Service Manual OMNI C Rev 1
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T E S T I N G
Roche OMNI C
Service Manual
Roche Diagnostics GmbH
D-68298 Mannheim / Germany
www.roche.com
Copyright © 2001 Roche Diagnostics GmbH, all rights reserved
The contents of this document may not be reproduced in any form or communicated to any third party without the prior writ-
ten consent of Roche Diagnostics. While every effort is made to ensure its correctness, Roche Diagnostics assumes no respon-
sibility for errors or omissions which may appear in this document. Subject to change without notice.
REF/No. 03273199001
Rev. 1.0, October 2001
First edition: October 2001
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1 Introduction
2 Revisions
3 Components
4 AutoQC
5 Fluidic procedures
6 Service area
7 Annual maintenance
8 Troubleshooting
9 Index
Service Manual, Roche OMNI C
1 Introduction
1 Introduction.........................................................1-1
1.1 General notes ......................................................................................... 1-1
1.2 Symbols .................................................................................................. 1-1
1.3 Important notes and warnings................................................................ 1-2
1.4 Disinfectants........................................................................................... 1-3
1.4.1 Roche Deproteinizer .......................................................................................... 1-3
Composition ................................................................................................................... 1-3
Potential dangers............................................................................................................ 1-3
First aid measures .......................................................................................................... 1-3
1.4.2 Commercial disinfectants ................................................................................... 1-3
1.5 Decontamination..................................................................................... 1-4
1.5.1 Surfaces ........................................................................................................... 1-4
1.5.2 Touch screen .................................................................................................... 1-4
1.5.3 Barcode scanner ............................................................................................... 1-4
1.5.4 Sample port module .......................................................................................... 1-5
1.5.5 Measuring chamber ........................................................................................... 1-5
1.5.6 Tubing paths ..................................................................................................... 1-5
1.6 ESD protection measures ....................................................................... 1-6
1.6.1 Causes of electrostatic charges ......................................................................... 1-6
1.6.2 Effects of ESD on electronic components ........................................................... 1-6
1.6.3 Why is ESD protection so important today? ........................................................ 1-7
1.6.4 How can ESD protection be guaranteed?............................................................ 1-7
1.6.5 Conclusion ........................................................................................................ 1-7
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 1-I
1 Introduction
1-II Service Manual, Roche OMNI C, Rev. 1.0, October 2001
1 Introduction
1 Introduction
1.1 General notes
This manual contains all of the information required for the maintenance and repair of the OMNI C.
You must be familiar with the function and operation of the instrument to fully understand the
processes described here. Please refer to the OMNI C Instructions for Use or OMNI C Reference
Manual for this information.
Observe the service and repair procedures described in this manual and use only genuine Roche
replacement parts and Roche-approved materials to guarantee the full functionality of your OMNI C.
For the order numbers of replacement parts, please refer to the OMNI C spare part list.
Chapter 2 of this manual contains an overview of possible revisions and available software versions.
1.2 Symbols
All sections or text passages marked with this symbol describe
procedures that may involve risk of infection.
Sections marked with this symbol contain information that must be observed for the
prevention of personal injury to patients, users or third parties.
All sections or text passages that are marked with this symbol describe procedures
and/or indicate conditions or dangers that could damage or lead to malfunctions in the
Roche OMNI C.
All sections or text passages marked with this symbol refer to situations and/or
potential dangers affecting personnel performing the servicing or repair work.
All sections or text passages marked with this symbol refer to components which
require special precautions related to electrostatic discharge. Packaging marked with
this symbol may only be opened by trained personnel (also see page 1-6, section 1, ESD
protection measures)
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 1-1
1 Introduction
1.3 Important notes and warnings
· Never use the analyzer near highly inflammable or explosive gasses (anesthetic
gasses, etc.).
· Use only 2-pin, grounded AC power sockets for the instrument.
· Ensure that the AC power cable and plug are in good condition.
Damaged AC cables or plugs must be replaced immediately.
· Switch the instrument off and unplug the AC power cable before opening its rear
panel.
· Be sure to replace blown fuses with new fuses of the same type.
· Always follow the instructions in this manual when servicing or repairing the
instrument.
· Always use suitable tools and testing equipment for servicing or repairs.
· To avoid damage to the instrument's electronic components, prevent liquids from
entering it.
· To clean the instrument, use lightly moistened tissue or cotton swabs.
1-2 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
1 Introduction
1.4 Disinfectants
Use only liquid disinfectant such as Roche Deproteinizer or an alcohol-based (about
70%) surface disinfectant.
Do not use sprays, as they may enter the instrument and cause its electronic
components to malfunction.
Do not attempt to decontaminate any part of the instrument before shutting it down and
unplugging it from the AC power socket.
Before plugging the instrument back in and turning it on, always wait 15 minutes to
allow the disinfectant to evaporate.
There is the risk of fire or explosion especially in the vicinity of the power supply!
1.4.1 Roche Deproteinizer
Composition
Aqueous NaOCl solution with active chlorine (£ 2%)
Potential dangers
Due to the alkaline and oxidizing character of this preparation, we cannot rule out local irritation to
the skin, eyes, and mucous membranes.
First aid measures
After inhalation: Fresh air, drink large amounts of water
After skin contact: Wash with large amounts of water, remove contaminated clothing
After eye contact: Rinse with large amounts of water, consult an eye specialist
After swallowing: Drink large amounts of water, do not induce vomiting, consult a physician
1.4.2 Commercial disinfectants
Use a commercial alcohol-based (70%) disinfectant as a surface decontaminant. Please observe the
relevant product information!
Do not use commercial disinfectants to decontaminate the tubing under any
circumstances!
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 1-3
1 Introduction
1.5 Decontamination
Use the following decontamination procedures to minimize the risk of infection (including hepatitis
and HIV) when replacing parts that have come in contact with blood or other biological liquids.
Always wear gloves!
Observe section 1.4, Disinfectants, on page 1-3.
1.5.1 Surfaces
Decontaminate all outside surfaces, including all covers (e.g. the measuring chamber cover, bottle
compartment cover, instrument cover) as well as the outside surfaces of the AutoQC module if
present, with a cloth moistened with disinfectant.
1.5.2 Touch screen
1. Select
"More functions – System – Wash and clean – Clean screen".
The touch screen will be disabled for 30 seconds.
The remaining number of seconds will be displayed on the screen.
2. You may now clean the screen with a cloth moistened with disinfectant.
3. After 30 seconds have elapsed, the menu will reappear.
1.5.3 Barcode scanner
Decontaminate the outer surfaces of the barcode scanner with a cloth moistened with disinfectant.
1-4 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
1 Introduction
1.5.4 Sample port module
1. Select
"More functions – System – Wash and clean – Clean sample port module".
2. Open the flap completely (capillary position).
3. Remove the sample drip tray and decontaminate it using a cotton swab dipped in disinfectant.
If the sample drip tray is heavily contaminated, replace it with a new one.
Before replacing it, decontaminate the sample drip tray with a cotton swab dipped in
disinfectant.
4. Open the bottle compartment cover.
5. Remove the red tube connector from the wash plate.
6. Push the wash plate down to unlock and pull it out.
(The wash plate is locked and cannot be removed when the plug is inserted.)
7. Decontaminate the wash plate with a cotton swab dipped in disinfectant.
8. Push the wash plate back in completely and attach the tube plug.
9. Push the drip tray in.
10. Decontaminate the fill port and the visible part of the needle with a cotton swab dipped in
disinfectant.
11. Close the flap to the syringe position (half-opened position).
12. Clean the tip of the needle.
13. Close the flap.
14. Close the bottle compartment cover.
1.5.5 Measuring chamber
1. Remove the instrument cover and open the measuring chamber cover.
2. Open the electrode locking lever and remove the electrodes.
3. Clean the measuring chamber with a towel soaked in disinfectant (e.g. Roche Deproteinizer).
4. Reinsert the electrodes.
5. Close the measuring chamber cover and replace the instrument cover.
1.5.6 Tubing paths
To decontaminate the tubing system, use Roche Deproteinizer only!
Press
"More functions – System – Wash and clean – Automatic routines – Decontaminate all
tubes" and follow the on-screen instructions.
For a detailed description of this procedure, please refer to section 6.1, Decontamination,
in the Roche OMNI C Instructions for Use.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 1-5
1 Introduction
1.6 ESD protection measures
ESD protection measures are designed to prevent electronic components from being
damaged or destroyed by uncontrolled electrostatic discharges.
1.6.1 Causes of electrostatic charges
The most frequent causes of electrostatic charges are friction or the separation of various materials
such as plastics, synthetic fibres, hard rubber or paper, or electron beams in CRT units.
They can also be caused within an object by flexure or pressure – such as the friction of individual
fibres within a piece of fabric.
The resulting electrical voltages may become a hazard when "charged" bodies or components do not
have a conductive connection permitting a discharge (potential equalization).
The resulting charges generally do not have high energy, but nevertheless may have differences in
potential of several thousand volts, resulting in perceptible electric shocks or visible sparks.
Example:
· Shoes with rubber soles:
The friction of walking charges the person wearing the shoes in relation to the floor. A
discharge occurs when the person touches an object.
· Clothing made of synthetic fabrics:
Audible discharge; sparks visible in the dark.
· The formation of electrostatic charges through friction is promoted by dry air.
· This tendency is reduced in high humidity, especially in saturated air.
· The occurrence of electrostatic phenomena is thus especially pronounced in the
winter (northern hemisphere) in centrally heated rooms with low humidity.
1.6.2 Effects of ESD on electronic components
When an electrostatically charged person touches an electronic device, the discharge may take place
via the pins of an IC or a semiconductor component. If a discharge to ground is possible, the
resulting voltage may damage the component.
This would be the case, for example, if the unit has a connection to a protective ground – this
therefore also applies to units which are switched off, but have their AC cables plugged in.
Critical situations may also occur when repairing or testing electronic assemblies if they are placed
on a more or less conductive surface (e.g. table top) and are touched by an electrostatically charged
person. In this case the discharge may also take place via a critical component connection.
1-6 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
1 Introduction
1.6.3 Why is ESD protection so important today?
In the past, current-control semiconductors (TTL, normal transistors, etc.) were most commonly
used.
Today, the principle of voltage control is used almost exclusively in MOS and CMOS components
which are thus highly sensitive to the effects of externally applied voltages.
The voltages occurring in electrostatic discharges (up to several kV!) damage or destroy the
sensitive component inputs.
An additional factor is the shrinking internal dimensions of ICs.
With the decreasing size of the internal conductors, the permissible maximum input voltages are
also becoming lower and the effects of electrostatic discharges thus becoming ever more critical.
1.6.4 How can ESD protection be guaranteed?
A continuous discharge must be ensured when handling electronic assemblies.
This can be accomplished as follows:
· When transporting electronic assemblies, be sure to use ESD protection packaging 1 or other
suitable storage/shipping packaging (i.e. the original packaging material).
· Test and repair electronic assemblies only on tables with ESD mats1 .
· Wear a grounded ESD wrist strap.
· Handle electronic components/assemblies by the edges only. Avoid touching printed circuits or
component pins.
· Do not wear shoes with rubber soles or items of clothing containing synthetic fibres in facilities
in which electronic equipment is serviced.
· If necessary, use a humidifier to ensure optimal humidity (>20% rel.) in the room.
· Take care not to touch assemblies or individual components directly with your hand after
testing.
· When sending electronic components or assemblies in for repairs, always use ESD protection
packaging 1 to prevent further damage that may result in an incorrect interpretation of the cause
of the fault.
1.6.5 Conclusion
Naturally, not all printed circuit boards and electronic assemblies require such careful treatment. An
assembly that features simple plug connectors, for example, is insensitive to electrostatic discharge
and therefore does not need ESD protection packaging.
When in doubt, however, always take ESD precautions!
1
These are materials with a very low, defined conductivity (1012 ohms) which do not accumulate charges with friction and thus
cannot damage components.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 1-7
1 Introduction
1-8 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
2 Revisions
2 Revisions ............................................................2-1
Revision 1.0 – First edition! ............................................................................................ 2-1
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 2-I
2 Revisions
2-II Service Manual, Roche OMNI C, Rev. 1.0, October 2001
2 Revisions
2 Revisions
Revision 1.0 – First edition!
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 2-1
2 Revisions
2-2 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3 Components ........................................................3-1
3.1 Important Instructions ............................................................................ 3-1
3.2 Shutdown ................................................................................................ 3-2
3.2.1 The OMNI C stays switched off shorter than 24 hours ......................................... 3-2
3.2.2 The OMNI C stays switched off longer than 24 hours .......................................... 3-2
3.3 Dismounting the rear panel .................................................................... 3-3
3.4 FMS (Fluid Mixing System) ..................................................................... 3-5
3.4.1 General Information........................................................................................... 3-5
3.4.2 Changing the FMS unit ...................................................................................... 3-5
3.5 Measuring chamber ................................................................................ 3-7
3.5.1 General Information........................................................................................... 3-7
3.5.2 Changing the measuring chamber ...................................................................... 3-9
3.5.3 Changing the measuring chamber cover ........................................................... 3-11
3.5.4 Changing the analog board .............................................................................. 3-12
3.5.5 Changing the measuring chamber actuators ..................................................... 3-13
3.5.6 Changing the sample sensor board .................................................................. 3-14
3.5.7 Changing the TCon ......................................................................................... 3-15
3.5.8 Changing the electrode locking lever ................................................................ 3-16
3.5.9 Changing the measuring chamber tubing .......................................................... 3-16
3.5.10 Changing the barex tube.................................................................................. 3-17
3.5.11 Changing the FMS connector sealing 1 ............................................................ 3-18
3.5.12 Changing the FMS connector sealing 2 ............................................................ 3-18
3.5.13 Changing the tHb/SO 2 module ......................................................................... 3-19
3.6 Sample port module.............................................................................. 3-20
3.6.1 Changing the sample port module .................................................................... 3-20
3.6.2 Changing the sample port ................................................................................ 3-21
3.6.3 Changing the needle ....................................................................................... 3-22
3.6.4 Changing the needle sealing ............................................................................ 3-22
3.6.5 Changing the flap detection board .................................................................... 3-23
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-I
3 Components
3.7 Peristaltic pump .................................................................................... 3-24
3.7.1 Changing the peristaltic pump.......................................................................... 3-24
3.7.2 Changing the pump head ................................................................................. 3-25
3.7.3 Changing the pump tube.................................................................................. 3-25
3.7.4 Changing the tension lever .............................................................................. 3-26
3.7.5 Changing the pump plate sealing ..................................................................... 3-26
3.7.6 Testing the peristaltic pump ............................................................................. 3-27
3.8 PC tower ................................................................................................ 3-27
3.8.1 General Information ........................................................................................ 3-27
3.8.2 Changing the PC tower.................................................................................... 3-29
3.8.3 Screen............................................................................................................ 3-30
3.8.4 Changing the screen ....................................................................................... 3-30
3.8.5 Changing the backlight .................................................................................... 3-32
3.8.6 Printer ............................................................................................................ 3-33
3.8.7 Changing the printer........................................................................................ 3-33
3.8.8 Changing the MBX board ................................................................................. 3-34
3.9 Cables.................................................................................................... 3-35
3.9.1 Changing the data bus cable ........................................................................... 3-35
3.9.2 Changing the DC power cable.......................................................................... 3-35
3.10 Fan......................................................................................................... 3-36
3.10.1 Changing the fan............................................................................................. 3-36
3.11 Micro switch unit (Bottle compartment cover switch) .......................... 3-37
3.11.1 General Information ........................................................................................ 3-37
3.11.2 Changing the micro switch unit ........................................................................ 3-38
3.12 Micro switches ...................................................................................... 3-39
3.12.1 Changing the Waste container micro switch...................................................... 3-39
3.12.2 Changing the C3 docking mechanism micro switch ........................................... 3-39
3.12.3 Testing the micro switches............................................................................... 3-40
3.13 Power supply unit ................................................................................. 3-40
3.13.1 Technical data ................................................................................................ 3-40
3.13.2 Changing the power supply unit ....................................................................... 3-41
3-II Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.14 Valves ................................................................................................... 3-41
3.14.1 General Information......................................................................................... 3-41
3.14.2 Single valve head ............................................................................................ 3-41
3.14.3 Double valve head........................................................................................... 3-42
3.14.4 Changing the valves ........................................................................................ 3-42
3.14.5 Testing the valves ........................................................................................... 3-43
3.15 Actuator board ...................................................................................... 3-44
3.15.1 Changing the actuator board ............................................................................ 3-44
3.16 Pump board .......................................................................................... 3-45
3.16.1 Changing the pump board................................................................................ 3-45
3.17 Docking mechanisms ........................................................................... 3-45
3.17.1 Changing the docking mechanism Waste W...................................................... 3-45
3.17.2 Changing the docking mechanisms Calibration solution C1 and C2 .................... 3-47
3.17.3 Changing the docking mechanism Pack C3....................................................... 3-48
3.18 Analyzer tubing..................................................................................... 3-49
3.18.1 Preparation ..................................................................................................... 3-49
3.18.2 Tubing in the area of docking mechanism Pack C3 ........................................... 3-49
3.18.3 Tubing in the right bottle compartment area without AutoQC ............................. 3-50
3.18.4 Tubing in the right bottle compartment area with AutoQC .................................. 3-50
3.18.5 Tubing in the FMS area (Fluid Mixing System) .................................................. 3-51
3.18.6 Tubing in the pump area .................................................................................. 3-51
3.18.7 Tubing of the reference electrode connector ..................................................... 3-52
3.19 Barcode scanner................................................................................... 3-53
3.19.1 General Information......................................................................................... 3-53
3.19.2 Testing the barcode scanner ............................................................................ 3-54
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-III
3 Components
3-IV Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3 Components
3.1 Important Instructions
Components of the OMNI C (sample port, tubing, Waste container, etc.) contain
remnants of biological fluids after use, resulting in possible risk for infections.
