78-31-06 Revision 0-Nov 96

HARTWELL CORPORATION
PLACENTIA, CALIFORNIA
(CAGE Code 83014)
Component Maintenance Manual

with
Illustrated Parts List
V-BAND LATCH ASSEMBLY

Part Number
HA286-1
Boeing Part Number

S315W306-4
78-31-06
PAGE T-l IT-2
Nov I 5196
0 HARTWELL CORPORATION 1997
* COMPONENT MAINTENANCE MANUAL
Part Number HA286
RECORD OF REVISIONS
Retain this record in the front of this document.
On receipt of a revision:
(1) Remove the superceded pages from this document and discard.
(2) Insert the revised pages into this document.
(3) Enter the revision number, the date inserted and initial the “inserted by” box.
Revision Inserted Revision Inserted

I
Number Issue Date By Date Number Issue Date By Date
78-31-06 Page RR-I /RR-2

Nov l-5/96
@ COMPONENT MAINTENANCE MANUAL
Part Number HA286
RECORD OF TEMPORARY REVISIONS
Retain this record in the front of this document.
On receipt of a temporary revision:
(1) Insert the temporary revision page(s) into this document.

(2) Enter the revision number, the date inserted and initial the “inserted by” box.
On receipt of the permanent revision:
(1) Remove the temporary revision page(s) and insert the permanent revision into this document.
(2) Enter the revision number of the temporary revision, the date removed and initial the “removed by”
box.
(3) Enter the revision number of the permanent revision on the Record of Revisions page of this
document.
1 Temporary Revision 1 Inserted 1 Temporary Revision 1 Inserted !

I
Number Issue Date By Date Number Issue Date By Date /

I
Page TR-1 /TR-2

78-31-06 Nov 15196
CiARTWE~L CORPORATION
Part Number HA286
SERVICE BULLETIN LIST
Service bulletins applicable to the Part Number HA286 V-Band Latch Assembly and included in this
manual are given below.
78-31-06 Page SB-l&B-2

Nov 15196
Part Number HA286
LIST OF EFFECTIVE PAGES
Subiect Paqe @& Subiect Paqe Date
Title Page T-l Nov 15/96 Cleaning 401 Nov 15196

T-2 Blank 402 Blank
Record of Revisions RR-l Nov 15/96 Check 501 Nov 15196

RR-2 Blank 502 Nov 15196
503 Nov 15/96
Record of Temporary TR-1 Nov 15/96 504 Nov 1996
Revisions TR-2 Blank 505 Nov 1996
506 Nov If396
Service Bulletin List SB-1 Nov 15/96
SB-2 Blank Repair 601 Nov 15196
602 Nov 15196
List of Effective Pages LEP-1 Nov 15/96 603 Nov 1996
LEP-2 Blank 604 Nov 15196
605 Nov 15196
Table of Contents TC-1 Nov lW96 606 Blank
TC-2 Blank
Assembly (Including 701 Nov 1996
Introduction Intro-l Nov 15/96 Storage) 702 Nov 15196
Intro-2 Nov 15/96 703 Nov 1996
intro-3 Nov 15/96 704 Nov 15/96
Intro-4 Blank
Fits and Clearances 801 Nov 15196
Description and 1 Nov I!396 802 Blank
Operation 2 Nov 15196
3 Nov 15/96 Special Tools, Fixtures, 901 Nov 15196
4 Nov 15196 and Equipment 902 Blank
5 Nov 15/96
6 Nov 15196 Illustrated Parts List 1001 Nov 15l96
7 Nov 15i96 1002 Nov 15196
8 Nov 15196 1003 Nov 1996
9 Nov 15/96 1004 Nov 1396
10 Blank 1005 Nov 15196
1006 Nov 15/96
Testing and Fault 101 Nov 15/96 1007 Nov 15/96
Isolation 102 Nov 15196 1008 Nov 15196
103 Nov 15/96 1009 Nov 15196
104 Blank 1010 Nov 15196
1011 Nov 15196
Disassembly 301 Nov 15196 1012 Nov 15196
302 Nov 15/96 1013 Nov 15196
303 Nov 15/96 1014 Blank
304 Blank
Page LEP-1
78-31-06 Nov 1996
Part Number HA286
TABLE OF CONTENTS
Su biect w
Description and Operation ........................... .... ... . . 1

Testing and Fault Isolation ........................... .... ... .... 101
Automatic Test Requirements (Not Applicable)
Disassembly ...................................... . . . . . .. 301
Cleaning.. ....................................... . . .. ... 401
Check ........................................... . . .. ... . . 501
Repair ........................................... . . .. .. .. . . . 601
Assembly (Including Storage). ........................ . . . .. .. . 701
Fits and Clearances ................................ . ... . .. . 801
Special Tools, Fixtures and Equipment ................. . . . . 901
IllustratedPartsList .................................... ..................... 1001
LIST OF ILLUSTRATIONS
1 Primary Components. ............................ .. . ... 3

2 Cross Section Views ............................. . . 5
501 Component Check Parameters ..................... 506
601 Primer and Paint Application ....................... 605
IPL I V-Band Latch Assembly. .......................... 1008
LIST OF TABLES
Table Paqe
1 Technical Properties ............................. .. 9

101 Fault Isolation Instructions. ........................ . 102
401 Cleaning Materials. .............................. . 401
501 Check Procedures ............................... . . . 501
601 Repair Materials. ................................ .. .. 602
701 Assembly Materials .............................. ... . 701
702 Storage Materials. ............................... ... . 704
801 Service Wear Limits. ............................. ... . . . 801
901 Special Tools, Fixtures, and Equipment .............. ... .. 901
Numerical Index ................................. . . 1005
Pa&List ...................................... ... .. 1011
Page TC-I /X-2

78-31-06 Nov 1396
HAR-M’ELL CORPORATION
Part Number HA286
INTRODUCTION
I Scope
This Component Maintenance Manual (CMM) contains maintenance instructions and
gives replacement parts for the V-Band Latch Assembly, Part Number HA277-1. This latch
assembly is made by the Hartwell Corporation, Placentia California.
2. Usaqe Guide
A. This CMM is written to the Air Transport Association Specification for Manufacturers
Technical Data (ATA Specification 100) and AECMA Simplified English guidelines.
B. Refer to the Table of Contents to find the applicable maintenance procedures or other
data. The primary sections of this CMM are given below along with a short description
of the material covered in each section.
(1) Description and Operation gives the function, primary components, operation
and technical properties of the latch assembly.
(2) Testing and Fault Isolation contains test and fault isolation procedures.
(3) Disassembly contains procedures to disassemble the latch assembly for repair
or part replacement.
(4) Cleaning contains procedures to clean the latch assembly.
(5) Check contains procedure to examine parts for wear, corrosion and other
damage.
(6) Repair contains procedures to refinish parts to serviceable condition.
(7) Assembly contains procedures to assemble and store the latch assembly.
(8) Fits and Clearances contains service wear limits.
(9) Illustrated Parts List (IPL) contains the data needed to order replacement
parts. A numerical index and exploded view drawings are given to help find and
identify the parts. The introduction to the IPL supplies more information.
C. Each section contains a table of recommended tools and materials necessary

to do the maintenance procedures given in that section. Tools, such as screwdrivers
and wrenches are not listed. Materials listed will include sealants, lubricants, cleaning
solvents and paints. The use of equivalent substitutes for the listed items is permitted
unless the notation NO SUBSTITUTIONS AUTHORIZED is shown in the part number
column.
Page INTRO-1
78-31-06 Nov 1996
Part Number HA286
3. Warninw, Cautions and Notes
The definitions for the Warnings, Cautions and Notes found in this CMM are given below.
The Warning or Caution will come before the procedure to which it applies. The Note wilt
come after the procedure to which it applies.
WARNlNG: A procedure, that if not correctly obeyed, could cause

personnel injury or loss of life.
CAUTION: A procedure, that if not correctly obeyed, could cause

damage to, or destruction of equipment.
-NOTE. A procedure which is important to highlight.
4. Verification Dates
The procedures contained in this CMM have been verified on the date and by the method
shown below.
Procedure Date Method
Testing / Fault isolation Ott 07/96 Simulation
Disassembly Ott 07/96 Simulation
Assembly Ott 07/96 Simulation
5. Revision Service
A. Revised pages will be issued when necessary to correct errors or to add new
configurations.
B. Revisions, additions and deletions shall be identified by a vertical black (change bar)
or an R along the left margin of the page opposite the portion of the printed matter or
illustration that was changed.
C. A change bar in the [eft margin opposite the ATA Number, page number and date will
indicate that the text or illustration was not changed, but the material was relocated
to a different page.
D. In cases where the entire CMM is reissued, only the IPL section will contain change
bars and R’s.
E. Temporary revision pages will be issued between revisions of the CMM when
necessary to correct errors and prowide temporary instructions. These temporary
revision pages will apply to one subject only and will be inserted into the CMM
adjacent to the pages which are affected by the temporary revision. Information
given in a temporary revision will be included in the next revision. When the next
revision is received, the temporary revisions must be removed from the CMM.
Page INTRO-2
78-31-06 Sep l/96
Part Number HA286
6. Comments or Corrections
A. Every effort has been made to provide complete and accurate information in this
CMM and to present the information in a clear and concise manner.
B. If an error or discrepancy is found, or a better procedure for accomplishing a task

given in this CMM is available, please communicate this information to the Hartwell
Corporation.
C. The information provided will be evaluated and the appropriate action taken.
7. Product Support Services
Replacement parts and spares are available from the Hartwell Airline Supply Company
(HASCO). Please speak to:
Hartwell Airline Supply Company Telephone: (714) 524 0680

