12-16t Internal Combustion Counterbalanced Forklift Parts Catalog 2012.05

12 16
12t 16t Internal Combustion Counterbalanced Forklift Truck
Parts Catalogue
HANGCHA GROUP CO., LTD.

5 / 2012
1 12 16
2
3
4
5
6 “—2011.10 2011 10 “2011.10— 2011 10

7
CPCD120-XG35
YC6B160Z-T21
CPCD140-XG35
Diesel engine
CPCD160-XG35
CPCD120-XW25 QSB6.7-C190 Y63270X
CPCD140-XW25 6BTA5.9-C185 Hydraulic transmission box
CPCD160-XW25 Diesel engine
6BTAA5.9-C160
CPCD160-XW40
Diesel engine
I N F O R M AT I O N
.This catalogue collects all of the parts (components)in series of 12t-16t Internal Combustion Counterbalanced Forklift Truck.
.Looking up methods:
) First looking up the series number of the part (component) in the drawings of the assembly, in which the part (component) is in the catalogue and then
the codes of the drawing and standard of the part (the component) in terms of the series number.
) No noted are all of the same parts and components otherwise they should be noted in case of difference.
. Model, series Number, code Number of drawing and quantity should be given when ordering the spare parts.
. It is recommended to use the parts and components made by us for ideal the service and maintenance.
. We reserve the right of the change of the truck in construction for improving our products without notice. For the details of changes, please consult with
sales department of Hangcha Group Co., ltd.
VI. Clear indications of time are given about the accessories’ change,e.g.,“—2011.10” means this accessory was used until 2011.10 “2011.10—” means
this accessory is used from 2011.10 on.
CONTENTS
I DRIVING SYSTEM
II STERRING SYSTEM
III DYNAMIC SYSTEM
IV VEHICLE BODY SYSTEM
V CONTROL SYSTEM
VI HYDRAULIC SYSTEM
VII ELECTRICAL SYSTEM
LIFTING SYSTEM
HANGCHA GROUP CO., LTD.
400-884-7888
88
0571-88926666 85191983
0571-85131772 311305
www.zjhc.cn [email protected]
Address for: OVERSEAS USERS

Manufacturing site: 88 Donghuan Road, LinAn Econimic Development zone,Zhejiang, P.R.China
ZIP:311305
Registered Address 398 Shi Qiao Road, Hangzhou, P.R. China) ZIP :310004
TEL:0086-571-88135110
Fax: 0086-571-88132890
Web: http://www.hcforklift.com
E-mail: [email protected]
Part Driving system
A CPCD120-XG35 B CPCD140-XG35 C CPCD160-XG35

D CPCD120-XW25 E CPCD140-XW25 F CPCD160-XW25
G CPCD160-XW40
Item Description Serial No. Page
1
1-1
Fig. 1 Driving system All models of truck
2
1-3
Fig. 2 Drive axle All models of truck
3
1-4
Fig. 3 Drive All models of truck
4
1-7
Fig. 4 Final drive assembly All models of truck
5
1-10
Fig. 5 Arrester assembly All models of truck
6
1-12
Fig. 6 Wheel assembly All models of truck
7
1-13
Fig. 7 Cooling oil pipe assembly All models of truck
8
1-15
Fig.8 Drive shaft assembly All models of truck
1-A
1
Fig.1 Driving system
G CPCD160-XW40
Item Code No. Description Qty Remarks Or Serial No.
1 GX160-120000-G00 1
Drive axle
16
2 G000093-000016-00 4
Washer
M16×1.5×60
3 G005785-016060-05 4
Bolt
12
4 G000093-000012-00 4
Washer
M16×1.5
5 G005785-012045-04 4
Nut
6 GX160-101000-000 1
Shaft assembly
M12×1.25×45
7 G005785-012045-04 4
Bolt
48
8 Q672-48-G00 2
Clamp
9 H510-100002-000 2
Bolt
10 GR501-104000-000 2
Washer
11 CB2204-4-G00 2
Washer
M14×1.5×40
12 G005786-014040-01 8
Bolt
14
13 G000093-000014-00 8
Washer
14 GX160-104000-000 1
Bracket(right)
5×45
15 G000091-005045-00 2
Pin 5×45
1-1
1
Fig.1 Driving system
G CPCD160-XW40

M24
16 G006178-000024-00 2
Nut M24
17 GX160-103000-000 1
Bracket(left)
18 GX160-110000-G00 1
Gear-box
M10×35
19 G005783-010035-00 12
Bolt
10
20 G000093-000010-00 20
Washer
M10×20
21 G005783-010020-00 8
Bolt
22 GX161-100001-G00 1 D F
Plate
O 23.6×2.65
23 G03452P1-23P62P65-00 2
O-ring
24 GX160-100001-000 2
Connector
25 GX160-100004-000 1
Oil hose
26 GX160-105000-000 1
Seat
27 GX160-106000-G00 1
Ruler
M8×16
28 G005783-008016-00 4
Bolt
8
29 G000093-000008-00 4
Washer
1-2
2
Fig.2 Drive axle
G CPCD160-XW40
1 1
Drive
2 4
Hub drive axle assembly
3 GX160-100003-000 8
Bolt
24
4 G0097P1-000024-00 8
Dasher
M24
5 G006178-000024-00 8
Nut
5×40
6 G000091-005040-00 8
Pin
1-3
3
Fig.3 Drive
G CPCD160-XW40
1 2402N24-010-4 1
Final Drive axle
14
2 G000093-000014-00 76
Washer
M14×1.5×35
3 G005785-014035-01 14
Bolt
4 3530ZB1-001 2
Arrester
5 ZL30·06-33 4
Pin
6 3502STR-010/015 2
Arrester assembly
M10×25
7 G005786-010025-00 40
Bolt
10
8 G000093-000010-00 44
Washer
FB150×180×15
9 GB9877.1-88 2
Oil seal
10 PR105·22-12 2
Cover
11 PR105·22-8 2
Arrester hub
M12×35
12 G000021-012035-00 8
Bolt
13 GB93-87 8
Washer
14 PR105·22-7 2
Hub
15 GB819-85 16
Bolt
1-4
3
Fig.3 Drive
G CPCD160-XW40
16 PR105·22-6 2
Nut
17 PR105·22-4 2
Carrier-pinion gear
18 PR105·22-1 2
Gear
18
19 J000982-000018-00 2
Washer18
20 GQQ1514-22 2
Plug
O 212×5.3
21 GB3452.1-82 2
O-ring
22 PR105·22-9 2
Cover
14
23 J000982-000014-00 2
Washer14
M14×1.5
24 GQQ1514-21 2
Plug M14×1.5
25 PR105·22-3 2
Shaft
11/16
26 GB308-84 2
Molten steel
27 PR105·22-2 8
Gear-pinion
28 ZL60·06-14 16
Washer
5×30
29 GB309-84 496
Roller
30 PR105·22-10 8
Shaft
1-5
3
Fig.3 Drive
G CPCD160-XW40

3/8
31 GB308-84 8
Molten steel
32 PR90·20.4-15 24
Set
33 GB70-86(A) 4
Bolt
34 PR35·21·2-6 32
Nut
35 PR35·21·2-5 32
Set
32028
36 GT00297-0032028-00 2
Bearing
37 PR105·22-5 32
Bolt
32926
38 GB/T297-94 2
Bearing
M16×1.5×40
39 G005786-016040-01 20
Bolt
16
40 G000093-000016-00 20
Washer16
41 PR105·22·1 1
Drive shuck
24
42 J000982-000024-00 2
Washer
43 ZL30·06-2 2
Plug
44 BJ130-2401070 1
Stive
1-6
4
Fig. 4 Final drive assembly
G CPCD160-XW40
1 2402N-115 1
Final Drive case
2 2402N-081-082 1
Washer
3 2402N-083-088
washer
4 2402N-036 1
Seat
5 2402N-049 1
Caver
6 2402N-058 1
Oil-ring
9 2402N-065 1
Assembly
10 2402N-072 1
Nut
11 Q500B6350 1
Ping
12 2402N-071 1
Pin
O
13 2402N-069 1
O-ring
14 27311K 1
Bearing-assembly
15 27314EK 1
Bearing-assembly
16 Q40514 8
Washer
17 Q151B1442 8
Bolt
1-7
4
G CPCD160-XW40
18 2402N2-025 1
Final drive bevel gear
23 NUP308X 1
Bearing-assembly
24 Q43135 1
Washer
25 2402N-346 4
Washer
26 2402N-345 4
Spider gear
27 2402N-381 2
Nut
28 2402N-315 1
Sode differential
29 2402N-335 2
Gear
30 7518E 2
Sode bearing
31 2402N-336 2
Washer
32 2402N-383 2
Washer
33 2402N-117 2
Sode bear caver
34 GB309-84 2
Washer
35 Q150B1020-5 4
Bolt
38 2402F-356 12
Bolt
1-8
4
G CPCD160-XW40
42 2402N2-026 1
Gear
43 2402N-331 1
Planetary pinion
45 2402N-121 4
Washer
46 2402N-119 4
Nut
1-9
5
Fig. 5 Arrester assembly
G CPCD160-XW40
1 99000340068 4 1 2 7
Friction padding assy
2 99000340061 2
Horseshoe
3 YM3502STR-102 2
Washer
4 DZ9100340017 1
Cover
5 YM3502STR-04 1
Axes
6 YM3502STR-364 1
Spring
7 89000340068 32
Planetary pinion
8 3551N-020-A 1
Adjust arm
9 3501N-047 2
Washer
10 Q43140 2
Block ring
11 3502N-046 1
Block ring
12 35GB699 1
Bracket
O
13 1
O-ring
14 YM3502STR-044 1
Block ring
15 880 340037 4
Build up
1-10
5
Fig. 5 Arrester assembly
G CPCD160-XW40
16 YM3502STR-108 2
Pin
17 Q150B0816 6
Bolt
18 Q40308 6
Bolt
19 880 340018 1
Dustproof cover
20 99000340064 2
Hoof axes
21 Q5280624 2
Pin
1-11
6
Fig.6 Wheel assembly
G CPCD160-XW40
1 4
Retainer
10.00-20-18PR
2 GX120-100001-G00 4 A D
Tyre10.00-20-18PR
11.00-20-18PR
GX120-100001-G00 4 B E
Tyre11.00-20-18PR
12.00-20-20PR
GT02982-000122020-00 4 C F G
Tyre12.00-20-20PR
3 4
Block ring
4 50CDA-210001 2
Pipe
5 GX120-110000-000 4 A D 1 3
Wheel hub assy
GX140-110000-000 4 B E 1 3
Wheel hub assy
GX160-102000-000 4 C F G 1 3
Wheel hub assy
1 3 5 5
1-12
7
Fig. 7 Cooling oil pipe assembly
G CPCD160-XW40

38
1 Q672-38-G00 4 E F
Clamp
24
2 J000982-000024-00 2
Washer24
3 GX160-100002-000 2 A B D
Tie-in
GX160-100002-000 1 C E F G
Tie-in
GX160-100010-000 1 C G
Tie-in
GX160-100007-000
Tie-in
1 E F
GX160-100008-000 1 E F
Tie-in
4 GR502-320004-000 2 A B D
Clamp
GR502-320004-000 1 C G
Clamp
25 37
5 GX160-100005-W00 1 E F
Rubber pipe
GX120-107000-000 1 A D
Rubber pipe
GX160-107000-000 1 B C G
Rubber pipe
25 37
6 GX160-100006-W00 1 E F
Rubber pipe
GX120-108000-000 1 A D
Rubber pipe
GX160-108000-000 1 B C G
Rubber pipe
1-13
7
Fig. 7 Cooling oil pipe assembly
G CPCD160-XW40
7 GX160-100001-000 2
Tie-in
O 23.6×2.65
8 G3452P1-23P62P65-00 2
O-ring
9 GX160-100009-000 1
Plate
M8
10 G006178-000008-00 1
Nut M8
8
11 G0097P1-000008-00 1
Washer 8
M8×80
12 G000037-008080-00 1
Bolt M8×80
1-14
8
Fig.8 Drive shaft assembly
G CPCD160-XW40
1 12001.11001 2
Flange yoke
2 2201C-026A 8
Snap ring
EQ140
3 11001.21050 2
Cross
4 11001.22030/1B 1
Yoke
5 11001.21030/2 1
Cover
6 11031.21031 1
Shaft
7 11001.21033 1
Cover
8 11001.21031B 1
O-ring
-
9 11031.21032 1
Yoke
10 039 1
Hose
11 11001.21004
Washer
-
12 2201D-022 1
Shaft
13 11001.21034 1
Oil cup
1-15
1-16
Part II Steering system

G CPCD160-XW40
1
2-1
Fig. 1 Steering axle All models of truck
2
2-5
Fig. 2 Steering cylinder All models of truck
3
2-6
Fig. 3 Steering tyre All models of truck
4
2-7
Fig. 4 Steering device All models of truck
2-A
1
Fig. 1 Steering axle
G CPCD160-XW40
1 G160-220001-000 20
Nut
2 GX140-221000-000 2 B
Steering tyre assembly
G160-221000-000 2
GX120-221000-000 2 A D
3 G160-220002-000 20
Bolt
M6×12
4 G005783-006012-00 8
Bolt M6×12
6
5 G000093-000006-00 24
Washer 6
6 G160-220003-000 2
End cover
7 G160-220004-000 2
Gasket
M100×2
8 G000812-000100-02 4
Nut M100×2
100
9 G000858-000100-00 2
Washer 100
32022
10 GT00297-0032022-00 2
Bearing
11 G160-220005-000 2
Steering hub
32026
12 GT00297-0032026-00 2
Bearing
SD160×200×16
13 HG4-692-67-G00 2
Oil seal
2-1
1
G CPCD160-XW40
14 GX160-221000-000 1
Left steering knuckle
GX120-222000-000 1 A D
Left steering knuckle
15 G160-220020-001 2
Screw
14
16 G000093-000014-00 2
Washer 14
M16×1.5
17 G006171-000016-02 2
Nut M16×1.5
M16×1.5×60
18 G005786-016060-01 2
Bolt M16×1.5×60
19 G160-220014-000 2
Adjust shim
20 GX160-220002-000 4
Sleeve
21 GX160-220001-000 8
Seal ring
K708030
22 JB/T7918-97 8
Bearing
23 G160-220022-000 4
Plate
24 G160-220006-001 4
Cover plate
M6×16
25 G005783-006016-00 16
Bolt M6×16
45°M10×1
26 G001153-010001-00 10
Grease cup
27 GX160-220007-000 2
Pin
2-2
1
G CPCD160-XW40
28 G160-220009-000 2
Dust sleeve
51314
29 GT00301-0051314-00 2
Bearing
30 GX160-222000-000 1
Right steering knuckle
GX120-225000-000 1 A D
Right steering knuckle
M10×20
31 G005783-010020-00 4
Bolt M10×20
10
32 G000093-000010-00 4
Washer 10
33 G160-227000-000 2
Pin shaft
34 G160-225000-000 2
Pin shaft
35 G160-220010-000 2
Sleeve
GE30ES-2RS
36 G009163-3000000-03 4
Bearing
37 GX160-220003-000 2
Tie-rod bar
GX120-220001-000 2 A D
Tie-rod bar
38 G160-220012-000 2
Sleeve
39 GX160-224000-000 1
Steering cylinder
GX120-224000-000 1 A D
Steering cylinder
2-3
1
G CPCD160-XW40

22
40 G000093-000022-00 4
Washer 22
M22×1.5×55
41 G005786-022055-01 4
Bolt M22×1.5×55
42 GX160-223000-000 1
Steering axle body
GX120-223000-000 1 A D
Steering axle body
43 GX160-220005-000 2
Adjust shim
44 GX160-220004-000 2
Bearing
45 GX160-220006-000 2
Dust ring
2-4
2
Fig.2 Steering cylinder
G CPCD160-XW40