Handle these components with care and avoid skin contact.
Wear rubber gloves while working on the analyzer!
The tubes may drip a little after being disconnected.
Remove excess fluids with a clean, absorbent cloth.
After changing components, calibration parameters could have changed or some values
have to be entered again.
After finishing modifications, a system calibration must be performed to adapt the
calibration parameters to the new conditions.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-1
3 Components
3.2 Shutdown
Switch off the OMNI C before you begin with the modifications!
Determined by the time the analyzer was switched off, one of the following procedures
has to be performed:
3.2.1 The OMNI C stays switched off shorter than 24 hours
· Perform the decontamination procedure according to sections 1.5.1 to 1.5.6 on page 1-4.
· Press: „More - System – Tools– Software communication – Shut down software“
and switch off the analyzer
If the Docking mechanisms C1, C2 or C3 have been opened while the analyzer was
switched off, the respective solutions have to be prepared again under „More -
System – Tools– Fluid actions – Auto preparation routines“ to avoid improper
operation!
3.2.2 The OMNI C stays switched off longer than 24 hours
· Perform the decontamination procedure according to sections 1.5.1 to 1.5.5 on page 1-4.
· Press: „More - System – Tools- Shutdown“ and follow the instructions on the screen.
Only Roche Deproteinizer may be used for the decontamination of the tubing.
3-2 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.3 Dismounting the rear panel
1. Switch off the OMNI C (please pay attention to section 3.2 Shutdown on page 3-2!).
2. Pull off the power cord from the power supply unit.
3. Remove the three mounting screws from the rear panel (see Fig. 3-1) and pull off the rear panel
from the analyzer (if needed, remove the power supply unit from the rear panel; a certain
amount of force is needed because of the mounting with Velcro tape).
Fig. 3-1: OMNI C rear panel mounting screws
4. Pull off the plug of the power supply cable from the PC tower (see Fig. 3-2).
Fig. 3-2 Plug of the power supply cable
Assembly is done in reverse order.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-3
3 Components
When installing the rear panel, please pay attention to the correct routing of the power
supply cable inside the OMNI C (see Fig. 3-3)!
Fig. 3-3 Routing of the power supply cable
3-4 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.4 FMS (Fluid Mixing System)
3.4.1 General Information
The OMNI C uses a method which allows the simultaneous calibration of the PCO 2 , pH, Na + , K + ,
Ca ++ and Cl - sensors by using only two solutions (C1and C2).
Principle:
The Mix is produced by the mixing valve V1 (two inputs, one output) in conjunction with the
peristaltic pump. For an optimal mixing process, the synchronous function of pump and the mixing
valve is essential.
The Mix consists of alternating fluid packages from solution C1 and solution C2. Homogenization is
accomplished by small packages of either solution in relation to the distance.
3.4.2 Changing the FMS unit
1. Dismount the rear panel according to section 3.3 Dismounting the rear panel on page 3-3.
2. Pull off the cable connections from the actuator board (see Fig. 3-4).
Fig. 3-4: FMS connecting cables at the actuator board
3. Remove the bottle compartment cover.
4. Take out the bottles W, C1 and C2.
5. Pull off the tubing connections from the FMS.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-5
3 Components
6. Open the four mounting screws of the FMS (see Fig. 3-5, 1 to 4).
(Do not remove the screws completely)
1 2
3 4
Fig. 3-5: FMS unit
Assembly is done in reverse order.
Test the FMS-valves (V1 and V2) under
„More - System – Test – valves and Aggregates - valves“.
(see also section 3.14.5 Testing the valves on page 3-43)
3-6 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.5 Measuring chamber
3.5.1 General Information
µC µC µC
Analog-Board AVR8535 AVR8515 AVR2313
SS1/SS2
V3 / V5
Temp. Fill Level
ADC Sinus
Regulation Baro
tHb-Electronic
Pre - Amplifier
V5
tHb / SO2
REF RCon Na Cl pH RCon Ca K PO2 PCO2 Preheater
SS1
Con
SS2
V3
FMS-Preheater
37 °C
Peltier 1 Peltier 2
Fig. 3-6: Block diagram measuring chamber
Communication Power
Analog-Board AVR logic
Bus logic AVR 2313
Sample-
Sensor 1,2 MK cover sensor
Sinus generator Driver
Conductivity V3 u. V5 V3
Peltier 1
measurement
V5
NTC 1 AVR-8535
Fan 1
3xPWM Temp. Baro
bidir. over Regulation ADC
Peltier 2 Relais 11x12bit AVR 8515
3 Ampere 4x Temp
NTC 2
2 x S.S.
1x Filllevel opto coupler
Fan 2
thb/SO2
Cover DC/DC
ADC ADC ADC ADC
Pre-Amp. Pre-Amp. Pre-Amp. Pre-Amp. Pre-Amp. Pre-Amp. Pre-Amp. Pre-Amp.
REF pH Cl Na K Ca pO2 pC02
Fig. 3-7 Block diagram analog board
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-7
3 Components
Analog board - functions:
· Controlling and measuring of all functions integrated in the measuring chamber
· Producing polarisation voltage O 2
· Read-in and controlling tHb/SO 2 module
· Conductivity measurement
· Controlling the measuring chamber and the measuring chamber cover temperature
· Controlling and read-in the two sample sensors
· Read-in baro sensor value to determine air-pressure
· Read-in baro sensor value to determine the Waste container fill level
· Controlling of two valves (V3 and V5)
· Read-in measuring chamber cover switch
AVR measuring sensors
MC coverl
I2C-Bus
Sinus generator Fan
Conductivity
AVR 8515
3
measurement
3
Laser diodes control
CS
ADC-Bus
K1...K4
5*
3+
opto coupler DC/DC
tHb-SO2
ADC-BG ADC-ISE 4 x Laser
2 x ADC
ADC-O2
EEPROM
MUX MUX
1:4 2 1:4 MUX
2
1:2
Leit- Amp. Amp. Amp. Amp. Amp. Amp. Amp. Upol
Baro
wert pH pCO2 Na K Cl K O2 (DAC)
Fig. 3-8 Block diagram AVR measuring sensors
3-8 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.5.2 Changing the measuring chamber
1. Switch off the OMNI C (please pay attention to section 3.2 Shutdown on page 3-2!).
2. Pull off the power cord from the power supply unit.
3. Remove the analyzer cover.
4. Dismount the sample port module (see section 3.6.1, Changing the sample port module on page
3-20).
5. Dismount the screen cover (see section 3.8.4, Changing the screen on page 3-30)
6. Open the measuring chamber cover.
7. Remove all electrodes from the measuring chamber.
8. Dismount the cover of the MC cover cable and pull the cable out (see Fig. 3-9)
Fig. 3-9 Dismounting the measuring chamber cover cable
9. Dismount the measuring chamber cover by pressing it to the left and then upwards
(see Fig. 3-10).
Fig. 3-10 Dismounting the measuring chamber cover
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-9
3 Components
10. Pull the measuring chamber cover to the front, by doing this also the connection to the gas
spring to the housing is disconnected (see Fig. 3-11, 1).
Fig. 3-11 Gas spring connection
11. Remove the 4 allen screws of the measuring chamber.
12. Open the tube connections and the barex tube connection (see Fig. 3-12, 1 to 4)
2 4
1
Fig. 3-12 Measuring chamber tube connections
13. Lift the measuring chamber carefully and pull off the two cables and the pressure sensor tube
from the analog board.
Assembly is done in reverse order. Please note the following instructions!
3-10 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
When installing the measuring chamber, the FMS pipe must slide exactly into the
holder of FMS connector sealing 1 (see Fig. 3-13, 1) and the two pipes at the
right side must slide through the two holes at the right side of the measuring
chamber (see Fig. 3-13, 2 and 3).
1
2
3
Fig. 3-13: Measuring chamber pipe connections
After installing the measuring chamber a Waste container fill check must be
performed:
1. Insert a full Waste container W into the analyzer and close the docking
mechanism W.
2. Press „More - System – Test – Waste Container sensor“ and measure
the Waste container level by pressing the button „W“ on the screen.
3. The measured fill level must be equivalent to the actual fill level in the Waste
container W.
4. If the fill levels are not equivalent, check whether the tube at the pressure
sensor (on the analog board) is connected properly.
After installing a new measuring chamber a FMS volume determination must
be performed (see chapter 6).
3.5.3 Changing the measuring chamber cover
Follow steps 1 to 10 of section 3.5.2 on page 3-9.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-11
3 Components
3.5.4 Changing the analog board
1. Dismount the measuring chamber (Follow section 3.5.2 on page 3-9).
2. Follow steps 2 to 5 of section 3.5.13 on page 3-19.
3. Open the screws at the measuring chamber contact part (see Fig. 3-14, 1 and 2).
1 2
Fig. 3-14 Measuring chamber contact part
4. Pull off all cable connections from the analog board (see Fig. 3-15)
Fig. 3-15 Analog board
5. Take out the analog board (by doing this also the electrode locking lever disengages).
Assembly is done in reverse order.
3-12 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.5.5 Changing the measuring chamber actuators
1. Dismount the measuring chamber (Follow section 3.5.2 on page 3-9).
2. The holders of the valve heads can be dismounted only in one direction.
Turn the holders into the positions according to Fig. 3-16.
3. To disengage the holders, press into the direction of the arrows at Fig. 3-16.
If necessary, move the valve head by turning the brass disk at the backside of the valve
(see Fig. 3-17).
4. Open the mounting screws at the rear of the measuring chamber actuators
(see Fig. 3-17) and take out the actuator.
5. Pull off the cable connection from the analog board (see Fig. 3-17).
Fig. 3-16 Measuring chamber actuators
Fig. 3-17 Measuring chamber actuators (rear view)
Assembly is done in reverse order.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-13
3 Components
3.5.6 Changing the sample sensor board
1. Switch off the OMNI C (please pay attention to
section 3.2 Shutdown on page 3-2!).
2. Pull off the power cord from the power supply unit.
3. Remove the analyzer cover.
4. Open the measuring chamber cover.
5. Open the screw of the sample sensor cover (see Fig. 3-18, 1) and remove the cover.
Fig. 3-18 Sample sensor cover
6. Pull the tube out of the FMS connector sealing 2 (see Fig. 3-19, 1).
Fig. 3-19 Tube connection at FMS connector sealing 2
3-14 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
7. Open the tube connection and the barex tube connection (see Fig. 3-20, 1 and 2).
Fig. 3-20 Tube connection and barex tube connection
8. Push the tube connections to the side and take out the sample sensor board (see Fig. 3-21).
9. Pull off the cable from the sample sensor board (see Fig. 3-21, 1).
Fig. 3-21 Sample sensor board
Assembly is done in reverse order.
3.5.7 Changing the TCon
1. Remove the analyzer cover.
2. Open the measuring chamber cover.
3. Open the electrode locking lever.
4. Push the electrodes to the left.
5. Take out the TCon, by pushing to the rear and upwards.
Assembly is done in reverse order.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-15
3 Components
3.5.8 Changing the electrode locking lever
1. Remove the analyzer cover.
2. Open the measuring chamber cover.
3. Open the electrode locking lever.
4. Disengage the electrode locking lever at the upper side (see Fig. 3-22, 1).
5. Pull off the tube from the electrode locking lever (see Fig. 3-22, 2).
2
1
Fig. 3-22 Electrode locking lever
Assembly is done in reverse order.
3.5.9 Changing the measuring chamber tubing
1. Press „More - System – Test – valves and Aggregates - valves“
(see also section 3.14.5 Testing the valves on page 3-43)
2. Remove the analyzer cover.
3. Open the measuring chamber cover
4. Switch the valves V3 and V5 into the opened position in order to lift them from the tubes.
5. Open the screw of the sample sensor board cover (see Fig. 3-23, 1) and remove the cover.
6. Pull off the barex tube from the sample port module (see Fig. 3-23, 2).
7. Pull off the two tubes from the pipes (see Fig. 3-23, 3 and 4).
4
2
1 3
Fig. 3-23 Sample sensor cover / barex tube
3-16 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
8. Take out the measuring chamber tubing.
Assembly is done in reverse order.
Do not bend the barex tube! Damaged areas appear white-coloured.
If this happens, replace the barex tube!
3.5.10 Changing the barex tube
1. Remove the analyzer cover.
2. Open the measuring chamber cover.
3. Open the screw of the sample sensor board cover (see Fig. 3-23, 1) and remove the cover.
4. Pull off the barex tube from the sample port module (see Fig. 3-23, 2).
5. Pull out the barex tube from the tube connection (see Fig. 3-24, 1).
Fig. 3-24 Barex tube connection
Assembly is done in reverse order.
Do not bend the barex tube! Damaged areas appear white-coloured.
If this happens, replace the barex tube!
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-17
3 Components
3.5.11 Changing the FMS connector sealing 1
1. Dismount the measuring chamber (Follow section 3.5.2 on page 3-9).
2. Remove the holder of the FMS connector sealing 1 by turning left ( see Fig. 3-25, 1)
3. Take out the FMS connector sealing 1 ( see Fig. 3-25, 2).
Fig. 3-25 FMS connector sealing 1
Assembly is done in reverse order.
3.5.12 Changing the FMS connector sealing 2
1. Follow steps 1 to 6 of section 3.5.6 Changing the sample sensor board on page 3-14.
2. Pull off the FMS connector sealing 2 from the pipe (see Fig. 3-26, 1).
Fig. 3-26 FMS connector sealing 2
Assembly is done in reverse order
3-18 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.5.13 Changing the tHb/SO 2 module
The tHb/SO 2 module is calibrated and sealed at the factory („Factory calibration“) and
can only be replaced as a unit.
Never try to open or disassemble the tHb/SO 2 module – the module would not be
calibrated any longer in this case!
1. Dismount the measuring chamber cover (Follow steps 1 to 10 of section 3.5.2 on page 3-9.)
2. Take out the TCon.
3. Open the two mounting screws at the tHb/SO2 – Module.
4. Take out the tHb/SO 2 module (pay attention to the tube connection at the right measuring
chamber side (see Fig. 3-27, 1).
5. Disconnect the cable connection to the analog board (see Fig. 3-27, 2).
Fig. 3-27: tHb/SO 2 module
Assembly is done in reverse order.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-19
3 Components
3.6 Sample port module
3.6.1 Changing the sample port module
1. Switch off the OMNI C (please pay attention to section 3.2 Shutdown on page 3-2!).
2. Pull off the power cord from the power supply unit.
3. Open the flap completely.
4. Push the sample port upwards until it disengages from the axis (see Fig. 3-28).
Fig. 3-28 sample port
5. Push the needle to the left, then upwards and take it out (see Fig. 3-29).
Fig. 3-29 Needle
6. Remove the sample drip tray by pulling to the front.
7. Pull off the connector from the wash plate.
8. Take out the wash plate by pushing downwards at the front and then pulling out.
9. Position the flap horizontally.
10. Open (do not remove) the two mounting screws (see Fig. 3-30, 1 and 2).
3-20 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
11. Remove the analyzer cover.
12. Open the measuring chamber cover.
13. Pull off the barex tube from the sample port module (see Fig. 3-30, 3).
14. Take out the sample port module by pushing it upwards and to the front.
15. Pull off the cable from the flap detection board (Fig. 3-30, 4).
1
4
3
Fig. 3-30 sample port module
Assembly is done in reverse order.
Pay attention to correct connection of the cable!
3.6.2 Changing the sample port
1. Press „More – System – Wash & clean – Clean sample port module“.
2. Open the flap completely.
3. Push the sample port upwards until it disengages from the axis (see Fig. 3-28).
4. Pull off the sample port from the needle (see Fig. 3-28).
Assembly is done in reverse order.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-21
3 Components
3.6.3 Changing the needle
1. Take out the sample port (see section 3.6.2).
2. Push the needle to the left, then upwards and take it out (see Fig. 3-29).
Assembly is done in reverse order.
3.6.4 Changing the needle sealing
1. Dismount the needle according to section 3.6.3 Changing the needle on page 3-22.
2. Pull off the barex tube from the sample port module.
3. The needle sealing falls out when re-connecting the barex tube (see Fig. 3-31).
Fig. 3-31 Needle sealing
Assembly is done in reverse order.
Pay attention to correct orientation of the needle sealing (see Fig. 3-31)!
3-22 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.6.5 Changing the flap detection board
1. Dismount the sample port module according to section 3.6.1 Changing the sample port module
on page 3-20.
2. Open the two screws of the side cover (see Fig. 3-32).
Fig. 3-32 Side cover of the sample port module
3. Dismount the flap detection board by carefully disengaging the clips (see Fig. 3-33, 1 and 2).
1 2
Fig. 3-33 Flap detection board
Assembly is done in reverse order.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-23
3 Components
3.7 Peristaltic pump
3.7.1 Changing the peristaltic pump
1. Dismount the rear panel according to section 3.3 Dismounting the rear panel on page 3-3.
2. Remove the analyzer cover.
3. Pull off the two cables from the pump (see Fig. 3-34, 1 and 2).
Fig. 3-34 Peristaltic pump (rear view)
4. Open the tension lever (translucent cover) of the peristaltic pump and push the linear clamp
(white plastic part) upwards (see Fig. 3-35).
