EU-JSZ-65 Wood Plastic Composite (WPC) Extrusion Line

Company: Biotech Švarc s.r.o.

Address: Rysova 520/2a MEDLÁNKY 621 00 BRN O 21

SJSZ-65 Wood Plastic Composite (WPC) Extrusion Line

1. Catalogue
This WPC extrusion line is composed of:

(1) SJSZ-65/132 conic twin screw extruder ........................................ 1set

(2)Die and mould ..................................................... (Equipped by buyer)

(3)Vacuum calibration table… ............................................................ 1 set

(4) Haul off machine............................................................................. 1 set

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(5)Cutting machine ...............................................................................1 set

(6)Unloading platform .......................................................................... 1 set

(7)Auxiliary equipments....................................................................

2. WPC product processing flaw chart

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3. Detailed specification

(1) SJSZ-65/132 conic twin screw extruder 1 set

Parts Main items Explanation

Barrel material 38CrMoAL（Twice Nitriding processing）

Barrel Nitriding rigidity≥HV850-1050 ， brittleness ≤2

Heat treatment grade
requirement Nitriding depth: 0.5-0.8mm, valid part smoothness:
0.8
Screw number 2
Screw material 38CrMoALA
Nitriding rigidity≥HV850-1050， brittleness ≤2 grade
Heating treatment
Nitriding depth 0.5-0.8mm， valid part smoothness:
requirement
0.8
Screw diameter (small end /
65mm /132mm
big end)
Screw rotation speed 1-34.7rpm
Screw screw valid working length 1440mm

crew cooling form Water natural cooling adapted in core

Number of carrel heating
4
section
cooling form and heating Air reinforcing cooling, aluminum ring heating,
ring material stainless steel shell
Cooling fan power/number 250W/2 370W/1
Temperature controller SEIMENS contactor
gear box and distribution
Adapt hard teeth and helical gear drive
Reduction drive box
gear material 20CrMoTi，after processing of nitriding and grinding
0.55KW(matched with main motor, adapt synchronous stepless speed regulation/
Feeder
converter controller) , Spring auto loader
Main motor power 30KW alternating current converter

General Output 120-160kg/h

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(2) Die and mould

The mould can be made by order as the buyer’s drawing

(3)Vacuum calibration table

water pump number 1

Water pump power 1.5KW

Water tank material 1Cr18Ni9Ti stainless steel

center height 890-1000mm

Calibration table adjustment up-down, left-right moving can be adjusted by hand

Auxiliaries Blower device，power of air compressor 1.5KW

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(4) Haul off machine 1 set

Max haul off force 30000N

max haul off speed 0.3-4.5m/min

pedrail width and valid length 240mm /2800mm

Clamp form Pneumatic
Speed controller form Frequency controller
Reduction box number and power 2 set /1.5KW
Center height 1000±50 mm
Brand film pasting equipment type Pneumatic, adapt up-down, left-right film pasting

(5) Automatic cutting machine 1 set

Motor power 2.2KW
saw cutting direction From down to up
cutting time and moving length 1-5 second /time ；0-500 mm
Clamping form Pneumatic
alloy saw φ400 mm
Center height 1000±50 mm

Note: Cutting machine is integrated in haul off machine

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(6)Unloading platform 1 set

Turning form Pneumatic

Valid length12m 1Cr18Ni9ti stainless steel

Limit switch CHINT

(7)Auxiliary equipments

7.1 SWP360 Crusher

Rotating blade rotary diameter：360mm

Rotating blade number：3

Fixed blade number：2

The diameter of sieve hole：10mm

Broken rate：150-300kg/h

Crushing grain size：6-10mm

Motor power：11KW

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7.2Cool / hot Mixer

Structural characteristics:
This machine is mainly applied in concoction, mixing, coloration, and other processing of
various resins. In addition, it is fit for the mixing of phenol-formaldehyde resin.
This machine set completes heat mixed materials automatic entry into cool mixing, discharging
the remaining gas and preventing its hardening by integrating heat mixing and cool mixing.
Technical parameters:
(1) Cool /hot body volume ( L ):300/600
(2) Effective volume( L ): 150/320
(3) speed of stirring arm R/M: 475/950/130
(4) Form of heating and cooling: friction of oil, electricity and water
(5) Time of mixing (min): 6-10min
(6) Power of electric motor(KW ): 40/50/11
(7) overall size (mm): 4580×2240×2470
(8) Weight( kg ): 3400

