

 区 JALLINCKRODT

800961-C Sept 2000 Fig. 1-30 Base Assembly, Integrated Stand (P/N 800645) 1-43
CT 9000 * ADV

Fig. A Part Units

Index Number Description Per Decorator
No. Ass'y.

1-31 800644 Pole Assembly, Integrated Stand Ref.

-1 800649 Pole, Stand, Bent 1
-2 800599 Cable, 25 Pin, 6’ 1
-3 800598 Cable, 15 Pin, 6' 1
-4
-5
-6 800657 Pivot Attachment Collar 1
-7 800529 Pin 1
-8 800535 Washer, Neoprene 1
-9 Screw, 8-32 x 3/8" Slotted Fit. Head 2
-10
-11 800507 Plug, Eguipotential 1
-12 Washer, Lock, 1/4" Steel 1
„13 800530 Label, Equipotential 1
-14 800687 Pole Base Grommet 1
-15 800686 Bottom Clamping Grommet 1
-16 800693 Top Clamping Grommet 1
-17 Screw, Painted #6 4

1-44 800961-C Sept 2000

 区 jaLLI NCKRODT

14

800961-C Sept 2000 Fig. 1-31 Pole Assembly, Integrated Stand (P/N 800644) 1-45
CT 9000 ° ADV

Fig. & Part Units Com

ssi ponent
Index Number Description Per Designator
No. Ass'y.

1-32 800665 Pole Assy., I.V. (Optional) Ref.

-1 243191 Handle, Rod End 1
-2 800662 Base, I.V. Pole 1
-3 800663 Pole, I.V. 1
-4 800664 Label, IV. Pole 1

1-46 800961-C Sept 2000

 区 |ALLINCKRODT

800961-C Sept 2000 Fig. 1-32 Pole Assembly, LV. (Optional) (P/N 800665) 1-47
CT 9000 * ADV

Fig. & Units

Index Na per Description Per Da
No. Ass'y.

1-33 Ref. integrated Mounting Stand - Complete Ref.

-1 800017 Console Assembly (See Fig. 4-1) 1
-2 800740 Powerhead Assembly (See Fig. 3-1) 1
-3 800658 Integrated Mounting Stand 1

1-48 800961-C Sept 2000

 区 JALLINCKRODT

800961-C Sept 2000 Fig. 1-33 Integrated Mounting Stand - Complete Unit 1-49
CT 9000 * ADV

This page is intentionally left blank

1-50 800961-C Sept 2000

 区 |ALLINCKRODT

SECTION II
POWER PACK ASSEMBLY

800961-C Sept 2000 1-1

CT 9000 * ADV

Fig. 4 P Units e
Index
No.
| Number Description Por — Inesignator
Ass'y.
2-1 800670 Power Pack Assembly Ref.
-1 800770 Power Pack Enclosure 1
-2 Screw, 6-32 x 1/4" 3
-3 Screw, Sems External Tooth Lock 1
-4 Screw, #4-40 x 3/8" F. H. 2
-5 Washer, #4 Lock Internal Tooth 2
-6 Washer, #6 Lock Internal Tooth 4
-7 Screw, 6-32 Hex Washer 5
-8 240E0379 | Entry Module, VAC IEC Type 1
-9 332E0001 Filter, Line 1
-10 170E0021 Circuit Breaker, On-Off Switch 1
-11 800906 PCB Assembly, Mother (See Fig. 2-2) 1
-12 800902 PCB Assembly, CPU (See Fig. 2-4) 1
-13 800914 Power Light Assembly 1
-14 800757 PCB Support 2
-15
-16 850E0029 | Transformer 1
-17 800908 PCB Assembly, Voltage Select (See Fig. 2-3) 1
-18 800915 Cable Assembly, Power Entry 2
-19 800917 Cable Assembly, Filter to Voltage Board 1
-20 800916 Cable Assembly, Secondary Power 1
-21 Tie, Cable 1
-22 Nut, #6-32 Hex 4
-23 Nut, #4-40 Hex 2
-24 8001009 Firmware, System Program 1
-25 8001008 Firmware, System Language 1
-26
-27 Screw, 10-32 x 1/2" 4
-28 Nut "U" Type 4
-29
-30 800899 Lead Assembly, Ground 2
-31 Label, Connector Plate 1
-32 Label, Fuse Replacement 1
-33 Label, High Voltage Warning 1
-34 Label, Shock & Explosion Warning 1
-35 Label, Toggle On-Off 1
-36 Label, CT9000 Liebel-Flarsheim 1
-37 Ty-Rap Tie 1
-38 Ty-Rap Mount 1
-39 Label, CSA Logo 1
-42 UL Label 1
-45 800987 Gasket, Powerpack Enclosure 1
-46 800986 Gasket, Powerpack Enclosure 1

1-2 800961-C Sept 2000

eu
(029008 Niel) Aiquiessy 084 temos 1-Z "614 onoz idos 9-198008
+8, MAA 335
(ermsz
TOMMONIY | i <
CT 9000" ADV
Fig.& Part > Units Component
Index Number Description Per Designator
No. Ass'y.
22 800906 PCB Assembiy, Mother Ref.
-1 PCB, Servo-Mother Board 1
2
3 1C Opto-Isolator PS2505-2 3 U1,2,7
-4
-5 IC Opto-isolator PC824 1 U18
-6 IC Schmidt Trigger 74HC14 1 us
7 IC Transmitter 34087 1 U4
-8 IC Receiver 34086 1 U13
9 IC Flip-Flop 74HC109 1 U14
-10 IC Quad AND Gate 74HC08 1 U6
-41 IC Pulse Width Modulator UC3525 1 U16
-12 IC NAND Gate 74HC00 1 U5
-18 IC Op-Amp LM358 2 U9,11
-14 IC Comparator LM339 1 U10
-15 IG Dual Digital Pot. DS1267-10 1 U8
16 IC Driver Array MC1416 2 U15,19
-7 1C Micro Manager Chip DS1238 1 U22
-18 IC Dual Multi Vibrator 74HC4538 1 U23
-19 IC Flip-Flop 74HC45109 1 U21
-20
et Diode, Ultrafast 8 Amp MUR840 4 D1,2,5,7
+22 Diode, Zener 1N5388B 1 D9
-23 Diode, 1N914 4 D4,11,10,13
-25 Diode, Zener 1N4740 1 D8
-26
-27 Diode, 1N4004 2 D3,12
-28 Bridge Rectifier MB152W 1 BR1
-29 Screw, 42-56 x 1/4", P.H. 12 J6-8,K9-
11
-30 Nut, #2-56, Hex 12 J6-8,K9-
11
-31 Choke, 55h 2 L1,2
-32
-33 Filter, EMi Ferrite 8 EF1-8
-34
-35 Voltage Regulator, LT1074 2 VR1&2
-36 Voltage Regulator, LM317LZ 1 VRS
-37
-38 MOV, GE V150LA10A 2 MOV1,2
-40 Transistor, 2N3904 1 03
800961-C Sept 2000
 路5
ALLINCKRODT

113, 114
104, 99,111

98, 99, 111

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Sept 2000
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29, 30

800961-C
CT 9000° ADV

Fig. & Units

Index er ner Description Per Desin rene
No. Assy.

2-2 800906 PCB Assembly, Mother Ref.