5. Take out the pump tube.
1 4
2 3
Fig. 3-35: Peristaltic pump
3-24 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
6. Open the mounting screws of the peristaltic pump (see Fig. 3-35, 1 to 4) and take out the pump.
Assembly is done in reverse order.
Test the proper operation of the peristaltic pump under
„More - System – Test – valves and Aggregates - Peristaltic pump“
(see also section 3.7.6 Testing the peristaltic pump on page 3-27).
3.7.2 Changing the pump head
1. Press „More – System“.
2. Remove the analyzer cover.
3. Open the tension lever (translucent cover) of the peristaltic pump and push the linear clamp
(white plastic part) upwards (see Fig. 3-35 on page 3-24).
4. Take out the pump tube.
5. Open the threaded bolt (1,5 mm allen wrench) at the pump head.
6. Pull off the pump head.
7. Slide the new pump head over the axis and tighten the threaded bolt.
The threaded bolt must be located at the flat side of the axis.
The pump head must have some clearance below!
8. Place the pump tube around the pump head (the tubes must not be crossed!).
9. Close the tension lever (translucent cover).
10. Put the analyzer cover back onto the analyzer.
3.7.3 Changing the pump tube
1. Press „More – System“.
2. Remove the analyzer cover.
3. Open the tension lever (translucent cover) of the peristaltic pump and push the linear clamp
(white plastic part) upwards (see Fig. 3-35 on page 3-24).
4. Take out the pump tube.
5. Place the pump tube around the pump head (the tubes must not be crossed!).
6. Close the tension lever (translucent cover).
7. Put the analyzer cover back onto the analyzer.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-25
3 Components
3.7.4 Changing the tension lever
1. Press „More – System“.
2. Remove the analyzer cover.
3. Open the tension lever (translucent cover).
4. Open the mounting screws of the left linear clamp guide (see Fig. 3-36, 1 and 2).
5. Take out the linear clamp guide.
6. Push the linear clamp to the left (see Fig. 3-36) and take out the tension lever.
Fig. 3-36 mounting screws the left linear clamp guide
Assembly is done in reverse order.
3.7.5 Changing the pump plate sealing
1. Follow the instructions in section 3.7.1 Changing the peristaltic pump on page 3-24.
2. Pull off the pump plate sealing from the plate.
Assembly is done in reverse order.
3-26 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.7.6 Testing the peristaltic pump
Press „More – System – Test – Valves and aggregates – Peristaltic pump“.
The peristaltic pump can be tested at four speeds via this function.
The pump can be activated only counter-clockwise because a clockwise rotation would draw fluid
out of the Waste container.
Following 4 speeds are selectable:
· 5 µl/s
· 12 µl/s
· 40 µl/s
· 80 µl/s
Additionally displayed values are:
· The pump volume in µl/Revolution
· The FMS volume in µl
Fig. 3-37: Testing the Peristaltic pump
3.8 PC tower
3.8.1 General Information
The PC tower contains following components:
PC unit · MBX board (with PCMCIA slot)
· Connectors: 2x RS232, 1x Ethernet, 1x PS/2 (Barcode)
· Connector for the power supply unit
· Connectors to the modules
· 20 pin communication cable
Colour screen · see section 3.8.3
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-27
3 Components
2” Thermo printer · see section 3.8.6
Modul
J34
Tower
BV2227
BP2464
(15)
LCD EL0290 (8)
Touch panel
Backlight J2 J3 EN0365
(2) Display
J5 Interface Actuator
DISPLAY PP
MODUL Board
BP2550 BB0979 MC
J1 J4 (20) BV2218
BV2259
BV2224 (40) (25) BV2217
(2) J2 J7 J6
FAN J8 BV2226
(2) J12 (10)
J9
BV2259 MBX Driver Modem
ZPA
(16) J3 Board BV2226
J13 (10)
BV2219 BB0978
J4
BV2228 RS 232
Power Supply J10
EN0364 P1
J1
(144) J5
J12
(7) BV2233
BV2220 (6)
Printer MBX
ST8 (7) Barcode
Interface Board
(26) Scanner
Board ST7 J13 EN0366
BV2225
J15
BV2229 (6)
DATA BUS
Thermal line
printer POWER BUS
10BASE-T
EN0369
Fig. 3-38: Block diagram PC tower
3-28 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.8.2 Changing the PC tower
1. Dismount the rear panel according to section 3.3 Dismounting the rear panel on page 3-3.
2. Remove the analyzer cover and the printer cover.
3. Pull off all cables from the PC tower.
4. Remove the mounting screws of the PC tower (see Fig. 3-39, 1 to 3).
1
2
Fig. 3-39: PC tower (rear view)
5. Pull out the PC tower to the rear .
6. Remove the screen cover by opening the screws (see Fig. 3-40, 1 to 3).
1
2
3
Fig. 3-40 screen cover mounting screws
Assembly is done in reverse order.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-29
3 Components
3.8.3 Screen
Type: KYOCERA KCS057QV1AA-A47 with touch screen
Display Interface Board (including touch screen electronics)
Resolution: ¼ VGA Display 5,7”
Dimensions: 154,6 x 114,8 x 8,5 mm
Contrast: min. 10, typ. 25
Reaction time: typ. 220 ms
Screen format: 320 x 3 (B) x 240 (H)
Pixel dimensions: 0,1 x 0,34
Line format: 0,12 x 0,36
Operating temperature: 0°C to 50°C
Power consumption: 200 to 300mW (without backlight)
Backlight: CFL, changeable, lifetime approx. 40.000h
3.8.4 Changing the screen
1. Switch off the OMNI C (please pay attention to section 3.2 Shutdown on page 3-2!).
2. Pull off the power cord from the power supply unit.
3. Remove the analyzer cover and the printer cover.
4. Dismount the sample port module according to section 3.6.1. Changing the sample port module
on page 3-20).
5. Dismount the screen cover by opening the mounting screws (see Fig. 3-41, 1 to 3).
1
2
3
Fig. 3-41: Screen cover mounting screws
3-30 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
6. Remove the two screws of the screen (see Fig. 3-42, 1 and 2).
Fig. 3-42: Screen
7. Unplug the two connectors, pull off the cable and take out the screen.
Assembly is done in reverse order.
Reinstall the two contact strips at the housing sides according to Fig. 3-43, 1 and 2.
1 2
Fig. 3-43 Contact strips
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-31
3 Components
3.8.5 Changing the backlight
1. Follow section 3.8.4 Changing the screen on page 3-30.
2. Pull off the connector from the fluorescent tube (see Fig. 3-44, 1).
3. Open the mounting screw (see Fig. 3-44, 2) and take out the fluorescent tube.
1
2
Fig. 3-44: Screen (rear view)
Assembly is done in reverse order.
Reinstall the two contact strips at the housing sides according to Fig. 3-43, 1 and 2.
3-32 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.8.6 Printer
3.8.7 Changing the printer
1. Switch off the OMNI C (please pay attention to section 3.2 Shutdown on page 3-2!).
2. Pull off the power cord from the power supply unit.
3. Remove the printer cover.
4. Remove the printer mounting screws (see Fig. 3-45, 1 and 2).
Fig. 3-45: Printer mounting screws
5. Lift the printer carefully and unplug the two cables (see Fig. 3-46).
Fig. 3-46 Printer cables
Assembly is done in reverse order.
Test the printer under „More - System – Test – PC components- printer“.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-33
3 Components
3.8.8 Changing the MBX board
1. Follow section 3.8.2 Changing the PC tower on page 3-29.
2. Open the mounting screws of the rear panel (see Fig. 3-39, 1 to 4).
1 2
3 4
Fig. 3-47 PC tower (rear view)
3. Lift the rear panel and unplug the cable connections (see Fig. 3-48, 1).
Fig. 3-48 PC tower (opened)
4. Pull off all cable connections from the MBX board.
5. Dismount the PCMCIA slot.
6. Open the mounting screws and take out the MBX board.
Assembly is done in reverse order.
Pay attention to proper cable connections and correct orientation of the PCMCIA slots
to the MBX board!
3-34 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.9 Cables
Fig. 3-49 Cables
3.9.1 Changing the data bus cable
1. Dismount the rear panel according to section 3.3 Dismounting the rear panel on page 3-3.
2. Pull off the data bus cable (gray flat cable) from all components (see Fig. 3-49, 1).
(Dismount the measuring chamber if necessary).
Assembly is done in reverse order.
3.9.2 Changing the DC power cable
1. Dismount the rear panel according to section 3.3 Dismounting the rear panel on page 3-3.
2. Pull off the DC power cable from all components (see Fig. 3-49, 2).
(Dismount the measuring chamber if necessary).
Assembly is done in reverse order.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-35
3 Components
3.10 Fan
3.10.1 Changing the fan
1. Dismount the rear panel according to section 3.3 Dismounting the rear panel on page 3-3.
2. Dismount the left side cover by removing the three mounting screws in the rear compartment
and in the bottle compartment (see Fig. 3-50, 1 to 3).
3
2
Fig. 3-50 Mounting screws of the left side cover
3. Dismount the measuring chamber according to section 3.5.2 on page 3-9.
4. Open the mounting screws of the fan and take it out (see Fig. 3-51).
Fig. 3-51 Fan
3-36 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
5. Pull off the fan cable from the pump board (see Fig. 3-52, 1).
Fig. 3-52 Fan cable connection at the pump board
Assembly is done in reverse order.
3.11 Micro switch unit (Bottle compartment cover switch)
3.11.1 General Information
The micro switch unit detects the position of the bottle compartment cover.
The white plastic part of the micro switch unit can be locked in the closed position by pushing back
and upwards to simulate a closed bottle compartment cover (see Fig. 3-53).
Fig. 3-53 Micro switch in unlocked / locked position
Test the micro switch unit by moving the bottle compartment cover!
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-37
3 Components
3.11.2 Changing the micro switch unit
1. Dismount the rear panel according to section 3.3 Dismounting the rear panel on page 3-3.
2. Dismount the left side cover by removing the three mounting screws in the rear compartment
and in the bottle compartment (see Fig. 3-50, 1 to 3).
3. Pull off the micro switch unit cable from the pump board (see Fig. 3-54).
Fig. 3-54 Micro switch unit
4. Open the mounting screws of the micro switch unit in the bottle compartment
(see Fig. 3-1) and take out the micro switch unit.
Fig. 3-55 Micro switch unit mounting screws
Assembly is done in reverse order.
3-38 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.12 Micro switches
3.12.1 Changing the Waste container micro switch
1. Dismount the rear panel according to section 3.3 Dismounting the rear panel on page 3-3.
2. Dismount the left side cover by removing the three mounting screws in the rear compartment
and in the bottle compartment (see Fig. 3-50, 1 to 3).
3. Pull off the connectors from the micro switch (see Fig. 3-56).
4. Open the mounting screws (see Fig. 3-56) and take out the micro switch.
Fig. 3-56 W aste container micro switch (rear view)
Assembly is done in reverse order.
3.12.2 Changing the C3 docking mechanism micro switch
1. Dismount the rear panel according to section 3.3 Dismounting the rear panel on page 3-3.
2. Dismount the measuring chamber according to section 3.5.2 on page 3-9.
3. Pull off the connectors from the micro switch (see Fig. 3-57).
4. Open the mounting screws (see Fig. 3-57) and take out the micro switch.
Fig. 3-57 C3 docking mechanism micro switch
Assembly is done in reverse order.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-39
3 Components
3.12.3 Testing the micro switches
Press: „More – System – Test – Control sensors – Monitoring sensors“.
Fig. 3-58 Testing the micro switches
3.13 Power supply unit
3.13.1 Technical data
Pin assignment:
15 Pin Sub-D, female
Pin No. Assignment
1 +12V
2 GND (±12V)
3 5V (5-Dig)
4 5V (5-Dig)
5 5V (PWR)
6 5V (PWR)
7 5V (PWR)
8 24V
9 -12V
10 GND (5-Dig)
11 GND (PWR)
12 GND (PWR)
13 GND (PWR)
14 GND (24V)
15 24V
3-40 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.13.2 Changing the power supply unit
1. Dismount the rear panel according to section 3.3 Dismounting the rear panel on page 3-3.
2. Remove the power supply unit from the rear panel; a certain amount of force is needed because
of the mounting with Velcro tape
Assembly is done in reverse order.
3.14 Valves
3.14.1 General Information
The 3 valve types used in the analyzer have different cable lengths (S, L, XL):
Valve No. Name Description
V4 MC bypass valve VALVE XL OMNI C
V6 MC out VALVE S OMNI C
V7 Conditioner VALVE S OMNI C
V8 Reference Solution VALVE S OMNI C
V9 Ventilation VALVE S OMNI C
V10 Cleaning Solution VALVE S OMNI C
V11 Zero point solution VALVE L OMNI C
V12 AQC valve VALVE S OMNI C
V13 AQC wash valve VALVE S OMNI C
V14 Bypass VALVE L OMNI C
The needed valve head configuration has to be installed before mounting the valve
in the analyzer (see section 3.14.2 Single valve head and 3.14.3 Double valve head).
3.14.2 Single valve head
1. Install the single valve head.
2. Press on the holder onto the axis from the side. If necessary, move the valve head by turning the
brass disk at the backside of the valve.
Fig. 3-59 Single Valve head
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-41
3 Components
3.14.3 Double valve head
1. Install the double valve head.
2. Press on the holder onto the axis from the side. If necessary, move the valve head by turning the
brass disk at the backside of the valve.
3. Attach the bar and place the screws in the openings.
4. Push the screws through the plate and tighten them.
Fig. 3-60 Double Valve head
3.14.4 Changing the valves
Never connect or disconnect the valves while the analyzer is running!
Pay attention to proper connection of the valves at the respective boards!
1. Dismount the rear panel according to section 3.3 Dismounting the rear panel on page 3-3.
2. Disconnect the valve cable from the respective board.
3. Take out the tube(s) - dismount the valve head and/or the bar if necessary.
4. Press out the valve from the backside.
Assembly is done in reverse order.
3-42 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.14.5 Testing the valves
Press „More - System – Test – valves“.
The valves can be switched once or for consecutive 10 times.
The state of the selected valve is displayed graphically.
Fig. 3-61: Testing the valves
Schematic drawings of the measuring chamber and the bottle compartment help to locate the
selected valve.
Fig. 3-62 Schematic drawing of the measuring chamber
Fig. 3-63: Schematic drawing of the bottle compartment without AutoQC (left) and with AutoQC (right)
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-43
3 Components
3.15 Actuator board
3.15.1 Changing the actuator board
1. Dismount the rear panel according to section 3.3 Dismounting the rear panel on page 3-3.
2. Pull off all cable connections from the actuator board.
3. Disengage the actuator board from the clips by pressing them together at the top
(see Fig. 3-64, 1 and 2).
4. Take out the actuator board.
Fig. 3-64 Actuator board
Assembly is done in reverse order.
Pay attention to proper cable connections!
3-44 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.16 Pump board
3.16.1 Changing the pump board
1. Dismount the rear panel according to section 3.3 Dismounting the rear panel on page 3-3.
2. Pull off all cable connections from the pump board.
3. Remove the mounting screw of the pump board (see Fig. 3-65, 1).
4. Take out the pump board.
Fig. 3-65 pump board
Assembly is done in reverse order.
Pay attention to proper cable connections!
3.17 Docking mechanisms
3.17.1 Changing the docking mechanism Waste W
1. Open the bottle compartment cover.
2. Open the docking mechanism Waste W.
3. Take out the Waste container.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-45
3 Components
4. Open the mounting screw of the docking mechanism Waste W (see Fig. 3-66).
Fig. 3-66 docking mechanism-mounting screw
5. Pull off the tube from the top of the docking mechanism Waste W and close the flap in order to
protect the translucent plastic from being damaged when pulling out the docking mechanism
(see Fig. 3-67).
Fig. 3-67 Tube connections at the top of docking mechanism W
6. Pull out the docking mechanism Waste W to the front.
7. Pull off the tube from the backside of the docking mechanism (see Fig. 3-68).
Fig. 3-68 docking mechanism W (rear view)
Assembly is done in reverse order.
3-46 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.17.2 Changing the docking mechanisms Calibration solution C1 and C2
1. Open the bottle compartment cover.
2. Open the docking mechanism calibration solution C1 (or C2).
3. Take out the C1 (or C2) bottle.
4. Open the mounting screw of docking mechanism C1 (or C2) (see Fig. 3-69).
Fig. 3-69 Docking mechanism mounting screw
5. Pull out the respective docking mechanism C1 (or C2) to the front.
6. Pull off the tube from the backside of the docking mechanism (see Fig. 3-70).
Fig. 3-70 Docking mechanism C1 and C2 (rear view)
Assembly is done in reverse order.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-47
3 Components
3.17.3 Changing the docking mechanism Pack C3
1. Open the bottle compartment cover.
2. Open the docking mechanism Pack C3.
3. Take out the Pack C3.
4. Pull out the docking mechanism Pack C3 to the front (a certain amount of force is needed)
5. Pull off the tubes from the docking mechanism (see Fig. 3-71).
1...Reference solution
2...Conditioning sol.