LBI d80
1 FQ0064C0-G00 2
Seal ring
O 80×5.3
2 G3452P1-008005P3-00 3
O-ring
/S/ d80
3 FU0939K0-G00 2
Seal ring
4 GX160-224100-W00 2
Guide bush
O 100×5.3
5 G3452P1-010005P3-00 2
O-ring
M8×16
6 G000077-008016-00 2
Screw M8×16
7 GX160-224200-W00 1
Body cylinder
GX120-224200-W00 1 A D
Body cylinder
D110
8 PT0301100-T46NA-G00 1
Ring
9 GX160-224003-W00 1
Piston
10 GX160-224002-W00 1
Ring
6
11 G000308-000006-00 43
Steel ball 6
12 GX160-224001-W00 1
Piston rod
GX120-224001-W00 1 A D
Piston rod
2-5
3
Fig.3 Steering tyre
G CPCD160-XW40
1 G160-221102-000 1
Wheel rim
GX120-221102-W00 1 A D
Wheel rim
GX140-221102-W00 1 E B
Wheel rim
2 G160-221103-000 1
Spoke
GX120-221103-W00
Spoke
1 A D
GX140-221103-W00
Spoke
1 E B
11.00-20-18PR
3 GX140-100001-G00
Steering tyre
1 E B
12.00-20-20PR
G160-221001-G00 1
Steering tyre
10.00-20-18PR
GX120-100001-G00
Steering tyre
1 A D
4 G160-221101-000 1
Snap ring
GX120-221001-W00 1 A D
Snap ring
GX140-221001-W00 1 E B
Snap ring
5 G160-221104-000 1
Lock ring
1 2 4 B GX140-221100-000 C G160-221100-000
2-6
4
Fig.4 Steering device
G CPCD160-XW40
1 G160-211000-000 1
Steering wheel assmebly
2 2QD-210001 1
Nut
16
3 G000093-000016-00 1
Washer 16
M10×25
4 G005783-010025-00 4
Bolt M10×25
10
5 G000093-000010-00 4
Washer 10
M12×55
6 G005783-012055-00 4
Bolt M12×55
12
7 G000093-000012-00 4
Washer 12
M12
8 G006170-000012-00 4
Nut M12
2-7
2-8
Part III Driver system

G CPCD160-XW40
1
3-1
Fig.1 Driver system All models of truck
2
A B C 3-2
Fig.2 Air inlet system
3
D E F G 3-4
Fig.3 Air inlet system
4
3-6
Fig.4 Exhaust system All models of truck
5
A B C 3-8
Fig.5 Exhaust system
6
D E F G 3-9
Fig.6 Exhaust system
7
A B C 3-10
Fig.7 Cooling system
8
D E F 3-13
9
G 3-17
3-A
10
A B C 3-20
Fig.10 Fuel system
11
D E F G 3-21
Fig.11 Fuel system
12
3-24
Fig.12 Engine mount All models of truck
3-B
1
Fig.1 Driver system
G CPCD160-XW40
1 GX160-301000-G00 1
Diesel engine
2 GX160-310000-000 1
Air inlet system
3 GX160-320000-000 1
Exhaust system
4 GX160-330000-000 1
Cooling system
5 GX160-340000-000 1
Fuel system
6 GX160-350000-000 1
Engine mount
3-1
2
Fig.2 Air intake system
1 GX160-310001-000 1
Engine air inlet Pipe
90
2 Q672-90-G00 1
Clamp
3 GX160-313000-000 1
Bracket
4 GX160-311000-000 1
Air cleaner assembly
5 GX160-310002-000 2
Clamp
M8x25
6 G005783-008025-00 10
Bolt
8
7 G0097P1-000008-00 12
Washer
8
8 G000093-000008-00 14
Washer
M8
9 G006170-000008-00 10
Nut
10 G160-310002-000 2
Clamp
11 G160-310003-000 1
Bracket
12 G160-310004-000 1
Air cleaner air inlet pipe
145
13 Q672-145-G00 2
Clamp
14 GX160-310003-000 1
Bracket
15 GX160-312000-000 1
Bracket
3-2
2
Fig.2 Air intake system

M8×35
16 G005783-008035-00 2
Bolt
M8×20
17 G005783-008020-00 2
Bolt
18 GX160-314000-000 1
Bracket
3-3
3 D CPCD120-XW25 E CPCD140-XW25 F CPCD160-XW25
Fig.3 Air intake system G CPCD160-XW40
1 GX161-310001-000 1 D E F
Engine air inlet pipe
GX162-310001-000 1 G
Engine air inlet pipe
T 116
2 G161-310200-G00 2 D E F
Clamp
T 116
G161-310200-G00 1 G
Clamp
T 130
2’ GX162-313000-G00 1 G
Clamp
3 GX161-310002-000 1 D E F
Air cleaner bracket
GX162-310002-000 1 G
Air cleaner bracket
4 G160-311000-000 1 D E F
GX162-311000-000 1 G
M12×25
5 G005783-012025-00 2
Bolt
12
6 G000093-000012-00 2
Washer
7 GX161-311000-000 1 D E F
Air cleaner bracket
GX162-312000-000 1 G
Air cleaner bracket
10
8 G000093-000010-00 2 D E F
Washer
10
G000093-000010-00 6 G
Washer
3-4
Fig.3 Air intake system G CPCD160-XW40

M10×25
9 G005783-010025-00
Bolt
2 D E F
M10×25
G005783-010025-00 6 G
Bolt
M8×25
10 G005783-008025-00 10 D E F
Bolt
8
11 G0097P1-000008-00 10 D E F
Washer
8
12 G000093-000008-00 12 D E F
Washer
M8
13 G006170-000008-00 10 D E F
Nut
14 GX161-312000-000
Bracket
2 D E F
15 G160-310005-000 2 D E F
Clamp
16 G160-310002-000 2
Clamp
17 G160-310003-000
Bracket
1 D E F
G160-310003-000 1 G
Bracket
18 G160-310004-000 1
Air cleaner air inlet pipe
145
19 Q672-145-G00
Clamp
2 D E F
Q676-152-G00 1 G
Clamp
3-5
4
Fig. 4 Exhaust system
G CPCD160-XW40
1 GX160-320002-000 1 A B C
Gasket
G160-324000-000 1 E F G
Clamp
M8x30
2 G005783-008030-00 6 A B C
Bolt
8
3 G000093-000008-00 6 A B C
Washer
4 GX160-321000-000 1 A B C
Exhaust pipe
GX161-321000-000 1 D E F G
Exhaust pipe
5 GX160-322000-000 1 C B E F G
Silencer
GX120-322000-000 1 A D
Silencer
6 GX160-323000-000 1 C B E F G
Exhaust pipe
GX120-323000-000 1 A D
Exhaust pipe
7 GX160-320001-000 1 C B E F G
Exhaust pipe
GX120-320001-000 1 A D
Exhaust pipe
8 GR502-323000-000 2 C B D E F G
Clamp
M12x40
9 G005783-012040-00 8 C B E F G
Bolt
M12x40
G005783-012040-00 4 D
Bolt
3-6
4
Fig. 4 Exhaust system
G CPCD160-XW40

12
10 G000093-000012-00 12 C B E F G
Washer
GX162-321004-W00
Winding pipe 1 D
M12x35
11 G005783-012035-00 4 C B D E F G
Bolt
12 GX160-320003-000 1 C B D E F G
Gasket
M10x30
13 G005783-010030-00 3 C B E F G
Bolt
M14×35
G005783-014035-00
Bolt
3 A D
10
14 G000093-000010-00 3 C B E F G
Washer
14
G000093-000014-00
Washer
3 A D
10
15 G000095-000010-00 3 C B E F G
Washer
14
G000095-000014-00
Washer
3 A D
16 GX160-320004-000 1 C B E F G
Adjusting shim
GX120-320002-000
Rubber shim 1 A D
3-7
5
Fig.5 Exhaust Pipe
1 GX160-321001-000 1
Flange
2 GX160-321002-000 2
Cushion
3 GX160-321100-000 1
Exhaust pipe
4 GX160-321003-000 1
Flange
44-64
5 2X-G00 4
Clamp
6 GX160-321004-W00 1
Knitting glass fiber
3-8
Fig.6 Exhaust Pipe G CPCD160-XW40
1 G160-321001-000
Pipe
1 D E F
GX162-321001-000 1 G
Pipe
2 GX161-321001-W00 1 D E F
Pipe
GX162-321001-W00
Pipe
1 G
3 GX161-321002-W00
1 D E F
GX162-321002-W00
1 G
44-64
4 2X-G00
Clamp
4 D E F
44-64
GX162-321005-W00 4 G
Clamp
72X200
5 GX161-321003-W00 1 D E F
Exhaust Pipe
72X200
GX162-321003-W00
Exhaust Pipe
1 G
6 GX161-321004-W00 1 D E F
Winding pipe
GX162-321004-W00 1 G
Winding pipe
7 G160-321003-000 1
Padding block
8 G160-321004-000 1
Flange
3-9
7
Fig. 7 Cooling system

60
1 Q672-60-G00 3
Clamp
2 GX160-330001-000 1 B C
Rubber pipe for inlet
GX120-333001-000 1 A
3 GX160-331000-000
Fan shroud assembly
1 B C
GX120-331000-000
Fan shroud assembly
1 A
4 G161-330003-000 2
Bolt
M14
5 G006178-000014-00 2
Nut
3.2x30
6 G000091-3P2030-00 2
Pin
14
7 G000096-000014-00 4
Washer
8 G160-330004-000 4
Cushion
9 GX160-330002-000 1 B C
Rubber pipe for outlet
GX120-330002-000 1 A
10 G161-330004-000
Washer
4 A
G160-330008-000 B C
Washer
3-10
7

8
11 G000093-000008-00 2
Washer
M8x20
12 G005783-008020-00 2
Bolt
13 GX160-332000-000 1
Bracket
16
14 G000093-000016-00 2
Washer
15 GX160-330004-000 2
Stud
16
16 Q672-16-G00 2
Clamp
8
17 GX160-330005-W00 1
Rubber pipe
M6x16
18 G005783-006016-00 2
Bolt
6
19 G000093-000006-00 2
Washer
2171040K01
20 N163-330100-G00 1
Expand water box
75
21 Q672-75-G00 1
Clamp
22 GX160-330003-000 2
The fixed plate of radiator
M12x30
23 G005783-012030-00 4
Bolt
12
24 G000093-000012-00 4
Washer
12
25 G000096-000012-00 4
Washer
3-11
7
26 GX160-333000-G00 1
Fan
27 GX160-330006-000 1
Fan cushion
M10x65
28 G005783-010065-00 4
Bolt
10
29 G000095-000010-00 4
Washer
10
30 G000093-000010-00 4
Washer
31 G161-330004-000 2 B C
Plate
6
32 G0097P1-000006-00 2 B C
Washer
8
33 G0097P1-000008-00 6 B C
Washer
34 GX160-330008-000 1 B C
Seal plate
35 GX160-330007-000 2 B C
Seal plate
36 GX160-330009-000 2 B C
Sponge
3-12
8

T
1 GX161-332000-G00 4
Clamp
2 GX161-330008-G00 2
Pipe
18
3 Q672-18-G00 4
Clamp
10 18
4 GX121-330006-W00
Pipe
2 D
10× 18
GX161-330009-W00
Pipe
1 E F
60
5 Q672-60-G00 2
Clamp
6 GX121-330001-000 1
M10×80
7 G005782-010080-00 4
Bolt
10
8 G000093-000010-00 4
Washer
10
8` G0097P1-000010-00
Washer
4 E F
9 GX161-330007-G00 1
Fan cushion
10 GX161-330010-000 1
Fan cushion
11 GX160-333000-G00
Fan
1 D
GX161-330009-000 1 E F
Fan
12 GX121-330004-000 1 D
Connection pipe
3-13
8
GX161-330005-000
Connection pipe
1 E F
13 GX162-330003-000 1 D
Radiator fill pipe
GX161-330003-000 1 E F
Radiator fill pipe
14 GX121-331000-000
Fan shroud assembly
1 D
GX161-331000-000 1 E F
Fan shroud assembly
15 G161-330003-000 2
Bolt
M14
16 G006178-000014-00 2
Nut
3.2×30
17 G000091-3P2030-00 2
Pin
14
18 G000096-000014-00 4
Washer
19 G160-330004-000 4
Cushion
20 G160-330008-000 2
Washer
21 GX121-330005-000 1 D
Connection pipe
GX161-330006-000
Connection pipe
1 E F
22 GX162-330100-000 1 D
Transition pipe
G161-330100-000 1 E F
Transition pipe
3-14
8

M8×18
23 G005783-008018-00 1
Nut
8
24 G000093-000008-00 1
Washer
T 92
25 G161-310100-G00 2
Clamp
26 GX121-330002-000
1 D
GX161-330002-000 1 E F
40
27 Q672-40-G00 4
Clamp
68
28 Q672-68-G00 1
Clamp
29 GX121-330003-000 1 D
Radiator fill pipe
GX161-330004-000 1 E F
Radiator fill pipe
75
30 Q672-75-G00 1
Clamp
31 G160-330003-000 1
Connector
16
32 G000093-000016-00 2
Washer
33 GX160-330004-000 2
Stud
34 GX160-330003-000 2
M12×30
35 G005783-012030-00 4
Bolt
3-15
8

12
36 G000095-000012-00 4
Washer
12
37 G000093-000012-00 4
Washer
3-16
9
G CPCD160-XW40

T 92
1 G161-310100-G00 6
Clamp
2 GX162-330009-000 2
Intercooler hose
18
3 Q672-18-G00 4
Clamp
10 18
4 GX162-330010-W00 2
Pipe
60
5 Q672-60-G00 2
Clamp
6 GX162-330001-000 1
M10×25
7 G005783-010025-00 4
Bolt
10
8 G000093-000010-00 4
Washer
M10
9 G006170-000010-00 4
Nut
GX162-330008-000 62
10 1
Clamp
11 GX160-333000-G00 1
Fan
12 GX162-330005-000 1
Connection pipe
13 GX162-330003-000 1
Radiator fill pipe
GX162-331000-000
14 1
Fan shroud assembly
G161-330003-000
15 2
Bolt
3-17
9
G CPCD160-XW40

M14
16 G006178-000014-00 2
Nut
3.2×30
17 G000091-3P2030-00 2
Pin
14
18 G000096-000014-00 4
Washer
19 G160-330004-000 4
Cushion
20 G160-330008-000 2
Washer
21 GX162-330006-000 1
Connection pipe
22 GX162-330100-000 1
Transition pipe
76
23 GX162-330007-000 1
Clamp
M8×18
24 G005783-008018-00 3
Bolt
8
25 G000093-000008-00 3
Washer
26 GX162-330002-000 1
40
27 Q672-40-G00 4
Clamp
68
28 Q672-68-G00 1
Clamp
29 GX162-330004-000 1
Radiator fill pipe
75
30 Q672-75-G00 1
Clamp
3-18
9
G CPCD160-XW40
31 G160-330003-000 1
Connector
16
32 G000093-000016-00 2
Washer
33 GX160-330004-000 2
Stud
34 GX160-330003-000 2
M12×30
35 G005783-012030-00 4
Bolt
12
36 G000095-000012-00 4
Washer
12
37 G000093-000012-00 4
Washer
3-19
10
Fig. 10 Fuel system
1 GX160-341000-000 1
Cover of fuel case
2 G160-340002-000 1
Gasket
6
3 G000093-000006-00 8
Washer
M6x16
4 G005783-006016-00 8
Bolt
24
5 J000982-000024-00 1
Washer
6 N163-340008-000 1
Plug
7 GX160-340002-W00 1
Rubber pipe
8 GX160-340003-W00 1
Rubber pipe
9 N163-341000-G00 1
Cover of fuel case
10 N163-340002-000 1
Ring magnetic iron
14
11 J000982-000014-00 4
Washer
12 50CDA-340002 2
Bolt
13 GX160-341000-001 1
Fuel tank cap assembly
3-20
Fig. 11 Fuel system G CPCD160-XW40
1 GX160-341000-000 1 D E F
GX162-341000-000 1 G
2 G160-340002-000 1
Gasket
6
3 G000093-000006-00 8
Washer
M6×16
4 G005783-006016-00 8
Bolt
5 FS9842-000-G00 1 D E F
Fuel pre-filter
M10×35
6 G005783-010035-00 2
Bolt
10
7 G0097P1-000010-00 4 D E F
Washer
10
G0097P1-000010-00 2 G
Washer
10
8 G000093-000010-00 4 D E F
Washer
10
G000093-000010-00 2 G
Washer
M10
9 G006170-000010-00 4 D E F
Nut
M10
G006170-000010-00 2 G
Nut
10 GX161-340300-G00 1
Fuel separator
M8×30
11 G005783-008030-00 2 D E F
Bolt
3-21

