JT2020 M1 T3 Parts Manual 053-1264

1
Поставка оборудования, запчастей,

расходных материалов Ditch Witch
тел. +375 29 3384008
RPP.BY
[email protected]
JT2020
Tier 3
ISSUE NO. 03PL-05/11
For replacement copy, order P/N 053-1264
This product is covered by one or more of the following patents:

US B1 4,858,704; 4,953,638; 5,148,880; 5,242,026; 5,341,887; 5,490,569; 5,684,466; 5,713,423,
5,794,719; 5,880,680; 5,941,322; 6,085,852; 6,109,371; 6,179,065; 6,216,803; 6,250,403; 6,250,404;
6,290,606; 6,311,790; 6,411,094; 6,543,551; 6,550,547; 6,672,409; 6,739,413; 6,761,231; 6,776,246;
6,808,210; 6,827,158; 6,848,506; 6,871,712; RE37,450; RE37,923; RE37,975; RE38,418
AU 689,533; 706,544; 718,034, 755,862
CA 2,156,398; 2,217,899
DE 694 17 019; 695 29 634; 297 01 406;
EP 0683845; 0674093; 0817901; 0927892
FR 674,093
GB 2,309,239; 2,312,006; EP674,093; EP846,841;
JP 3,458,247
Other U.S. and foreign patents pending
This manual contains information concerning the following models:

JT2020 Tier 3 Directional Drilling System
Copyright 2009, 2011 by The Charles Machine Works, Inc.

, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power
Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are
registered trademarks of The Charles Machine Works, Inc.
ID0234453
2
3
FOREWORD___________
This manual contains illustrated parts lists to help you select quality ProTech ®
Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will
lessen the productivity of your equipment.
Part numbers enclosed in a box are no longer available from The Charles Machine
Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.
Footnotes provide more information to help you identify parts shown in the manual.
Assembly instructions and Tech Bits articles referenced in footnotes are available
through your local Ditch Witch dealer.
Description and specifications in this book were current at publication. However,

The Charles Machine Works, Inc. reserves the right to improve equipment, so this
manual might not reflect the most current improvements.
Instructions on recommended equipment use and maintenance are in the Operator’s

Manual that was shipped with your equipment.
Keep the following in mind when ordering ProTech replacement parts:
Specify parts you need by part number and description, not by illustration reference
numbers.
Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether it’s old or new.
Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.
8/6/2010, Rev-B 800-001

4
WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following “initial commercial” use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.
EXCLUSIONS FROM PRODUCT WARRANTY
All incidental or consequential damages.
All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.
All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturer’s recommendations.
All engines and engine accessories (these are covered by original manufacturer’s warranty).
Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such
warranty will be available to purchaser.)
ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY

WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE

UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING
THE DUTIES IMPOSED.
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.
For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.
Ver. 03 ID0134872
5
CONTENTS______________________
Decals Operator’s Station
Decal Location - JT2020 Tier 3 .................. 8 Electrical Strike System ......................... 112
Decal Location - Pipe Box Loader ............ 12 ESID Module & Gauge Panel ................. 106
Ground Drive Control ............................. 114
Engine Components Left Console........................................... 104
Battery ..................................................... 44 Operator Seat ........................................ 102
Cooling System - Charge Air Cooler ........ 22 Operator Station Floor ........................... 100
Cooling System - Cooler Mounting .......... 20 Right Console ........................................ 110
Cooling System - Fan Assembly .............. 26 Vandal Cover ......................................... 108
Cooling System - Radiator Plumbing ....... 24
Electrical Mounting .................................. 38 Hydraulics
Engine Mounts ......................................... 18 Auxiliary Hydraulics ................................ 148
Engine Oil Fill .......................................... 34 Drilling Fluid Motor Hydraulics ................ 152
Engine Oil System ................................... 32 Fan Drive Hydraulics .............................. 150
Engine Service Parts ............................... 16 Filter and Reservoir Hydraulics .............. 122
Engine Skid ............................................. 42 Frame Tilt Hydraulics ............................. 166
Engine Throttle ........................................ 28 Front Thrust Hydraulics .......................... 132
Exhaust System ....................................... 30 Ground Drive Hydraulics ........................ 140
Front Fixed Hood ..................................... 52 Hyd Cylinders (2.0" X 1.0") .................... 172
Front Hood Support ................................. 50 Hyd Cylinders (3.0" X 1.5") .................... 174
Front Opening Hood ................................ 54 Hyd Cylinders (3.5" X 1.75") .................. 176
Grid Heater Controls ................................ 40 Hyd Cylinders (4" X 2" X 2") ................... 178
Intake System .......................................... 36 Hydraulic Oil Cooler Plumbing ............... 124
Rear Controls - Begins ............................... 46 Hydraulic Valve Parts ............................ 170
Rear Controls - Ends ................................. 48 Long Anchor Cylinder Hydraulics ........... 142
Rear Fixed Hood...................................... 56 Long Anchor Rotation Hydraulics ........... 144
Rear Opening Hood ................................. 58 Lubricator Hydraulics ............................. 146
P.O.R. Hydraulics Begins w/ .................. 136
Frame Components Pipe Box Shift Hydraulics ....................... 164
Assisted Makeup Begins w/ ..................... 70 Pipe Grip Hydraulics .............................. 158
Carriage................................................... 62 Pipe Lift Hydraulics ................................ 162
Carriage Spindle ...................................... 64 Pump Stack Mounting ............................ 118
Frame Tilt ................................................ 92 Pump Stack Supply & Return ................. 120
Front Idler Roller ...................................... 86 Pump/ Selector Hydraulics ..................... 128
Fuel Tank ................................................ 80 Rear Thrust Hydraulics .......................... 134
Gearbox – Ground Drive .......................... 84 Rotating Wrench Hydraulics .................. 154
Grease Cylinder ....................................... 88 Rotation 2 Speed Begins w/ ................... 126
Ground Drive Tracks ............................... 82 Selector Hydraulics ................................ 130
Pinion Drive Assembly ............................. 72 Shuttle Hydraulics .................................. 160
Pipe Guide ............................................... 74 Stabilizer Hydraulics............................... 168
Proximity Switches ................................... 94 Stationary Wrench Hydraulics ................ 156
Proximity Switches - Drill Pipe ................. 96
Rotating Wrench Begins w/ ..................... 76 Anchor Systems
Rotation Gear Box ................................... 68 Anchor Valve/Lubricator Mount .............. 184
Stabilizer .................................................. 90 Auto-Luber Assembly............................. 192
Stationary Wrench Begins w/ .................. 78 Grease Pump ........................................ 186
Thrust Drive ............................................. 66 Long Anchor System Begins w/ ............. 182
Lubricator Nozzle & Applicator ............... 190
Lubricator Valve ..................................... 188
ID0234485
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CONTENTS______________________
Fluid System
Drilling Fluid Plumbing Begins w/ .......... 202
Drilling Fluid Pump Plumbing Begins w/. 196
Drilling Fluid Pump Plumbing Ends w/ ... 198
Drilling Fluid Transfer............................. 204
Mud Pump ............................................. 200
Pipe Loader Systems

Lifters .................................................... 208
Pipe Box ................................................ 218
Pipe Loader Valve/Covers ..................... 216
Shuttle Guard ........................................ 214
Shuttle ................................................... 220
Shuttle Mount ....................................... 212
Electrical
*See technical supplement for further
electrical information.................. 053-1351
Accessories
Antifreeze Tank ..................................... 224
Canopy .................................................. 230
Heated Greaser ..................................... 228
Pipe Box Loader .................................... 236
Softcab .................................................. 232
T18B Tie Down Kit ................................. 234
Transport Pipe Box ................................ 238
Umbrella ................................................ 226
Miscellaneous
Bolt/Nut Torque Chart ............................ 242
Filters .................................................... 246
Optional Kits ......................................... 246
Parts Manual Change Request ............. 247
Related Publications ............................. 246
Replacement O-Ring Chart .................... 245
Warranty Registration ........................... 250
ID0234485
7
DECALS
ID0135069
8
DECAL LOCATION
JT2020T3 22
40
28
43
44
46
31
45
48
29
30 21 27
36
41 42
50
33
19
34
10
7 26 18
32
7 47
4
35
3
5
6
7 10
16 5
7
10
6
11 ID0207983
9
DECAL LOCATION
JT2020T3
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
270-2289 DECAL KIT - JT2020T3
1 273-267 1 DITCH WITCH BATTERY
2 270-2285 1 FAN SWITCH DECAL
3 700-062 1 DIESEL FUEL CAP
4 274-724 1 ONE CALL NOTIFICATION
5 274-442 4 LIFT LOCATION
6 274-318 4 TIE DOWN LOCATION
7 275-230 4 DANGER STRIPE 1.75” X 18”
8 275-203 1 BATTERY
9 270-2286 1 RELAY DECAL
10 275-184 4 WARNING MOVING PARTS
11 273-278 1 DANGER WRENCH
12 274-198 1 NOTICE OIL LEVEL
13 275-120 1 RESERVOIR (THF)
14 275-355 1 CAUTION HOT PARTS
15 275-400 1 NOTICE OIL LEVEL
16 274-049 2 DANGER ELECTROCUTION
17 274-854 1 LOGO PLACARD
18 275-048 1 IMPORTANT SAFETY RULES
19 275-449 1 DITCH WITCH LOGO PLACARD
20 274-291 1 SOUND POWER 10 SEE FOOTNOTE 1
21 275-197 2 DANGER ROTATING SHAFT
22 273-566 1 GAUGE PANEL
23 273-434 1 DITCH WITCH
24 273-555 1 MODEL ID W/ STRIPE
25 273-444 1 PIPE BOX NUMBERS
26 273-556 1 MODEL ID / PIPEBOX
27 270-1084 1 CONTROL PANEL
28 700-068 1 SWITCH PANEL
29 700-069 1 IGNITION PANEL
30 700-071 1 STAKE DRIVER
31 700-092 1 SWITCH PANEL
32 273-198 1 TRACKER CONTROL
33 273-482 1 IGNITION SWITCH
34 700-146 1 TRACK SWITCH
35 700-147 1 FRAME TILT
36 275-222 1 ENGINE STOP
37 700-191 1 MASTER DISCONNECT SWITCH
38 273-567 1 NOTICE NOT MANUAL SHUTOFF
39 273-569 1 TEST PORT LOCATIONS
40 274-780 1 JET TRAC PATENT (S)
41 700-245 1 RIGHT CONTROL
42 273-459 1 WARNING EXPLOSION
43 270-2332 1 LED DISPLAY
47 273-061 1 START ASSIST
48 274-940 1 INDICATOR
49 270-1504 1 NOTICE COMPLETE FILL
50 273-138 1 NOTICE COOLANT
FOOTNOTES
1 . NOT PART OF KIT
11 ID0207983
10
DECAL LOCATION
JT2020T3
ELECTRIC
38
BALL 10
VALVE 49
14 25 11
23
24 37
2 9
12 21
13
17
5
5 1
6 8
6
15
39
16
COVER PLATE
BELOW PUMPS
11 ID0207983
11
12
PIPE BOX LOADER

DECAL LOCATION
6
4
3
6
02 ID0145475
13
PIPE BOX LOADER

DECAL LOCATION
REF PART
2 270-1018 1 PIPE BOX LOADER WEIGHT
3 274-318 2 TIE DOWN LOCATION OPPOSITE ENDS
5 273-642 2 TRANSPORT BOX WEIGHT JT2020 ONLY. 270-1016 USED ON JT1220, OPPOSITE CORNERS
6 275-326 4 WARNING, CRUSHING WEIGHT OPPOSITE SIDES
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0145475
14
NOTES:
ID0134963
15
ENGINE
COMPONENTS
ID0134845
16
ENGINE SERVICE PARTS
5
3
2
3
02 ID0213274
17
ENGINE SERVICE PARTS
REF PART
195-1159 ENGINE-CUMMINS B3.3TAA (TIER 3)
1 170-463 1 FAN BELT
2 194-461 1 FUEL FILTER ELEMENT (B3.3)
3 194-459 1 WATER PUMP (CUMMINS B3.3)
4 194-462 1 ALTERNATOR 12V/160A (B3.3)
5 194-454 1 ENGINE OIL FILTER
6 194-458 1 STARTING MOTOR
NOT SHOWN:
500-2084 FLUID LEVEL SENSOR
FOOTNOTES:
NOTE:
02 ID0213274
18
ENGINE MOUNTS
9
12
4
3 1
7
2
13
8 10
11
01 ID0225970
19
ENGINE MOUNTS
REF PART
1 314-764 2 REAR ENGINE MOUNT
2 116-217 2 SHOCK MOUNT (2-PIECE KIT)
3 117-559 2 ISOLATOR
4 300-5374 2 FRONT ENGINE MOUNT
5 300-5404 1 BRACKET
6 106-336 2 SCREW (M12-1.75 X 90MM)
7 105-071 2 WASHER (1/2")
8 106-685 2 LOCKNUT(M12-1.75,PRV TRQ,10.9)
9 106-810 2 SCREW (M16-2.00 X 90MM, 10.9)
10 105-359 2 WASHER (5/8)
11 106-545 2 LOCKNUT (M16-2.0,PRV TRQ,10.9)
12 106-724 8 FLG SCREW (M10-1.50 X 25MM) USE LOCTITE 242 OR EQUIVALENT
13 106-469 8 FLG SCREW (M12-1.75 X 30MM) USE LOCTITE 242 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0225970
20
COOLING SYSTEM - COOLER MOUNTING