1020 South Richfield Rd. Telefax: (714) 524 0273
Placentia, CA 92870-6734
USA CAGE Code: 4U783
6. Technical Publications
Technical Publications are available from the Hartwell Corparation. Please speak to:
Hartwell Corporation Telephone: (714) 992 4200

900 South Richfield Rd. Telefax: (714) 777 4031
Placentia, CA 92870-6785
USA CAGE Code: 83014
9. Abbreviations, Measurements and Unit Svmbols
A. Abbreviations and unit symbols used in this CMM are given below.
B. All weights and measurements are given first in English standard units followed by
the metric equivalent in parenthesis.
Assy Assembly millimeter (1 mm = 0.0394 inch)
ATA
CAGE
Air Transport Association
Commercial And Government
Kk
Min
Maximum
Minimum
Entity N Newton (1 N = 0.225 Ibs)
CMM Component Maintenance Manual NHA Next Higher Assembly
EFF Effectivity No. Number
Fig. Figure OD Outside Diameter
ID Inside Diameter P/N Part Number
IPL Illustrated Parts List Psig pounds per square inch - gage
kg kilogram (1 kg = 2.205 lb) RF Reference
kPag kiloPascal - gage (1 kPag = 0.15 SCD Source/Specification Control
Psig) Drawing
lb pound TIR Total Indicator Reading
MEK methyl-ethyl-ketone
Page I NTRO-3/lNTRO-4
78-31-06 Nov 15/96
Part Number HA286
DESCRIPTION ,4ND OPERATION
1. Purpose
The latch assembly is used with V-groove bands to attach the fan duct and thrust reverser
to the engine at the outer V-groove. The latch assembly quickly connects and disconnects
the bands and preloads 2800 to 3200 Ibs (12454 to 14233 N). Two latch assemblies are
required for each shipset.
2. Description
A. The latch assembly is made up of the components shown in Figures 1 and 2. The
components are secured by standard screws, rivets, and bolts. Bushings are
provided where needed and many of the parts are coated with dry film lubricant or a
ceramic bonded solid film lubricant for smooth operation and long service life.
B. The trigger hooks around the link assembly pin to hold the inner handle in the stowed
position. The slot in the trigger disengages from the pin when the trigger is pulled.
The trigger spring holds the trigger in the latched position.
C. The outer handle can be extended to decrease the applied force needed to tighten
the V-groove bands. The shear pin locks the outer handle in the operating and the
stowed positions.
D. The handles can be extended to decrease the applied force needed to tighten the
V-groove bands. The shear pin locks the outer handle in the operating and the stowed
positions. In addition, a cross pin in the housing keeps the trigger from engaging the
link assembly pin until the latch assembly has been pulled forward in the housing slot.
The outer handle and the extension cannot be locked in the stowed position until the
trigger is fully engaged with the pin. An approximate tension load of 40 Ibs (178 N) at
the hook is required to move the latch assembly forward in the housing slot.
E. The clevis end of the outer handle pivots on the ball end of the inner handle.The inner
handle has two tapered, machined holes that correspond to the operating and stowed
handle positions. The spring-loaded shear pin extends into the tapered holes to lock
the outer handle. The operator uses the actuator to retract the shear pin from the hole
so the handle can be moved.
F. The quick release V-groove band end fitting attaches to the hook. The link at the other
end of the band loop is riveted to the housing. The hook is preloaded against the end
fitting as the handle and the link assembly are moved through the over-center position
to the fully closed position. This ensures that the band end fitting will stay hooked and
aligns all parts. For aircraft installation, the hook and the nut can be adjusted to +0.75
to -0.63(+19,1 to -16,O mm) from the nominal position.
G. The latch assembly takes up the band loop 2.50 inches (63,5 mm) minimum. A
maximum force of 80 Ibs applied at the center of the hand grip is required to move
the latch from the full open to the full closed position against a 2800 to 3200 lb (12454
to 14233) tension preload on the bands.
Page 1
78-31-06 Nov 15196
Part Number HA286
3. Operation
CAUTION: THE LATCH ASSEMBLY AND THE V-GROOVE BANDS MUST BE SET TO
THE CORRECT PRELOAD FOR FLIGHT SAFETY.
A. Unlatch the V-groove bands, as follows:

(1) Push the outer handle actuator to retract the shear pin from the inner handle.
Open the outer handle to the operating position. The shear pin must extend to
lock the handle.
(2) Push the trigger and move the inner handle to the full open position to release
the preload on the V-groove bands. A force of up to 80 Ibs (356 N) will be
required to hold the outer handle after the inner handie is moved through the
over-center locked position.
(3) Disconnect the band end fitting from the hook. Remove the latch assembly and
the V-groove bands from the groove in the fan duct and thrust reverser.
(4) Move the inner handle to the stowed position. The trigger must fully engage the
link assembly pin.
(5) Push the outer handle actuator to retract the shear pin from the inner handle.
Move the outer handle to the stowed position. The shear pin must extend to lock
the handle.
B. Latch the V-groove bands as follows:
(1) Push the actuator to retract the shear pin from the inner handle. Open the outer
handle to the operating position. The shear pin must extend to lock the outer
handle.
(2) Push the trigger and move the inner handle to the full open position.
(3) Put the V-groove bands around the fan duct and thrust reverser. Connect the
band end fitting to the hook. Align the bands and the latch assembly with the
groove in the fan duct and thrust reverser.
(4) Move the inner handle full travel to the over-center locked position. This will
take up the bands 2.50 inches (63,5 mm) minimum and preload the bands to
2800 to 3200 Ibs (12454 to 14233 N) tension. Less than 80 Ibs (356 N) force
will be required to move the handle.
NOTE: Refer to paragraph 3.C to increase or decrease the preload.
Page 2
78-31-06 Sep 1196
Part Number HA286
LINK
ASSEMBLY
LINKS
HOOK
HANDLE
Primary Components
Figure 1 (Sheet 1 of 2)
78-31-06 Page 3
Nov 1996
HAETWELL SORPORATlON
Part hmber HA286
FITTING
31!wl237-1
(2 PLACES)
STRAIN
STRAIN
GAGE (RF)
STRAIN
GAGE (RF)
Primary Components
Figure 1 (Sheet 2)
Page 4
78-31-06 Nov I!396
Part Number HA286
HOUSING RETAINING
2.50 INCH
OUTER
HANDLE
(255)
(240) STEP PIN

(245)
BUSHING
(250)
NOTE: THE ITEM NUMBERS IN

PARENTHESIS REFER TO IPL
FIGURE 1
Cross Section Views

Figure 2 (Sheet 1 of 3)
Page 5
78-31-06 Nov 1996
Part Number HA286
LINK S-i-Et’ PIN (130) LINKS

BOLT (145) BUSHlNG (135) (170) STEP PIN
GLJIDE
--.-- (110)
\ \ \ / JfilVI
NUT
(80)
HOOK
\ N”T’(75)
(85)
\ STEP
SCREWS BUSHING
(105) (100) (15) (175)

FIGURE 1
Cross Section Views

Figure 2 (Sheet 2)
Page 6
78-31-06 Nov 15196
c
Part Number HA286
DETAIL
B
SPRING(25) COVER
INSERTS (60) I PLATE (10)
RIVET (185)
TRIGGER
- SPRING (190)
, ,, --&+- it!!%-fLE (305)
SCREW’
(285)