8
12 G0097P1-000008-00
Washer
2 D E F
8
13 G000093-000008-00 2 D E F
Washer
14 GX161-340001-000 1 D E F
Fuel separator
M10×25
15 G005783-010025-00
Bolt
2 D E F
24
16 J000982-000024-00 1
Washer
17 N163-340008-000 1
Plug
18 N163-340002-000 1
Ring magnetic iron
19 GX161-340200-000 1 D E F
Connector
20 50CDA-340002 2 D E F
Bolt
14
21 J000982-000014-00
Washer
6 D E F
14
J000982-000014-00 4 G
Washer
8
22 GX161-340003-W00 1 D E F
Fuel supply pipe
GX162-340100-000
Fuel supply pipe
1 G
19
23 Q672-19-G00 2 D E F
Clamp
24 GX161-340100-000 1 D E F
Connector
3-22
25 N163-341000-G00 1
Cover of fuel case
13
26 GX161-340004-W00 1 D E F
Fuel supply pipe
GX162-340200-000 1 G
Fuel supply pipe
22
27 Q672-22-G00 4 D E F
Clamp
28 GX161-340002-000 2 D E F
Connector
GX162-340001-000 2 G
Connector
M14×1.5×25
29 G005786-014025-01 2
Bolt
13
30 GX161-340005-W00 1 D E F
Rubber pipe
GX162-340300-000 1 G
Fuel supply pipe
3-23
12
Fig.12 Engine mount
G CPCD160-XW40

M12x30
1 G005783-012030-00
Bolt
8 A B C
M12×30
G005783-012030-00 6 D E F G
Bolt
12
2 G000093-000012-00 8 A B C
Washer
12
G000093-000012-00 6 D E F G
Washer
3 GX160-350100-000 1 A B C
Engine left bracket
GX161-350100-000 1 D E F
Engine left bracket
GX162-350100-000
Engine left bracket
1 G
4 CB2204-4-G00 2 A B C
Cushion
5 GR501-104000-000 2 A B C
Gasket
6 GX160-350200-000 1 A B C
Engine right bracket
GX161-350200-000 1 D E F
GX162-350200-000
1 G
24
7 G006178-000024-00 2
Nut
5x45
8 G000091-005045-00 2
Pin
9 H510-100002-000 2
Bolt
3-24
Part IV Truck body system

G CPCD160-XW40
1
4-1
Fig.1 Nameplate All models of truck
2
4-6
Fig.2 Truck body All models of truck
3
All models of truck 4-11
Fig.3 Cover assembly
4
All models of truck 4-13
Fig.4 Rear view mirror assembly
5
4-14
Fig.5 Battery jar box assembly All models of truck
6
4-15
Fig.6 Overhead guard All models of truck
7
4-21
Fig.7 Overhead guard lifting oil circuit All models of truck
8
4-22
Fig.8 Overhead guard overturn cylinder All models of truck
9
4-24
Fig.9 Cab All models of truck
4-A
1
Fig.1 Nameplate
G CPCD160-XW40
8. 8ba r
8 .8b ar
8 .8 bar 8 .8b ar
P
US ESP ECI FIE DFU SE ONL Y
4-1
1
Fig.1 Nameplate
G CPCD160-XW40
1 R960-020018-000 4
Lift nameplate
2 GX160-020002-000 1 C F G
Load nameplate
- GX14-020002-000 1 B E
Load nameplate
- GX120-020002-000 1 A D
Load nameplate
3 GX160-020002-001 1 C F G
Load nameplate
- GX140-020002-001 1 B E
Load nameplate
- GX120-020002-001 1 A D
Load nameplate
See previous fig
4 50DH-010005 1
Dangerous nameplate
5 G160-020008-000 4
Tyre pressure nameplate
6 G160-020005-000 1
Hydraulic oil filler nameplate
7 N163-020005-000 1
Fuel nameplate
8 R960-020005-000 1
Fuel nameplate
11 G160-020015-001 2 C F G
Tonnage nameplate
- G140-020015-001 2 B E
Tonnage nameplate
- GX120-020015-000 2 A D
Tonnage nameplate
4-2
1
Fig.1 Nameplate
G CPCD160-XW40
12 GX160-020016-000 1
Parking brake nameplate
13 80DH-020008 1
Warn nameplate
14 GX160-020001-002 1 C F G
Product nameplate
- GX140-020001-002 1 B E
Product nameplate
- GX120-020001-002 1 A D
Product nameplate
15 G160-020011-001 1
Cab tilting instruction
16 G160-020011-000 1
Cab tilting instruction
See previous fig
17 R960-020016-000 1
Anti-icing fluid nameplate
18 R960-020017-000 1
Anti-icing fluid nameplate
19 N163-020004-000 1
Fuse nameplate
20 R960-020004-000 1
Fuse nameplate
1
21 R960-020007-000 1
Operation nameplate 1
1
22 N163-020014-000 1
Operation nameplate 1
4×10
23 G012618-004010-00 8
Rivet 4×10
24 GX160-020001-000 1 C F G
Product nameplate
4-3
1
Fig.1 Nameplate
G CPCD160-XW40
- GX140-020001-000 1 B E
Product nameplate
- GX120-020001-000 1 A D
Product nameplate
25 GX160-020001-001 1 C F G
Product nameplate
- GX140-020001-001 1 B E
Product nameplate
- GX120-020001-001 1 A D
Product nameplate
26 R960-020033-000 1
Dangerous nameplate
27 R960-020015-000 1
Dangerous nameplate
See previous fig
28 N163-020009-000 1
Dangerous nameplate
29 R960-020032-000 1
Dangerous nameplate
30 N163-020019-000 1
Fan nameplate
31 R960-020034-000 1
Fan nameplate
32 N163-020001-000 1
Nameplate
33 R960-020003-000 1
Nameplate
34 G160-020010-000 1
Nameplate
35 G160-020010-001 1
Nameplate
4-4
1
Fig.1 Nameplate
G CPCD160-XW40
36 GX160-020003-000 1
Operation warning nameplate
37 GX160-020003-001 1
Operation warning nameplate
38 G160-020017-000 1
Warn nameplate
39 G160-020016-001 1
Warn nameplate
40 G160-020018-000 1
Gearbox oil level check
41 G160-020019-000 1
Gearbox oil level check
42 GX160-020009-000 4
Tire pressure nameplate
See previous fig
4-5
2
Fig.2 Truck body
G CPCD160-XW40
4-6
2
Fig.2 Truck body
G CPCD160-XW40
1 SF-2-70×70-G00 2
Greasy lubrication bearing
8
2 G0097P1-000008-00 42
Washer 8
8
3 G000093-000008-00 34
Washer 8
M8
4 G006170-000008-00 16
Nut M8
5 G160-400100-000 2
Rear view mirror assembly
M8×30
6 G005783-008030-00 8
Bolt M8×30
7 SF-2-60×60-G00 4
Greasy lubrication bearing
See previous fig
8 GX160-400600-000 1 B C E F G
Left anterior plate
- GX120-400600-000 1 A D
Left anterior plate
M24×120
9 G000027-024120-00 2
Bolt M24×120
10 G160-400004-000 2
Buffer
11 GX160-400008-000 1
Support plate
24
12 G0097P1-000024-00 2
Washer 24
M24
13 G00889-000024-00 2
Nut 24
14 GX160-460000-000 1
Battery jar box assembly
4-7
2
Fig.2 Truck body
G CPCD160-XW40
15 GX160-400100-000 1
Accumulator box cover
16 GX160-400300-000 1 B C E F G
Left back plate
- GX120-400300-000 1 A D
Left back plate
M6×16
17 G005783-006016-00 26
Bolt M6×16
6
18 G0097P1-000006-00 40
Washer 6
6
19 G000093-000006-00 26
Washer 6
20 C2-32-15-3-G00 1
Lever lock
See previous fig
21 GX160-400006-000 1 C F G
Vice counterbalance
- GX140-400006-000 1 B E
Vice counterbalance
M36×350
22 G005782-036350-00 8
Bolt M36×350
36
23 G007244-000036-00 8
Washer 36
M8×16
24 G005783-008016-00 3
Bolt M8×16
25 G160-400400-000 1
Towing pin
26 GX160-400010-000 1
Muffler plate
27 N163-010002-000 2
Plug
4-8
2
Fig.2 Truck body
G CPCD160-XW40
28 80DH-00001 12
Washer
36
29 G006170-000036-00 4
Nut 36
30 GX160-400002-000 1 C F G
Chief counterbalance
- GX140-400002-000 1 B E
- GX120-400002-000
1 A D
31 GX160-430000-000 1
Hood assembly
32 GX160-400500-000 1 B C E F G
Right back plate
See previous fig
- GX120-400500-000 1 A D
Right back plate
33 GX160-400012-000 1
Left upper plate
M6
34 G006170-000006-00 16
Nut 6
35 GX160-400013-000 1
Right upper plate
36 GX160-400700-000 1 B C E F G
Right anterior plate
- GX120-400700-000 1 A D
Right anterior plate
37 GX160-410000-000 1 B C
Truck body
- GX161-410000-000
Truck body
1 E F G
4-9
2
Fig.2 Truck body
G CPCD160-XW40
- GX121-410000-000
Truck body
1 D
- GX120-410000-000 1 A
Truck body
38 GX160-400800-000 1
Connector
39 GX160-400009-000 2
Board
40 GX160-400014-000 1
Bracket
41 G160-420001-000 1
Pug
O 30×3.5
42 G001235-003003P5-00 1
O ring 30×3.5
See previous fig
O 95×5.7
43 G001235-009505P7-00 2
O ring 95×5.7
44 N163-340008-000 2
Pug
45 G250-420001-000 2
Flange plate
46 GX161-400003-000
Small counterbalance
1 F G
24
47 J000982-000024-00 2
Washer 24
M8×20
48 G005783-008020-00 12
Bolt M8×20
49 GX120-400003-A00 1
Lock pin
4-10
3
Fig.3 Hood assembly
G CPCD160-XW40
1 GX160-430100-000 1
Hood
2 A-019901-02-G00 2
Handrail
3 GX160-430001-000 1
Left support
4 GX160-430002-000 1
Right support
5 GX160-430300-000 2
Air spring
6 GX160-430003-000 2
Inner plate
7 GX160-430004-000 2
External plate
8 GX160-430005-000 2
Spiral stud shaft
9 GX160-430006-000 2
Cushion block
M8×35
10 G000070-006035-00 4
Screw M8×35
8
11 G0097P1-000008-00 12
Washer 8
8
12 G000093-000008-00 16
Washer 8
M8
13 G006170-000008-00 8
Nut M8
M8×16
14 G005783-008016-00 4
Bolt M8×16
15 GX160-430011-000 2
Hood hinge axis
4-11
3
Fig.3 Hood assembly
G CPCD160-XW40
16 N163-514001-000 2
Set
M8×50
17 G005783-008050-00 4
Screw M8×50
18 GX160-430012-000 2
Ring
6
19 G0097P1-000006-00 4
Washer 6
6
20 G000093-000006-00 4
Washer 6
M6
21 G006170-000006-00 4
Nut M6
4-12
4
Fig.4 Rear view mirror assembly All models of truck
1 G160-400120-000 1
Bracket
M8
2 G006170-000008-00 1
Nut M8
8
3 G0097P1-000008-00 1
Washer 8
8
4 G000093-000008-00 1
Washer 8
5 SL-729-G00 1
Viewfinder
6 G160-400110-000 1
Stay bar
M6×16
7 G005783-006016-00 4
Bolt M6×16
6
8 G000093-000006-00 4
Washer 6
6
9 G0097P1-000006-00 4
Washer 6
4-13
5
Fig.5 Battery box assembly All models of truck
1 GX160-460200-000 1
Bracket
2 GX160-460001-000 2
Bolt
8
3 G0097P1-000008-00 2
Washer 8
8
4 G000093-000008-00 2
Washer 8
5 GX160-460100-000 1
Battery box
M8
6 G006170-000008-00 2
Nut M8
4-14
6
Fig.6 Overhead guard
G CPCD160-XW40
4-15
6
G CPCD160-XW40

M10×20
1 G005783-010020-00 1
Bolt M10×20
10
2 G000093-000010-00 7
Washer 10
10
3 G0097P1-000010-00 12
Washer 10
4 JS160-300003-000 1
Lamp bracket
5 G160-808000-000 1
Bracket
6 GX160-830000-000 1
Cabane lifting oil circuit
12
7 G0097P1-000012-00 4
Washer 12
See previous fig 12
8 G000093-000012-00 4
Washer 12
M12×35
9 G005783-012035-00 4
Bolt M12×35
M14×35
10 G005783-014035-00 4
Bolt M14×35
14
11 G000093-000014-00 6
Washer 14
14
12 G0097P1-000014-00 4
Washer 14
13 GX160-800800-000 1
Dump bracket
2
14 GX160-800010-000 1
Side plate 2
M10×25
15 G005783-010025-00 6
Bolt M10×25
4-16
6
G CPCD160-XW40

M14×100
16 G005782-014100-00 2
Bolt M14×100
M14
17 G006172-000014-00 2
Nut M14
18 GX160-800200-000 2
Clamping support assembly
19 GX160-800006-000 2
Support pad
8
20 G000093-000008-00 26
Washer 8
M8×16
21 G005783-008016-00 12
Bolt M8×16
M6
22 G006170-000006-00 2
Nut M6
See previous fig 6
23 G000093-000006-00 43
Washer 6
6
24 G0097P1-000006-00 43
Washer 6
M6×12
25 G005783-006012-00 35
Bolt M6×12
26 GX160-800001-000 1
Floor board
1
27 GX160-800013-000 2
Plate1
2
28 GX160-800014-000 2
Plate2
3
29 GX160-800015-000 1
Plate3
30 GX160-800024-000 1
Left rear lamp bracket
4-17
6
G CPCD160-XW40
31 GX160-800023-000 1
Right rear lamp bracket
M8×20
32 G005783-008020-00 6
Bolt M8×20
8
33 G0097P1-000008-00 22
Washer 8
34 GX160-800300-000 2
Left head lamp bracket
35 N163-030000-000 1
Seat assembly
36 GX160-803000-000 1
Side plate combination
37 GX160-804000-000 1
See previous fig
38 GX160-802000-000 1
Seat support
M8×25
39 G005783-008025-00 8
Bolt M8×25
40 30060-02-G00 1
Viewfinder
41 GX160-800011-000 1
Specular seat
42 GX160-800500-000 1
Right head lamp bracket
M10
43 G006170-000010-00 5
Nut M10
44 GX160-800002-000 1
Panel
45 GX160-800005-000 1 A B C
Floor board, front
4-18
6
G CPCD160-XW40
- GX161-800005-000
Floor board, front
1 D E F G
46 GX160-801000-000 1
Splint assembly
47 GX160-810000-000 1 A B C
Cabane frame
- GX161-810000-000 1 D E F G
Cabane frame
48 GX160-800008-000 4
Washer
49 GX160-800007-000 4
Insulator
50 GX160-800020-000 2
Pipe
See previous fig
51 GX160-800012-000 2
Bolt
M5×16
52 G005783-005016-00 8
Bolt M5×16
1
53 GX160-800016-000 2
Rubber plate1
2
54 GX160-800017-000 2
Rubber plate2
3
55 GX160-800018-000 1
Rubber plate3
56 GX160-800019-000 1
Pedal pad
57 GX160-800022-000 2
Rear view mirror bracket
58 GX160-800021-000 1
Cover plate
4-19
6
G CPCD160-XW40
59 GX160-805000-000 1
Seat bracket
60 GX160-806000-000 1
61 GX160-807000-000 1
62 G160-900025-000 1
Fixed bracket
M6
63 R960-830002-000 1
Nut M6
See previous fig
4-20
7
Fig.7 Overhead guard lifting oil circuit
G CPCD160-XW40