3
6 5
4
2
5
7
6
7
01 ID0213268
21
COOLING SYSTEM - COOLER MOUNTING
REF PART
1 195-1167 1 COOLER
2 116-128 3 SHOCK MOUNT
3 300-5380 1 BRACKET
4 105-059 3 WASHER (7/16")
5 106-628 3 SCREW (M10-1.50 X 60MM)
6 105-894 3 LOCKNUT(M10-1.50,PRV TRQ,10.9)
7 118-168 3 SOUND INSULATION
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0213268
22
COOLING SYSTEM - CHARGE AIR COOLER
13
2
10 12
6 11
14
5 9
4
2
7
8
3 13
2
13
13
01 ID0213265
23
COOLING SYSTEM - CHARGE AIR COOLER
REF PART
1 195-1167 1 COOLER
2 159-551 4 HUMP HOSE 2.5 STRAIGHT
3 195-1328 1 CHARGE AIR TUBE (-40)
4 195-1329 1 CHARGE AIR TUBE (-40)
5 111-126 2 P LOOP CLAMP (2.5)
6 362-1310 1 AIR BARRIER
7 184-236 1 SPACER
8 105-996 1 SCREW (M10-1.50 X 45MM)
9 106-387 1 FLG LOCKNUT (M10-1.50)
10 106-381 3 FLG LK SCREW (M8-1.25 X 25MM)
11 106-561 3 LOCKNUT (M8-1.25,PRV TRQ,10.9)
12 300-5479 1 RETAINER
13 105-1261 8 T-BOLT CLAMP (2.750" TO 3.062") SP
14 215-1435 1 MANIFOLD AIR TEMP SENSOR
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0213265
24
COOLING SYSTEM - RADIATOR PLUMBING
20 1
19
27
18
6
19
17
13 8 10 28
11
10 15 12 2
16
14
14 5
22 9
25
21 26
24
4
23
4
4
3
02 ID0213239
25
COOLING SYSTEM - RADIATOR PLUMBING
REF PART
1 195-1167 1 COOLER
2 195-1330 1 RADIATOR HOSE - UPPER
3 195-1331 1 RADIATOR HOSE - LOWER
4 110-134 5 WORM CLAMP (2.062" TO 2.750")
5 110-133 1 WORM CLAMP(1-1/16"TO 1-15/16")
6 300-5506 1 EXPANSION TANK
7 111-084 1 RADIATOR CAP (16 PSI)
8 110-549 1 SIGHT GAUGE (12N)
9 153-871 1 S/O COUPLER (06N-06H90, BRS)
10 115-069 2 GROMMET (3/4")
11 155-288 1 S/O COUPLER (04N-06H90)
12 116-751 19 BULK HOSE (3/4",SOLD PER FT)
13 116-108 14 BULK HOSE (5/16", SOLD PER 1")
14 110-249 4 WORM CLAMP (1/4" TO 5/8")
15 116-881 22 BULK HOSE (3/8", SOLD PER FT)
16 110-217 2 WORM CLAMP (7/16" TO 1")
17 155-162 1 S/O COUPLER (04N-05H)
18 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
19 106-386 4 FLG LOCKNUT (M8-1.25)
20 155-164 1 S/O COUPLER (04N-05H90)
21 105-1050 1 GROMMET (2-1/2")
22 115-320 1 GROMMET (1-1/2")
23 195-1448 1 S/O COUPLER (28H-28H90-12H)
24 195-1452 3 BULK HOSE (1-3/4 ",SOLD PER 1")
25 217-565 1 TEMPERATURE SENDER
26 217-247 1 WATER TEMP ADAPTOR
27 215-1434 1 COOLANT TEMP SENSOR
28 115-686 1 BULK EDGE (5/32",SOLD PER 1")
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0213239
26
COOLING SYSTEM - FAN ASSEMBLY
13
1
12
8
9 12
7
3 6 13
2 5
10
8
9
4
11
10
03 ID0213267
27
COOLING SYSTEM - FAN ASSEMBLY
REF PART
1 300-4822 1 SHROUD
2 195-1355 1 FAN GUARD
3 194-597 1 FAN (19")
4 150-2077 1 HYDRAULIC GEAR MOTOR SEE FOOTNOTE 1 FOR SERVICE PARTS.
5 195-1358 1 FAN HUB SEE NOT SHOWN PARTS
6 105-091 4 LOCK WASHER (5/16")
7 105-806 4 SCREW (M8-1.25 X 25MM) TORQUE TO 20 FT-LBS
8 105-059 4 WASHER (7/16")
9 105-274 4 SCREW (M10-1.50 X 20MM, 10.9)
10 106-724 4 FLG SCREW (M10-1.50 X 25MM)
11 106-755 2 SCREW (M10-1.50 X 30MM, SOC) USE 242 LOCTITE OR EQUAVALENT
12 116-421 60 BULK EDGE (1/8", SOLD PER FT) 2 @ 30"
13 115-380 44 WEATHER STRIP(3/8" X 3/4"")(IN) 2 @ 22"
NOT SHOWN:
105-206 - NUT (1/2-NF) REPLACEMENT PART; TORQUE TO 80 FT-LBS
105-070 - LOCKWASHER (1/2") REPLACEMENT PART
FOOTNOTES:
1. 500-1316 - SEAL KIT
500-1317 - SOLENOID (PROPORTIONAL)
500-1318 - PROPORTIONAL RELIEF VALVE
500-1319 - SPEED SENSOR ASSEMBLY
500-2079 - SEAL WASHER
NOTE:
03 ID0213267
28
ENGINE THROTTLE
8
13
12
5
2
11
3
10
03 ID0226001
29
ENGINE THROTTLE
REF PART
1 300-5765 1 MOUNT BRACKET
2 213-116 1 LINEAR ACTUATOR SEE FOOTNOTE 1
3 315-573 1 THROTTLE BRACKET
4 106-382 2 FLG LK SCREW (M10-1.50 X 20MM) USE LOCTITE 242 OR EQUIVALENT
5 300-5701 2 MOUNT, RUBBER STOCK USE LOCTITE 242 OR EQUIVALENT
6 106-497 2 FLG SCREW (M10-1.50 X 35MM)
7 300-7732 1 SPACER
8 106-724 1 FLG SCREW (M10-1.50 X 25MM)
9 106-387 1 FLG LOCKNUT (M10-1.50)
10 105-284 2 WASHER (3/16")
11 105-530 1 COTTER PIN (1/16" X 3/4")
12 105-078 4 NUT (1/4-NC)
13 105-079 2 LOCK WASHER (1/4)
NOT SHOWN:
FOOTNOTES:
1. 196-366 CABLE, LINEAR ACTUATOR
NOTE:
03 ID0226001
30
EXHAUST SYSTEM
7
6
10
1
3 9
03 ID0213255
31
EXHAUST SYSTEM
REF PART
1 195-1334 1 EXHAUST TUBE
2 195-1321 1 MUFFLER
3 300-5367 1 MID FIREWALL
4 118-318 1 V-BAND CLAMP (2-3/4")
5 106-162 6 FLG SCREW (M8-1.25 X 20MM, GD8)
6 110-169 2 WORM CLAMP (2.812" TO 3.750")
7 115-834 1 EXHAUST WRAP (2", SOLD PER FT)
8 300-5751 1 PLATE
9 106-386 2 FLG LOCKNUT (M8-1.25)
10 196-010 1 U-BOLT CLAMP (3")
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0213255
32
ENGINE OIL SYSTEM
20 15
10 11
9
13
12
16
21
5
1 14
17 4
2 19
7
18
04 ID0226010
33
ENGINE OIL SYSTEM
REF PART
1 194-514 1 REMOTE FILTER HEAD
2 194-454 1 ENGINE OIL FILTER
3 157-756 1 CONNECTOR (08N-10O)
4 150-2080 1 EXTENSION FITTING (08N-10O)
5 300-5404 1 BRACKET
6 157-445 1 BANJO FITTING (M22)
7 154-331 1 PLUG (08O)
8 215-1583 1 OIL PRESSURE SENDER (0-150 PSI) BEGINS WITH S/N: CMWJ2020HA0001165, SEE FOOTNOTE 1 & 2
9 156-241 1 STREET ELBOW (02N-02NF90) SEE FOOTNOTE 2
10 114-033 1 REDUCER (M10-1.00-02NF)
11 158-109 1 FILTER MOUNT BOLT
12 158-108 1 FILTER MOUNT FLANGE
13 158-110 1 O-RING (-120 D90)
14 157-020 1 O-RING (230 D90)
15 154-323 1 CONNECTOR (08S-10O90)
16 154-391 1 CONNECTOR (08S-10O)
17 106-381 3 FLG LK SCREW (M8-1.25 X 25MM)
18 154-711 1 HOSE (08OFX-30"-3000)
19 150-2915 1 HOSE (10OFX90S-32"-250)
20 150-2916 1 HOSE (10OFX90S-36"-250)
21 106-386 3 FLG LOCKNUT (M8-1.25)
NOT SHOWN:
FOOTNOTES:
1. TO BE USED WITH 215-1582 OIL PRESSURE GAGE (0-150PSI). BEFORE S/N: CMWJ2020HA0001165 215-183 SENDER, OIL PRESSURE HD WAS
USED WITH 215-1375 ANALOG OIL PRESSURE GAGE
2. USE LOCTITE 567 OR EQUIVALENT.
NOTE:
04 ID0226010
34
ENGINE OIL FILL
8
6
3
2
7
5
02 ID0213215
35
ENGINE OIL FILL
REF PART
1 116-047 10 BULK HOSE (1-1/2",SOLD PER 1")
2 110-250 2 WORM CLAMP (1.25" TO 2.125")
3 106-382 2 FLG LK SCREW (M10-1.50 X 20MM)
5 106-654 4 SCREW (M10-1.50 X 16MM)
6 195-1400 1 OIL FILL
7 195-1399 1 OIL FILL
8 195-1074 1 ENGINE OIL FILL CAP
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0213215
36
INTAKE SYSTEM
11
12
13
10
4
3
1
14
15
7
6 16
8
16
01 ID0213253
37
INTAKE SYSTEM
REF PART
1 194-121 1 AIR CLEANER ASSEMBLY SEE FOOTNOTE 1 FOR SERVICE PARTS
2 309-877 1 MOUNTING BAND (9.330")
3 195-1332 1 INTAKE HOSE
4 105-1047 1 T-BOLT CLAMP (3.50-3.81)
5 117-852 1 INTAKE ELBOW (4.5")
6 110-170 1 WORM CLAMP (4-1/8" TO 5")
7 155-241 2 S/O COUPLER (02N-05H90)
8 116-108 20 BULK HOSE (5/16", SOLD PER 1")
9 105-117 2 WASHER (5/16")
10 106-386 2 FLG LOCKNUT (M8-1.25)
11 106-381 2 FLG LK SCREW (M8-1.25 X 25MM)
12 300-7238 1 CONTROLLER MOUNT
13 195-1345 1 GRADUATED RESTRICTION INDICATOR (25"H2O)
14 105-1308 1 T-BOLT CLAMP (4.00-4.31)
15 115-172 1 COLLAR (02NF-02NF)
16 110-249 2 WORM CLAMP (1/4" TO 5/8")
NOT SHOWN:
FOOTNOTES:
1. SERVICE PARTS: 194-147 ELEMENT (PRIMARY); 194-148 ELEMENT (SECONDARY)
NOTE:
01 ID0213253
38
ELECTRICAL MOUNTING 23
11 7 15
22 20
5
15 9
4
3 6 11
24
4
15 1
16
19 21
11
12 18
13
2
11
14
27
13
26
10
25
4
8
29
28 17
04 ID0214519
39
ELECTRICAL MOUNTING
REF PART
2 214-905 1 BUSSMAN V.E.C. REPLACEMENT LID 500-1859
3 300-7593 1 COVER
4 106-386 7 FLG LOCKNUT (M8-1.25)
5 195-339 1 WING NUT (1/4-NC)
6 105-078 1 NUT (1/4-NC)
7 211-026 1 DIODE PACK (DEUTSCH)
8 220-1240 1 18-PIN CONTROLLER V3 SEE FOOTNOTE 1
9 217-907 1 ROCKER SWITCH (DPDT) ON-ON
10 106-161 4 FLG SCREW (M6-1.00 X 20MM)
11 106-048 12 LOCKNUT (#10-24)
12 105-816 4 SCREW (#10-24 X1-1/2",PAN SLT)
13 106-712 8 FLG SCREW (M6-1.00 X 16MM)
14 155-751 4 WASHER (1/4", NEOPRENE)
15 105-185 8 BOLT (#10-24 X 1/2", RD SLT)
16 108-116 1 SCREW (1/4-NC X 2-1/2", GD5)
17 106-237 4 LOCKNUT (M6-1.00,PRV TRQ,NLK)
18 217-194 5 MICRO RELAY BASE
19 217-710 5 MICRO RELAY (SPDT)
20 217-184 2 DELAY TIMER (2-SECOND)
21 106-163 5 FLG SCREW (M8-1.25 X 30MM)
22 322-860 1 DIODE BRACKET
23 106-991 1 FLG LK SCREW (M8-1.25 X 20MM)
24 211-078 1 CONNECTOR CAP (TURCK RS-CC)
25 300-5681 1 BRACKET
26 106-574 4 CLIP NUT (M6-1.00)
27 220-1023 1 JT CONTROLLER 2
28 110-332 1 BOLT-ON CLAMP (1-5/8")
29 106-162 1 FLG SCREW (M8-1.25 X 20MM, GD8)
NOT SHOWN:
FOOTNOTES:
1. BEGINS WITH S/N: CMW______________ FOR THE JT1220 AND S/N: CMW______________ FOR THE JT2020. OLDER UNITS CAN USE 220-1240 AS
A REPLACEMENT FOR 220-1073.
NOTE:
04 ID0214519
40
GRID HEATER CONTROLS
6 1
6
5
12
8 11
3 10
6
9 2
4
13
7
7
01 ID0230611
41
GRID HEATER CONTROLS
REF PART
2 105-189 2 SCREW (#6-32 X 1/2")
3 107-859 2 NUT, LOCK, #6-32, NYLON INSERT
4 215-1111 1 200 AMP FUSE
5 215-1534 1 PREHEAT SOLENOID
6 106-712 6 FLG SCREW (M6-1.00 X 16MM)
8 300-8794 1 BRACKET
9 195-1472 1 HEATER CONTROL MODULE
10 105-092 2 NUT (5/16-NC)
11 105-091 2 LOCK WASHER (5/16")
12 506-021 2 NUT (#10-32)
13 363-714 2 MODIFIED FUSE PANNEL ASSEMBLY
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0230611
42
ENGINE SKID
11 2
27
26 9 18
35 37
34 18
12 13
33 31
4
14
19
11 3 30
17
32 29 13 5
28 29 23
36 5 21 15
25 20
6
1 22
23 25 5
11 12
10
11
25 7
25 4
16 4 5
24 11
8
05 ID0219793
43
ENGINE SKID
REF PART
1 300-4423 1 ENGINE SKID
2 300-4434 1 CENTER MOUNT
3 318-998 1 FRONT MOUNT
4 106-724 10 FLG SCREW (M10-1.50 X 25MM)
5 106-387 13 FLG LOCKNUT (M10-1.50)
6 300-4441 1 BACK PLATE
7 318-985 1 SPACER
8 300-8452 1 FLOOR PLATE
9 300-5367 1 MID FIREWALL
10 320-405 1 COVER PLATE
11 106-162 13 FLG SCREW (M8-1.25 X 20MM, GD8)
12 106-386 8 FLG LOCKNUT (M8-1.25)
13 106-382 6 FLG LK SCREW (M10-1.50 X 20MM)
14 107-287 3 CLIP NUT (M10-1.50)
15 362-1346 1 FLAP
16 106-551 2 CLIP NUT (M8-1.25)
17 105-117 3 WASHER (5/16")
18 116-489 49 BULK EDGE (1/8",SOLD PER FT) VARIOUS QUANTITIES AND LENGTHS
19 106-381 3 FLG LK SCREW (M8-1.25 X 25MM)
20 107-096 3 LOCKNUT (M8-1.25, NLK)
21 110-333 1 BOLT-ON CLAMP (1")
23 116-259 17 BULK EDGE (1/2", SOLD PER FT) VARIOUS QUANTITIES AND LENGTHS
24 115-686 11 BULK EDGE (5/32", SOLD PER 1") 1 @ 11"
25 115-704 52 BULK EDGE (1/4", SOLD PER 1") VARIOUS QUANTITIES AND LENGTHS
28 211-305 1 BK/AMI 125 AMP FUSE
29 363-714 1 MODIFIED FUSE PANNEL ASSEMBLY
30 105-189 2 SCREW (#6-32 X 1/2")
31 105-215 2 NUT (#6-32)
32 306-602 1 ALARM
33 214-103 1 (2-WAY) MALE CONNECTOR
34 214-104 2 PACKARD MALE TERMINAL
35 157-645 2 WEATHER-PAC SEAL (2.80MM)
36 115-686 5 BULK EDGE (5/32",SOLD PER 1") 1 @ 5"
37 117-978 77 BULK EDGE(3/16 W/ 1" BULB)(FT)
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0219793
44
BATTERY
16
4
2
1
5
10 9 NEGATIVE
8
POSITIVE
13
11
15
+
FRAME GROUND
STARTER
-
12 6
14 ENGINE GROUND
01 ID0219941
45
BATTERY
REF PART
1. 300-5418 1 BATTERY COVER
2. 110-737 1 PULL PIN (5/16" X 2")
3. 116-421 AR BULK EDGE (1/8",SOLD PER FT) USE 1 @ 22"
4. 105-117 1 WASHER (5/16")
5. 217-819 1 BATTERY DISCONNECT SWITCH
6. 215-355 1 BAT CABLE (2/0 GA X 36", BLK)
7. 213-159 1 BAT CABLE (2/0 GA X 63", RED)
8. 215-337 1 BAT CABLE (2/0 GA X 19", BLK)
9. 108-189 1 BATTERY HOLD DOWN
10. 195-339 2 WINGNUT (1/4-NC)
11. 356-491 2 TIE DOWN ROD (1/4-NC X 9.3")
12. 215-262 1 BATTERY (12V, 925 AMP)
13. 215-1562 1 BAT CABLE (2/0 GA X 28",BLACK)
14. 105-832 2 FLG LOCKNUT (1/4-NC)
15. 116-389 AR BULK TUBING (3/4".SOLD PER FT) INCLUDED WITH REF NO 7
16. 106-795 1 WING SCREW (M8-1.25 X 20MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0219941
46
REAR CONTROLS
BEGINS WITH S/N CMWJ2020TB0001303
22
16
24
17
28 11
14
18
3
4 10
6
30 12 7
15
2 23 26 12 19
8 13
13
25
12 5
13 13
9
1 12 27
13 20 16
21
29
02 ID0269107
47
REAR CONTROLS
REF PART
1 300-4441 1 BACK PLATE
2 318-476 1 VALVE MOUNT
3 157-240 1 SET UP VALVE
4 365-426 3 LEVER (M8-1.25 X 200MM)
5 306-603 1 AUDIO ALARM
6 214-489 2 ROCKER SW (DPDT) (ON)-OFF-(ON)
7 110-962 1 FILLER PLUG
8 214-908 1 ON-OFF KEY SWITCH
9 159-791 1 HYDRAULIC MANIFOLD BLOCK
10 318-695 1 CONTROL DOOR SEE FOOTNOTE 1
11 117-558 1 LATCH, ADJUST LEVER (LOCKING)
12 106-162 12 FLG SCREW (M8-1.25 X 20MM, GD8)
13 106-386 13 FLG LOCKNUT (M8-1.25)
14 106-570 3 SCREW (M8-1.25 X 60MM)
15 106-551 4 CLIP NUT (M8-1.25)
16 110-560 10 POP RIVET (3/16" X 1/2", ALUM)
17 107-193 6 SCREW (M6-1.00 X 16MM,BUT SOC)
18 106-385 6 FLG LOCKNUT (M6-1.00)
20 195-972 1 U-BOLT CLAMP (1-3/4")
21 364-661 1 FILLER NECK
22 318-588 1 MANUAL COMPARTMENT
23 214-563 1 RED LED (12V DC)
24 214-589 1 GROUND DRIVE CONTROL
25 110-126 1 BOLT-ON CLAMP (1/2")
27 106-330 2 SCREW (M8-1.25 X 70MM)
28 301-2486 1 BOLT-ON HINGE
29 301-1792 1 BRACKET
30 115-686 1 BULK EDGE (5/32",SOLD PER 1") USE 4"
NOT SHOWN:
FOOTNOTES:
1. WHEN REPLACING OLD STYLE DOOR "318-736" USE CONTROL DOOR 318-695, BOLT ON HINGE 301-2486, 3X SCREW 107-193 & 3X LOCKNUT 106-385
NOTE:
02 ID0269107
48
REAR CONTROLS
ENDS WITH S/N CMWJ2020CB0001302
22
16
25
17
14 11
18
3
4 10
6
12 7
15
2 24
26 12 19 21
8 20
13 13 13
27
12 5
13 13
9 12
28
1
16
23
03 ID0219938
49
REAR CONTROLS
ENDS WITH S/N CMWJ2020CB0001302
REF PART
1 300-4441 1 BACK PLATE
2 318-476 1 VALVE MOUNT
3 157-240 1 SET UP VALVE
4 365-426 3 LEVER (M8-1.25 X 200MM)
6 214-489 2 ROCKER SW (DPDT) (ON)-OFF-(ON)
7 110-962 1 FILLER PLUG
8 214-908 1 ON-OFF KEY SWITCH
10 318-736 1 DOOR
12 106-162 11 FLG SCREW (M8-1.25 X 20MM, GD8)
13 106-386 12 FLG LOCKNUT (M8-1.25)
14 106-570 3 SCREW (M8-1.25 X 60MM)
15 106-551 4 CLIP NUT (M8-1.25)
16 110-560 10 POP RIVET (3/16" X 1/2", ALUM)
18 106-385 3 FLG LOCKNUT (M6-1.00)
20 322-614 1 CLAMP BRACKET
21 195-972 1 U-BOLT CLAMP (1-3/4")
22 318-588 1 MANUAL COMPARTMENT
23 364-661 1 FILLER NECK
25 214-589 1 GROUND DRIVE CONTROL
26 214-563 1 RED LED (12V DC)
27 110-126 1 BOLT-ON CLAMP (1/2")
28 106-330 2 SCREW (M8-1.25 X 70MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0219938
50
FRONT HOOD SUPPORT
29 7
15 30 31 1
4
31 8
13
8
10
5 9 2
18 7
12 28 12
8 11 22
8 6
11
3 17
17 26
6 23
19 16
21 17
20
19
24
14
25
17
11
16
03 ID0219801
51
FRONT HOOD SUPPORT
REF PART
1 300-7221 1 MID HOOD
2 300-7230 1 FRONT MOUNT
3 300-7233 1 REAR ARM MOUNT
4 300-7236 1 FRONT ARM MOUNT
5 300-7417 1 LATCH
6 106-674 5 BOLT (M10-1.50 X 30MM,BUT SOC)
7 106-383 3 FLG LK SCREW (M10-1.50 X 30MM)
8 106-387 12 FLG LOCKNUT (M10-1.50)
9 179-593 1 BUSHING
10 105-842 1 SCREW (M8-1.25 X 20MM, SOC)
11 106-561 13 LOCKNUT (M8-1.25,PRV TRQ,10.9)
12 106-724 4 FLG SCREW (M10-1.50 X 25MM)
13 300-5601 1 BRACKET
14 106-381 10 FLG LK SCREW (M8-1.25 X 25MM)
15 107-380 2 CARRIAGE BOLT(M8-1.25X30MM,BX)
16 106-971 4 SHLD BLT (M12 X 50MM,M10-1.50)
17 179-832 8 SLEEVE
18 106-700 4 SCREW (M12-1.75 X 80MM)
19 106-709 4 FLG LK NUT (M12-1.75)
20 110-655 4 BALL SCREW (5/16-NC X 1/2")
21 105-089 2 LOCKNUT (5/16-NC)
22 319-706 2 ARM
23 151-227 2 GAS STRUT
24 319-707 2 ARM
25 300-8533 1 HOOD BRACKET
26 300-8531 1 HOOD BRACKET
28 105-095 1 WASHER (1/4")
29 110-332 1 BOLT-ON CLAMP (1-5/8")
30 110-333 1 BOLT-ON CLAMP (1")
31 106-163 2 FLG SCREW (M8-1.25 X 30MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0219801
52
FRONT FIXED HOOD
13
19
19 10
12
11
3 9
2
4 6 14 1
5 18 16
17
15
02 ID0219807
53
FRONT FIXED HOOD
REF PART
1 300-7221 1 MID HOOD
2 300-5556 1 BRACKET
3 106-162 6 FLG SCREW (M8-1.25 X 20MM, GD8)
4 106-386 12 FLG LOCKNUT (M8-1.25)
5 108-112 3 STUD BOLT (M8-1.25 X 70MM)
9 362-1303 1 THERMAL INSULATION
10 362-1278 1 AIR BAFFLE
11 110-333 1 BOLT-ON CLAMP (1")
12 106-163 1 FLG SCREW (M8-1.25 X 30MM)
13 362-1281 1 FRONT FIXED HOOD ASSY SERVICE PART 191-504
14 115-619 2 EXTENSION SPRING
15 300-7241 2 LATCH
17 105-797 2 SCREW (M6-1.00 X 20MM, BX)
18 300-8326 2 BUSHING
19 118-183 167 BULK EDGE (SOLD BY FOOT) VARIOUS LENGTHS AND QUANITIES
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0219807
54
FRONT OPENING HOOD
3 1
10
5
4
6
7
11
12
20
8
9
14 20
17 13
15 18
16
19
02 ID0219812
55
FRONT OPENING HOOD
REF PART
1 300-7221 1 MID HOOD
2 196-351 1 EXHAUST TUBE (4" X 12")
3 194-027 1 MUFFLER CLAMP
4 117-538 1 GRAB HANDLE
8 362-1307 1 AIR BAFFLE
9 362-1405 1 THERMAL INSULATION
12 362-1299 1 SOUND INSULATION CUT AS REQUIRED TO FIT AROUND GUSSET
13 117-427 1 POCKET PULL HANDLE
14 362-1283 1 FRONT HOOD ASSEMBLY SEVICE PART 191-503
15 105-095 2 WASHER (1/4")
16 106-048 2 LOCKNUT (#10-24)
17 106-712 2 FLG SCREW (M6-1.00 X 16MM)
18 300-8999 1 LOCK PLATE
19 110-514 1 LOCKING LATCH (ADJUSTABLE)
20 118-183 177 BULK EDGE (SOLD BY FOOT) VARIOUS LENGTHS AND QUANITIES
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0219812
56
REAR FIXED HOOD
8
7
OLD STYLE 6
14
1
6 9
17
12
15 13 7
19
7
18
2
7
11 6 3
6
5
7 7
16 6
10 7
02 ID0219829
57
REAR FIXED HOOD
REF PART
1 319-801 1 REAR HOOD SUPPORT
2 300-5371 1 GRILLE
3 300-5379 1 PANEL SUPPORT
4 319-804 1 PANEL SUPPORT
5 319-394 2 BRACKET
6 106-162 19 FLG SCREW (M8-1.25 X 20MM, GD8)
7 106-386 25 FLG LOCKNUT (M8-1.25)
8 106-397 2 WASHER (M12, HARDENED)
9 115-482 2 GRIP RING (.500")
10 108-112 2 STUD BOLT (M8-1.25 X 70MM)
11 118-183 92 BULK EDGE (SOLD BY FOOT)
12 181-650 2 SPACER (1.395")
13 110-373 2 BOLT-ON CLAMP (13/16")
14 105-665 2 FLG SCREW (M8-1.25 X 55MM)
15 362-1290 1 REAR FIXED HOOD ASSY
17 116-489 16 BULK EDGE (1/8",SOLD PER FT)
18 300-9448 1 REAR MOUNT BRACKET
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0219829
58
REAR OPENING HOOD
12
11 13
1
6 4 5 14
6
9 7
10 6
3
8
2
01 ID0219828
59
REAR OPENING HOOD
REF PART
1 300-4441 1 BACK PLATE
2 300-5371 1 GRILLE
3 300-5378 1 HOOD BRACE
4 319-799 1 HOOD BRACE
5 179-583 1 PROP ROD
6 106-162 11 FLG SCREW (M8-1.25 X 20MM, GD8)
7 106-386 11 FLG LOCKNUT (M8-1.25)
8 116-489 16 BULK EDGE (1/8",SOLD PER FT)
10 118-183 92 BULK EDGE (SOLD BY FOOT) 2 @ 46"
11 362-1291 1 REAR HOOD ASSY
12 117-427 1 POCKET PULL HANDLE
13 362-1387 1 SOUNDS INSULATION
14 116-421 69 BULK EDGE (1/8", SOLD PER FT)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0219828
60
NOTES:
ID0134963
61
FRAME
COMPONENTS
ID0135068
62
CARRIAGE 10
9
2 4 9
7
7
5
3
8
6
12 13
11
A - WATER
B - THRUST
C - ROTATION F
B
D - ROTATION FRONT
H K
E - CASE DRAIN
F - THRUST ENG DRILL G
G SIDE FRAME
- 150-1469
H - 150-1467 MAN. BLOCK
J - 150-1470 E J
A C D
K - 150-1468
VIEW A-A
02 ID0227157
63
CARRIAGE
REF PART
1 318-644 1 HOSE TRACK (5" X 152") SEE NOT SHOWN FOR ACCESSORIES.
2 319-328 1 LEFT SIDE PANEL
3 327-581 1 HOSE CARRIER MOUNT
4 318-873 1 BRACKET, TOP
5 327-618 1 SHIELD
6 105-998 8 SCREW (M16-2.00 X 40MM) USE LOCTITE 242, TORQUE TO 140 FT. LBS.
7 106-390 4 WASHER (M10)
8 105-249 4 CARRIAGE BOLT(3/8-NC X 1-1/4")
9 105-047 4 LOCKNUT (3/8-NC)
10 324-645 1 HOSETRACK GUARD
11 106-848 3 FLG SCREW (M6-1.00 X 25MM)
12 106-574 3 CLIP NUT (M6-1.00)
13 300-2815 1 RIGHT SIDE PLATE
NOT SHOWN:
500-1001 REPAIR LINK
324-614 EZ OUT BAR (3.17")
324-615 EZ OUT BAR (4.28")
118-297 OUTER BAG (182")
118-298 OUTER BAG (174")
FOOTNOTES:
NOTE:
02 ID0227157
64
CARRIAGE SPINDLE
19
11 20
10
18
1
7
6
5
4
16
8
9
8
15 15
8
9 2
8
16 17
3
13
14
13
12
02 ID0227145
65
CARRIAGE SPINDLE
REF PART
1 150-1027 1 ROTATION MOTOR
2 166-426 1 SLIDING OUTPUT SHAFT
3 400-905 1 SAVER SUB (1.94-4 FM DS)
4 177-034 1 SHAFT SPACER
5 106-865 1 NUT
6 185-074 1 TANG LOCK WASHER (1.792")
7 185-067 1 THRUST LOCKNUT (1.767-NF-18)
8 159-898 4 SPRING CAP
9 118-292 2 COMPRESSION SPRING
11 106-707 4 SCREW (M12-1.75 X 45MM, SOC) USE LOCTITE 242 OR EQUIVALENT
12 106-642 8 SCREW (M10-1.50 X 65MM) USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 47 FT. LBS
14 105-894 8 LOCKNUT(M10-1.50,PRV TRQ,10.9)
15 108-120 6 SHLD BLT(1/4" X 1-1/2",#10-24)
16 106-048 6 LOCKNUT (#10-24)
17 157-019 1 O-RING (139 D90)
18 153-242 1 WATER SWIVEL (12N-12NF) SEE FOOTNOTE 1
19 105-857 8 BOLT (3/8-NC X 3", SOC, GD8)
20 159-577 1 RELIEF MANIFOLD SERVICE PARTS INCLUDE: 150-1326 HYDRAULIC VALVE.
NOT SHOWN:
FOOTNOTES:
1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) ON MALE THREADS.
NOTE:
02 ID0227145
66
THRUST DRIVE
13
3
23
15
16
22
18 17
16
15 12
20 11 19
19
14
4
21 7
8 6
2
9
4
10
8 5
02 ID0227110
67
THRUST DRIVE
REF PART
2 319-328 1 LEFT SIDE PANEL
3 157-317 4 MOTOR
4 141-730 8 RBC ROLLER
5 318-344 4 LOWER ROLLER MOUNT
6 179-704 4 ECCENTRIC BUSHING
7 106-949 8 WASHER (3/4", HARDENED)
8 105-388 8 NUT (3/4-NF) TORQUE TO 62 FT. LBS.
9 106-030 8 LOCK WASHER (M12)
10 105-273 8 SCREW (M12-1.75 X 30MM) USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 55 FT. LBS.
12 107-197 8 SCREW (M16-2.00 X 80MM, 10.9) USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 200 FT. LBS.
13 106-472 8 SCREW (M14-2.0 X 35MM) USE LOCTITE 242 OR EQUIVALENT,TORQUE TO 88 FT. LBS.
14 166-448 2 THRUST DRIVE
15 106-390 12 WASHER (M10)
16 105-072 12 LOCK WASHER (3/8")
17 105-258 3 BOLT (3/8-NC X 3-3/4") USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 40 FT. LBS.
20 150-2049 1 MANIFOLD SEE NOT SHOWN FOR SERVICE PARTS
NOT SHOWN:
500-1727 HYD PILOT LOGIC CARTRIDGE, -10 USED ON 150-2049
500-1728 HYD PILOT LOGIC CARTRIDGE, -20 USED ON 150-2049
500-1647 SOLENOID VALVE CARTRIDGE, 4W-2P USED ON 150-2049
500-1648 SOLENOID COIL USED ON 150-2049
500-1649 SOLENOID VALVE CARTRIDGE 2W-2P, NC USED ON 150-2050 & 150-2051
500-1650 SOLENOID COIL USED ON 150-2050, 150-2051 & 150-2052
500-1651 SOLENOID VALVE CARTRIDGE 2W-2P, NO USED ON 150-2052
500-1652 SOLENOID VALVE CARTRIDGE 2W-2P, NO USED ON 150-2052
500-1953 NUT, COIL RETAINING USED ON 150-2049, 150-2050 & 150-2051
500-1954 NUT, COIL RETAINING USED ON 150-2052
FOOTNOTES:
NOTE:
02 ID0227110
68
ROTATION GEAR BOX
7
8
5 9
10
4
3
2
1
15
16 18
24
22
23 11
12
13
20
19
17
14 21
6
02 ID0114195
69
ROTATION GEAR BOX
REF PART
166-451 GEAR BOX (1.78:1 ROTATION) INCL REF NO.'S 1 - 24
1. 126-100 2 TAPERED BEARING (2")
2. 126-099 2 TAPERED RACE (3.25")
3. 166-528 1 INPUT PINION
4. 106-771 10 SCREW (M12-1.75 X 60MM, SOC)
5. 162-027 1 GEARBOX HOUSING
6. 106-866 2 DOWEL PIN (10MM X 30MM)
7. 162-004 1 GEARBOX COVER
8. 165-800 5 SHIM (.002")
9. 165-801 5 SHIM (.003")
10. 165-802 5 SHIM (.007")
11. 165-829 5 SHIM (.002")
12. 165-830 5 SHIM (.003")
13. 165-828 5 SHIM (.007")
14. 160-1102 1 OUTPUT GEAR
15. 159-003 1 AIR VENT (02N)
16. 514-123 1 PICKUP TUBE (02N-02NF90-2")
17. 166-434 1 OUTPUT SHAFT
18. 126-076 1 TAPERED RACE (5.118")
19. 126-075 1 TAPERED BEARING (3.346")
20. 155-869 2 INTERNAL SEAL (3.250")
21. 115-211 2 PLUG (08N,SQ, MAG)
22. 126-157 1 TAPERED RACE
23. 126-156 1 TAPERED BEARING
24. 115-896 1 EXTERNAL SNAP RING (3.875")
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0114195
70
ASSISTED MAKEUP
BEGINS WITH S/N: CMWJ2020J60000307 4
5
11
12
2
2 7
9
10
04 ID0165424
71
ASSISTED MAKEUP
BEGINS WITH S/N: CMWJ2020J60000307
REF PART
1 300-2615 1 SLIDER
2 153-242 1 WATER SWIVEL (12N-12NF)
3 215-1002 1 POSITION SENSOR SEE FOOTNOTE 1
4 106-427 4 SCREW (M5-0.80 X 22MM, SOC)
5 300-2620 1 SENSOR ROD
6 110-774 1 BALL JOINT (1/4-NF)
7 300-2625 1 COVER
8 106-380 2 FLG LK SCREW (M8-1.25 X 16MM)
9 106-386 2 FLG LOCKNUT (M8-1.25)
10 106-850 4 LOCKNUT (M5-0.80)
11 105-152 2 NUT (1/4-NF)
NOT SHOWN:
FOOTNOTES:
1. 215-1617 MAGNETIC SLIDER. APPLY LOCTITE 242 OR EQUIVALENT TO JAM NUT ON SENSOR BODY
NOTE:
04 ID0165424
72
PINION DRIVE ASSEMBLY
02 ID0138503
73
PINION DRIVE ASSEMBLY
REF PART
166-448 - PINION DRIVE
1. 115-456 2 EXTERNAL SNAP RING
2. 125-044 4 BALLBEARING (1.717")
3. 160-1019 2 PINION
4. 318-351 1 MOTOR PLATE
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0138503
74
PIPE GUIDE
1 4
3
1
2
9
6
10
8
7
03 ID0121847
75
PIPE GUIDE
REF PART
1. 362-1041 4 PIPE GUIDE
2. 320-814 1 RIGHT PIPE GUIDE RETAINER
3. 320-802 1 LEFT PIPE GUIDE RETAINER
4. 110-368 1 SNAPPER PIN (3/8" X 1-1/2")
5. 107-590 2 CARRIAGE BOLT (M12-1.75 X 80MM)
6. 149-973 1 ROD WIPER
7. 318-863 1 PIPE GUIDE MOUNT
8. 107-870 3 PULL PIN (.5" X 5")
110-033 - HAIR CLIP PIN (1/8" X ")
9. 106-685 5 LOCKNUT(M12-1.75,PRV TRQ,10.9)
10. 106-855 3 SCREW (M12-1.75 X 140MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0121847
76
ROTATING WRENCH
BEGINS WITH S/N:
2 4
23 3
6
11
5
25
8
22
10 7
24
21
9
12
13
14
19 20 15
14
16
17
18
01 ID0159628
77
ROTATING WRENCH
BEGINS WITH S/N:
REF PART
1. 300-2508 1 REAR WRENCH
2. 357-222 2 JAW INSERT
3. 357-225 1 JAW
4. 106-529 2 SET SCREW (M10-1.50 X 10MM) LOCTITE 242
5. 318-951 1 CYL HEAD PLATE
6. 106-544 10 SCREW (M10-1.50 X 40MM, SOC) LOCTITE 242
8. 105-561 1 ROLL PIN (3/8" X 2-3/4")
9. 151-219 1 CYL (4.0" X 2.0" X 2.0")
10. 118-115 1 COMPRESSION SPRING
11. 106-724 1 FLG SCREW (M10-1.50 X 25MM)
12. 324-914 1 ROTATING WRENCH
13. 179-504 2 WRENCH PIN - SHORT
14. 105-1012 4 FLG LK SCREW (M12-1.75 X 20MM)
15. 316-462 1 CENTERING PIN
16. 106-383 1 FLG LK SCREW (M10-1.50 X 30MM)
17. 179-505 2 WRENCH PIN - LONG
18. 179-147 1 TAPERED PIN (31.7MM X 200MM)
19. 181-982 1 TAPERED INSERT (1.25")
20. 106-806 1 FLG LK SCREW (M12-1.75 X 25MM)
21. 125-771 1 COMPOSITION BUSHING (1.25")
22. 151-038 1 CYL (2.0 X 1.0 X 4.0)
23. 125-770 1 COMPOSITION BUSHING (1")
24. 179-510 1 TAPERED PIN (1" X 6.16")
25. 181-981 1 TAPERED INSERT (1")
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0159628
78
STATIONARY WRENCH
BEGINS WITH S/N: CMWJ2020C60000334
1 12
2
19
20
17
18
14
2
4
6
13
20
5
16
8
15 7
11
21
10
03 ID0159626
79
STATIONARY WRENCH
REF PART
1. 300-2507 1 FRONT WRENCH
2. 357-222 2 JAW INSERT
3. 357-225 1 JAW
4. 106-529 2 SET SCREW (M10-1.50 X 10MM) LOCTITE 242
5. 318-951 1 CYL HEAD PLATE
8. 105-561 1 ROLL PIN (3/8" X 2-3/4")
9. 151-219 1 CYL (4.0 X 2.0 X 2.0)
10. 179-504 2 WRENCH PIN - SHORT
11. 105-1012 2 FLG LK SCREW (M12-1.75 X 20MM)
12. 115-506 1 KLIP RING (.500")
13. 179-528 1 PIN
14. 151-220 1 CYLINDER (1.0 X .50 X .90)
15. 106-995 3 FLG LK SCREW (M10-1.50 X 45MM)
16. 106-685 1 LOCKNUT(M12-1.75,PRV TRQ,10.9)
17. 107-295 2 ROLL PIN (.375" X 3.750")
18. 179-783 1 PIPE SUPPORT
19. 106-477 1 SCREW (M12-1.75 X 45MM, 10.9)
20. 323-061 2 MOUNT PLATE
21. 106-387 3 FLG LOCKNUT (M10-1.50)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0159626
80
FUEL TANK
5A
10 A 11 7 5B
12 RETURN
SUPPLY 6
9 (FILTER)
TO FILLER
16 11 5C NECK
10 B
6
9
15 4 3
14
13 1
02 ID0233588
81
FUEL TANK
REF PART
1 300-7777 1 FUEL TANK
2 116-1003 10 BULK HOSE (2", SOLD PER IN) USE 1 @ 10"
3 110-134 2 WORM CLAMP (2.062" TO 2.750")
4 514-312 1 S/O COUPLER (08N-08H)
5 116-322 33 BULK HOSE (1/2",SOLD PER 1") USE 1 @ 2" (5A), 1 @ 28" (5B) & 1 @ 3" (5C)
6 110-217 6 WORM CLAMP (7/16" TO 1")
7 156-729 1 S/O TEE (O8H-O8H-O8H)
8 111-021 1 BREATHER CAP (TANK)
9 153-871 2 S/O COUPLER (06N-06H90, BRS)
10 116-881 163 BULK HOSE (3/8", SOLD PER FT) USE 1 @ 90" (10A) & 1 @ 73" (10B)
11 110-249 4 WORM CLAMP (1/4" TO 5/8")
12 105-214 5 FLG SCREW (#10-24 X .5")
13 106-632 3 FLG LK SCR (M12-1.75X35MM,SER)
14 106-709 3 FLG LK NUT (M12-1.75)
15 115-686 12 BULK EDGE (5/32",SOLD PER 1") USE 1 @ 12"
16 217-568 1 FUEL SENDER INCLUDES 165-704 GASKET
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0233588
82
GROUND DRIVE TRACKS
31
29
28
25
27 26
11 24
21
22
23
20
10
19
18
16
12
17 9
15 13
30
1 14
8
7
5
4
3
2
13 ID0025318
83
GROUND DRIVE TRACKS
REF PART
1. 315-175 2 GROUND DRIVE TRACK
2. 170-336 2 FRONT IDLER ROLLER
3. 353-403 2 YOKE
4. 353-482 2 SPRING PLATE
6. 353-402 2 SPACER TUBE
7. 151-161 2 GREASE CYLINDER
8. 353-473 2 STOP TUBE
9. 157-099 - O-RING (042 D70) INCLUDED WITH 166-172
10. 106-204 4 BOLT (1/2-NC X 1-1/2", SOC) TORQUE TO 100 FT-LB
11. 166-172 2 GEAR BOX (5.44:1) GROUND DRIVE. Includes item 13
12. 106-341 4 SCREW (MI6-2.00 X 70mm) TORQUE TO 159 FT-LB
13. 155-581 - HYD MOTOR
500-658 SEAL REPAIR KIT
14. 106-355 4 FLG NUT (M16-2.00, 10.9)
15. 170-335 14 IDLER ROLLER
16. 106-709 2 FLG LOCKNUT (M12-1.75)
17. 107-337 14 SCREW (M16-2.00 X 150mm, 10.9)
18. 106-442 14 FLG LOCKNUT (M16-2.0, PRV TRQ)
19. 106-340 4 SCREW (M16-2.00 x 50mm) TORQUE TO 159 FT-LB
20. 106-392 4 WASHER (M16)
21. 105-1352 2 WASHER (1.265)
22. 105-917 2 CASTLE NUT (1-1/4-NF) TORQUE TO 525-675 FT-LB
23. 105-501 2 COTTER PIN (.125" X 2.0")
24. 174-008 2 SPROCKET (11T)
140-1084 2 SPROCKET (11T)
25. 166-857 2 KEY (.437" X 1.950")
26. 348-962 2 HOSE PROTECTOR
27. 106-632 2 FLG LK SCREW (M12-1.75 X 35mm)
28. 115-663 AR GROMMET EDGE (1/4" X 12.7") USE 6.35"
29. 116-259 AR BULK EDGE (1/2", SOLD PER FT) USE 7"
30. 324-456 2 TRACK SUPPORT
31. 325-469 - FRAME
NOT SHOWN:
FOOTNOTES:
NOTE:
13 ID0025318
84
GEARBOX
GROUND DRIVE
25
21 26 11 10 5 7 4 3 2 1
24 8
27 6
22
9
23
15
14
16
13
31
17 30
18
28
12 20
19
29
13 ID0043037
85
GEARBOX
GROUND DRIVE
REF PART
166-172 GEARBOX (5.44:1) INCLUDES REF. NO.'S 1-12, 14-16, 21-31
1 168-052 1 INPUT PINION
2 105-069 1 WASHER (.406")
3 105-024 1 LK BOLT (3/8-NC X 3/4", NLK) TORQUE TO 45 FT-LBS
4 168-051 1 CLUSTER GEAR
5 126-185 2 BEARING CAGE (1.50 WD)
6 182-220 1 SPACER
7 126-017 2 BEARING RACE (1.25")
8 179-235 1 PIN
9 168-053 1 OUTPUT GEAR
10 125-270 1 TAPERED RACE (3.265")
11 125-269 1 TAPERED BEARING (1.75")
12 160-449 1 SHAFT
13 140-1084 1 11 TOOTH SPROCKET SUPERSEEDES 174-008
14 125-326 1 TAPERED RACE (3.75")
15 125-327 1 TAPERED BEARING (1.750")
16 155-881 1 INTERNAL SEAL (1.750")
17 105-1352 1 WASHER (1.265)
18 105-917 1 CASTLE NUT (1-1/4-NF) TORQUE TO 525-675 FT-LBS
19 105-501 1 COTTER PIN (.125" X 2.0")
20 166-857 1 KEY (.437" X 1.95")
21 106-857 14 SCREW (M10-1.50 X 55MM, SOC) TORQUE TO 45 FT-LBS
22 106-866 1 DOWEL PIN (M10 X 30MM)
23 348-749 1 HOUSING (MACHINED)
24 348-254 1 CAST COVER, MACHINED
25 165-800 1 SHIM (.002") AS REQUIRED
26 165-801 1 SHIM (.003") AS REQUIRED
27 165-802 1 SHIM (.007") AS REQUIRED
28 157-099 1 O-RING (042 D70)
29 155-581 1 HYD MOTOR
30 106-204 2 BOLT (1/2 - NC X 1.50", SOC) USE LOCTITE 271 OR EQUIVALENT, TORQUE TO 100 FT-LBS
31 115-025 4 PLUG (08N, SQ FM, MAG)
NOT SHOWN:
FOOTNOTES:
NOTE:
13 ID0043037
86
FRONT IDLER
ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK500H60000254
ENDS WITH S/N: CMWSK650A60000427 ENDS WITH S/N: CMWXT850C60000125
1 3
3
2
09 ID0024142
87
FRONT IDLER
ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK500H60000254
ENDS WITH S/N: CMWSK650A60000427 ENDS WITH S/N: CMWXT850C60000125
REF PART
170-336 - FRONT IDLER ROLLER INCLUDES REF NO.'S 1-4
1 353-477 2 BLOCK, PUSH
2 105-561 2 ROLL PIN (3/8" X 2-3/4")
3 170-342 1 IDLER ROLLER SUB SEE FOOTNOTE 1
4 167-307 1 SHAFT, IDLER
NOT SHOWN:
FOOTNOTES:
1. FOR REPLACEMENT BEARINGS, USE PART NUMBER 125-005.
NOTE:
09 ID0024142
88
89
90
91
92
FRAME TILT
18
17
2
DRILL FRAME 1
2
1
19
20
2 4
16 5
TRACK FRAME
7 5
6
14
15
9 13
11 12
10
06 ID0113832
93
FRAME TILT
REF PART
1. 181-975 2 TAPERED INSERT (1.75")
2. 106-470 3 FLG SCREW (M16-2.0 X 40MM) USE #242 LOCTITE OR EQUIVALENT
3. 179-503 1 TAPERED PIN (1.75" X 10.75")
6. 151-089 1 CYL (3.5 X 1.75 X 3.0)
9. 184-064 1 TAPERED INSERT (2")
10. 106-344 1 SCREW (M20-2.5 X 40MM)
11. 106-685 2 LOCKNUT(M12-1.75,PRV TRQ,10.9)
12. 320-169 1 FRAME STOP
13. 320-170 AR SHIM PLATE
14. 105-247 1 SCREW (M12-1.75 X 35MM)
15. 106-579 1 SCREW (M12-1.75 X 120MM) DO NOT USE
16. 107-660 1 WASHER
17. 327-579 1 BULKHEAD BRACKET
18. 105-249 2 CARRIAGE BOLT
19. 106-390 2 WASHER (M10)
20. 105-047 2 LOCK NUT
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0113832
94
PROXIMITY SWITCHES
2 2
1 1
4
6 3
1
4
3
5
4
3
02 ID0175723
95
PROXIMITY SWITCHES
REF PART
1. 215-1175 3 PROXIMITY SWITCH
2. 106-426 4 SCREW (M5-0.80 X 25MM, SOC
3. 106-850 6 LOCKNUT (M5-0.80)
4. 105-284 6 WASHER (3/16")
5. 107-451 1 SHIM
6. 107-465 2 SCREW (M5-0.80 X 30MM, SOC
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0175723
96
PROXIMITY SWITCHES
DRILL PIPE 3
4 5
9
2 6
2
4
3
1
8
5 11
10
04 ID0042370
97
PROXIMITY SWITCHES
DRILL PIPE
REF PART
1. 215-1175 2 PROXIMITY SWITCH
2. 106-426 4 SCREW (M5-0.80 X 25MM, SOC
3. 106-850 4 LOCKNUT (M5-0.80)
4. 105-284 4 WASHER (3/16")
5. 105-818 2 BOLT {1/4-NC X 1-1/2}
6. 105-085 2 LOCKNUT {1/4-NC}
7. 115-601 2 EXTENSION SPRING (4.062"}
8. 325-578 2 TARGET ARM
9. 325-586 1 FOLLOWER ARM {FRONT}
10. 325-579 1 FOLLOWER ARM {REAR}
11. 177-086 1 BUSHING
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0042370
98
NOTES:
ID0134963
99
OPERATOR’S
STATION
100
OPERATOR STATION FLOOR
3 1
5
9
8
12
10
11
6
2
7
4
02 ID0219972
101
OPERATOR STATION FLOOR
REF PART
1 300-5390 1 SEAT SUPPORT
2 179-383 1 PIN, GROOVED
3 300-5387 1 FLOOR
4 106-545 4 LOCKNUT (M16-2.0,PRV TRQ,10.9)
5 107-336 4 FLG SCREW (M16-2.00X45MM,10.9)
6 115-484 2 EXTERNAL SNAP RING (1.000")
7 119-008 1 SHIM
8 107-197 1 SCREW (M16-2.00 X 80MM, 10.9)
9 105-247 2 SCREW (M12-1.75 X 35MM)
10 179-564 1 STOW BAR
11 106-709 2 FLG LK NUT (M12-1.75)
12 106-775 2 JAM NUT (M16-2.00)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0219972
102
OPERATOR SEAT
5
3
1 7
30
4
29
32
31 28
2 27
10
14
9
6
14
15
13 16
17 21
19 18 24 25
16 23
22 35
26 18
20 19
33
18
26
16 12
11
34
02 ID0219957
103
OPERATOR SEAT
REF PART
1 117-631 1 SEAT ASSEMBLY
2 300-5605 1 SEAT MOUNT
3 324-426 1 ARMREST LOWER BRACKET
4 318-611 1 UPPER ARM BRACKET
5 117-314 1 ARM REST
6 179-980 1 ROD GUIDE
7 110-383 1 KNOB (3/8-NC, BLACK)
8 106-159 2 FLG SCREW (1/4-NC X 3/4")
9 106-391 2 WASHER (M12)
10 107-802 2 SHLD BLT (M12 X 16MM,M10-1.50)
11 106-390 2 WASHER (M10)
12 105-894 2 LOCKNUT(M10-1.50,PRV TRQ,10.9)
13 106-340 1 SCREW (M16-2.00 X 50MM)
14 106-775 2 JAM NUT (M16-2.00)
15 105-095 4 WASHER (1/4")
16 105-089 6 LOCKNUT (5/16-NC)
17 329-049 1 PROP BAR
18 106-255 3 WASHER (.406")
19 115-477 2 GRIP RING (.375")
20 115-563 1 COMPRESSION SPRING
21 110-027 1 CLEVIS (3/8-NF)
22 110-053 1 CLEVIS PIN (3/8" X 1.078")
23 179-782 1 STOP ROD
24 105-093 1 NUT (3/8-NF)
25 105-557 1 ROLL PIN (3/16" X 1-1/8")
26 110-655 2 BALL SCREW (5/16-NC X 1/2")
28 105-273 1 SCREW (M12-1.75 X 30MM)
29 106-162 1 FLG SCREW (M8-1.25 X 20MM, GD8)
30 106-386 1 FLG LOCKNUT (M8-1.25)
31 108-174 1 ROLL PIN (3/8" X .750")
32 107-702 1 CARRIAGE BOLT (3/8-NC X 3/4")
33 105-694 1 STRUT (90 LB.)
34 300-5390 1 SEAT SUPPORT
35 105-523 1 COTTER PIN (.125" X .750")
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0219957
104
LEFT CONSOLE
5 20 23
21 6
7
4 18
8
16
17 5
20 4
16
15
21
17 2
3 22
9 4
5 5
5
10 4
13
11
20
19
12
18
14
21
02 ID0214444
105
LEFT CONSOLE
REF PART
1 362-1333 1 LEFT CONSOLE
2 117-889 1 CUP HOLDER
3 217-819 1 BATTERY DISCONNECT SWITCH
4 217-907 4 ROCKER SWITCH (DPDT) ON-ON
5 222-145 5 ROCKER SWITCH DPDT(ON)-ON-(ON)
6 217-916 1 ROCKER SWITCH (DPDT) ON-OFF-ON
7 217-908 1 ROCKER SWITCH DPDT ON-ON-(ON)
8 214-301 1 ACCESSORY SOCKET
9 306-607 1 HORN BUTTON
10 306-608 1 BUTTON COVER
12 318-953 1 VALVE COVE PANEL
13 214-563 1 RED LED (12V DC)
14 214-566 1 POTENTIOMETER
15 211-078 1 CONNECTOR CAP (TURCK RS-CC)
16 106-381 7 FLG LK SCREW (M8-1.25 X 25MM)
17 106-386 7 FLG LOCKNUT (M8-1.25)
18 107-358 12 WELLNUT (M4-0.7 X 12.67MM LG)
21 105-680 7 NUT (M4, W/LK WSHR)
22 106-556 2 SCREW (M4-0.70 X 20MM)
23 220-664 4 INDICATOR ASSEMLBY
NOT SHOWN:
211-277 1 RESISTOR DIVIDER
FOOTNOTES:
NOTE:
02 ID0214444
106
ESID MODULE & GAUGE PANEL
15 12
1
2 11
9 16
10
5
8
17
6
7
14
4 13
04 ID0214463
107
ESID MODULE & GAUGE PANEL
REF PART
1 318-954 1 GAUGE PANEL
2 217-294 1 PRESSURE GAUGE (3000 PSI) USE 258-095 ON JT2020
3 217-275 1 CONSOLE LIGHT
4 220-1222 1 ESID MODULE
5 363-696 1 GAUGE CLUSTER PANEL
6 215-1582 1 OIL PRESSURE GAUGE (0-150 PSI) BEGINS WITH S/N: CMWJ2020HA0001165; SEE FOOTNOTE 1
7 215-1465 1 ANALOG WATER TEMP GAUGE
8 215-1373 1 ANALOG TACH
9 211-328 1 2.06" VOLTMETER GAUGE
10 211-329 1 2.06" FUEL GAUGE
11 107-358 9 WELLNUT (M4-0.7 X 12.67MM LG)
13 107-871 4 WELLNUT (M6-1.00 X 20.35MM LG)
14 108-184 4 SCREW (M6-1.00 X 30MM, BUT SOC)
15 150-1444 1 PRESSURE GAUGE (2000 PSI)
16 258-045 1 PRESSURE GAUGE (4000 PSI) USE 258-036 ON JT2020
17 362-1313 1 HOLE PLUG
NOT SHOWN:
FOOTNOTES:
1. TO BE USED WITH 215-1583 OIL PRESSURE SENDER (0-150PSI). BEFORE S/N: CMWJ2020HA0001165 215-1375 ANALOG OIL PRESSURE GAUGE WAS
USED WITH 215-183 SENDER, OIL PRESSURE HD
NOTE:
04 ID0214463
108
VANDAL COVER
2
1
2
03 ID0093466
109
VANDAL COVER
REF PART
1 362-999 1 VANDAL COVER
2 110-737 2 PULL PIN (5/16" X 2")
3 105-1428 1 LYNCH PIN (1/4 X 1-9/16)
NOT SHOWN:
FOOTNOTES:
1. WHEN REMOVING VANDEL COVER, PLACE PINS IN MOUNT PLATE WELDED TO OUTSIDE FRAME RAIL OF ENGINE SKID, FOR SAFE STORAGE.
NOTE:
03 ID0093466
110
RIGHT CONSOLE
13
3
19 1
21
19
12
2
20
11
10
22
18
15
9
14 16 8
17
6
7
02 ID0214436
111
RIGHT CONSOLE
REF PART
1 117-314 1 ARM REST
2 217-206 1 BUTTON SWITCH (SPST)
3 106-205 4 WASHER (.191")
4 106-556 4 SCREW (M4-0.70 X 20MM)
5 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
6 106-013 4 WASHER (3/16")
7 107-269 4 SCREW (#4-40 X 3/4", PAN)
8 105-662 4 NUT (#4-40)
9 362-1331 1 RIGHT CONSOLE
11 107-871 4 WELLNUT (M6-1.00 X 20.35MM LG)
12 108-184 4 SCREW (M6-1.00 X 30MM, BUT SOC)
13 362-1336 1 WEATHER COVER
14 107-570 1 EYE BOLT (M8-1.25 X 20MM)
15 300-3589 1 BRACKET
16 106-078 1 NUT (M8-1.25)
17 106-386 4 FLG LOCKNUT (M8-1.25)
18 110-560 3 POP RIVET (3/16" X 1/2", ALUM)
19 215-1224 1 DUAL AXIS HALL EFFECTJOYSTICK
20 106-159 2 FLG SCREW (1/4-NC X 3/4")
21 300-6573 1 CLAMP PLATE
22 105-1428 1 LYNCH PIN (1/4 X 1-9/16)
NOT SHOWN:
214-415 1 90D MODULE TO RIG CABLE
FOOTNOTES:
NOTE:
02 ID0214436
112
ELECTRICAL STRIKE SYSTEM