-4 Transistor, IRF240 1 Q4
-42 Transistor, IRF740 2 Q2
-43 Triac, High Voltage T2800 1 Qi
-44
-45 Relay, Solid State, Sharp #5202$12 1 SSR1
-46
-47 Capacitor, Ceramic .001pf 1 C14
-48 Capacitor, Electrolytic 47pf 50VDC 1 C9
-49 Capacitor, Ceramic .1pf 26 C3,6,5,8, 15)
-50 16,18,19,20
-51 21,23,24,25
-52 26,29-36,85|
-53 88,89,92
-54 Resistor, 5.1K, 1/4W, 5% 1 R27
-55 Capacitor, Electrolytic 1000uf 50VDC 6 C14,18,10,1D,
-56 1E,1F
-57 Capacitor, Electrolytic 1000uf 16VDC 2 C2,4
-58 Capacitor, Electrolytic 220yuf 50VDC 3 C83,90,91
-59 Capacitor, 2200pf, 500V, Mica 1 C84
-60 Capacitor, Electrolytic 47pf 450VDC 1 C11
-61 Capacitor, .1uf 250VDC 2 C10, 80
-62 Capacitor, 1uf Tantalum 25VDC 5 C13,22, 82,
87,88
-63 Capacitor, 10,000pf 500VDC Mica 1 C12
-64 Resistor, 5.6K 1/4W 5% 1 R33
-65 Resistor, 10y 1/4W 5% 6 R25,40,41,43
-66 44,50
-67 Resistor, 220ÿ 1/4W 5% 5 R37-39,42,86
-68 Resistor, 1K 1/4W 5% 5 R8,16
-69 29,35,36
-70 Resistor, 47y 1/4W 5% 3 R45,46,47
-71 Resistor, 2K 1/4W 5% 3 R17,1,4
-72 Resistor, 330y 1/4W 5% 2 R7,49
-73 Resistor, 4.7K 1/4W 5% 3 R32,48,89
-74 Resistor, 10K, 1/4W 5% 2 R12,30
-75 Resistor, 10K, 1/4W 5% 1 R87
-76 Resistor, 180ÿ 1/4W 5% 1 R20
-77 Resistor, 68y 1/4W 5% 1 R18
-78 Resistor, 5K Pot. 1 R80
-79 Resistor, 1M 1/4W 5% 2 R28,34

1-6 800961-C Sept 2000

 1-7
ALLINCKRODT

113, 114
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98, 99, 111

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Sept 2000
(12PLCS) 一 一
98,99,111

29, 30

800961-C
CT 9000° ADV

Fig. & Pai . Units

index
No.
| Number Description Per | pesigntor
Ass'y.

2-2 800906 PCB Assembly, Mother Ref.

-80 Resistor, 3.3K 1/4W 5% 1 R31
-81 Resistor, 270ý 1/4W 5% 1 R15
-82 Resistor, 680ý 1/4W 5% 1 R14
-83 Resistor, 1.5K 1/4W 5% 1 R13
-84 Resistor, 100ý, 1/4W, 5% 2 R11,81
-85 Resistor, 100K 1/4W 5% 1 R51
-86 Resistor, 33K, 1/4W, 5% 2 R82,83
-87 Resistor, .ly, 3W, 1% 1 R24
-88 Resistor, 10K, 3W 5% 1 R23
-89 Resistor, .5y 3W 1% 1 R19
-90 Resistor, 510y 1/2W 1 R22
-91 Resistor, ly 1W 1 R21
-92 Resistor, 2.7K 1/2W 1 R9
-93 Resistor, 6.65K 1% 1/4W 1 R10
-94 Resistor, 910K 5% 1/4W 1 R88
-95 Resistor, 2.87K 1% 1/4W 1 R6
-96 Resistor, 2.21K 1% 1/4W 2 R2,5
-97 Resistor, 9.76K 1% 1/4W 1 RS
-98 Screw, #4-40 x 5/16" Pan Head 8
-99 Nut, Hex #4-40 11
-100 Socket, IC 14-Pin 5 U3,5,6,8,10
-101 Socket, IC 8-Pin 7 U1,2,7,9
-102 11,18,20
-103 Socket, IC 16-Pin 7 U4,13-16,19
-104 Screw, #4-40 x 1/2" Pan Head 3
-105 Resisitor, SIP 390y 1 RN8
-106 Resistor, SIP 1K 3 RN3,6,7
-107 Resistor, SIP 4.7K 1 RN1
-108 Resistor, SIP 1M 1 RN2
-109 Resistor, SIP 338K 2 RN4,5
-110 Relay, PC Board Mount 1 K3
-111 Lockwasher, #4 Internal Tooth 13
-112 Transformer, VDE Flyback 1 TI
-113 Relay, DPDT 2 Form C 2 K1,2
-114 Socket, Relay With Clip 2 Ki,2
-115
-116 LED, Red 10 LED1-10
-117 Heatsink, TO-3 1 Q4
-118 Heatsink, TO-220 1 SSR1
-119 Heatsink, TO-220 2 VR1,2

1-8 . 800961-C Sept 2000

 11-9
ALLINCKRODT

113, 114
104, 99,111

98, 99, 111

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Sept 2000
98,99,111
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800961-C
AT
CT 9000° ADV

Fig. & Part Units

Index Number Description Per Desimal.
No. Ass'y.

2-2 800906 PCB Assembly, Mother Ref.

-120 Choke, Dual Coil 1 L3
-121 172E0016 | Fuse, 6.3 AMP 5 x 20 mm 1 F1
-122 172E0057 | Fuse, 3.15 AMP 5 x 20 тт 1 F2
-123 Fuse Clip, PCB Mount 5 mm 2 F1,F2
-124
-125 240E0253 | Screwlock, Female 3
-126 Connector, 25-Pin D-Shell 1 J5
-127 Connector, 15-Pin D-Shell 2 J3,4
-128 -
-129 Connector, 8-Pin Cicular Euro-DIN 1 Ji
-130 Connector, 8-Pin Circular Mini-DIN 1 J12
-131 | Connector, 64-Pin Euro-DIN 6 J6,7,8; KO
-132 、 K10,11
-133 Connector, 4-Pin Header MTE 1 J13
-134 Connector, 3-Pin Header 1 J2
-135 Connector, 2-Pin Header 1 J14

11-10 800961-C Sept 2000

 11-41
ALLINCKRODT

113, 114
104, 99,111

98, 99, 111

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Fig. 2-2 PCB Assembly, Mother (P/N 800906)

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Sept 2000
(12 PLCS) 一 一
98,99,111

800961-C
29, 30
CT 9000° ADV

Fig. & Part Units Com

su ponent
index Number Description Per |Designator
No. Ass'y.

2-3 800908 PCB Assembly, Voltage Select Ref.

-1 PCB, Voltage Selection Board 1
-2
-3 Resistor, 100y, 1 W, 5% 1 RI
4 Resistor, 15K, 3W, 5% 1 R2
-5 Resistor, 82K, 1/2W, 5% 1 R3
-6 Resistor, 2.4K, 1/4W, 5% 1 R4
-7 Resistor, 3.3K, 1/4W, 5% 1 R5
-8 Resistor, 10K, 1/4W, 5% 1 R6
-9 Resistor, 62y, 1/4W, 5% 1 R7
-10 Varistor, 175V, 1W 1 MOV1
-11
-12 . IC, Voltage Sensing Device, MC34064P-5 1 U1
-13
-14 Connector, Header 2-Position 1 J16
-15 Connector, Header 3-Position 1 J15
-16 Terminal, Faston Receptacle .250, PCB 8 TR1,2,5,6
7,8,11,12
-17
-18 Relay, DPDT, 110VDC Power 1 Ki
-19 Socket, Relay, 8-Pin, DPDT 1 K1
-20 Clip, Relay Socket . 1 K1
-21 -
-22 Transistor, NPN, 2N3904 1 Q1
-23 Transistor, NPN, MPSW42 1° Q2
-24
-25 Capacitor, 2.2uf, 250V, Axial, A.E. 1 CI
-26 Capacitor, 10uf, 20V, Tantalum 1 C2
-27 Capacitor, 1uf, 25V, Tantalum 1 C3
-28
-29 Diode, 1N4004 1 D1
-30 Diode, Zener 6.2V, 1N4735, 1W 2 DZ1,DZ2
-31
-32 Bridge Diode, DIP Package 1 BR1
-33
-34 Resistor, 10y, 10W, 5% 1 R8

1-12 800961-C Sept 2000

 区 JALLINCKRODT

20

18

20 MAX 9 д 19
| AV
16
spLaces PETAILA| DETAIL B

SEE DETAIL A
/ SEE DETAIL B

TR11 TR12
tå)

LIEBEL-FLARSHEIM
VOLTAGE SELECT
160E0151 rev. B

Fig. 2-3 PCB Assembly, Voltage Select (P/N 800908)

800961-C Sept 2000 11-13
CT 9000" ADV

Fig. & Part Descripti eas Component

Index Number escription ef |Designator
No. Ass'y.
2-4 800902 PCB Assembly, CPU Ref.
-1 * IC Socket 32-Pin DIP 3 |U10,12

* Contained in CT 9000 ADV Software

Upgrade Kit LF P/N 800891

1-14 800961-C Sept 2000

 11-15
ALLINCKRODT

TTT 1068
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sbez du yuyu
σσι ип mea Au ван 0000

Fig. 2-4 PCB Assembly, CPU (P/N 800902)

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Sept 2000
800961-C
CT 9000" ADV

This page is intentionally left blank

H-16 | 800961-C Sept 2000

 区 IALLINCKRODT

SECTION III A
POWERHEAD ASSEMBLY
With Manual Knob (Current Design)

800961-C Sept 2000 ] IH A-1

CT 9000 ° ADV

Fig. & Units

Index N er Description Per com an mani
No. Ass'y.

