lw450 Service Manual
lw450 Service Manual
lw450 Service Manual
t
INSTRUCTION
MANUAL
Technical
Data
Compressor
typa; L+W450 E
Capacity: 450 l/min - 16 cfm
Max.pressure: 225 I 330 bat - 32OO/ 47OOpsi
Fillingconnections: 4
Compressor
rpm: 980rpm
Number
of cylinders: 3 "?
Autodumps 'et
I:I;"J"319
Loru
.o*n"'"
z.f\
/:'lts1
vr/'
.i:
Method of operation
Electricmotors
V Depending oncustomer requirementsthecompressor with
canbedelivered
difterent is 'l1 K\ryand3000RPM.Themotorsare
electricmotors.Standard
easyremoval
fittedwithfourscrews.Captivenuts,onchassisfaciltate oi motor. {
!Eelt-!e!sie!
A conectlyadjustedV-beltdoesiust not slipwnenstartingthe compressor.
To adjustthe V-belttensionloosenthe four mountingscrewsand adjuslthe V-
belt by meansof the tensionscrew.
Overtighteningof the V-beltcan causedamageto bearingson electricmolor
ano comoressor.
Installltion
II
Fillinoorocess
Fillonlyair tankswhichare:
-suitablofor finalPressure
-hydrostatictested.( checklastt6ting date)
tanks can
The automaticswitchoff, or safetyvalve, has to b€ drecked betore
be filled:
-Closefillingvalves
-6irrt -ap-t"""ot driveto maximumpressureThecompressorshould
iirt"t,Jrv off, to preventovercharging( lf failingto do so' the faulty
"nd
replacedbeforeproceeding)
oarthasto be"*it"n
lconnea tant s tb compressor'Fillingvalveand tankvalveare stlllcloseo'
-Firstopenslowlytillingvalve
-Openslowlytankvalve.
( greenswitchon dashpanel)
-Siarlcompiessor.
-Thecompressor swiichof.oncethetanksarefull.
willautomatically
-firstclosetankvalve.
-closelillingvalve.
;; ;;;il;; by pushingdownknobin betweentankvalveand fillingvalve'
A hissingsoundcan be heard
- disconnecttankfromcompressor.
AutomaticcondensationdumDsvstem
Every'l5minutestha
The L&W450 comes with auto
standard dump system
maonetic valveopenanddrainsthethreecondensate separatorsvve
;#;;;i i;i';tter ev-rvnve-to tenhoursof operation'
-;ir& thebluemanual
ot all
to checkproperoperation
;nlnu a"in panelis activated
;;;;;n-g
lhreeautodumPvaNes.
lntakefilter
that the 1ifter
A microfiltercartridgeis usedas an intakefilter, We recommend'
carlridg€is replacedafter60 to 100workinghours.
compressors
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^oe€
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rc \ r.- 1ne lOrvr
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wf'\:'f*
- 1*:5f'liffi# #1os'd"
"ffiftHw*--""
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-o.,no
--dash9an
.
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j::"#:l=
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ttat,t.r'o,diu.ir""il;""fi bilil,T,Xii"Il*?,"""1"1"""!lrlX?H
m:g,:m:u
molec€rbon
jiy,.":",",H i!i,:"I{:,xf
::,,.1?,11ft
arrfrom
h"?'ffi:
mojstufe
and
ffift
odours.
,,
"
firterc€rtrii6" The
depending every25
onhumid,tv "i""j,ii]"-?the hoursor moreofien,
i"rr"rli.llang€d
ro change
theflltercartridge,
thefilterhousing "io o-jii!13i"19
wi,n'"1""t . the€mpressor. open
canbeunsc.ew-ed a; ;. r;;;;ffi,ff,flXh The,ilte;cartridge
Pressuremaintaininovalve
,,1'J"l;3
il:*fj:,":ffi iiJ,liu:
;?:,Tff"trf "
il,H1,".,[n1n!,",
l--{i+i{ifl"ru'ff$i'*:ffi
ve recomftendthat,h"vffii, rnflogesare p-
they are fitted t
Ed1;-',',,ffi*55li*li$it
)nce
the
unit
ispres",i"
i,u,",i"
iii"ir{:qJ:l??:""*ffij:,*Xffiiii?"
ml"
ri:fi
Condensalewill be separatedaftereverystageof compression.All three
separatorshavemagneticvalveswhichare controlledby an elec{ronictimer.
The timeris locatedin the switchboard compartment and ac{ivatesthe dump
valvesevery '15minutes to releasethe condensate through the blackPoly
tubes. We recommend the useof a 20 litrecontainerto collectthe condensate.
It can then be deDosedof likediscardedoil. The drainnoiseis keptto a
minimum witha silencer.
tl
lllalntenanca
-Theoil levelhasto bo checkeddaily.
Oil chanoeintervals
1. Oilchangeafter25 workinghours.
2. Oilchangeafter50 workinghours.
3. -lJse
and subsequently thangncea yeaf.
every200workinghoulsbqt .4glles-s
(
onlysyntheticcompressoroil ordernumberLW 9001).
About 2.2 lilre ofoll]3iequiredfor an oil change.
-The molecarbonultercartridgehas to be changedregularly( seechangeot
molecarbonliltercartridge).
-Every20 workinghoursall connectionsshouldbe-clbeQ8g{lqlleakl Driveths
compressorto a pressureof 200 bar Stopthe compressor
with the red slr,/itch
on the dash panel. Keepthe switchpresseddownwhilecheckingfor leaks.
-Everv100workinghgurs,change inletfilter.
-Every200 workinghours,openand cleancondqn_satio[sep?iatoF_!!!,s!_g!!L
secondstage)
-Every1000workinghoursreplaceinleuoutletvalves.
U
gr;:3thssa"
*rr;##,#o;;;;;*-^,:"
",tt,iiJ!,!,iffi::f"
r tlE uvr.rpres.ur tur d ru||g pcrr(ru or rnne uttj ro owlng steps
shouldbetaken:
r!/ -Runthecompressor for 1Oto 15minutes.
-Openthetillinghosevalvesandlel thecompressor
runfor anotherview
mtnutes.
-Turnthecompressor off. Autodumpswillautomatically
releasecondensate.
-Closethe fillinghosevalves.
-Openth6 molecarbonfilterhousing.Lubricatethe treatwith Vaselineand
closethe housing( the old filtercartridgeremainsin the compressor).
-Thecompressorshouldbe storedin a dry dustfree place.
Beforestartingupthecompressor
againthefollo\fling
stepsshouldbetaken:
-Changeoil.( lf thecompressor
wasoutof operation
for morethan12months.)
-Replacetheintaketilter.
t ) -Replacethe molec€rbonfiltercartndge.
-Checkoil level.
-Runthe compressorwith openfilling valvesfor 5 to .10 minutes.
-Closethe fllling valves.
-Orivethe compressorto 200 bar.
-Stopthe compressor with the red switchon the dashpanel. Keepthe switch
presseddownwhilecheckingfor leaks.
-Drivethe compressorto the finalpressure.lt should automatically
switchoft
The comoressoris readv
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