3...Zero point solution
4...Cleaning solution
Fig. 3-71 Docking mechanism C3
Assembly is done in reverse order.
Pay attention to correct connection of the tubes to the upper row of connectors at the
docking mechanism (see Fig. 3-71)!
3-48 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.18 Analyzer tubing
3.18.1 Preparation
1. Open the bottle compartment cover.
2. Take out all bottles.
3. Dismount the rear panel according to section 3.3 Dismounting the rear panel on page 3-3.
4. Dismount the left side cover by opening the three mounting screws in the rear compartment and
in the bottle compartment (see Fig. 3-50, 1 to 3 on page 3-36).
5. Dismount the docking mechanisms (see section 3.17 on page 3-45).
6. Pull out the tubing cover plate behind the docking mechanism Pack C3 to the front
(see Fig. 3-72).
7. Change the tubing in the respective areas according to the following instructions and pictures.
Dismount the valve heads and/or the bars if necessary (see section 3.14 Valves on page 3-41).
Pay attention to the correct routing of the tubes according to the respective pictures,
especially at the valve heads.
Use the tubing diagrams in chapter 5 for checking.
3.18.2 Tubing in the area of docking mechanism Pack C3
Fig. 3-72 Tubing in the area of docking mechanism Pack C3
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-49
3 Components
3.18.3 Tubing in the right bottle compartment area without AutoQC
Fig. 3-73 Tubing in the right bottle compartment area without AutoQC
3.18.4 Tubing in the right bottle compartment area with AutoQC
Fig. 3-74 Tubing in the right bottle compartment area with AutoQC
3-50 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.18.5 Tubing in the FMS area (Fluid Mixing System)
Fig. 3-75 Tubing in the FMS area (Fluid Mixing System)
3.18.6 Tubing in the pump area
Fig. 3-76 Tubing in the pump area
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-51
3 Components
3.18.7 Tubing of the reference electrode connector
1. Remove the analyzer cover.
2. Pull off the reference electrode connector (see Fig. 3-77, 1).
3. Remove the connector piece by turning left (see Fig. 3-77, 2).
4. Pull out the tube (see Fig. 3-77, 3).
1 2 3
Fig. 3-77 Tubing of the reference electrode connector
Assembly is done in reverse order.
After installing the analyzer tubing set, a FMS volume determination must be
performed (see chapter 6).
3-52 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
3 Components
3.19 Barcode scanner
3.19.1 General Information
Type Scanner with integrated decoder
Reading rate Up to 45 scans/second
Resolution 0,1 mm
Reading distance Up to 5 cm
Reading width Up to 9 cm
Connector:
The barcode scanner is pre-programmed for the following barcode types:
· Code 39
· Full ASCII Code 39
· UPC/EAN
· Codabar
· UPC-E
· Code 11
· Interleaved 2 of 5
· Code 128
· MSI
· Code 32
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 3-53
3 Components
3.19.2 Testing the barcode scanner
Press „More – System – Test – PC components– Barcode“
and read in a barcode (e.g. from Fig. 3-78).
The displayed number on the screen must be identical with the number
under the barcode (see Fig. 3-78).
Fig. 3-78 Testing the Barcode-Scanner
3-54 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
4 AutoQC module
4 AutoQC module...................................................4-1
4.1 General Information ................................................................................ 4-1
4.2 Dismounting the housing ....................................................................... 4-2
4.3 Dismounting the horizontal slide cover ................................................. 4-5
4.4 Changing the AQC board ........................................................................ 4-6
4.5 Changing the barex tube ........................................................................ 4-6
4.6 Changing the AQC magnetic valve ......................................................... 4-6
4.7 Changing the YZ-distributor board......................................................... 4-7
4.8 Changing the Z-distributor board ........................................................... 4-8
4.9 Changing the flex cable (short) .............................................................. 4-9
4.10 Changing the flex cable (long) ............................................................... 4-9
4.11 Changing the X-motor .......................................................................... 4-10
4.12 Changing the Y-motor .......................................................................... 4-11
4.13 Changing the Z-motor ........................................................................... 4-11
4.14 Changing the AQC steel tube complete ............................................... 4-12
4.15 Changing the AQC temperature sensor................................................ 4-13
4.16 Changing the AQC wash port ............................................................... 4-13
4.17 Changing the AQC wash tube............................................................... 4-14
4.18 Changing the toothed belt (short) ........................................................ 4-14
4.19 Changing the toothed belt (long) ......................................................... 4-15
4.20 Changing the AQC docking part ........................................................... 4-16
4.21 Changing the AQC cable ...................................................................... 4-16
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 4-I
4 AutoQC module
4-II Service Manual, Roche OMNI C, Rev. 1.0, October 2001
4 AutoQC module
4 AutoQC module
4.1 General Information
When transporting the OMNI C with the AutoQC module installed, do not use the
AutoQC module to carry the instrument.
The AutoQC module is a unit which, in conjunction with the OMNI C, performs automatic quality
control measurements at times pre-programmed by the user.
The module consists of the ampoule holder for 120 ampoules maximally, and a steel tube which,
after being positioned by motors (in Y-, Y-, and Z-direction), breaks the bottom of the ampoule and
withdraws QC fluid. The aspirated QC fluid is transported to the measuring chamber and then
measured.
The electronics of the AutoQC module are comprised of 3 boards:
· AQC board: main board including micro controller
· YZ-distributor board: contains all connectors for the Y-drive and is responsible for
transferring the signals from the AQC board to the Z-distributor board.
· Z-distributor board: contains all components for the Z-drive (light barrier-Z, connector for
z-drive) and sample sensor.
3 identical DC motors control the unit in all 3 axes. The distance covered and the rotational speed
are measured by an incremental position transducer integrated in the motor.
The absolute position is determined by light barriers. A transmissive photo interrupter is used in all
3 axes. The light barrier for the X-direction is directly on the AQC board.
Sample detection is performed via a light barrier located on the Z-distributor board.
The cover of the AutoQC module is monitored by a hall sensor. When the cover is opened, all
mechanical actions are stopped by the software (except actions in the Component Test).
The ampoule ambient temperature is measured by the temperature sensor and used for correction of
QC measurement values (PO2 and PCO2 only).
The measured value of the temperature sensor can be read under “More - System - Test –
Control sensors – Temperature control”.
Moving the unit into the service position as described in the following may in some
cases only be partly or not at all possible due to defective components. lt should,
however, be performed at any rate to facilitate service work.
If the service positions cannot be approached at all, the vertical and the horizontal
slide can be moved manually, by removing the toothed belt from the carrier pins of the
vertical and/or horizontal slide..
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 4-1
4 AutoQC module
4.2 Dismounting the housing
1. Press „More – System – Test – Valves and aggregates – AutoQC position test –
Service position“ to move the motors into the service position (Remove the ampoule mats, the
ampoule holder and the AQC tray).
2. Switch off the OMNI C (please pay attention to section 3.2 Shutdown).
3. Open the bottle compartment cover.
4. Remove all bottles.
5. Pull off the two tubes from the AutoQC docking part (see Fig. 4-1).
Fig. 4-1 AutoQC tubing connections
6. Pull off the AutoQC cable from the backside of the OMNI C (see Fig. 4-2).
7. Unlock the AutoQC module by pulling the lever on the backside of the OMNI C (see Fig. 4-2).
Fig. 4-2 AutoQC cable & locking lever
8. Pull the AutoQC module out of the guide.
4-2 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
4 AutoQC module
9. Open the four cover mounting screws (on the lever) and remove the cover
(see Fig. 4-3, 1 and 2).
10. Remove the two screws at the front of the AutoQC top cover (see Fig. 4-3, 3 and 4)
1 2
3 4
Fig. 4-3 AutoQC cover opened
11. Remove the two screws at the back of the AutoQC top cover (see Fig. 4-4, 1 and 2).
12. Remove the AutoQC top cover.
1 2
3 4
Fig. 4-4 AutoQC module (rear view)
13. Remove the two screws at the back of the housing (see Fig. 4-4, 3 and 4).
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 4-3
4 AutoQC module
14. Remove the screws of the side covers (see Fig. 4-5, 1 and 2).
1 2
Fig. 4-5 Side cover mounting screws
15. Remove the two screws from the bottom of the AutoQC module (see Fig. 4-6, 1 and 2).
1 2
Fig. 4-6 Bottom mounting screws
16. Pull off the AutoQC cable from the AQC board (see Fig. 4-7, 1).
Fig. 4-7 AutoQC cable
4-4 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
4 AutoQC module
17. Remove the Barex tube security clamp from the docking part by pressing it upwards
(see Fig. 4-8, 1).
Fig. 4-8 Barex tube security clamp
18. Pull the barex tube out of the docking part.
19. Pull off the AutoQC wash tube from the docking part.
20. Pull off the housing to the back.
4.3 Dismounting the horizontal slide cover
Open the two mounting screws (see Fig. 4-9, 1 and 2).
1 2
Fig. 4-9 Horizontal slide cover
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 4-5
4 AutoQC module
4.4 Changing the AQC board
1. Follow the instructions in section 4.2 Dismounting the housing on page 4-2.
2. Disconnect all cables from the AQC board and the cable from the AQC temperature sensor.
3. Remove the two screws at the rear and the two spacer bolts at the front of the AQC board.
4. Take out the AQC board.
Assembly is done in reverse order.
4.5 Changing the barex tube
1. Follow the steps 1 to 12 in section 4.2 Dismounting the housing on page 4-2.
2. Follow the steps 17 and 18 in section 4.2 Dismounting the housing on page 4-2.
3. Dismount the horizontal slide cover (see section 4.3).
4. Open the mounting screw of the barex tube and remove the holder (see Fig. 4-10, 1).
Fig. 4-10 Barex tube mounting screw
Assembly is done in reverse order.
4.6 Changing the AQC magnetic valve
1. Press „More – System – Test – Valves and aggregates – AutoQC position test –
Service position“ to move the motors into the service position (Remove the ampoule mats, the
ampoule holder and the AQC tray).
2. Switch off the OMNI C (please pay attention to section 3.2 Shutdown).
3. Dismount the AutoQC top cover and the AutoQC cover (Follow the steps 9 to 12 in section 4.2
Dismounting the housing on page 4-2).
4. Remove the holder and the valve head from the AQC magnetic valve (see Fig. 4-11).
4-6 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
4 AutoQC module
5. Remove the two screws from the AQC magnetic valve (see Fig. 4-11).
6. Disconnect the valve cable.
Fig. 4-11 AQC magnetic valve
Assembly is done in reverse order.
4.7 Changing the YZ-distributor board
1. Press „More – System – Test – Valves and aggregates – AutoQC position test –
Service position“ to move the motors into the service position (Remove the ampoule mats, the
ampoule holder and the AQC tray).
2. Switch off the OMNI C (please pay attention to section 3.2 Shutdown).
3. Open the cover of the AutoQC module.
4. Dismount the horizontal slide cover (see section 4.3).
5. Remove the screw of the cable guide and remove the cable guide backwards (see Fig. 4-12, 1).
Fig. 4-12 Cable guide mounting screw
6. Disconnect the motor cable
7. Remove the spacer bolt and the screw.
8. Take out the YZ-distributor board.
9. Disconnect the flex cables (short and long) from the YZ-distributor board
(Caution - connector lock!).
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 4-7
4 AutoQC module
Assembly is done in reverse order.
4.8 Changing the Z-distributor board
1. Press „More – System – Test – Valves and aggregates – AutoQC position test –
Service position“ to move the motors into the service position (Remove the ampoule mats, the
ampoule holder and the AQC tray).
2. Switch off the OMNI C (please pay attention to section 3.2 Shutdown).
3. Open the cover of the AutoQC module.
4. Dismount the horizontal slide cover (see section 4.3).
5. Remove the screw (see Fig. 4-13, 1) and disconnect all cables and tubing from the Z-distributor
board.
6. Remove the Z-distributor board (If the vertical slide is in the upper end-position, also remove
the allen screw and the axis (see Fig. 4-13, 2 and 3).)
1
2
Fig. 4-13 Z-distributor board
Assembly is done in reverse order.
The connectors of the flex cable (short) are not coded, therefore make sure that the
contacts are installed pointing toward the OMNI C!
4-8 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
4 AutoQC module
4.9 Changing the flex cable (short)
1. Press „More – System – Test – Valves and aggregates – AutoQC position test –
Service position“ to move the motors into the service position (Remove the ampoule mats, the
ampoule holder and the AQC tray).
2. Switch off the OMNI C (please pay attention to section 3.2 Shutdown).
3. Open the cover of the AutoQC module.
4. Dismount the horizontal slide cover (see section 4.3).
5. Remove the screw of the cable guide and remove the cable guide backwards (see Fig. 4-12, 1).
6. Open the connector locks and replace the flex cable.
Assembly is done in reverse order.
The connectors of the flex cable (short) are not coded, therefore make sure that the
contacts are installed pointing toward the OMNI C!
4.10 Changing the flex cable (long)
1. Press „More – System – Test – Valves and aggregates – AutoQC position test –
Service position“ to move the motors into the service position (Remove the ampoule mats, the
ampoule holder and the AQC tray).
2. Switch off the OMNI C (please pay attention to section 3.2 Shutdown).
3. Open the cover of the AutoQC module.
4. Dismount the horizontal slide cover (see section 4.3).
5. Remove the screw of the cable guide and remove the cable guide backwards (see Fig. 4-12, 1).
6. Open the connector locks and replace the flex cable.
Assembly is done in reverse order.
The connectors of the flex cable (long) are not coded, therefore make sure that the
contacts are installed pointing toward the edge of the board respective the light
barrier.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 4-9
4 AutoQC module
4.11 Changing the X-motor
Follow the instructions in section 4.2 Dismounting the housing on page 4-2.
Remove the two screws from the holder unit (see Fig. 4-14, 1 and 2) and remove the holder unit
including the motor.
Fig. 4-14 Holder unit mounting screws
Disconnect the motor cable from the AQC board.
Remove the two Phillips screws of the motor at the holder unit and remove the motor.
Remove the toothed disk from the motor and attach it to the new motor.
Assembly is done in reverse order.
4-10 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
4 AutoQC module
4.12 Changing the Y-motor
1. Press „More – System – Test – Valves and aggregates – AutoQC position test –
Service position“ to move the motors into the service position (Remove the ampoule mats, the
ampoule holder and the AQC tray).
2. Switch off the OMNI C (please pay attention to section 3.2 Shutdown).
3. Open the cover of the AutoQC module.
4. Dismount the horizontal slide cover (see section 4.3).
5. Remove the screw of the cable guide and remove the cable guide backwards (see Fig. 4-12, 1).
6. Disconnect the motor cable from YZ-distributor board.
7. Remove the slide plate by opening the screw (see Fig. 4-15, 1).
Fig. 4-15 Slide plate mounting screw
8. Remove the fastening screws from the motor and remove the motor.
9. Remove the toothed disk from the motor and attach it to the new motor.
Assembly is done in reverse order.
4.13 Changing the Z-motor
1. Press „More – System – Test – Valves and aggregates – AutoQC position test –
Service position“ to move the motors into the service position (Remove the ampoule mats, the
ampoule holder and the AQC tray).
2. Switch off the OMNI C (please pay attention to section 3.2 Shutdown).
3. Open the cover of the AutoQC module.
4. Dismount the horizontal slide cover (see section 4.3).
5. Remove the slide plate by opening the screw (see Fig. 4-15, 1).
6. Disconnect the motor cable from the Z-distributor board.
7. Remove the allen screw and the axis (see Fig. 4-13, 2 and 3).)
8. Remove the fastening screws from the motor and remove the motor.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 4-11
4 AutoQC module
9. Remove the toothed wheel and the guiding sleeve from the motor and connect it to the new
motor.
Assembly is done in reverse order.
4.14 Changing the AQC steel tube complete
1. Press „More – System – Test – Valves and aggregates – AutoQC position test –
Service position“ to move the motors into the service position (Remove the ampoule mats, the
ampoule holder and the AQC tray).
2. Open the cover of the AutoQC module.
3. Dismount the horizontal slide cover (see section 4.3).
4. Disconnect the tubing from the steel tube.
5. Use the 1.5 mm allen wrench to open the allen screw (see Fig. 4-16, 1).
Fig. 4-16 Steel tube - allen screw
6. Pull the steel tube out toward the bottom.
Assembly is done in reverse order.
Make sure that the connecting piece points to the right!
4-12 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
4 AutoQC module
4.15 Changing the AQC temperature sensor
1. Press „More – System – Test – Valves and aggregates – AutoQC position test –
Service position“ to move the motors into the service position (Remove the ampoule mats, the
ampoule holder and the AQC tray).
2. Switch off the OMNI C (please pay attention to section 3.2 Shutdown).
3. Dismount the AutoQC top cover and the AutoQC cover (Follow the steps 9 to 12 in section 4.2
Dismounting the housing on page 4-2).
Do not install or remove the AQC temperature sensor when the system is connected to
power!
4. Disconnect the cable from the back of the AQC temperature sensor.
5. Remove the AQC temperature sensor and clean the vertical slide cover from all glue rests.
6. Paste the new AQC temperature sensor on the vertical slide cover
Assembly is done in reverse order.