4
5 22
7 6
13
14
18
15
16
19
11
10 21
3
12
2
17
8
20
07 ID0114299
113
ELECTRICAL STRIKE SYSTEM
REF PART
1 300-2131 1 TRANSFORMER COVER BEGINS WITH S/N: CMWJ1220J60000130, & CMWJ2020E60000333
2 215-1081 1 CURRENT TRANSFORMER BEGINS WITH S/N: CMWJ1220J60000130, & CMWJ2020E60000333
3 300-2168 1 COVER BEGINS WITH S/N: CMWJ1220J60000130, & CMWJ2020E60000333
4 217-296 1 STROBE LIGHT (AMBER) INCLUDES REF NO.'S 5, 6 & 7
5 214-104 2 PACKARD MALE TERMINAL
6 214-103 1 (2-WAY) MALE CONNECTOR
7 157-645 2 WEATHER-PAC SEAL (2.80MM)
8 106-266 4 FLG NUT (M10-1.50)
9 215-799 1 VOLTAGE STAKE
10 211-042 1 VOLTAGE LIMITER CABLE
11 220-1222 1 ESID MODULE
12 214-554 1 CURRENT COIL CABLE
13 300-4434 1 CENTER MOUNT
14 216-026 1 FLEX-GUARD (.25") USE 1 @ 13"
15 106-049 2 BOLT (#10-24 X 3/4", PLPS)
16 220-1120 1 ENGINE SENSOR AMPLIFIER MODULE
17 106-602 4 SCREW (M8-1.25 X 80MM)
18 116-489 1 BULK EDGE (1/8",SOLD PER FT) USE 1 @ 22"
19 106-048 2 LOCKNUT (#10-24)
20 106-724 4 FLG SCREW (M10-1.50 X 25MM)
21 106-386 4 FLG LOCKNUT (M8-1.25)
22 211-055 1 ANTENNA BULKHEAD CONNECTOR
NOT SHOWN:
318-993 1 TRANSFORMER COVER ENDS WITH S/N: CMWJ1220V60000129, & CMWJ2020L60000331
211-083 1 CURRENT TRANSFORMER ENDS WITH S/N: CMWJ1220V60000129, & CMWJ2020L60000331
309-758 1 COVER ENDS WITH S/N: CMWJ1220V60000129, & CMWJ2020L60000331
FOOTNOTES:
NOTE:
07 ID0114299
114
GROUND DRIVE CONTROL
18
11
14
10
4
14
10
13
23
2
5
9 6
3
17
18
19
12
20 21
7
22
2
PNK RED
PINOUT:
WHT - A - MOBILE SWITCH BRN
JOYSTICK YEL YEL
VIO - B - SET SWITCH 16
BLK - C - ANALOG GROUND BLU
BLU - D - Y AXIS OUTPUT