3-1 800740 Power Head Assembly Ref.

-1 800741 Main Frame Assembly (See Fig. 3-2A, 3-2B) 1
-2 800692 Bracket, Keyboard, Display 1
-3 800739 End Cap Assembly (See Fig. 3-4) 1
-4 800742 Motor and Encoder Assembly (See Fig. 3-5)| 1
-5 800769 Harness Assembly, Motor Encoder 1
-6 800313 Top Cover, Finished 1
-7 800408 Bottom Cover Assembly 1
-8 800567 Keyboard 1
-9 800409 Connector Plate Assembly 1
-10 Screw, #2-56 x .25" Soc. Hd. Cap 2
-11 Washer, #8 Rubber ‘ 4
-12 388E0084 | Spacer, #8 Clearance x 1/4" 2
-13 Washer, #2 Lock 2
-14 903085 Pot Assembly, Slide 1
-15 Screw, #2-56 x .312" P. H. 2
-16 800562 PCB Assembly, Powerhead (See Fig. 3-6) 1
-17 Nut, 42-56 Hex 2
-18 Screw, #8-32 x 1 3/4" Phillips P.H. 3
-19
-20 Screw, #6-32 x 5/8" Е. Н. 2
-21 Gasket Material AR.
-22 Nut, Nylok, #8-32 Hex 4
-23 Part & Serial Number Plate 1
-24 Washer, Brass 4
-25 Label, IEC Risk Class 1
-26 Screw SHCS #8-32 x 1.37 3
-27 Washer, Ext Tooth Lock 4
-28 800568 P.C.B. Assembly, Display Powerhead 1
-29 600694 Cable, Ribbon 10 Pin 1
-30 249937 Cable, Ribbon 16 Pin 」 1
-31 Lockwasher, #6 Internal Tooth 2
-32 Screw, Pan Head #6-32 x 3/8" 3
-33
-34 800745 Knob, Mechanical 1
-85
-37 Screw, 6-32 x 3/4" 1
-38 388E0112 | Standoff, .177 x 7/16" 1
-39 Washer 2

HI A-2 800961-C Sept 2000

 p TLINCKRO
DT

DETAIL “A*

lote:
Adjacent to wire connector, white characters
inscribed In black circle indicate terminal
on Head PCB Assembly vere wire should be
connected.

800961-C Sept 2000 Fig. 3-1 Powerhead Assembly (P/N 800740)

WA-3
CT 9900 ADV
Fig. & Units
Index Ro per Description Per ет
№. Ass'y.
3-2 800741 Main Frame Assembly Ref.
“1 800318 Main Frame (Finished) 1 a
2 800768 Ram Assembly (See Fig. 3-3) 1 a
3 800580 Bushing 1 a
4 800582 Wiper Seal 1 a
-5
-6 Screw, Set #8-32 x 3/8" 2 a
7 Screw, Set #8-32 x .38 C.P. 1 a
8
-9 800743 Coupling, Modified 1 a
-10 800596 Plate, Anti-Rotation 1 a
-11 Screw, #6-32 x 1/2" P. H. 2 a
-12 800606 Plate, Grounding 1 a
„13
-14 800420 Washer, Wave Spring 1 a
-15 800421 Pre-Load Washer 1 a
-16 800585 Pivot Post 1 a
-17 Pin, 1/8" Diameterx 1/2" Roll 1 a
-18 Screw, 5/16-24 x 1° F. H. Cap 1 a
-19
-20
-21 800620 Magnetic Conductor 2 a
-22 800581 Retainer, Seal 1 a
-23 800425 Flex Steel Grip 1 a
-24 Nut, 6-32 x 5/16 Hex 2 a
-25 Screw, 1/4-20 x 1/2 SHCS 3 b
-26 800350 Pivot, Stem 1 b
-27 903124 Bearing, Sleeve, Pivot 2 b
-28 800667 Washer, Belleville Spring 3 b
-29 800668 Plug, 1/2" 1 b
-30 Screw, M2, 5X.45, 8mm, Soc.F.H. 1 b
«31 800661 Pivot, Retainer 1 b
-82 800659 Pivot Head, Anti-Spin 1 b
-83 Screw, 6-32 x 1/4 Р.Н, 4 a
-84 Hydraulic Sealant AR.| a
-85 Screw, 1/4-20 x 5/8" SHCS 1 b
-36 800503 Seal, Pivot Shaft 1 b
-37
-38
-39 800767 Mounting Block, Mechanical 1 a
800961-© Sept 2000
M A-4
 svi
(192008 N/d) Aquiessy awe up e-3-E ‘814 0002 des O-198008
el
Lb ‘Sr
LOWMONIT di
CT 9000" ADV
Fig. & Units
index Nan per Description Per Designado
No. Ass'y,
3-2 800741 Main Frame Assembiy Ref.
-41 800572 PCB Assembly, Hall Effect 1 a
-42 Lockwasher, #6 Internal Tooth 4 a
-43 Lockwasher, #4 1 a
-44 Screw, #8-32 x 1.25" S.H.D.C. 1 b
+45 Shoulder Screw, #6-32, Zinc 3 a
-46
-47 Loctite, Screw Lock (Purple) AR. | ab
-48 Retaining Compound AR. | a
-49 800335 Block, Rear Guide 1 b
„50 800336 Spacer, Pivot 2 b
-51 800340 Bushing, 1 b
-52 800338 Pin, Locking 1 b
53 Bushing, Pin 1 b
54 800729 Bracket, Pin Engagement Assembly 1 b
-55 800344 Bracket, Pin Retaining 1 b
-56 251478 Spring 1 b
-57 Screw, #6-32 Truss Head 2 b
-58
-59 Washer, #6 x .010 5 b
-60
61 219661 Сир, Retainer 3 b
-62 Screw, #6-32 x 5/16” 1 b
-63 Screw, 4-40 x .38 1 a
-64 800431 1/4 x 3/8" Pin 1 a
-85 800352 Snap Ring, Retaining 1 a
-86 800351 Bracket, Granding 1 b
-67 904194 18 mm Retaining Ring 1 b
-88 Loctite, 242, Blue AR. a
800961-C Sept 2000
ША-6
 W LINCKRODT

DETAIL "A"

SEE DETAİL "A"

Fig. 3-2-b Main Frame Assembly (P/N 800741)

IN A-7
CT 9000" ADV
Fig. & Part Units
Index Number Description Per Pd
No. Ass'y.
3-3 800768 Ram Assembly Ref.
4 800578 Ram 1
-2 800766 Ball Screw Assembiy t
-3 800283 Gripper Assembly 1
4 800624 Pin, Dowel .094 Dia. 1
5 800579 Bracket, Actuator 1
で Screw, #6-32 x 1/4” P. H, 2
7 Loctite, Serewlack AR.
-8 600661 Rubber Ball 1
-9
-10
4 Slick 50 One Grease AR
-12 800387 Ball Bearing 1
-13 600391 Bearing Nut 1
800961-0 Sept 2000
HEA-8
 区 rr NCKRODT

800961-C Sept 2000 Fig. 3-3 Ram Assembly (P/N 800768) m A-9
CT 9000° ADV

Fig. & Part Units

Index Number Description Per Designator
No. Ass'y.

3-4 800739 End Cap Assembly 1

-1 800751 End Cap, Finished 1
-2 800419 Stud, #8-32 x 2 3/4" 4
-3 800754 Lamp Assembly, Incandescent, White 1
-4 800755 Lamp Assembly, Incandescent, Green 1
-5 540E0024 | Lamp, Replacement 2
-6 800756 Base, Panal Mount Lamp 2
-7 800758 Cable Assy, Ligfht & Enclder 1
-8 800479 Label, Power Head Injector Light 1
-9 800480 Label, Power Head Enable Light 1
-10 Loctite, Screw Lock 1

Ill A-10 800961-C Sept 2000

 EZiaLLinckroDT

2,10

Fig. 3-4 End Cap Assembly (P/N 800739)

800961-C Sept 2000 ША-11

CT 9000" ADV

Fig. & Part © - Units

Component
Index Number Description Per |Designator
No. Ass'y.