FIGURE 1
Cross Section Views

Figure 2 (Sheet 3)
78-3 I -06 Page 7

Nov 15/96
Part Number HA286
(5) Move the inner handle to the stowed position. The trigger must fully engage the
link assembly pin.
NOTE: A cross pin in the housing will keep the trigger from engaging the
link assembly pin until the latch assembly has been pulled forward
in the housing slot. The inner handle and the outer handle cannot be
locked in the stowed position until the trigger is fully engaged with
the pin.
(6) Push the actuator to retract the shear pin from the inner handle. Move the outer
handle to the stowed position. The shear pin must extend to lock the handle.
C. Adjust the preload, as follows:
(1) Unlatch the V-groove bands (paragraph 3.A).
(2) Cut the safety wire on the nut (85, IPL Figure I).
(3) Install the latch assembly on a ring fixture along with the components and
hardware shown in Figure 1.
NOTE: A strip of Teflon tape (or equivalent) must be placed under the bands
and the latch to reduce friction.
(4) Adjust the hook (75, IPL Figure 1) and/or the nut (85) to increase or decrease
the preload. The preload is indicated on the strain gages on the link 315W1240-
1. The hook can be adjusted +0.75 to -0.63 inch (+19,1 to -16,O mm) from the
nominal position.
(5) Latch the V-groove band and check the preload (paragraph 3.6).
(6) Repeat steps (1) through (5) until the preload is 2800 to 3200 Ibs (12454 to
14233 N).
(7) Tighten the nuts (80 and 85). Install safety wire to secure the nuts (80 and 85)
to the link assembly (90). Refer to MS33540.
4. Technical Properties
Technical properties of the latch assembly are given in Table 1.
Page 8
78-31-06 Sep l/96
HARTWELL CORPOR4TION
I”( 7
COMPONENT MAINTENANCE
Part Number HA.286
MANUAL
Technical Properties
Table 1
Leading Particular Specification
Descriptive Data
Manufacturer Hartwell Corporation (CAGE 83014)

Part Numbers
Hartwell Corporation HA286-1
Boeing Part Number S315W306-4
Nomenclature V-Band Latch Assembly
V-Groove Bands and Related Parts
Part Numbers 315W12351, 315W12352, 315W1237-1
(2 places), 315W1237-2, and 315W1240-1
Radius 57.040 inches (1448,8 mm)
Functional Properties
Take-Up 2.50 inch (63,5 mm) minimum

Hook length Adjustment to.75 to -0.63 inch (+19,1 to -16,0 mm) from the
nominal position
Operating forces
Trigger 5 Ibs (22 N) maximum
Outer Handle 30 Ibs (356 N) to produce rated band
preload maximum
Rated Band Preload 2800 to 3200 Ibs (12454 to 14233) tension
Ultimate Tension Load (Applied Through 15,000 Ibs (66720 N) at -65°F to 220°F
Latch Assembly and Housing) (-54°C to 105°C)
Service Life 40,000 load cycles with 300 to 3000 lb
(1330 to 13350 N) loads
!
Dimensions and Weight
Envelope Dimensions
Wrdth 2.0 inches (50.8 mm) maximum
Length (full open position) 17.7 inches (449,6 mm) maximum
Length (full closed position) 15.2 inches (386,l mm)
Weight 3.8 Ibs (4.5 kg) maximum
I
78-31-06 Page 9/10
Nov 15196
‘-lARTWELL CORPORATION
Part Number HA286
TESTING AND FAULT ISOLATION

1. Gefleral
A. This section contains test and fault isolation procedures. Perform the test before
disassembly to identify damaged or worn parts, and after reassembly to verify
function.
B. The test can be performed in the shop or with the V-band latch assembly installed on
the aircraft.
C. No test equipment or fixtures are required.
2. Test Procedure
A. Push the outer handle actuator (280, IPL Figure 1) to retract the shear pin (290) from
the inner handle (305). Open the outer handle (255) to the operating position.
l The shear pin (290) must retract fully from the tapered hole in the inner handle (305)
. The spring (295) must hold the shear pin (290) against the inner handle (305), and then
push the shear pin (295) into the second tapered hole at the operating position.
l The outer handle (255) must turn smoothly without binding on the bolt (275) and the
inner handle (305).
l The outer handle (255) must lock securely in the operating position.
B. Pull the trigger (180).
l The trigger (180) must smoothly disengage the link assembly pin (125).
l The trigger (180) must spring back to the latched position when it is released.
C. Move the inner handle (305) to the full open position.
. The link assembly (90) must operate smoothly to release the preload on the V-groove
bands.
D. Move the inner handle (305) back to the over-center locked position
l The V-groove bands must tighten 2.50 inches (63,5 mm) minimum.
l The preload on the V-groove bands must be 2800 to 3200 Ibs (12454 to 14233 N).
E. Move the inner handle (305) to the stowed position.
l The trigger must fully engage the link assembly pin (125).
Page 101
78-31-06 Nov 15196
Part Number HA286
F. Push the outer handle actuator (280) to retract the shear pin (290) from the inner
handle (305). Move the outer handle (255) to the stowed position.
l The shear pin (290) must retract fully from the tapered hole.
l The spring (295) must hold the shear pin (290) against the inner handle (305) and then
push the shear pin (295) into the second tapered hole at the stowed position.
l The outer handle (255) must turn smoothly without binding on the bolt (275) and the
inner handle (305).
l The outer handle (255) must lock securely in the stowed position.
3. Fault Isolation Instructions
Fault isolation instructions are given in Table 101.
Fault Isolation Instructions

Table 101 (Sheet 1 of 2)
Trouble Probable Cause Corrective Action
The shear pin (290, IPL The actuator (280) is installed too Loosen the screw (285) and
Figure 1) does not retract low on the shear pin (290). move the actuator (280)
fully to release the outer toward the head of the shear
handle (255). pin (290); tighten the screw
and retest.
Damaged spring (295). Check the spring (295) for

deformation and permanent
set; replace the damaged
spring.
The shear pin (290) does not The actuator (280) is installed too Loosen the screw (285) and
ride against the inner handle high on the shear pin (290). move the actuator (280) away
(305) as the outer handle from the head of the shear pin
(255) is opened, closed, or (290); tighten the screw and
extended into the detent retest.
hole to lock the outer handle
in place. Damaged spring (295). Check the spring (295) for
deformation and permanent
set: replace the damaged
spring.
Page 102
78-31-06 Sep l/96
Part Number HA286
Fault Isolation !nstructions

Trouble Probable Cause Corrective Action
The trigger (180) does not Damaged rivet (185) or trigger qeplace the damaged part.
smoothly engage or (180).
disengage the link
assembly pin (125). Zlamaged link assembly (90); qeplace the link assembly (90).
bent link assembly pin (125).
The trigger (180) does not 3amaged or incorrectly installed Check the trigger spring (190)
spring back to the ready trigger spring (190). for deformation and
position when it is released. permanent set; replace the
damaged trigger spring.
The outer handle (255) does The wear surfaces on the outer defer to REPAIR to apply solid
not turn smoothly on the handle (255) and the inner film lubricant and epoxy
inner handle (305). handle (305) are not primer where specified.
adequately lubricated.
tWorn or damaged bolt (275). qeplace the damaged part.
Damaged outer handle (255) or qeplace the damaged part.

inner handle (305).
The link assembly (90) does Nom or damaged step pin (30) or ?eplaced the damaged part. I
not extend and retract step bushing (175).
I
smoothly.
damaged or incorrectly installed Check the springs for I
spring (190 or 295). deformation and permanent i
set; replace the damaged i
spring.
3amaged link (140, 145, 170, qeplaced the damaged part. ’

210, or 240)
Damaged guide (150 or 155) ?eplaced the damaged part.