BLU
ORG
BRN -E - THROTTLE DOWN BLK BLK
GRN -F - ENGINE STOP

THROTTLE
PNK -G - 5V GRA
BRN
RED- H - 12V
RED
GRA- J - THROTTLE UP GRN
YEL -K - X AXIS OUTPUT 15 OP. PRESENCE ENGINE STOP
L - CAVITY PLUG 1 19 MOBILE

WHT
OFF
M - CAVITY PLUG RED/BLK CREEP
VIO
N - CAVITY PLUG
RED/WHT
P - CAVITY PLUG
05 ID0186069
115
GROUND DRIVE CONTROL
REF PART
214-589 GROUND DRIVE CONTROL
1. 214-614 1 PUSH BUTTON SWITCH (SPST) OFF-(ON)
2. 106-820 8 SCREW, SELF TAPPING (3.0 X 12MM)
3. 305-664 1 JOY STICK ADAPTER
4. 274-998 1 DECAL
5. 214-615 1 KILL SWITCH
6. 157-040 1 O-RING (-016 D90)
7. 214-613 1 JOYSTICK ASSEMBLY SEE FOOTNOTE 1
215-1394 1 JOYSTICK ASSEMBLY SEE FOOTNOTE 1
8. 157-017 1 O-RING (.018 D90)
9. 149-558 1 JOYSTICK GASKET
10. 214-728 2 TOGGLE SWITCH HALF BOOT (SEAL)
11. 215-1720 1 DIODE 1N5402
12. 105-775 1 D-RING
13. 211-020 1 COILED CORD-MALE
14. 211-021 1 STRAIN RELIEF
15. 106-876 6 SCREW
16. 214-497 1 LOWER HOUSING
17. 214-498 1 UPPER HOUSING
18. 116-933 1 HANDLE
106-894 2 SCREW (#8-32 X 1" PLPS SS) SEE FOOTNOTE 2
19. 157-039 2 O-RING (-014 D90)
20. 217-896 1 TOGGLE SWITCH
21. 214-570 1 TOGGLE SWITCH (DPDT) ON-OFF-ON
22. 116-549 AR ROPE GASKET ( USE 27" )
23. 116-932 1 JOYSTICK KNOB
NOT SHOWN:
FOOTNOTES:
1. JOYSTICK SHOULD BE ORIENTED WITH LABLE POINTING TOWARDS CABLE END. (REV G)
1. JOYSTICK SHOULD BE ORIENTED WITH X+ ON LABLE POINTING TOWARDS CABLE END. (REV H)
Y-AXIS OUTPUT: 3.75V FORWARD 1.25V BACK
X-AXIS OUTPUT: 3.75V LEFT 1.25V RIGHT
2. APPLY THREAD LOCKING COMPOUND TO BOTH HANDLE SCREWS.
NOTE:
05 ID0186069
116
NOTES:
ID0134963
117
HYDRAULICS
ID0135071
118
PUMP STACK MOUNTING

JT2020
10
10
2
1 13
3
4
11
12
5 7
6 8
02 ID0214404
119
PUMP STACK MOUNTING

JT2020
REF PART
1 194-763 1 MOUNT PLATE
2 106-383 8 FLG LK SCREW (M10-1.50 X 30MM) USE LOCTITE 271 OR EQUIVALENT, TORQUE TO 33 FT-LBS
3 105-073 8 LOCK WASHER (7/16")
4 105-839 8 SCREW (M10-1.50 X 55MM) TORQUE TO 30 FT-LBS
6 105-062 2 BOLT (1/2-NC X 1-1/2", FER) USE LOCTITE 242 OR EQUIVALENT
7 105-117 2 WASHER (5/16")
8 105-052 2 BOLT (3/8-NC X 1-1/4") USE LOCTITE 242 OR EQUIVALENT
9 157-860 1 DOUBLE GEAR PUMP
10 194-704 1 FLYWHEEL COUPLING TORQUE TO 50 FT-LBS
11 153-731 1 HYDRAULIC PUMP, TANDEM
12 157-041 1 O-RING (152 D70)
13 110-259 1 BOLT-ON CLAMP (.625")
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0214404
120
PUMP STACK SUPPLY & RETURN
1
2
5 2
6 9
4
3 20
11 18 A
14 25 FROM
21 FILTER
8 3
16
12 21
18 B 17 14
10 19 26 16 20
23 22 24 18 D
FROM SELECTOR
VALVE RETURN 15
16
18 C
13
02 ID0220409
121
PUMP STACK SUPPLY & RETURN
REF PART
1 157-768 1 CONNECTOR (12S-20O-06O)
2 159-157 2 QDC ADAPTER (02-06OF)
3 155-168 2 S/O COUPLER (20S-20H90)
4 514-425 1 CONNECTOR (12S-16O90, 06SF)
5 150-2205 1 HYD LINE
6 153-908 1 UNION (16S-16OFX90)
7 158-248 1 CHECK VALVE (16SF-16SF,20 PSI)
8 150-2700 1 CONNECTOR (16S-12H90-06SF)
9 154-224 1 CONNECTOR (06S-06O45)
10 154-342 1 CONNECTOR (06S-06O90)
11 116-636 40 BULK HOSE (3/4", SOLD PER FT)
12 110-353 2 WORM CLAMP (3/4" TO 1-1/2")
13 155-004 1 S/O COUPLER (20S-20H)
14 110-274 2 BOLT-ON CLAMP (1-1/4",PER SET)
15 300-5558 1 BRACKET
16 300-5791 3 BACKUP PLATE
17 150-2204 2 HYD LINE
18 116-587 107 BULK HOSE (1-1/4",SOLD PER FT) SEE FOOTNOTE 1
19 149-342 2 T-BOLT CLAMP (1.687")
20 110-133 6 WORM CLAMP(1-1/16"TO 1-15/16")
21 106-561 2 LOCKNUT (M8-1.25,PRV TRQ,10.9)
22 105-292 1 SCREW (M8-1.25 X 75MM)
23 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8)
24 106-386 2 FLG LOCKNUT (M8-1.25)
25 155-174 1 S/O COUPLER (12S-12H90)
26 106-602 1 SCREW (M8-1.25 X 80MM)
NOT SHOWN:
FOOTNOTES:
HOSE: A - 1 @ 28; B - 1 @ 12"; C - 1 @ 50; D - 1 @ 17"
NOTE:
02 ID0220409
122
FILTER AND RESERVOIR HYDRAULICS

14
10 29
17
16 15
18
5 7
8
12
20 28
FROM
11 B FAN MOTOR
11 A
6
27
13
21
TO HYDROSTAT
PUMP 4
2
1
25
24
9
15
14
3 19
TO LOWER
26 COOLER
23
22
04 ID0220083
123
FILTER AND RESERVOIR HYDRAULICS
REF PART
1 150-2088 1 HYDRAULIC TANK
2 121-059 1 SIGHT GLASS (-24)
3 500-302 1 PLUG (-12 S)
4 150-2079 1 INLET FITTING (20S-20H)
5 157-458 1 FILTER HEAD
6 153-792 1 FILTER ELEMENT (10 MICRON)
7 150-2728 1 CONNECTOR (20S-20H-10O-06SF)
8 150-2239 1 SPECIAL 90(20S-20H-20H)
9 300-5375 1 BRACKET
10 300-5377 1 MOUNT
12 149-342 2 T-BOLT CLAMP (1.687")
13 110-133 2 WORM CLAMP(1-1/16"TO 1-15/16")
14 106-162 3 FLG SCREW (M8-1.25 X 20MM, GD8)
15 106-386 3 FLG LOCKNUT (M8-1.25)
16 214-854 1 TEMPERATURE SWITCH(1/4NPT,MALE)
17 154-342 1 CONNECTOR (06S-06O90)
18 159-157 1 QDC ADAPTER (02-06OF)
19 215-1434 1 COOLANT TEMP SENSOR
20 105-214 6 FLG SCREW (#10-24 X .5")
21 165-626 2 FILLER NECK GASKET
22 117-425 AR LINER PAD (.12" THK)
23 362-1084 4 AIR BARRIER
24 115-704 2 BULK EDGE (1/4", SOLD PER 1") 1 @ 2"
25 154-227 1 CONNECTOR (06O-08S90)
26 514-164 1 S/O BR TEE (20S-20H-20H)
27 110-008 1 FILLER BREATHER ASSY.
28 116-812 1 HOSE (10OFX90S-71"-3000)
29 501-325 2 FLG LK BOLT (5/16-NC X 5/8")
NOT SHOWN:
FOOTNOTES:
HOSE A: 1 @ 34", HOSE B: 1 @ 12"
NOTE:
04 ID0220083
124
HYDRAULIC OIL COOLER PLUMBING
TO UPPER
2 COOLER
1A
1C
3
1B
5 TO LOWER
COOLER
01 ID0220110
125
HYDRAULIC OIL COOLER PLUMBING
REF PART
2 149-342 6 T-BOLT CLAMP (1.687")
3 150-2204 2 HYD LINE
4 155-168 1 S/O COUPLER (20S-20H90)
5 514-164 1 S/O BR TEE (20S-20H-20H)
6 150-2210 1 S/O RUN TEE (16S-20H-20H)
7 155-047 1 S/O COUPLER (16S-20H)
8 158-248 1 CHECK VALVE (16SF-16SF,20 PSI)
NOT SHOWN:
FOOTNOTES:
1. HOSE A: 1 @ 17"; HOSE B: 1 @ 6", HOSE C: 1 @ 9"
NOTE:
01 ID0220110
126
ROTATION
2 SPEED
BEGINS WITH S/N: CMWJT2020C60000244 TO VALVE
24 @ PUMP
22
1
28
23
3 27
27 26
2
5 25
29
7 30 19
17
17
18
20
8 4
16
10
14
13 21
9 15
10
11
12
07 ID0158054
127
ROTATION
2 SPEED
BEGINS WITH S/N: CMWJT2020C60000244
REF PART
1. 159-912 - HYD CONTROL VALVE
191-396 - SEAL KIT
2. 154-270 1 CONNECTOR (12S-12O90)
3. 154-338 1 CONNECTOR (12S-12O90, XL)
4. 159-750 1 FLOW CHECK VALVE (06O-06O)
5. 159-609 2 HOSE (12OFX90L-182"-6000)
6. 514-049 1 CONNECTOR (04S-06O90)
7. 150-1177 1 HYD LINE (-06)
8. 150-1185 1 HYD LINE (-16)
9. 150-1186 1 HYD LINE (-16)
10. 154-281 2 CONNECTOR (16S-16O)
11. 159-577 1 RELIEF MANIFOLD
150-1326 - HYDRAULIC VALVE
12. 105-857 8 BOLT (3/8-NC X 3", SOC, GD8)
13. 159-935 1 HYDRAULIC VALVE
191-426 - SEAL KIT
14. 155-737 - O-RING (214 D70)
15. 150-1027 1 ROTATION MOTOR
150-1041 - SEAL KIT
16. 154-343 1 UNION (06S-06OFX90)
17. 157-017 2 O-RING (018 D90)
18. 154-344 1 UN RUN TEE (06OFX-06O-06O)
19. 150-1176 1 HYD LINE (-6)
20. 514-049 1 CONNECTOR (04S-06O90)
21. 514-414 1 CONNECTOR (04S-06O45)
22. 150-1249 1 HYDRAULIC HOSE
23. 154-229 1 BK CONNECTOR (06O-06O90BK)
24. 157-823 1 HOSE (06OFX90S-26"-3000)
25. 150-1248 1 HYD LINE (-6)
26. 110-998 1 CLAMP HALVES (3/8") PAIR
27. 105-095 2 MACHINERY BUSHING (3/4", 18GA)
28. 105-818 1 BOLT (1/4-NC X 1-1/2")
29. 105-832 1 FLG LOCKNUT (1/4-NC)
30. 157-038 1 O-RING (012 D90)
NOT SHOWN:
FOOTNOTES:
NOTE:
07 ID0158054
128
PUMP/ SELECTOR HYDRAULICS
10
9
8
8
"A"
"B"
PUMP PORTS "C"
"D" 1
1 2
11
4
6
TOP
THRUST
D
C
BOTTOM
12 ROTATION
D
C
12
05 ID0121806
129
PUMP/ SELECTOR HYDRAULICS
REF PART
1. 155-199 2 REDUCER (16S-10SF)
2. 154-308 1 CONNECTOR (10O-12S)
3. 153-295 2 HOSE (10OFX90S-18"-3000)
4. 154-300 1 CONNECTOR (10O-12S90)
5. 154-298 1 CONNECTOR (10S-10O90)
6. 154-301 1 CONNECTOR (10S-10O)
7. 514-048 1 CONNECTOR (12S-12O,LG)
8. 154-367 2 CONNECTOR (12O-16S)
9. 153-077 1 HOSE (12OFX90S-32"-5000)
10. 153-076 1 HOSE (12OFX90S-28"-5000)
11. 154-269 1 CONNECTOR (12S-12O)
191-396 - SEAL KIT
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0121806
130
SELECTOR HYDRAULICS
22
2 10
3
17
2
1 21 19
11 2 13 19
1 4
5
18 TO 2 SPEED
14 16 VALVE
8 TO HYD
RETURN
23 6 20
12
15 9
7
06 ID0233747
131
SELECTOR HYDRAULICS
REF PART
1 159-912 2 HYD CONTROL VALVE 500-1942 SEAL WASHER
2 154-252 4 CONNECTOR (04S-04O90)
3 154-379 1 UN BR TEE (04OFX-04O-04O)
4 155-254 1 REDUCER (06S-04SF)
5 154-293 1 BRANCH TEE (04S-04O-04O)
6 154-345 1 RUN TEE (06S-06O-06O)
7 154-228 1 UNION (06O-06OFX90)
8 154-373 1 REDUCER (04O-06OF)
9 154-344 1 UN RUN TEE (06OFX-06O-06O)
10 106-725 4 SCREW (M10-1.50 X 65MM, SOC)
11 105-894 4 LOCKNUT(M10-1.50,PRV TRQ,10.9)
12 106-330 2 SCREW (M8-1.25 X 70MM)
13 106-386 2 FLG LOCKNUT (M8-1.25)
14 154-221 1 CONNECTOR (06S-06O)
15 154-220 2 CONNECTOR (04O-06S)
16 154-754 1 HOSE (06OFX-30"-3000)
17 515-331 1 HOSE (04OFX45-22"-3000-AR)
18 515-586 1 HOSE (06OFX90-21"-3000)
19 154-825 1 HOSE (04OFX-12"-3000)
20 515-583 1 HOSE (06OFX90-12"-3000)
21 515-175 1 HOSE (04OFX90-16"-3000)
22 159-889 1 HOSE (04OFX90L-8"-3000)
23 157-776 1 MANIFOLD SEE NOT SHOWN FOR SERVICE PARTS.
NOT SHOWN:
516-089 SOLENOID VALVE WITH NUT USED ON 4 WAY VALVE
213-216 SOLENOID COIL WITH DIODE USED ON 4 WAY VALVE
FOOTNOTES:
NOTE:
06 ID0233747
132
FRONT THRUST HYDRAULICS

JT2020 9
5 5
15
B
D3 A
6 D2
OU
OU T2
T 4O
UT
3O
UT
1
OU
T 2
OU
7 T 1
3
4 21
16
6
2
1 8
17 18
14
12
13
20 19
11
23
24
25
22
10
04 ID0219975
133
FRONT THRUST HYDRAULICS

JT2020
REF PART
1. 157-377 1 HYD LINE (-12)
2. 157-376 1 HYD LINE (-12)
3. 157-379 1 HYD LINE (-06)
4. 514-049 1 CONNECTOR (04S-06O90)
5. 157-317 - MOTOR
500-1269 - SEAL REPAIR KIT
6. 154-247 4 CONNECTOR (10S-12O)
7. 154-222 1 CONNECTOR (06O-08S)
8. 154-221 1 CONNECTOR (06S-06O)
9. 150-2050 - MANIFOLD
500-1953 NUT, COIL RETAINING
10. 154-229 1 BK CONNECTOR (060-06O90BK)
11. 154-300 1 CONNECTOR (10O-12S90)
12. 154-288 1 CONNECTOR (10S-10O90, XL)
13. 510-017 1 REDUCER (12S-10SF)
14. 154-301 2 CONNECTOR (10S-10O)
15. 150-2049 - MANIFOLD
500-1953 NUT, COIL RETAINING
16. 154-381 2 PLUG (08S)
17. 515-558 1 HOSE (06OFX45-165"-3000)
18. 159-606 1 HOSE (10OFX-172"-3000)
191-396 - SEAL KIT
20. 159-605 1 HOSE (10OFX-170"-3000)
21. 154-383 1 PLUG (04S)
22. 515-089 1 HOSE (06OFX-15"-3000)
23. 150-2205 1 HYD LINE
24. 157-039 1 O-RING (014 D90)
25. 110-333 1 BOLT-ON CLAMP (1")
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0219975
134
REAR THRUST HYDRAULICS
16
18 22
9 19
23
17
10
11
9
8
23
14
13
4
7
14
12
20
6 6 8
FLOW
3
7 13
15
5 21
5
15
6
2
5
04 ID0226719
135
REAR THRUST HYDRAULICS
REF PART
1. 157-426 1 HYD LINE (-8)
2. 157-425 1 HYD LINE (-8)
3. 150-1400 1 HYD LINE (-10)
4. 157-427 1 HYD LINE (-10)
5. 154-256 4 UNION (08O-08OFX90)
6. 154-246 4 CONNECTOR (06S-08O)
7. 154-323 2 CONNECTOR (08S-10O 90)
8. 154-391 2 CONNECTOR (08S-10O)
9. 157-317 - MOTOR
10. 150-2051 - MANIFOLD SEE FOOTNOTE 1 FOR SERVICE PARTS.
11. 150-2052 - MANIFOLD SEE FOOTNOTE 2 FOR SERVICE PARTS.
12. 110-879 2 BOLT ON CLAMP (5/8" SET)
13. 110-958 2 BACKUP PLATE
14. 107-025 4 SCREW (M6-1.00 X 50MM)
15. 106-385 4 FLG LOCKNUT (M6-1.00)
16. 154-252 1 CONNECTOR (04S-04O-90)
17. 154-316 1 RUN TEE (04S-04O-04O)
18. 154-976 1 HOSE (04OFX45-13"-3000)
19. 153-364 1 HOSE (04OFX90S-13"-3000)
20. 154-373 1 CONNECTOR (04O-06OF)
21. 159-750 1 CHECK VALVE (06O-06O)
22. 154-255 1 UNION (04O-04OFX90)
23. 117-671 2 ABRASION SLEEVE (1" X 12")
NOT SHOWN:
FOOTNOTES:
1. * 500-1649 - SOLENOID VALVE CARTRIDGE 2W-2P, NC, * 500-1650 - SOLENOID COIL, * 500-1953 - NUT, COIL RETAINING
2. * 500-1650 - SOLENOID COIL, * 500-1651 - SOLENOID VALVE CARTRIDGE 2W-2P, NO, * 500-1652 - SOLENOID VALVE CARTRIDGE 2W-2P, NO
* 500-1954 - NUT, COIL RETAINING
NOTE:
04 ID0226719
136
P.O.R. HYDRAULICS 28 29
BEGINS WITH S/N: CMWJ2020C60000244 28
26 31
41 30
42 30 27
32
21 19
44
43 14
1
2
15 18
4 3
20 16
2
25 17
8
3
7 23
8
8
7 9
7 6
13 22
6
8 10
22 12
7 8
9 7
9
10
34 22
24
39
34 35
FROM
BULKHEAD 11
TO GRIPPER
VALVE 38
37 34
35 5
33
46
TO SELECTOR 3
2 45
RETURN 17
1
36
40 ID0158023
13 37
137
P.O.R. HYDRAULICS
REF PART
1. 158-681 1 HYD RELIEF VALVE
2. 155-163 2 REDUCER (08S-06SF)
3. 155-153 3 CONNECTOR (06S-06S)
4. 159-744 1 TEE (08S-06O-04O, .060 ORF)
5. 159-930 1 CONNECTOR (06S-06O, ORF)
6. 154-224 3 CONNECTOR (06S-06O 45)
7. 159-157 5 QDC ADAPTER (02-06OFX)
8. 159-148 - DUST CAP ( 1 / 8")
9. 154-348 3 UN BR TEE (06OFX-06O-06O)
10. 156-174 2 CONNECTOR (06S-06O)
11. 155-130 - PLUG (06S)
12. 157-822 1 HOSE (06OFX90-30"-3000)
13. 153-320 1 HOSE (06OFX90L-17"-3000)
14. 514-409 1 UNION (06J-06OFX)
15. 155-705 1 O-RING (906 D90)
16. 158-600 1 HYD SHUTTLE VALVE
17. 154-221 1 CONNECTOR (06S-06O)
18. 154-220 1 CONNECTOR (04O-06S)
19. 515-072 1 HOSE (04OFX45-16"-3000)
20. 154-991 1 HOSE (04OFX90S-36"-5000)
21. 159-745 1 TEE (08S-06O-06O, .060 ORF)
22. 154-344 3 UN RUN TEE (06OFX-06O-06O)
23. 153-768 1 HOSE (06OFX90S-18"-3000)
24. 157-823 1 HOSE (06OFX90-17"-3000)
25. 153-877 1 HOSE (06OFX90M-26"-5500)
26. 117-718 1 ABRASION SLEEVE (1" x 36")
27. 117-194 1 ABRASION SLEEVE (1.00" x 16")
28. 154-339 2 CONNECTOR (04N-04O)
29. 258-036 - HYD PRESSURE GAUGE (6000 PSI)
30. 514-418 2 ELBOW (04NF-04NF45)
31. 258-045 - GAUGE (4000 PSI)
32. 150-3182 1 HYD RELIEF VALVE
33. 159-927 1 MANIFOLD
500-1441 - N.O. SPOOL VALVE
500-1442 - P.O. RELIEF VALVE
217-770 - SOLENOID COIL
NOT SHOWN:
FOOTNOTES:
NOTE:
13 ID0158023
138
P.O.R. HYDRAULICS
REF PART
34. 154-228 3 UNION (06O-06OFX90)
35. 154-221 2 CONNECTOR (06S-06O)
36. 158-627 1 SOLENOID VALVE
37. 154-342 3 CONNECTOR (06S-06O90)
38. 515-583 1 HOSE (06OFX90-12"-3000)
39. 515-265 1 HOSE (06OFX-14"-3000)
40. 154-754 1 HOSE (06OFX-30"-3000)
41. 300-4616 1 P.O.R. SUPPORT BRACKET
42. 106-353 2 FLANGE NUT (M6-1.00
43. 106-595 2 SCREW (M6-1.00 X 60MM)
44. 106-382 2 FLANGE LOCK SCREW (M10-1.5 X 20MM)
45. 105-832 4 FLG LOCKNUT (1/4-NC)
46. 105-106 4 BOLT (1/4-NC X 2")
NOT SHOWN:
FOOTNOTES:
NOTE:
13 ID0158023
139
140
GROUND DRIVE HYDRAULICS
4
20
2 5
18 16
4
7 13
5 3
11
2
8 12
19 3
17 9
6
10 1
RIGHT
17
15
14
3
LEFT 1
06 ID0155710
141
GROUND DRIVE HYDRAULICS
REF PART
1. 155-581 - HYD MOTOR
2. 159-912 2 HYD CONTROL VALVE
191-396 - SEAL KIT
3. 154-279 4 CONNECTOR (08O-10S)
4. 154-234 2 CONNECTOR (08O-12S)
5. 154-236 2 CONNECTOR (08O-12S90)
6. 318-411 1 HOSE PROTECTOR
7. 107-683 2 CARRIAGE BOLT(M12-1.75 X 30MM)
8. 106-709 2 FLG LK NUT (M12-1.75)
9. 110-277 1 CLAMP (.875", SOLD AS SET)
10. 106-561 1 LOCKNUT (M8-1.25,PRV TRQ,10.9)
11. 107-194 1 FLG SCREW (M8-1.25 X 50MM)
12. 154-677 1 HOSE (08OFX-62"-3000)
13. 515-194 1 HOSE (08OFX90L-64"-3000)
14. 157-902 1 HOSE (08OFX90M-83"-3000)
15. 157-903 1 HOSE (08OFX-80"-3000
16. 117-980 1 ABRASION SLEEVE (1.25" X 64")
18. 106-725 4 SCREW (M10-1.50 X 65MM, SOC)
19. 105-894 4 LOCKNUT (M10-1.50,PRV TRQ,10.9) SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. TIGHTEN ONLY ENOUGH TO HOLD PARTS IN PLACE, DO NOT OVERTIGHTEN.
NOTE:
06 ID0155710
142
LONG ANCHOR CYLINDER HYDRAULICS

19
21 10
5 9
16
9
16 10
13
9
8 12 11 21
20
12
23 11
8
17
24
14
TO RETURN
17
22
2
23
2
6
18
15
18
15
6
2
2
5 7
22
4
7
3 14
3
05 4 ID0046819
143
LONG ANCHOR CYLINDER HYDRAULICS
REF PART
1. 157-241 - ANCHOR VALVE
2. 154-252 4 CONNECTOR (04S-04O90)
3. 515-085 2 HOSE (04OFX90-8.5"-3000)
5. 157-910 2 HOSE (04OFX90M-53"-3000)
6. 153-365 2 HOSE (04OFX90S-34"-3000)
7. 154-275 2 BK CONNECTOR (04O-04OBK)
8. 155-163 3 REDUCER (08S-06SF)
9. 154-344 3 UN RUN TEE (06OFX-06O-06O)
10. 156-174 2 CONNECTOR (06S-06O LG)
11. 154-226 2 CONNECTOR (04O-06S90)
12. 154-343 2 UNION (06S-06OFX90)
13. 154-345 1 RUN TEE (06S-06O-06O)
14. 515-682 2 HOSE (04OFX90M-48"-3000)
16. 154-929 2 HOSE (06OFX90-19"-3000)
17. 158-842 2 RELIEF VALVE (2000PSI)
18. 151-096 - CYL (2" X 1" X 24")
19. 157-433 - CONNECTOR (10S-06O-04O)
20. 157-964 - HOSE (06OFX45-158"-3000)
21. 154-373 2 REDUCER (04O-06OF)
24. 154-227 1 CONNECTOR (06O-08S90)
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0046819
144
LONG ANCHOR ROTATION HYDRAULICS
1
3
6 4
3
5
6 4
8
8
10
2
9
7 7
04 ID0046826
145
LONG ANCHOR ROTATION HYDRAULICS
REF PART
2. 158-700 - HYD MOTOR
3. 154-221 2 CONNECTOR (06S-06O)
4. 154-342 2 CONNECTOR (06S-06O90)
5. 154-228 2 UNION (06O-06OFX90)
6. 515-015 2 HOSE (06OFX90M-44"-3000)
7. 154-369 4 CONNECTOR (06O-10S)
8. 154-805 2 HOSE (060FX90S-54"-3000)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0046826
146
LUBRICATOR HYDRAULICS 1
5 4
3
6
7
2
14
17
10
8
11
16
15
18
12
13
04 ID0114287
147
LUBRICATOR HYDRAULICS
REF PART
2. 157-433 1 CONNECTOR (10S-06O-04O)
3. 515-175 1 HOSE (04OFX90-16"-3000)
4. 159-797 1 CONNECTOR (04S-04O90, ORF/CHK)
5. 350-398 - GREASE PUMP PARTS
6. 154-278 1 CONNECTOR (04S-04O)
7. 515-284 1 HOSE (04OFX90-24"-3000)
8. 154-252 3 CONNECTOR (04S-04O90)
9. 310-591 - VALVE
10. 515-277 1 HOSE (04OFX90S-128"-3000)
11. 154-916 1 HOSE (04OFX90S-120"-3000)
12. 154-220 1 CONNECTOR (04O-06S)
13. 157-778 - HYDRAULIC VALVE
18. 514-074 1 CONNECTOR (06S-04O, ORF)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0114287
148
AUXILIARY HYDRAULICS
2
1
4
3 13
31 14
8
6
7 15
12 16
17
11
10 18
22
9 21
32
33
34
20 19
29
23
24 5
25
5
28
26
17 27
30
01 ID0219982
149
AUXILIARY HYDRAULICS
REF PART
1. 153-988 - VALVE, HYDRAULIC DIRECTIONAL
2. 154-322 1 CONNECTOR (08O-10S90)
3. 154-421 2 CONNECTOR (06O-10S90)
5. 154-221 3 CONNECTOR (06S-06O)
6. 157-433 - CONNECTOR (10S-06O-04O)
7. 157-964 1 HOSE (06OFX45-158"-3000)
8. 157-965 1 HOSE (06OFX90S-154"-3000)
13. 515-025 1 HOSE (08OFX90-40"-3000)
14. 159-156 1 QDC ADAPTER (02-04OF)
15. 154-473 1 RUN TEE (10S-08O-04O)
16. 159-157 1 QDC ADAPTER (02-06OF)
17. 154-344 2 UN RUN TEE (06OFX-06O-06O)
18. 154-224 1 CONNECTOR (06S-06O45)
19. 155-486 1 HOSE (06OFX90-31"-3000)
20. 514-163 1 BK CONNECTOR (06O-06OBK)
21. 157-860 - DOUBLE GEAR PUMP
500-967 SEAL KIT
22. 155-171 1 REDUCER (10S-06SF)
23. 157-963 1 HOSE (06OFX90S-146"-3000)
24. 154-228 1 UNION (06O-06OFX90)
25. 157-962 1 HOSE (06OFX90M-78"-3000)
502-102 - 100 PSI DUAL PO CHECK
27. 159-721 1 HOSE (06OFX45-52"-3000)
28. 154-227 1 CONNECTOR (06O-08S90)
29. 150-2088 1 HYDRAULIC TANK
30. 157-240 - SET UP VALVE
31. 154-222 1 CONNECTOR (06O-08S)
32. 105-271 1 SCREW (M10-1.5 X 40mm)
33. 110-555 1 CLAMP (1-7/8")
34. 106-387 1 FLG LOCKNUT (M10-1.50)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0219982
150
FAN DRIVE HYDRAULICS
12
8
4
7
3
14 2
9
1
11
10
6
5
13
03 ID0220135
151
FAN DRIVE HYDRAULICS
REF PART
1 150-2077 1 HYDRAULIC GEAR MOTOR
2 153-770 1 REDUCER (12S-8SF)
3 154-299 1 RUN TEE (08S-08O-08O)
4 159-158 1 QDC ADAPTER (02-08OFX)
5 514-153 1 CONNECTOR (10O-16S90)
6 155-004 1 S/O COUPLER (20S-20H)
7 150-2078 1 HYDRAULIC GEAR PUMP
8 154-236 1 CONNECTOR (08O-12S90)
9 115-281 1 SO COUPLER (16S-20H45)
10 116-587 27 BULK HOSE (1-1/4",SOLD PER FT)
11 110-133 2 WORM CLAMP(1-1/16"TO 1-15/16")
12 150-2757 1 HOSE (08OFX90L-92"-3000)
13 116-812 1 HOSE (10OFX90S-71"-3000)
14 106-755 2 SCREW (M10-1.50 X 30MM, SOC) USE LOCTITE 242 OR EQUIVALENT.
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0220135
152
DRILLING FLUID MOTOR HYDRAULICS
22
23
7
9
19
14 7
16 10
7
21
12 7
13 20
7
3
15
18
11 1
7
6
2 4
17
03 ID0219993
153
DRILLING FLUID MOTOR HYDRAULICS
REF PART
1. 157-1006 - DRILLING FLUID PUMP
2. 157-240 - SET UP VALVE
4. 154-322 1 CONNECTOR (08O-10S90)
5. 157-318 1 HYDRAULIC MOTOR
6. 157-848 1 MANIFOLD
500-1540 - DIFF. PRESS. SENSING VALVE
500-1541 - SOLENOID VALVE
500-1543 - PROPORTIONAL FLOW CONTROL
213-196 - COIL
105-1554 - O-RING
105-1555 - O-RING
7. 154-235 7 CONNECTOR (08S-08O90)
8. 105-832 2 FLG NUT (M6-1.00)
9. 515-255 2 HOSE (08OFX-18"-3000)
10. 515-718 1 HOSE (08OFX90S-42"-3000)
11. 515-572 1 HOSE (08OFX90S-134"-3000)
12. 154-279 1 CONNECTOR (08O-10S)
13. 150-2758 1 HOSE (08OFX90S-28"-3000)
14. 150-2205 1 HYD LINE
15. 108-107 4 SCREW (.375 NF X 3.00 SOC)
16. 157-039 2 O-RING (014 D90)
17. 106-204 2 BOLT (1/2-NC X 1-1/2", SOC) USE 242 LOCKTITE, TORQUE TO 100 FT. LBS.
18. 154-233 1 CONNECTOR (08S-08O)
19. 159-816 1 RETURN MANIFOLD
20. 154-720 2 HOSE (08OFX-20"-3000)
21. 105-224 2 SCREW (M6-1.00 X 70MM)
22. 155-199 1 REDUCER (16S-10SF)
23. 154-264 1 CONNECTOR (08O-10S45)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0219993
154
ROTATING WRENCH HYDRAULICS
24
26
25 38
23 23
28
27
37
20
21 39
26 29
30
22 19 1
2
12
17
31 34 33 18
17 41
32
16
15 40
8 2
10
35 36
14 4 3
7
13 6 11
5
11 6
9
7
10
7
9
10
8
02 ID0222681
155
ROTATING WRENCH HYDRAULICS
REF PART
1. 350-1292 1 FRONT WRENCH VALVE
2. 154-233 2 CONNECTOR (08S-08O)
3. 150-2221 1 HYD LINE (-08)
4. 150-2222 1 HYD LINE (-08)
5. 105-843 2 SCREW (M6-1.00 X 80MM)
7. 110-866 4 CLAMP SET (1/2")
8. 106-385 4 FLG LOCKNUT (M6-1.00)
9. 154-807 2 HOSE (06OFX-24"-3000)
10. 157-038 4 O-RING (012 D90)
12. 154-248 1 REDUCER STEM (04O)
13. 105-818 4 BOLT (1/4-NC X 1-1/2")
14. 157-496 1 HYD LINE (-08)
15. 157-497 1 HYD LINE (-08)
16. 154-295 1 BK RUN TEE (08O-08O-08OBK)
17. 154-262 2 REDUCER (06O-08OF)
18. 157-937 1 HOSE (06OFX45-29"-3000)
19. 159-846 1 HOSE (06OFX-26"-3000)
22. 154-272 1 REDUCER NUT (08OF)
23. 154-225 2 CONNECTOR (06O-08S45)
24. 151-219 - CYL (4.0" X 2.0" X 2.0")
25. 151-038 - CYL (2.0 X 1.0 X 4.0)
26. 154-252 2 CONNECTOR (04S-04O90)
27. 515-598 1 (04OFX90-12"-3000)
28. 515-599 1 (04OFX90-13"-3000)
31. 154-261 1 CONNECTOR (04O-08S)
32. 157-249 1 SEQUENCE VALVE
33. 154-256 1 UNION (08O-08OFX90)
34. 107-025 2 SCREW (M6-1.00 X 50MM)
35. 154-235 1 CONNECTOR (08S-08O90)
36. 154-266 1 UNION RUN TEE (08OFX-08O-08O)
37. 111-077 1 VINYL CAP (1.625")
38. 118-370 1 HANDLE
39. 107-669 1 JAM NUT (M12-1.75)
40. 106-386 3 FLG LOCKNUT (M8-1.25)
41. 106-570 3 SCREW (M8-1.25 X 60MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0222681
156
STATIONARY WRENCH HYDRAULICS
23
19
25 24
28
21
22 30 9
20 11 1
26 27 13
17
14 3
13
18
2
15 29
4
14 5
15
16
14 12
6
16
12
10
29
7
10
01 ID0222685
157
STATIONARY WRENCH HYDRAULICS
REF PART
2. 154-233 1 CONNECTOR (08S-08O)
3. 150-2223 1 HYD LINE (-08)
4. 150-2224 1 HYD LINE (-08)
5. 105-843 2 SCREW (M6-1.00 X 80MM)
7. 110-866 2 CLAMP SET (1/2")
8. 106-385 2 FLG LOCKNUT (M6-1.00)
9. 155-705 1 O-RING (906 D90)
10. 154-807 2 HOSE (06OFX-24"-3000)
11. 157-932 1 RUN TEE (08S-08O-06SF)
13. 106-329 2 SCREW (M8-1.25 X 50MM)
14. 305-256 3 BACKUP SPACER
15. 110-270 4 BOLT-ON CLAMP (9/16", HALF)
16. 107-096 2 LOCKNUT (M8-1.25, NLK)
17. 157-494 1 HYD LINE (-08)
18. 157-495 1 HYD LINE (-08)
19. 151-220 - CYLINDER (1.0 X .50 X .90)
20. 154-474 1 CONNECTOR (04S-04O90, XL)
21. 154-252 1 CONNECTOR (04S-04O90)
22. 514-160 1 BRANCH TEE (08S-08O-04O)
23. 151-219 - CYL (4.0" X 2.0" X 2.0")
24. 157-769 1 BRANCH TEE (08S-08O-04O)
25. 153-364 1 HOSE (04OFX90S-13"-3000)
26. 154-857 1 HOSE (04OFX90-19"-3000)
29. 157-038 4 O-RING (012 D90)
30. 215-1204 1 PRESSURE SWITCH (1850PSI)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0222685
158
PIPE GRIP HYDRAULICS
FROM
19 PUMP
21
16
18
15
22
1
2
4 20
14 20
3
5
12
23
24
14
23
24
26 11
15
23
10
8
13 15 2
25 9 6
13
17
7
3
10 ID0114302
159
PIPE GRIP HYDRAULICS
REF PART
1. 151-150 - CYL (1.5" X .50" X 2")
2. 154-252 2 CONNECTOR (04S-04O90)
3. 154-278 2 CONNECTOR (04S-04O)
4. 153-307 1 (04OFX90S-38"-3000)
5. 154-695 1 HOSE (04OFX-38"-3000)
6. 153-365 1 HOSE (04OFX90S-34"-3000)
7. 515-229 1 HOSE (04OFX-34"-3000)
8. 149-136 1 HYD LOCKOUT VALVE
9. 106-329 1 SCREW (M8-1.25 X 50MM)
12. 107-096 1 LOCKNUT (M8-1.25, NLK)
13. 515-425 2 HOSE (04OFX45-42"-3000)
15. 154-220 4 CONNECTOR (04O-06S)
16. 157-776 1 MANIFOLD SEE NOT SHOWN FOR SERVICE PARTS.
18. 106-330 2 SCREW (M8-1.25 X 70MM)
19. 157-823 - HOSE (06OFX90S-26"-3000) USE ON JT1220
515-586 - HOSE (06OFX90S-21"-3000) USE ON JT2020
21. 154-221 1 CONNECTOR (06S-06O)
22. 106-386 2 FLG LOCKNUT (M8-1.25)
23. 154-373 4 REDUCER (04O-06OF)
24. 154-346 2 BRANCH TEE (06S-06O-06O)
25. 105-818 2 BOLT (1/4-NC X 1-1/2")
26. 105-085 2 LOCKNUT (1/4-NC)
NOT SHOWN:
FOOTNOTES:
NOTE:
10 ID0114302
160
SHUTTLE HYDRAULICS
3
2
8
5
6
01 ID0138525
161
SHUTTLE HYDRAULICS
REF PART
1. 151-230 - CYL (1.25" X .75" X 6")
2. 154-252 2 CONNECTOR (04S-04O90)
3. 515-054 1 HOSE (04OFX-74"-3000)
4. 515-120 1 HOSE (04OFX45-67"-3000)
5. 154-226 2 CONNECTOR (04O-06S90)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0138525
162
PIPE LIFT HYDRAULICS
14
15 1
17
4
16 8
13
5
11
8
2
9
6
9
12
1
10
3
7
02 ID0138530
163
PIPE LIFT HYDRAULICS
REF PART
1. 151-044 - CYL (2.0 X 1.0 X 6.0)
2. 154-252 2 CONNECTOR (04S-04O90)
3. 154-278 1 CONNECTOR (04S-04O)
4. 157-918 1 HOSE (04OFX-88"-3000)
5. 157-911 1 HOSE (04OFX90S-85"-3000)
6. 154-695 1 HOSE (04OFX-38"-3000)
7. 515-011 1 HOSE (04OFX90-32"-3000)
8. 154-379 2 UN BR TEE (04OFX-04O-04O)
9. 154-220 2 CONNECTOR (04O-06S)
15. 215-1204 1 PRESSURE SWITCH (1850PSI)
16. 157-933 1 RUN TEE (04S-04O-06SF)
17. 155-705 1 O-RING (906 D90)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0138530
164
PIPE BOX SHIFT HYDRAULICS
18
4
6
2
3
2
1
4
7
5
7
5
10
1 9
12 20
15
11
17
19 19
16 8
21
14
16
13
C 808-487
165
PIPE BOX SHIFT HYDRAULICS
REF PART
1. 151-038 - CYL (2.0 X 1.0 X 4.0)
2. 154-252 2 CONNECTOR (04S-04O90)
3. 515-471 1 HOSE (04OFX90-147"-3000)
4. 153-283 1 HOSE (04OFX90S-157"-3000)
5. 515-447 2 HOSE (04OFX90S-48"-3000)
7. 154-316 2 RUN TEE (04S-04O-04O)
8. 327-670 1 CLAMP BRACKET
319-520 - CLAMP BRACKET NOT SHOWN. BRACKET ON CYLINDER SIDE OF HOSES
11. 106-329 1 SCREW (M8-1.25 X 50MM)
12. 107-096 1 LOCKNUT (M8-1.25, NLK)
15. 154-226 2 CONNECTOR (04O-06S90)
16. 515-013 2 HOSE (04OFX-42"-3000)
20. 106-380 1 FLG LK SCREW (M8-1.25 X 16MM)
21. 106-386 1 FLG LOCKNUT (M8-1.25)
FOOTNOTES
NOTE:
C 808-487
166
FRAME TILT HYDRAULICS
10
9
6
7
2
3
11
8
4
04 ID0123085
167
FRAME TILT HYDRAULICS
REF PART
1. 157-240 - SET UP VALVE
2. 151-089 - CYL (3.5 X 1.75 X 3.0)
3. 154-364 1 CONNECTOR (04O-06S90,ORF)
4. 154-226 1 CONNECTOR (04O-06S90)
5. 154-276 1 CONNECTOR (04O-08S90)
6. 154-223 1 CONNECTOR (04O-08S45)
7. 154-725 1 HOSE (04OFX-90"-3000)
8. 515-075 1 HOSE (04OFX90S-82"-3000)
11. 159-931 1 CONNECTOR (06S-06SF)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0123085
168
169
170
HYDRAULIC VALVE PARTS

157-778
B A
4 4
6
1 5 7
7
A A
P
T
B
B
B
2
9 3
03 ID0256060
171
HYDRAULIC VALVE PARTS

157-778
REF PART
1. 500-1034 1 UNLOADING INLET SUB ASSEMBLY 500-2112 - Cartridge only
2. 217-948 8 COIL, 12VDC
3. 149-616 8 CAP NUT
4. 500-1036 2 BV06 CONTROL VALVE SECTION
7. 502-102 3 100 PSI DUAL PO CHECK
8. 190-997 3 STACKING KIT
9. 500-2004 4 BV06 CORE TUBE
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0256060
172
HYDRAULIC CYLINDERS (2.0" X 1.0")
11
13 12
4
8
9
3
10
03 ID0015823
173
REF PART
151-094 - CYL (2.0 X 1.0 X 2.0) SEE FOOTNOTES 1 & 2
1 152-029 1 CYLINDER BARREL (2.0 X 2.0)
2 153-007 1 CYLINDER ROD (1.00 X 2.0)
2 149-728 1 CYLINDER ROD (1.00 X 2.5)
2 150-414 1 CYLINDER ROD (1.00 X 3.0)
2 150-421 1 CYLINDER ROD (1.00 X 4.0)
2 150-422 1 CYLINDER ROD (1.00 X 5.0)
2 150-424 1 CYLINDER ROD (1.00 X 6.0)
2 150-417 1 CYLINDER ROD (1.00 X 8.0)
2 150-444 1 CYLINDER ROD (1.00 X 10.0)
2 149-729 1 CYLINDER ROD (1.00 X 12.0)
.
3 150-772 1 CYLINDER HEAD (2.0 X 1.00)
4 150-778 1 LOCK RING (2.0)
5 150-775 1 CYLINDER PISTON (2.0 X 1.00)
6 106-096 1 FLG BOLT (1/2-NC X 1-3/4",GD8) SEE FOOTNOTE 3
7 157-022 1 O-RING (224 D90)
8 155-732 1 BACKUP RING (224 D90)
9 157-540 1 U-SEAL (1.000")
10 157-537 1 WIPER SEAL (1.000")
11 125-774 1 WEAR RING
12 157-534 1 BACKUP RING (131 D90)
13 157-018 1 O-RING (131 D90)
NOT SHOWN:
259-100 U-SEAL INSTALLER (1" - 1.499")
259-235 1.00 ROD WIPER TOOL
259-239 WIPER/SEAL INSTALLER (2")
259-241 PISTON INSTALLER (2")
259-188 CYL HEAD SPANNER - TWO PIN
FOOTNOTES:
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS
2. SEAL REPAIR KIT P/N: 190-165
3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS
NOTE:
03 ID0015823
174
11
12 13
7
8
4
9
10 3
02 ID0015860
175
REF PART
2 149-731 1 CYLINDER ROD (1.50 X 2.5)
2 150-431 1 CYLINDER ROD (1.50 X 3.0)
2 150-434 1 CYLINDER ROD (1.50 X 4.0)
2 153-038 1 CYLINDER ROD (1.50 X 5.0)
2 153-003 1 CYLINDER ROD (1.50 X 6.0)
2 153-027 1 CYLINDER ROD (1.50 X 8.0)
2 150-416 1 CYLINDER ROD (1.50 X 10.0)
2 150-426 1 CYLINDER ROD (1.50 X 12.0)
2 150-419 1 CYLINDER ROD (1.50 X 16.0)
2 150-669 1 CYLINDER ROD (1.50 X 20.0)
.
3 150-774 1 CYLINDER HEAD (3.0 X 1.50)
4 150-911 1 LOCK RING (3.0)
6 106-098 1 FLG BOLT (3/4-NC X 2", GD8) SEE FOOTNOTE 3
7 155-734 1 O-RING (334 D90)
8 155-733 1 BACKUP RING (334 D90)
9 157-542 1 U-SEAL (1.500")
10 157-539 1 WIPER SEAL (1.500")
11 125-776 1 WEAR RING
12 157-536 1 BACKUP RING (230 D90)
13 157-020 1 O-RING (230 D90)
NOT SHOWN:
259-040 U-SEAL INSTALLER (1.5" - UP)
259-237 ROD WIPER INSTALLER (1.5")
259-065 PISTON SEAL INSTALLER (3")
259-066 PISTON INSTALLER (3")
FOOTNOTES:
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS.
2. SEAL REPAIR KIT P/N: 190-167
3. APPLY LOCTITE 277 OR EQIVALENT, TORQUE TO 290-325 FT-LBS
NOTE:
02 ID0015860
176
6
14
11 12
13
7
8
9 3
10
03 ID0015907
177
REF PART
2 150-446 1 CYLINDER ROD (1.75 X 3.0)
2 153-015 1 CYLINDER ROD (1.75 X 4.0)
2 150-432 1 CYLINDER ROD (1.75 X 5.0)
2 150-428 1 CYLINDER ROD (1.75 X 6.0)
2 150-436 1 CYLINDER ROD (1.75 X 8.0)
2 149-732 1 CYLINDER ROD (1.75 X 10.0)
2 150-425 1 CYLINDER ROD (1.75 X 12.0)
2 153-004 1 CYLINDER ROD (1.75 X 16.0)
2 153-020 1 CYLINDER ROD (1.75 X 20.0)
2 149-733 1 CYLINDER ROD (1.75 X 24.0)
.
3 150-761 1 CYLINDER HEAD (3.5 x 1.75)
4 149-302 1 LOCK RING (3.5)
6 106-122 1 BOLT (7/8-NC X 2-1/4", GD8) SEE FOOTNOTE 3
7 157-030 1 O-RING (338 D90)
8 157-032 1 BACKUP RING (338 D90)
9 157-550 1 U-SEAL (1.750")
10 157-549 1 WIPER SEAL (1.750")
11 125-784 1 WEAR RING
12 157-031 1 O-RING (234 D90)
13 157-554 1 BACKUP RING (234 D90)
14 105-363 1 WASHER (7/8")
NOT SHOWN:
259-040 U-SEAL INSTALLER (1.5" - UP)
259-238 WIPER INSTALLER (1.75")
259-244 PISTON SEAL INSTALLER (3.5")
259-245 PISTON INSTALLER (3.5")
FOOTNOTES:
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS.
2. SEAL REAPIR KIT P/N: 190-174
3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS
NOTE:
03 ID0015907
178
179
180
NOTES:
ID0134963
181
ANCHOR
SYSTEMS
182
LONG ANCHOR SYSTEM

BEGINS WITH S/N: CMWJT2020E60000333 32
18
18
16 18
3
20
21
17
15 19 35
13 24 36
7 12
2 2 12
NEW STYLE
4
8 OLD STYLE
22
13 7
16
23
26 10
16 24
30 10
25 24
24 33 6
27 7
9 34
11
28
31
5
29
14 1
7
6
12 ID0164418
183
LONG ANCHOR SYSTEM

BEGINS WITH S/N: CMWJT2020E60000333
REF PART
1. 300-2890 1 ANCHOR FRAME BEGINS WITH S/N: CMWJ2020E60000333
2. 348-333 4 BUSHING
3. 348-331 2 LEVER
4. 350-301 2 CYL SLIDE TUBE
5. 327-519 - AUGER 6"
327-460 - AUGER 4"
6. 105-828 4 FLG LK BOLT (1/2-NC X 3/4")
7. 105-884 8 WASHER (.531")
8. 179-228 2 CYL PIN (1")
9. 305-643 2 CENTERING CAP
10. 348-965 2 STOP TUBE
11. 107-331 2 ROLL PIN
12. 178-598 2 BAR, ANCHOR SHAFT (OLD STYLE) SUPERSEDED WITH: 300-3275
300-3275 2 ANCHOR SHAFT (NEW STYLE)
13. 105-831 4 FLG LK BOLT (1/2-NC X 1-1/2")
14. 179-227 2 CYL PIN (1.25")
15. 115-601 2 EXTENSION SPRING (4.062")
16. 107-308 2 SCREW (M12-1.75 X 75MM)
17. 105-156 2 BOLT (3/8-NC X 1-1/2") NOT USED WITH 350-2174
18. 350-289 2 ANCHOR DRIVER (OLD STYLE) SUPERSEDED WITH: 327-499
327-499 2 ANCHOR DRIVER (NEW STYLE) SUPERSEDED WITH: 350-2174
350-2174 2 ANCHOR DRIVE COUPLER
19. 106-574 4 CLIP NUT (M6-1.00)
20. 106-379 4 FLG LK SCREW (M6-1.00 X 20MM)
21. 350-375 2 COVER
22. 158-700 2 HYD MOTOR
165-909 - KEY (5/16" X 1-1/2")
23. 106-707 4 SCREW (M12-1.75 X 45MM, SOC)
24. 106-685 6 LOCKNUT (M12-1.75, PRV TRQ, 10.9) NOT USED WITH 350-2174
25. 350-282 2 ANCHOR MOTOR MOUNT
26. 347-888 2 SPRING LOADED PIN
28. 151-096 2 CYL (2" X 1" X 24")
30. 106-796 4 SCREW (M4-.70 X 30MM)
31. 327-457 - ROCK ANCHOR
131-259 - INSERT BIT - CARBIDE TIPPED
32. 106-771 2 SCREW (M12-1.75 X 60MM, SOC)
33. 106-355 6 FLG NUT (M16-2.00,10.9)
34. 107-336 6 FLG SCREW (M16-2.00 X 45MM,10.9)
35. 105-794 2 WASHER (M12) USED WITH 350-2174
36. 105-825 2 FLG LK BOLT (3/8-NC X 3/4") USED WITH 350-2174
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
12 ID0164418
184
ANCHOR VALVE/LUBRICATOR MOUNT
16
6 17
13
2
15
4
5
11
4
3
14
7
-6
17
10 9
12
AUTO LUBER
ASSEMBLY
02 ID0146900
185
ANCHOR VALVE/LUBRICATOR MOUNT
REF PART
1. 316-861 1 MOUNT
2. 157-241 1 ANCHOR VALVE
3. 106-382 4 FLG LK SCREW (M10-1.50 X 20MM)
4. 106-386 5 FLG LOCKNUT (M8-1.25)
5. 179-501 3 SPACER
6. 107-078 3 SCREW (M8-1.25 X 90MM)
7. 106-709 4 FLG LK NUT (M12-1.75)
8. 310-591 1 VALVE
9. 106-330 2 SCREW (M8-1.25 X 70MM)
10. 106-333 4 SCREW (M12-1.75 X 40MM, 8.8)
11. 319-330 1 LIGHT MOUNT
12. 217-057 1 WORKING LIGHT - CLEAR
157-645 2 WEATHER-PAC SEAL (2.80MM)
214-103 1 (2-WAY) MALE CONNECTOR
214-104 2 PACKARD MALE TERMINAL
13. 500-908 4 LEVER (M8-1.25, BLACK)
14. 106-387 4 FLG LOCKNUT (M10-1.50)
15. 323-513 1 BRACE FOR USE ON JT1220
325-281 1 BRACE FOR USE ON JT2020
16. 217-297 1 STROBE LIGHT GREEN MED PROFILE
214-103 1 (2-WAY) MALE CONNECTOR
157-645 2 WEATHER-PAC SEAL (2.80MM)
17. 216-026 AR FLEX-GUARD (.25") SOLD PER IN. & USE 2 @ 15" EACH
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0146900
186
GREASE PUMP
1
18
15
5
9
6 19
10
20
8
7
14
21
11
12
16
15 4
7
13
17 17
12
22
08 ID0109693
187
GREASE PUMP
REF PART
350-398 GREASE PUMP PARTS INCL REF NO'S 1-20
1. 107-492 1 SCREW (M8-1.25 X 35MM,ALL THD)
2. 106-078 1 NUT (M8-1.25)
3. 350-686 1 CYLINDER CAP
4. 350-692 1 INLET TUBE
5. 157-049 2 O-RING (113 D70)
6. 350-421 1 ADJUSTING SPOOL
7. 350-671 1 ROD GUIDE SEE FOOTNOTE 2
8. 350-682 1 BARREL
10. 125-424 2 BRONZE BUSHING (.750")
11. 350-691 1 VALVE SEAT SEE FOOTNOTE 1
12. 117-227 2 SEAL (POLY PAK)
13. 350-687 1 PUMP BODY
14. 125-125 1 DETENT BALL (.750")
15. 155-702 2 O-RING (920 D90)
16. 117-226 - EXTERNAL SNAP RING (.750") SEE FOOTNOTE 2
115-545 - EXTERNAL SNAP RING (.75")
17. 350-689 - PLUNGER SEE FOOTNOTE 2
308-603 - PLUNGER SEE FOOTNOTE 3
166-280 1 PLUNGER
18. 155-748 1 O-RING (916 D90)
19. 350-693 1 PUMP BARREL
20. 301-0196 1 RETAINER CLIP SEE FOOTNOTE 4
21. 105-525 1 ROLL PIN (3/16" X 1/4") SEE FOOTNOTE 3
22. 178-467 1 ROD CAP SEE FOOTNOTE 3
NOT SHOWN:
FOOTNOTES:
1. INSTALL WITH SMALLER BEVEL TOWARD INSIDE OF PUMP
2. 308-603 PLUNGER IS A DIRECT REPLACEMENT OF 350-689 PLUNGER, 117-226 RETAINER RING, AND AN
ADDITIONAL 350-671 ROD GUIDE.
3. USE 166-280, 178-467 & 105-525 TO SUPERSEDE 308-603
4. RETAINER CLIP 301-0196 SUPERSEDES CLIP 105-653
NOTE:
08 ID0109693
188
LUBRICATOR VALVE
4
3
1
2
A 809-011
189
LUBRICATOR VALVE
REF PART
310-591 1 VALVE
1 125-084 2 DETENT BALL (.500)
2 155-706 2 O-RING (908 D90)
3 116-880 2 SEAL (POLY PAK)
4 155-709 2 O-RING (912 D90)
5 157-098 2 O-RING (111 D70)
FOOTNOTES
NOTE:
A 809-011
190
191
192
AUTO-LUBER ASSEMBLY
11 ID0069307
193
AUTO-LUBER ASSEMBLY
REF PART
1 350-400 1 COVER WELDMENT
2 350-399 1 BASE
3 105-297 2 BOLT (1/4-NC X 3-1/4")
4 106-378 4 FLG LK SCREW (M6-1.00 X 12MM)
5 195-339 2 WING NUT (1/4-NC)
6 350-1932 1 TOOL JOINT LUBE FOLLOWER
7 350-398 1 GREASE PUMP PARTS
8 259-858 1 TOOL JNT LUBE, STD SPRY 2 GAL
256-031 - TOOL JNT LUBE, SUMR SPRY 2 GAL
NOT SHOWN:
FOOTNOTES:
NOTE:
11 ID0069307
194
NOTES:
ID0134963
195
FLUID
SYSTEMS
ID0135021
196
DRILLING FLUID PUMP PLUMBING

JT20M1
BEGINS WITH S/N CMWJ2020TB0001303 5
4
3
30 6 28 1
11 7
29
TO WATER 13 4 14
SWIVEL 9
8 W 15
A 10
CO SH
NN WA
EC ND
TIO
4 32 N 18
31 16
12
20 17
19
23
21 24
25
22
FLUID SYSTEM
CONNECTION
26 27
03 ID0267567
197

JT20M1
REF PART
1 157-1006 1 DRILLING FLUID PUMP SEE NOT SHOWN FOR REPLACEMENT O-RING
2 115-271 1 REDUCER (24N-12NF)
3 115-120 1 STR ELB (12N-12NF90-2000PSI)
4 154-102 3 CONNECTOR (12N-12J)
5 117-322 1 ABRASION SLEEVE (1.59" X 34"")
6 154-014 1 CONNECTOR (12J-12S90)
8 154-466 1 CONNECTOR (08S-08S)
9 159-088 1 QDC BODY (08-08SF)
10 155-936 1 DUST PLUG (1/2" - 3/4")
11 154-144 1 UNION (12S-12JFX)
12 154-026 1 UNION (12J-12JFX90)
13 117-655 1 ABRASION SLEEVE (1.59" X 38")
14 115-045 1 STREET ELBOW (24N-24NF45)
15 514-152 1 REDUCER (24N-20NF)
16 115-132 1 STREET ELBOW (20N-20NF90)
17 105-1558 1 PIPE NIPPLE -20 NPT
18 155-185 1 UNION (20NF-20N)
19 159-522 1 BALL VALVE, ELECTRIC, 1-1/4 SEE NOT SHOWN FOR SERVICE PARTS
20 149-561 1 NIPPLE (20N-3")
21 515-679 1 ELBOW (20NF-20NF90)
22 115-179 1 NIPPLE (20N-6")
23 514-124 1 SWAGE COLLAR (24NF-20NF, 4.5")
24 159-500 1 FHC BODY (24-24N)
25 110-630 1 DUST PLUG (1-1/2")
26 110-981 1 BULK CABLE (1/16",SOLD PER FT) USE 20"
27 350-275 2 ALUMINUM SLEEVE (1/16)
28 106-383 4 FLG LK SCREW (M10-1.50 X 30MM)
29 106-387 4 FLG LOCKNUT (M10-1.50)
30 154-601 1 HOSE (12JFX-33.5" -2250
31 154-613 1 HOSE (12JFX-75"-2250)
32 120-073 1 SHUT-OFF (12NF-12NF)
NOT SHOWN:
150-2750 REPLACEMENT O-RING FOR PUMP
190-1068 SEAT/O-RING REPAIR KIT
215-224 1 3 WAY WP MALE CONNECTOR
157-645 3 WEATHER-PACK SEAL (2.80MM)
FOOTNOTES:
NOTE:
03 ID0267567
198

JT20M1
ENDS WITH S/N CMWJ2020TB0001302 9
28
11
12
29
10
13 8
16
14
27
1
15
17
23
FLUID SYSTEM
CONNECTION
25
24
2
7 20
26
4
TO WATER 18
SWIVEL
3
2
19 5
22 2 6
21
WASH WAND CONNECTION
09 ID0150890
199

JT20M1
ENDS WITH S/N CMWJ2020TB0001302
REF PART
1. 110-630 1 DUST PLUG (1-1/2")
2. 154-102 2 CONNECTOR (12N-12J)
3. 120-073 1 SHUT OFF (12NF-12NF)
4. 159-791 1 HYDRAULIC MANIFOLD BLOCK
5. 154-441 1 UNION (12S-12JFX)
6. 159-088 1 QDC ODY (08-08SF)
155-936 1 DUST PLUG (1/2" - 3/4")
7. 159-579 1 HOSE (12JFX-30"-1500)
8. 157-277 1 DRILLING FLUID PUMP SEE NOT SHOWN FOR REPLACMENT O-RING
9. 115-207 1 NIPPLE (20N-2")
10. 155-185 1 UNION (20NF-20N)
11. 159-522 1 BALL VALVE, ELECTRIC (1-1/4") SEE FOOTNOTE 1
190-1068 - SEAT/O-RING REPAIR KIT
215-224 1 3 WAY WP MALE CONNECTOR
157-645 3 WEATHER-PACK SEAL (2.80mm)
500-1337 1 1" FLANGE CLAMP
500-1339 1 EV MOTOR
500-1340 1 WEEP HOLE FILTER
12 115-045 1 STREET ELBOW (24N-24NF45)
13. 150-2201 1 NIPPLE (20N-18")
14. 514-124 1 SWAGE COLLAR (24NF-20NF,4.5")
15. 159-500 1 FHC BODY (24-24N)
16. 106-383 4 FLG LK SCREW (M10-1.50 X 30mm)
17. 106-387 4 FLG LOCKNUT (M10-1.50)
18. 154-466 1 CONNECTOR (08S-08S)
19. 154-026 1 UNION (12J-12JFX90)
20. 154-014 1 CONNECTOR (12J-12S90)
21. 154-613 - HOSE (12JFX-75"-2250)
23. 350-275 2 ALUMINUM SLEEVE (1/16")
24. 110-981 - AR BULK CABLE (1/16",SOLD PER FT) USE 10"
25. 115-120 1 STR ELB (12N-12NF90-2000PSI)
27. 115-271 1 REDUCER (24N-12NF)
28. 514-152 1 REDUCER (24N-20NF)
29. 115-132 2 STREET ELBOW (20N-20NF90)
NOT SHOWN:
150-2750 REPLACEMENT O-RING
FOOTNOTES:
1. ORDER P/N 500-1338 FOR BALL VALVE REPLACEMENT.
NOTE:
09 ID0150890
200
MUD PUMP
30 GPM
2 1
7
4
13 5
14 6
15 3
16 8
5
17
10
11
18
19
12
05 ID0156730
201
MUD PUMP
30 GPM
REF PART
157-277 - MUD PUMP (30 GPM) SEE NOT SHOWN FOR REPLACMENT O-RING
191-094 PACKING REPAIR KIT INCLUDES 3,5,13,15.
190-802 VALVE REPAIR KIT INCLUDES 1.4
1. 499-110 3 VALVE - SUCTION AR
2. 108-164 8 BOLT
3. 499-116 3 O-RING (014 D70) OLD STYLE
157-050 3 O-RING (116 D70) NEW STYLE
4. 499-111 3 VALVE - DISCHARGE AR
5. 165-730 3 CYLINDER GASKET
6. 499-119 3 WASHER
7. 502-089 1 FLUID CYLINDER (L06)
8. 499-302 3 CERAMIC CYLINDER
9. 499-113 3 SEAL HOLDER
10. 499-125 6 EXTERNAL SEAL
11. 499-126 3 SEAL HOLDER
12. 499-123 1 BASE GASKET
13. 107-734 3 LOCKNUT (1/2-NC, BRASS)
14. 499-039 3 PLUNGER NUT
15. 499-121 3 PISTON CUP (HSN) OBSOLETE SEE FOOTNOTE 1
16. 310-962 3 PISTON HOLDER
17. 153-438 3 WIPER SEAL
18. 499-392 3 CROSSHEAD ROD ASSEMBLY
19. 499-393 3 ROD BEARING (PAIR)
NOT SHOWN:
499-122 2 BEARING HOUSING GASKET

499-124 1 GREASE SEAL
259-352 - FMC PISTON/PACKING TOOL
259-470 - FMC VALVE TOOL
502-103 1 SIGHT GAuGE (FMC)
150-2750 REPLACMENT O-RING
FOOTNOTES:
1. INDIVIDUAL PISTON CUPS NO LONGER AVAILABLE. ORDER PACKING REPAIR KIT 191-094.
NOTE:
05 ID0156730
202
DRILLING FLUID PLUMBING

14
15
17 16
18 13
11
10 25
33 23
9
35 28
31
26
4
20 7
34 4
32
6 8
21
19 29
FROM DRILLING
FLUID PUMP 30
6
1
12
2 24
22
25 5
3
27
07 ID0158450
203
DRILLING FLUID PLUMBING

REF PART
1. 400-905 - SAVER SUB 1.94-4 F DS
2. 166-426 - SLIDING OUTPUT SHAFT
3. 153-242 - WATER SWIVEL (12NF-12NF) SEE FOOTNOTE 1
191-248 - SEAL KIT
4. 514-047 1 UNION (12J-12OFX)
5. 150-1213 1 HOSE (12JFX-32"-1500)
6. 154-026 3 UNION (12J-12JFX90)
7. 159-607 1 HOSE (12JFX90L 135", 1500)
8. 154-101 1 CONNECTOR (12J)
9. 514-002 1 BK RUN TEE (12O)
10. 154-271 1 REDUCER NUT (12OF)
11. 154-282 1 REDUCER STEM (04O)
13. 157-911 1 HOSE (04OFX90-85"-3000)
14. 150-1444 - PRESSURE GAUGE (2000 PSI)
15. 514-418 1 ELBOW (04NF-04NF45)
16. 154-339 1 CONNECTOR (04N-04O)
17. 154-265 1 UNION RUN TEE (04OFX-04O-04O)
18. 515-072 1 HOSE (04OFX45-16"-3000)
19. 154-613 1 HOSE (12JFX-75"-2250)
20. 320-599 1 VALVE BRACKET
21. 120-071 1 SHUT-OFF (04NF-04NF)
23. 318-873 - BRACKET, TOP
24. 110-852 1 BOLT-ON CLAMP (1-1/4", SOLD PER SET)
25. 105-832 4 FLG LOCKNUT (1/4-NC)
26. 107-196 2 BOLT (1/4-NC X 3")
27. 150-3299 1 CONNECTOR, LONG (12N-12J)
28. 110-411 1 BOLT-ON CLAMP (3/4", SOLD PER SET)
29. 322-289 1 BACKUP (BOLT-ON)
30. 105-106 2 BOLT (1/4-NC X 2")
31. 153-238 1 BK CONNECTOR (04O-06S)
32. 153-264 1 REDUCER (04N-06SF)
33. 106-381 1 FLG LK SCREW (M8-1.25 X 25MM)
34. 106-386 1 FLG LOCKNUT (M8-1.25)
35. 327-579 1 BULKHEAD BRACKET
NOT SHOWN:
FOOTNOTES:
1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) ON MALE THREADS.
NOTE:
07 ID0158450
204
DRILLING FLUID TRANSFER
6
8
1
TO HDD
4
7
FROM FLUID SYSTEM
02 ID0147276
205
DRILLING FLUID TRANSFER
REF PART
159-587 TRANSFER HOSE ASSEMBLY INCL REF NO'S 1, 3 (1), 4, 5, 6 & 8
1. 155-205 1 FHC BODY (20-24N)
2. 159-476 1 Y-STRAINER (24NF)
159-503 SCREEN, Y-STRAINER (12 MESH)
500-2080 O-RING USED ON Y STRAINER CAP
3. 155-204 2 FHC ADAPTER (24-24N)
4. 110-250 2 WORM CLAMP (1‚" TO 2„")
5. 116-782 AR BULK HOSE (1.50", SOLD PER 1") USE 1 @ 300"
6. 155-188 1 S/O COUPLER (24N-24H)
7. 159-500 1 FHC BODY (24-24N)
8. 115-134 1 COLLAR (24NF)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0147276
206
NOTES:
ID0134963
207
PIPE LOADER
SYSTEMS
ID0135289
208
LIFTERS
13
5
3
1
2
4
6
8 11
10
12
02 ID0169728
209
LIFTERS
REF PART
1 106-664 1 SCREW (M24-3.00 X 90MM, 10.9)
2 300-1061 1 LIFTER PLATE USE ON JT2020 FOOTNOTE 1 ( SEE FOOTNOTE 2 FOR JT1220 )
3 125-770 1 COMPOSITION BUSHING (1.000")
4 151-044 1 CYL (2.0 X 1.0 X 6.0)
5 106-352 1 NUT (M24-3.00)
7 105-830 1 FLG LK BOLT (1/2-NC X 1-1/4")
8 181-982 1 TAPERED INSERT (1.25")
9 106-381 4 FLG LK SCREW (M8-1.25 X 25MM)
10 106-386 4 FLG LOCKNUT (M8-1.25)
11 324-482 1 CHANNEL
12 178-394 1 TAPERED PIN (1.250" X 4.25")
13 106-016 1 SPINDLE WASHER (1.062")
NOT SHOWN:
FOOTNOTES:
1. 300-1061 1 LIFTER PLATE, BEGINS WITH S/N: CMWJ2020H60000346 ; USE ON JT2220
2. 316-569 1 LIFTER PLATE, BEGINS WITH S/N: CMWJ1220J60000130 ; USE ON JT1220
NOTE:
02 ID0169728
210
211
212
SHUTTLE MOUNT
11
12 13
26
7
10 9
19 8
24 20
1 4
15
25 28
13 16 3
2 22
27
21 FOOTNOTE 1
14
18
17
5
23 6
08 ID0114220
213
SHUTTLE MOUNT
REF PART
1 316-508 1 SHUTTLE
2 106-724 2 FLG SCREW (M10-1.50 X 25MM)
3 181-981 2 TAPERED INSERT (1")
4 183-820 1 TAPERED PIN (25.4MM X 86MM)
5 151-230 1 CYL (1.25" X .75" X 6")
6 183-764 1 25.4 X 126 TAPERED PIN
9 106-334 2 SCREW (M12-1.75 X 50MM)
10 107-669 2 JAM NUT (M12-1.75)
11 119-004 2 CATCH ARM WARE PAD
12 106-385 4 FLG LOCKNUT (M6-1.00)
13 106-848 4 FLG SCREW (M6-1.00 X 25MM)
14 106-709 12 FLG LK NUT (M12-1.75)
15 107-565 12 FLG LK SCREW (M12-1.75 X 40MM)
17 106-381 2 FLG LK SCREW (M8-1.25 X 25MM)
18 105-069 2 WASHER (.406")
19 215-1175 1 PROXIMITY SWITCH
20 108-091 2 SCREW (M5-0.80 X 50MM, SOC)
21 106-850 2 LOCKNUT (M5-0.80)
22 320-234 1 FRONT MOUNT BRACKET
23 320-235 1 REAR MOUNT BRACKET
24 107-451 1 SHIM (.135") SEE FOOTNOTE 2
25 107-450 1 SHIM (.075") SEE FOOTNOTE 2
26 106-355 4 FLG NUT (M16-2.00, 10.9)
27 105-284 2 WASHER (3/16")
28 107-336 4 FLG SCREW (M16-2.00X45MM,10.9)
NOT SHOWN:
116-259 BULK EDGING (1/2" SOLD PER FT) VARIOUS QUANTITIES & LENGTHS USED
FOOTNOTES:
1. ASSEMBLY BUSHING (REF 7) IN CENTER OF BOSS AS SHOWN
2. USE AS REQUIRED
NOTE:
08 ID0114220
214
215
216
217
218
PIPE BOX
2
23 25
24
18
1
17
13
21 11
5
9
12 8 4
14
11 10 15
11 5
7
6 16
6 10
8
9
20
11
3 22
19
C 808-419
219
PIPE BOX
REF PART
1. 318-778 1 PIPEBOX
2. 318-775 1 FRONT ROLLER GUIDE
3. 318-776 1 REAR ROLLER GUIDE
4. 318-785 1 PIVOT ARM
5. 318-678 2 PIVOT ARM BRACKET
6. 318-789 4 LINK ARM
7. 179-483 2 PIN
8. 184-084 4 CARRIAGE ROLLER
10. 179-451 4 TRAVERSE PIN
11. 115-499 12 KLIP RING (1.000")
12. 151-038 2 CYLINDER (2.0 X 1.0 X 4.0)
15. 106-383 8 FLG LK SCREW (M10-1.50 X 30MM)
16. 106-387 8 FLG LOCKNUT (M10-1.50)
17. 316-979 1 INDICATOR
18. 106-224 2 SCREW (M6-1.00 X 10MM)
19. 106-355 8 FLG NUT (M16-2.00, 10.9)
20. 106-616 8 FLG SCREW (M16-2.00 X 55MM, 10.9)
21. 115-483 2 KLIP RING (1.250")
22. 106-398 8 WASHER (M16 HARDENED)
23. 110-228 4 LYNCH PIN (7/16" X 2")
24. 108-114 2 PIN
25. 327-560 4 INIDICATOR
FOOTNOTES
NOTE:
C 808-419
220
NOTES:
ID0134963
221
ELECTRICAL
SEE TECHNICAL SUPPLEMENT FOR FURTHER
ELECTRICAL INFORMATION
ID0134878
222
NOTES:
ID0134963
223
ACCESSORIES
224
ANTIFREEZE TANK
3 2
TO ANTIFREEZE PORT
1 ON DRILLING FLUID PUMP
13 6
7
9
8
12
11
10
04 ID0091202
225
ANTIFREEZE TANK
REF PART
101-140 ANTIFREEZE TANK OPTION INCL REF #1 THRU #13
1. 106-386 4 FLG LOCKNUT (M8-1.25)
2. 106-380 4 FLG LK SCREW (M8-1.25 X 16MM)
3. 364-325 1 ANTIFREEZE TANK (3 GAL) SEE FOOTNOTE 1
110-707 TANK CAP (96NF)
4. 315-125 1 TANK MOUNT
5. 155-288 1 S/O COUPLER (04N-06H90)
6. 110-217 2 WORM CLAMP (7/16" TO 1")
7. 116-881 AR BULK HOSE (3/8", SOLD PER FT) USE 1 @ 20"
8. 514-369 1 S/O COUPLER (06N-06H)
9. 115-219 1 REDUCER (12N-06NF)
10. 115-217 1 STREET ELBOW (06N-06NF90)
11. 115-116 1 NIPPLE (06N-2.0")
12. 153-701 1 SHUT OFF (06NF-06NF)
13. 500-1289 1 BK CONNECTOR (12NF POLY)
NOT SHOWN:
FOOTNOTES:
1. INCLUDES REFFERENCE NO. 13
NOTE:
04 ID0091202
226
UMBRELLA
02 ID0093467
227
UMBRELLA
REF PART
1. 117-631 - SEAT
2. 344-700 1 UMBRELLA
308-652 - UMBRELLA POLE
3. 105-204 2 EYE BOLT (1/4-NC X 1 1/2")
4. 324-500 1 ARMREST USE EXISTING HARWARE FOR MOUNTING
(REF PARTS PAGE ID0039911)
NOT SHOWN:
FOOTNOTES:
UMBRELLA KIT (101-160) CONTAINS ITEMS 2, 3 AND 4.
NOTE:
02 ID0093467
228
HEATED GREASER
4 2
1
3
01 ID0266374
229
HEATED GREASER
REF PART
101-089 HEATED HOSE KIT INCLUDES REF NO.'S 1-4
1 153-585 1 HOSE (06OFX-18"-3000, SPCL)
2 117-549 1 INSULATOR (1" ID X 5.00"")
3 110-030 4 CABLE TIE (1/16" TO 4")
4 154-228 1 UNION (06O-06OFX90)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0266374
230
CANOPY
16
11 10
10 11
1
9
8
14 8 9
7
4
3
15 13
5
6
12
04 ID0024362
231
CANOPY
REF PART
101-164 CANOPY KIT INCLUDES REF. NO.'S 1-14 REFER TO INSTRUCTIONS 051-435
1 118-341 1 VELCRO STRAP SUPERSEDES 118-215; FOR SERVICE PARTS SEE FOOTNOTE 1
3 106-386 3 FLG LOCKNUT (M8-1.25)
4 106-267 3 SCREW (M8-1.25 X 35MM)
5 106-806 2 FLG LK SCREW (M12-1.75 X 25MM)
6 106-709 2 FLG LK NUT (M12-1.75)
7 110-032 1 SNAPPER PIN (5/16" X 2-1/2")
8 110-284 2 PULL PIN (3/16" X 13/16")
9 110-239 3 LANYARD CABLE (13.5")
10 106-712 2 FLG SCREW (M6-1.00 X 16MM)
11 106-385 2 FLG LOCKNUT (M6-1.00)
12 324-546 1 MOUNT WELDMENT
13 324-508 1 OUTER MOUNT
14 324-515 1 CONSOLE MOUNT WELDMENT
15 105-502 1 COTTER PIN (3/16" X 2")
16 190-1286 1 CANOPY
NOT SHOWN:
FOOTNOTES:
1. 500-1531 FRAME; 500-1530 CANVAS COVER
NOTE:
04 ID0024362
232
SOFTCAB
12
1 14
3 6
2
4
5
7
8
11
10
13
01 ID0242565
233
SOFTCAB
REF PART
190-1506 SOFTCAB KIT (JT1220/JT2020)
1 327-358 1 SUPPORT PLATE
2 106-038 1 NUTSERT 5/16
3 118-337 1 BUMPER (2.5")
4 106-252 1 JAM NUT (5/16-NC)
5 106-380 1 FLG LK SCREW (M8-1.25 X 16MM)
6 106-386 1 FLG LOCKNUT (M8-1.25)
8 105-273 1 SCREW (M12-1.75 X 30MM)
9 362-1454 1 SOFTCAB (JT1220T4i/JT2020T3)
10 362-1455 1 FLOOR MAT
11 118-411 1 VELCRO STRIP (2" X 26")
12 105-1472 1 VELCRO STRIP (1" X 8")
13 105-1471 1 VELCRO STRIP (2" X 6")
14 105-1470 1 VELCRO STRIP (2" X 8")
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0242565
234
T18B TIE DOWN KIT
7
14
10
8 5
3 12
10 10 13
9 6
7 4
11
13 9
2
10
1
10
01 ID0139915
235
T18B TIE DOWN KIT
REF PART
104-065 - T18B TIE DOWN KIT SEE FOOTNOTE 1
1. 323-705 1 FRONT MOUNT
2. 323-951 2 STOP
3. 323-737 1 GUIDE RAIL
4. 323-738 1 GUIDE PLATE
5. 178-351 1 BUSHING
6. 323-739 1 BRACKET
7. 107-308 7 SCREW (M12-1.75 X 75MM)
8. 106-333 2 SCREW (M12-1.75 X 40MM, 8.8)
9. 107-507 9 SCREW (M12-1.75 X 65MM)
10. 106-685 17 LOCKNUT(M12-1.75,PRV TRQ,10.9)
11. 106-391 8 WASHER (M12)
12. 105-273 3 SCREW (M12-1.75 X 30MM)
13. 106-709 4 FLG LK NUT (M12-1.75)
14. 308-917 - STOW BAR ASSEMBLY
NOT SHOWN:
324-465 1 RIGHT TIE DOWN ASSEMBLY
324-466 1 LEFT TIE DOWN ASSEMBLY
FOOTNOTES:
1. INCLUDES REF. NO.'S 1 THRU 13, 051-384 INSTRUCTIONS, AND TIE DOWN ASSEMBLIES (NOT SHOWN)
NOTE:
01 ID0139915
236
PIPE BOX LOADER

15
5 6
14
13
12
10
11 7
4
3
9
02 ID0041310
237
PIPE BOX LOADER
REF PART
101-167 - PIPE BOX LOADER INCLUDES REF NO.'S 1 THRU 15
1 115-503 4 KLIP RING (.750")
2 325-857 2 CHANNEL
3 118-380 8 CLAMP BAR
4 177-090 2 STOW BAR
5 325-856 4 RUBBER STRIP SEE FOOTNOTE 1
6 106-386 42 FLG LOCKNUT (M8-1.25)
7 108-182 2 MAGNET (25 MM)
8 105-806 40 SCREW (M8-1.25 X 25MM)
9 106-850 2 LOCKNUT (M5-0.80)
10 108-183 2 SCREW (M5-0.8 X 16MM,CSK PLPS)
11 106-612 4 SCREW (M16-2.00 X 180MM, 10.9)
12 363-317 4 PROP BAR MOUNT TAB USE WITH JT1220 ONLY
13 106-329 2 SCREW (M8-1.25 X 50MM) USE WITH JT1220 ONLY
14 325-907 1 LIFT TUBE
15 325-867 2 INSIDE CHANNEL
NOT SHOWN:
FOOTNOTES:
1. APPLY 256-665 ADHESIVE TO FRONT FACE OF CHANNELS (REF. 2 & 15) BEFORE ASSEMBLING RUBBER STRIP (REF. 5)
NOTE:
02 ID0041310
238
TRANSPORT PIPE BOX
2
3
02 ID0043068
239
TRANSPORT PIPE BOX
REF PART
327-141 - AUXILIARY PIPE BOX INCLUDES REF NO.S 1 THRU 3
1 325-897 1 TRANSPORT PIPE BOX
2 177-028 2 TOP PIN
3 110-033 2 HAIR CLIP PIN (1/8" X 1/2")
FOOTNOTES
NOTE:
02 ID0043068
240
NOTES:
ID0134963
241
MISCELLANEOUS
ID0135063
242
SAE Bolt and Nut Torque Value Chart

Grade 5: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
ft•lb N•m ft•lb N•m ft•lb N•m
1/4 12 16 8 11 20 27
5/16 25 34 15 20 45 60
3/8 40 54 25 34 75 100
7/16 65 90 40 55 125 170
1/2 100 135 60 80 190 260
9/16 150 200 90 125 270 370
5/8 200 270 120 165 370 500
3/4 350 475 210 285 650 880
7/8 560 760 340 460 1250 1425
1 840 1140 500 680 1580 2145
1-1/8 1030 1400 320 840 1950 3645
1-1/4 1460 1980 880 1195 2760 3475
Grade 8: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
ft•lb N•m ft•lb N•m ft•lb N•m
1/4 14 19 10 14 24 33
5/16 30 40 18 25 50 70
3/8 55 73 35 50 90 125
7/16 85 115 50 70 140 190
1/2 130 175 80 110 220 300
9/16 190 260 110 150 310 420
5/8 260 355 160 245 430 585
3/4 450 610 270 365 750 1015
7/8 730 990 440 600 1210 1640
1 1090 1480 650 880 1320 2465
1-1/8 1550 2100 930 1260 2580 3500
1-1/4 2180 2955 1310 1780 3640 4935
*drilled and tapped

243
Metric Bolt and Cap Screw Torque Values
Size Class 4.8 Class 8.8 and 9.8 Class 10.9 Class 12.9
Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry
N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb
M6 4.8 3.5 6 4.5 9 6.5 11 8.5 13 9.5 17 12 15 11.5 19 14.5
M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35
M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70
M12 40 29 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190
M16 100 73 125 92 190 140 240 175 275 200 350 225 320 240 400 300
M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410
M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580
M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800
M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000
M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500
M30 675 490 850 625 1600 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000
M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500
Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.
Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.
Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.
LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
244
Hydraulic Cylinder Bolt Torque Chart
Bolt Size Bolt Cylinder Repair Kit Torque (ft•lb) Torque (N•m)
(inch) Part No. Part No.
1/2 106-096 190-165 90-100 120-135
5/8 106-097 190-166 & 190-169 180-200 245-270
3/4 106-098 190-167 & 190-170 290-325 395-440
7/8 106-122 190-172 & 190-174 410-640 550-625
1 106-145 190-175 & 190-189 630-700 855-950
1-1/8 106-146 190-177 770-850 1045-1170
As a general rule:
• 1/2-inch bolts are used in cylinders with 1-inch rods

• 5/8-inch bolts are used in cylinders with 1 1/4-inch rods
• 1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)
• 1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods
IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.
245
SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart
Fraction Dash SAE ORS

Size Size (Port Seal O-Ring) (Face Seal O-Ring)
Thread Size O-Ring P/N Thread Size O-Ring P/N
1/16 1 NA NA NA NA
1/8 2 5/16 - 24 NA NA NA
3/16 3 3/8 - 24 NA NA NA
1/4 4 7/16 - 20 155-760 9/16 - 18 157-037
5/16 5 1/2 - 20 NA NA NA
3/8 6 9/16 - 18 155-705 11/16 - 16 157-038
1/2 8 3/4 -16 155-706 13/16 - 16 157-039
5/8 10 7/8 - 14 155-707 1 - 14 157-040
3/4 12 1-1/16 - 12 155-709 1-3/16 - 12 157-017
7/8 14 1-3/16 - 12 155-747 NA NA
1 16 1-5/16 - 12 155-748 1-7/16 - 12 155-714
1-1/4 20 1-5/8 - 12 155-702 1-11/16 - 12 NA
1-1/2 24 1-7/8 - 12 157-001 2 -12 NA
2 32 2-1/2 - 12 NA NA NA
2-1/2 40 3 - 12 NA NA NA
3 48 3-1/2 - 12 NA NA NA
Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.
NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications
SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.
ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
246
JT2020 TIER 3
Related Publications
Component Ass’y P/N
Model:
JT2020 .................. Parts Manual .................................................................... ............. 053-1264
JT2020 ................... Operators Manual ............................................................ ............. 053-1361
JT2020 .................. Repair Guide (Service Manual) ....................................... .................. N/A
JT2020 .................. Technical Supplement……… ........................................... .............. 053-1351
Engine:
Cummins 85HP. .... Parts Manual – B3.3. .............................................. 195-1159 ...... 053-103
Cummins……. ........ Operators Manual – B3.3. ................................................ .............. 055-069
Cummins... ............ Repair Manual – B3.3 ....................................................... .............. 055-070
Filters
Engine:
Air Filter Parts Ass’y ......................................................................................................... 194-121
Element (primary) ............................................................................................ 194-147
Element (secondary) ......................................................................................... 194-148
Oil Filter Element (spin-on) – Cummins B3.3…. ............................................................... 194-454
Fuel Filter Element (spin-on) – Cummins B3.3 ................................................................. 194-461
Hydraulic:
Oil Filter Element (1-1/2-UNF, spin-on, Replacement) .................................................... 153-792
Optional Kits
O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051
O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052
VER.01 ID0226633
247
Parts Manual Change Request

(Please print clearly)
Date: _______________________ Dealer No. (required): _____________________________
Your Name: _____________________________ Position: _____________________________
Phone: _________________ Fax: _________________ E-mail: __________________
Publication Information:
Parts Manual No.: _____-_____ Model: __________
Illustration Part No.: Manual Page No.:

1. _____-_____ .......................................................... 1. __________
2. _____-_____ .......................................................... 2. __________
3. _____-_____ .......................................................... 3. __________
Nature of Change Request:
 Text  Graphics  Missing Information
Describe change requested (if possible, include copy of publication page with changes marked.):
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
Please fax completed form to

Parts Manual Department (580) 572-3525
Thank you for taking the time to submit this request. We will contact you if further information is
needed to process your request.
ID0135001
248
249
ID0040564
250
ID0135281

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Поставка оборудования, запчастей,

For replacement copy, order P/N 053-1264

This product is covered by one or more of the following patents:

This manual contains information concerning the following models:

Copyright 2009, 2011 by The Charles Machine Works, Inc.

Description and specifications in this book were current at publication. However,

Instructions on recommended equipment use and maintenance are in the Operator’s

Keep the following in mind when ordering ProTech replacement parts:

8/6/2010, Rev-B 800-001

EXCLUSIONS FROM PRODUCT WARRANTY

All incidental or consequential damages.

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE

Pipe Loader Systems

PIPE BOX LOADER

PIPE BOX LOADER

ENGINE SERVICE PARTS

ENGINE SERVICE PARTS

COOLING SYSTEM - COOLER MOUNTING

COOLING SYSTEM - COOLER MOUNTING

COOLING SYSTEM - CHARGE AIR COOLER

COOLING SYSTEM - CHARGE AIR COOLER

COOLING SYSTEM - RADIATOR PLUMBING

COOLING SYSTEM - RADIATOR PLUMBING

COOLING SYSTEM - FAN ASSEMBLY

COOLING SYSTEM - FAN ASSEMBLY

ENGINE OIL SYSTEM

ENGINE OIL SYSTEM

ENGINE OIL FILL

ENGINE OIL FILL

GRID HEATER CONTROLS

GRID HEATER CONTROLS

FRONT HOOD SUPPORT

FRONT HOOD SUPPORT

FRONT FIXED HOOD

FRONT FIXED HOOD

FRONT OPENING HOOD

FRONT OPENING HOOD

REAR FIXED HOOD

REAR FIXED HOOD

REAR OPENING HOOD

REAR OPENING HOOD

ROTATION GEAR BOX

ROTATION GEAR BOX

PINION DRIVE ASSEMBLY

PINION DRIVE ASSEMBLY

GROUND DRIVE TRACKS

GROUND DRIVE TRACKS

OPERATOR STATION FLOOR

OPERATOR STATION FLOOR

ESID MODULE & GAUGE PANEL

ESID MODULE & GAUGE PANEL

ELECTRICAL STRIKE SYSTEM

ELECTRICAL STRIKE SYSTEM

GROUND DRIVE CONTROL

BLU - D - Y AXIS OUTPUT

GRN -F - ENGINE STOP

L - CAVITY PLUG 1 19 MOBILE

GROUND DRIVE CONTROL