M10×25
1 G005783-010025-00 2
Bolt M10x25
10
2 G0097P1-000010-00 2
Washer 10
3 G000093-000010-00 3
Connector
4 G160-934000-000 1
Hand pump
5 GX160-800400-000 2
Rubber pipe assy pe
6 GX160-831000-000 1
Cylinder
7 G160-900031-000 1
Tipping cylinder mounting bolt
M4×4
8 G160-935000-000 1
Screw M4×4
9 G160-900030-000 1
Tipping cylinder mounting bolt
20
10 G0097P1-000020-00 1
Washer 20
16
11 G0097P1-000016-00 1
Washer 16
M16
12 G160-936000-000 1
Nut M16
4×35
13 TM450B1-G00 1
Pin4×35
14 G160-930003-000 1
Rocker
15 G160-930004-000 1
Connector
4-21
8
Fig.8 Overhead guard overturn cylinder
G CPCD160-XW40

OSI D45
1 FU0563L0-G00 1
OSI rear ring D45
2 N15M300-400004-W00 1
Ring
3 N15M300-400003-W00 1
Ring
4 N15M300-400002-W00 1
Piston
21
5 G0895P1-000021-00 1
Snap ring 21
6 G160-931003-W00 1
Piston rod
7 G160-931002-W00 1
Nut
8 G160-931001-W00 1
Ear ring
42
9 G0893P1-000042-00 2
Snap ring 42
GE25ES
10 G009163-2500000-03 1
Bearing
DKI d35
11 FD2041A0-G00 1
Dustproof ring
12 N15M300-402000-W00 1
Guide sleeve
O 46.2×2.65
13 G3452P1-46P22P65-00 1
O-ring 46.2×2.65
ISI d35
14 FU0424K0-G00 1
ISI sear ring d35
15 G160-931200-W00 1
Cylinder body
4-22
8
Fig.8 Overhead guard overturn cylinder
G CPCD160-XW40

3035
16 GX160-831001-000 1
Composite bush
4-23
9
Fig.9 Cab
G CPCD160-XW40
4-24
9
Fig.9 Cab
G CPCD160-XW40

8
1 GB95-85 20
Washer 8
2 G160-700030-000 2
Head lamp
8
3 GB93-87 20
Washer 8
M8×30
4 GB5783-86 20
Bolt M8×30
5 JG163-007000-000 1
Hood
6 JG163-000003-000 4
Slingjing seat
7 JG163-400000-G00 1
Air condition
See previous fig
8 JS160-753000-000 2
Head lamp
9 G160-700050-000 2
Tail lamp
10 JG163-000009-000 1
Right rear lamp bracket
11 JG163-000010-G00 2
Leakage proof rubber
12 JG163-000015-G00 1
Windshield
13 JG163-000006-000 1
Display bracket
14 JG163-000007-000 1
Monitor bracket
15 JJP300-100006-000 1
Specular seat
4-25
9
Fig.9 Cab
G CPCD160-XW40
16 JG163-300000-000 1
Right door
17 JG163-202000-000 2
Handrail
18 JG163-000008-000 1
Left rear lamp bracket
19 JGX160-100000-000 1 A B C
Cab frame
- JGX160D-100000-900 D E F G
Cab frame
20 JG163-000018-G00 1
Glass
6
21 GB95-85 20
Washer 6
See previous fig 6
22 GB93-87 20
Washer 6
M6×16
23 GB5781-86 20
Bolt M6×16
24 JG163-000021-000 2
Plate
25 JGX160-000100-000 2 B C E F G
Installation base
- JGX120-000100-000 2 A D
Installation base
26 R450-020006-000 1
Load curve label
27 GX160-800012-000 2
Bolt
M10×25
28 GB5783-86 6
Bolt M10×25
4-26
9
Fig.9 Cab
G CPCD160-XW40
29 JG163-008000-000 1
Bracket
30 JG163-000013-G00 1
Lamp cord
31 JG163-200000-000 1
Left door
32 JG163-000100-G00 4
Hinge
33 JG163-009000-000 1 —2011.10
Right head lamp bracket
- JG250-003000-000 1 2011.10—
Bracket
M8×16
34 GB5783-86 18
Bolt M8×16
See previous fig
35 JG163-000028-G00 4
Sealing strip
5
36 GB95-85 9
Washer 5
5
37 GB93-87 9
Washer 5
M5×20
38 GB5781-86 9
Bolt M5×20
39 JG163-003000-G00 1
Lock
40 JG163-004000-000 1 —2011.10
Left head lamp bracket
- JG250-003000-000 1 2011.10—
Bracket
41 JG163-000002-000 6
Plate
4-27
9
Fig.9 Cab
G CPCD160-XW40
42 JG163-000017-G00 1
Glass
43 JG163-000012-000 2
Pipe
M14
44 GB6170-86 2
Nut M14
45 JG163-000011-G00 4
Buffer
46 JG163-010000-G00 1
Rain scraper
47 JG163-020000-G00 1
Rain scraper
48 JG163-000005-000 4
Washer
See previous fig
49 JG163-000014-000 2
Support pad
50 JG163-030000-G00 1
Rain scraper
M14×110
51 GB5780-86 2
Bolt M14×110
52 JG163-000001-000 1
Plate
M12×35
53 GB5783-86 4
Bolt M12×35
54 JG163-000016-G00 2
Windshield
M14×35
55 GB5783-86 4
Bolt M14×35
14
56 GB93-87 6
Washer 14
4-28
9
Fig.9 Cab
G CPCD160-XW40

14
57 GB97.1-85 4
Washer 14
58 N163-030000-000 1
Seat assembly
2
59 GX160-800010-000 1
Side plate 2
1
60 GX160-800009-000 1
Side plate 1
61 GX160-830000-000 1
Cabane lifting oil circuit
62 GX160-800600-000 1
Pin shaft
63 GX160-800800-000 1
Dump bracket
See previous fig
64 GX160-800700-000 1
Pin shaft
M8×25
65 GB5783-86 4
Bolt M8×25
M10×20
66 GB5783-86 1
Bolt M10×20
10
67 GB93-87 7
Washer 10
10
68 GB97.1-85 12
Washer 10
12
69 GB97.1-85 4
Washer 12
12
70 GB93-87 4
Washer 12
71 JG163-000029-G00 2
Sealing strip
4-29
9
Fig.9 Cab
G CPCD160-XW40
72 JG163-000030-G00 1
Sealing strip
73 JG163-000500-000 2
Locking crank piece
74 50W-500002 2
Rubber plug
75 JG163-000031-G00 1
Sealing strip
76 JGX160-000001-000 1
Arter floor
77 JGX160-000002-000 1 A B C
Nose plate
- JGX160-000002-900 1 D E F G
Nose plate
See previous fig
78 G160-900025-000 1
Fixed bracket
M6
79 R960-830002-000 1
Nut M6
4-30
Part Control system

G CPCD160-XW40

1
Brake and inching assembly 5-1
Fig. 1 All models of truck
1-1 2012.01-
Brake and inching assembly 5-9
Fig. 1-1 All models of truck
2
Brake and inching assembly D E F CE 5-12
Fig. 2
2-1
Support D E F CE 5-19
Fig. 2-1
3 ( )
Throttle control A B C 5-22
Fig. 3
4 ( )
Throttle control G 5-23
Fig. 4
5
Control valve assembly 5-24
Fig. 5 All models of truck
6
Extinguishment control A B C 5-26
Fig. 6
5-A
1
Fig.1 Brake and inching control assembly
G CPCD160-XW40
5-1
1
G CPCD160-XW40
1 GX160-510007-000 1 —2011.9
Bracket
- GX160-510007-001 1 2011.9—
Bracket
8
2 G000093-000008-00 17
Washe
M8×20
3 G005783-008020-00 10
Bolt
M8
4 G006170-000008-00 12
Nut
5 GX160-510025-000 1
Hose
6 GX160-510032-000 14
Spacer
See previous fig
7 GX160-510027-000 2
Connector
8 GX160-510037-000 28
Spacer
8-1 GX160-510037-000 2 —2011.9

Spacer
9 GX160-510100-000 1
Relay valve
10 GX160-510009-000 2 —2011.9
Screw-body
- GX160-510009-000 1 2011.9—
Screw-body
10-1 GX160-510041-000 1 2011.9—

Screw-body
11 GX160-510028-000 1
Swing bolt
5-2
1
G CPCD160-XW40
12 GX160-510034-000 1
Hose
13 GX160-510022-000 4
Connector
14 GX160-510036-000 4
Spacer
15 GX160-510002-000 9
Connector
15-1 GX160-510002-000 2 —2011.9

Connector
16 GX160-510021-000 9
Spacer
17 GX160-510023-000 1
Hose
See previous fig
18 GX160-510030-000 1
Hose
19 GX160-510014-000 1
Bracket
M10×30
20 G005783-010030-00 10
Bolt
21 GX160-510200-000 1
Release valve
10
22 G000093-000010-00 14
Washer
M10
23 G006170-000010-00 2
Nut
24 GX160-510031-000 1
Connector
25 GX160-510026-000 3
Connector
5-3
1
G CPCD160-XW40
26 GX160-510024-000 1
Hose
27 GX160-510029-000 1
Hose
28 GX160-510300-000 2 —2011.5
Brake valve
- GX160-510300-001 2 2011.5—
Brake valve
29 GX160-510020-000 1
Hose
30 GX160-510010-000 3
Swing bolt
31 GX160-510017-000 1
Hose
See previous fig
32 GX160-510004-000 1
Hose
33 GX160-510001-000 1
Connector
34 GX160-510120-000 1
Shuttle valve
35 GX160-510018-000 1
Hose
36 GX160-510019-000 1
Swing bolt
37 GX160-510033-000 2
Spacer
38 GX160-510003-000 1 —2011.9
Hose
- GX160-510003-001 1 2011.9—
Hose
5-4
1
G CPCD160-XW40
39 GX160-510016-000 1
Hose
40 N163-120002-000 2
Clip
M22×1.5
41 J001000-0221P5-00 1
Plug
M8×16
42 G005783-008016-00 2
Bolt
8
43 G0097P1-000008-00 7
Waher
44 PKD-150-G00 4
Tie
45 GX160-510012-001 2
Cover
See previous fig 6
46 G000093-000006-00 12
Washer
M6×12
47 G005783-006012-00 12
Bolt
48 GX160-511000-000 2
Fixing belt
49 GX160-510900-000 1
Air tank
50 GX160-512000-000 2
Bracket
51 GX160-510005-000 2
Hose
6
52 G0097P1-000006-00 12
Washer
53 GX160-510011-000 1
Hose
5-5
1
G CPCD160-XW40
54 GX160-515000-000 1
Air tank
55 GX160-510053-000 1
Hose
56 GX160-510035-000 1
Clip
57 GX160-513000-001 1
Bracket
58 GX160-510500-000 1
Saftey valve
59 GX160-510600-000 1
Four way valve
60 GX160-510800-000 1
Drain valve
See previous fig
61 GX160-510400-000 1
Multi-function valve
62 GX160-510013-000 1 —2011.9
Connector
- GX160-510013-001 1 2011.9—
Connector
63 GX160-510110-000 1
Paking brake valve
64 GX160-510008-000 1
Swing bolt
M10×40
65 G005783-010040-00 4
Bolt
66 GX160-510015-000 1 —2012.4
Hose
- GX160-510015-001 1 2012.4—
Hose
5-6
1
G CPCD160-XW40
67 GX160-510050-000 1
Hose
68 GX160-538000-000 2
Rubber cover Use for valve 2SEC
69 GX161-510003-000 1 D E F
Swing bolt
- GX162-510001-000 1 G
Swing bolt
70 GX161-510002-000 1 D E F
Screw-body
- GX162-510002-000 1 G
Screw-body
71 GX161-510001-000 2 D E F
Spacer
See previous fig
- GX160-510037-000 2 G
Spacer
72 G160-900010-000 2
Rubber plug
B×16
73 G00B82-005016-01 1
Pin roll B×16
2×16
74 G00091-002016-00 1
Pin 2×16
75 GX160-517000-000 1
Drain valve
8
76 G00093-000008-00 2
Washer 8
M8×16
77 G005783-008016-00 2
Bolt M8×16
78 GX160-514000-000 1
Backguy assy
5-7
1
G CPCD160-XW40
79 GX160-510039-000 1
Support
See previous fig
5-8
1-1
Fig.1-1 Brake and inching control assembly
G CPCD160-XW40 2012.01-
5-9
1-1
G CPCD160-XW40 2012.01-
1 QJ800-510009-000 1
Gas holder
2 QJ800-510020-000 1
Drain valve
3 GX160-510037-000 3
Gasket
4 GX160-510049-000 1
Joint
5 GX160-510045-000 1
Bondi tube
6 QJ800-510005-000 1
Air drier
7 GX160-510048-000 1
Joint
See previous fig M12×35
8 G005783-012035-01 3
Bolt
12
9 G000093-000012-00 3
Washer
M10×20
10 G005783-010020-00 2
Bolt
10
11 G000093-000010-00 2
Washer
12 GX160-510046-000 1
Nozzle assy
13 GX160-510052-000 1
Support
M8×20
14 G005783-008020-00 3
Bolt
8
15 G000093-000008-00 3
Washer
5-10
1-1
G CPCD160-XW40 2012.01-
16 GX160-510047-000 3
Pipe clamp
17 GX160-510051-000 2
Joint
See previous fig
5-11
2
D CPCD120-XW25 E CPCD140-XW25 F CPCD160-XW25 CE
5-12
2
1 GX160-510007-001 1
Bracket
8
2 G000093-000008-00 13
Washe
M8×20
3 G005783-008020-00 6
Bolt
M8
4 G006170-000008-00 12
Nut
5 GX160-510025-000 1
Hose
6 GX160-510032-000 18
Spacer
7 GX160-510027-000 4
Connector
See previous fig
8 GX160-510037-000 28
Spacer
9 GX160-510100-000 1
Relay valve
10 GX160-510009-000 1
Screw-body
10-1 GX160-510041-000 1
Screw-body
11 GX160-510028-000 1
Swing bolt
12 GX160-510034-000 1
Hose
13 GX160-510022-000 4
Connector
14 GX160-510036-000 4
Spacer
5-13
2
15 GX160-510002-000 7
Connector
16 GX160-510021-000 7
Spacer
17 GX160-510023-000 1
Hose
18 GX160-510030-000 1
Hose
19 GX160-510014-000 1
Bracket
M10×30
20 G005783-010030-00 10
Bolt
21 GX160-510200-000 1
Release valve
See previous fig 10
22 G000093-000010-00 14
Washer
M10
23 G006170-000010-00 2
Nut
24 GX160-510031-000 1
Connector
25 GX161-51005-810 3
Connector
26 GX160-510024-000 1
Hose
27 GX160-510029-000 1
Hose
28 GX160-510300-001 2
Brake valve
29 GX160-510020-000 1
Hose
5-14
2
30 GX160-510010-000 3
Swing bolt
31 GX160-510001-810 2
Hose
32 GX160-510004-000 1
Hose
33 GX160-510001-000 1
Connector
34 GX160-510120-000 1
Shuttle valve
35 GX160-510018-000 1
Hose
36 GX160-510019-000 1
Swing bolt
See previous fig
37 GX160-510033-000 2
Spacer
38 GX161-510007-810 1
Hose
39 GX161-510008-810 1
Hose
40 N163-120002-000 2
Clip
M22×1.5
41 J001000-0221P5-00 1
Plug
M8×16
42 G005783-008016-00 2
Bolt
8
43 G0097P1-000008-00 3
Waher
44 PKD-150-G00 4
Tie
5-15
2
45 GX161-510002-810 1
Angle coupling
M6×20
46 G005783-006020-00 4
Bolt
6
47 G000093-000006-00 4
Washer
48 GX160-511000-000 2
Fixing belt
49 GX160-510900-000 1
Air tank
50 GX160-512000-000 2
Bracket
51 GX160-510005-000 2
Hose
See previous fig
52 GX161-511000-810 1
Support
53 GX160-510011-000 1
Hose
54 GX160-515000-000 1
Air tank
55 GX160-510053-000 1
Hose
56 GX160-510035-000 1
Clip
57 GX161-511000-810 1
Bracket
58 GX160-510500-000 1
Saftey valve
59 GX160-510600-000 1
Four way valve
5-16
2
60 GX160-510800-000 1
Drain valve
61 GX160-510400-000 1
Multi-function valve
62 GX161-510006-810 1
Connector
63 GX161-510004-810 1
Paking brake valve
64 GX160-510008-000 1
Swing bolt
M10×40
65 G005783-010040-00 4
Bolt
66 GX161-510009-810 1
Hose
See previous fig
67 GX160-510050-000 1
Hose
69 GX161-510003-000 1
Swing bolt
70 GX161-510002-000 1
Screw-body
71 GX161-510001-000 2
Spacer
B×16
73 G00B82-005016-01 1
Pin roll B×16
2×16
74 G00091-002016-00 1
Pin 2×16
75 GX160-517000-000 1
Drain valve
8
76 G00093-000008-00 2
Washer 8
5-17
2