3-5 800742 Motor & Encoder Assembly Ref.

-1 Motor, Gearbox & Encoder 1
-2 Connector, 2 pos. MTE 1

HI A-12 800961-C Sept 2000

CT 9000° ADV

Fig. & Pa - Units moon

Index Number Description Per Designator
No. Ass'y.
3-6 800562 PCB Assembly, Powerhead, Manual Knob Ref.
-1 Dri Drawing, Power Head P.C.B. 1
-2
-3 Opto-Interupter 2 INT1,2
-4
-5
-6
-7 Filter, EMI Suppresion 8 FL2-9
-8 Filter, EMI Suppresion 1 FL%
-9
-10 IC, Microcomputer, Programmed 1 U1
-11
-12 , Dual J-K Flip-Flop 1 U4
-13 IC, Quad Differential Line DR 1 U3
-14 7 IC, 3486, Quad Line Receiver 1 U5
-15 IC, Undervoltage, Sensing Circ 1 U6
-16 IC, Transistor Array 1 U2
-17
-18 Relay, 12V 1 K1
-19 Relay, 12V-SPDT 1 K2
-20 Diode, Light Emitting 6 LED1-6
-21 .

-22 Crystal, 4.91520 Mhz 1 CX1

-23
-24 Capacitor, 22MFD,16V 1 C1
-25 Capacitor, 47uf, 50V AL Elect. 2 C3,6
-26 Capacitor, 100pf, 20V 1 C17
-27 Capacitor, .1uf, 50V 13 C2,5,9-16,
18,19
-28
-29 Capacitor, 27pf, 1KVDC 2 C7,8
-30 Gapacitor, 2.2uf, 25VDC 1 C4
-31
-32
-33 Diode, 3 AMP 400V 1N5418 1 D2
-34 Diode 1 D3
-35 Diode-Surmetic-1N4004 1 D1
-36 Diode 」 1 D4
-37 Resistor, FC 5% 4.7K 1/4W 1 R7
-38 Resistor, 390y 1/4W, 5% 3 R5,6
-39 Resistor, FC 5% 100y 1/4W 1 R26
-40 Resistor, FC 5% 10 MEG 1/4W 1 R8
-41 Resistor, FC 5% 10K 1/4W 2 R10,12
-42 Resistor 3 R23-25
-43 Resistor, 220ÿ 1/4W 1 R27
-44

Ill A-14 800961-C Sept 2000

 山 A-15
ALLINCKRODT

SE 6

Fig. 3-6 PCB Ass'y, Powerhead, Manual Knob (P/N 800562)

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Sept 2000
O 160 960 760 960 990

800961-C
CT 9000° ADV

Fig. & Part | Units Component

Index Number Description Per |Designator
No. Ass'y.
3-6 800562 PCB Assembly, Powerhead, Manual Knob Ref.
-45 Resistor, 10y 1/4W 2 R16,17
-46 PVC Bumper 1
-47 Resistor, 100y Y4W-1% 1 Ri
-48 Resistor, Precision 1%, 1/4W 1 R18
-49 Resistor, 4.64K 1 R4
-50
-51
-52
-53 Resistor, FC 5% 1/4W-470 1 R11
-54
-55
-56 Resistor Network, 390ý 4 Devices 1 RN4
-57 Resistor Network, 10y 9 Devices 1 RN3
-58
-59 Resistor Network, 4.7K 1 RN1,RN2
-60
-61
-62
-63 Connector, Single Row 2 Pin 1 J5
-64 Connector, Single Row 4 Pin 2 J3,J6
-65 Connector, Single Row 8 Pin 1 J4
-66
-67 Right Angle Header-3 Position 1 J7
-68 Plug, 25 Pin D-Shell 1 Jo
-69
-70 IC Regulator 5 Volt-3 Amp 1 VR2
-71 |
-72
-73 Filter-R-C Snubber Network 1 SN1
-74 Transistor, 2N6041 1 Q1
-75
-76
«77
-78 .

-79 Screw, #4-40 x 5/16" P. H. 3

-80 Washer, #4 Internal Tooth 3
-81 Nut, Hex #4-40 x 1/4 3
-82
-83 Socket, 68 Pin PLCC, Thru Ho 1
-84
-85 Jackscrew, Female, Long 2 J9
-86 Connector-10 Pos-Ribbon 1 J13
-87 Ribbon Header, Straight 16 Pin 1. 48
-88 Audio Transducer 1 Spkr 1

ША-16 800961-C Sept 2000

 lil A-17
ALLINCKRODT

Fig. 3-6 PCB Ass'y, Powerhead, Manual Knob (P/N 800562)

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Sept 2000
29 © 160 660 160 960 990
97

800961-C
CT 9000° ADV

This page is intentionally left blank

Ill A-18 800961-C Sept 2000

 区 JALLINCKRODT

SECTION ИВ
POWERHEAD ASSEMBLY
OLD STYLE (SWITCH KNOB)

800961-C Sept 2000 111 B-1

CT 9000° ADV

Fig. & Units

Index ar Description Per Designatar
No. - Ass'y.

3-1 800630 Power Head Assembly Ref.

-1 800631 Main Frame Assembly (See Fig. 3-2A, 3-2B) 1
-2 800692 Bracket, Keyboard Assembly 1
-3 800267 End Cap Assembly (See Fig. 3-4) 1
-4 800632 Motor and Encoder Assembly (See Fig. 3-5)| 1
-5 800924 Harness Assembly, Motor Encoder 1
-6 800313 Top Cover, Finished 1
-7 800408 Bottom Cover Assembly 1
-8 800567 Keyboard 1
-9 800409 Connector Plate Assembly 1
-10 Screw, #2-56 x .25" Soc. Hd. Cap 2
-11 Washer, #8 Rubber 8
-12 . Spacer, #8 Clearance x 1/4" 2
-13 - Washer, #2 Lock 2
-14 903085 Pot Assembly, Slide 1
-15 Screw, #2-56 x .312" P.H.. 2
-16 800562 PCB Assembly, Powerhead (See Fig. 3-7) 1
-17 Nut, #2-56. Hex 2
-18 Screw, #8-32 x 1 3/4" Phillips P.H. 3
-19 Screw, #6-32 x 1/4" P. H. 2
-20 Screw, #6-32 x 5/8" F. H. 2
-21 Gasket Material AR.
-22 Nut, Nylok, #8-32 Hex 4
-23 Part & Serial Number Plate 1
-24 Washer, Brass 4
-25 Label, IEC Risk Class 1
-26 . Screw SHCS 48-32 x 1.37 3
-27 Washer, Ext Tooth Lock 4
-28 800568 P.C.B. Assembly, Display Powerhead 1
-29 600694 Cable, Ribbon 10 Pin 1
-30 249937 Cable, Ribbon 16 Pin 1
-31 Lockwasher, #6 Internal Tooth 2
-32 Screw, Pan Head #6-32 x 3/8" 2
-34 800396 Modified coupling 1
-35 Retaining compound AR.