4.16 Changing the AQC wash port
1. Press „More – System – Test – Valves and aggregates – AutoQC position test –
Service position“ to move the motors into the service position (Remove the ampoule mats, the
ampoule holder and the AQC tray).
2. Open the cover of the AutoQC module.
3. Dismount the AutoQC top cover and the AutoQC cover (Follow the steps 9 to 12 in section 4.2
Dismounting the housing on page 4-2).
4. Open the screw (see Fig. 4-17, 1) and remove the wash port angle.
Fig. 4-17 AQC wash port
5. Dismount the wash port holder by pressing the two snap locks together.
6. Insert a new wash port into the wash port holder.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 4-13
4 AutoQC module
Assembly is done in reverse order.
4.17 Changing the AQC wash tube
1. Press „More – System – Test – Valves and aggregates – AutoQC position test –
Service position“ to move the motors into the service position (Remove the ampoule mats, the
ampoule holder and the AQC tray).
2. Open the cover of the AutoQC module.
3. Dismount the AutoQC top cover and the AutoQC cover (Follow the steps 9 to 12 in section 4.2
Dismounting the housing on page 4-2).
4. Open the screw (see Fig. 4-17, 1) and remove the wash port angle.
5. Disconnect the wash tube at the wash port and at the docking part.
6. Remove the wash tube from the magnetic valve.
Assembly is done in reverse order.
4.18 Changing the toothed belt (short)
1. Press „More – System – Test – Valves and aggregates – AutoQC position test –
Service position“ to move the motors into the service position (Remove the ampoule mats, the
ampoule holder and the AQC tray).
2. Open the cover of the AutoQC module.
3. Dismount the horizontal slide cover (see section 4.3).
4. Remove the screw at the carrying wheel and remove the old toothed belt.
5. Stretch the new toothed belt over the toothed disk at the motor and over the carrying wheel.
6. Fasten the carrying wheel.
7. Insert the toothed belt into the carrier pins of the horizontal slide.
Further assembly is done in reverse order.
4-14 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
4 AutoQC module
4.19 Changing the toothed belt (long)
Follow the instructions in section 4.2 Dismounting the housing on page 4-2.
Remove the two screws of the vertical slide cover (see Fig. 4-18, 1 and 2).
Fig. 4-18 Vertical slide cover mounting screws
Disconnect the cable from the back of the AQC temperature sensor.
Pull out the vertical slide cover to the front.
Remove the screw at the carrying wheel and remove the old toothed belt.
Stretch the new toothed belt over the toothed disk of the motor and over the carrying wheel.
Fasten the carrying wheel.
Insert the toothed belt into the carrier pins of the vertical slide.
Further assembly is done in reverse order.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 4-15
4 AutoQC module
4.20 Changing the AQC docking part
1. Follow the steps 1 to 8 in section 4.2 Dismounting the housing on page 4-2.
2. Follow step 17 in section 4.2 Dismounting the housing on page 4-2.
3. Dismount the docking part by removing the three mounting screws and pull off the tubing.
Assembly is done in reverse order.
4.21 Changing the AQC cable
1. Press „More – System – Test – Valves and aggregates – AutoQC position test –
Service position“ to move the motors into the service position (Remove the ampoule mats, the
ampoule holder and the AQC tray).
2. Switch off the OMNI C (please pay attention to section 3.2 Shutdown).
3. Dismount the AutoQC top cover and the AutoQC cover (Follow the steps 9 to 12 in section 4.2
Dismounting the housing on page 4-2).
4. Pull off the AutoQC cable from the backside of the OMNI C (see Fig. 4-2).
5. Pull off the AutoQC cable from the AQC board (see Fig. 4-7, 1).
6. Open the mounting screw and remove the AQC cable.
Assembly is done in reverse order.
4-16 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
5 Fluidic procedures
5 Fluidic procedures ..............................................5-1
5.1 Tubing diagram OMNI C BG/ISE ............................................................. 5-1
5.2 Tubing diagram OMNI C BG/ISE/AQC ..................................................... 5-2
5.3 Valves and sensors ................................................................................ 5-3
5.4 Aspiration of sample / QC material ........................................................ 5-4
5.5 Aspiration of C1, C2 or Mix / washing the measuring chamber ............. 5-5
5.6 Washing the needle (over the bypass) ................................................... 5-6
5.7 Aspiration of the O 2 zero point solution................................................. 5-7
5.8 Aspiration of the cleaning solution ........................................................ 5-8
5.9 Filling of the reference electrode ........................................................... 5-9
5.10 Conditioning cycle................................................................................ 5-10
5.11 Aspiration of the AutoQC material ....................................................... 5-11
5.12 Washing the AutoQC ............................................................................ 5-12
5.13 The FMS principle ................................................................................. 5-13
5.14 Calibrations .......................................................................................... 5-13
Calibration for ready ..................................................................................................... 5-13
System calibration ........................................................................................................ 5-13
Conductivity calibration ................................................................................................. 5-13
1 Point calibration ......................................................................................................... 5-13
2 Point calibration incl. O2 ............................................................................................ 5-13
2 Point O2 calibration ................................................................................................... 5-13
2 Point calibration excl. O2 ........................................................................................... 5-13
5.15 Measurement procedure ....................................................................... 5-14
5.16 System calibration procedure .............................................................. 5-16
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 5-I
5 Fluidic procedures
5-II Service Manual, Roche OMNI C, Rev. 1.0, October 2001
5
5.1
Peristaltic pump
Air
V5
V6 V7
Measuring chamber SS2 Needle
TCon tHb/sO2
Service Manual, Roche OMNI C, Re v. 1.0, October 2001
Ref MCon MCon V3
Na Cl pH Ca K O2 CO2 SS1
MCO MCC MCM MCI
Fluidic procedures
Pa
V4
Tubing diagram OMNI C BG/ISE
V14
Air
FMS V1 V2 V11
C3 V9 Air
O2 Zero point
solution
W C1 C2 Air
Conditioning V10 V8
solution
Cleaning
solution
Waste Solution C1 Solution C2 Reference
solution
5 Fluidic procedures
5-1
5-2
5.2
Peristaltic pump
5 Fluidic procedures
Air
V5
V6 V7
Measuring chamber SS2 Needle
TCon tHb/sO2
Ref MCon MCon V3
Na Cl pH Ca K O2 CO2 SS1
MCO MCC MCM MCI
Pa
V4
V14
Air
Tubing diagram OMNI C BG/ISE/AQC
FMS V1 V2 V11 V13
C3 V9 Air V12
O2 Zero point
solution
W C1 C2 Air
Conditioning V10 V8 AutoQC
solution
Cleaning V17
solution
Waste Solution C1 Solution C2 Reference
solution
Service Manual, Roche OMNI C, Rev. 1.0, October 2001
5 Fluidic procedures
5.3 Valves and sensors
V1 C1/C2 mixing valve
V2 Air mixing valve
V3 MC wash valve
V4 MC bypass valve
V5 Wash needle
V6 MC out
V7 Conditioner
V8 Reference solution
V9 Ventilation
V10 Cleaning solution
V11 Zero point solution
V14 bypass
If the AutoQC module has been installed:
V12 AQC valve
V13 AQC wash valve
V17 AQC wash valve II
SS1, SS2 Sample sensors
Pa Pressure Sensor
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 5-3
5-4
5.4
Peristaltic pump
5 Fluidic procedures
Air
V5
V6 V7
Measuring chamber SS2 Needle
TCon tHb/sO2
Ref MCon MCon V3
Na Cl pH Ca K O2 CO2 SS1
MCO MCC MCM MCI
Pa
V4
V14
Air
Aspiration of sample / QC material
FMS V1 V2 V11 V13
C3 V9 Air V12
O2 Zero point
solution
W C1 C2 Air
Conditioning V10 V8 AutoQC
solution
Cleaning V17
solution
Waste Solution C1 Solution C2 Reference
solution
Service Manual, Roche OMNI C, Rev. 1.0, October 2001
5.5
Peristaltic pump
Air
V5
V6 V7
Measuring chamber SS2 Needle
TCon tHb/sO2
Service Manual, Roche OMNI C, Re v. 1.0, October 2001
Ref MCon MCon V3
Na Cl pH Ca K O2 CO2 SS1
MCO MCC MCM MCI
Pa
V4
V14
Air
FMS V1 V2 V11 V13
C3 V9 Air V12
O2 Zero point
solution
W C1 C2 Air
Conditioning V10 V8 AutoQC
solution
Cleaning V17
solution
Waste Solution C1 Solution C2 Reference
solution
Aspiration of C1, C2 or Mix / washing the measuring chamber
5 Fluidic procedures
5-5
5-6
5.6
Peristaltic pump
5 Fluidic procedures
Air
V5
V6 V7
Measuring chamber SS2 Needle
TCon tHb/sO2
Ref MCon MCon V3
Na Cl pH Ca K O2 CO2 SS1
MCO MCC MCM MCI
Pa
V4
V14
Air
V1 V2 V11 V13
Washing the needle (over the bypass)
FMS
C3 V9 Air V12
O2 Zero point
solution
W C1 C2 Air
Conditioning V10 V8 AutoQC
solution
Cleaning V17
solution
Waste Solution C1 Solution C2 Reference
solution
Service Manual, Roche OMNI C, Rev. 1.0, October 2001
5.7
Peristaltic pump
Air
V5
V6 V7
Measuring chamber SS2 Needle
TCon tHb/sO2
Service Manual, Roche OMNI C, Re v. 1.0, October 2001
Ref MCon MCon V3
Na Cl pH Ca K O2 CO2 SS1
MCO MCC MCM MCI
Pa
V4
V14
Air
FMS V1 V2 V11 V13
Aspiration of the O 2 zero point solution
C3 V9 Air V12
O2 Zero point
solution
W C1 C2 Air
Conditioning V10 V8 AutoQC
solution
Cleaning V17
solution
Waste Solution C1 Solution C2 Reference
solution
5 Fluidic procedures
5-7
5-8
5.8
Peristaltic pump
5 Fluidic procedures
Air
V5
V6 V7
Measuring chamber SS2 Needle
TCon tHb/sO2
Ref MCon MCon V3
Na Cl pH Ca K O2 CO2 SS1
MCO MCC MCM MCI
Pa
V4
V14
Air
Aspiration of the cleaning solution
FMS V1 V2 V11 V13
C3 V9 Air V12
O2 Zero point
solution
W C1 C2 Air
Conditioning V10 V8 AutoQC
solution
Cleaning V17
solution
Waste Solution C1 Solution C2 Reference
solution
Service Manual, Roche OMNI C, Rev. 1.0, October 2001
5.9
Peristaltic pump
Air
V5
V6 V7
Measuring chamber SS2 Needle
TCon tHb/sO2
Service Manual, Roche OMNI C, Re v. 1.0, October 2001
Ref MCon MCon V3
Na Cl pH Ca K O2 CO2 SS1
MCO MCC MCM MCI
Pa
V4
V14
Filling of the reference electrode
Air
FMS V1 V2 V11 V13
C3 V9 Air V12
O2 Zero point
solution
W C1 C2 Air
Conditioning V10 V8 AutoQC
solution
Cleaning V17
solution
Waste Solution C1 Solution C2 Reference
solution
5 Fluidic procedures
5-9
5-10
2
1
5 Fluidic procedures
Peristaltic pump
Air
V5
V6 V7
5.10 Conditioning cycle
Measuring chamber SS2 Needle
TCon tHb/sO2
Ref MCon MCon V3
Na Cl pH Ca K O2 CO2 SS1
MCO MCC MCM MCI
Pa
V4
V14
Air
FMS V1 V2 V11 V13
C3 V9 Air V12
O2 Zero point
solution
W C1 C2 Air
Conditioning V10 V8 AutoQC
solution
Cleaning V17
solution
Waste Solution C1 Solution C2 Reference
solution
Service Manual, Roche OMNI C, Rev. 1.0, October 2001
Peristaltic pump
Air
V5
V6 V7
Measuring chamber SS2 Needle
TCon tHb/sO2
Service Manual, Roche OMNI C, Re v. 1.0, October 2001
Ref MCon MCon V3
Na Cl pH Ca K O2 CO2 SS1
MCO MCC MCM MCI
Pa
V4
V14
5.11 Aspiration of the AutoQC material
Air
FMS V1 V2 V11 V13
C3 V9 Air V12
O2 Zero point
solution
W C1 C2 Air
Conditioning V10 V8 AutoQC
solution
Cleaning V17
solution
Waste Solution C1 Solution C2 Reference
solution
5 Fluidic procedures
5-11
5-12
Peristaltic pump
5 Fluidic procedures
Air
V5
V6 V7
Measuring chamber SS2 Needle
TCon tHb/sO2
Ref MCon MCon V3
Na Cl pH Ca K O2 CO2 SS1
5.12 Washing the AutoQC
MCO MCC MCM MCI
Pa
V4
V14
Air
FMS V1 V2 V11 V13
C3 V9 Air V12
O2 Zero point
solution
W C1 C2 Air
Conditioning V10 V8 AutoQC
solution
Cleaning V17
solution
Waste Solution C1 Solution C2 Reference
solution
Service Manual, Roche OMNI C, Rev. 1.0, October 2001
5 Fluidic procedures
5.13 The FMS principle
The OMNI C uses a method which allows the simultaneous calibration of the PCO 2 , pH, Na + , K + ,
Ca ++ and Cl - sensors by using only two calibration solutions (C1 and C2).
To achieve specific PCO 2 , pH and Electrolyte values in the calibration solution, the two solutions
(and C2) are mixed by a special Fluid Mixing System (FMS) in a certain mixing ratio. The actual
ratio in which the solutions C1 and C2 are aspirated is exactly determined by a conductivity
measurement in the measuring chamber.
The conductivity measurement is calibrated by measuring the conductivity of the pure solutions C1
and C2.
When the actual mixing ratio is known, the PCO 2 , pH and Electrolyte values can be calculated by
known chemical and mathematic formulas.
C1 : C2
2 : 1 = Mix1
1 : 2 = Mix2
5.14 Calibrations
Calibration for ready
Automatic selection of calibration type!