I
Page 103/l 04
78-31-06 Nov 15196
Part Number HA286
DISASSEMBLY
1. General
A. This section contains disassembly instructions in the same order as the IPL.
Disassemble the V-band latch assembly only to the extent needed to replace
damaged or worn parts. Refer to the disassembly Sequence Chart (Figure 301) for a
general guide to disassembly.
CAUTION: USE DRILL BITS SMALLER THAN THE DIAMETER OF THE RIVETS.
LARGER BITS CAN ENLARGE THE MOUNTING HOLES.
NOTE: Refer to REPAIR to replace the inserts (60, IPL Figure 1).
NOTE: The springs (25, 190, and 295) must be replaced at each overhaul.
Components that have been used in-service and subject to fatigue are aged
components. Unless service records have been kept, the remaining life to
failure of these components is unpredictable and could compromise
structural integrity.
B. A drill and several bits are needed to remove the rivets. The maximum diameter of
each bit is given below:
(1) A l/8 inch (3,2 mm) bit to remove the rivets (45, and 195, IPL Figure 1).
(2) A 3116 inch (4,8 mm) bit to remove the rivet (55 and 185).
C. A 3/16 (4,8 mm) punch is needed to remove the pins (35 and 245).
2. Disassemblv
NOTE: A cross-section view of the parts is given in DESCRIPTION AND OPERATION, Figure
2. An exploded-view illustration is given in IPL Figure 1.
A. Refer to operating instructions in DESCRIPTION AND OPERATION to open the outer

handle (255, IPL Figure 1) and the inner handle (305).
B. Disassemble the housing assembly (5), as follows:
NOTE: Do this procedure to disassembie the housing assembly (5) or to remove the
latch assembly (70) as a complete assembly from the housing (65). Many of
the components of the latch assembly (70) can be removed without
disassembly of the housing assembly (5).
(1) Cut the safety wire and remove the screws (15) and the cover plates (10).
(2) Pull the spring guides (20) off the outer ends of the step pin (30). Remove the
spring guides (20) and the springs (25).
(3) Remove the step pin (30) and the latch assembly (70).
Page 301
78-31-06 Nov 15/96
Part Number HA286
(4) Remove the pr’3ss pin (35).
(5) Remove the retaining clips (40) with the rivets (45). Discard the rivets (45).
(6) Remove the bushing (50) with the rivet (55). Discard the river (55).
(7) Refer to REPAIR to replace the inserts (60).
C. Disassemble the latch assembly (70), as follows:
(1) Cut the safety wire and loosen the nuts (80 and 85). Remove the
hook (75).
NOTE: The pin (125, IPL Figure 1) is staked in the link assembly (90). If the
pin or link is damaged, replace the link assembly (90).
(2) Remove the cotter pin (95), the nut (IOO), the washer (105), and the bolt (1 IO).
(3) Remove the step pin (115), the bushing (120), and the link assembly (90) with
attached parts from the inner handle (305).
(4) Remove the remaining parts on the link assembly (90) as hollows:
(a) Remove the step pins (130).
(b) Remove the bushings (135).
(c) Remove the links (140 and 145).

(d) Remove the guides (150 and 155) and the bushings (160 and 165).
(e) Remove the links (170) and the step bushing (175).
NOTE: The trigger (180) is under spring tension.
(5) Remove the rivet (185), the trigger (1 80), and the trigger spring (190). Discard
the rivet (185).
(6) Remove and discard the rivet (195).
(7) Remove the step pins (200) and the bushings (205).
(8) Remove the links (210) with the cotter pin (215), the nut (220), the washers
(225), and the bolt (230).
(9) Remove the bushing (235).
Page 302
78-31-06 Sep l/96
Part Number HA286
(10) Remove the link (240) with the step pins (245) and the bushings (250).
(11) Remove the outer handle (255) from the inner handle (305) with the cotter pin
(260), the nut (265), the washer (270), and the bolt (275).
(12) Cut the safety wire and remove the screw (285) and the actuator (280). Slide
the shear pin (290) from the clevis end of the outer handle (255), and remove
the spring (295) and the washer (300).
Page 3031304
78-31-06 Nov 15/96
Part Number HA286
CLEANING
1. Cleaninu Materials
Recommended cleaning materials are given in Table 401.
NOTE: Equivalent items can be used.
2. Cleaninn Instructions
WARNING: CLEANING SOLVENTS ARE EXTREMELY FLAMMABLE AND AN IRRITANT

TO THE EYES AND NOSE. USE SOLVENTS ONLY IN WELL VENTILATED
AREAS AWAY FROM OPEN FLAMES. FLUSH IRRITATED EYES WITH
WATER.
A. Clean the parts in a sonic bath or with lint-free cloths and solvent. Use a nonmetallic.
stiff-bristle brush if necessary to scrub the parts.
WARNING: WEAR SAFETY GOGGLES OR OTHER EYE PROTECTION WHEN USING

COMPRESSED AIR. DIRECT THE AIR STREAM AWAY FROM OTHER
PEOPLE.
B. Dry the parts thoroughly with clean, lint-free cloths or compressed filtered air at less
than 20 psig (140 kPag) pressure.
C. If the metal parts are not to be checked or reassembled immediately after cleaning.
apply a thin film of preservation oil to the parts and wrap the parts in barrier paper.
Cleaning Materials
Table 401
Part or Specification
Nomenclature Source
Number
Barrier Paper Military Specification Commercially Available [
MIL-B-121, Grade A, Type II, Class 2
Brush, Stiff-Bristle, Federal Specification Commercially Available

Nonmetallic H-B-l 40
Cloth, Lint-Free Military Specification Commercially Available j

Ml L-C-85043
Compressed Air, 20 psig Commercially Available i

(140 kPag)
Goggles, Safety Commercially Available
Oil, Preservation Military Specification Commercially Available

MIL-L-7808
Solvent, Methyl-Ethyl-Ketone Federal Specification Commercially Available

(MEW l-r-M-261 D
Page 401/402
78-31-06 Nov 1996
Part Number HA286
CHECK
Visual, dimensional, and nondestructive component check procedures are given in Table 501. Use
bright light and a 5 to 10 power magnifying glass to aid visual checks. Give special attention to sliding
and rotating areas and other areas susceptible to cracks, wear, galling, metal pickup. nicks, burrs,
and other damage.
Check Procedures
Method of
Component Check For Corrective Action I
Inspection
411parts Visual ( Cleanliness. Clean the parts.
411metal parts Visual 1 Nicks, cracks, cuts,

scoring, gouges,
Repair minor nicks and
scratches; replace the
distortion, corrosion, damaged parts.
or other damage which
could impair operation.
411parts given in FITS

AND CLEARANCES
Dimensional I
Dimensions and play
within service wear
Replace parts with excessive
or uneven wear.
tolerances.
Cover Plate (10, IPL

Figure 1)
Visual I
Deformation;
Figure 501.
refer to Replace.
Visual 1Worn or chipped dry film Refer to REPAIR.

lubricant; refer to Figure
501.
Spring Guides (20) Visual florn or chipped dry film

1 Refer to REPAIR.
lubricant; deformation.
Visual c\nodize finish worn to the

1 Refer to REPAIR.
base metal.
Springs (25) Dimensional Deformation or

I Replace.
permanent set; the
nominal free length is
0.900 inch (22,86 mm);
the ends must be
square and the spring
must roll smoothly on a
flat surface.
Step Pins (30 and 245) Visual UVom or chipped

1 dry film Refer to REPAIR.
lubricant
qivets (45, 55, 185 and Visual Tight installation; bent Replace.
195) shank; cracked head or
flare.
Page 501
78-31-06 Nov 15/96
‘I@
J 7
COMPONENT MAINTENANCE MANUAL
Part Number HA286
Chxk Procedures
Table 501 (Sheet 2)
Method of
Component Check For Corrective Action
Inspection
Bushings (50 and 120) Dimensional Uneven or too much wear Replace.
Inserts (60) Visual Crossed or stripped Refer to REPAIR.

threads; insert loose in
tapped bore.
Housing (65) Dimensional Deformation; spring slots Replace.

must be in line within
0.002 inch (0,051 mm).
Non- Magnetic particle Replace.

destructive inspection to MIL-I-
6868 or BAC 5424,
Class A; must show no
cracks or fractures.
Hook (75) Non- Magnetic particle Replace.

6868 or BAC 5424,
Class A; must show no
Visual Crossed or stripped Replace.

0.437520 UNJF3A
threads.
Visual Worn or chipped dry film Refer to REPAIR.

lubricant on the threads.
Nut (85) Non- Penetrant Inspect to Replace.

destructive MIL-STD-6866 or BAC
5423, Type IA; must
show no flaws.
Visual Crossed or stripped Replace.