11 B-2 800961-C Sept 2000

 区 一 srckgopr

Fig. 3-1 Powerhead Assembly (P/N 800630)

11 B-3
GT gra” ADV — 一
Fig. & Units
Index ar per Description Per Desert
No. Ass'y.
3-2 800631 Main Frame Assembly Ret.
-1 800629 Main Frame (Finished) 1 a
-2 800633 Ram Assembly (See Fig. 3-3) 1 a
3 800580 Bushing 1 a
-4 800582 Wiper Seal 1 a
-5
-6 Screw, Set #8-32 x 3/8" 2 a
7 Screw, Set #8-32 x .38 C.P. 1
-8
9 800396 Coupling Modified 1 a
-10 800596 Plate, Anti-Rotation 1 a
-11 Screw, #6-32 x 3/8" P, H. 2 a
-12 800606 Plate, Grounding 1 a
-13 800414 O-Ring, Plate Seal 1 a
-14 800420 Washer, Wave Spring 1 a
-15 800421 Pre-Load Washer 1 a
-16 800585 Pivot Post 1 a
-17 Pin, 1/8" Diameterx 1/2" Roll 1 a
-18 Screw, 5/16-24 x 1" F. H. Gap 1 a
-19 800634 Syringe Plate Assembly 1 a
-20 Screw, 5/16-24 x 1/2" Phillips F. H., St. Sti 4 a
-21 800620 Magnetic Conductor 1 a
-22 800581 Retainer, Seal 1 a
-23 800425 Flex Steel Grip 1 a
-24 Nut, 6-32 x 5/16 Hex 2 a
-25 Screw, 1/4-20 x 5/8 SHCS 3 b
-26 800660 Pivot, Stem 4 b
-27 903124 Bearing, Sleeve, Pivot 2 b
-28 Washer, Belleville Spring 3 b
-29 800668 Plug, 1/2" 1 b
-30 Screw, M2, 5X.45, 8mm, P.A.F.H. 1 b
-31 800661 Pivot, Retainer 1 b
-32 800659 Pivot Head, Anti-Spin 1 b
-33 Screw, 6-32 x 1/4 Р.Н, 4 a
-34 Hydraulic Sealant AR.| a
-35 Screw, 1/4-20 x 1/2" SHCS 1 b
-36 800503 Seal, Pivot Shaft 2 b
-37
-38
9 800418 Mounting Block, 4 a
-40 Washer, #6, Steel 2 a
800961-C Sept 2000
mB-4
 E umckRopr

11, 40, 47

800961-0 Sept 2000 Fig. 3-2-4 Main Frame Assembly (P/N 800631)
1185
CTP ADV m 一
Fig. & Units
Index henner Description Per 」 besin ment
No, Ass'y,
3-2 800631 Main Frame Assembly Ref.
„4 800572 PCB Assembly, Hall Effect 1 a
-42 Lockwasher, #6 Internal Tooth 4 a
-43 Lockwasher, #4 1 a
-44 - Screw, #8-32 x 1.25" S.H.D.C. 1 b
-45 Shoulder Screw, #6-32, Zinc 3 a
-46
-47 Loctite, Screw Lock (Purple) AR. |a,b
-48 Retaining Compound AR. |a
-49 800335 Block, Rear Guide 1 b
-50 800336 Spacer, Pivot 2 b
-51 800337 Bushing, Pivot 1 b
-52 800338 Pin, Locking 1 b
-53 800340 Bushing, Pin 1 b
-54 800729 Bracket, Pin Engagement Assembly 1 b
-55 800344 Bracket, Pin Retaining 1 b
-56 251478 | Spring 1 b
-57 Screw, #6-32 Truss Head 2 b
-58
-59 Washer, #6 x .010 5 b
-60
61 219661 Clip, Retainer 3 b
-62 Screw, #6-32 x 5/16" 1 b
-63 Screw, 4-40 x .38 1 a
800961-C Sept 2000
WI B-6
 ™UINCKRODT

Fig. 3-2-b Main Frame Assembly (P/N 8001631)

CT 990 ADV M
Fig. & Units
Index Kr ber Description Per Desin
No. Ass'y.
3-3 800633 Ram Assembly Ref.
-1 800578 Ram 1
-2 800577 Ball Screw Assembiy 1
3 800283 Gripper Assembly 1
4 800624 Pin, Dowel .094 1
-5 800579 Bracket, Actuator 1
-6 Screw, #6-32 x 1/4" P. H. 2
7 Loctite, Screwlock AR.
8 600661 Rubber Ball 1
-9
-10
-11 Slick 50 One Grease AR
-12 800387 Ball Bearing 1
-13 600391 Bearing Nut 1
800961-C Sept 2000
 区 |ALLINCKRODT

800961-C Sept 2000 Fig. 3-3 Ram Assembly (P/N 800633) № В-9
CT 9000" ADV

Fig. & Units

index | Number |
- No.
Description Per
Ass'y.
lDesigntor
3-4 800267 End Cap Assembly 1
-1 800312 End Cap, Finished 1.
-2 Stud, #8-32 x 2 3/4" 4
-3 540E0021 | Lamp, Assembly, Incadescent, Clear 1
-4 540E0022 | Lamp Assembly, Incadescent, Green 1
-5 800385 Knob, Encoder 1
-6 800263 Rotary Actuator 1
-7 800264 Shaft 1
-8 Set Screw #6-32 x .31 2
-9 804E0074 | Switch, Miniature 4
-10 800265 Bushing W/Nut, Panel 1
-11 」 Lockwasher 1
-12 800266 Switch Plate 1
-13 800947 Cable Assy, Microswitch 1
-14 800925 Cable Assy, Light & Encorder 1
-15 Screw #4-40 x 1.00 4
-16 Lock Washer #4 INT. Tooth 4
-17 800479 Label, Power Head Injector Light 1
-18 800480 Label, Power Head Enable Light 1
-19 Loctite, Screw Lock А. В.
-20
-21
-22 Lockwasher 4
-23 544E0024 | Bulb 2

IH B-10 - 800961-C Sept 2000

 区 JALLINCKRODT

TA

РЯ dl

Fig. 3-4 End Cap Assembly (P/N 800267)

800961-C Sept 2000 1 B-11

CT 9000° ADV

Fig. & Part Units

as Component
Index Number Description Per |pesignator
No. Ass'y.

3-5 800632 Motor & Encoder Assembly Ref.

-1 Motor, Gearbox & Encoder 1
-2 Connector, 2 pos. MTE 1

I B-12 800961-C Sept 2000

CT 9000° ADV

Fig. & Part Units | component

Index Number Description Per Designator
No. Ass'y.
3-6 800562 PCB Assembly, Powerhead, Manual Knob Ref.
-1 Drill Drawing, Power Head P.C.B. 1
-2
-3 Opto-Interupter 2 INT1,2
4
-5
-6 .

-7 Filter, EMI Suppresion 8 FL2-9

-8 Filter, EMI Suppresion 1 FL1
-9
-10 IC, Microcomputer, Programmed 1 U1
-11
-12 Dual J-K Flip-Flop 1 U4
-13 IC, Quad Differential Line DR 1 U3
-14 IC, 3486, Quad Line Receiver 1 U5
-15 IC, Undervoliage, Sensing Circ 1 Us
-16 iC, Transistor Array 1 U2
-17
-18 Relay, 12V 1 K1
-19 Relay, 12V-SPDT 1 K2
-20 Diode, Light Emitting 6 LED1-6
-21
-22 Crystal, 4.91520 Mhz 1 CX1
-23
-24 Capacitor, 22MFD,16V 1 C1
-25 Capacitor, 47uf, 50V AL Elect. 2 C3,6
-26 Capacitor, 100uf, 20V 1 C17
-27 Capacitor, .1pf, 50V 13 C2,5,9-16,
18,19
-28
-29 Capacitor, 27pf, 1KVDC 2 C7,8
-30 Capacitor, 2.2pf, 25VDC 1 C4
-31
-32
-33 Diode, 3 AMP 400V 1N5418 1 D2
-34 Diode 1 D3
-35 Diode-Surmetic-1N4004 1 D1
-36 Diode 1 D4
-37 Resistor, FC 5% 4.7K 1/4W 1 R7
-38 Resistor, 390y 1/4W, 5% 3 R5,6
-39 Resistor, FC 5% 100ÿ 1/4W 1 R26
-40 Resistor, FC 5% 10 MEG 1/4W 1 R8
-41 Resistor, FC 5% 10K 1/4W 2 R10,12
-42 Resistor 3 R23-25
-43 Resistor, 220y 1/4W 1 R27
-44

HI B-14 800961-C Sept 2000

 HI B-15
ALLINCKRODT

Fig. 3-6 PCB Ass'y, Powerhead, Manual Knob (P/N 800562)

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Sept 2000
DO 150 esa ysa ssa gsa
97