M8×16
77 G005783-008016-00 2
Bolt M8×16
78 GX160-514000-000 1
Backguy assy
79 GX160-510039-000 1
Support
See previous fig
5-18
2-1
Fig.2-1 Support
5-19
2-1
Fig.2-1 Support
1 GX161-511001-810 1
Panel
1
2 GX161-511002-810 1
Cover1
2
3 GX161-511003-810 1
Cover2
3
4 GX161-511004-810 1
Cover3
4
5 GX161-511005-810 1
Cover4
6 GX161-511006-810 1
Bracket
7 GX161-511100-810 1
Support plate
See previous fig
8 GX161-511200-810 1
Bracket
M5×12
9 G005783-005012-00 27
Bolt
5
10 G000093-000005-00 27
Washer
5
11 G0097P1-000005-00 27
Washer
12 R960-430100-000 4
Screw
M6
13 G006170-000006-00 4
Nut
M12×25
14 G005783-012025-00 4
Bolt
12
15 G000093-000012-00 4
Washer
5-20
2-1
Fig.2-1 Support

12
16 G0097P1-000012-00 4
Washer
M12
17 G006170-000012-00 4
Nut
See previous fig
5-21
3 ( )
Fig.3 Throttle control( )
1 WJ124-G00 1
Pedal assembly
B6×20
2 GB882-86 1
Pin shaft B6×20
6
3 G0097P1-000006-00 3
Washer 6
2×10
4 G000091-002010-00 1
Pin 2×10
5 G160-520100-000 1
Throttle line
M8×20
6 G005783-008020-00 2
Bolt M8×20
8
7 G000093-000008-00 2
Washer 8
8 GX160-520001-000 1
Bracket
6
9 G0894P1-000006-00 1
Snap ring 6
10 50DHA-610002 1
Pin
M6
11 G006170-000006-00 1
Nut M6
6
12 G000093-000006-00 4
Washer 6
M6×12
13 G005783-006012-00 3
Bolt M6×12
5-22
4
G CPCD160-XW40
Fig.4 Throttle control
1 WJ124-G00 1
Pedal assembly
B6×20
2 GB882-86 1
Pin shaft B6×20
6
3 G0097P1-000006-00 3
Washer 6
2×10
4 G000091-002010-00 1
Pin 2×10
5 G160-520100-000 1
Throttle line
M8×20
6 G005783-008020-00 2
Bolt M8×20
8
7 G000093-000008-00 2
Washer 8
8 G160-520200-000 1
Bracket
6
9 G0894P1-000006-00 1
Snap ring 6
10 50DHA-610002 1
Pin
M6
11 G006170-000006-00 1
Nut M6
6
12 G000093-000006-00 6
Washer 6
M6×12
13 G005783-006012-00 5
Bolt M6×12
14 G160-520001-000 1
Rocker
5-23
5
Fig.5 Control valve assembly
G CPCD160-XW40

8×24
1 GB882-86 4
Pin shaft Use for valve 2SEC
8×24
GB882-86 8
Pin shaft Use for valve 4SEC
2 GX160-530003-000 2
Sleeve Use for valve 2SEC
GX160-530003-000 4
Sleeve Use for valve 4SEC
8
3 G0097P1-000008-00 4
Washer 8 Use for valve 2SEC
8
G0097P1-000008-00 8
Washer 8 Use for valve 4SEC
2×12
4 G000091-002012-00 4
Pin 2×12 Use for valve 2SEC
2×12
G000091-002012-00 8
Pin 2×12 Use for valve 4SEC
5 GX160-533000-000 2
Flexible shaft Use for valve 2SEC
GX160-533000-000 4
Flexible shaft Use for valve 4SEC
12
6 G000896-000012-00 2
Snap ring 12
7 GX160-530001-000 1
Shaft
8 3E-610006 4
Washer Use for valve 2SEC
3E-610006 5
9 GX160-530002-000 1
Sleeve Only use for valve 2SEC
5-24
5
Fig.5 Control valve assembly
G CPCD160-XW40
10 3E-610005 2
3E-610005 4
11 GX160-532000-000 1
Tilting lever
12 N163-610002-000 1
Tilting knob
13 N163-610001-000 1
Lifting knob
14 GX160-531000-000 1
Lifting lever
15 GX160-536000-000 1
Lever, attachment Only use for valve 4SEC
16 GX160-537000-000 1
Lever, attachment Only use for valve 4SEC
17 N163-610003-000 2
Knob,attachment Only use for valve 4SEC
M12×35
18 G005783-012035-00 6
Bolt M12×35
12
19 G000093-000012-00 6
Snap ring 12
12
20 G0097P1-000012-00 6
Snap ring 12
21 GX160-535000-000 1
Bracket
5-25
6
Fig.6 Extinguishment control
1 GX160-541000-000 1
Choke line assy
M5×8
2 G0029P2-005008-00 1
Bolt
3 50CDA-650002 1
Fixing pin
M6
4 G006170-000006-00 2
Nut M6
5-26
Part VI Hydraulic system

G CPCD160-XW40
1
6-1
Fig. 1 Pump assembly All models of truck
2
6-3
Fig. 2 Steering load sense pipe All models of truck
3
6-5
Fig. 3 Control valve assy All models of truck
4
6-7
Fig.4 Pilot handle assy All models of truck
5
6-8
Fig.5 Pilot valve assy All models of truck
6
6-9
Fig. 6 Tilting oil pipe All models of truck
7
6-11
Fig.7 Steering oil pipe All models of truck
8
6-13
Fig. 8 Lifting oil pipe All models of truck
9
6-14
Fig. 9 Oil tank accessory All models of truck
10 2012.5-
6-15
Fig. 10 Oil return assy 2012.5- All models of truck
10-1 -2012.5
6-16
Fig. 10-1 Oil return assy -2012.5 All models of truck
6-A
1
Fig.1 Pump assy
G CPCD160-XW40

M14×30
1 G005783-014030-00 2
Bolt M14×30
14
2 G000093-000014-00 4
Washer 14
3 G0097P1-000014-00
14
2 小14-16吨
Washer 14
4 GX160-601200-000 1
Gear pump
O 32×3.1
5 G001235-003203P1-00 2
O-ring 32×3.1 小12t：GX160-604200-000
6 GX160-601001-000 2
Flange connector
M10×25
7 G005783-010025-00 16
Bolt M10×25
10
8 G000093-000010-00 16
Washer 10
10
9 G0097P1-000010-00 16
Washer 10
10 FL-12-G00 2
Flange
11 GX160-601100-000 2
Flange
O 45×3.1
12 G001235-004503P1-00 2
O-ring 45×3.1
50
13 Q672-50-G00 4
Clamp 50
14 GX160-600001-000 1
Hose
15 GX160-600002-000 1
Hose
6-1
1
Fig.1 Pump assy
G CPCD160-XW40
16 GX160-603000-001 1
Higher pressure pipe
17 GX160-602000-001 1
Higher pressure pipe
O 135×3.1
18 G001235-013503P1-00 1
O-ring 135×3.1
AM14-M14×32
19 G000899-014032-01 2
Stud AM14-M14×32
M14
20 G006170-000014-00 2
Nut M14
6-2
2
Fig.2 Steering load sense pipe All models of truck
1 G160-612007-000 2
Connector
M8×40
2 G005783-008040-00 2
Bolt M8×40
8
3 G000093-000008-00 4
Washer 8
8
4 G0097P1-000008-00 4
Washer 8
5 GX160-606003-000 1
Crook plate
6 GX160-606100-000 1
Hose assy
P2 7 GX160-606001-000 2
Connector
8 GX160-606200-001 1
Hose assy Use for 4SEC
9 G160-630002-000 1
Connector
M8×80
10 G005783-008080-00 2
Bolt M8×80
22
11 J000982-000022-00 1
Washer 22
12 VLE-150-G00 1
Priority valve
13 GX160-606300-000 1
Connector
14 G250-612022-000 2
Sealing pad
15 G250-612062-000 2
Sealing pad
6-3
2
Fig.2 Steering load sense pipe All models of truck
16 G250-612042-000 1
Sealing pad
17 GX160-606400-000 1
- GX160-606200-001 1
- GX160-606200-A00 1 -2012.5
Hose assy
18 GX160-606004-000 1
Connector
P2
6-4
3
Fig.3 Control valve assy All models of truck
1 GX160-612001-000 1
Plate
2 50DH-710100 6
Connector
3 G160-612007-000 10
Connector
4 G250-612062-000 10
Sealing pad
5 50DH-710300 4
Connector
M12×30
6 G005783-012030-00 6
Bolt M12×30
12
7 G0097P1-000012-00 10
Washer 12
12
8 G000093-000012-00 14
Washer 12
M12×55
9 G005783-012055-00 4
Bolt M12×55
M12
10 GT06170-000012-01 4
Nut M12
11 GX160-612100-001 1 2012.5-
Control valve,4sec
- GX160-612100-A00 1 -2012.5
Control valve,4sec
12 GX160-612500-001 1
Control valve,2sec
13 GX160-612021-A00 1 -2012.5
Connector
O 32×3.5
14 G001235-003203P5-00 1 -2012.5
O-ring 32×3.5
6-5
3
Fig.3 Control valve assy All models of truck
15 GX160-612011-A00 1 -2012.5
Connector
O 32×3.5
16 G001235-003203P5-00 1 -2012.5
O-ring 32×3.5
6-6
4
Fig.4 Pilot handle assy All models of truck
1 GX160-530202-000 1
Handle Use for 4SEC
2 G160-612007-000 10
Connector 4SEC
- G160-612007-000 6
Connector 2SEC
3 G161-535009-000 1
Hard oil return pipe
4 G160-611600-000 4
Hose assy
5 GX160-530600-000 4
Hose assy
6 GX160-530300-000 1
Hose assy
M6×16
7 G002672-006016-00 8
Bolt M6×16
6
8 G000093-000006-00 8
Washer 6
6
9 G0097P1-000006-00 8
Washer6
10 G250-612062-000 10
Sealing pad 4SEC
- G250-612062-000 6
Sealing pad 2SEC
11 GX160-530201-000 1
Handle Use for 2SEC
6-7
5
Fig.5 Pilot valve assy All models of truck
1 G250K8-614100-G00 1
Pilot valve
M8×25
2 G005783-008025-00 2
Bolt M8×25
8
3 G0097P1-000008-00 4
Washer 8
8
4 G000093-000008-00 4
Washer 8
5 GX160-530101-000 1
Support
6 G160-612007-000 3
Connector
7 G250-612062-000 3
Sealing pad
8 GX160-606004-000 1
Connector
9 G160-611700-000 1
Connector
M8×20
10 G005783-008020-00 2
Nut M8×20
11 GX160-530500-000 1
Hose assy
12 GX160-530001-W00 1
Low pressure hose
18
13 Q672-18-G00 4
Clamp 18
14 GX160-530004-W00 1
Low pressure hose
6-8
6
Fig.6 Tilting oil pipe All models of truck
1 GX160-620200-000 2
Hose assy
2 GX160-620300-000 2
Hose assy
3 GX160-620900-000 1
ConnectorHose assy
1
4 GX160-620006-000 2
Clip 1
2
5 GX160-620007-000 2
Clip 2
M8×35
6 G005783-008035-00 2
Bolt M8×35
8
7 G000093-000008-00 2
Washer 8
8
8 G0097P1-000008-00 2
Washer 8
9 GX160-620002-000 4
Connector
10 GX160-620001-000 4
Nut
11 PKD-150-G00 2
Wire
12 GX160-620600-001 1
Hose assy
13 GX160-620700-001 1
Hose assy
14 GX160-620800-000 1
Connector hose assy
15 GX160-620400-000 2
Hose assy
6-9
6
Fig.6 Tilting oil pipe All models of truck
16 GX160-620500-000 2
Hose assy
17 GX160-620003-000 1
Connector
18 GX160-620004-000 3
Nut
19 GX160-620005-000 1
Connector
6-10
7
1 GX160-630300-000 1
Hose assy
2 GX160-630001-000 1
Low pressure hose
24
3 Q672-24-G00 2
Clamp 24
M8×60
4 G005783-008060-00 3
Bolt M8×60
8
5 G000093-000008-00 8
Washer 8
6 TTPG4-320-G00 3
Clip
7 GX160-630100-000 1
Hose assy
8 GX160-630200-000 1
Hose assy
9 GX160-630003-000 1
Pressure plate
8
10 G0097P1-000008-00 4
Washer 8
11 GX160-630002-000 1
Bracket
M8×25
12 G005783-008025-00 4
Bolt M8×25
13 G160-630003-00 2
Connector
22
14 J000982-000022-00 4
Washer 22
15 G160-630600-000 1
Connector
6-11
7
16 G160-630002-000 2
Connector
17 GX160-630600-G00 1
Redirector
18 G160-630500-000 2
Connector
19 PKD-180-G00 1
Wire
6-12
8
Fig.8 Lifting oil pipe All models of truck
1 GX160-640100-000 2
Hose assy
2 G160-640001-000 2
Connector
3 G160-640002-000 2
Nut
4 GX160-640300-000 1
Hose assy
5 GX160-640200-001 1
Hose assy
6 GX160-640003-000 2
Connector
7 GX160-640400-000 1
Hose assy
8 PKD-180-G00 2
Wire
6-13
9
Fig.9 Oil tank accessory All models of truck
1 GX160-651000-000 2
Suction filter assy
M8×20
2 G005783-008020-00 20
Bolt M8×20
8
3 G000093-000008-00 20
Washer 8
4 N163-340002-000 2
Ring magnetic iron
5 QUQ2-10×2.5-G00 1
Breather filter
6 GX160-652000-000 1
Filter assy
7 YWZ-80-G00 1
Level gauge
6-14
10 2012.5-
Fig.10 Oil return assy 2012.5- All models of truck
1 GX160-660001-000 1
Oil return hose
T 60
2 GX160-600005-000 T-Clamp 4
Bolt M8×20
M10×20
3 G005783-010020-00 2
Bolt M10×20
10
4 G000093-000010-00 10
Washer 10
10
5 G0097P1-000010-00 2
Washer 10
6 GX160-660200-000 1
Connector assy
7 GX160-660300-000 1
Hose assy
8 GX160-660400-000 1
Hose assy
16
9 J000982-000016-00 1
Washer 16
10 X700-630100-000 1
Connector
11 GX160-660002-000 1
Connector
M10×25
12 G005783-010025-00 8
Bolt M10×25
O 45×3.5
13 G001235-004503P5-00 2
O-ring 45×3.5
6-15
10-1 -2012.5
Fig.10-1 Oil return assy -2012.5 All models of truck
1 GX160-660001-500 1
Oil return hose
T 60
2 GX160-600005-000 T-Clamp 4
Bolt M8×20
M10×20
3 G005783-010020-00 2
Bolt M10×20
10
4 G000093-000010-00 2
Washer 10
10
5 G0097P1-000010-00 2
Washer 10
6 GX160-660002-A00 1
Connector
7 GX160-660300-A00 1
Hose assy
8 GX160-660400-A02 1
Hose assy
9 X700-630100-000 1
Connector
16
10 J000982-000016-00 1
Washer 16
11 GX160-660200-000 1
Connector assy
6-16
Part Electrical system