0.687520 UNJ3B
internal threads; the
threads must be 1.50
inch (38,lO mm)
minimum: rounded or
stripped wrench flats.

lubrication on the
threads.
Page 502
78-31-06 Sep l/96
Part Number HA286
Check Procedures
Table 50.1 (Sheet 3)
Method of
Inspection
Link Assembly (90) Non- Magnetic Particle inspect Replace.
destructive to MIL-STD-6868 or
BAC 5424, Class A;
must show no cracks or
failures.
Visual Damaged or missing pin Replace. Pin is staked on both

(130); pin must not ends.
protrude more than
0.115 inch (2,91 mm)
3ushings (135, 175, Dimensional Uneven or too much wear. Replace

235, and 250)
lubricant.
-inks (140, 145, and Vis;lal Worn or chipped dry film Refer to REPAIR.
170) lubricant.
Suides (150 and 155) Visual Worn or chipped dry film Refer to REPAIR.
lubricant.
3ushings (160 and 205) Visual Cracked or chipped Replace. Do not attempt to
ceramic bonded solid repair solid film lubricant.
film lubricant; too much
wear.
rrigger (180) Visual Deformation of the slots. Replace.
rrigger Spring (190) Dimensional Deformation or Replace.

permanent set; refer to
Figure 501.
inks (210) Dimensional Uneven or too much wear: Replace.

refer to FITS AND
CLEARANCES.
Visual worn or chipped dry film Refer to REPAIR.

lubricant.
Page 503
78-31-06 Nov 15196
I”( ‘1
Part Number HA286
Check Procedures
Table 501 (Sheet 4)
Method of
Inspection
-ink (240) Dimensional Deformation or too much Replace.
wear refer to FITS AND
CLEARANCES; the
diameters must be
concentric within 0.005
inch (0,127 mm) TIR.

lubricant.
Step pin (245) Visual Worn or chipped dry film Refer to REPAIR.
lubricant.
Dimensional Uneven wear or too much Replace.

wear; refer to fits and
clearances.
3uter Handle (255) Dimensional Deformation; diameters to .Replace.

be concentric within
0.005 (0,127 mm) TIR.
Non- Penetrant inspect per .Replace.

destructive MIL-STD-6866 or BAC
5423, Type 1A; must
show no flaws.
Visual Scratched or worn hard Refer to REPAIR.

anodize finish.
Visual Damaged paint or Refer to REPAIR.

primered areas on the
handle.
Bolt (275) Visual Worn or chipped dry film Refer to REPAIR.

lubricant.
Visual Cracked or worn hard Replace.

chromium plating.
tctuator (280) Visual Crossed or stripped Replace.
Page 504
78-31-06 Sep I/96
I-iARTWELL CORPORATION
m” COMPONENT MAINTENANCE
Part Number HA286
MANUAL
Check Procedures
Table 501 (Sheet 5)
-
Method of
Inspection
0.164-32 UNC-2B
internal threads.
Shear Pin (290) Visual 1Worn or chipped dry film Refer to REPAIR.
lubricant. No dry film
lubricant on the tapered
end.
Dimensional IDeformation; diameters to Replace.

be concentric within
0.005 (0,127 mm) TIR.
springs (295) Visual IDeformation or Replace.

permanent set; the
nominal free length is
1.50 inch (38,lO mm);
the ends must be
square and the spring
must roll smoothly on a
flat surface.
nner Handle (305) Non- Ivlagnetic particle

6868 or BAC 5424,
Class A must show no
Visual \ Nom or chipped dry film defer to REPAIR

lubrication on the wear
surfaces and in the
tapered detent holes.
Page 505
78-31-06 Nov 15196
Part Number HA286
COVER PLATE
(10, IPL Figure 1)
COAT THIS AREA
WITH DRY FILM
LUBRICATION-
OVERSPRAY IS
PERMITTED
i
TRIGGER
SPRING
(190, IPL Figure 1) 0.250
(630)
NOTE: Dimensions are given in

inches (mm).
Component Check Parameters

Figure 501
Page 506
78-31-06 Sep I/96
Part Number HA286
REPAIR
1. General
A. This section contains the limited repair instructions given below. Refer to
DISASSEMBLY and ASSEMBLY to replace nonrepairable,gtEgure ,
Paraqraph Repair Action Item Number
2 Repair nicks and scratches on metal parts All metal parts
3 Repair anodize finishes 20 and 255
4 Replacement of threaded inserts 60
5 Apply dry film lubrication 10,20,30, 75, 85, 140,
145, 150, 155, 170,
175, 210, 240, 245,
275,290, and 305
6 Repair primer and paint 255
B. Recommended repair materials are given in Table 601.
2. Repair Nicks and Scratches on Metal Parts
CAUTION: DO NOT USE CROCUS ABRASIVE CLOTH ON ALUMINUM OR ALUMINUM

ALLOY PARTS. CROCUS CLOTH CONTAINS AN IRON OXIDE WHICH CAN
RAPIDLY OXIDIZE ALUMINUM.
A. Polish out minor nicks, scratches, and corrosion on steel parts with crocus cloth
(Table 601). Maintain critical dimensions given in Fits and Clearances.
B. Polish out minor nicks and scratches on aluminum parts with aluminum oxide
abrasive cloth (Table 601).
C. Clean the reworked parts before assembly.
3. Repair Anodize Finishes
WARNING: ALODINE IS VERY FLAMMABLE AND CAN DAMAGE YOUR EYES AND NOSE.
USE THE ALODINE ONLY IN WELL VENTILATED AREAS AWAY FROM OPEN
FLAMES. WEAR RUBBER GLOVES, AN APRON, AND GOGGLES TO AVOID
CONTACT WITH THE SOLUTION.
A. Repair the damaged anodized finish on the outer handle (255, IPL Figure 1) and
spring guide (20) with No. 120 brush Alodine (Table 601). Keep the surface finish and
the dimensions.
ANOTE. This procedure gives general instructions for skilled technicians. Refer to
Technical Process Bulletin No. 1161 for detailed procedures. The bulletin is
published by Amchem Products (CAGE 84063).
Page 601
78-31-06 Nov 15196
Part Number HA286
Repair Materials
Table 601
Nomenclature Source
Number
Abrasive Cloth, Aluminum Federal Specification Commercially Available
Oxide P-C-458
Abrasive Cloth, Crocus Federal Specification Commercially Available

P-C-458
Alodine, Brush No. 120 Amchem Products (84063)
Insert Tools New Haven Mfg. Corp.

Hand Extraction Tool 1227-6 (26344)
Hand Insertion Tool 7552-3
Tang Removal Tool 3695-3
Lubricant, Dry Film Military Specification Commercially Available

MIL-L-46010, Type I
Oven, Electric, 375°F --- Commercially Available

(190°C)
Primer, Zinc Chromate BAC 5736 and BMS IO-I 1, The Boeing Co. (81205)
Type 1
Primer, Epoxy BAC 5736 and BMS IO-I 1, Commercially Available

Type 1
Primer, Yellow BAC 5736 and BMS IO-I I, The Boeing Co. (81205)
Type I, Class A, Grade E
Paint, Orange BAC 5736 and BMS IO-I I, The Boeing Co. (81205)
Type II, Class B, Grade D,
Color 28915
Paint Remover Military Specification Commercially Available