800961-C
CT 9000" ADV

Fig. & Part su Units | component

index Number Description Per |Designator
No. Ass'y.
3-6 800562 PCB Assembiy, Powerhead, Manual Knob Ref.
-45 Resistor, 10y 1/4W 2 R16,17
-46 PVC Bumper 1
-47 Resistor, 100y Y4W-1% 1 RI
-48 Resistor, Precision 1%, 1/4W 1 R18
-49 Resistor, 4.64K 1 R4
-50
-51
-52
-53 Resistor, FC 5% 1/4W-470 1 R11
54
-55
-56 Resistor Network, 390ý 4 Devices 1 RN4
-57 Resistor Network, 10ý 9 Devices 1 RN3
-58
-59 Resistor Network, 4.7K 1 RN1,RN2
-60
-61
-62
-63 Connector, Single Row 2 Pin 1 J5
-64 Connector, Single Row 4 Pin 2 J3,J6
-65 Connector, Single Row 8 Pin 1 Já
-66
-67 Right Angle Header-3 Position 1 J7
-68 Plug, 25 Pin D-Shell . 1 J9
-69
-70 IC Regulator 5 Volt-3 Amp 1 VR2
-71
-72
-73 Filter-R-C Snubber Network 1 SNi
-74 Transistor, 2N6041 1 Qi
-75
-76
-77
-78
-79 Screw, #4-40 x 5/16" P. H. 3
-80 Washer, #4 Internal Tooth 3
-81 Nut, Hex #4-40 x 1/4 3
-82
-83 Socket, 68 Pin PLCC, Thru Ho 1
-84
-85 Jackscrew, Female, Long 2 J9
-86 Connector-10 Pos-Ribbon 1 J13
-87 Ribbon Header, Straight 16 Pin 1 J8
-88 Audio Transducer 1 Spkr 1

ili B-16 800961-C Sept 2000

 Ill B-17
ALLINCKRODT

.
Fig. 3-6 PCB Ass'y, Powerhead, Manual Knob (P/N 800562)
509-由- | >seu ©

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riνα エタ 님
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ded
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O 55666 LP sue AT

Sept 2000
290 190 690 190 990 090

800961-C
CT 9000° ADV

This page is intentionally left blank

Ill B-18 800961-C Sept 2000

 区 JALLINCKRODT

SECTION IV-A
CONSOLE ASSEMBLY '

800961-C Sept 2000 IV A-1

CT 9000 * ADV

Fig. 4 Units
Index Aan er Description Per Designator
No. Ass'y.

4-1 800017 Console Assembly Ref.

-1 800294 Base, Console, Painted 1
-2 800259 Bezel, Painted 1
-3 800921 Switch Assembly, On/Off 1
-4 800268 LCD Lens, Console, Anti-Glare 1
-5 304E0005 | Display, Flat Panel 1
-6 800946 Key-Board, Console 1
-7 800926 Power Light Assembly, Console 1
-8 800405 Insulator, PCB 1
-9 Screw, #6-32 x 1/4 Pan Head 10
-10 Screw, #6-32 x 5/8 S.H, Cap 2
-11 Screw, #6-32 x 1-1/8 S.H. Cap 2
-12 800888 PCB Assembly, Console 1
-13 800920 Pot, Thumbwheel Type, 10K 1
-14 800922 Harness Assembly., Key-Board 1
-15 800923 Harness Assembly, Pot & On/Off Switch 1
-16 Washer, #6, Lock Internal Tooth 6
-17 Foot, Rubber 4
-18 Washer, #6 Lock 4
-19 Screw, #6-32 x 5/16 Pan Head 4
-20 Label, High Voltage Warning 1
-21 Black Silicon Rubber AR.
-22 Label, Part & Serial Number 1
-23 Label, Viewing Angle Adjusted 1
-24 Label, Push On/Off switch 1
-25 Washer, Fiber #6 2
-26 800254 Rear Connector Plate 1
-27 Washer, #6 Flat 2
-28 800515 Bracket, EMI! Connector 1
-29 800260 Adaptor Plate 1
-30 Foam Tape A.R.
-31 800133 Cable Assy, CCFT 1
-32 800134 Cable Assy, LCD W/Ferrite Bead 1
-33 Screw, 4-10 x 1/4, Pan HD. 4
-34 Washer, Flat, Nylon 4
-35 Gasket, Console-Rear Conn. PL. 1
-36 Tape - EMi FOIL A.R.
-37 Gasket : А.В.
-38 Gasket, Conductive Elastomer 39.00"
-89 Shoulder Washer, #4 Nylon 4

IV A2 > - 800961-C Sept 2000

 eV Al
(£10008 Nid) Aiquiassy eosuog e-1-p 814 0002 1008 0196008
MANA WHOLLOS
LGOYMONIT gd
CT 90n0° ADV
Fig. & Part Units | com ponent
à
Index Number Description Per Designator
No. Ass'y.
4-2 800888 PCB Assembly, Console Ref.
at PCB Console, Multilayer 1
2
-3 Capacitor, 2200pf 50V 1 C8
4 Capacitor, .1pf 50V Axial Lead 8 C24,26-32
5 -
6
7 Capacitor, „tyf Ceramic 50V SMT 3 C101, 21,
25
-8
9 Capacitor, 1000pf, 1000V Ceramic 3 C103,
C104,C105
-10 Capacitor, 10001 35V, Electrolytic 1 C22
-11 Capacitor, 1800pf 50V SMT 1 G10,C11-
18
-12 Capacitor, 27pf 50V SMT 3 C9,19, 20
-13 Capacitor, 1000uf 16V Low ESR 2 C3,5
-14 Capacitor, 220uf 50V Low ESR 2 C1,2
-15 Capacitor, 100pf 16V Electrolytic t C23
-16 Gapacitor, „tyf 50V Ceramic Thru-Hole 3 C4, 6, 33
-17
-18
-18 Crystal, 32.768 kHz 4 X4
-20
-21 Diode, 100ma, 50PIV BAS19 10 D3-11,20
-22
-23 Relay, DPDT Form C SMT 1 Ki
-24 Diode, Fast Switching, 1N5817 1 D12
-25 Diode, Schaotky, 34 1N5822 2 01,2
-26 LED, Red 2 LED1,2
27
-28 IC 32-Bit CPU, SMT XC68332FE 1 U22
-29 iC DRAM, 64k x 4, 120ns SMT 8 U1-8
-30
-31 IC Duat D Flip-Flop 74HC74 1 U25
-32 IC ElA-422 Line Driver SMT MC3487D 1 U10
-33 IC EIA-422 Line Receiver SMT MC3486D 1 U9
-34 IC Hex Schmidt Inverter SMT MC74HC14 1 U26
-35 IC LCD Gray Scale Controller CHIPS#82C448 1 U11
-36 IC Octal Bidirectional Buffer SMT 74HC245 5 U18-21, 28
-37
-38 IC Power Switch Regulator LT1074 2 VR1,2
+39. 16 Quad NAND Gate SMT MC74HE00D 1 U17
800961-C Sept 2000
IV A-4
 SV AI
(888008 N/d) ejosuog fiquessy 0820 27 80 0002 des 0-196008
VOVOVOVE
90000006
804 203 901
COTES
LQOWIONT1 di
CT 9000" ADV
Fig. & Units
Index on ser Description Per Dear
No. Ass'y.
4-2 800888 PCB Assembly, Console Ref.
-40 IC RAMified Timekeeper Dallas #0$1386-32 1 U13
41 IC SRAM 32k x 8, 100ns 1 U12
-42 IC Switching Regulator National #LM3578AN | 1 U23
-43 IC Voltage Monitor Circuit #MC34064D-5 1 U27
-44 800973 Firmware, Console, Fonts 2 U14,15
-45 800974 Firmware, Console, Program 1 U16
-46 >
-47 Inductor, 25uh 2.5A #92100-K 1 L3
-48 Inductor 500uh Gowanda #1B503 1 L4
-49 Inductor, 70yuh SA #92104-K 2 11,2
-50
-51 Inverter 12VDC In/1200VAC Out 1 INVI
52
-53 Socket, IC DIP 28-Pin 4 U12, 14-16)
-54 Socket, IC DIP 32-Pin 1 U13
-55 Socket, IC DIP 8-Pin 1 U23
-56 tor, 25,175MHz 2 X2.3
57 tor, 28,322MHz 1 XI
-58 Resistor, 820K 1/8W SMT 1 R100
-59 Resistor, 261k 1/4W 5% Thru-Hole 1 R12
-60 Resistor, 820ÿ 1/4W 5% Thru-Hoie 1 R15
-681 Resistor, 2k 1/4W 5% Thru-Hole 2 R4,7
-82 Resistor, 220y 1/4W 1/4W 5% Thru-Hole 1 Rit
-63 Resistor, B2y 1/4W 5% Thru-Hole 1 R10
-64 Resistor, 1k 1/4W 5% Thru-Hole 1 Β8
-65 Resistor, 330y 1/4W 5% Thru-Hole 1 АЗ
-66 、 Resistor, 110y 1/4W 5% Thru-Hole 1 R9
-67 Resistor 82.5K 1/8W 1% SMT 1 R17
-68 Resistor, 2.87k 1/4W 1% Thru-Hole 1 RI
-69 Resistor, 2,21k 1/4W 1% Thru-Hole 2 R2, 6
-70 Resistor, 9.76k 1/4W 1% Thru-Hole 1 RS
-71 Resistor, .1y 1W 1% Thru-Hole 1 R14
„72 Resistor, 3.9K 1/8W SMT 1 R101
-73 Resistor, 220k 1/8W SMT 1 R18
-74 Resistor, 100y 1/8W SMT 9 R40-47, 82)
-75 Resistor, 12.4k 1/8W 1% SMT 1 R81
-76 Resistor, 10MEG 1/8W SMT 1 R65
77 Resistor, 10y 1/8W SMT 6 R19, 20,
22-25
-78 Resistor, 110y 1/8W SMT 3 R21, 83, ~
85
800961-C Sept 2000
NAS
 FYN (epeo0s Maj aoeuoo Niquisssy aod ar Вы
DOOOQOOOE
299999096
803 “201 901
201 ‘202 ‘801
LaowoNrAl
ergend? ADV —
Fig. & Units
Index art er Description Per μι
Νο. . Ass'y.
4-2 800888 PCB Assembly, Console Ref.
-79 Resistor, 68y 1/8W SMT 6 R26-31
-80 Resistor, 4.7k 1/8W SMT 32 R17, 32-
39,
50; 60-63,
66-80, 84,
96,98
-81 Resistor, 4.7K 1 R99
-82
„83 Resistor, 18ý 1/8W SMT 2 R103,104
-84 Resistor, 330ý 1/8W SMT 1 R97
-85 Resistor, 330k 1/8W SMT 1 R64
-86 Speaker, 100ý 1 SPI
-87 Resistor, 220y 1/8W SMT 1 R102
-88 Transistor, NPN 2N3904 1 Q3
-89 Transistor, PNP TIP-42 1 Q2
-90 FET, MTP15N05L 1 Qi
-91
-92 Transistor, 2N3904 SMT 1 Q5
-93 Connector, DB-15, Pins 1 J1
-94 Connector, FFC-ZIF, 16-Position 1 J4
-95 Connector, MTE 10-Position 1 J2
-96 Connector, Mitsuba 6-Position 1 J6
-97 Connector 4-Position 1 J3
-98 Connector, Ribbon Header 16 Position 1 J5
-99 Connector, 3-Position MTE 1 J8
-100
-101
-102
-103 Heatsink, T220 2 VRt, 2
-104
-105 Thermal Compound А. В,
-106 Screw, #4-40 x 3/8" 4
-107 Washer, Lock, #4 4
-108 Nut, Hex #4-40 4
800961-C Sept 2000
IV A-8
 6Y Al
(888008 N/d) ejosuoo fjquiessy g04 Z-4 B- 0002 ides 9-196008
006000008
98000600906
801 ‘201 ‘Bot
0, "204 901,
LQOWIONIT xy di
CT 9000" ADV
This page is intentionally left blank
IV A-10 800961-C Sept 2000
 区 (ALLIN CKRODT