G CPCD160-XW40
1
A B C 7-1
Fig.1 Electrical system
2
D E F 7-6
3
F 7-11
4
D E F CE 7-17
5
D E F CE 7-26
Fig.5 Control box assembly
6
D E F CE 7-27
Fig.6 Electric appliance board assembly
7-A
7-B
1
7-1
1
1 G160-700030-000 1
Left lamp
/
2 R450-760100-000 1
Left tail lamp /Reversing light
3 G160-700010-000 1
Left head lamp
4 G160-700020-000 1
Left side lamp
5 JK412 (1)
Pre-heat & start switch Supply by combination instrument
6 JK338 2HC 1
Lamplight switch
7 GX160-741000-000 1
Instrument unit
See previous fig
8 G160-700020-000 1
Right side lamp
9 G160-700010-000 1
Right head lamp
/
10 R450-760100-000 1
Right tail lamp /Reversing light
11 G160-700030-000 1
Right lamp
12 NO PART NO. (1)

Horn button Supply by steering wheel
13 R450-700200-000 1
Horn
14 JK931-000 1
Head lamp switch
15 GX160-700005-000 1
Air pressure gauge
7-2
1

(1)
16 NO PART NO.
Water separate warner Supply by engine
(1)
17 NO PART NO.
Filter warning switch Supply by oil filter
18 GX160-700004-000 1
Air pressure sensor
19 GX160-701001-000 1
Switch feedback parking brake relay
20 GX160-740001-000 1
Shift switch
24V
21 JD296 1
Speed convertor relay
22 GX160-701001-000 1
Middle position relay
See previous fig
23 JD296 1
Air pressure warning relay
24 GX160-700003-000 1
Air pressure warning
25 GX160-700003-G00 1
Switch feedback parking brake
26 230C3-42201 3
Diode
24V
27 H48C2-40601 1
Control Box
(1)
28 GX160-700002-000
Accumulator switch Supply by brake
(1)
29 G160-700002-000
Oil quality sensor Supply by combination instrument
30 GR501-701200-000 1
Flasher
7-3
1
31 BX2022-80A×2 1
Fuse
32 GX160-701200-000 1
Fuse
33 ED250B-1 1
Battery switch
34 DJB-24B 1
Reverse warner
35 G160-700050-000 1
Tail lamp
(NPT1/4)
36 NO PART NO. (1)
Engine oil pressure switch Supply by combination instrument
NPT3/8
37 NO PART NO. (1)
Water temperature sensor Supply by combination instrument
See previous fig
38 JN3A 1
Start relay
28V 1000W
39 J8001-3701100 (1)
Alternator Supply by engine
40 GX160-700001-G00 1
Brake switch
RC3/8
41 NO PART NO. (1)
Oil temperature sensor Supply by combination instrument
24V 6.6kW
42 A7000-3708010A (1)
Starter Supply by engine
43 G160-700050-000 1
Tail lamp
44 G160-700011-000 2
Battery
45 G160-700300-000 1
Battery connection wires
7-4
1
46 GX160-700100-000 1
Battery positive cable
47 GX160-700200-000 1
Battery negative cable
48 G160-700400-000 1
Power switch ground
49 GX160-720000-000 1
Engine cable
50 GX160-710000-000 1
Preheat cable
51 JN3A 1
Preheat relay
52 NO PART NO. (1)

Temperature sensor Supply by engine
See previous fig
53 G3208-3900011 (1)
Preheat controller
54 GX160-730000-000 1
Dashboards cable
55 GX160-742000-000 1
Instrument cable
56 GX160-700300-000 1
Starter ground
57 G3404-1008040 (1)
Preheat Supply by engine
7-5
2
D CPCD120-XW25 E CPCD160-XW25
7-6
2
1 G160-700030-000 1
Left lamp
/
2 R450-760100-000 1
3 G160-700010-000 1
Left head lamp
4 G160-700020-000 1
Left side lamp
5 JK412 (1)
6 JK338 2HC 1
Lamplight switch
7 GX160-741000-000 1
Instrument unit
See previous fig
8 G160-700020-000 1
Right side lamp
9 G160-700010-000 1
Right head lamp
/
10 R450-760100-000 1
11 G160-700030-000 1
Right lamp
12 NO PART NO. (1)

13 R450-700200-000 1
Horn
14 JK931-000 1
Head lamp switch
15 GX160-700005-000 1
Air pressure gauge
7-7
2
16 NO PART NO. 1
Alarm lamp switch
17 NO PART NO. 1
Alarm lamp
18 GX160-700004-000 1
Air pressure sensor
19 1393315-8 1
Preheat relay
120
20 NO PART NO. (1)
120 OHM resistor Supply by engine
21 SB901-E (1)
Coolant level sensor
22 GX161-700001-G00 1
Diagnostic test switch
See previous fig
23 GX160-701001-000 1
Switch feedback parking brake relay
24V
24 JD296 1
Speed convertor relay
25 GX160-701001-000 1
Middle position relay
26 JD296 1
Air pressure warning relay
27 NO PART NO. (1)

28 GX160-740001-000 1
Shift switch
29 GX160-700003-000 1
Air pressure warning
30 GX160-700003-G00 1
7-8
2
31 GX160-700002-000 (1)
Accumulator switch Supply by brake
32 G160-700002-000 (1)
33 GR501-701200-000 1
Flasher
34 BX2022-80A×2 1
Fuse
35 GX160-701200-000 1
Fuse
36 ED250B-1 1
Battery switch
37 DJB-24B 1
Reverse warner
See previous fig
38 230C3-42201 3
Diode
39 GX161-700002-G00 1
Cruise control resume switch
40 350826 1
Accelerator pedal
RC3/8
41 NO PART NO. (1)
24V
42 H48C2-40601 1
Control Box
43 GX160-700001-G00 1
Brake switch
24V 5.8kW
44 ST9333 (1)
28V 70A
45 EE9247 (1)
7-9
2
46 G160-700050-000 1
Tail lamp
47 G160-700011-000 2
Battery
48 G160-700300-000 1
49 GX160-700200-000 1
50 JN3A 1
Start relay
M14*1.5
51 NO PART NO. (1)
NPT1/2
52 NO PART NO. (1)
See previous fig
53 G160-700050-000 1
Tail lamp
54 AH9147 (1)
55 G160-700400-000 1
Power switch ground
56 GX161-710000-000 1
Preheat cable
57 GX161-730000-000 1
Dashboards cable
58 GX161-742000-000 1
Instrument cable
59 GX160-700100-000 1
60 GX161-720000-000 1
Engine cable
7-10
3
F CPCD160-XW40
7-11
3
F CPCD160-XW40
1 G160-700030-000 1
Left lamp
/
2 R450-760100-000 1
3 G160-700010-000 1
Left head lamp
4 G160-700020-000 1
Left side lamp
5 JK412 (1)
6 JK338 2HC 1
Lamplight switch
7 G160-741000-000 1
Instrument unit
See previous fig
8 G160-700020-000 1
Right side lamp
9 G160-700010-000 1
Right head lamp
/
10 R450-760100-000 1
11 G160-700030-000 1
Right lamp
12 NO PART NO. (1)

13 DL224ED 1
Horn
14 NO PART NO. (1)

Head lamp switch Supply by air-condition
15 MZJ-400A/006 1
Preheat relay
7-12
3
F CPCD160-XW40
16 YD201 1
Time relay
17 G160-700007-000 1
18 XB2BD25C 1
Switch enable inching
19 XB2BD25C 1
Transfer switch
20 G160-700006-000 1
Accumulator switch
21 G160-700002-001 (1)
22 GR501-701200-000 1
Flasher
See previous fig
23 G160-701200-000 1
Fuse
24 BX2022-80A×2 1
Fuse
25 ED250B-1 1
Battery switch
26 NO PART NO. 1
Air clean switch
27 DJB-24B 1
Reverse warner
28 NO PART NO. (1)

Display Supply by gear box
29 AH9049 (1)
30 G160-700050-000 1
Tail lamp
7-13
3
F CPCD160-XW40
31 NO PART NO. (1)

Water separate warner Supply by engine
32 DW-3 (1)
Gear selector Supply by gear box
33 EST-37A (1)
Control unit Supply by gear box
34 NO PART NO. (1)

35 JD296 (1)
Middle relay Supply by combination instrument
12V
36 XF250-706002-000 1
12V relay
37 G160-700005-000 1
Brake switch
See previous fig 2( )
38 NO PART NO. (1)
Valve left/right joysticks Supply by control handle
1( )
39 NO PART NO. (1)
Valve lift/tilt joysticks Supply by control handle
40 JD296 1
Cooling fan relay
41 G160-700008-000 1
Brake temperature switch
42 NO PART NO. 1
Cooling fan
43 JD296 1
Control valve relay
44 NO PART NO. (1)

Solenoid valve Supply by air-condition
45 JD296 1
Relay reversing drive
7-14
3
F CPCD160-XW40

M14*1.5
46 NO PART NO. (1)
47 FV9226 1
Fuel valve Supply by engine
48 JN3A 1
Fuel relay
(M10×1)
49 NO PART NO. (1)
NPT1/2
50 NO PART NO. (1)
51 EA9027 (1)
Start relay Supply by engine
28V 50A
52 EE9128 (1)
See previous fig
53 ST9328 (1)
54 G160-700050-000 1
Tail lamp
55 G160-700011-000 2
Battery
56 230C3-42201 1
Diode
57 G160-700400-000 1
Power switch ground
58 G160-700200-000 1
59 G160-710000-000 1
Preheat cable
60 G160-742000-000 1
Instrument cable
7-15
3
F CPCD160-XW40
61 GX162-730000-000 1
Dashboards cable
62 GX162-720000-000 1
Engine cable
63 G160-700100-000 1
64 G160-700300-000 1
65 G160-70050-000 1
Starter ground
See previous fig
7-16
4-1
Fig.4-1 Electrical system
7-17
4-2
7-18
4-2
7-19
4

H1
GX161-700020-810 2
H2 Front signal light
H3
GX161-700050-810 2
H4 Tail lamp
H5
GX161-700040-810 2
H6 Rear working light
H7
GX161-700010-810 2
H8 Head lamp
H9
NO PART NO. (2) Supply by meter
H10 Instrument panel lamp
H11
GX161-700030-810 2
H12 Front worklight
H13 NC9717-707100-000 1
Warning lamp
See previous fig
H14 NO PART NO. (1)
Indoor toplight Supply by cab
H15--H22 NO PART NO. (10) Supply by meter

Working indicator lamp
24V
H01 DL224ED-G00 1
Horn 24V
H02 DJB-24B-G00 1
Reverse warner
H03 G250K8-700004-000 1
Buzzer lamp
R1 AH9147 (1)
Heater plug Supply by engine
R2 QJ800-510005-000 1
Dryer
P1 NO PART NO. (1) Supply by meter

Oil temperature gauge
7-20
4

Fuel gauge

Water temperature
gauge
P4 GX160-700005-000 1
Air pressure gauge

Timer
V1V2 230C3-42201-G00 2
Diode
Y1 NO PART NO. (1)

Speed valve Supply by gear-box
Y2 NO PART NO. (1)

Forward valve Supply by gear-box
See previous fig
Y3 NO PART NO. (1)
Reverse valve Supply by gear-box
Y4 NO PART NO. (1) Supply by valve

Solenoid valve of pilot oil
Y5
NO PART NO. (2)
Y6 Washing solenoid valve Supply by cab
TB 350826-G00 1
Electronic throttle pedal
S101 SB901-E-G00 1
Water level sensor
S102 GX160-700008-000 1 RC3/8

Oil temperature sensor
S103 G161-700002-811 1
Oil quality sensor
S104 G160-700013-000 1 NPT1/2

Water temperature sensor
7-21
4
S105 GX160-700004-000 1
Air pressure sensor
Fan NO PART NO. (1)

Fan Supply by cab
12V 120Ah
G1 G160-700011-000
Battery 12V 120Ah
2
EE9247
G2 EE9247 (1)
M1 ST9333 (1)
M2 NO PART NO. (1)

Front wiper motor Supply by cab
M3 NO PART NO. (1)

Front wiper motor Supply by cab
See previous fig
M4 NO PART NO. (1)
Overhead wiper motor Supply by cab
M5 NO PART NO. (1)

Evaporating fan Supply by air-condition
M6 NO PART NO. (1)

Compressor Supply by air-condition
M7 NO PART NO. (1)

Condensate fan Supply by air-condition
S1 ED250B-1-G00 1
Master disconnect
S2 R450-740200-000 1
Pre-heat & start switch
S3 NO PART NO. (1)

Seat switch Supply by seat
S4 GX161-700003-810 1
Pressure switch Parking brake
7-22
改为：GX161-700003-810
4
S5 GX161-703000-810 1
Stall switch
S6 GX160-700002-G00 1
Alarm lamp switch Power accumulator
S7
NO PART NO. (2)
S8 Joystick switch Supply by Joystick
S9 GX161-700001-G00 1
Key switch Fault detect
S10 GX161-700002-G00 1
Key switch Fault choice
S11 NO PART NO. (1)

Air cleaner switch Supply by air cleaner
S12 G161-700001-000 1 M14*1.5

Oil pressure warning switch
See previous fig
S14 NO PART NO. (1)
S15 G250-740027-000 1
Rear working light switch
S16 GX160-700001-G00 1
Brake lamp switch
S17 GX161-704000-810 1
Light switch
S18 NO PART NO. (1)

S20 G250-740014-000 1
Front worklight switch
S21 G250-740015-000 1
Warning lamp switch
S22 NO PART NO. (1)

Indoor toplight switch Supply by cab
7-23
4
S23 GX161-700001-810 1
Fan switch
S24 GX161-700004-810 1
Front wiper switch
S25 GX161-700005-810 1
Front wiper washer switch
S26 G250-740016-000 1
Rear wiper switch
S27 G250-740017-000 1
Overhead wiper switch
S28 G250-740029-500 1
Rear Vision System switch
S29 NO PART NO. (1)

Wind speed switch Supply by air-condition
See previous fig A/C
S30 NO PART NO. (1)
A/C switch Supply by air-condition
S31 NO PART NO. (1)

Defrost temperature switch Supply by air-condition
S32 NO PART NO. (1)

Pressure Switch Supply by air-condition
101 GX161-700100-810 1
Battery to master connect
0 GX161-700400-810 1
- G161-700500-810 1
Starter ground connection cable
100 GX161-700300-810 1
Battery to battery cable
102 G161-700400-811 1
Master disconnect to starter
7-24
4
- G161-700700-811 1
Fuse connections cable
108 G161-700900-811 1
Preheater cable
103
G161-700800-000 1
107 Fuse connected relay cable
104-227 GX161-710000-811 1
Car body cable
- GX161-720000-811 1
Steering gear box cable
-- GX161-750000-811 Instrument board cable 1
- GX161-730000-810 1
Cab cable
See previous fig H15-22
GX161-741000-000 1
P1-P3 Meter assembly
F3-29
GX161-702000-810 1
K3-18 Control box assembly
- GX161-701002-810 1
Fuse box
7-25
5
Fig.5 Control box assembly
K3 R450-706001-000 1 897-1AH-C-R1/24V/25A
Ignition relay
K4 R450-706002-000 1 871-1C-C-R1/24V/15A
Neutral relay
K5 R450-706002-000 871-1C-C-R1/24V/15A
Intermediate relay
K6 R450-706002-000 1 871-1C-C-R1/24V/15A
Forward relay
K7 R450-706002-000 1 871-1C-C-R1/24V/15A
Start protective relay
K8 R450-706002-000 1 871-1C-C-R1/24V/15A
Reverse relay
K9 R450-706002-000 1 871-1C-C-R1/24V/15A
Pilot oil relay
K10 R450-706002-000 1 871-1C-C-R1/24V/15A