System calibration
Conductivity C1 calibration + Conductivity C2 calibration + Conditioning cycle + O2 zero point
calibration + 2P (Mix2) calibration + O2 air calibration + 1P (Mix1) calibration
Conductivity calibration
Conductivity C1 calibration + Conductivity C2 calibration
1 Point calibration
O2 air calibration + 1P (Mix1) calibration
2 Point calibration incl. O2
O2 zero point calibration + 2P (Mix 2) calibration + O2 air calibration + 1P (Mix1) calibration
2 Point O2 calibration
O2 zero point calibration + O2 air calibration + 1P (Mix1) calibration
2 Point calibration excl. O2
2P (Mix2) calibration + 1P (Mix 1) calibration
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 5-13
5 Fluidic procedures
5.15 Measurement procedure
Starting point · Needle is empty
· measuring chamber is filled with Mix1 from the junction in
front of the tHb/S02 module until V6
· In the FMS tubing are a conditioning package (CON) consisting
of ca. 300µl Mix1 and 6 wash packages consisting of 40µl Mix1
+ 25µl air
· From V5 to the air channel (from V9 to the needle) are 5 wash
packages for the needle (Mix1)
Flap is opened · V4 is opened – sample path over bypass
· pump is started with a speed of von 40µl/sec
Waiting for sample front · SS1 (Sample Sensor 1) is not active: ca. 2 sec + 1 sec (Time to
at SS1 sample insertion)à drops in the needle area are ignored
· SS1 is activated
· sample is aspirated until SS1
min. 3µl sample must be recognized, otherwise ignore as drop
(the drop will be ignored even if the following air bubble is very
small)
Sample front detected at · the sample path is switched from bypass to measuring chamber
SS1 (V4 closes, V6 opens)
· separating air package from junction until SS1 (12µl +/- 4µl),
minus 3µl for observation of the sample front
Time controlled until · time controlled, after a few mm the sample path is switched
sample front is at shortly to the bypass à filling of the junction to avoid sample
junction fragmentation by air bubbles out of the junction
· 2-3µl sample loss are accepted
· tHb/SO2 – sample recognition is activated
tHb/SO2 recognizes · pump speed is reduced
separating air package · Further aspiration (ca. 2 sec) – in order to not measuring the
sample front
· tHb/SO2 - scan is started (5 measurements at each wave length)
Filling of the measuring · wait until MCI-MCM empty
chamber · wait until MCI-MCM full
(parallel to tHb/SO2 -
· wait until MCM-MCO full
measurement)
Scan · wait ca. 1,2 sec
· start electrode scan
(5 groups, each ca. 4 sec; more if signal quality is poor)
Washing the measuring · aspirate Mix1 over bypass, until SS2 detects sample; pump
chamber speed ca. 80µl/sec
· Switch sample path to measuring chamber
· Mixing of 6 wash packages and a calibration package (CAL)
· Aspirate the wash packages through the measuring chamber
· wait until SS2 detects the end of the conditioning package
(CON), observe MCC-MCO at the same time
· measuring chamber is filled with Mix1 from SS2 to V6
5-14 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
5 Fluidic procedures
Water values tHb/SO2 · measured at sample stop
· wait until scan completed
Aspirate reference · V3 is closed, V8 is opened, vacuum in the system is used
solution · wait until MCC-MCO detects 100mV hub à reference solution
has arrived (max. 3 sec, ca. 10µl reference solution usage)
Wash needle system · aspirate over bypass until 1. wash package reaches SS2
· V3 closes, V5 opens in order to aspirate the wash packages over
the needle into the bypass
· Start FMS, produce 5 wash packages
· Status when FMS is finished: the existing packets have been
used to wash the needle, 5 packets are in the needle bypass, 5
new packages were produced
· pump is stopped
· V9 is opened
· aspiration until SS1 detects wash package for a longer period of
time
Aspirate calibration · calibration package (CAL) is immediately in front of or after
package SS2
· wait until SS2 detects sample
· time controlled into the needle-bypass (V5 opens)
· Switch to bypass and fill junction (V5 closes, V3 opens), time
controlled
· Fill junction towards needle: V4 closes, V14 opens
· wait until SS1 detects sample à stop
· Switch to measuring chamber: V14 closes, V6 opens à filling
of the measuring chamber
· Check for continuous sample detection at SS1 (otherwise open
V14 shortly)
· Fill check with MCC-MCO (first empty, then full)
· Produce conditioning package (CON) with FMS at the same
time
· with wait at SS2 for the end of the calibration package at the
same time(CAL) à Stop à measuring chamber must be filled
from V6 to SS2
Calibration · start scan
Scan completed · empty needle at the end of scan (V9 u. V4 open)
· Calibration calculation: if o.k. à procedure is finished
· Status: measuring chamber stays filled (fromV6 to the junction
in front of the tHb/S02 module)
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 5-15
5 Fluidic procedures
5.16 System calibration procedure
Starting point · Identical to measurement procedure
Conductivity calibration · Air aspiration (time controlled)
C1 · Push air back over the FMS crosspiece into the C2 tubing
(in order to avoid mixing with C2)
Producing C1 packets · Production of 5 wash packages consisting of solution C1 and a
calibration package (CAL) (over bypass)
· (at the same time the preparation time for the pump calibration
is determined)
Fill junction · SS2 waits for an air package (separation of Mix1 from 1. C1-
wash package)
· With the 1. package, the junction towards V5 and V4 is filled
· Switch sample path to measuring chamber
Filling of the measuring · detect C1 calibration package (CAL) with SS2
chamber · detect separating air package with MCC-MCO
· detect C1 package with MCC-MCO
· stop sample
· Fill check
· Wait 10 sec for thermostatization)
· Start scan (MCI-MCC)
· If not o.k., further aspiration until the 2. package is in the
measuring chamber (max. 3 measuring fillings of the chamber
are possible until the FMS reservoir is empty
Conductivity calibration · Aspirate air (time controlled) (only if the conductivity
C2 calibration C1 was o.k. at the first aspiration)
· Push air back over the FMS crosspiece into the C1 tubing
(in order to avoid mixing with C1)
Producing C2 packets · Produce 5 wash packages consisting of solution C2 and a
calibration package (CAL)
· à same procedure as with solution C1
Conditioning cycle · Starting point:
measuring chamber is filled with C2
FMS is filled with C2 and air
needle is empty
5-16 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
5 Fluidic procedures
Positioning of the · Aspirate air over bypass
conditioning solution · Push a separating air package towards V6, in order to separate
C2 from the conditioning solution)
· Aspiration of the conditioning solution over the T-Piece at the
pump (time controlled)
· Push conditioning solution into the measuring chamber from the
rear (C2 package is pushed into the needle area)
· Search for separating air package with MCC-MCO
· Search for front of the conditioning solution packet with MCC-
MCO (Determination by conductivity)
· Position with MCM-MCO and stop
· wait (ca. 15sec) (O2 and CO2 see air)
O2 zero point solution · aspirate until needle tip over bypass (time controlled)
· V11 closes, V9 opens
· Further procedure similar to normal measurement
Mix1 cycle · additional – the cycle performed automatically at the end of the
measurement does not lead to a valid result with a high
possibility
Mix2 cycle · identical to Mix1 (but mixing ratio for Mix2-point)
Mix1 cycle · can be spared eventually
O 2 air calibration · empty measuring chamber with 10µl/sec
· MCI-MCM empty à wait 3 sec à start O2 scan
· (pump moves all the time)
Mix1 cycle · in order to reach starting point again
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 5-17
5 Fluidic procedures
5-18 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
6 Service area
6 Service area ........................................................6-1
6.1 Password protected software functions................................................. 6-1
6.1.1 Password .......................................................................................................... 6-1
6.1.2 Roche Service 1 ................................................................................................ 6-2
Delete databases ............................................................................................................ 6-3
Reset settings ................................................................................................................ 6-3
6.1.3 Sample sensor calibration.................................................................................. 6-5
6.1.4 Baro sensor calibration ...................................................................................... 6-6
Calibrate ........................................................................................................................ 6-7
Restore default settings .................................................................................................. 6-7
6.1.5 Determination of the FMS volume ...................................................................... 6-8
6.1.6 Consequence action delay ............................................................................... 6-12
6.1.7 Log unit .......................................................................................................... 6-13
Destination ................................................................................................................... 6-13
Days............................................................................................................................. 6-13
Bytes ............................................................................................................................ 6-13
Debug Level ................................................................................................................. 6-14
6.1.8 Serial number ................................................................................................. 6-14
6.1.9 Boot parameters.............................................................................................. 6-15
Boot device .................................................................................................................. 6-15
Boot host address ......................................................................................................... 6-15
Boot drive user name .................................................................................................... 6-15
Boot drive password ..................................................................................................... 6-15
6.1.10 Reset counters ................................................................................................ 6-16
Sample counter ............................................................................................................ 6-16
QC counter ................................................................................................................... 6-16
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 6-I
6 Service area
6-II Service Manual, Roche OMNI C, Rev. 1.0, October 2001
6 Service area
6 Service area
6.1 Password protected software functions
6.1.1 Password
Several software functions of the OMNI C are only accessible for the
service technician for safety reasons.
Upon opening this functions a password will be requested.
The default password for this functions is „$ad“.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 6-1
6 Service area
6.1.2 Roche Service 1
This software function is located under „More – System – Service“
6-2 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
6 Service area
Delete databases
This function erases all databases and log files in the internal flash memory.
Reset settings
This function restores all analyzer settings to the default values (a new setup file with the default
values is created).
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 6-3
6 Service area
Additionally, the boot parameters can be restored to the default values:
(By activating this function, also the network IP address is deleted and the automatic network
initialization is removed.
The boot parameters will be restored to the following values:
6-4 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
6 Service area
6.1.3 Sample sensor calibration
This software function can be accessed by pressing the button „More“
in the test function „Sample sensors“
A calibration of SS1 and SS2 with alternating fluid and air packets can be started here:
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 6-5
6 Service area
6.1.4 Baro sensor calibration
This software function can be accessed by pressing the button „More“
in the test function „Baro sensor“
6-6 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
6 Service area
Calibrate
Read the actual air pressure from a precision barometer and enter the barometric pressure value.
This value will be stored together with the measured mV value of the baro sensor as a
calibration point.
(Together with the slope, air pressure can be calculated)
Restore default settings
By pressing this Button, the factory settings are restored.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 6-7
6 Service area
6.1.5 Determination of the FMS volume
This software function can be accessed by pressing the button „More“
in the test function „Peristaltic pump“
The procedure for determining the FMS volume can be started here:
6-8 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
6 Service area
First, the FMS tubing is emptied:
Now the determination of the FMS volume can be started:
Following aids are needed:
· 1ml syringe with divisions: smallest unit 10 µl
· Capillary adapter
· Tube 50 mm
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 6-9
6 Service area
Proceed as follows:
1. Connect the filled syringe (air bubble free!) to the FMS cross piece by using the tube.
(It is helpful to use a coloured fluid, e.g. Combitrol).
2. Inject the fluid slowly (avoid air bubbles!).
3. Read the volume when reaching the FMS cross piece.
4. Read the volume when the fluid leaves the black sample sensor cover at the measuring chamber
where the tube joins the T-piece between V3 and V5.
5. To be sure that no drops are in front of the fluid, inject until the fluid reaches the tube of V5 and
pull slowly back until the fluid reaches the edge of the sample sensor cover again.
6. The difference between the two readings is the FMS tubing volume (in µl).
6-10 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
6 Service area
After pressing the Ok Button, the value can be entered:
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 6-11
6 Service area
6.1.6 Consequence action delay
This software function is located under „Setup – Service area – Service switches“
Designed for well trained service technicians only, this function offers the opportunity to customize
the test routines for servicing and fault finding.
The consequence action delay avoids the execution of consequence actions by the analyzer when
changing between test functions.
This allows e.g. switching the valves, then changing the test function and perform a manually
controlled aspiration via activation of the peristaltic pump.
When this mode is activated, no automatic test preparations are done by the analyzer (e.g. opening
the air valve when measuring the barometer value).
This function should be activated only by well trained service technicians because the
risk of damaging the analyzer by improper handling is very high in this mode!
6-12 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
6 Service area
6.1.7 Log unit
This software function is located under „Setup – Service area“
Destination
The storage location for the log data (analyzer actions, etc.) can be entered here:
Days
Determines the period of time (in days), for which log data will be stored.
Bytes
Determines the maximum size for the log file.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 6-13
6 Service area
Debug Level
The information depth of data stored can be determined here:
(Debug Level 0 = low amount of data / low memory usage,
Debug Level 3 = high amount of data, high memory usage)
6.1.8 Serial number
This software function is located under „Setup – Service area“
The serial number of the analyzer can be entered here:
6-14 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
6 Service area
6.1.9 Boot parameters
This software function is located under „Setup – Service area“
Boot device
Determines the boot location:
Boot host address
A FTP server address can be entered here.
Boot drive user name
A FTP server user name can be entered here:
Boot drive password
A FTP server boot password can be entered here:
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 6-15
6 Service area
6.1.10 Reset counters
This software function is located under „Setup – Service area“
Sample counter
Reset the sample counter by pressing this button.
QC counter
Reset the QC counter by pressing this button.
6-16 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
7 Annual maintenance
7 Annual maintenance ...........................................7-1
7.1 OMNI C .................................................................................................... 7-1
7.2 AutoQC module ...................................................................................... 7-1
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 7-I
7 Annual maintenance
7-II Service Manual, Roche OMNI C, Rev. 1.0, October 2001
7 Annual maintenance
7 Annual maintenance
The following procedures have to be conducted when performing an annual
maintenance:
7.1 OMNI C
· Decontamination / Cleaning (see chapter 1, Introduction)
· Replace the needle sealing (see chapter 3, Components)
· Replace the fill port (see chapter 3, Components)
· Replace the pump head (see chapter 3, Components)
· Replace the pump tube (see chapter 3, Components)
· Replace the measuring chamber tubing set (see chapter 3, Components)
· Replace the (analyzer) tubing set (see chapter 3, Components)
· Check the barometer value and calibrate if necessary (see chapter 6, Service area)
All necessary components are included in the maintenance kit OMNI C.
7.2 AutoQC module
· Replace the AQC steel tube (see chapter 4, AutoQC module)
· Replace the AQC wash port (see chapter 4, AutoQC module)
· Replace the AQC wash tube (see chapter 4, AutoQC module)
All necessary components are included in the AQC maintenance kit OMNI C.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 7-1
7 Annual maintenance
7-2 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
8 Troubleshooting
8 Troubleshooting..................................................8-1
8.1 System Stops .......................................................................................... 8-1
8.1.1 General Information........................................................................................... 8-1
8.2 List of System Stops .............................................................................. 8-2
Warm-up! ....................................................................................................................... 8-2
Out of operation!............................................................................................................. 8-2
AQC cover open! ............................................................................................................ 8-2
Fatal error! ..................................................................................................................... 8-2
Bottle compartment cover open! ...................................................................................... 8-3
Flash memory full! .......................................................................................................... 8-3
Fluid Pack switch! ........................................................................................................... 8-3
Fill level alarm! ............................................................................................................... 8-3
Flap open! ...................................................................................................................... 8-4
Conductivity cal. error! .................................................................................................... 8-4
Measuring chamber cover open! ..................................................................................... 8-4
PCMCIA memory full!...................................................................................................... 8-5
Sample detection failed!.................................................................................................. 8-5
Pump cal. failed! ............................................................................................................. 8-5
System error! .................................................................................................................. 8-5
Temperature error!.......................................................................................................... 8-6
Waste Container switch! ................................................................................................. 8-6
Waste Container full! ...................................................................................................... 8-6
8.3 Error messages ...................................................................................... 8-7
8.3.1 General Information........................................................................................... 8-7
8.4 List of error messages (sorted by Info No.) ........................................... 8-7
8.5 Error sources ........................................................................................ 8-15
8.5.1 Calibration solutions C1 and C2 have flown back .............................................. 8-15
8.5.2 Air tube at V2 is blocked by crystallization ........................................................ 8-15
8.5.3 Leak at the tube under the V1 bar .................................................................... 8-16
8.5.4 Air tube at V9 is blocked by crystallization ........................................................ 8-16
8.5.5 Leaks in the Sample port / needle area ............................................................ 8-17
8.5.6 Leaks at the tube or plug of the reference electrode.......................................... 8-17
8.5.7 Leaks at the docking mechanisms .................................................................... 8-17
8.5.8 Clots in the sample path .................................................................................. 8-17
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 8-I
8 Troubleshooting
8-II Service Manual, Roche OMNI C, Rev. 1.0, October 2001
8 Troubleshooting
8 Troubleshooting
8.1 System Stops
8.1.1 General Information
During situations in which a proper function of the analyzer is not possible, system stops are
displayed on the screen. The purpose is to display the errors, to remove the cause of the system
stops and to bring the analyzer back to „Ready“.
A stop of all running actions will occur if danger for the user (e.g. by an overflow of the waste
while opening the docking mechanism of the W waste bottle) or for the analyzer exists or a proper
operation of the analyzer is not possible because of technical problems.
If a proper operation is not possible, but the complete control of the functions of the analyzer is
available (e.g. temperature alarm, measuring chamber cover open, flap open, fill level alarm) all
running actions will be finished and Mix 1 will be aspirated into the measuring chamber; the
resulting measuring data will be marked resp. discarded.
Unrecoverable system stops remain on the screen and fulfil an emergency program if possible, so
that the analyzer stays operating (wetting of the electrodes / keeping the tubing free).
It is possible to access the System menu if no automatic actions are running currently (except in the
warm-up period).When changing to the System menu during a System Stop, the System Stop will be
stopped and reactivated when closing the System Menu. If e.g. there is a change from a temperature
System Stop to the System Menu and thereafter the System Menu is closed, the analyzer will show
the temperature System Stop again. If e.g. a system calibration has been started in the System Menu,
it can not be conducted immediately because the System Stop has to be removed first.
After all System Stops have been removed, consequence actions will be executed. There is a
common list of consequences, which impedes double actions. This means that if e.g. „washing“ was
activated several times, it is then performed only once.
Possible consequence actions are:
· Warm-up
· Calibrating the sensors
· Prepare C1
· Prepare C2
· Prepare Pack C3
· Fill the AutoQC wash tube
· Fill the needle reservoir
· Fill the FMS reservoir
· Wash AutoQC
· Wash incl. recalibration
· Conductivity calibration
· 1P O2 calibration (including recalibration!)
· System calibration
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 8-1
8 Troubleshooting
8.2 List of System Stops
Warm-up!
Cause
Temperature in the measuring chamber, in the measuring chamber cover and/or in the tHb/SO 2
module is too low.
Appears after switching on the analyzer and after opening the measuring chamber cover for longer
than 5 seconds.
Removal
Close measuring chamber cover.
Wait! Will be removed automatically as soon as the proper temperatures are reached!
Out of operation!
Cause
The instrument has been taken out of operation.
Removal
Perform the installation procedure.
AQC cover open!
Cause
AutoQC cover is open.
AutoQC cover switch is defective.
Removal
Close the AutoQC cover!
Check the AutoQC cover switch („More – System – Test – Control sensors – Monitoring
Sensors“),change components if necessary.
Fatal error!
Cause
Fundamental software functions can not be performed.
Removal
Press the "Reboot" button on the screen.
Switch the analyzer off /on.
8-2 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
8 Troubleshooting
Bottle compartment cover open!
Cause
Bottle compartment is open.
Bottle compartment cover switch is defective.
Removal
Close bottle compartment cover.
Check to be sure that the bottles are inserted completely.
Check the bottle compartment cover micro switch („More – System – Test – Control sensors
– Monitoring sensors“), change if necessary.
Flash memory full!
Cause
The internal Flash memory does not have enough remaining capacity to save additional data.
Removal
Delete data records in order to free up additional memory
Fluid Pack switch!
Cause
Docking mechanism Pack C3 has been opened
Pack C3-switch is defective
Removal
Close docking mechanism Pack C3
Check C3 micro switch („More - System – Test – Control sensors – Monitoring sensors“),
change if necessary.
Consequence actions
Auto-preparing of the Pack C3 solutions
Fill level alarm!
Cause
Solutions are empty or are set to „empty“.
W Waste bottle is full.
Expiry date for the solutions is exceeded.
Removal
Exchange solutions C1, C2 and Pack C3!
Exchange or empty W Waste bottle!
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 8-3
8 Troubleshooting
Consequences
If solutions C1 and C2 have been changed: => prepare solutions C1 and C2 => conductivity
calibration
If Pack C3 has been changed resp. the C3 docking mechanism was opened:
=> aspirate all Pack solutions.
If the waste bottle was changed resp. emptied: => Waste bottle fill level measurement
Flap open!