SECTION IV-B
EL CONSOLE ASSEMBLY

800961-C Sept 2000 IV B-1

CT 9000 ° ADV

Fig. & Units

index
No.
| Number
.
Description Per
Ass'y.
lDesignator
4-1 800015 Console Assembly Ref.
-1 800271 Base, Console, Painted 1
-2 800273 Bezel, Painted 1
-3 800277 Switch Assembly, On/Off 1
-4 800284 LCD Lens, Console, Anti-Glare 1
-5 304E0004 | Display, EL 1
-6 800946 Key-Board, Console 1
-7 800926 Power Light Assembly, Console 1
-8 800405 Insulator, PCB 1
-9 Screw, #6-32 x 1/4 Pan Head 8
-10 Screw, #6-32 x 5/8 S.H. Cap 2
-11 Screw, #6-32 x 1-1/8 S.H. Cap 2
-12 800977 PCB Assembly, Console 1
-13 Foam Tape, .016" x 1" 5/8"
-14 800922 Harness Assembly., Key-Board 1
-15 800278 Hamess Assembly, Pot & On/Off Switch 1
-16 Washer, #6, Lock Internal Tooth 6
-17 Foot, Rubber 4
-18 Washer, #6 Lock 4
-19 800988 Gasket, Console-Rear Conn. PL. 1
-20 800454 Label, High Voltage Warning 1
-21 Black Silicon Rubber AR
-22 800450 Label, Part & Serial Number 1
-23 Gasket AR.
-24 800482 Label, Push On/Off switch 1
-25 Gasket, Conductive Elastomer 39.00"
-26 800254 Rear Connector Plate 1
-27. Washer, #6 Flat 2
-28 800515 Bracket, EMI Connector 1
-29 800275 EL Bracket 1
-30 800276 EL Support Brace 1
-31 Washer, #6 Flat 1
-32 Screw, #6-32 x 7/8" P.R. P.H. 2
-33 Screw, #6-32 x 3/4 P.R. P.H. 1
-34 Screw, #6-32 x 5/8" P.R. P.H. 1

IV B-2 800961-C Sept 2000

 £-8 Al
00071009 9-196008
(610008 N/d) Afquiassy ejosuon q-1-p Bi-
MIA WOLLOS
JIQOXSDNIT vy
CT 9000° ADV

Fig. & Part αμ,

Units | сот ponent
Index Number Description Per Designator
No. Ass'y.

4-2 800977 PCB Assembly, Console Ref.

«1 PCB Console, Multilayer 1
2
-3 Capacitor, 2200pf 50V 1 σα
4 Capacitor, 1jif 50V Axial Lead 8 C24,26-32
5
6
7 Capacitor, .1pf Ceramic S0V SMT 3 C101, 21,
25
-8
9 ・ Capacitor, 1000pf, 1000V Ceramic 3 C103,
C104,G105
-10 Capacitor, 1000uf 35V, Electratytic 1 C22
-11 Capacitor, 1800pf 50V SMT 1 C10,011-
18
-12 Capacitor, 27pf 50V SMT 3 69,19, 20
13 Capacitor, 1000uf 16V Low ESR 2 C3,5
-14 Capacitor, 220uf 50V Low ESR 2 Ct,2
-15 Capacitor, 100uf 16V Electrolytic 1 cas
-16 Capacitor, .1uf 50V Ceramic Thru-Hole 3 C4, 6, 33
“17
-18
-19 Crystal, 32,768 kHz 1 X4
-20
-21 Diode, 100ma, 50PIV BAS19 10 D3-11,20
-22
-23 Relay, DPDT Form C SMT 1 K1
-24 Diode, Fast Switching, 1N5817 1 D12
-25 Diode, Schotky, 3A 1N5822 2 D1,2
-26 LED, Red 2 LEDt, 2
-27
-28 IC 32-Bit CPU, SMT XC68332FE 1 U22
-29 ΙΟ DRAM, 64k x 4, 120ns SMT 8 U1-8
-30
-31 IG Dual D Flip-Flop 74HC74 1 U25
-32 IC ElA-422 Line Driver SMT MC3487D 1 010
-83 IC ElA-422 Line Receiver SMT MC3486D 1 U9
-84 IC Hex Schmidt Inverter SMT MC74HC14 1 U26
35 IC LCD Gray Scale Controller CHIPS$B20443 1 Un
-36 IC Octal Bidirectional Buffer SMT 74HC245 5 U18-21, 28
-37
-38 IC Power Switch Regulator LT1074 2 VR1, 2
-39 IC Quad NAND Gate SMT MC74HC00D 1 U17

