The document outlines the steps in a manufacturing process for cables. It involves 7 process steps: (1) setup and release of work orders, (2) cable preparation and wire termination, (3) mechanical assembly and electrical testing, (4) primer application, (5) overmolding, (6) leak testing, and (7) final inspection and packaging. Each step lists the specific activities, who performs them, and uses a Manufacturing Execution System (MES) to track progress.
The document outlines the steps in a manufacturing process for cables. It involves 7 process steps: (1) setup and release of work orders, (2) cable preparation and wire termination, (3) mechanical assembly and electrical testing, (4) primer application, (5) overmolding, (6) leak testing, and (7) final inspection and packaging. Each step lists the specific activities, who performs them, and uses a Manufacturing Execution System (MES) to track progress.
The document outlines the steps in a manufacturing process for cables. It involves 7 process steps: (1) setup and release of work orders, (2) cable preparation and wire termination, (3) mechanical assembly and electrical testing, (4) primer application, (5) overmolding, (6) leak testing, and (7) final inspection and packaging. Each step lists the specific activities, who performs them, and uses a Manufacturing Execution System (MES) to track progress.
The document outlines the steps in a manufacturing process for cables. It involves 7 process steps: (1) setup and release of work orders, (2) cable preparation and wire termination, (3) mechanical assembly and electrical testing, (4) primer application, (5) overmolding, (6) leak testing, and (7) final inspection and packaging. Each step lists the specific activities, who performs them, and uses a Manufacturing Execution System (MES) to track progress.
Log into Manufacturing execution system (MES) Production Supervisor
Job Package review (MES) Production Supervisor Kit Review (MES) Production Supervisor P0 (Work order) Setup QR Label verification (MES) Production Supervisor Release Work order to prodution (MES) Production Supervisor Log off (MES) Production Supervisor Take unit and scan QR into station (MES system) Manufacturing Assembler Set-up Stripping machines from Work Instrucitons (MES) Manufacturing Assembler Cut Cable to Spec Manufacturing Assembler Strip Jacket to specified dimmensions. Manufacturing Assembler Remove Filler (both ends) Manufacturing Assembler P1 Cable Preparation & Wire Termination Strip Wires (Pin Contacts) Manufacturing Assembler Strip Wires (Socket Contacts) Manufacturing Assembler Set-up Crimping machines from Work Instructions (MES) Manufacturing Assembler Crimp Pin Contacts (Machined / Stamped) Manufacturing Assembler Crimp Socket Contacts (Machined / Stamped) Manufacturing Assembler Scan unit out and transfer to next station (MES) Manufacturing Assembler Take unit and scan QR into station (MES system) Mechanical Assembler Pre-load backshells (Both ends) Mechanical Assembler Insert contacts to Connector 1 Mechanical Assembler Mechanical Assembly (Connector 1) Mechanical Assembler P2 Mechanical Assembly & Electrical Test Insert contacts to Connector 2 Mechanical Assembler Mechanical Assembly (Connector 2) Mechanical Assembler Electrical Test 1 (Low voltage) Mechanical Assembler 100% In-process Inspection Mechanical Assembler Scan unit out and transfer to next station (MES) Mechanical Assembler Take unit and scan QR into station (MES system) Coating Specialist Masking Coating Specialist Primer Application (Connector 1) Coating Specialist P3 Primer Application Primer Application (Connector 2) Coating Specialist Move to drying Rack Coating Specialist Oven Cure Coating Specialist Scan unit out and transfer to next station (MES) Coating Specialist Take unit and scan QR into station (MES system) Molding Specialist Load Cable into Mold A Molding Specialist Start Molding Molding Specialist P4 Overmolding Load Cable into Mold B Molding Specialist Start Molding Molding Specialist Install latches (both ends) Molding Specialist Scan unit out and transfer to next station (MES) Molding Specialist Take unit and scan QR into station (MES system) Test Technician Electrical Test 2 (Low voltage) Test Technician Functional Test Test Technician P5 Electrical Test (Final) Hipot Test Test Technician 100% In-process Inspection Test Technician Scan unit out and transfer to next station (MES) Test Technician Take unit and scan QR into station (MES system) Test Technician Install O-rings & Testing Cap (Connector 1) Test Technician Next Cable in Test fixture and Clamp. Test Technician Test Connector 1 Test Technician Open Clamp & Unload Cable Test Technician P6 Leak Testing Install O-rings & Testing Cap (Connector 2) Test Technician Next Cable in Test fixture and Clamp. Test Technician Test Connector 2 Test Technician Apply Label Test Technician Scan unit out and transfer to next station (MES) Test Technician Take unit and scan QR into station (MES system) Manufacturing Assembler Strip non-terminated wires Manufacturing Assembler Final Inspection Manufacturing Assembler P7 Fnal Inspection & Packaging Packaging 1 Manufacturing Assembler Packaging 2 (Shipping box) Manufacturing Assembler Scan unit out and transfer to next station (MES) Manufacturing Assembler
