Surgery SOP
Surgery SOP
Surgery SOP
Compilation facilitated by : State QA Cell (Nodal Officer: Dr. Monika Rana , Consultant :
Ramesh Pandey , Communitization Officer : Arvind Mishra , Statistical Officer : Shahadat
Hussain ), ARC ( Maneesh and Md. Irshad Ansari).
Designed and Formatted by: Graphic Designer : Mansi Rana
Delhi State Health Mission, Department of Health & Family Welfare, GNCTD Page 2
This document has been prepared by the Expert Committee comprising of:
Sr.
Name Designation
No.
Director Professor, Surgery, UCMS &
1. Dr Vivek Agrawal Chairperson
Guru Teg Bahadur Hospital
The SOPs have been prepared by a Committee of Experts and are being circulated for customization and
adoption by all hospitals. These are by no means exhaustive or prescriptive. An effort has been made to
document all dimensions / working aspects of common processes / procedures being implemented in
provision of healthcare in different departments. This document pertains to Department of Surgery. The
individual hospital departments may customize / adapt / adopt the SOPs relevant to their settings and
resources. The customized final SOPs prepared by the respective Departments must be approved by the
Medical Director / Medical Superintendent and issued by the Head of the concerned department. HOD
shall ensure that all stakeholders are trained and familiarized with the SOPs and the existing relevant
technical guidelines / STGs / Manuals mentioned in the SOPs are made available to the stakeholders.
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DETAILS OF THE DOCUMENT
-------------------------HOSPITAL
Address:
________________________________________________
Document Name :
Document No. :
No. of Pages :
Date Created :
Designation :
Name :
Prepared By :
Signature :
Designation :
Approved By : Name :
Signature :
Designation :
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INDEX
7
Post Operative Recovery Ward 47-49
8 Paediatric Anaesthesia 50-61
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AMENDMENT SHEET
S.No. Page Date of Details of the amendment Reasons Signature of Signature
no. amendment the of the
reviewing approval
authority authority
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CONTROL OF THE DOCUMENT
The holder of the copy of this manual is responsible for maintaining it in good and safe condition
and in a readily identifiable and retrievable form.
The holder of the copy of this manual shall maintain it in current status by inserting latest
amendments as and when the amended versions are received.
The Manual is reviewed atleast once a year (or in between SOS if so required) and is updated as
relevant to the Hospital policies and procedures.
The Authority over control of this manual is as follow:
Prepared By Approved By Issued By
Quality – Nodal Officer
Name: Medical Superintendent
Designation : HOD /Dept. In charge Name: Name:
The Original Procedure Manual with Signatures on the Title page is considered as ”Master Copy”,
and the photocopies of the master copy for the distribution are considered as “Controlled Copy”.
Distribution List of the Manual
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Surgery Outdoor Patient Department GNCTD/ …………………./SOP/SUR/04
1.1 Purpose
To facilitate smooth and efficient transit of patients from the registration counter of OPD to their
respective destinations:
1. Entry to the hospital
2. Referral to emergency
3. Admitted to ward
4. Exit from the hospital
1.2 Scope
1.3 Responsibility
1.4 Procedure
1.4.2 Registration
New registrations
Old registrations
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Surgery Outdoor Patient Department GNCTD/ …………………./SOP/SUR/04
Ladies counters
Staff counters
1.4.3 Registration
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1.4.6 a).After the patient receives the call on the Head of Dept
display board, he/she enters the OPD
/ Doctor
room where he will be evaluated by the
doctor. All female patients should be
examined in presence of a female hospital
employee.
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1.4.10 Investigations
1.4.11 Minor OT
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c). Indoor Management of the patient as per the the guidelines pertaining to the ward.
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a) Inform the doctor of the arrival of the patient and place it in Concerned
record - the date and time of information that was sent. Doctor not
below the rank
b) The doctor shall call on the patient and document the history,
of Sr. Resident
examination and make a provisional diagnosis and outline the
scheme of management. The nurse shall then take custody of
the care record file and carry out the treatment instructions.
Staff nurse
c) The nurse will also prepare to send the investigations that are
ordered by the doctor. The doctor and the nurse shall work
on this in close association so as to execute the work up of
the patient at the fastest pace. Doctor on duty
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c) Nurse shall attach the reports with the case records and
inform the doctor on duty.
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case record)
d) All orders to be carried out by the nurse with the help of the Staff Nurse
NO or MPW (preferably females to work for female patients
or any female to be in attendance when the male workers are
on the job). Drugs, test dosing, must be properly
authenticated by the person who is executing, with the name
legibly readable. Identify by placing the ID band on the
patient’s wrist.
e) Send in the requisition slip for the release of the blood; which
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f) The doctor is informed and who cross checks the sent blood
and authenticates in the case record that the particular batch
number belongs to the same patient.
b) Case records to be kept in strict custody of the sister incharge Staff nurse
or staff nurse of the ward
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immune-compromised
2.4.7 CONSENT
b) Discharge slip copy must be attached to the care record. Give Staff Nurse
photocopies of all documents when asked for.
c) Nurse must enter the data in the discharge register and get
Staff Nurse
signatures of the patient or relative on it.
a) All equipment necessary for the purpose of house keeping Sister in charge
and cleaning is to be indented from the hospital stores on
weekly / fortnightly basis.
Staff Nurse/NO
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c) The staff (safai Karamcharis and NO’s) are clearly told of their Housekeeping staff
f) The corridors and floors to be cleaned at least twice a day Staff Nurse
and whenever soiled.
m) Use of self protection by the staff doing the job of cleaning. Nurse
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Staff Incharge
b) Constant vigil and tutoring the staff and the patients and
/Staff Nurse/
relatives / attendants of the proper waste disposal. Sorting at
the site of origin is the best way to segregate. Housekeeping
staff /Staff
c) Disposable use wherever appropriate, especially when
Incharge/Staff
managing the patients who are known to suffer from
Nurse/Doctor
communicable / contagious /transmittable diseases.
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Pre-Anaesthesia Check up GNCTD/ …………………./SOP/SUR/04
3.2 Scope
The SOP applies to PAC clinic
3.3 Responsibility
Described in procedure at different levels
3.4 Procedure
3.4.2 It should start at nine in the morning and registration Anaesthesiologists and
should continue till forenoon. The PAC team should Nurse
consist of a consultant, Senior Residents (SRs), and will
supervise the working of Junior Residents (JRs), staff
nurse, and a non-technical staff.
3.4.5 Patients who are sick, senior citizen, differently abled Anaesthesiologists and
etc and on wheel chair or trolley should be given Nurse
preference.
3.4.6 The calls for the bedside PACs for the bed-ridden or sick Anaesthesiologists and
patients should be noted at the registration counter Nurse
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itself.
3.4.8 A clear instruction to the patient and the surgical team, Anaesthesiologists
whether the patient is being taken for routine surgery
or for emergency surgery.
3.4.9 The investigation slips for the investigations demanded Anaesthesiologists and
in the PAC must be filled in the PAC clinic by the doctor Nurse
or nurse and laboratory services to honour these and
send reports directly to the PAC.
3.4.10 All female patients must be examined in the presence Anaesthesiologists and
of a female hospital employee. Nurse
3.4.11 High risk patients with co-morbidities must be sent for Anaesthesiologist
a consultant referral 2-3 days prior to the surgery to the
consultant in-charge of the respective OT where the
case will be posted.
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3.4.16 Once the PAC clinic is over, the PAC consultant or the Anaesthesiologist (PAC
senior resident along with the PG or non-PG junior consultant and senior
resident must attend the patients for bedside pre- resident, junior resident)
anaesthetic evaluation and consult with the consultant
in-charge. In case of very high risk patients, the PAC
consultant must assess the patient on bedside.
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Major / Minor Nerve Block Expected Result Temporary loss of feeling and/or movement of
a specific limb or area of the body
□ With sedation
Technique Drug injected near nerves providing loss of
□ Without sedation
sensation to the area of the operation
Technique None
I hereby consent to the anesthesia service checked above and authorize that it may be
administered.
I also consent to an alternative type of anesthesia, if necessary, as deemed appropriate by the
Anaesthesiologist.
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BLOOD TRANSFUSIONS
I understand that there are potential risks from blood transfusions, though rare, and that some of
these include transfusion reaction, hepatitis, and AIDS (Acquired Immune Deficiency Syndrome).
Initial in appropriate box:
□ I give consent to receive blood or blood products as deemed essential by the Anaesthesiologist
and doctor to be necessary for my well-being.
□ I give consent to receive blood or blood products only as an emergency life-saving measure.
□ I do not want to receive blood or blood products under any circumstance.
I certify and acknowledge that I have read this form or had it read to me; that I understand the
risks, alternatives and expected results of the anaesthesia service.
PATIENT IDENTIFICATION _______________________ ____________________
Patient’s Signature Date and Time _______________________ ____________________
Substitute’s Signature Relationship to Patient _______________________
____________________
(Witness)
(Doctor/Anaesthesiologist)
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Policy on Consent GNCTD/ …………………./SOP/SUR/04
4 - Policy on Consent
For consent to be valid, it must be voluntary and informed and the person consenting must have,
the capacity to make the decision.
A. Elements of Informed Consent: Informed consent is a process in which the physician provides
adequate information to the patient or patient's legal representative for making an informed
decision on the proposed treatment, including medications or procedure.
B. Specifically the physician must disclose, in a reasonable manner, all significant medical
information in a language that the patient and relatives understand and disclose the material
that the physician believes is relevant to making an informed decision by the patient in
deciding whether or not to undergo the procedure or treatment. This information should
include:
1. The nature of patient's condition and reasons why it warrants surgery.
2. Brief description of the proposed treatment, possible treatment alternatives, or decision
about to not to undergo the surgical procedure.
3. The benefits and risks of the proposed procedure.
4. The consequences of no treatment as advocated by physician/surgeon.
5. Expectations during recovery period.
6. If applicable, the possible use in education and/or research of blood or tissue removed
from the patient and is not further needed for medical care.
7. The patient or patient's authorized representative should be given the opportunity to ask
questions and receive additional information as desired by him/her. The patient should
also be advised that it is not possible to predict or guarantee results in accordance to
patients expectations.
8. Name of the surgeon who will perform the requisite procedure
Techniques:
An informed consent is obtained by the surgeon prior to the procedure. In case of adult
patient, his/her signature or with thumb impression is recorded in the consent form is duly
attested by signature and name of the witness.
In case of patients aged below 18 years consent is obtained from his/her legal
Parents/Guardian.
In case of mentally ill or unconscious patients Informed consent of nearest relatives or
guardian (if available) is obtained.
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All the unknown patients are treated as medico-legal cases and all the life saving measures
are undertaken in the best interest of patient. The left thumb impression (LTI) is recorded
in presence of two witnesses; not below the rank of Senior Resident. However, in the mean
time, every effort is made to trace the relatives or guardians of the concerned patient.
There can not be a single universal Informed consent form for all the surgical procedure, as
the relevant information for different procedure will vary. Hence procedure specific
consent forms are to be generated.
Patient’s rights:
While taking informal consent, it must be understood that the patient’s rights are honoured.
1. Patients are to be given information, in a way that they can understand, to enable them to
exercise their right to make informed decisions about their care.
2. A patient has the right to give or withhold consent prior to examination or treatment.
3. Patients must be allowed to decide whether they agree to the treatment and they have the
right to refuse treatment or withdraw consent at any time.
4. In the case of Minors and incompetent adults, rights regarding informed consent are to be
exercised through their parents or legal representative.
5. Patients are informed of their right to withdraw from the treatment at any stage and one
made to understand also of the consequences (if any) of such withdrawal, whenever
applicable.
Documentation
1. The physician must document in the medical record, on an approved hospital form when
available, a consent for all therapeutic and diagnostic procedures. All disclosures of
significant medical information, including risks involved, would assist a patient in making
an informed decision whether to undergo the proposed treatment or procedure. Such
procedureres should include consent for transfusion of blood and/or blood products.
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1. The name(s) of all the practitioner(s) immediately responsible for the performance.
2. A brief description of the recommended treatment or procedure.
3. A statement that relevant aspects of the treatment, or procedure, including indications,
benefits, risks, and alternatives including no treatment have been discussed with the
patient in language that the patient could understand; and he/she authenticates this in
writing.