MIL-R-25134
Tape, Masking Federal Specification Commercially Available

A-A-883
Page 602
78-31-06 Sep I/96
Part Number HA286
B. Clean the component to remove grease, oil, and corrosion.
C. Apply undiluted Alodine liberally to the aluminum surface. Apply as many coats as
needed. Allow approximately one minute reaction time between the applications.
NOTE: The Alodine will dry faster when the Alodine and the part are at room
temperature (approximately 65°F to 75°F). One to five minutes is normally
required for the coat to dry. The Alodine can be applied with an acid-resistant
brush, swab, synthetic sponge, or portable spray equipment.
D. Remove any excess Alodine with clean water and lint-free cloths
E. Use lint-free cloths or compressed air at less than 20 psig (138 kPag) to dry the part.
Pay close attention to the seams, joints, and crevices.
4. Replacement of Threaded Inserts
NOTE: Refer to Military Specification MS33537 for more data.
A. Use the extraction tool (Table 601) to remove the damaged inserts (60).
B. Clean and dry the tapped hole. Replace the housing (65) if the threads in the tapped
hole are damaged.
C. Wet the replacement insert (60) with zinc chromate primer (Table 601). Use the
insertion tool (Table 601) to install the insert one thread below the surface of the
housing (65).
D. Use the tang removal tool (Table 601) to cut the tang from the notch.
5. Applv Drv Film Lubrication
A. Strip the lubricant from the component.
B. Clean the component to remove lubricant, grease, oil, fingerprints, rust, and other
contamination.
C. Mask the tapped holes on the inner handle (305) with masking tape (Table 601)
D. Apply a 0.0002 to 0.0005 inch (0,005l to 0,0127 mm) thick coat of dry film lubricant
(Table 601). Bake the parts at 375°F (190°C) for I-112 hours within 60 minutes of
application. Keep the surface finish and critical dimensions.
NOTE: Apply dry film lubricant to the threads only on the hook (75), the nut (85).
and the bolt (275). Mask the tapered end of the shear pin (290) and apply
dry film lubricant. Apply dry film lubricant to the cover plate (10) as shown
in Figure 501. Overspray is allowed. All other components that require dry
Film lubricant must be coated in their entirety.
Page 603
78-31-06 Nov 15/96
Part Number HA286
E. Check the lubricant for adherence and uniformity, as follows:
(1) Press a l-inch wide piece of masking tape firmly onto a coated surface.
Abruptly pull the tape off the part. Reapply the lubricant if the tape removes
flakes or exposes the base metal. A uniform layer of powder on the tape is
acceptable.
(2) Examine the lubricant for runs or foreign particles. The film must be continuous
over the entire coated area.
(3) Check the thickness of the film. Polish parts that have too thick a coat with a
lint-free cloth to remove excess lubricant.
6. Repair Primer and Paint
NOTE. Use this procedure to apply epoxy primer and paint to the clevis end and sides of
-. the outer handle (255, IPL Figure 1) as shown in Figure 601 .
WARNING: THE PAINT REMOVER AND PAINT ARE HAZARDOUS MATERIALS THAT
CAN DAMAGE YOUR EYES AND NOSE. USE THE MATERIALS ONLY IN
WELL VENTILATED AREAS. FLUSH IRRITATED EYES WITH WATER
A. If there is only a small chip or scratch on the part, touch-up the damaged area. To
prepare the area, smooth and polish with crocus cloth (Table 601).
6. If the entire surface must be repainted, strip all paint and primer with paint remover
(Table 601).
C. Clean the component to remove oil, dirt, and other contaminants.
D. Use masking tape (Table 601) to cover the area not to be primed and painted.
E. Apply two coats of epoxy primer (Table 601) to the clevis end of the outer handle
shown in Figure 601.
F. Apply one coat of yellow primer (Table 601) to both sides of the outer handle (255)
as shown in Figure 601.
G. Apply one coat of orange paint (Table 601) over the yellow primer.
H. Allow the primer and paint to dry before the outer handle (255) is installed.
Page 604
78-31-06 Sep l/96
Part Number HA286
OUTER HANDLE
(285, IPL FIGURE 1)
APPLY EPOXY
PRIMER INSIDE
HANDLE FORK ONLY
THIS AREA OF THE OUTER HANDLE

PRIMERED (YELLOW) AND PAINTED
(ORANGE) BOTH SIDES.
Primer and Paint Application

Figure 601
Page 6051606
78-31-06 Nov 1.5196
.
Part Number HA286
ASSEMBLY (INCLUDING STORAGE)

I. General
A. This section contains assembly and storage instructions. Skip unnecessary steps if
the V-band latch assembly is already partially assembled.
NOTE: Refer to REPAIR to replace the inserts (60, IPL Figure l), to recoat the parts
with dry film lubricant, and to reapply epoxy primer to the handle (255).
B. Recommended assembly materials are given in Table 701.
-NOTE. Equivalent items can be used.
2. Assemblv
NOTE: A cross-section view of the parts is given in DESCRIPTION AND OPERATION, Figure
2. An exploded-view illustration is given in IPL Figure 1.
A. Assemble the latch assembly (70) as follows:
(1) Slide the shear pin (290) into the clevis end of the outer handle (255) and
through the washer (300) and the spring (295). Slide the actuator onto the inner
end of the shear pin (290) and loosely install the screw (285). The actuator
stroke will be adjusted in a later step.
(2) Install the outer handle (255) in the inner handle (305) and secure with the
cotter pin (260) the nut (265), the washer (270), and the bolt (275). Tighten the
nut finger tight then tighten further to align the first castellation with the hole in
the bolt. Secure the nut with safety wire (Table 601).
Assembly Materials
Table 701
Nomenclature Source (CAGE)*
Number
Compound, Thread Lock Military Specification Commercially Available ’

MIL-F-18240
Safety Wire Military Specification Commercially Available

MS20995C32
Primer, Zinc Chromate BAC 5736 and BMS 1 O-l 1, The Boeing Co. (81205)
Type 1
* Refer to IPL for address.
Page 701
78-31-06 Nov 15/96
Part Number HA286
(3) Open and close the outer handle (255). The shear pin (290) must extend into
the tapered hole in the inner handle (305) to securely hold the parts in the fully
extended and the fully retracted positions. If adjustment is needed, loosen the
screw (285) and move the actuator (280) on the shear pin (290).
(4) Install the safety wire to secure the screw (285) to the shear pin (290).
(5) Wet the bushings (250) with primer (Table 601) prior to installation. Install the
link (240) to the outer handle (255) with the step pins (245) and the bushings
(250).
(6) Install the bushing (235).
(7) Install the links (210) on the link (240) and secure with the cotter pin (215), the
nut (220), the washers (229, and the bolt (230).
(8) Install the step pins (200) and the bushings (205) to the larger holes in the links
(210).
(9) Align the trigger spring (190) against the underside of the trigger (180) in the
orientation shown in IPL Figure ?.
(10) Install the rivet (195) in the inner handle (305).
(11) Put the trigger (iSO) in the inner handle (305) with the closed end of the trigger
spring (190) coiled between the rivet (185) and the trigger (180). Install the
rivet.
(12) Install the link assembly (90) and related parts as follows:
(a) Push the step bushing (175) into one of the links (170).
(b) Align the links (170) with the link assembly (90) and with the step bushing (175)
in the cutout. Install the step bushing (175) and the second link.
(c) Install the bushings (160 and 165) in the link assembly (90).
(d) Align slotted hole on guides (150 and 155) with large holes on links (140 and
145) with holes on clevis end of links (170). Install the bushings (135) and the
step pins (130).
(e) Align the link assembly (90) and attached parts with the inner handle (305) and
the link (240). Install the bolt (110) with the washers (105) the nut (100) and the
cotter pin (95).
(13) Install the step pin (115) and the bushing (120).
Page 702
78-31-06 Sep l/96
Part Number HA286
(14) Install the nut (85) in the link assembly (90). Tighten the nut (85) finger-tight
only.
NOTE: The nut (80) will be secured with safety wire after the nut (85) and the hook
(75) are adjusted on the aircraft.
(15) Apply lock compound (Table 601) to the threads of the hook (75) prior to
installation. install the nut (80) on the hook. Install the hook in the nut (85) finger
tight.
NOTE: The hook will be secured with safety wire after the nuts (80 and 85) and the
hook (75) are adjusted on the aircraft. The inspection hole in the hook will
be visible at the minimum thread engagement position. Use the inspection
hole in the link assembly to view the minimum thread engagement position
of the nut (85).
B. Assemble the housing assembly (5) as follows:
(1) Install the step pin (30) in the latch assembly (70) through the step bushing
(175).
(2) Install the latch assembly (70) in the housing (65).
(3) Install the pin (35).
(4) Install the springs (25) and the spring guides (20). The spring guides (20) fit
over the outer ends of the step pin (30).
(5) Install th,e bushing (50) with the rivet (55).
(6) Install the cover plates (10) with the screws (15).
C. Refer to DESCRIPTION AND OPERATION to adjust the preload.
D. Refer to TESTING AND FAULT ISOLATION to test the latch assembly.
3. Storaqe
A. Storage Materials
The recommended storage materials are given in Table 702.
-NOTE. Equivalent items can be used.
Page 703
78-31-06 Nov 15196
HARTWELL CORPORATION .
Part Number HA286
B. Storage Instructions
(1) Write the assembly part number, rework information, and date on two
identification tags. Attach one tag to the latch assembly and the other to the
outside of a corrugated cardboard box.
(2) Heat seal the latch assembly in a plastic bag. Pack the bag in the box. Fill all
voids with wadding or shipping foam.
(3) Add desiccant and seal the box with tape.
Storage Materials
Table 702
Nomenclature Source
Number
Bag, Polyethylene Military Specification Commercially Available

MIL-B-117
Box, Corrugated Paper Federal Specification Commercially Available

PPP-B-636
Desiccant Military Specification Commercially Available

MIL-D-3464, Class 1
Identification Tag --- Commercially Available
Tape, Shipping -a- Commercially Available
Page 704
78-31-06 Sep l/96
Part Number HA286
FITS AND CLEARANCES