Headlamp relay
K11 X700-706102-000 1 871-1C-C-R1/24V/15A

Flasher
K12 R450-706002-000 1 871-1C-C-R1/24V/15A

Dryer relay
K13 R450-706001-000 1 897-1AH-C-R1/24V/25A

Compressor relay
K14 R450-706001-000 1 897-1AH-C-R1/24V/25A

Condensing fan relay
F3-F24 NO PART NO. 22

Fuse
F25-F29 NO PART NO. 5 Spare

Fuse
7-26
6
Fig.6 Electric appliance board assembly
F1 G250-701002-000 1 150A
Fuse
F2 G250-701001-000 1 100A
Fuse
K1 1393315-8-G00 1
Starter relay
K2 1393315-8-G00 1
Preheat relay
E1 X700-700010-500 1
Perceptual system controller
F4,F5,F8,F12,F14,F22
E2 GX161-701002-810 1
Fuse box F16-F19,F25-F29
7-27
Part Lifting system

G CPCD160-XW40
1 2
8-1
Fig.1 Lifting part SIMPLEX
2-1 2 16T
8-5
Fig.2-1 Chain SIMPLEX
2-2 2 14T
8-6
2-3 2 12T
8-7
3 2
8-8
Fig.3 Outside mast SIMPLEX
4 2
8-10
Fig.4 Inside mast SIMPLEX
5 2
8-13
Fig.5 Fork shelf SIMPLEX
6 / 2
8-16
Fig6 Lifting cylinder, left/right SIMPLEX
7 2
8-20
Fig7 Tilting cylinder SIMPLEX
8 2
8-23
Fig.8 Oil pipe system SIMPLEX
8-A
9 2
8-25
Fig.9 Adjust oil piping SIMPLEX
10 2
8-28
Fig.10 Fork shelf SIMPLEX
11 2
8-31
Fig.11 Adjust cylinder SIMPLEX
8-B
1 2 SIMPLEX
Fig.1 Lifting part 16T 14T 12T

For 16T
1 GX160M300-100000-000 1
Outside mast Series see table1-1
For 14T
GX140M300-100000-000 1
For 12T
GX120M300-100000-000 1
For 16T
2 GX160M300-200000-000 1
Inside mast Series see table1-2
For 14T
GX140M300-200000-000 1
For 12T
GX120M300-200000-000 1
3 GX160M300-300000-000 1 For 16T

Fork carriage assy’
GX140M300-300000-000 1 For 14T

GX120M300-300000-000 1 For 12T

4 GX160M300-000001-000 2
Pin shaft
M10×1
5 G001152-010001-00 6
Oil cup M10×1
For 16T 14T
6 GX160M300-400000-001 2
Tilting cylinder Series see table1-6
For 12T
GX120M300-400000-000 2
Tilting cylinder Series see table1-6
7 GX160M300-000002-000 2
Pin shaft
8 G160M300-000002-000 2
Press plate
8-1
1 2 SIMPLEX

12
9 G000093-000012-00 12
Washer 12
M12×35
10 G005783-012035-00 12
Bolt M12×35
For 16T
11 GX160M300-500000-000 1
Lift cylinder left Series see table1-11
For 14T
GX140M300-500000-000 1
For 12T
GX120M300-500000-000 1
For 16T
12 GX160M300-600000-000 1
Lift cylinder right Series see table1-12
For 14T
GX140M300-600000-000 1
For 12T
GX120M300-600000-000 1
13 GX160M300-000003-000 2 For 16T 14T

Adjusting shim
GX120M300-000002-000 2 For 12T

Adjusting shim
24
14 G0097P1-000024-00 2
Washer 24
24
15 G000093-000024-00 2
Washer 24
M24×90
16 G005782-024090-00 2
Bolt M24×90
For 16T 14T
17 GX160M300-700000-000 1
Lift oil piping Series see table1-17
For 12T
GX120M300-700000-000 1
Lift oil piping Series see table1-17
8-2
1 2 SIMPLEX

For 16T
18 GX160M300-010000-000 2
Chain Series see table1-18
For 14T
GX140M300-010000-000 2
For 12T
GX120M300-010000-000 2
For 16T
19 GX160M300-800000-000 1
Oil piping Series see table1-19
For 14T
GX140M300-800000-000 1
For 12T
GX120M300-800000-000 1
20 GX160M300-900000-000 1 For 16T

GX140M300-900000-000 1 For 14T

GX120M300-900000-000 1 For 12T

U
21 GX160M300-000004-000 2 For 16T
U-Bolt
U
GX140M300-000001-000 2 For 14T
U-Bolt
U
GX120M300-000001-000 2 For 12T
U-Bolt
22 GX160M300-001000-000 2 For 16T 14T

Cylinder support shim
GX120M300-001000-000 2 For 12T

Cylinder support shim
16
23 G0097P1-000016-00 4
Washer 16
8-3
1 2 SIMPLEX

M16
24 G006170-000016-00 4
Nut M16
M20
25 G006170-000020-00 4
Nut M20
16
26 G000093-000016-00 4
Washer 16
M20×90
27 G005783-020090-00 2
Bolt M20×90
( )
28 G160M300-000003-000 4
Pin shaft
20
29 G000093-000020-00 2
Washer 20
M20×130
30 G005783-020130-00 2 For 16T14T
Bolt M20×130
M20×100
G005783-020100-00 2 For 12T
Bolt M20×100
8-4
2-1 2 SIMPLEX
Fig.2-1 Chain 16T
1 G160M300-010001-000 4
Nut
4×60
2 G000091-004060-00 2
Pin 4×60
3 G160M300-010002-000 1
Chain connector
LH3244×47 For 16T
4 GT06074-3244047-02 1
Leaf chain Series see table2-4
5 G160M300-010003-000 2
Pin shaft
4×30
6 G000091-004030-00 Pin 4×30 2
7 G160M300-010004-000 1
Chain connector
8 G160M300-010005-000 1
Nut
8-5
2-2 2 SIMPLEX
Fig.2-2 Chain 14T
1 GX140M300-010001-000 5
Nut
4×50
2 G000091-004050-00 2
Pin 4×50
3 GX140M300-010002-000 1
Chain connector
LH3234×47 For 14T
4 GT06074-3234047-01 1
5 GX140M300-010003-000 2
Pin shaft
4×30
6 G000091-004030-00 Pin 4×30 2
7 GX140M300-010004-000 1
Chain connector
8-6
2-3 2 SIMPLEX
Fig.2-3 Chain 12T

LH2844×53 For 12T
1 GT06074-2844053-02 1
3.2×25
2 G000091-3P2025-00 2
Pin 3.2×25
3 10M3-900003 1
Chain connector
4 10M3-900001 3
Nut
5 10M3-900002 2
Nut
6 10M3-900004 2
Pin shaft
3.2×50
7 G000091-3P2050-00 2
Pin 3.2×50
8 10M3-900005 1
Chain connector
8-7
3 2 SIMPLEX
Fig.3 Outside mast 16T 14T 12T

For 16T
1 GX160M300-101000-000 1
Outside carriage Series see table3-1
For 14T
GX140M300-101000-000 1
For 12T
GX120M300-101000-000 1
2 GX160M300-100001-000 2 For 16T 14T

Lift roller
10M3-102000 2 For 12T

Lift roller
85
3 G0894P1-000085-00 2 For 16T 14T
Snap ring 85
65
G0894P1-000065-00 2 For 12T
Snap ring 65
90
4 G0893P1-000090-00 4
Snap ring 90
GE60ES
5 G009163-6000000-01 2
Bearing
6 G160M300-100005-000 2 For 16T 14T

Liner
50M3E-100001 2 For 12T

Liner
7 G160M300-100006-000 2 For 16T 14T

Adjusting shim
50M3E-100002 2 For 12T

Adjusting shim
M12×55
8 G005783-012055-00 4
Bolt M12×55
12
9 G000093-000012-00 4
Washer 12
8-8
3 2 SIMPLEX
Fig.3 Outside mast 16T 14T 12T
10 GX160M300-100005-000 2 For 16T 14T

Side roller shaft
11 GX160M300-100003-000 16 For 16T 14T

Adijusting shim
50M3A-120004 16 For 12T

Adijusting shim
12 GX160M300-100004-000 4 For 16T 14T

Washer
50M3A-120003 4 For 12T

Washer
13 GX160M300-100002-000 2 For 16T 14T

Side roller
40
14 G0894P1-000040-00 4 For 16T 14T
Snap ring 40
10 GX120M300-102000-G00 2 For 12T

Side roller
13 GX120M300-102000-G00 2 For 12T

Side roller
14 GX120M300-102000-G00 2 For 12T

Side roller
8-9
4 2 SIMPLEX
Fig.4 Inside mast 16T 14T 12T

For 16T
1 GX160M300-201000-000 1
Inside carriage Series see table4-1
For 14T
GX140M300-201000-000 1
For 12T
GX120M300-201000-000 1
2 GX160M300-202000-000 1 For 16T

Chain support
GX140M300-202000-000 1 For 14T

Chain support
GX120M300-202000-000 1 For 12T

Chain support
3 G160M300-200003-000 4 For 16T 14T

Sleeve
10M3-200001 4 For 12T

Sleeve
4 G160M300-203000-000 2 For 16T

Chain wheel
GX140M300-203000-000 2 For 14T

Chain wheel
10M3-202000 2 For 12T

Chain wheel
5 G160M300-200002-000 2 For 16T

Chain wheel shaft
GX140M300-200001-000 2 For 14T

Chain wheel shaft
10M3-200002 2 For 12T

Chain wheel shaft
6 G160M300-200006-000 4 For 16T 14T

Shim
8-10
4 2 SIMPLEX
7 G160M300-200001-000 2 For 16T 14T

Press plate
8M3-200003 2 For 12T

Press plate
12
8 G000093-000012-00 8 For 16T 14T
Washer 12
10
G000093-000010-00 8 For 12T
Washer 10
M12×35
9 G005783-012035-00 4 For 16T 14T
Bolt M12×35
M10×20
G005783-010020-00 4 For 12T
Bolt M10×20
24
10 G007244-000024-00 6 For 16T 14T
Washer 24
20
G007244-000020-00 6 For 12T
Washer 20
M24×60
11 G005783-024060-00 6 For 16T 14T
Bolt M24×60
M20×60
G005783-020060-00 6 For 12T
Bolt M20×60
85
12 G0894P1-000085-00 2 For 16T 14T
Snap ring 85
65
G0894P1-000065-00 2 For 12T
Snap ring 65
13 GX160M300-100001-000 2 For 16T 14T

Lift roller
10M3-102000 2 For 12T

Lift roller
14 GX160M300-100003-000 16 For 16T 14T

Adjusting shim
8-11
4 2 SIMPLEX
50M3A-120004 16 For 12T

Adjusting shim
15 GX160M300-100004-000 4 For 16T 14T

Washer
50M3A-120003 4 For 12T

Washer
16 GX160M300-100005-000 2 For 16T 14T

Side roller shaft
17 GX160M300-100002-000 2 For 16T 14T

Side roller
40
18 G0894P1-000040-00 4 For 16T 14T
Snap ring 40
16 GX120M300-102000-G00 2 For 12T

Side roller
17 GX120M300-102000-G00 2 For 12T

Side roller
18 GX120M300-102000-G00 2 For 12T

Side roller
M12×55
19 G005783-012055-00 4
Bolt M12×55
8-12
5 2 SIMPLEX
Fig.5 Fork shelf 16T 14T 12T
1 GX160M300-301000-000 1 For 16T

Fork shelf
GX140M300-301000-000 1 For 14T

Fork shelf
GX120M300-301000-000 1 For 12T
Fork shelf
2 GX160M300-302000-000 2 For 16T

Fork
GX140M300-302000-000 2 For 14T

Fork
GX120M300-302000-000 2 For 12T

Fork
M12×40
3 G005783-012040-00 8
Bolt M12×40
12
4 G000093-000012-00 12
Washer 12
12
5 G0097P1-000012-00 4
Washer 12
6 GX160M300-303000-000 1
Bearing support,right
7 GX160M300-300001-000 16
Adjusting shim
7206E
8 GB/T297-84 2
Bearing
GX160M300-300006-000 2
Shield
GX160M300-300007-000 2
Shield
9 G160M300-300002-000 2
Snap plate
8-13
5 2 SIMPLEX
10 GX160M300-300003-000 2 For 16T 14T

Fork shaft
GX120M300-300001-000 2 For 12T

Fork shaft
11 GX160M300-300002-000 2
Bolt
12 GX160M300-304000-000 1
Bearing support,left
13 GX160M300-100001-000 4 For 16T 14T

Lift roller
10M3-102000 6 For 12T

Lift roller
85
14 G0894P1-000085-00 4 For 16T 14T
Snap ring 85
65
G0894P1-000065-00 6 For 12T
Snap ring 65
15 GX160M300-300004-000 2
Nut
M12×60
16 G005783-012060-00 8
Bolt M12×60
17 GX160M300-100005-000 4 For 16T 14T

Side roller shaft
40
18 G0894P1-000040-00 8
Snap ring 40
19 GX160M300-100002-000 4
Side roller
17 GX120M300-102000-G00 6 For 12T

Side roller
18 GX120M300-102000-G00 6 For 12T

Side roller
8-14
5 2 SIMPLEX
19 GX120M300-102000-G00 6 For 12T

Side roller
20 GX160M300-100004-000 8 For 16T 14T

Shim
50M3A-120003 12 For 12T

Shim
21 GX160M300-100003-000 32 For 16T 14T

Adjusting shim
50M3A-120004 48 For 12T

Adjusting shim
22 GX160M300-300005-000 1
Bushing
12
23 G000308-000012-00 3
Steal ball
8-15
6 / 2 SIMPLEX
Fig.6 Lifting cylinder, left/right 16T 14T 12T

For 16T
1 GX160M300-500005-W00 1
Piston rod Series see table6-1
For 14T
GX140M300-500005-W00 1
For 12T
GX120M300-500005-W00 1
For 16T
2 GX160M300-500004-W00 1
Sleeve Series see table6-2
For 14T
GX140M300-500004-W00 1
For 12T
GX120M300-500004-W00 1
65
3 G0895P2-000065-00 1 For 16T
Snap ring 65
60
G0895P2-000060-00 1 For 14T
Snap ring 60
50
G0895P2-000050-00 For 12T
Snap ring 50
4 GX160M300-500001-W00 1 For 16T

Piston
GX140M300-500001-W00 1 For 14T

Piston
GX120M300-500001-W00 1 For 12T

Piston
5 GX160M300-500003-W00 1 For 16T

Support ring
GX140M300-500003-W00 1 For 14T

Support ring
GX120M300-500003-W00 1 For 12T

Support ring
8-16
6 / 2 SIMPLEX
6 GX160M300-500002-W00 1 For 16T

Snap ring
GX140M300-500002-W00 1 For 14T

Snap ring
GX120M300-500002-W00 1 For 12T

Snap ring
ODI D125
7 FU1248H0-G00 1 For 16T
ODI-ring D125
ODI D120
GX140M300-500012-G00 1 For 14T
ODI-ring D120
ODI D110
GX120M300-500012-G00 1 For 12T
ODI-ring D110
8 G160M300-500011-W00 1 For 16T

Bushing
G140M300-500011-W00 1 For 14T

Bushing
GX120M300-500011-W00 1 For 12T

Bushing
95
9 G0895P1-000095-00 1 For 16T
Snap ring 95
90
G0895P1-000090-00 1 For 14T
Snap ring 90
80
G0895P1-000080-00 1 For 12T
Snap ring 80
LBH d90
10 CL0149C0-G00 1 For 16T
Dust seal ring d90
LBH d85
CL0142C0-G00 1 For 14T
Dust seal ring d85
LBH d80
GX120M300-500014-G00 1 For 12T
Dust seal ring d80
8-17
6 / 2 SIMPLEX

ISI d90
11 FU1024K0-G00 1 For 16T
Seal ring d90
ISI d85
GX140M300-500013-G00 1 For 14T
Seal ring d85
IDI d80
GX120M300-500013-G00 1 For 12T
Seal ring d80
12 GX160M300-500009-W00 1 For 16T
Cylinder cover
GX140M300-500009-W00 1 For 14T