Cause
Flap was opened:
- during a measurement
- during a calibration
Flap detection is defective
Removal
Close flap.
Check function of the flap detection board („More - System – Test – Control sensors –
Monitoring sensors“), change if necessary.
Conductivity cal. error!
Cause
The connectivity calibration has failed.
Removal
Start a System calibration.
Check the tubing of solutions C1 and C2
Measuring chamber cover open!
Cause
The measuring chamber cover is open.
The measuring chamber cover sensor (Hall sensor) defective.
Measuring chamber cover cable is defective.
Consequences
Last measurement/calibration could be invalid.
Removal
Close measuring chamber cover.
Check the measuring chamber cover sensor („More - System – Test – Control sensors –
Monitoring sensors“), check cable, change components if necessary.
8-4 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
8 Troubleshooting
Consequences
After opening without changing the electrodes: warm-up
After changing (an) electrode(s): warm-up and system calibration
PCMCIA memory full!
Cause
The PCMCIA card has not enough free space for data saving.
Removal
Delete data from the PCMCIA card to have extra memory space.
Put PCMCIA card in a PC with a suitable place, export data and delete data from the card
afterwards.
Format new the PCMCIA card in the Roche OMNI C („More - System - Test - PC Components
– PCMCIA card – More“).
Sample detection failed!
Cause
Sample detection with sample sensors (SS1 and SS2) failed.
Sample sensor board is defective
Removal
Sample sensors calibration
Check tubing
Change sample sensor board
Pump cal. failed!
Cause
Pump calibration failure.
Removal
Check under „More - Test – Valves & Aggregates – Peristaltic pump“. if the following
values are displayed:
Pump volume: 40 - 70µl
FMS volume: 920 - 1200µl
If the displayed values are out of the limits, perform a FMS volume determination and correct the
FMS volume value.
System error!
Cause
Program crashed
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 8-5
8 Troubleshooting
Removal
Switch the analyzer off/on.
In case of recurrence the electronic is defective, change components if necessary.
Temperature error!
Cause
Temperature is outside of the specified range.
Measuring chamber: 37.00 °C ± 0.2 °C
Measuring chamber cover left and right: 37.00 °C ± 0.2 °C
tHb-/SO 2 module: 37.00 °C ± 0.2 °C
Heating is defective.
Measuring chamber cover cable is defective.
Removal
Reduce / raise the room temperature.
Change measuring chamber cover or measuring chamber.
Waste Container switch!
Cause
The waste container was removed
The waste container switch is defective
Removal
Reinsert the waste container
Check Waste Container micro switch („More - System – Test – Control sensors –
Monitoring sensors“), change if necessary.
Consequences
Waste fill level measurement
Waste Container full!
Cause
W waste container nearly full
Removal
Change or empty the W Waste Container according to the instructions
Consequences
Waste fill level measurement
8-6 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
8 Troubleshooting
8.3 Error messages
8.3.1 General Information
The error messages are displayed when pressing a button of a not calibrated parameter, in the
databases and on various reports.
They contain the Info No. (Error Number) and a short Info text.
8.4 List of error messages (sorted by Info No.)
Info
Info text Description Removal
No.
Reproducibility couldn’t be
501 Reprod. check. pend. checked because of lack of Perform „Calibration for ready“
calibration cycles.
Perform „Internal cleaning of sample
path“; Perform „Calibration for ready“;
Check environment conditions
The signal noise of an electrode is
1000 Signal noise (vibrations, electrical fields), Check
outside the specified limits.
electrode for air bubbles in the
electrolyte, Change electrode if
necessary
Perform „Internal cleaning of sample
path“; Perform „Calibration for ready“;
Check environment conditions
The sensor signal of an electrode
1001 Signal distorted (vibrations, electrical fields), Check
is distorted.
electrode for air bubbles in the
electrolyte, Change electrode if
necessary
While measurement: The sample is not
suitable for the selected sample type or
The result is outside the specified
1004 Out of range the measurement result is outside the
measuring range.
specified rangesWhile calibration:
Check electrode
The barometer value is outside the Check the barometric pressure value,
1009 Baro out of range
specified range. Enter barometric pressure value
When calculating a result 2
samples are taken into
2nd measurement not
1010 consideration, but in this case one Perform the missing measurement
available
was missing e.g. calculating the
Shunt values.
The sample was identified as
1012 Interferences (2) Unsuitable sample
unsuitable
The sample was inhomogeneous
1013 Sensor signal unstable Homogenize the sample by mixing.
(sampling criteria II was violated)
The tHb/SO2 module/algorithm
has detected an interference
1022 Interferences (3) Unsuitable sample
substance, e.g. COHb is higher
than 15%
A calculation error for calculating
1023 Interferences (4) Unsuitable sample
the SO2 result was detected.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 8-7
8 Troubleshooting
Info
Info text Description Removal
No.
The tHb result is higher than The measurement result is outside the
1024 Out of range (+)
25g/dL. specified ranges
The measurement result is outside the
1025 Out of range (-) The tHb result is lower than 3 g/dL.
specified ranges
The SO2 result is between 0 and The measurement result is outside the
1026 Out of range (-)
50% specified ranges
SO2 error because the tHb result The measurement result is outside the
1054 tHb not ok
is higher than 25 g/dL specified ranges
SO2 error because the tHb result The measurement result is outside the
1055 tHb not ok
is lower than 3 g/dL. specified ranges
Measurement not
1065 Improper tHb sample scan. Switch analyzer off/on
called
Electrode is deactivated for
1070 Not activated measurement.(Electrode status Activate electrode for measurement
MS_DUMMY)
Electrode is deactivated by
Remote lockout
1071 Remote lock Remove Remote lockout(OMNILINK)
(OMNILINK)(Electrode status
MS_RMLOCK)
If measurement result is needed, do
Electrode was temporarily
1072 Not activated not temporarily deactivate electrode for
deactivated for measurement.
measurement.
Perform „Calibration for ready“, Check
1073 Calibration pending 2 point calibration is missing. electrode, Change Electrode if
necessary
Electrode is in 2 point calibration
1074 Slope nOK Perform „Calibration for ready“
alarm.
1075 Calibration pending 1 point calibration is missing. Perform „Calibration for ready“
1 point calibration failed; Info No.
1076 1P Error Perform „Calibration for ready“
in calibration report
Parameter is locked because a QC
1077 QC lock status Repeat QC-measurement
measurement failed.
Check solution C2 fill level, Check
Conductivity calibration with tubing for leaks, Check (and clean) C2
1078 Conductivity C2 nOk
solution C2 failed. docking mechanism, Check sample
port and needle
Check solution C2 fill level, Check
Conductivity calibration with tubing for leaks, Check (and clean) C1
1079 Conductivity C1 nOk
solution C1 failed. docking mechanism, Check sample
port and needle
1501 fill FMS FMS not ready. Switch analyzer off/on
1502 fill FMS FMS input parameters invalid. Switch analyzer off/on
1503 fill FMS Wrong valve position(s). Switch analyzer off/on
While measurement: Avoid air bubbles
in the sample, Check for sufficient
sample volume, Wet sample path
1511 fill check Fill error, measuring chamber left
(Perform blood measurement) While
calibration: Check C1 and C2 tubing for
leaks, Check sample port and needle
While measurement: Avoid air bubbles
in the sample, Check for sufficient
sample volume, Wet sample path
1512 fill check Fill error, measuring chamber right.
(Perform blood measurement) While
calibration: Check C1 and C2 tubing for
leaks, Check sample port and needle
8-8 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
8 Troubleshooting
Info
Info text Description Removal
No.
While measurement: Avoid air bubbles
in the sample, Check for sufficient
sample volume, Wet sample path
1513 fill check Fill error, location unknown.
(Perform blood measurement) While
calibration: Check C1 and C2 tubing for
leaks, Check sample port and needle
Check sample volume according to
1515 Sample too small Insufficient sample volume.
specifications.
Proper sampling (avoid air bubbles in
1516 Sample fragmented The sample contains air bubbles.
the sample)
1521 fill FMS FMS not ready. Switch analyzer off/on
1522 fill FMS FMS input parameters invalid. Switch analyzer off/on
1523 fill FMS Peristaltic pump does not move. Switch analyzer off/on
Problem with FMS. Improper air /
wash Packages (no 0,6s air before
Check pump tube, Check FMS volume,
1525 fill FMS first wash Package, after
Determine FMS volume
production of CON/CAL).
timeout=15s.
Problem with FMS. Missing Check solution C1/C2 fill level, Check
1526 fill FMS unfragmented wash Package, tubing for leaks, Check (and clean)
timeout=10s. C1/C2 docking mechanisms
Problem with FMS. Missing
Check solution C1/C2 fill level, Check
unfragmented wash Package (after
1527 fill FMS tubing for leaks, Check (and clean)
CON/CAL production)
C1/C2 docking mechanisms
Timeout=15s,
1541 fill FMS FMS not ready. Switch analyzer off/on
1542 wash MC Wrong valve position(s). Switch analyzer off/on
Problem in the washing procedure.
Check solution C1/C2 fill level, Check
SS2 has been empty too early.
1545 wash MC tubing for leaks, Check (and clean)
(FMS is still working), CON before
C1/C2 docking mechanisms
MK
Problem in the washing procedure. Check solution C1/C2 fill level, Check
1546 wash MC CON Package not detected, tubing for leaks, Check (and clean)
timeout=10s, C1/C2 docking mechanisms
Problem in the washing procedure. Check solution C1/C2 fill level, Check
1547 wash MC SS2 has been empty too early. tubing for leaks, Check (and clean)
(FMS is still working), CON in MK C1/C2 docking mechanisms
Problem in the washing procedure. Perform valve test, Check FMS tubing,
1548 wash MC End of CON filling couldn’t be Check FMS volume, Determine FMS
reached, timeout=10s. volume
No reference contact before Check sample port and needle, Check
1554 pos Ref.
reference solution aspiration. measuring chamber for clots
Check tube and plug of Reference
Reference solution aspiration electrode, Check fill level of Reference
1556 pos Ref. problem (hub is too small after 3s solution (by auto-preparing), Check
of aspiration). (and clean) C3 docking mechanism,
Check sample port and needle.
1561 asp. Mix1 FMS not ready. Switch analyzer off/on
1562 asp. Mix1 Wrong valve position(s). Switch analyzer off/on
Proper filling of reference electrode
1564 check Ref couldn’t be checked because of air Check sample port and needle
bubble in the measuring chamber.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 8-9
8 Troubleshooting
Info
Info text Description Removal
No.
Perform “Fill reference electrode”,
Properly positioning of reference Check tube and plug of Reference
solution not possible, air bubbles in electrode, Check fill level of Reference
1565 fill Ref
the reference tubing, (Reference solution (by auto-preparing), Check
difference >30) (and clean) C3 docking mechanism,
Check sample port and needle
Improper filling of measuring Check solution C1/C2 fill level, Check
chamber (SS2 is empty too early. tubing for leaks, Check (and clean)
1566 Aspirate Mix1
Separating air bubble is before C1/C2 docking mechanisms,
MCC-MCO) Determine FMS volume
Improper filling of measuring Check solution C1/C2 fill level, Check
chamber (SS2 is empty too early. tubing for leaks, Check (and clean)
1567 Aspirate Mix1
Separating air bubble is at MCC- C1/C2 docking mechanisms,
MCO). Determine FMS volume
Improper filling of measuring Check solution C1/C2 fill level, Check
chamber (SS2 is empty too early. tubing for leaks, Check (and clean)
1568 Aspirate Mix1
Measuring chamber is filled but air C1/C2 docking mechanisms,
separation bubble before V6). Determine FMS volume
Improper filling of measuring Check solution C1/C2 fill level, Check
chamber (timeout=9s, filling of tubing for leaks, Check (and clean)
1569 Aspirate Mix1
measuring chamber terminated C1/C2 docking mechanisms,
because of invalid CAL Package). Determine FMS volume
1581 Aspirate Mix2 FMS not ready. Switch analyzer off/on
1582 Aspirate Mix2 Wrong valve position(s). Switch analyzer off/on
Improper filling of measuring
Check solution C1/C2 fill level, Check
chamber (SS2 is empty too early.
1585 Aspirate Mix2 tubing for leaks, Check (and clean)
Separating air bubble is before
C1/C2 docking mechanisms
MCC-MCO)
Improper filling of measuring
Check solution C1/C2 fill level, Check
chamber (SS2 is empty too early.
1586 Aspirate Mix2 tubing for leaks, Check (and clean)
Separating air bubble is at MCC-
C1/C2 docking mechanisms
MCO)
Improper filling of measuring
Check solution C1/C2 fill level, Check
chamber (SS2 is empty too early.
1587 Aspirate Mix2 tubing for leaks, Check (and clean)
Measuring chamber is filled but air
C1/C2 docking mechanisms
separation bubble before V6).
Improper filling of measuring
Check solution C1/C2 fill level, Check
chamber (timeout=9s, filling of
1588 fill MC tubing for leaks, Check (and clean)
measuring chamber terminated
C1/C2 docking mechanisms
because of invalid Mix2 Package)
Perform proper sample aspiration
Improper filling of measuring
within 15 seconds, Check tube to air at
1601 Aspirate sample chamber (timeout=15s, no sample
V9, Wet sample path (Perform blood
at SS1)
measurement)
Aspiration procedure incorrect.
Wet sample path (Perform blood
1602 Aspirate sample (SS1 sees fluidic residues before
measurement)
measurement has been started)
Perform proper sample aspiration
Aspiration procedure incorrect. within 15 seconds, Check tube to air at
1603 Aspirate sample
(time out=15s, no sample at SS1) V9, Wet sample path (Perform blood
measurement)
Check sample sensor calibration,
1605 SS1 inactive Sample sensor 1 is not active.
Perform sample sensor calibration
Check sample sensor calibration,
1606 SS2 inactive Sample sensor 2 is not active.
Perform sample sensor calibration
8-10 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
8 Troubleshooting
Info
Info text Description Removal
No.
Improper filling of tHb-/SO2
1622 pos. sample module (Timeout=10s, no air Perform proper sample aspiration
separation bubble)
Improper filling of tHb-/SO2
1623 pos. sample Perform proper sample aspiration
module (Timeout=10s, no sample)
Improper filling of tHb-/SO2
Perform proper sample aspiration
1624 pos. sample module (Timeout=10s, no
(Avoid air bubbles in the sample)
reproducibility with sample)
Perform proper sample aspiration,
Improper filling of measuring
Perform „Internal cleaning of sample
1642 pos. sample chamber (Timeout=15s, no air
path“, Wet sample path (Perform blood
separation bubble) at MCI-MCM)
measurement)
Perform proper sample aspiration,
Improper filling of measuring
Perform „Internal cleaning of sample
1643 pos. sample chamber (Timeout=15s, no sample
path“, Wet sample path (Perform blood
at MCI-MCM)
measurement)
Perform proper sample aspiration,
Improper filling of measuring
Perform „Internal cleaning of sample
1644 pos. sample chamber (Timeout=15s, no air
path“, Wet sample path (Perform blood
separation bubble at MCC-MCO)
measurement)
Perform proper sample aspiration,
Improper filling of measuring
Perform „Internal cleaning of sample
1645 pos. sample chamber (Timeout=15s, no sample
path“, Wet sample path (Perform blood
at MCM-MCO)
measurement)
Improper AutoQC sampling (SS3
1668 asp. AQC Perform „Wash AutoQC“
detects no sample)
Improper AutoQC sampling (SS3
1669 asp. AQC Perform „Wash AutoQC“
detects no air).
Improper aspiration of calibration
Check tube to air at V2, Check sample
1704 asp. C1 solution C1 (time out=30s, no air
sensor calibration
Package at SS2).
Improper aspiration of calibration Check solution C2 fill level, Check
solution C1 (time out=30s, no tubing for leaks, Check (and clean) C1
1705 asp. C1
calibration solution C1 Package at docking mechanism, Check sample
SS2 detected) port and needle
Improper aspiration of calibration Check solution C2 fill level, Check
solution C1 (time out=30s, no tubing for leaks, Check (and clean) C1
1707 asp. C1
calibration solution C1 Package at docking mechanism, Check sample
SS2 detected port and needle
Improper filling of measuring Check solution C2 fill level, Check
chamber (timeout=10s, no tubing for leaks, Check (and clean) C1
1722 C1 pos.
calibration solution C1 at MCI- docking mechanism, Check sample
MCC detected). port and needle
Improper aspiration of calibration
Check tube to air at V2, Perform
1744 asp. C2 solution C2 (time out=30s, no air
sample sensor calibration
Package at SS2 detected).
Improper aspiration of calibration Check solution C2 fill level, Check
solution C2 (time out=30s, no tubing for leaks, Check (and clean) C2
1745 asp. C2
calibration solution C2 pre- docking mechanism, Check sample
Package at SS2 detected) port and needle
Improper aspiration of calibration Check solution C2 fill level, Check
solution C2 (time out=30s, no tubing for leaks, Check (and clean) C2
1747 asp. C2
calibration solution C2 Package at docking mechanism, Check sample
SS2 detected). port and needle
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 8-11
8 Troubleshooting
Info
Info text Description Removal
No.