7.3 WPC granulator

This machine is used to produce WPC granule. This machine is composed of:

(1) SJSZ-65/132 conic twin screw extruder 1 set

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 Parts Main items Explanation
Barrel material 38CrMoAL（Twice Nitriding processing）
Nitriding rigidity≥HV850-1050 ， brittleness ≤2
Barrel
Heat treatment grade
requirement Nitriding depth: 0.5-0.8mm, valid part smoothness:
0.8

Screw number 2
Screw material 38CrMoALA
Nitriding rigidity≥HV850-1050 ， brittleness ≤2
Heating treatment grade
requirement Nitriding depth 0.5-0.8mm， valid part smoothness:
0.8
Screw diameter (small end
65mm /132mm
/ big end)
Screw rotation speed 1-34.7rpm
screw valid working
Screw 1440mm
length
crew cooling form Water natural cooling adapted in core
Number of carrel heating
4
section
cooling form and heating Air reinforcing cooling, aluminum ring heating,
ring material stainless steel shell
Cooling fan
250W/2 370W/1
power/number
RKC temperature controller(made in Japan) ，
Temperature controller
SEIMENS contactor(Made in Germany)
gear box and distribution
Adapt hard teeth and helical gear drive
box
Reduction drive
20CrMoTi ， after processing of nitriding and
gear material
grinding
0.55KW(matched with main motor, adapt synchronous stepless speed regulation/
Feeder
converter controller) , Spring auto loader
Main motor power 30KW alternating current converter, Fuji converter(made in Japan)
General Output 120-300kg/h

2. Granulator die 1 set

(1) Heating power of die: 3kw
(2) Screen changer form: Automatic form by motor drive
(3) Die structure: Cadmium plating, nicely polishing

3. Wind delivery device 1 set

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(1) Transportation pipe diameter: 120mm
(2) Material of transportation pipe, vortex separator and other device are all stainless steel.
(3) Power of high-voltage blower fan: 1.5kw

7.4 400 Sanding Machine

Max Working Width 400mm

Minimum Working length 100mm

working thickness 0.25-100mm

Conveying Speed 5-30m/min

Total Power 12KW

rubber roller hardness 60sh

rubber roller diameter 115mm

Working Pressure 0.55Mpa

Dedusting Volume 2250m³/h

Outline Dimension 1200*1500*1900mm

Machine Weight 850KG

7.5 WPC Embossing Machine

This machine is used to make wooden grain on the surface of the WPC product.
Embossing width: 600mm-1350mm（As per customer’s requirement）
Embossing speed: 0-10m/min (adjust as the pattern required)
Working pressure: 0-25MPa
Main motor power: 3-4KW
Upper and lower rollers heating power: 6KW

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 7.6 Wood power machine
+

Name Model Power Quantity Remarks

1. Drying system
Screw feeder LX-300 1.1 1
For this part you can choose, There are also
Hot air stove GFN-30 1.5 1
have other model such as oil and gas as fuel,
price will be higher.
for the hot air stove, you just use
bio-waste as raw material is ok, saving money
in the future, this time we
calculate with hot air stove
Pipes Φ300 1suite
Removing stone device CST-900
Air drying tower QGT-600 1
Fan 9-26A 15 1
Cyclone separator CZT-700 1
Control system 1
2.Crushing system
Screw feeder LX-180 3kw 1set

Hammer mill MFS-3 75kw 1set

CXC-590
Cyclone Separator 1set
Air lock ZGF-6 1.1kw 1set

Rotary screener QXS-450 5.5KW 1set

Fan 9-26 18.5kw 1set

Dust collection device 24pipes 1set

Pipes 1suit

Control systems 1set

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