800961-C Sept 2000

IVB-4
 9-8 ΛΙ
(426008 N/d) ejosuoo Kiqwassy god Zr ‘Bid 00023495 9-196008
ΦΦΦΦΘΦΦΦ
ΦΦΦΦΦΘΦ6
901 ‘401 ‘501
80140190)
LIOLXONIÍ ST |
CT 9000° ADV
Fig. & Units
Index Ра ber Description Per rom on ment
No. Ass'y.
42 800977 PCB Assembly, Console Ref,
-40 IC RAMified Timekeeper Dallas #DS1386-32 1 U13
41 IC SRAM 32k x 8, 100ns 1 U12
-42 IG Switching Regulator National #LM3578AN 1 U23
-43 IC Voltage Monitor Circuit #MC34064D-5 1 U27
-44 800973 Firmware, Console, Fonis 2 U14,15
-45 800982 Firmware, Console, Program 1 U16
-46
-47 Inductor, 25uh 2.5A #92100-K 1 L3
„48 Inductor 50041h Gowanda #1B503 1 La
-49 Inductor, 70uh 3A #92104-K 2 1,2
-50
51 Inverter 12VDC.tn/1200VAC Out 1 INV1
-52
63 Socket, IC DIP 28-Pi 4 Uia, 14-16
-54 Socket, IC DIP 32-Pin 1 U13
-55 Socket, IC DIP 8-Pin 1 U23
-56 : Oscillator, 25.175MHz 2 X2, 3
-57 Oscillator, 28.322MHz 1 X1
-58 Resistor, 820K 1/8W SMT 1 R100
-59 Resistor, 261k 1/4W 5% Thru-Hole 1 Β12
-60 Resistor, 820y 1/4W 5% Thru-Hole 1 R15
“81 Resistor, 2k 1/4W 5% Thru-Hole 2 R4,7
-62 Resistor, 220ÿ 1/4W 1/4W 5% Thru-Hole 1 R11
-63 Resistor, 82y 1/4W 5% Thru-Hole 1 R10
-84 Resistor, 1k 1/4W 5% Thru-Hole 1 Re
“65 Resistor, 3309 1/4W 5% Thru-Hole 1 R3
-66 Resistor, 110y 1/4W 5% Thru-Hole 1 R9
-67 Resistor 82,5K 1/8W 1% SMT 1 R17
-68 Resistor, 2.87k 1/4W 1% Thru-Hole 1 Rt
-69 Resistor, 2.21k 1/4W 1% Thru-Hole 2 R2, 6
-70 Resistor, 9.76k 1/4W 1% Thru-Hole 1 R5
A Resistor, .1y 1W 1% Thru-Hole 1 914
-72 Resistor, 3.9K 1/8W SMT 1 R101
-73 Resistor, 220k 1/8W SMT 1 R18
74 Resistor, 100y 1/8W SMT 9 R40-47, 82
-75 Resistor, 12.4k 1/8W 1% SMT 1 R81
-76 Resistor, 10MEG 1/8W SMT 1 R65
-77 Resistor, 10ý 1/8W SMT 6 R19, 20,
22-25
78 Resistor, 110y 1/8W SMT 3 R21, 83, 85
800951-С Sept 2000
IV B-6
 -8
FEMA (6008 Nid) ejosuoo fiquessy 94 2-+ ‘614
000 idos 9-196008
DOOOOOOES
20009006
BOL “LOL "SO
SOL ‘201 901
LUIOYNONIT:+ 4
CT 9000" ADV i i
Fig. & ' Units
Index HAN er Description Per. NM
No. Ass'Y.
4-2 800977 PCB Assembly, Console Ref.
-79 Resistor, 68y 1/8W SMT 6 R26-31
-80 Resistor, 4.7k 1/8W SMT 32 R17, 32-39,
50, 60-63,
66-80, 84,
96,98
-81 Resistor, 4.7K 1 R99
-82
-83 Resistor, 18ÿ 1/8W SMT 2 R103,104
-84 Resistor, 330ý 1/8W SMT 1 R97
-85 Resistor, 330k 1/8W SMT 1 R64
-86 Speaker, 100ÿ 1 SP1
-87 Resistor, 220y 1/8W SMT 1 R102
-88 Transistor, NPN 2N3904 1 GS
-89 Transistor, PNP TIP-42 1 Q2
-90 FET, MTP15N05L 1 Qi
-91
-92 Transistor, 2N3904 SMT 1 G5
93 Connector, DB-15, Pins 1 Ji
-94 Connector, FFC-ZIF, 16-Position 1 J4
95 Connector, MTE 10-Position 1 Ja
-96 . Connector, Mitsuba 6-Position 1 J6
97 Connector, 4-Position 1 99
-98 Gonnector, Ribbon Header 16 Position 1 45
- 99 Connector, 3-Position MTE 1 J8
-100 o
-101
-102
-103 Heatsink, T220 2 VR1,2
-104
-105 Thermal Gompound AR.
-106 Screw, #4-40 x 3/8" 4
-107 Washer, Lock, #4 4
-108 Nut, Hex #4-40 4
800961-C Sept 2000
IV B-8
 6-8 ΛΙ 00071408 0-196008
(226008 N/d) ejosuoo 'Aiquisssy god 5 B.
ΦΦΦΦΘΦΘΦΦ6
9000000€
Bot ‘201 BOL
803 ‘201 ‘80%
、 o.
Laowsonri.. ff]
T9090? ADV
This page is intentionally left blank
IV B-10 800961-C Sept 2000
 CT 9000 ADV Base/Elect Cab S/N

|
Powerhead S/N |
| Preventive
Console S/N
Maintenance
Model Number |
Checklist
Customer

This Checklist is to be used in conjunction with Chapter 6 of Installation and Service Manual 800961.

POWERHEAD PEDESTAL

VISUAL INSPECTION VISUAL INSPECTION

Q 1. Check Heater Blanket and Cable. О 1. Check column assembly.
Я 2. Inspect the pressure jacket. Q 2. Check the base assembly.
Q 3. Inspect the ram assembly.
C1 4. Check the syringe gripper for proper OPERATIONAL CHECK OUT
operation.
O15. Check the pivot assembly. See Chapter 6 for procedures.
Я 6. Check the powerhead cable connector. 1. Power-up Check (Chapter 6).
DODOO

HO 7. Check the powerhead cable. 2. Power-head/Pressure Jacket check.

Я 8. Checkface-plate assemblies.
3. Console Check.
4. Flow Rate/Check.
CONSOLE 5. Pressure Limit Check.

VISUAL INSPECTION
Q 1. Check the console cable.
Ὦ 2. Check the key pad.
Q 3. Check the assembly for damage. Customer Signature Date

POWER PACK

VISUAL INSPECTION
Service Representative Date
1. Check the power cord.
DODO

2. Check the optional and external cables.

3. Check all connectors.
4. Check that the cover is secure.

800961-C Nov 00
 Console S/N | | |
CT 9000° ADV Power pack S/N

Installation Powerhead S/N

Checklist Model Number | |

Customer

This Checklist is to be used in conjunction with Chapter2 and 6 of the Installation and Service Manual.
Refer to Chap. 2 of the Install. and Service Manual.
Keyboard Console
INSTALLATION PROCEDURE Q Check Console keys and Remote Start
switch.
Inspect Console.
ロロ

Inspect Power Pack.

Electronics Cabinet
Inspect Powerhead.
Q Check the volume indicatior LED.
ロロ

Inspect Cables and Power Cord.

Inspect each accessory.
Flow Rate Check
ロロ

Mount components to desired

configuration. Q Enter an Injection.
Connect cabling. Q Enable the injection.
AI

Install Pressure Plate Assembly. Q Verify display

а Expected Duration: between 4 and 20
seconds, depending on pressure plate.
Powerhead/Pressure Jacket
Q Verify Enable light is illuminated.
Check pressure jacket.
Q Verify correct tracking and injecting light is
οσο

Inspect the ram, seals and heater connector illuminated.

οσω

Check the powerhead pivot movement. Q “Achieved Values” are within

Check powerhead keys. tolerances
ο

Check ram. 口 Second injection “Achieved Values” are

Check pressure jacket plate latch. within tolerances.
Check the volume indicator LED. Q Third injection “Achieved Values” are
within tolerances.

800961-C Nov. 2000