1. Assemblv Toraue Limits
Not Applicable
2. Service Wear Limits
Design dimensions, assembly clearances, and service wear limits for parts subject to wear
are given in Table 801. Repair or replace excessively worn parts.
Service Wear Limits

Table 801
Original Manufacturing Limits in Inches (mm) Service Wear Limits in Inches (mm) 1
IPL Figure 1 Assembly

Dimension Dimension Maximum ’
Item No. Clearance
Allowable
Min Max Min Max Min Max Clearance
235 OD 0.498 0.500 0.497

210 ‘-&l;;’ ‘;y;’ 0.001 0.005 (12,62) 0.007
ID (0,03) (0,13) 0.504 (0,18)
(1273) (1278) (12,W
245 OD 0.185 0.187 0.184

240 ID (4170)
0.189 f(&l 0.002 0.006 (4,671 0.008 ;
(0,05) (0,15) 0.192 (0,20) !
(4,801 (485) (4888)
235 OD 0.498 0.500 0.001 0.006 (;$;, 0.008

240 ID yg’ ‘;fJ~’ (0,03) (0,15) 0.505 (O,W I
(12,725) (12,802) (12,83) I
78-31-06 Page 8011802

Nov 15/96
E!F
/
@ COMPONENT MAINTENANCE
Part Number HA286
MANUAL
The recommended special tools, fixtures, and test equipment are given in Table 901
Special Tools, Fixtures, and Equipment

Table 901
Nomenclature Part Number Source (CAGE)* Use
Insert Tools New Haven Mfg. Corp. To remove and install 1
Hand Extraction Tool 1227-6 (26344) the inserts (60, IPL I
Hand Insertion Tool 7552-3 Figure I).
Tang Removal Tool 36953
Oven, Electric, --- Commercially Available To bake dry film
375°F (190%) lubricant on
components.
* Refer to the IPL for the address.
78-31-06 Page 901/902

Nov 1996
Part Number HA286
ILLUSTRATED PARTS LIST

1. Introduction
A. Purpose
This IPL illustrates and lists replacement parts.
B. Guide to Use of the IPL
(1) If the part number is not known:
(a) Find the part in the exploded-view illustration.

(b) Note the item number assigned to the part.
(c) Refer to the parts list and find the item number in the FIG. ITEM column.
(2) If the part number is known:
(a) Refer to the parts list and find the part in the PART NUMBER column.
(b) Note the figure number and item number assigned to the part.
(c) Refer to the illustration to identify attaching hardware and related assembly
parts.
2. Manufacturer Names and Addresses
The CAGE codes for the manufacturers of parts, materials, special tools, and test
equipment referenced in this CMM are given below. The codes are taken from Cataloging
Handbook H4/H8. No code in the NOMENCLATURE column of the Detail Parts List means
the part is manufactured by Hartwell Corporation.
I
Code Name and Address Code Name and Address I
I
26344 New Haven Mfg. Corp. 83014 Hartwell Corporation I
466 Blake St. - 900 S. Richfield Rd.
New Haven, CT Placentia, CA 92670-6788
065151238 Telephone: 714-993-4200
Telex: 4722078
TWX: 91 O-596-1 294
FAX: 714-777-4031
81205 The Boeing Co. 84063 Henkel Corp.

7755 E. Marginal Way Horsham Business Center /
Seattle, WA 98124 300 Welsh Rd., Bldg. 2, Suite 1
Horsham, PA 19044 !
Page 1001
78-31-06 Nov 15/96
Part Number HA286
3. Numerical Index
The Numerical Index is provided to help find parts in the Detail Parts List by part number.
The figure number, item number, and total quantity required are given for each entry.
The part numbers are arranged from left to right, one character at a time. The order of
precedence is: (1) dash, (2) letters A through Z, and (3) numerals 0 through 9.
4. ExrAanation of Detail Parts List Entries
The Detail Parts List is arranged in general sequence of disassembly. The parts are
illustrated in an exploded-view illustration and listed in the related parts list.
A. FIG. ITEM Column
(1) The first number at the top of each FIG. ITEM column is the figure number of
the corresponding illustration. The number given opposite each part number
is the item number assigned to the part in the illustration.
(2) A dash (-) in front of an item number means the part is not illustrated.
(3) Alpha-variants A through Z (except I and 0) are assigned to item numbers when
necessary to identify added parts, alternate parts and service bulletin modified
parts.
B. PART NUMBER Column
This column contains the manufacturer’s part number for each part, as modified to meet
the requirements of ATA 200/2000. The modifications can include:
(1) Removal of blank spaces and special characters, with the possible exception of
dashes. Dashes are permitted only between numeric characters.
(2) Insertion of a reference part number compatible with ATA 200/2000 if the
manufacturer’s part number exceeds 15 characters. In these cases, the
manufacturer’s part number is given in the NOMENCLATURE column.
C. NOMENCLATURE Column
(1) This column contains descriptive nomenclature for each part, and may also
list the manufacturer’s CAGE code (if the part is not manufactured by Hartwell
Corporation), part number (if longer than 15 digits or modified per ATA 2001
2000), service bulletins affecting the part, and obsolete part numbers.
Page 1002
78-31-06 Sep l/96
Part Number HA286
(2) The indenture system used in the NOMENCLATURE column indicates the
relationship of one part to another, as follows:
123
End Item or Major Assembly
. Detail Parts for End Item or Major Assembly
Subassemblies
ATTACHING PARTS
. Attaching Parts for Subassemblies
l **
Detail Parts for Subassemblies

A~-TACHING PARTS
.*** Attaching Parts for Detail Parts
(1) Assemblies, subassemblies and detail parts subject to modification, deletion,

addition, or replacement by an issued service bulletin are annotated to
indicate both pre- and post-service bulletin configurations. The term (PRE SB
XXXX) in the NOMENCLATURE column designates the original configuration,
and the term (POST SB XXXX) identifies assemblies and parts after the
modification has been completed.
(2) The terms defined below are used when applicable to indicate the
interchangeability of parts.
Term Abbreviation Definition
Alternate ALT The listed part is alternate to and

interchangeable with other parts within
the same item number variant group or
other item numbers if designated.
Superseded By SUPSD BY The part is superseded by and is not

interchangeable with the item number
designated in the notation.
Supersedes SUPSDS The part supersedes and is not

Replaced By REPLD BY The part is replaced by and is

Replaces REPLS The part replaces and is interchangeable

with the item number designated in the
notation.
Page 1003
78-31-06 Nov 15196
Part Number HA286
D. EFF CODE Column
This column contains effectivity codes (A, B, etc) to indicate the alternate models
or configurations of the end item to which the parts apply. This column is left
blank when the parts apply to all models or configurations included in the parts list.
E. UNITS PER ASSY Column
The quantity shown in this column represents the units required for one NHA or, when
referring to attaching parts, the quantity to attach one such item. The abbreviation RF
(reference) means the end item or assembly is shown completely assembled in the figure
referenced in the NOMENCLATURE column.
Page 1004
78-31-06 Sep l/96
HARMLL CORPORATION
PartNumberHA286
NUMERICAL INDEX
PART AIRLINE TTL

NUMBER STOCK NO. FIGURE ITEM REQ
4N503-8-6 285 1
HA286-1 1 RF
HA286-11 70 1
HA286-13 5 1
HSP115L187-1560 35 1
HSP148-12-125 195 1
HSP148-12-187 55 1
HSP212G2060 45 2
HSP221KNF1455AB 50 1
klS21209FO820 60 8
klS24665-153 260 1
95 1
215 1
WS35276-242 15 4
vlS35692-7 265 1
100 1
220 1
VAS1149C0463R 270 1
UAS1423C7LH 80 1
VAS6204-29D 110 1
230 1
111811-l 295 1
115053-5 290 1
115065-I 300 1
118352-11 125 RF
II 9712-1 190 1
130422-I 20 2
130423-I 30 1
130424-I 175 1
130427-l 25 2
130583-5 90 1
130821-I 200 2
130821-5 130 2
130822-l 205 4
130825-I 75 1
130826-3 1
130948-7 2:: 1
131288-1 180 1
131289-1 10 2
131298-1 185 1
131299-1 65 1
131331-1 40 2
Page1005
78-31-06 Nov 15/96
HARlWELLCORFORATlON
PartNumberHA286
NUMERICAL INDEX
PART AIRLINE
NUMBER STOCK NO. FIGURE ITEM REQ
131350-l
132186-1 275
115 1
132210-l
132209-3 210
240 :
132212-1 140 1
132212-2 145 1
132213-1 150 1
132213-2 155 1
132214-1 160 1
132215-1 235 1
165
132216-1 135 :
132269-l 245 2
132270-l 250 2
132271-1 280 1
132272-1 120
132302-l 305 :
132338-1 170 2
5710-58-6OP 105 2
225 2
Page 1006
78-31-06 Nov 1996
.
Part Number HA286
THIS PAGE INTENTIONALLY LEFT BLANK
Page 1007
78-31-06 Nov 15/96
60 .4r;
40 45
65 \ I
HARWELL CORPORATION
Part Number HA286
LATCH
1 ASSEMBLY 90
I .
/
I
G 1 i
V-Band Latch Assembly