4. A statement that the patient had an opportunity to ask questions.
5. The written signature of the practitioner writing the note, including the
Practitioner’s legibly written name.
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Policy on Consent GNCTD/ …………………./SOP/SUR/04
Patients can change their minds about a decision at any time, as long as they have the capacity to
do so.
Patients are entitled to refuse consent to treatment even when doing so may result in permanent
physical injury or death. When the consequences of refusal are grave, it is important that patients
and immediate relatives understand this, and also that, for clinical reasons, refusal may limit
future treatment.
For further information on Statutory Requirements of Consent: Medical Council of India’s Code
of Medical Ethics: may be referred, which is placed at Annexure.
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Policy on Consent GNCTD/ …………………./SOP/SUR/04
Annexure
1. Before performing an operation the surgeon/ physician should obtain in writing the
consent from the husband or wife, parent or guardian in the case of minor, or the patient
himself as the case may be.
2. In an operation, which may result in sterility, the consent of both husband and wife is
needed.
3. A registered medical practitioner shall not publish photographs or case reports of his / her
patients without their permission, in any medical or other journal in a manner by which
their identity could be made out. If the identity is not to be disclosed, the consent is not
needed.
4. No act of in-vitro fertilization or artificial insemination shall be undertaken without the
informed consent of the female patient and her spouse as well as the donor. Such consent
shall be obtained in writing only after the patient is provided, at her own level of
comprehension, with sufficient information about the purpose, methods, risks,
inconveniences, disappointments of the procedure and possible risks and hazards.
5. Research: Clinical drug trials or other research involving patients or volunteers as per the
guidelines of ICMR can be undertaken, provided ethical considerations are borne in mind.
Violation of existing ICMR guidelines in this regard shall constitute misconduct. Consent
taken from the patient for trial of drug or therapy which is not as per the guidelines shall
also be construed as misconduct.
6. A Physician must attend to her/his pregnant patient in her confinement on terms agreed
upon. If exceptional circumstances prevent the Physician from providing services, another
physician may be sent for. When the delivery is accomplished, the visiting physician is
entitled to his/her professional fees, but he/she must obtain consent from the patient to
leave, when the primary Physician arrives.
7. Obtaining Consent
a. Successful relationship between doctors and patient depends on trust. The Physician
must respect the patients autonomy, their right to decide whether or not to undergo
any medical intervention.
b. Patients must be given sufficient information in a way they can understand to enable
them to exercise their right to make informed decision about their treatment.
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c. The Physician must give patients details before he/she decides to consent to an
investigation or a treatment.
d. The Physician must give details of the diagnosis and prognosis of the disease, if left
untreated.
e. The Physician must inform the common and serious side effect for each option
available to the patient. And also of any lifestyle changes which may be caused by or
necessitated by the treatment.
f. The Physician must respond honestly to any question the patient raises. She/He must
answer such question as fully, accurately and objectively as possible.
g. The Physician must not exceed the scope of authority given to you by your patients,
except in an emergency.
h. The Physician must obtain consent from patients before testing for a serious
communicable disease. The information provided, when seeking consent, should be
appropriate to the circumstances and the nature of the conditions being tested for.
Some conditions such as HIV have serious social and financial as well as medical
implications.
i. When investigating / treating a child who cannot give or withhold consent, seek
consent from a person with parental responsibility for the child.
8. With reference to specific practice
a. The Physician may undertake in vitro fertilization and / artificial insemination with the
informed consent of the patient and her spouse in writing. They should be explained, at
their level of comprehension, about the purpose, method inconveniences, rate of
success as well as probable and possible risks.
b. The Physician must follow Guidelines laid down by the Indian Council of Medical
Research for research and therapeutics trials.
c. Special Consent provisions under PNDT Act (Form G)
d. Consent Requirements under MTP Act (Form C)
e. Consent Requirements for HIV investigations
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Operation Theatre GNCTD/ …………………./SOP/SUR/04
5 - OPERATION THEATRE
5.1 Purpose: To ensure the optimal preparation of the patient for surgery and safe conduct of
anaesthesia/surgery and optimal recovery in the postoperative period.
5.2 Scope: Preoperative optimization of patient’s condition, transfer from ward to OT, informed
consent, pre-operative preparation and safe administration of anaesthesia, safe conduct of surgical
procedure and evaluation of patients’ general condition following reversal of anaesthesia.
5.3 Responsibility: Described along with the procedure at each step
5.4 Procedure
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5.6 - PATIENT CARE IN THE OPERATION THEATRE (Do not apply to cases under local
anaesthesia)
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Post Anaesthesia Care Unit (PACU) GNCTD/ …………………./SOP/SUR/04
6.1 PURPOSE
To ensure patient safety in the immediate postoperative period in the Post- Anaesthesia
Surgical Recovery Unit / Post Anaesthesia Care Unit (PACU)
6.5 SCOPE
Transfer of patient from OT to PACU, efficient monitoring and pain management in the
PACU, followed by safe transfer to the postoperative/recovery ward or general ward. In
case of ambulatory surgery, patient may be shifted to the lower level of recovery i.e.
postoperative ward/recovery ward without being shifted to the PACU.
6.3 RESPONSIBILITY
Described along with the procedure at each step
6.4 PROCEDURES
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6.4.10 All lines should be flushed and adequately secured and PACU staff
protected.
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6.4.13 PACU staff nurse can administer intravenous PACU staff/ *Table 1
analgesics, e.g. paracetamol, non-steroidal anti- Anaesthesiologist Pain
inflammatory drugs (NSAIDs) and opioids prescribed by assessmen
the Anaesthesiologists as part of a specific protocol. t and
scoring
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6.4.15 If the Aldrete criteria are not met, the patient should PACU staff/ **Table 2
remain in PACU and anaesthesiologist should be Anaesthesiologist
informed and patient is to be transferred to an
appropriate high dependency unit (HDU) or intensive
care unit (ICU).
6.4.19 The anaesthetic record, together with the prescription PACU staff/
and recovery charts, must accompany the patient and Anaesthesiologist
the details of relevant drugs administered in theatre
and PACU, e.g. analgesics and antibiotics must be
conveyed to the ward staff both verbally and in
written.
6.4.21 The PACU nurse must ensure that full clinical details PACU staff/ ward
are relayed to the ward nurse, with particular emphasis nurse/Anaesthesi
on ongoing problems and the management of infusions ologist
6.4.22 Formal handover checklists can improve the safety of PACU staff/ ward
handovers and should be developed for local use. nurse
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Learning Charts:
Various educational learning material including Post
anaesthetic Aldrete scoring system, BLS/ACLS
algorithms and various other educational information PACU staff
relevant in context to management of patient in
postoperative period must be displayed on the boards
inside the PACU and must be revised time to time.
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Respiration
Dyspnoeic, shallow or limited
1
breathing
Apnea
0
Circulation
Blood pressure ± 20-50 mmHg
1
of normal
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Post Anaesthesia Care Unit (PACU) GNCTD/ …………………./SOP/SUR/04
Fully awake 2
Not responsive 0
No movement 0
Discharge Criteria - Patient is discharged from the PACU when the total score is 10, but a minimum
of 9 is required.
Reference: Post-anesthesia Care. In: Morgan M, Mikhail M editors. Clinical Anesthesiology. 5th ed. New
York: Mc Graw Hill Education ;2013. pp. 1257-75
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Postoperative Recovery Ward GNCTD/ …………………./SOP/SUR/04
7.1 Purpose
To ensure patient safety in the postoperative period for around 24 hours
7.2 Scope
Receiving of the patient in the postoperative ward from PACU, where the patients stay for
around 24 hours, kept under monitoring, followed by safe transfer to the general ward.
7.3 Responsibility
Described along with the procedure at each step
7.4 Procedures
Sr. Activity Responsibility Reference
No s
7.4.1 The receiving of the patients from PACU to the Nurse/technical
postoperative ward staff/MPW
Patients who had received anaesthesia are
shifted from the PACU to the postoperative
ward accompanied with a nurse/technical staff.
It is1.essential that the staff formally hands over Anaesthesiologist /
the care of the patient to an appropriately Nurse
7.4.2
trained nurse in the postoperative ward.
The2.postoperative
3 ward must have a surgery Surgery Resident/
resident round the clock along with an Anaesthesiologist
7.4.3
Anaesthesiologist at hand. This area should
preferably be located near the ICU.
Clinical monitoring: All devices including
defibrillator must be available in postoperative
ward including pulse oximetry, non-invasive
blood pressure monitoring, ECG. A thermometer
and patient warming devices should be
immediately available. Intubation kit and
difficult airway cart should also be ready all the Staff Nurse/ Surgery
time. Resident
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* Marshal S. Chung F Assessment of home readiness”: discharge criteria and post criteria and post
discharge complication. Curr. Opin. Anaethesiol. 1997:10:45
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Discharge Criteria - Patient is discharged after ambulatory surgery when the total PADS
score is ≥ 9
Reference: Post-anesthesia Care. In: Morgan M, Mikhail M editors. Clinical Anesthesiology. 5th ed.
New York: Mc Graw Hill Education ;2013. pp. 1257-7
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Paediatric Anaesthesia GNCTD/ …………………./SOP/SUR/04
8 - PAEDIATRIC ANAESTHESIA
The guidelines for Paediatric Anaesthesia are intended to supplement rather than to replace the
standards of ASA for the perioperative care of paediatric patients receiving Anaesthesia
8.1 Purpose: To ensure the optimal preparation, safe conduct of anaesthesia/surgery and
optimal recovery in the postoperative period of the paediatric patient.
8.2 Scope: Preoperative optimization of patient’s condition, transfer from ward to OT, informed
consent, pre-operative preparation and safe administration of anaesthesia, safe conduct of
surgical procedure and evaluation of patients’ general condition following reversal of
anaesthesia.
8.3 Responsibility: Described along with the procedure at each step.
8.4 Procedure
8.5 Procedure for PAC Clinic
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8.7.1 WHO Surgical safety check list is filled WHO Surgical safety
which has 3 components check list
Sign in – Before induction Annexure 3
Anaesthesiologist
Time out – Before incision
surgeon and scrub
nurse
Sign out – Before shifting patient floor nurse
to post op
Completed check-list has to be
signed by Anaesthesiologist , Surgeon
and Floor nurse
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8.8.4 Post operative monitoring - Pain should be Anaesthesiologist Pain Assessment Tools
assessed as “fifth vital sign” (as per WHO and PACU staff (Annexure 5)
guidelines). Multimodal approach for
Pain score sheet
analgesia should be used
a) No individual measure can be broadly
recommended for pain assessment across
all children or all contexts
b) Children self-report of their pain is the
most preferred
c) Children’s pain should be assessed,
documented and appropriate action taken
as this contributes to prevention and relief
of pain
d) Health care professionals and
parents/care givers should receive
information, education and training in pain
assessment
e)Pain Management of postoperative pain
should include both pharmacological and
non-pharmacological strategies where ever
possible
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8.8.5 Post operative fluid management should Staff nurse & Reference Miller ‘s
be on 2, 1, 0.5 rule with isotonic fluid . If Senior resident Text Book of
after 12 hrs, patient can not be shifted to (Anaesthesia) Anaesthesia latest Ed
oral ,then hypotonic solution can be given
at 4-2-1rule
8.9.1 Pain monitoring should be continued Ward nursing staff Pain score sheet
even in post op period for another
72 hrs
8.9.2 All paediatric patients with epidural Senior resident Continuation sheet
or any other catheter needs to be Anaesthesiology
followed up in the ward .Epidural top
ups to be given with advise of
consultant .A brief note to be put
regarding the same and vitals
monitoring to be done at
appropriate time by
Anaesthesiologist
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Annexure – 1
Fasting Guidelines –
Clear liquid 2
Breast milk 4
Infant formula 6
Solid 8
Annexure – 2
PRE OPERATIVE CHECKLIST
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Annexure – 3
SIGN IN FORM
(BEFORE INDUCTION OF ANAESTHESIA)
1) PATIENT CONFIRMED
a) IDENTITY CONFIRMED : YES/NO
b) SURGICAL SITE: RIGHT/LEFT
c) PROCEDURE (FULL NAME) : ………………………..
d) LAST MEAL TIME
2) SITE MARKED
a) YES/NO
b) NOT APPLICABLE
3) ANESTHESIA SAFETY CHECK COMPLETED
a) YES
b) NO
4) ANESTHESIA EQUIPMENTS/PULSE OXIMETER FUNCTIONING
a) YES
b) NO
5) KNOWN ALLERGY
a) YES
b) NO
6) DIFFICULT AIRWAY/ASPIRATION RISK
a) NO
b) YES, EQUIPMENT & ASSISTANCE AVAILABLE / NOT AVAILABLE
7) RISK OF BLOOD LOSS>10% OF BLOOD VOLUME (APPROXIMATE 8 ml/KG)
a) NO
b) YES, ADEQUATE INTRAVERNOUS ACCESS & FLUID PLANNED/NOT
8) SURGICAL INSTRUMENTS/IMPLANTS READY
a) YES
b) NO
SIGNATURE OF ANESTHETIST……………………
NAME OF ANESTHETIST…………………………..
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PT.NAME:……………...........AGE/SEX:……/…...C.R.NO…….........DATE:………......….
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(TIME OUT……)
3) SPECIMEN LABEELED
a. YES
b. NO
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ANNEXURE- 4
Paediatric Anaesthesia Equipments and drugs
a) Anaesthesia work station with Paediatric ventilator and other related allied equipments.
b) Resuscitation cart and defibrillator with paediatric paddles.
c) Resuscitation cardiac drugs should be available in paediatric formulations.
d) A written paediatric dose schedule should be immediately available.
e) Airway equipment and difficult airway cart
f) Devices for maintenance of normothermia
g) Intravenous fluid administration equipment No individual measure can be broadly
recommended for pain
ANNEXURE -5
Post operative pain assessment tools-
• Wong and Baker FACES Pain Scale (Wong and Baker 1988): valid for 3-18 year olds.
• Faces Pain Scale-Revised (Hicks et al. 2001); see also (Goodenough et al. 1997; Hunter et
al. 2000): valid for 4-12 year olds.
• Visual analogue¦ and numerical rating scales (VAS Score ): valid for 8 years plus
• CRIES (Krechel and Bildner 1995) see also (McNair et al. 2004-for neonates
Revised FLACC Scale ;Specially appropriate for cognitively impaired
FACES Score – It comprises of a series of diagrams of faces with expressions of increasing distress
with smiling or neutral faces representing “no pain “on one end of the scale.
VISUAL ANALOGUE SCALE (VAS )-It is a numerical rating scale from 0-10
0- No pain , 10- worst pain
CRIES Neonatal Pain Assessment Scale
SCORE
Indicators 0 1 2
Crying No High pitch but consolable Inconsolable
Required oxygen for sat No Fio2 <30% Fio2 >30%
>95%
Increased Vital Signs No HR or BP increased <20% HR or BP increased
<20%
Expression No Grimace Grimace & grunt
Sleepless No Wakes often Constantly awake
Score <4: Initiate nonpharmacologiical measures.
Score >4: Initiate pharmacologic and nonpharmacologic measures.
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Indicators 0 1 2
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CSSD
Service Name :
SOP
Date Created :
Signature :
Incharge CSSD
Reviewed By : Name :
Signature :
Signature :
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9.1.1 Purpose: The purpose of the Central Sterile Services Department is to prepare reliable and
certified sterilized items available at the required time and place for any agreed purpose in
the Hospital as economically as possible, having regard to the need to conserve the time of
users.
9.1.2 Objectives: To provide sterilized material from a central department where sterilizing
practice is conducted under conditions, which are controlled, thereby contributing to a
reduction in the incidence of hospital infection.
9.1.3 Scope: It is a centralized department catering to the sterilization need of the entire hospital.
9.1.4 Procedure: as follows:
Sr No. Activity Responsibility Reference
a. General Considerations
CSSD shall maintain uni-directional
flow of the items processed. Criss-
crossing of item must be avoided to
reduce accidental mixing of sterile
and non-sterile items.
CSSD preferably be located in the
operation theatre complex or in
immediate vicinity of operation
theatre.
CSSD has been divided into 3 zones.
There should not be cris-crossing of
processes within CSSD. The three
zones are:
• Protective zone
• Clean zone
• Sterile zone
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a. CSSD Incharge:
Responsible for administrative aspects
of the department.
Ensure that CSSD delivers superior
performance as per standards and
hospital policies.
Monitor and control overall quality of
service provided by the department.
Regularly updated in new
advancements and implementation of
same with regard to economy,
efficiency, reliability.
Safety of procedures and safe working
of personnel
Provides a comprehensive
departmental orientation to all new
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b. OT Technician(Senior / Junior):
Receive and issue of sterilized items
requested by the various departments
Establishes and maintains internal
inventory and monitors them for
proper utilization.
Sterilize instruments, equipment, linen
and supplies using sterilizers/
autoclaves in prescribed manner and
set controls to specified time and
temperature according to the type of
items being sterilized.
Ensure sterility of all materials received
in CSSD.
Store all supplies and equipment, in
appropriate locations with proper
labels.
Responsible to run microbiological and
chemical tests (sterility checks)
periodically.
Perform as in-charge for various shifts
and ensure quality service
Appropriate documentation of
sterilization process and Maintain all
registers and records.
Maintenance and efficient working of
all machines & devices of CSSD
(autoclaves, sterlizers, working
computer)
Manage complete work flow during
each assigned shifts and ensure
coordination with other departments.
Perform all duties assigned by the
CSSD incharge
c. Staff Nurses:
Responsible for timely receiving
sterilized items & handing over
instruments, equipment, linen and
supplies with proper labels and
packing.
Disassemble, decontamination, and
clean equipment using resources
provided as per policy
Assemble all instruments, procedure
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e. Housekeeping staff:
Responsible for Cleaning CSSD and
associated area as per procedure
specifications provided by the
infection control program.
Responsible for proper segregation of
different categories of wastes
generated after every procedure and
handing it over to the Biomedical
Waste collection personnel.
Perform other works assigned by the
CSSD incharge, other staff.
H. Dress Code CSSD Technician/assistant
All staff of the Central Sterile Supply and CSSD Technican Incharge
Department is required to follow a
strict dress code, no staff is allowed to
enter the department with the
external clothes. Prior to the entry of
the staff to the department, each and
every staff of the Central sterile Supply
department is required to change into
appropriate departmental dress code
with the required personal protective
equipment (Similar to operation
theatre).
Staff moving into the wash area, who
will be engaged in the handling and
processing of incoming equipment, will
put on an extra protection gown,
gloves and protective goggles (when
splashing is anticipated) in addition to
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D. Employee Safety
Prevent burn injuries when loading or
unloading steam sterilizers and washer
disinfectors by following procedure
and wearing appropriate PPE.
Employees must use proper body
mechanics when carrying or handling
heavy items.
Use care and caution when handling
sharps.
Maintain “line of light “when handling
medical devices.
In the decontamination area,
employees must wear proper personal
protective equipment(PPE) to prevent
direct exposure from contaminants
and injury that could result
whenhandling contaminated and sharp
instruments.
Appropriate PPE must be worn when
handling chemicals used for cleaning
anddecontamination.
When receiving or handling
contaminated items, always wear the
correct PPE for the task.
Use of electrical extension cords is
prohibited in sterile service areas.
All employees must be aware of fire
and safety regulations.
Refer to MSDS before handling
chemicals. Matrix of all chemicals used
should be prepared and prominently
displayed.
If spills occur, refer to policy
management of body fluids spillages or
consult safety representative.
Regular training of all CSSD staff should
be done with regards to safety and
recall procedures.
E. Expected Outcomes Medical Officer incharge
Safety audits must be carried out on CSSD and CSSD Technican
periodically (at least monthly) per Incharge
prescribed format). For model safety
audit sheet see Annexure 1.
Feedback of the audit must be given to
all relevant CSSD staff and Hospital
infection control committee.
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A. Purpose
To ensure an acceptable level of
hygiene and cleanliness throughout
the CSSD area for the upkeep a clean
environment for preparing items for
high level disinfection and sterilization,
to maintain the cleanliness in CSSD &
to reduce and minimize source of
infection.
a. General Area
The CSSD should be cleaned in
accordance with the cleaning
schedule
Cleaning will take place before work
commences or after work is
completed, in the case of a 24hour
facility cleaning will be rotated
through areas when work is not in
progress
The cleaning schedule will specify
frequency of cleaning
A departmental cleaning inspection
report will be prepared each month
(at random times) by the Sterile
Services Manager or Senior Staff
Designated cleaning equipment will
be stored in a designated area for
that area’s use only.
Cleaning work will only be
undertaken by Staff trained to work
in that area
CSSD staff are responsible for
making sure that all surfaces are
clean
All cleaning procedures and cleaning
chemicals used in the department
will be in line with
Recommendations by hospital
infection control department.
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E. Decontamination area
Wipe the trolleys with recommended
disinfectant daily.
Wipe the machines with a damp cloth
daily.
Mop twice and as and when required
with the recommended disinfectant.
The floors are cleaned thoroughly and
polished whenever required.
F. Expected Outcomes
Housekeeping audits must be carried
out on periodically (at least daily as per
prescribed format). For model house-
keeping audit sheet see Annexure 2.
Feedback of the audit must be given to
all relevant CSSD staff and Hospital
infection control committee at least on
monthly basis.
B. Purpose
To ensure appropriate handling,
transport and receiving of
soiled/contaminated items is safe
manner and appropriate
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D. Procedure
Items are sent in appropriate trays
after primary rinsing (to remove gross
contaminants such as blood, urine,
feces etc) in the patient care unit using
all safety precautions mentioned in the
hospital infection control manual.
Wash hands in accordance with
departmental procedures.
Non-sterile gloves must be worn for
the collection of instruments and be
discarded into the medical waste
container at each collection point.
Contaminated linen, gowns or sheets
can be packed in red bag whereas non-
contaminated linen can be kept in
black bag for easy identification.
Collect used items in puncture
resistant containers; do not overload.
Items are listed as in tray content list
with tray name, items and their nos.
under the name of the tray/pack in
CSSD dispatch register.
Use allocated trolleys for transport of
items to CSSD
Place heavy instrument containers at
the bottom of trolleys.
Secure contaminated items and cover
prior to transportation.
Transport / Deliver used items and
equipment to the cleaning area
Follow designated collection route, and
timetable in accordance with
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department guidelines.
Do not leave contaminated goods
unattended during transportation.
Unload and sort items in the receiving
area.
Clean and disinfect collection trolleys
and bins and store appropriately.
Remove gloves and wash hands
according to Policy.
The CSSD technician receives the
unsterile packs, inspects them to check
the status of the item (torn, punctured,
cracked etc) and places them at the
unsterile packs storing platform. Entry
is made in CSSD receipts register
including date, time, type of
instruments in the pack, its source,
procedure used for, and case infected
or not, name and signature of person
handing over, and name and signature
of person receiving it.
Receiving entries are also made into
the patient care unit register with
name, time and date of receiving at
CSSD.
All effort must be made to facilitate
transport of contaminated equipment
to decontamination area as soon as
possible to facilitate cleaning.
Prompt processing of items will likely
decrease potential hazards associated
with contamination.
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B. Scope
All instruments and equipment
returned to CSSD
All new equipment prior to
introduction for use
C. Materials Staff trained in
Personal Protective Equipment decontamination process
gloves
aprons, gowns, overalls (single-use,
fluid- repellent, disposable)
masks
face and eye protection
footwear
Washers, Washing Machines,
Ultrasonic cleaner
Double sinks with plugs, Hot and Cold
running water, Elbow taps, High
pressure cleaner
Detergent, Stain Remover,Brushes,
Enzymatic solutions
Disinfectants
Ironing devices
D. Procedure
Maintain segregation of
decontamination area within the
department.
Staff working in this area will wear
protective clothing at all times in
compliance with the
Standard precautions dress. PPE is
additional to the uniform code for your
specific workingenvironment.
Apply standard precautions for
infection control and other relevant
health and safetymeasures.
Linen and waste must be separated
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Step 1
Soak or wipe with damp cloth at a point of use
to prevent drying of bio-soil on
instrument.
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Step 2
Using a soft brush or old toothbrush,
detergent, and water, scrub instruments
and other items vigorously to completely
remove all blood, other body fluids,
tissue, and other foreign matter. Hold
items under the surface of the water
while scrubbing and cleaning to avoid
splashing. Disassemble instruments and
other items with multiple parts, and be
sure to brush in the grooves, teeth, and
joints of items, where organic material
can collect and stick.
Step 3
Rinse items thoroughly with clean running
water to remove all detergent. Any
detergent left on the items can reduce
the effectiveness of further chemical
processing.
Step 4
Allow items to air-dry (or dry them with a
clean towel).
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H. Expected Outcomes
Cleandecontaminated items when
inspected visually
Clean linen when inspected visually
A. Purpose
To ensure that all instrument are
inspected and to effect
repair/replacement of broken or
damaged instruments.
B. Scope
All instruments before reaching CSSD
inspected at source
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(OT/wards/procedure rooms)
C. Materials
Quality Manual
Relevant Repair/Condemning
documents
Instruments
Lubricant
Good lighting
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C. Materials
All instrument sets for use in theatres
and ward procedure packs.
Checklist.
Stainless steel trays, protective device
covers.
Packing materials.
In pack indicators.
Labels/Labeling Gun.
Packaging Accessories e.g. Tape,
sealers.
Ideal Packaging systems should :
provide an adequate barrier to
microorganisms, particulates, and
fluids,
maintain sterility of package
contents until opened,
allowsterilant penetration and
direct contact with the item and
surfaces, and removal of the
sterilant,
be free of toxic ingredients and
nonfast dyes,
permit aseptic delivery of contents
to the sterile field (eg, minimal
wrap memory, removal of lids from
containers);
permit complete and secure
enclosure of item(s),
protect package contents from
physical damage (eg, compression,
stacking),
provide adequate seal integrity,
resist tears, punctures, abrasions,
and prevent the transfer of
microorganisms,
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D. Procedure
Staff working in this area will wear
protective clothing at all times in
compliance with the
standard precautions dress code.
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type of sterilizationtechnique to be
used.
E. Medical Grade single Use Disposable
Sterilization Wrap
Double wrapping creates a package
within a package.
Two sheets of wraps are used providing
multiple layers of protection of surgical
instrumentsfrom contamination.
Double wrap = wrap and wrap
It can be either Sequential Wrapping
Technique or Simultaneous double-
wrapping: envelope fold technique
The use of two layers of wraps
reinforces the strength of the
packaging.Folding the two wraps
separately, one after the other makes
the pack more secure, as thegreater
the number of folds the more tortuous
the path becomes for micro-organisms
topenetrate into the packaging.
The double wrap with two sequential
folds also affords a two-step
unwrapping process whichassists in
aseptic presentation and creation of a
sterile field for users in the operating
theatre;the outer wrap is removed
before entering the operating room or
by an assistant.
Use a hospital grade masking tape and
autoclave tape when using wrap.
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device.
Ergonomics of container design for
ease of carrying
Ease of locking and closing the
container.
Ability to stack containers for storage
and transportation.
H. Woven fabrics
usually 100 percent cotton, cotton
polyester blends and synthetic blends,
either treated oruntreated
I. Nonwoven materials
Made of plastic polymers, cellulose
fibers or washed paper pulp bonded
under pressure into sheets not woven
on a loom.
These are usually designed for single
use.
J. Expected Outcomes
Instrument sets are correctly
assembled ready for packaging and
sterilization
Pack integrity is maintained through
correct use of packaging
Sr No. Activity Responsibility Reference
A. Purpose
To ensure high level disinfection of
equipments/instruments for their
intended use
B. Scope
Delicate& heat sensitive instruments
which cannot be autoclaved
C. Materials
a. High Level Disinfectants: Ex.: 2%
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E. Classification of Disinfectants
Definition: Disinfection is a process where
most microbes are removed from defined
object or surface, expect bacterial
spores.High level disinfection is that which
kills all microganism and high number of
bacterial spores.
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Aldehyde Solutions:
a. Glutaraldehyde (2%) Add activator powder / Disinfection: 20-30 mins 14 days used for heat
liquid to the liquid in 5 sensitive instruments e.g.
Sterilization : 10 hours
liter jar and use undiluted Endoscopes
(Stabilized H2O2 11% w/v with 10 % w/v solution 60 minutes Surface disinfection
0.01% w/v diluted silver
nitrate solution)
20% w/v solution 60 minutes For fogging*
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Critical instruments /equipments - (that are those penetrating skin or mucous membrane or
enter sterile tissue or vascular system) should undergo sterilisation before and after use. e.g.
surgical instruments and implants
Semi-critical instruments /equipments - (that are those in contact with intact mucous
membrane without penetration or skin that is not intact) should undergo high level . e.g
laryngoscopes, Aneasthesia equipment.
Non-critical instruments /equipments - (that are those in contact with intact skin and no
contact with mucous membrane) requires only intermediate or low level disinfection before
and after use.e.g. ECG electrodes
Classification Item Use Goal Appropriate Process
Critical item Items entering sterile tissue, Objects will be sterile Sterilization (or use of
the body cavity, the vascular single use sterile
(free of all
system and non-intact mucous products) (steam
membranes microorganisms
sterilization)
Eg surgical instruments including bacterial
spores)
Semi-Critical items Items that make contact, Objects will be free of all High level disinfection
directly or indirectly, with microorganisms, with the
· Thermal disinfection
intact mucous membranes or exception of high
non-intact skin. numbers of bacterial · Chemical disinfection
spores
E.g. endoscopes, anaesthetic (glutaraldehyde, OPA)
equipments,
It is always preferable to
Respiratory therapy sterilize semi-critical
items whenever they are
Equipment Endocavitory
compatible with available
probes
sterilization processes.
Tonometer Diaphragm
Non-Critical Objects that come into Objects will be clean Low level disinfection
Cleaning (manual or
items contact with intact skin but not
mucous membranes mechanical)
Eg crutches, BP cuffs,
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Expected Outcomes
All equipment is sterilized to an acceptable level before intended use.
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D. Procedure *Handbook of
a. Packing & Loading Infection Control.
For effective sterilization, selection of
Acknowledgeme
packaging material plays important role
nt as on page
apart from sterilization parameters. The
following are keys in selecting a suitable 178
packaging material.
The packaging material must be permeable
to sterilizing agent.
The packaging material must be
impermeable to bacteria and other
contaminants.
The packaging material must resist tears
and punctures.
It should facilitate aseptic presentation of
packaged content.
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Reference: *
b. Monitoring:
Mechanical, chemical and biological
monitors can be used to evaluate the
effectiveness of the sterilization process.
Each load is monitored with mechanical
(time, temperature, pressure) and chemical
(internal and external) indicators.
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F. Important considerations:
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Red respectively.
No person is allowed to enter in sterile room
without Personal ProtectiveEquipments (PPE)
(i.e. Cap, mask, gown, & slippers etc.)
All sterile items must be used within 72 hours
after 72 hours items should send to CSSD for re
autoclaving
I. Expected Outcomes
Ensure safe and sterile supplies to the HCO
Ensure monitoring of steam sterilization
process in an objective manner.
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D. Procedure
a. General
considerations and precautions
Follow the manufacturer’s instructions.
Arrange items in a way to facilitate air removal,
and steam penetration of all surfaces.
Do not stack items one on top of the other.
Do not overload.
Keep the loads at the sterilizing temperature for
the recommended holding time.
Close and secure lock the autoclave door.
Follow manufacturer’s directions for door
opening and load transfer In the event of a
cycle failure / cycle aborted, the entire load will
need to go through the full reprocessing cycle
Before opening the door, thoroughly wash
hands according to Hospital Policy
Open the door while standing towards the side
to avoid burns.
Exercise care during opening (Sterilizer is hot,
potential for steam injuries and burns).
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b. Chemical monitoring
Internal indicators (placed inside the tray/pack)-
Provide an indication that the load has been
exposed to the conditions necessary to achieve
sterilization.
External indicators-Placed on the outside of
each pack to be sterilized.
Readily visible and color change provides a
quick indication that the load has or has not
been exposed to the sterilization process.
Residual air detection for vacuum sterilizers
(Bowie- Dick test): Test daily.
A commercially available Bowie- Dick type test
sheet should be placed in the centre of the
pack.
The test pack should be placed horizontally in
the front, bottom section of sterilizer rack, near
the door and over the drain in an otherwise
empty chamber and run at 134o C x 3.5
minutes.
Residual air in the chamber will interfere with
steam contact (the entrapped air will cause a
spot to appear on the test sheet due to inability
of steam to reach the chemical indicator).
During processing, steam must displace the air
through the barrier material within the pack. A
uniform change from yellow to blue/purple on
the indicator sheet indicates that all the air was
removed and replaced by steam.
If the sterilizer fails the test, do not use until
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corrected.
c. Biological monitoring:
Geobacillus sterothermopilus spores 105.
Use at least weekly (preferably daily) and with
each load of implantable devices.
Loads containing implantable devices should
ideally be quarantined until the results of
biological indicators are available.
F. Expected Outcomes
Consistent sterilization of items through quality
control checks of the autoclave
All packs are sterile and safe to use
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E. Procedure
Packaging systems for ethylene oxide (ETO)
should be permeable to EO, moisture, and air;
permit aeration; be constructed of a material
recommended by the sterilizer and sterilant
manufacturer; and maintain material
compatibility (ie, non-degradable) with the
sterilization process.
Ensure the work environment is safe for
employees before operating ETO sterilizer.
Operators must know how to operate the ETO
sterilizer safely as well as the importance of
adequate aeration
Operators need to understand the
environment requirements and safe work
practices.
Operators must know what the emergency
procedures are in case of a leak or accident.
The ETO sterilizer must be operated
accordance with the manufacturer’s
instructions
The ETO sterilizer must be used in a well
ventilated controlled room with dedicated
exhausts, emission control, enclosed ETO
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b. Chemical indicators
Provide an indication that the load has been
exposed to the conditions necessary to
achievesterilization
External indicators
Placed on the outside of each pack to be
sterilized.
Readily visible and color change provides a
quick indication that the load has or has not
beenexposed to the sterilization process
If the process indicators have not changed, the
packages should NOT be released.
c. Biological indicators
Indicates if sterilizing conditions are adequate
to achieve sterilization
Bacillus atrophaeus: Microorganism of choice
for monitoring ETO sterilization as it offers the
best test challenge since it is most resistant to
kill; Non-pathogenic
BI is placed into the center of a full load.
Consider placing the test pack into a small
metal basket or instrument tray for easy
retrieval if it must be removed before a load is
transferredto a separate aerator.
Follow BI manufacturer’s instructions for
activation and incubation.
For example, ETO (Bacillus atrophaeus) is
incubated at 37° C for 48 hours. Steam
(Geobacillus stearothermophilus) is incubated
at 55° C for 24 hours
The BI manufacturer must be consulted for
recommendations regarding how to handle
theirBI
Worker safety must be given primary
consideration.
Proper and safe disposal practices for chemical
and biological indicators.
d. Safety Warnings
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G. Expected Outcomes
All equipment is sterilized to an acceptable
standard
ETO sterilizers are operated according to
manufacturer’s instructions
The work environment is safe for employees
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C. Materials
Stainless Steel slatted Shelving
Almirah racks
D. Procedure
This is a clean area and should be kept clean
and tidy at all times with limited access
Ensure that stock is rotated and monitor stock
levels
Only CSSD staff should be allowed access to the
storage area
Doors and windows must be kept closed
Temperature should be controlled.
Room temperature should be approximately
24ºC (75ºF).
The room(s) should have at least 4 air
exchanges per hour.
Humidity should be controlled so that it does
not exceed 70%.
Products should be stored away from direct
sunlight and water
The Sterile Storage area should be arranged to
make it easy to identify packs and be well lit
and easy to clean.
There should be enough shelves and cupboards
available to store all sterile goods
withouthaving to stack them tightly or on top
of one another.
Products should be stored away from outside
walls.
There should be space between shelving and
floor and ceiling to allow air to circulate and to
allow cleaning of the floor area.
Surgical and medical supplies should be stored
at least 25cms from the floor, 45cms from the
ceiling and 5cms from outside walls to allow for
air circulation in the room and to prevent
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E. Shelf life
The shelf life of a pack is dependent on
packaging, handling and storage conditions.
This also applies to all commercially prepared
items which are labelled as “Sterile
unlessopened or damaged”.
The date on a sterile package indicates the date
the item was sterilized or manufactured.
Sterility is maintained as long as the integrity of
all barrier properties and seals aremaintained
Expiration date is a reminder “Use Before”
/”Use First”
F. Expected Outcomes
Sterility of all packs is maintained whilst in the
CSSD
9.1.4.14 Issue of items from CSSD CSSD
A. Purpose personnel
To ensure hospital staff receive sterile items in managing the
a safe condition and ready to use dispatch
B. Scope counter; Staff
All sterile items from storage and dispatch receiving the
areas items
C. Materials
Dispatch Log
Clean Trolleys
D. Procedure
All items will be checked for sterility before
they are released
The following should be checked when
deciding if the pack is still sterile: -
• Holes or tears
• Wetness or stains
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• Broken seals
• Dust
• Sterility seal
All items issued will be recorded so that a
tracking system is effected
Various methods can be used in the transport
of sterile packaged items to their point of
use.This can range from hand carriage (in
particular where a decontamination area is
located closeor adjacent to a point of use), to
the use of trolley’s and other such transport
systems fortaking items to a remote location
(within a facility or at a different facility).
Sterile supplies should be transported in
covered or enclosed trolleys with a solid
bottom
shelf. The solid bottom shelf prevents
microorganism on the floor being picked up by
the wheels of the trolley and then spun
upwards onto the sterile packs.
C. Materials
Item in question
Checklist
D. Procedure
In the event of sterilization failure, such as
positive biological indicators/Failed Load
Controls or sterilizer malfunction, items from
that test and previous loads after the
lastknown good test must immediately be
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recalled.
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E. Expected Outcome
A quality management system is in place
confirming that all products leaving the CSSD
are sterile and safe to use.
B. Scope
Maintenance of:
Ultrasonicator
Water Jet machine
Dryer
Sealer
Labeller
Steam Sterilizer
ETO sterilizer
C. Materials
Equipment logs to be maintained on daily basis
by CSSD Technician Incharge/Supervisor
Equipment logs to be verified on monthly basis
by Medical officer Incharge
D. Procedure
All equipment records should have separate
file. The content of the file at least include:
Equipment History (Name of Equipment, Make,
Model No., Date of installation, Order No.,
Date, Cost of machine, Warranty period, Date
of expiry of warranty period, Whether under
AMC/CMC, period of AMC, Contact No. of
Engineer).
Installation Report
IQ/OQ/PQ documents at the time of
installation
Periodic calibration report (At least annually)
Service reports
AMC/CMC Contract sheet
Equipment downtime log
Call log in case of repairs or troubleshoot. This
log should include at the minimum following
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B. Scope
To define, measure and monitor various
performance indicators to monitor CSSD.
Indicators definition
Please use the following Matrix:
Bowie-dick failure No. of Bowie-dick No. of Bowie-dick N/D x 100 See Appendix for
rates tests failed per tests done per monitoring reasons of
month month Bowie dick failure
Recall rates No. of loads whose No. of loads per N/D X 100 Recall may be due to
packs have been steriliser carried failure of indicators of
recalled per month out per month particluar load or packing
defects. (Rates for
indicator failure should
be calculated separatetly
for indicator failures and
damged packs).
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Critical Equipment Total no. of hours Total no. of hours N/D X 100
utilization rates equipment was the equipment was
used expected to be
used
Disinfectant failure Total No. of times Total no. of times N/D X 100 It will be useful to
rates indicator strip indicator strip test monitor no. of days when
failed the test per was done per the indicator strip failed.
month month
Lost item rates Total no. of Total no. of items N/D X 100
instance where trays sent for
items did were processing in CSSD
missing in the tray per patient care
when sent for unit per month
processing in CSSD
per patient care
unit
Turn-around-time for Time of receiving of items to time it N/A Should be monitored for
Sterile items reaches sterile storage area of CSSD each method of
disinfection and
sterilisation separately.
Sharps injury rates Total no. of sharp Total no. of N/D X 1000
injuries among mandays in CSSD
CSSD workers per per month
month
Blood and body fluid Total no. of blood Total no. of N/D X 1000
exposure rates and body fluid mandays in CSSD
exposures among per month
CSSD workers per
month
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D. Monitoring frequency
The CSSD supervisor should sign all log registers on daily basis and countersigned by
Medical officer incharge on at least monthly basis.
The data compiled through such indicators should be shared with concerned patient care
unit incharges, nursing incharges and medical superintendent/director of the hospital
Trend analysis shared should result in root cause analysis.
Regular training of nurses, paramedical workers, doctors to sensitize them about the
sterilization and its importance should be done and various deficiencies and challenges
encountered through monitoring of these indicators should be included as a part of
training of relevant technical, nursing staff and doctors.
E. Expected Outcomes
Indicators monitoring shall ensure implementation and monitoring of CSSD processes and
quality improvement of CSSD.
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Annexure
Date: Auditors:
Designated area:
0 1 N/A
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Sub Total
Area Yes
2. Damp wipe all low-level ledges, shelves, and skirting and window ledges.
3. Remove splash stains and finger marks from walls and paintwork using damp cloth.
4. Empty waste bins, replace waste bags, and wash bins if necessary.
6. Wet wipe walls, wall fittings and ceilings. Clean light fittings.
10. Clean and polish all frontages of Autoclaves with Stainless Steel cleaner.
11. Cream clean sinks taps and surrounds. Remove debris from waste outlet.
14. Damp wipe pipe works, doors, door-frames and door handles.
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Table 1.Chemical indicators: The devices used to monitor exposure to one or more sterilization
parameters.
Class I: Process indicator that demonstrates that the package has been exposed to the sterilization
process to distinguish between processed and unprocessed packages.
Class II: Process indicators that are used for a specific purpose such as the dynamic air removal
test (formerly called the Bowie-Dick test).
Class III: A single-parameter indicator that reacts to one of the critical parameters of sterilization.
Class IV: A multi-parameter indicator that reacts to two or more of the critical parameters of
sterilization.
Class V (integrating indicator): An indicator that reacts to all critical parameters of sterilization.
Table 2: International Classes of Steam Chemical Indicators
Class Definition Use Examples
ed to the outside
of packages chemical indicator strips
variable
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Air Leak If air is able to leak into the autoclave Run a Vacuum Leak Testf to further
chamber, the steam will be unable to determine if an air leak exists or not.
penetrate the load to the point of total
sterilization.
Unwanted Condensation Occasionally condensation will get trapped Check the steam traps on the
in the jacket of the autoclave, which can autoclave. Check steam quality and
lead to cold spots at the base of the wetness.
autoclave. This could also indicate a wet-
steam issue.
Faulty Test Pack From time to time, a Bowie-Dick Test pack Check the expiration date and make
can be faulty. sure the packs are being stored in the
proper environment.
No Warm-Up Cycle A warm-up cycle allows the sterilizer Run a 5 minute sterilization cycle prior
chamber and jacket to reach temperature. to running the Bowie-Dick Cycle.
Incorrect Procedures Test packs work under very specific Test packs should be placed in an
conditions. empty chamber directly over the drain
on the bottom rack or shelf. They are
designed for use at 270°-273°F (132°-
134°C).
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oxide to dissipate)
Non-toxic Promotes patient and personnel safety
Minimal wrap memory Permits aseptic delivery of the contents to the sterile field
Drapeability Conforms to equipment pack; contours smoothly and closely
Flexibility Adequate sizes to accommodate any sized or shaped item
Puncture resistance Resists puncture
Tear strength Resists tears
Toxicity Non-Toxic
Odor Odorless
Low linting Minimal linting during use
Cost Low cost during use
Waste disposal Adheres to local and state solid waste disposal guidelines
LIST OF ABBREVIATIONS
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SCORING SYSTEM
Action
Section Standard Compliance
Timeframe
0 1 N/A
2 HANDLING OF USED ITEMS
2.1
WA TER QUALITY FOR CLEANING
Clean water supply of good quality (Sample) 0/1
0
Care taken with selection of detergents 1/1
1
- Instruments and equipment are free from residue after the cleaning
process
Sub Total 2 6
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0 = ACCEPTABLE A B
• SHALL = Mandatory
1 = UNACCEPTABLE Score 0, 1 or N/A as appropriate
1.1 SCOPE
• There is a copy of AS4187 – 2003 in the CSSD /sterilising area
• The standard is not applied to items intended for single use only, nor to
CJD, nor for goods such as dressings and bandages which should be
2
obtained from commercial sources, ready for use.
1.2 REFERENCED DOCUMENTS
1.3 DEFINITIONS
1.4 PROCESSING ENVIRONMENT
• The planning and construction of any new facility or major refurbishment of
Inparticulate
a new o renovated facilityand
contamination consideration
bioburden.is given to workflow, with
- Existing
storage;sterilisng facilities
wal, floor, surface make everyairflows
finishes, endeavour
and to
airconform to the
conditioning.
sterilised
• Any as appropriate
item used for intended
to enter a normally usesite/tissue
sterile is sterile for use
• Explanted medical/dental devices are not reprocessed
Section 1 TOTAL 6
SECTION 1 TOTAL 6
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Section Action
Standard
Timeframe
2.5 CLEANING AREA
There is a physically separate cleaning area to prevent possible
contamination of processed items
Written policy on the methods, and frequency of cleaning the area and
equipment
Good lighting
Efficient ventilation – min. 10 air changes ph with –ve pressure to
sterilising area - (AS 1668.2)
o o
Temperature range maintained in the range 18 C to 22 C
Cleaning sinks
Drying equipment
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Action
Section Standard
Timeframe
2.7 CLEANING PRECAUTIONS
• Care is taken to avoid direct contact with skin when using detergents,
disinfectants and other chemicals
Abrasive cleaners(steel wool or abrasive powders and pastes are NOT used
1
2.8 CLEANING AGENTS
• The Material Safety Data Sheet (MSDS) is read before using agent
• Product Data Bulletins and MSDS are obtained for all cleaning agents and
chemical and requirements are implemented
• Cleaning agents are dispensed in a safe manner which does not
promote contamination of contents.
• Common household detergents are not used –high foaming, high residue
Chemical suppliers have provided chemical testing kits to test pH, chlorine
content, chlorine residue, and presence of iron and water hardness.
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Section
Action
Standard
Timeframe
2.8 ENZYMATIC CLEANERS
Contd
• Rubber or nitrile gloves are worn and standard precautions observed if
handling enzyme cleaning agents
Enzymatic cleaners are no used routinely, but used to soak items where
debris is congealed on them (exception - flexible endoscopes)
Care is taken to ensure the cleaning process does not add to bioburden
4
2.9.2 MECHANICAL CLEANING
2.9.2.1 GENERAL
Washer/disinfectors and ultrasonic cleaners are routinely cleaned and
maintained to prevent colonisation and formation of biofilms
1
2.9.2.2 BA TCH-TYPE WASHER/DISINFECTORS
Mechanical washer complies with AS 2945
o o
Final rinse water temperature is between 80 C and 90 C to ensure effective
function of drying agent
Where multi-programmable washer/disinfectors are used, strict protocols are
in place for their operation and ongoing maintenance
2
Section 2 Sub Total 11
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Section Action
Standard
Timeframe
2.9.2.3 WASHER CYCLES
Items are positioned to ensure surfaces are exposed to the cleaning process
6
2.9.2.6 MECHANICAL CLEANING OF ANA ES THE TIC INS TR UMEN TS & EQUIPMENT
All equipment place in the washer is processed for a complete cycle
All surfaces, including internal lumens are exposed to cleaning process
Items are not dried in ambient air –mechanical drying is used (2.10)
Items are packed and clearly labelled for supply to user area
8
Section 2 Sub Total 26
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Section Action
Standard
Timeframe
• After repair
MONITORING
• Documented daily test for detergent or rinse residue - processed items are
selected at random, placed in a clean bowl of water, agitated and pH of
water measured
4
MAINTENANCE
• Quarterly preventative maintenance
• Descaling is performed as required
2
ROUTINE CHECKING AND CLEANING
• The functions of the washer/disinfector are checked daily
• Check and clean jets, filters, door, door gaskets and external surfaces
• Check detergent and rinse dispensers are clear and functioning correctly
• Check filters and door seals
4
Section 2 Sub Total 14
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Section Action
Standard
Timeframe
2.9.2.7 UL TRA SONIC CLEANER AS2773.2 (BENCH TOP)
Approved detergent is added after tank is filled with water
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Section Action
Standard
Timeframe
2.9.3.2 The folowing are available (recommended):
Clean water supply of good quality (Section 2.1)
Smal brush with firm plastic bristles, able to withstand cleaning agents
Cleaning agent
Alcohol o r other flammable liquids are not used as a drying agent (exception
– endoscopes)
3
Section 2 Sub Total 7
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Section Action
Standard
Timeframe
Table
DRYING CABINET
7.2 CALIBRATION OF MEA SUREMENT DE VICES/S YS TEMS
• On commissioning
• 6 –12 monthly
• After repair
1
MAINTENANCE
• Quarterly preventative maintenance
1
ROUTINE CHECKING AND CLEANING
• Daily surface clean
Instruments and equipment are free from residue after the cleaning process
Commercialy available soil tests are used to verify cleaning efficiency
2
Section 2 Sub Total
10
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Section Action
Standard
Timeframe
App B CARE AND HANDLING OF POWERED TOOLS – INCL UDE DENTAL
B2 HANDPIECES CLEANING OF POWERED INS TRUMEN TS AND HOSES
Instruments kept free of gross soiling during procedure by wiping with dry
sponge or a sponge moistened with sterile water
In CSSD instrument is cleaned with a non-linting cloth moistened with
detergent and water
Powered surgical instruments and hoses are NOT immersed in water or
placed in automated or ultrasonic cleaners
Unless otherwise recommended by manufacturer, hoses remain attached
to hand pieces during cleaning
Hoses and cords are inspected for damage and wear
All traces of detergent are rinsed from instruments
Instruments and air hoses are wiped with a clean non-linting cloth to
remove excess water
A drying cabinet or second non-linting cloth is used to dry powered
instruments and hoses
8
B3 LUBRICATION
Items are lubricated only when necessary and according to
manufacturer’s
written instructions
Lubricants are not allowed into the hose when lubricating external
movable
fittings on air hose
If required, instruments are operated after lubrication to ensure dispersal of
lubricant
Care is taken not to generate aerosols during lubrication process
2
B4 INSPECTION AND TESTING
Instrument is tested before packaging and sterilisation
Triggers and handles are in the safety position when changing attachments
Medical grade compressed air or compressed dry nitrogen is used
Instruments are operated at the correct pressure
The rate is set while the instrument is running
Damaged instruments and hoses are sent to an appropriately qualified
technician or returned to the manufacturer for repair
Powered tools requiring repair are cleaned and disinfected or sterilised
If it is not possible to clean and decontaminate the item it is packaged in a
container, sealed and labelled with the relevant hazard warning
The health care facility complies with requirements for transporting
biohazardous goods
9
B5 STERILISATION
Powered surgical instruments are disassembled before sterilisation
These items are packaged prior to sterilisation
Delicate and sharp parts are protected
Hoses are coiled loosely when packaged for sterilisation
4
Se c t io n 2 Su b T o t a l 23
SE C T I O N 2 T O T A L 131
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Section
Compliance Action
Standard
Timeframe
0 1 N/A
3 PACKAGING AND WRAPPING OF USED ITEMS PRIOR TO STERILISATION
3.1 GENERAL
Each material used is tested to establish penetration times and drying
characteristics
Materials used are compatible with the items being packed and the
sterilising method selected
Textile wraps are laundered prior to use
Single wraps are used once and discarded
Combinations of hollowware, instruments, dressings, drapes or tubing are
not
incorporated into a single pack
5
3.2 PACK SIZE
• Maximum size of packs has been established during the performance
qualification process (Section 8 and Appendix H)
• If contents of pack are wet, the pack is deemed unsterile and is not used
2
3.3 LABELLING PRIOR TO STERIL ISA TION
Prepared labelling or non-toxic solvent-based felt-tipped pens and rubber
stamps
are used
Labelling includes contents of pack, batch control data
Sharp-tipped, water- based or ball-type pens are not used.
3
3.4 SPECIFIC REQUIREMENTS
3.4.1 INSTRUMENTS
• Ratchet instruments are remain open and unlocked
• Multi-part instruments are disassembled or sufficiently loosed prior to packaging
to allow contact with sterilisation agent
2
3.4.2 HOLLOWWARE
• All openings face the same direction
• Items cannot move inside pack
• Stackable
hollowware packaged together are separated by non-porous spacers
when nested
Holowware is placed with opening against the paper and not the plastic
(Section 3.4.3.3)
3
3.4.3 TYPES OF PA CKING & WRAPPING MA TERIALS
3.4.3.1 -Appropriate packaging materials are selected for the different sterilisation
processes (See Table Page 25)
15
Section 3 Sub Total
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Section Action
Standard
Timeframe
3.4.3.2 WRAPS
1
3.4.3.5 Celulose-based and non-celulose based non-woven wraps
• Where used they conform to AS 1079.5
1
3.4.3.6 RIGID REUSABLE STERILISA TION CONTAINER SYSTEMS
Containers allow penetration and removal of sterilising agent, and maintain
sterility following the process
1
All components are easily disassembled for cleaning, drying and storage
For DD and benchtop steam sterilisers, the base and lids are perforated
Containers are compatible with cleaning and sterilisation methods and equipment
Cleaning, drying, storage and transport systems are compatible with additional
bulk of containers
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Section Action
Standard
Timeframe
• For reusable filters - Written data from manufacturer has been obtained
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Section Action
Standard
Timeframe
E3.10 TRANSPORT
Transport systems prevent damage to containers, their lids and contents
Transport system has adequate weight bearing capacity for number and
type of
container system used
2
TABLE 3.1 NOTE 1
Packed and wrapped items are not sterilised in a “flash” steriliser
1
3.6 SEALING OF PACKS
3.6.1 GENERAL
Staples, pins, inappropriate tape or taping methods are NOT used
String, non-adhesive tape and elastic bands are NOT used
2
3.6.2 HEA T SEALING - APPENDIX F (Page 115)
Seals are checked to ensure complete seal
Laminated pouch sealing complies with AS1079.4
Suitable heat sealing equipment is used
2
Table 7.2 HEAT SEALER
CALIBRATION OF MEASUREMENT DE VICES/S YS TEMS
On commissioning
6-12 monthly
After repair
3
Monitoring
Daily check of seal integrity pre and post sterilisation
1
MAINTENANCE
Adjustment of gap between heating elements at least quarterly (according
to
manufacturers specifications
1
ROUTINE CHECKING AND CLEANING
Daily wipe of external surfaces
Continuous checks for correct functioning of switches, gauges and lights
2
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Section
Action
Standard
Timeframe
3.6.3
STERILISING INDICA TOR TAPE
Tape is appropriate for the mode of sterilisation
Tape is compatible with wrapping material used
Tape colour change after exposure is clear, distinct and uniform and markedly
different to unprocessed tape
Tape has name of manufacturer, batch number and date of manufacture on
the core
Tape is heat stable, moisture stable and permeable to sterilising process
Indicator tape is removed from textile wraps before returning to linen service
Where tape is used to seal a bag, the bag is sequentialy folded over 2 – 3 times
prior to taping across the entire folded edge with one continuous piece of tape
extending at leat 25 mm around the back of bag on both sides
6
Section 3 Sub Total 6
SECTION 3 TOTAL 73
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Section Action
Standard Compliance
Timeframe
0 1 N/A
4 STERILISING EQUIPMENT
GENERAL
Heat bead devices, microwave ovens, pressure cookers, incubators, UV
cabinets, boiling water units, ultrasonic cleaners and similar appliances are
4.1
not used as sterilisers – they will not sterilise
1
4.2 STEAM STERILISERS
An operators manual is in the vicinity of the steriliser at all times
Operator has verified that the items is suitable for steam sterilisation
The cycle time and temperature reflects the type of load and packaging
material being processed
6
DOWNWARD DISPLACEMENTSTERILISER (HORIZONTAL)
Complies with AS 2192
Ability of steriliser to achieve sterilisation of cannulated instruments has
4.2.2 been established at the time of validation.
Drying time is determined by size and density of packs
3
‘FLASH’ STERILISER
Complies with AS 2192
5
BENCH TOP STERILISER
Complies with AS 2182
Without a drying cycle – sterilise unwrapped items only
4.2.4 Drying process via mild heating of chamber while door remains closed –
used for small numbers of simple packs (scissors, forceps) packed in paper
bags
Portable pre vacuum sterilisers – appropriate requirements of AS 1410 are
applied
4
Section 4 Sub Total 19
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Section
Action
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Timeframe
4.2.5 PREVACUUM STERILISER
Complies with AS 1410
1
4.3 DRY HEA T STERILISER (HOT AIR TYPE)
Complies with AS 2487
The door of the steriliser is not opened during the cycle
2
4.4 LOW TEMPERA TURE STERILISERS AND LIQUID STERILANTS
5
4.4.3 HYDROGEN PEROXIDE PLASMA STERILISERS
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Section Action
Standard Compliance
Timeframe
0 1 N/A
5 LOADING OF STERILISERS
5.1
STEAM STERIL ISA TION
5.1.1
GENERAL
The sterilising load is commences immediately after loading
Hollowware items are packed with the opening against the paper
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Section Action
Standard
Timeframe
5.3.3
LOADING OF BASKETS AND LOADING CARS
Items are placed loosely within the confines of the basket or loading car
1
5.6 • Care is taken to ensure load content and manner of loading facilitates
air removal and steam penetrations
- For al other methods of sterilisation consideration is given to
manufacturer’s instructions regarding load content and loading techniques
1
Section 5 Subtotal 7
Section 5 Total 23
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Section Action
Standard Comliance
Timeframe
0 1 N/A
6 UNLOADING OF STERILISERS
6.1 STEAM STERILISERS
6.1.1 WITH DR YING STA GE
On completion of drying stage the load is immediately removed
from steriliser
A visual inspection is made to ascertain that the load is dry, and
the sterilising indicators have made the required colour change
On removal of load the recording charts or printouts are
checked and designated record sheets are signed that required
parameters have been met
Supervisor is notified if deviation of any parameter is detected
Loading carts with cooling items are kept away from high
activity areas
Forced cooling with fans or boosted air conditioning is NOT
used.
Cooling items are NOT placed on solid surfaces
Damaged, wet or dropped items are considered unsterile and
are reprocessed
Where unwrapped items are sterilised, appropriate handling
procedures for unloading have been developed and documented
9
FLASH STERIL ISA TION (without a drying stage)
Wrapped items are not sterilised without a drying stage
Procedures for unloading ‘flash’ have been developed and
6.1.2 documented
Sterile ‘set up’ personnel wear a surgical mask and full sterile
attire when transferring items from steriliser to point of use
3
PERACETIC ACID LIQUID CHEMICAL STERILISA TION
When complete the air seal is released to access instruments
Chemical indicator strip is visually inspected for colour change
Load print out is checked to confirm parameters have been met
Where instruments are transferred directly to sterile field,
6.5
procedure in 6.1.2 is followed
Attachments for purging of chemical steriliant are checked to
ensure they have remained attached to instrument throughout
cycle
5
MONITORING OF UNLOADING PROCEDURE
• Procedures for unloading each type of steriliser have been
developed and documented
6.6
• Compliance with procedures are monitored (section 8)
2
TOTAL SECTION 6 19
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Action
Section Standard Compliance
Timeframe
0 1 N/A
7 PURCHASING, COMMISSIONING,
CALIBRATION, PERFORMANCE TEST, MAINTENANCE AND VALIDATION
7.1 GENERAL
Al stages of the sterilisation process have been developed and
documented to ensure that the items can be sterilised
Cleaning
Inspection
Assembly
Packaging
Loading
Sterilisation Cycle
Calibration, routine monitoring and recording
Unloading
Storage
Distribution
Validation of the process
The process can be reliably reprocessed
The process is routinely monitored to the desired probability of a 13
non-sterile item
7.2 PURCHASING
All new sterilisers and associated equipment purchased complies with
appropriate Australian Standards
AS 1410
– Pre vacuum Steriliser
AS 2182
– Sterilisers-Steam-Benchtop
AS 2192
– Sterilisers-Steam-Downward displacement
AS 2437
– Flushers/sanitisers for bedpans & urine bottles
AS 2487
– Dry heat sterilizers
AS 2514
– Drying cabinet for medical equipment
AS
2773.1 – Ultrasonic cleaner-non portable
AS
2773.2 – Ultrasonic cleaner-benchtop
AS 2774
– Drying cabinet for respiratory equipment
AS 2945
– Batch-type washer/disinfector
AS 3836
– Rack conveyor washers
Instalation qualification and operational qualification are included as
part of the purchasing agreement with the supplier of al associated
equipment
1
VALIDATION
COMMISSIONING OF STERILISERS
7.3 GENERAL
7.3.2 The tests and check to be performed during commissioning are
7.3.2.1 specified, documented and recorded
1
Section 7 Sub Total 15
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Section Carried
Action
Standard Forward
Timeframe
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Section Action
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Timeframe
7.4.2 RECOMMISSIONING
Recommissioning is performed if:
Changes or engineering work is carried out on equipment which could
effect the performance of the steriliser
A review of records indicated unacceptable deviation(s) from data
determined during validation
The responsibility for determining the necessity and extent of repeating
elements of commissioning is assigned to a designated person trained in this
speciality
Recorded data for each type of test or check during recommissioning is within
specified limits of the data recorded during commissioning
3
7.4.3 PERFORMANCE REQUALIFICA TION (PReQ)
PReQ is performed at least annually and whenever a change is made to a
steriliser load which is not within the limits specified in the performance
qualification report
The responsibility for determining the necessity and extent of repeating
parts of PReQ is assigned to a designated person trained in this speciality
2
7.5 CALIBRA TION OF STERILISER
A calibration schedule, based on the steriliser history, has been established
and maintained
Documentation is requested from the service provider that includes:
o Actual and adjusted values
When faults arise corrective action is taken
Routine calibration checks and maintenance o al measuring devices,
timers, gauges and displays on steriliser are checked by a trained
competent person
Measuring equipment is certified by a recognised certification body e.g. (NATA)
The report is made available and includes the certification number of the
calibration device used
3
7.6 MONITORING OF STERILISER
Routine sterilisation cycle performance is monitored accordance with the
test frequencies specified in Table 7.1 (attached)
1
Section 7 Sub Total 9
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Section Action
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7.7 MAINTENANCE OF STERILISERS
A preventative maintenance schedule, based on the history of the
equipment is established and maintained.
Where faults arise, corrective action is undertaken
A preventative maintenance contract is entered into with a trained
competent maintenance contractor or the equipment manufacturer
Where this is not possible a skilled person has been trained for the task
Filters on equipment are checked every 6 months and results recorded
A program of routine replacement or revalidation of filters has been
established
A cleaning and maintenance program is in place
After repairs testing is done to establish compliance with original
installation or operation qualification specifications
Repairs are assessed to establish if they have altered the performance of
the equipment since most recent validation
8
7.8 ASSOCIA TED EQUIPMENT
7.8.1 GENERAL
This may include:
Drying cabinets
Aeration cabinets
Batch washers
Rack conveyor washers
Ultrasonic cleaners
Heat sealer
1
7.8.2 VALIDATION OF PROCESSES
Processes for associated equipment have been established, documented
and validated
1
7.8.3 COMMISSIONING
All associated equipment has under gone a commissioning process
Reference is made to the applicable Standard and the manufacturer’s
operational instructions for guidance on the commissioning procedue for each
type of associated equipment
1
Section 7 Sub Total 11
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Section Action
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Timeframe
7.8.4 PERFORMANCE QUALIFICATION
The PQ consists of the following three steps:
Choice and performance and practical test(s) to evaluate proper
functioning
Determination that operating conditions are being reliably achieved
That gauges, where fitted, are indicating accurately
Test results are documented
(Not all associated equipment can undergo PQ – refer to applicable
Standard for guidance)
1
7.8.5 RECOMMISSIONING AND PERFORMANCE QUALIFICATION
Where performance or qualification procedures are not applicable
recommissioning (usually only OQ) is undertaken at least annually
Where applicable, performance requalification is undertaken annually
2
7.8.6 CALIBRA TION, MONITORING AND MAINTENANCE
A preventative maintenance contract is entered into with a trained
competent maintenance contractor or the equipment manufacturer
Or a skilled person has been trained for the task
Calibration, monitoring and maintenance of associated equipment is
performed in accordance with Table 7.2 (attached)
3
Section 7 Sub Total 6
TOTAL SECTION 7 51
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vacuum Steriliser –
Table 7.1 ACTION REQUIRED
CALIBRATION OF IQ, OQ, PQ, recommissioning and PReQ
MEASURMENT
3, 6, 12 monthly – depending on calibration history
DEVICES/SYSTEMS
MONITORING Daily: External chemical indicator
Leak rate test where no air detector
Bowie Dick test
Weekly: Leak rate test if air detector fitted
Every Pack: External chemical indicator
Every Cycle: Electronic printout
Optional: Biological/enzymatic indicator
Internal chemical indicator
Process challenge devices
Electronic data loggers
AFTER REPAIR OR Recommissioning or PReQ as required depending on
MODIFICATION the extent of the repairs or modification (7.4)
MAINTENANCE Monthly, quarterly or annually – as established by HCF
in conjunction with manufacturer or maintenance
contractor
ROUTINE CHECKING AND Daily Check: Floor is free of debris
CLEANING Chamber drain and filter are clear
Correct functioning of recording
devices, gauges and timers
Door gasket – undamaged
Cleaning: Loading tray and external surfaces
cleaned daily
Steri liser chamber cleaned weekly
CRITERIA FOR RELEASE OF Achievement of set cycle parameters
PROCESSED ITEMS Correct colour change of chemical indicators
Packaged items dry and intact
Correct result of BI/EI, process devices or data loggers
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COMMENTS:
…………………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………………..
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H Y D R O G E N P E R O X ID E P L AS M A
COMMENTS:
………………………………………………………………………………………………………………………………………………………..
……………………………….…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………………
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CALIBRATION OF On commissioning
MEASURMENT
DEVICES/SYSTEMS 6 - 12 monthly
After repair
ROUTINE CHECKING AND Daily: Check and clean jets, filters, doors, door
CLEANING gaskets and external surfaces
Check detergent and rinse dispensers are clear
and functioning correctly
Check door seals
COMMENTS:
……………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
…..……………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
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U L T R A S O N I C C L E AN E R – A S 2 7 7 3
COMMENTS:
……………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
…..……………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………..
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D R Y IN G C A B IN E T – A S 2 5 1 4 o r A S 2 7 7 4
CALIBRATION OF On commissioning
MEASURMENT
DEVICES/SYSTEMS 6 - 12 monthly
After repair
COMMENTS:
……………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………..
………………………………………………………………………………………………………………………………………………..
………………………………………………………………………………………………………………………………………………..
………………………………………………………………………………………………………………………………………………..
………………………………………………………………………………………………………………………………………………..
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MONITORING
COMMENTS:
……………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………..
………………………………………………………………………………………………………………………………………… ……..
………………………………………………………………………………………………………………………………………………..
………………………………………………………………………………………………………………………………………………..
………………………………………………………………………………………………………………………………………………..
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H E A T S E A LE R
ACTION REQUIRED
Table 7.2
CALIBRATION OF On commissioning
MEASURMENT 6 - 12 monthly
DEVICES/SYSTEMS After repair
MONITORING
Daily check of seal integrity pre-and post-
sterilisation
MAINTENANCE Adjustment of gap between heating elements in
accordance with manufacturer’s specifications, at
least
quarterly
ROUTINE CHECKING AND Daily: wiping of external surfaces
CLEANING Continuous checks for correct functioning of
switches,
gauges and lights
COMMENTS:
……………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………..
………………………………………………………………………………………………………………………………………………..
………………………………………………………………………………………………………………………………………………..
………………………………………………………………………………………………………………………………………………..
………………………………………………………………………………………………………………………………………………..
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CALIBRATION OF On commissioning
MEASURMENT
DEVICES/SYSTEMS After repair
Annually
COMMENTS:
……………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………..
………………………………………………………………………………………………………………………………………………..
………………………………………………………………………………………………………………………………………………..
………………………………………………………………………………………………………………………………………………..
………………………………………………………………………………………………………………………………………………..
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Section Action
Standard Compliance
Timeframe
0 1 N/A
8 QUALITY MANAGEMENT
8.1 FACILITY MANAGEMENT
The person in charge of sterilising facility has specific qualifications
and experience in sterilising technology
Person in charge has the authority to implement the requirements of
AS4187
Is actively involved in supervising the day-to-day activities of the CSSD
The sterilising services line of responsibility is directly to the executive
director (or director) of clinical services to ensure neutrality of service
3
8.2 DOCUMENTA TION
Policies and procedures for all activities in the processing of sterile
items are documented
Records are maintained and reviewed at frequent intervals and dated
Records are kept for a period of time not less than that defined by
regulatory authorities or Health Care Facility
Records include:
o Daily production statistics
o All tests performed on equipment
o Steriliser cycling records
o Employee training records
o Staff work rosters
o Incident reports
o Quality and procedure/operational manual
o Maintenance records
o Certification of validation – IQ, OQ and PQ data
o Tray/instrument tracking records
4
8.3 PERFORMA NCE MA NA GEMENT
• Staff qualifications and staffing levels are sufficient to ensure
ontinuous, safe and efficient operation
• There are written job descriptions for each category of staff
• The manager is qualified to appropriate level by education, training
and experience in sterilising processes
There is a system for assessing staff performance after orientation and
at regular intervals
3
8.4 EDUCATION AND TRAINING
There is a formal orientation program in place for new staff
Formal orientation is followed by on-the-job practical training
Staff members are encouraged to participate in appropriate external
education courses
2
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Section Action
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Timeframe
8.5 MATERIAL MANAGEMENT
• There are protocols for inventory control
1
8.5.2 PRODUCT IDENTIFICA TION AND TRACEABILITY
8.5.2.1 BATCH CONTROL NUMBERS
Procedures are in place to link steriliser cycle batch information to items
that have been sterilised, to the patient
• Each packaged item is labelled with a batch control identification:-
o Steriliser number or code
o Date of sterilisation
o Cycle or load number
o Manufacturers batch/lot no. of any unsterile commercially
prepared implantables placed in pack
1
8.5.2.2 STERIL ISA TION CYCLE RECORDS
• Date of cycle
• Steriliser number or code (if > one steriliser)
• Cycle or load number (if > one load)
• Exposure time and temperature
• Name of loading operator
• Name of person releasing load
• Specific contents of load
• Results of physical, chemical and biological monitoring
8
8.5.3 DEVIATION AND FAULT ANALYSIS
• A procedure is in place to review any quality or procedural problems
1
8.5.4 PRODUCT COMPLAIN TS
• A complaints procedure is in place and corrective action taken is
documented
1
8.5.5 RECALL PROTOCOL
Recall policies and procedure are in place and include:-
• Criteria for issuing recall notice
• Person responsible for issuing notice
• Person responsible for reporting on recall activities
• Persons to be notified when recall event occurs
4
Section 8 Sub Total 16
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Timeframe
8.5.6 RECALL NOTICE includes:
Name of person or department for which notice is intended
Sterilisation batch information
Product name and quantity of products returned
Specifies action to be taken by persons receiving the notice, e.g.
return or destruct or hold
4
8.5.7 RECALL REPORT includes:
Circumstances that initiated need for recall
List of total number of products for recall and actual number located
and recalled
Identifies the number of patients potentially exposed and action taken
Provision to document the actions taken to prevent a similar situation
from occurring in the future (if necessary)
4
8.6 MONITORING STERILISER CYCLES (see table 7.1 attached)
8.6.1 PHYSICAL INDICATORS
Parameters are measured with continuous automatic permanent
monitoring
No permanent record – readings from gauges and devices are
documented for every cycle at intervals of 10 seconds (steam)
Record chart is examined and labelled with operators identification at the
end of each cycle
Any variations from normal is noted and action taken
Where no record of physical parameters is obtained a BI/EI or a Class 4,
5 or 6 chemical indicator is used with each load
5
8.6.2 CHEMICAL INDICATORS
Used as recommended in table 7.1
1
8.6.3 BIOLOGICAL/ENZYMATIC INDICA TORS
Used as recommended in table 7.1
1
8.6.4 SPECIAL PERFORMANCE TESTS FOR PRE- VACUUM STEAM STERILISERS
- Used as recommended in table 7.1
8.6.4.1 Leak rate test
8.6.4.2 Bowie Dick type test
8.6.4.3 Air detector function test
8.6.4.4 Air detector performance test
4
Section 8 Sub Total
19
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Section
Action
Standard
Timeframe
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Section
Action
Standard
Timeframe
Correct labelling
4
8.10.2 STAFF ATTIRE
• A clean uniform is worn for each shift
• Hair is safely secured and covered while preparing items for
sterilisation
Nail polish or acrylic nails are not worn, nails are kept short
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8.10.3 HA ND WASHING
• Hand creams are NOT used by staff on arrival at work & whilst on duty
- Mechanical hot air drying is NOT used
3
8.11 ENVIRONMENTAL CONTORL
• Work practices and stock control ensure that sterile and clean items
are separated from soiled items
5
8.12 EVALUA TION, FEEDBACK & OUTCOMES
• Processes and procedures are evaluated
• Regular audits provide a mechanism for analysis, feedback and quality
improvement
2
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0 1 N/A
9 STORAGE & HANDLING OF STERILE ITEMS
9.1 GENERAL
9.1.1 STERILE ITEMS
• Sterile items are stored and handled in a manner that maintains the
integrity of pack and prevents contamination
• This applies to items sterilised by facility and commercially procured
items
• Policies and procedures for storage, handling and issuing of sterile
stock have been developed and documented
• Items to remain sterile for use are NOT stored in ultraviolet cabinets
or in disinfectants
4
9.1.2 STORA GE OF UN WRAPPED CRITICAL MEDICAL ITEMS
• Items stored unwrapped are cleaned and sterilised before storage
• Items are cleaned and resterilised immediately prior to use
2
9.1.3 STORAGE OF UNWRAPPED SEMI-CRITICAL AND NON-CRITICAL MEDICAL
ITEMS
• After processing, items are stored in clean, dry, dust free, dedicated
containers/drawers to protect them from environmental contamination
• If necessary they are reprocessed prior to use
2
9.2 STORAGE AREA
• Sterile storage areas are dedicated to that purpose only
• Clearly sign-posted & traffic flow controlled/restricted
• Dust free, insect free & vermin free
• Open shelves - 250mm above floor level & 440mm below ceiling level
• Items protected from sunlight
• Storage containers are kept clean, dry and in good condition
• Cardboard boxes are NOT used as storage containers (porous, cannot be
adequately cleaned and may harbour organisms)
• Commercial dispenser boxes are not topped up or reused
• Walls, floors, ceiling lights and work surfaces are constructed so that
difficult-to-clean corners are minimised
• Surfaces non-porous & smooth & easily cleaned
Overhead lighting is fitted flush with ceiling to minimise dust entrapment
O O
Air-conditioning – 18 C – 22 C (Complies with AS 1668.2)
Ventilation – RH 35% – 68% (Complies with AS 1668.2)
10
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9.2.2 ACCESS TO STORED ITEMS
Access to sterile store area is restricted to those who have had adequate
education and training in handling of sterilised items
Who do not have discharging or open wounds, abrasions or scaling skin
disorders and;
Who have washed and dried their hands
Access is restricted
Trafic within area is controled – minimise movement of airborne
contaminants
4
9.3 PLASTIC DUST CO VERS
Plastic (polyethylene) used is new, clean and intact and of sufficient
strength
Covers are applied immediately they are cool, in a clean environment
using clean techniques
Dust covers are sealed (sealing by hermetic means is recommended)
All batch information is marked on the packaged and not on dust cover
Items are placed in dust covers within 2 hours of sterilisation
4
9.4 TRANSPORT/DISTRIBUTION OF STERILE ITEMS
Sterile items transported outside the HC facility are packaged securely
and protected against damage and contamination during transport
All transport equipment is maintained in a clean, dry state and in good
working order
A system has been instituted that pro vides a record as to stock levels
and to the disbursement of items to users
Transport vehicle has adequate segregation and meets the requirements
of Clause 9.2.1
Equipment used to move and transport items is dedicated to that
purpose and is kept clean
It is not used to colect used items, transport food or garbage
Where unsterile but clean linen, such as instrument wraps, are
transported with sterile items, the sterile items are separately protected
e.g. in a plastic bin with lid
Care is taken to ensure stock is not tightly packed into storage
containers or shelving, o r wrapped with elastic bands
2
Section 9 Sub Total 10
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9.5 COMMERCIALL Y PREPA RED ITEMS
• Dust is wiped from the store pack before it is opened
• Sterile items are removed from the store pack before entering clean
area
• Sterile items from external suppliers are inspected for cleanliness
and/or damage to unit packs or their contents
Grossly soiled or damaged store packs are not accepted – return to
supplier for replacement or refund
3
9.6 SHELF-LIFE/STOCK ROTA TION
9.6.1 GENERAL
• Shelf life is event related
2
9.6.3 FACTORS WHICH COMPROMISE STERILE STOCK
• Processes and procedures are in place to protect sterile stock from the
following factors that will compromise sterile stock
Incorrect cleaning procedures in storage areas
Moisture or condensation
Incorrect temperature
Excessive exposure to sunlight and other sources of ultraviolet light
Vermin and insects
Inappropriate packaging materials
Incomplete sealing
Sharp objects or rough handling or use of elastic bands which may
cause damage to packaging materials
Incorrect handling during transportation
1
SECTION 9 Sub Total
9
TOTAL SECTION 9
37
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10 DISINFECTION
10.1 GENERAL
Sterilisation is used for all reusable instruments and equipment that
can withstand the process
Disinfection is not carried out as a substitute for sterilisation –
disinfection is not a sterilising process
Items for disinfection are clean and able to withstand the process
Items are not stored in disinfectant before or after any form of
processing
4
10.2 MEANS OF DISINFECTION
10.2.1 THERMAL DISINFECTION
Item is thoroughly cleaned before disinfection
All parts of the item is subjected to moist heat at or above the
recommended temperature for the recommended duration (see below)
Surface temperature Minimum disinfection time (minutes)
o
90 C 1
80 oC 10
75 oC 30
70 oC 100
2
10.2.2 CHEMICAL DISINFECTION
10.2.2.1 GENERAL
Chemical disinfection is only used when thermal disinfection is
unsuitable
Any chemical disinfectants used are registered with the TGA in
Australia
2
10.2.2.2 INSTRUMENT GRADE DISINFECTANTS
Only disinfectants labelled as ‘instrument grade disinfectant’ are
used for reprocessing reusable instruments
A high-level instrument grade disinfectant is the minimum level used for
semi-critical instruments which contact unbroken mucous membranes
that are not normally sterile
A intermediate-level or low-level instrument grade disinfectant is used
for disinfection of non-critical instruments which contact unbroken skin
Care is taken to follow manufacturers specific instructions
Directions for use are not interchanged between formulations
Relevant OH&S regulations are follow MSDS are available
Extreme care is taken when using instrument grade disinfectants
7
Section 10 Sub Total 15
TOTAL SECTION 10 15
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11 CLEANING OF THE STERILISING PROCESSING FACILITY AND
ASSOCIATED EQUIPMENT
11.1 GENERAL
Routine and special-purpose cleaning is performed to prevent cross-
contamination
There is a policy documenting areas and equipment to be cleaned, the
methods used and the frequency of cleaning
Completion of cleaning activities is documents
Surfaces are impervious and intact to allow effective cleaning
Blood and body spills are wiped up and the area washed with detergent
and water
Standard precautions are taken
6
11.2 EQUIPMENT
There is written procedures for all sterilising and ancillary equipment
indicating:-
Method,
Frequency,
Manufacturer’s instructions and
Cleaning agents and materials
4
11.3 WASTE DISPOSAL
Waste disposal is in accordance with local regulations
Waste is placed in appropriate containers
Waste is not transferred from bag to bag during collection
Sharps containers are available (comply with As4031 or AS/NZS4261
Waste is removed via designated disposal exits
4
Total Section 11 14
TOTAL SECTION 11 14
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12 SELECTION AND CARE OF INSTRUMENTS
12.1 GENERAL
Those responsible for reprocessing instruments are involved in the
selection process
It is established that the cleaning methods used are compatible with
the instrument to be purchased
It is established that the cleaning agents or available water will not
cause removal of surface finishing, corrosion or pitting
Where manufacturers make claims or recommendations for
reprocessing of their items, details of validation of the reprocessing
procedure is obtained in writing
4
12.2 GENERAL CONSIDERATIONS
12.2.1 GENERAL
Staff responsible for instrument reprocessing have had appropriate
education and training
12.2.2 IDENTIFICATION
A system for identifying instrument is established
Engraving is not used
High quality etching is used to mark instruments
Care is taken when using colour coded devices – may detach during
surgery and may habour m/organism beneath adhesive layer
12.2.3 REMOVAL OF SOIL
• Removal of soil is performed at point of use
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12.2.6 LUBRICATION
2
12.3 SPECIAL CONSIDERATIONS
The following are considered in the continued care and maintenance of all
instruments: -
12.4.1
MICROSURGICAL INSTRUMENTS – care according to manufacturer
12.4.2
INSULATED INSTRUMENTS - care according to manufacturer
Section 12 Sub Total 16
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12.4.4
HANDPIECES - care according to manufacturer
12.4.5
ASPIRATION SYSTEMS FOR DENTAL PROCEDURES - care according to
manufacturer
12.4.6
TRIPLEX SYRINGE FOR DENTAL PROCEDURES - care according to
manufacturer
12.4.7
ULTRASONIC SCALERS FOR DENTAL PROCEDURES - care according to
manufacturer
12.5 USE OF INSTRUMENT SHEATHES/SLEEVES
Sheaths/sleeves for instruments and equipment are not used as a
substitute for cleaning, disinfection or sterilising procedures
TOTAL SECTION 12 34
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0 1 N/A
13 USE OF OPERATING ROOM TEXTILES
13.1 GENERAL
Where the laundry is attached to the HCF the processing of operating
room textiles is under the direction of the sterilising manager
Laundry processing is in accordance with AS/NZS 4146
Textiles used for draping and surgical gowns comply with As 3789.2 and
AS 3789.6
3
13.2 SPECIFIC CONSIDERATIONS
Inspection, folding and assembly of linen is performed in a dedicated
area which is separated from others
Air conditioning and air extractors are installed to assist in removal of
airborne lint
Linen is discarded if patches exceed more than 1% of total drape or
garment
Linen is discarded if there are signs of deterioration (threadbare)
Linen is re-laundered if there are visible signs of dirt, stains, grease or oil
Gauze swabs and abdominal sponges are not incorporated into linen
packs
6
13.3 INSPECTION
Linen required to be sterile, including wrapsper, is inspected over an
illuminated table to determine presence of holes or other damage
1
13.4 MENDING
Mending is done using textile patches with thermally-setting adhesive
Patches are round in shape, 10mm – 20mm in diameter and attached to
one side only – they do not represent more than 1% of total area
Patches are not applied to seams but re-seamed if in need of repair
Fenestrated openings are not repaired – when in need of repair a new
fenestration is fitted or item is condemned
Patches that are lifting are not accepted
Linen is laundered after repair
6
13.5 EQUIPMENT
Light table complies with AS 3789.2
Patching machine complies with AS 3789.2
Machines have preventative maintenance in accordance with
manufacturer’s recommendations
There are handwashing facilities within the OR textile area
4
Section 13 Sub Total 20
TOTAL SECTION 13 20
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Section One 6
Section Three 73
Section Four 28
Section Five 23
Section Six 19
Section Seven 50
Section Eight 87
Section Nine 37
Section Ten 15
Section Eleven 14
Section Twelve 34
Section Thirteen 20
% = A ÷ B x 100 A B
The audit can be scored to provide a basis for comparison over time and to answer the question ‘do
we comply with AS/NZS 4187-2003?’
The scoring system is based on the Cleaning Standards for Victorian Public Hospitals audit system
where compliance with a criteria is deemed to be acceptable then no demerit points are
deducted. If a criteria is deemed to be non compliant then it will score 1 or one demerit point.
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AUDITORS COMMENTS:
SECTION COMMENTS
ONE
TWO
THREE
FOUR
FIVE
SIX
SEVEN
EIGHT
NINE
TEN
ELEVEN
TWELVE
THIRTEEN
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ACKNOWLEDGEMENT:
*Handbook of Infection Control. Safe-I; National Board for Accreditation of Hospitals and Healthcare
Providers (NABH)
**Mary Smith, Regional Infection Control Practioner, March 2001, Revised May 2001 October 2003.
( In pages 123 to 180 )
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