Improper filling of measuring Check solution C2 fill level, Check
chamber (timeout=10s, no tubing for leaks, Check (and clean) C2
1762 C2 pos.
calibration solution C2 at MCI- docking mechanism, Check sample
MCC detected). port and needle
Improper filling of measuring
1782 asp. air chamber (timeout=15s, measuring Check tube to air at V9, perform V6 test
chamber is not filled with air)
Timeout=25s, O2 electrode scan
1784 asp. air Switch analyzer off/on
not completed(no GrpCompl)
Improper filling of measuring
chamber (air separation bubble Check tubing for leaks, Check tube to
1802 pos. Cond.
has not been detected by MCC- air at V9, perform V9 test
MCO)
Improper filling of measuring
Check fill level of Conditioning solution
chamber (Conditioning solution
1803 pos. Cond. (by auto-preparing), Check (and clean)
has not been detected at MCC-
C3 docking mechanism
MCO)
Improper filling of measuring
Check fill level of Conditioning solution
chamber (Conditioning solution
1804 Cond. pos. (by auto-preparing), Check (and clean)
has not been detected at MCM-
C3 docking mechanism
MCO)
Check measuring chamber for leaks,
End of Mix 1 was not detected at
1808 Cond. pos. Wet sample path (Perform blood
SS1 when refilling
measurement)
1861 fill FMS FMS not ready Switch analyzer off/on
1862 fill FMS Wrong valve position(s). Switch analyzer off/on
Perform “Fill reference electrode”,
Proper positioning of reference Check tube and plug of Reference
solution not possible, air bubbles in electrode, Check fill level of Reference
1865 fill Ref
the reference tubing (reference solution (by auto-preparing), Check
difference >30). (and clean) C3 docking mechanism,
Check AutoQC steel tube
Improper filling of measuring Check solution C1/C2 fill level, Check
chamber (SS2 is empty too early, tubing for leaks (including AutoQC),
1866 aspirate Mix1
air separation bubble before MCC- Check (and clean) C1/C2 docking
MCO) mechanisms, Determine FMS volume
Improper filling of measuring Check solution C1/C2 fill level, Check
chamber (SS2 is empty too early. tubing for leaks (including AutoQC),
1867 aspirate Mix1
Separating air bubble is at MCC- Check (and clean) C1/C2 docking
MCO). mechanisms, Determine FMS volume
Improper filling of measuring Check solution C1/C2 fill level, Check
chamber (SS2 is empty too early. tubing for leaks (including AutoQC),
1868 aspirate Mix1
Measuring chamber is filled but air Check (and clean) C1/C2 docking
separation bubble before V6). mechanisms, Determine FMS volume
Improper filling of measuring Check solution C1/C2 fill level, Check
chamber (timeout=9s, filling of tubing for leaks (including AutoQC),
1869 aspirate Mix1
measuring chamber terminated Check (and clean) C1/C2 docking
because of invalid CAL Package). mechanisms, Determine FMS volume
Check fill level of PO2 zero-point
Improper aspiration (PO2 zero- solution (by auto-preparing), Check
1900 asp. O2zero point solution has not been (and clean) C3 docking mechanism,
detected at SS1) Check tubing for leaks, Check sample
port and needle
8-12 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
8 Troubleshooting
Info
Info text Description Removal
No.
Check fill level of Cleaning solution (by
auto-preparing), Check (and clean) C3
Improper aspiration of Cleaning
1901 asp. clean. sol. docking mechanism, Check tubing for
solution (not detected at SS1)
leaks, Check tubing for leaks, Check
sample port and needle
Check tube and plug of Reference
Improper aspiration of Reference electrode, Check fill level of Reference
1902 asp. Ref solution (not detected at MCC- solution (by auto-preparing), Check
MCO) tubing for leaks, Check (and clean) C3
docking mechanism
Improper aspiration of calibration Check solution C2 fill level, Check
1903 aspirate C1 solution C1 (no calibration solution tubing for leaks, Check (and clean) C1
C1 at SS2 detected) docking mechanism
Improper aspiration of calibration Check solution C2 fill level, Check
1904 aspirate C2 solution C2 (no calibration solution tubing for leaks, Check (and clean) C2
C2 at SS2 detected) docking mechanism
1998 Undefined Undefined error Perform Software update
The mixing ratio of the solutions Check solution C1 and C2 fill levels
2002 FMS out of range C1 and C2 is outside the specified (also for equal levels), Perform valve
range. test, Check FMS tubing
2 point calibration failed, because
2004 1P Error no valid 1 point calibration was Perform „Calibration for ready“
available.
The standard deviation is outside
2006 Reproducibility nOK the specified range for checking Perform „Calibration for ready“
the reproducibility (including tHb)
Perform „Internal cleaning of sample
2007 Signal noise tHb module is polluted.
path“
tHb error because of improper
calibration values caused by
Perform „Internal cleaning of sample
2009 Pollution error polluted tHb module. A cleaning
path“
will be performed during the next
system calibration.
2011 Invalid EEPROM data tHb EEPROM values are incorrect. Change tHb/SO2 module
tHb factory calibration is
2012 Invalid factory cal. Change tHb/SO2 module
improperly stored in the EEPROM.
2014 Cal. time expired Timeout during calibration. Perform „Calibration for ready“
The electrode drift is outside the
2015 Ready alarm Perform „Calibration for ready“
specified limits.
Check fill level of Conditioning solution
Na electrode is in 2 point
(by auto-preparing), Check (and clean)
2016 conditioning nOK calibration alarm, because a
C3 docking mechanism, Perform
conditioning is missing.
“Conditioning cycle”
3030 asp. AQC Initialisation not o.k. Switch analyzer off/on
3031 asp. AQC SS3 calibration not o.k. Perform „Wash AutoQC“
The AutoQC steel tube has not
3032 asp. AQC Perform „AutoQC position test“
reached the ampoule position.
The AutoQC steel tube has not
3033 asp. AQC Perform „AutoQC position test“
reached the start position Z.
The AutoQC steel tube has not
3034 asp. AQC Perform „AutoQC position test“
reached the end position Z.
The AutoQC steel tube has not
3035 wash AQC Perform „AutoQC position test“
reached the wash position.
The AutoQC steel tube has not
3036 wash AQC Perform „AutoQC position test“
reached the ampoule XY
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 8-13
8 Troubleshooting
Info
Info text Description Removal
No.
The AutoQC steel tube has not
3037 wash AQC reached the ampoule position Z Perform „AutoQC position test“
(down).
The AutoQC steel tube has not
3038 wash AQC Perform „AutoQC position test“
reached the ampoule Z (up).
The AutoQC steel tube has not
3039 wash AQC reached the ampoule position Z Perform „AutoQC position test“
(up)
The AutoQC steel tube has not
3040 wash AQC reached the wash position after Perform „AutoQC position test“
back-wash procedure.
8-14 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
8 Troubleshooting
8.5 Error sources
8.5.1 Calibration solutions C1 and C2 have flown back
An opening of the docking mechanisms of calibration solutions C1 and C2 can not be detected by
the OMNI C. When opening the docking mechanisms, the calibration solutions flow back into the
bottle inlet, therefore at the next aspiration attempt of the resp. solution ,a large air package is
aspirated, which leads to an error message.
(After regular change of the calibration solutions an auto-preparation cycle is activated
automatically by reading in the barcodes on the bottles.)
While the OMNI C is switched off, also no detection of the C3 docking mechanism is possible!
Prepare the resp. solutions under „More - System – Tools – Fluid actions – Auto
preparation routines“.
8.5.2 Air tube at V2 is blocked by crystallization
Leads to error messages, because no separating air packages can be produced by the FMS.
Check the complete tubing from the open end (see Fig. 8-1, 1) to the beginning of the pipe
(see Fig. 8-1, 2).
Crystals (white areas) at the open end of the tube can be removed by pressing the tube end together
and rolling it between the fingers (see Fig. 8-1, 1).
A blockage by crystals in the tube or pipe can be removed by disconnecting the pipe at the location
according to Fig. 8-1, 2 and flushing with distilled water.
Fig. 8-1 Tubing in the left bottle compartment area
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 8-15
8 Troubleshooting
8.5.3 Leak at the tube under the V1 bar
A leak in this area leads to aspiration problems of the solutions C1 and C2 (aspiration is impossible
or only possible with air bubbles) and is hardly visible, because the tube is hidden by the valve bar
(see Fig. 8-1, 3).
Prepare solutions C1 and C2 „More - System – Tools – Fluid actions – Auto preparation
routines“ and observe the tubing in the right measuring chamber window and at the peristaltic
pump.
The solutions must be visible as homogeneous fluid packages without air bubbles.
8.5.4 Air tube at V9 is blocked by crystallization
Leads to error messages, because no air can be aspirated if the flap is closed resp. no separating air
packages can be produced.
Check the complete tubing from V9 (see Fig. 8-2, 1) to the open end (see Fig. 8-2, 2). Crystals
(white areas) at the open end of the tube can be removed by pressing the tube end together and
rolling it between the fingers. A blockage by crystals in the tube or pipe can be removed by
disconnecting the pipe at the location according to Fig. 8-2, 3 and flushing with distilled water.
Fig. 8-2 Tubing in the right bottle compartment area
8-16 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
8 Troubleshooting
8.5.5 Leaks in the Sample port / needle area
Leaks in this area lead to aspiration problems of the solutions C1 and C2, the zero point solution and
the cleaning solution (aspiration is impossible or only possible with air bubbles). The reference
solution can not be aspirated.
Check:
· the sample port for damage (by glass splinters) and soiling
· the wash plate for pollution
· the needle for bends, damage and soiling
· the needle sealing for damage and soiling
Prepare solutions C1 and C2 under „More - System – Tools – Fluid actions – Auto
preparation routines“ and observe the tubing in the right measuring chamber window and at the
peristaltic pump.
The solutions must be visible as homogeneous fluid packages without air bubbles.
The reference solution must be visible in the tube of the reference as homogeneous fluid package
without air bubbles when filling the reference electrode.
8.5.6 Leaks at the tube or plug of the reference electrode
Leaks in this area lead to aspiration problems of the reference solution (aspiration is impossible or
only possible with air bubbles).
Check the reference tube for damage and the plug for tight fit.
Prepare the reference solution under „More - System – Tools – Fluid actions – Auto
preparation routines“ and observe the tube of the reference electrode. The reference solution
must be visible as homogeneous fluid package without air bubbles.
8.5.7 Leaks at the docking mechanisms
Leaks in this area lead to aspiration problems of the respective solution (aspiration is impossible or
only possible with air bubbles).
Check the docking mechanisms for crystallization and for tight tubing connection. If necessary,
clean the docking mechanisms with a cotton swab moistened with distilled water.
8.5.8 Clots in the sample path
For the removal of visible clots in the sample path proceed as follows:
· Open V6 under „More - System – Test – Valves and Aggregates – Valves“ and pull off
the V6-tube from the T-piece above V6.
· Take out the tube from V6 and hang it over the analyzer edge to the left.
· Open the flap completely.
· Attach a syringe filled with distilled water to the sample port and flush the measuring chamber.
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 8-17
8 Troubleshooting
8-18 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
9 Index
9 Index
Numerics
1 Point calibration 5-13
2 Point calibration excl. O2 5-13
2 Point calibration incl. O2 5-13
2 Point O2 calibration 5-13
A
Actuator board 3-44
Air tube at V2 is blocked by crystallization 8-15
Air tube at V9 is blocked by crystallization 8-16
Analyzer tubing 3-49
Annual maintenance 7-1
AQC cover open! 8-2
Aspiration of C1, C2 or Mix / washing the measuring chamber 5-5
Aspiration of sample / QC material 5-4
Aspiration of the AutoQC material 5-11
Aspiration of the cleaning solution 5-8
Aspiration of the O2 zero point solution 5-7
AutoQC module 4-1
B
Barcode scanner 3-53
Baro sensor calibration 6-6
Boot parameters 6-15
Bottle compartment cover open! 8-3
C
Cables 3-35
Calibration for ready 5-13
Calibration solutions C1 and C2 have flown back 8-15
Calibrations 5-13
Changing the actuator board 3-44
Changing the analog board 3-12
Changing the AQC board 4-6
Changing the AQC cable 4-16
Changing the AQC docking part 4-16
Changing the AQC magnetic valve 4-6
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 9-1
9 Index
Changing the AQC steel tube complete 4-12
Changing the AQC temperature sensor 4-13
Changing the AQC wash port 4-13
Changing the AQC wash tube 4-14
Changing the backlight 3-32
Changing the barex tube 3-17
Changing the barex tube 4-6
Changing the C3 docking mechanism micro switch 3-39
Changing the data bus cable 3-35
Changing the DC power cable 3-35
Changing the docking mechanism Pack C3 3-48
Changing the docking mechanism Waste W 3-45
Changing the docking mechanisms Calibration solution C1 and C2 3-47
Changing the electrode locking lever 3-16
Changing the fan 3-36
Changing the flap detection board 3-23
Changing the flex cable (long) 4-9
Changing the flex cable (short) 4-9
Changing the FMS connector sealing 1 3-18
Changing the FMS connector sealing 2 3-18
Changing the FMS unit 3-5
Changing the MBX board 3-34
Changing the measuring chamber 3-9
Changing the measuring chamber actuators 3-13
Changing the measuring chamber cover 3-11
Changing the measuring chamber tubing 3-16
Changing the micro switch unit 3-38
Changing the needle 3-22
Changing the needle sealing 3-22
Changing the PC tower 3-29
Changing the peristaltic pump 3-24
Changing the power supply unit 3-41
Changing the printer 3-33
Changing the pump board 3-45
Changing the pump head 3-25
Changing the pump plate sealing 3-26
Changing the pump tube 3-25
Changing the sample port 3-21
Changing the sample port module 3-20
Changing the sample sensor board 3-14
Changing the screen 3-30
Changing the TCon 3-15
Changing the tension lever 3-26
Changing the tHb/SO2 module 3-19
Changing the toothed belt (long) 4-15
Changing the toothed belt (short) 4-14
Changing the valves 3-42
9-2 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
9 Index
Changing the Waste container micro switch 3-39
Changing the X-motor 4-10
Changing the Y-motor 4-11
Changing the YZ-distributor board 4-7
Changing the Z-distributor board 4-8
Changing the Z-motor 4-11
Clots in the sample path 8-17
Commercial disinfectants 1-3
Components 3-1
Conditioning cycle 5-10
Conductivity cal. error! 8-4
Conductivity calibration 5-13
Consequence action delay 6-12
D
Decontamination 1-4
Determination of the FMS volume 6-8
Disinfectants 1-3
Dismounting the horizontal slide cover 4-5
Dismounting the housing 4-2
Dismounting the rear panel 3-3
Docking mechanisms 3-45
Double valve head 3-42
E
Error messages 8-7
Error sources 8-15
ESD protection measures 1-6
F
Fan 3-36
Fatal error! 8-2
Fill level alarm! 8-3
Filling of the reference electrode 5-9
Flap open! 8-4
Flash memory full! 8-3
Fluid Pack switch! 8-3
Fluidic procedures 5-1
FMS (Fluid Mixing System) 3-5
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 9-3
9 Index
I
Important notes and warnings 1-2
Introduction 1-1
L
Leak at the tube under the V1 bar 8-16
Leaks at the docking mechanisms 8-17
Leaks at the tube or plug of the reference electrode 8-17
Leaks in the Sample port / needle area 8-17
List of error messages (sorted by Info No.) 8-7
List of System Stops 8-2
Log unit 6-13
M
Measurement procedure 5-14
Measuring chamber 3-7
Measuring chamber cover open! 8-4
Micro switch unit (Bottle compartment cover switch) 3-37
Micro switches 3-39
O
Out of operation! 8-2
P
Password 6-1
Password protected software functions 6-1
PC tower 3-27
PCMCIA memory full! 8-5
Peristaltic pump 3-24
Power supply unit 3-40
Printer 3-33
Pump board 3-45
Pump cal. failed! 8-5
R
Reset counters 6-16
Roche Deproteinizer 1-3
Roche Service 1 6-2
9-4 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
9 Index
S
Sample detection failed! 8-5
Sample port module 3-20
Sample sensor calibration 6-5
Screen 3-30
Serial number 6-14
Service area 6-1
Shutdown 3-2
Single valve head 3-41
Symbols 1-1
System calibration 5-13
System calibration procedure 5-16
System error! 8-5
System Stops 8-1
T
Temperature error! 8-6
Testing the barcode scanner 3-54
Testing the micro switches 3-40
Testing the peristaltic pump 3-27
Testing the valves 3-43
The FMS principle 5-13
The OMNI C stays switched off longer than 24 hours 3-2
The OMNI C stays switched off shorter than 24 hours 3-2
Troubleshooting 8-1
Tubing diagram OMNI C BG/ISE 5-1
Tubing diagram OMNI C BG/ISE/AQC 5-2
Tubing in the area of docking mechanism Pack C3 3-49
Tubing in the FMS area (Fluid Mixing System) 3-51
Tubing in the pump area 3-51
Tubing in the right bottle compartment area with AutoQC 3-50
Tubing in the right bottle compartment area without AutoQC 3-50
Tubing of the reference electrode connector 3-52
V
Valves 3-41
Valves and sensors 5-3
W
Warm-up! 8-2
Washing the AutoQC 5-12
Service Manual, Roche OMNI C, Re v. 1.0, October 2001 9-5
9 Index
Washing the needle (over the bypass) 5-6
Waste Container full! 8-6
Waste Container switch! 8-6
9-6 Service Manual, Roche OMNI C, Rev. 1.0, October 2001
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