Cylinder cover
GX120M300-500009-W00 1 For 12T

Cylinder cover
M10×12
13 G000080-010012-00 2
Screw M10×12
14 G160M300-500010-W00 2
Plug
O 150×5.7
15 G001235-015005P7-00 1 For 16T
O-ring 150×5.7
O 155×5.7
G001235-015505P7-00 1 For 14T
O-ring 155×5.7
O 135×5.7
G001235-013505P7-00 1 For 12T
O-ring 135×5.7
90×95×60
16 GX160M300-500008-W00 1 For 16T
Bearing
85×90×60
GX140M300-500008-W00 1 For 14T
Bearing
85×80×60
GX120M300-500008-W00 1 For 12T
Bearing
17 GX160M300-500007-W00 1 For 16T

Bearing support
8-18
6 / 2 SIMPLEX
GX140M300-500007-W00 1 For 14T

Bearing support
GX120M300-500007-W00 1 For 12T

Bearing support
For 16T
18 GX160M300-501000-W00 1
Cylinder body Series see table6-18
For 16T
GX160M300-601000-W00 1
For 14T
GX140M300-501000-W00 1
For 14T
GX140M300-601000-W00 1
For 12T
GX120M300-501000-W00 1
For 12T
GX120M300-601000-W00 1
19 G160M300-500006-W00 1
Return oil pipe
8-19
7 2 SIMPLEX
Fig.7 Tilting cylinder 16T 14T 12T
1 GX160M300-400001-W00 1 For 16T 14T

Eye bar
GX120M300-400001-W00 1 For 12T

Eye bar
M56×3
2 GX160M300-400002-W00 1 For 16T 14T
Nut M56×3
M52×3
GX120M300-400002-W00 1 For 12T
Nut M52×3
For 16T 14T
3 GX160M300-400006-W00 1
For 12T
GX120M300-400006-W00 1
O 60×3.1
4 G001235-006003P1-00 1 For 16T 14T
O-ring 60×3.1
O 50×3.1
G001235-005003P1-00 1 For 12T
O-ring 50×3.1
OSI D140
5 FU1320L0-G00 1 For 16T 14T
OSI-seal ring D140
OSI D130
GX120M300-400011-G00 1 For 12T
OSI-seal ring D130
6 GX160M300-400008-W00 1 For 16T 14T

Snap ring
GX120M300-400008-W00 1 For 12T

Snap ring
7 GX160M300-400007-W00 1 For 16T 14T

Piston
GX120M300-400007-W00 1 For 12T

Piston
8 GX160M300-400009-W00 1 For 16T 14T

Support ring
8-20
7 2 SIMPLEX
GX120M300-400009-W00 1 For 12T

Support ring
M52×2
9 G160M300-400013-W00 1 For 16T 14T
Nut M52×2
M42×2
GX120M300-400010-W00 1 For 12T
Nut M42×2
6.3×100
10 G000091-6P3100-00 1 For 16T 14T
Pin 6.3×100
6.3×80
G000091-6P3080-00 1 For 12T
Pin 6.3×80
LBH d65
11 CL0115C0-G00 1 For 16T 14T
Seal ring d65
LBH d55
CL0104C0-G00 1 For 12T
Seal ring d55
ISI d65
12 FU0809K0-G00 1 For 16T 14T
ISI-seal ring d65
ISI d55
FU0694K0-G00 1 For 12T
ISI-seal ring d55
d65
13 RS1300650-T46-G00 1 For 16T 14T
Step ring d65
d55
RS1300550-T46-G00 1 For 12T
Step ring d65
14 GX160M300-400003-W00 1 For 16T 14T
Guide bush
GX120M300-400003-W00 1 For 12T

Guide bush
8-21
7 2 SIMPLEX

O 150×5.7
15 G001235-015005P7-00 1 For 16T 14T
O-ring 150×5.7
O 130×5.7
G001235-013005P7-00 1 For 12T
O-ring 130×5.7
16 GX160M300-400004-W00 1 For 16T 14T

Snap ring
GX120M300-400004-W00 1 For 12T

Snap ring
O 140×5.7
17 G001235-014005P7-00 1 For 16T 14T
O-ring 140×5.7
O 130×5.7
G001235-013005P7-00 1 For 12T
O-ring 130×5.7
65×70×60
18 GX160M300-400005-W00 1 For 16T 14T
Bearing
55×60×60
GX120M300-400005-W00 1 For 12T
Bearing
19 GX160M300-401000-W00 1 For 16T 14T

Cylinder body
GX120M300-401000-W00 1 For 12T

Cylinder body
20 G160M300-400014-W00 2
Connector
For 16T 14T
21 GX160M480-400002-W00 1
Sleeve 4.8m lift 5m
For 16T 14T
GX160M550-400001-W00 1
Sleeve 5m lift 6.5m
For 12T
GX120M480-400002-W00 1
Sleeve 4.8m lift 5m
For 12T
GX120M550-400001-W00 1
Sleeve 5m lift 6.5m
8-22
8 2 SIMPLEX
Fig.8 Oil pipe system 16T 14T 12T

22
1 Q672-22-G00 6
Blot
2 GX160M300-700001-000 2 Series see table8-2
Return oil pipe
3 G160M300-700002-000 4
Band
10×710
4 GT-710HD-G00 Clamp band 4 For 16T 14T
10×530
GX120M300-700001-G00 For 12T
Clamp band
M8×16
5 G005783-008016-00 2
Blot M8×16
8
6 G000093-000008-00 2
Washer 8
7 XSF2-F25L-7T-G00 2
Check valve
O 34×3.5
8 G001235-003403P5-00 2
O-ring34×3.5
M12×25
9 G005783-012025-00 2
Bolt M12×25
12
10 G000093-000012-00 2
Washer 12
11 GX160M300-701000-000 1
Connector
12 GX160M300-700002-000 1
Return oil pipe
12
13 G0097P1-000012-00 2
Washer 12
14 G160M300-700005-000 2
Snap plate
8-23
8 2 SIMPLEX
Fig.8 Oil pipe system 16T 14T 12T
15 G160M300-701000-000 2
Connector
8-24
9 2 SIMPLEX
Fig.9 Adjust oil piping 16T 14T 12T
1 G160M300-800004-000 2
Shaft sleeve
2 G160M300-800003-001 2
Sheave
3 G160M300-801000-000 2
Snap ring
20
4 G0097P1-000020-00 Washer 20 2
20
5 G000093-000020-00 2
Washer 20
M20×110
6 G005782-020110-00 Bolt M20×110 2
7 G160M300-800005-000 6
Clip
10
8 G000093-000010-00 10
Washer 10
M10×35
9 G005783-010035-00 10
Bolt M10×35
M12×35
10 G005783-012035-00 4
Bolt M12×35
12
11 G000093-000012-00 4
Washer 12
12
12 G0097P1-000012-00 4
Washer 12
13 GX160M300-800001-000 2 For 16T

Supporting plate
GX140M300-800001-000 2 For 14T

Supporting plate
GX120M300-805000-000 2 For 12T

Supporting plate
8-25
9 2 SIMPLEX
14 G160M300-800006-000 4
Clip
15 G160M300-803000-000 4 Series see table9-15

Oil pipe
16 GX160M300-800002-000 4
Rubber pipe
17 GX160M300-800007-000 Rubber pipe 4 Series see table9-17
18 1.4QN5-800008 4
Connector
19 1.4QN5-800001 4
Nut
20 GX160M300-802000-000 1 For 16T

Oil pipe
GX140M300-802000-000 1 For 14T

Oil pipe
GX120M300-802000-000 1 For 12T

Oil pipe
21 GX160M300-801000-000 1 For 16T

Oil pipe
GX140M300-801000-000 1 For 14T

Oil pipe
GX120M300-801000-000 1 For 12T

Oil pipe
22 GX160M300-800004-000 1
Rubber pipe
23 GX160M300-800003-000 1
Rubber pipe
24 GX160M300-800005-000 1
Rubber pipe
8-26
9 2 SIMPLEX
25 GX160M300-800006-000 1
Rubber pipe
26 GX160M300-804000-000 1 For 16T

Oil pipe
GX140M300-804000-000 1 For 14T

Oil pipe
GX120M300-804000-000 1 For 12T

Oil pipe
27 GX160M300-803000-000 1 For 16T

Oil pipe
GX140M300-803000-000 1 For 14T

Oil pipe
GX120M300-803000-000 1 For 12T

Oil pipe
28 GX160M300-800008-000 2
Clip
8
29 G000093-000008-00 2
Washer 8
M8×35
30 G005783-008035-00 2
Bolt M8×35
8-27
10 2 SIMPLEX
1 GX160M300-901000-000 1 For 16T

Fork shelf
GX140M300-901000-000 1 For 14T

Fork shelf
GX120M300-901000-000 1 For 12T

Fork shelf
2 GX160M300-902000-000 1 For 16T

Right fork
GX140M300-902000-000 1 For 14T

Right fork
GX120M300-902000-000 1 For 12T

Right fork
3 GX160M300-903000-000 1 For 16T

Left fork
GX140M300-903000-000 1 For 14T

Left fork
GX120M300-903000-000 1 For 12T

Left fork
4 8M3-305000 2
Pin shaft
6
5 G000093-000006-00 4
Washer 6
M6×16
6 G005783-006016-00 4
Bolt M6×16
7 GX160M300-904000-000 2
Adjust cylinder
8 G160M300-300002-000 2
Snap plate
M12×40
9 G005783-012040-00 4
Bolt M12×40
8-28
10 2 SIMPLEX

12
10 G000093-000012-00 12
Washer 12
11 GX160M300-300003-000 2 For 16T 14T

Fork shaft
GX120M300-300001-000 2 For 12T

Fork shaft
U
12 GX160M300-900001-000 2 For 16T 14T
U-bolt
U
GX160M300-900001-000 2 For 12T
U-bolt
8
13 G0097P1-000008-00 Washer 8 4
8
14 G000093-000008-00 4
Washer 8
M8
15 G006170-000008-00 4
Nut M8
M16
16 G006170-000016-00 2
Nut M16
17 G160M300-300004-000 2
Screw
18 8M3-306000 2
Pin shaft
M10×1
19 G001152-010001-00 2
Oil cup M10×1
20 GX160M300-100001-000 4 For 16T 14T

Lift roller
10M3-102000 6 For 12T

Lift roller
85
21 G0894P1-000085-00 4 For 16T 14T
Snap ring 85
8-29
10 2 SIMPLEX

65
21 G0894P1-000065-00 6 For 12T
Snap ring 65
M12×60
22 G005783-012060-00 8
Bolt M12×60
40
23 G0894P1-000040-00 8 For 16T 14T
Snap ring 40
24 GX160M300-100002-000 Side roller 4 For 16T 14T
25 GX160M300-100005-000 4 For 16T 14T

Side roller shaft
23 GX120M300-102000-G00 6 For 12T

Side roller
24 GX120M300-102000-G00 6 For 12T

Side roller
25 GX120M300-102000-G00 6 For 12T

Side roller
26 GX160M300-100004-000 8 For 16T 14T

Shim
50M3A-120003 12 For 12T

Shim
27 GX160M300-100003-000 32 For 16T 14T

Adjusting shim
50M3A-120004 48 For 12T

Adjusting shim
8-30
11 2 SIMPLEX
Fig.11 Adjust cylinder 16T 14T 12T

M6
1 G001152-006000-00 1
Oil cup M6
GE17ES
2 G009163-1700000-01 1
Bearing
30
3 G0893P1-000030-00 2
Snap ring 30
4 8M3*304001 1
Eye bar
5 8M3*304002 1
Nut
6 G160M300-304001-W00 1
Piston rod
O 38×3.5
7 G001235-003803P5-00 2
O-ring 38×3.5
8 8M3*304009 1
Piston
9 8M3*304010 1
Support ring
OSI D63
10 FU0784L0-G00 2
OSI-seal ring D63
22
11 G000848-000022-00 1
Washer 22
M22×1.5
12 G009457-000022-01 1
Nut M22×1.5
5×40
13 G000091-005040-00 1
Pin 5×40
LBH d32
14 CL0363C0-G00 1
LBH-seal ring d32
15 8M3*304004 1
Cylinder cover
8-31
11 2 SIMPLEX
Fig.11 Adjust cylinder 16T 14T 12T
16 8M3*304006 1
Nylon gasket
M10×8
17 G000077-010008-00 1
Screw M10×8
Yx d32
18 D2-32-G00 1
Yx-seal ring d32
19 8M3*304007 1
Guide bush
20 8M3*304005 1
Adjust shim
O 63×3.1
21 G001235-006303P1-00 1
O-ring 63×3.1
3230
22 SF-1-3230-G00 1
Combination bush
23 GX160M300-904003-W00 1
Sleeve
24 G160M300-304100-W00 1
Cylinder body
25 G160M300-304005-W00 1
connector
26 GX160M300-904001-W00 1
connector
27 GX160M300-904002-W00 1
Steel pipe
28 G160M300-304002-W00 1
connector
8-32
<Optional Parts>
1-1 1-1 1-1 1-2 1-2 1-2

Lift For 16T For 14T For 12T For 16T For 14T For 12T
Height
3.3m GX160M330-100000-000 GX140M330-100000-000 GX120M330-100000-000 GX160M330-200000-000 GX140M330-200000-000 GX120M330-200000-000
1-6 1-6 1-11 1-11 1-11 1-12

Lift For 16T 14T For 12T For 16T For 14T For 12T For 16T
Height
8-33
1-12 1-12 1-17 1-17 1-18 1-18
Lift For 14T For 12T For 16T 14T For 12T For 16T For 14T
Height
1-18 1-19 1-19 1-19 2-4 2-4

Height
3.3m GX120M330-010000-000 GX160M330-800000-000 GX140M330-800000-000 GX120M330-800000-000 LH3244×51 LH3234×51
8-34
2-1 3-1 3-1 3-1 4-1 4-1
Height
3.3m LH2844×57 GX160M330-101000-000 GX140M330-101000-000 GX120M330-101000-000 GX160M330-201000-000 GX140M330-201000-000
4-1 6-1 6-1 6-1 6-2 6-2

Lift For 12T For 16T For 14T
For 16T For 14T For 12T
Height
3.3m GX120M330-201000-000 GX160M330-500005-W00 GX140M330-500005-W00 GX120M330-500005-W00 GX160M330-500004-W00 GX140M330-500004-W00
8-35
6-2 6-18 6-18 6-18 6-18 6-18
Height
3.3m GX120M330-500004-W00 GX160M330-501000-W00 GX160M330-601000-W00 GX140M330-501000-W00 GX140M330-601000-W00 GX120M330-501000-W00
6-18 7-3 7-3 8-2 9-15 9-17

Lift For 12T For 16T 14T For 12T For 16T 14T 12T For 16T 14T 12T For 16T 14T 12T
Height
3.3m GX120M330-601000-W00 GX160M300-400006-W00 GX120M300-400006-W00 GX160M330-700001-000 G160M330-803000-000 GX160M330-800007-000
8-36

12-16t Internal Combustion Counterbalanced Forklift Parts Catalog 2012.05

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12-16t Internal Combustion Counterbalanced Forklift Parts Catalog 2012.05

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12 16

12t 16t Internal Combustion Counterbalanced Forklift Truck

HANGCHA GROUP CO., LTD.

6 “—2011.10 2011 10 “2011.10— 2011 10

III DYNAMIC SYSTEM

IV VEHICLE BODY SYSTEM

VII ELECTRICAL SYSTEM

Address for: OVERSEAS USERS

A CPCD120-XG35 B CPCD140-XG35 C CPCD160-XG35

Item Description Serial No. Page

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A CPCD120-XG35 B CPCD140-XG35 C CPCD160-XG35

Item Description Serial No. Page

Item Code No. Description Qty Remarks Or Serial No.

Item Code No. Description Qty Remarks Or Serial No.

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Item Code No. Description Qty Remarks Or Serial No.

A CPCD120-XG35 B CPCD140-XG35 C CPCD160-XG35

Item Description Serial No. Page

Item Code No. Description Qty Remarks Or Serial No.

Item Code No. Description Qty Remarks Or Serial No.

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Item Code No. Description Qty Remarks Or Serial No.

Item Code No. Description Qty Remarks Or Serial No.