IPL Figure ‘I (Sheet 2)
78-31-06 Page 1009

Nov 15/96
Part Number HA286
180
A
Q
205
205 \
285
286
29i
V-Band Latch Assembly

IPL Figure 1 (Sheet 3)
Page 1010
78-31-06 Nov 15/96
Part Number HA286
FIG. PART AIRLINE

PARTS LIST
NOMENCLATURE EFF
- UNITS
PER (
ITEM NUMBER STOCK NO. 12 3 4 567 CODE ASSY j
I
IPL 1
-1 HA286-1 LATCH ASSY, V-BAND RF
(BOEING SCD
S315W306-4)
5 HA286-13 . HOUSING ASSY 1

10 131289-l . . PLATE, COVER 2
Al-l-ACHING PARTS
15 MS35276-242 . . SCREW, MACHINE, 4
FILLISTER HEAD
***
20 130422-l . .
GUIDE. SPRING 2
25 130427-l . .
SPRING 2
30 130423-I . .
PIN, STEP 1 I
35 HSP115L187-1560 . .
PIN, PRESS, 0.187 OD, 1.560 1
LONG
40 131331-1 . . CLIP, RETAINING
2
ATTACHING PARTS I
45 HSP212G2060 . . RIVET, 0.125 INCH OD * 2 ;
***
1 I
50 HSP221KNF1455AB . . BUSHING, PRECISION, 0.1910 !1
1j
ID, 0.3281 OD, 1.455 LONG
I
ATTACHING PARTS
55 HSP148-12-187 . . RIVET, 0.187 OD*
l **
60 MS21209F0820 . . INSERT, SCREW THREAD 8

65 131299-1 . . HOUSING 1
70 HA286-11 . LATCH ASSY 1 /
75 130825-l . . HOOK 1 /
80 NASl423C7LH . . NUT, JAM DRILLED
85 130826-3 . . NUT
90 130583-5 . . LINK ASSY
- Not illustrated
* Size at assembly
78-31-06 Page 1011

Nov 15196
Part Number HA286
PARTS LIST
UNITS
‘IG. PART AlRLlNE NOMENCLATURE EFF PER
ITEM NUMBER STOCKNO. 12 3 4 567 CODE ASSY
IPL 1
AlTACHlNG PARTS
95 MS246651 53 . . PIN, COl-l-ER 1
100 MS35692-7 . . NUT, SLOlTED, HEX 1
105 5710~58-6OP . . WASHER 2
110 NAS6204-29D . . BOLT, HEX HEAD 1
115 131350-l . . PIN, STEP 1
120 132272-l . . BUSHING 1
***
125 118352-l 1 . . . PIN (STAKED- ORDER NHA) RF

130 130821-5 . . PIN, STEP 2
135 132216-l . . BUSHING 2
140 132212-1 . . LINK 1
145 132212-2 . . LINK 1
150 132213-l . . GUIDE 1
155 152213-2 . . GUIDE 1
160 132214-1 . . BUSHING 1
165 132215-l . . BUSHING 1
170 132338-l . . LINK 2
175 130424-l . . BUSHING, STEP 1
180 131288-1 . . TRIGGER 1
ATTACH I NG PARTS
185 131298-1 . . RIVET, 0.188 OD* 1
t*i
190 119712-1 . . SPRING, TRIGGER 1

195 HSP148-12-125 . . RIVET, 0.125 OD* 1
200 130821-l . . PIN, STEP 2
205 130822-l . . BUSHING 4
210 132210-I . . LINK 2
ATTACHING PARTS
215 MS24665-153 . . PIN, COlTER 1
220 MS35692-7 . . NUT, SLO-I-I-ED HEX 1
225 5710-58-6OP . . WASHER 2
230 NAS6204-29D . . BOLT, HEX HEAD 1
l **
- Not illustrated
* Size at assembly
Page 1012
78-31-06 Nov 15196
HARIWELL CORPORATION
Part Number HA286
PARTS LIST
UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER STOCK NO. 12 3 4 567 CODE ASSY
IPL 1
235 132215-l . . BUSHING 1
240 132209-3 . . LINK I
ATTACHING PARTS
245 132269-I . . PIN, STEP 2
250 132270-l . . BUSHING 2
***
255 130948-7 . . HANDLE, OUTER 1
ATTACHING PARTS
260 MS246651 53 . . PIN, COTTER 1
265 MS35692-7 . . NUT, SLOTTED, HEX 1
270 NASI 149C0463R . . WASHER 1
275 132186-I . . BOLT, HEX HEAD 1
**I
280 132271-l . . ACTUATOR, HANDLE 1
ATTACHING PARTS
285 AN503-8-6 . . SCREW 1
l **
290 II 5053-5 . PIN, SHEAR

. 1
295 111811-l . . SPRING 1
300 II 5065-l . . WASHER 1
305 132302-l . . HANDLE, INNER 1
- Not illustrated
* Size at assembly
78-3 I-06 Page 1013/1014

Nov 15196

78-31-06 Revision 0-Nov 96

Uploaded by

Document Informationclick to expand document information

Copyright:

Available Formats

78-31-06 Revision 0-Nov 96

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

78-31-06 Revision 0-Nov 96

Uploaded by

Copyright:

Available Formats

HARTWELL CORPORATION

Component Maintenance Manual

V-BAND LATCH ASSEMBLY

Boeing Part Number

Retain this record in the front of this document.

Revision Inserted Revision Inserted

78-31-06 Page RR-I /RR-2

RECORD OF TEMPORARY REVISIONS

Retain this record in the front of this document.

On receipt of a temporary revision:

(1) Insert the temporary revision page(s) into this document.

On receipt of the permanent revision:

1 Temporary Revision 1 Inserted 1 Temporary Revision 1 Inserted !

Number Issue Date By Date Number Issue Date By Date /

Page TR-1 /TR-2

SERVICE BULLETIN LIST

78-31-06 Page SB-l&B-2

LIST OF EFFECTIVE PAGES

Subiect Paqe @& Subiect Paqe Date

Title Page T-l Nov 15/96 Cleaning 401 Nov 15196

Record of Revisions RR-l Nov 15/96 Check 501 Nov 15196

Description and Operation ........................... .... ... . . 1

1 Primary Components. ............................ .. . ... 3

1 Technical Properties ............................. .. 9

Page TC-I /X-2

(4) Cleaning contains procedures to clean the latch assembly.

(6) Repair contains procedures to refinish parts to serviceable condition.

(8) Fits and Clearances contains service wear limits.

C. Each section contains a table of recommended tools and materials necessary

3. Warninw, Cautions and Notes

WARNlNG: A procedure, that if not correctly obeyed, could cause

CAUTION: A procedure, that if not correctly obeyed, could cause

-NOTE. A procedure which is important to highlight.

Procedure Date Method

Testing / Fault isolation Ott 07/96 Simulation

Disassembly Ott 07/96 Simulation

Assembly Ott 07/96 Simulation

B. If an error or discrepancy is found, or a better procedure for accomplishing a task

7. Product Support Services

Hartwell Airline Supply Company Telephone: (714) 524 0680

Hartwell Corporation Telephone: (714) 992 4200

9. Abbreviations, Measurements and Unit Svmbols

DESCRIPTION ,4ND OPERATION

A. Unlatch the V-groove bands, as follows:

B. Latch the V-groove bands as follows:

NOTE: Refer to paragraph 3.C to increase or decrease the preload.

(240) STEP PIN

NOTE: THE ITEM NUMBERS IN

Cross Section Views

LINK S-i-Et’ PIN (130) LINKS

NOTE: THE ITEM NUMBERS IN

Cross Section Views

, ,, --&+- it!!%-fLE (305)

NOTE: THE ITEM NUMBERS IN

Cross Section Views

78-3 I -06 Page 7

C. Adjust the preload, as follows: