Manual Supplement
00809-0700-4801, Rev BA
February 2007 Rosemount 3051S Safety-Certified
Safety Instrumented Systems
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-1
Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-2
3051S Safety-Certified Identification . . . . . . . . . . . . . . . . page S-2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-2
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-2
HART Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-3
Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . page S-6
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-7
SAFETY MESSAGES Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the following safety messages before performing an operation preceded by
this symbol.
Warnings
Explosions can result in death or serious injury.
• Do not remove the transmitter covers in explosive environments when the circuit is
live.
• Transmitter covers must be fully engaged to meet explosionproof requirements.
• Before connecting a communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or
nonincendive field wiring practices.
Electrical shock can result in death or serious injury.
• Avoid contact with the leads and terminals. High voltage that may be present on
leads can cause electrical shock.
www.rosemount.com
Manual Supplement
00809-0700-4801, Rev BA
Rosemount 3051S Safety-Certified February 2007
CERTIFICATION The 3051S is certified by TÜV to IEC 61508 for non-redundant use in SIL 1
and SIL 2 Safety Instrumented Systems and redundant use in SIL 3 Safety
Instrumented Systems.
3051S This document pertains to the first generation of the safety-certified 3051S
SAFETY-CERTIFIED pressure transmitter that has the yellow safety-certified circuit board and
output code B in the model number.
IDENTIFICATION
To identify a safety-certified transmitter:
1. Remove the electronics housing cover.
2. Verify that the electronics casing is yellow.
NOTE
There are two versions of safety-certified 3051S pressure transmitters. For
transmitters with option code QT in the model code, please refer to the 3051S
Series Reference Manual 00809-0100-4801.
INSTALLATION No special installation is required in addition to the standard installation
practices outlined in this document. Always ensure a proper seal by installing
the electronics housing cover(s) so that metal contacts metal.
The loop should be designed so the terminal voltage does not drop below 12
Vdc when the transmitter output is 22.5 mA.
If desired, position the security switch to the “ON” position to prevent
accidental or deliberate change of configuration data during normal operation.
COMMISSIONING Use the HART “Menu Tree” on page S-3 and “HART Fast Key Sequence” on
page S-4 to configure the 3051S Safety-Certified Transmitter.
For more information on the 375 Field Communicator see document
00809-0100-4276. AMS help can be found in the AMS on-line guides within
the AMS system.
S-2
Manual Supplement
00809-0700-4801, Rev BA
February 2007 Rosemount 3051S Safety-Certified
HART COMMUNICATOR DD revision 3051S Safety-Certified Dev. 1 Rev 1 is required.
Menu Tree
1. PROCESS 1. Pres
VARIABLES 2. Percent Range
3. Analog Output (AO)
4. Snsr temp
1. Self test
2. DIAG/SERVICE 2. Master Reset
3. Status
1. TEST DEVICE 1. Keypad Input
2. Apply Values
2. Loop Test 1. RERANGE
1. Digital-to-Analog Trim
3. CALIBRATION 2. ANALOG OUTPUT TRIM 2. Scaled D/A Trim
3. SENSOR TRIM
4. Recall fact trim 1. Zero Trim
2. Lower Sensor Trim
3. Upper Sensor Trim
1. Date 4. Sensor Trim Cal Typ
1. Tag 2. Descriptor 5. Sensor Trim Points
3. BASIC SETUP 2. Unit 1. Keypad Input 3. Message
3. RANGE VALUES 2. Apply Values 4. Write Protect
5. Conf Write Protect
4. DEVICE INFO 6. Model
5. Xfer fnctn 7. Model Number I
6. Damp 8. Model Number II 1. Pres
7. LCD display config 9. Model Number III 2. Percent Range
3. Analog Output (AO)
4. Snsr temp
5. SV
1. PROCESS 6. PV is
VARIABLES
1. PRESSURE SENSOR 2. SENSOR 1. SENSOR TRIM
1. SENSORS
SERVICE 2. Recall Fact Trim
3. Unit
1. Pres
2. DEVICE TEMP. SENSOR 1. Snsr Temp 2. Percent Range
2. Snsr Temp Unit 3. Analog Output (AO)
4. DETAILED 2. SIGNAL 1. PROCESS 4. Snsr Temp
SETUP CONDITION VARIABLES 5. SV
2. RANGE VALUES 1. Keypad Input 6. PV is
3. Unit 2. Apply Values
4. Transfer Function 1. Alarm Direction
5. Damp 2. High Alarm
Online Menu 6. Snsr Temp Unit 3. Low Alarm
7. ALM/SAT LEVELS 4. High Sat
1. DEVICE SETUP 5. Low Sat
2. PV 6. CONFIG ALARM
3. AO 1. Pressure AND SAT LEVELS
4. PV URV 1. PROCESS 2. Percent Range
5. PV LRV 3. OUTPUT VARIABLES 3. Analog Output (AO)
CONDITION 4. Snsr temp 1. Loop Test
2. D/A trim
5. Review 2. ANALOG OUTPUT 3. Scaled D/A Trim
4. Alarm Direction
1. Poll Addr
3. HART OUTPUT 2. Num Req Preams
3. Burst Mode
4. Burst Option 1. Press Hi Alert Val
2. Press Lo Alert Val
3. USL
1. Press Alert Mode 4. LSL
4. PROCESS ALERTS 2. Temp Alert Mode
3. CONFIG PRESS ALERT
4. CONFIG TEMP ALERT 1. Temp Hi Alert Val
2. Press Lo Alert Val
3. USL
4. LSL
1. Tag
1. FIELD DEVICE 2. Date
4. DEVICE INFO
INFORMATION 3. Descriptor
1. Meas Typ 4. Message
2. SENSOR INFO 2. Module config Type 5. Model
3. Isoltr matl 6. Model Number I
3. Self Test 4. Fill fluid 7. Model Number II
5. Process Connector 8. Model Number III
6. Process Conn Matl 9. Write Protect Conf
7. O ring Malt Write Protect Local 1. Universal.
8. Drain Vent Matl Keys Rev.
REVISION #’S 2. Field. Dev.
4. DIAPHRAGM Final Assembly Rev.
SEALS INFO 1. # of diaph seals Num 3. Software
2. Seal Type Dev ID Rev
3. Seal Fill Fluid Distributor
4. RS Isoltr Matl
S-3
Manual Supplement
00809-0700-4801, Rev BA
Rosemount 3051S Safety-Certified February 2007
HART Fast Key
Function Safety Transmitter
Sequence
Alarm Level Configuration 1, 4, 2, 7, 6
Alarm and Saturation Levels Configuration 1, 4, 2, 7, 6
Analog Output Alarm Direction Configuration 1, 4, 2, 7, 6
Analog Output Trim 1, 2, 3, 2
Burst Mode On/Off 1, 4, 3, 3, 3
Burst Options 1, 4, 3, 3, 4
Damping 1, 3, 6
Date 1, 3, 4, 1
Descriptor 1, 3, 4, 2
Digital To Analog Trim (4-20 mA Output) 1, 2, 3, 2, 1
Field Device Information 1, 4, 4, 1
LCD Display Configuration 1, 3, 7
Loop Test 1, 2, 2
Lower Sensor Trim 1, 2, 3, 3, 2
Master Reset 1, 2, 1, 2
Message 1, 3, 4, 3
Number of Requested Preambles 1, 4, 3, 3, 2
Pressure Alert Configuration 1, 4, 3, 4, 3
Poll Address 1, 4, 3, 3, 1
Poll a Multidropped Transmitter Left Arrow, 3, 1, 1
Remapping 1, 4, 3, 6
Rerange- Keypad Input 1, 2, 3, 1, 1
Saturation Level Configuration 1, 4, 2, 7, 6
Scaled D/A Trim (4–20 mA Output) 1, 2, 3, 2, 2
Self Test (Transmitter) 1, 2, 1, 1
Sensor Information 1, 4, 4, 2
Sensor Temperature 1, 1, 4
Sensor Trim 1, 2, 3, 3
Sensor Trim Points 1, 2, 3, 3, 5
Status 1, 2, 1, 3
Tag 1, 3, 1
Temperature Alert Configuration 1, 4, 3, 4, 4
Transfer Function (Setting Output Type) 1, 3, 5
Transmitter Security (Write Protect) 1, 3, 4, 5
Units (Process Variable) 1, 3, 2
Upper Sensor Trim 1, 2, 3, 3, 3
Zero Trim 1, 2, 3, 3, 1
S-4
Manual Supplement
00809-0700-4801, Rev BA
February 2007 Rosemount 3051S Safety-Certified
Damping and Alarm User-selected damping will affect the transmitters ability to respond to
Levels changes in the applied process. The damping value + response time should
not exceed the loop requirements.
NOTES
1. Transmitter output is not safety-rated during the following: configuration
changes, multidrop, and loop test. Alternative means should be used to
ensure process safety during transmitter configuration and maintenance
activities.
2. DCS or safety logic solver should be configured to match transmitter
configuration. Figure S-1 identifies the two alarm levels available and their
operation values. Position the alarm switch to the required HI or LO alarm
position. With a HART communicator, select the alarm and saturation
levels using the following HART fast keys 1 Device Setup, 4 Detailed
Setup, 2 Signal Condition, 7 ALM/SAT Levels, 6 Config Alarm and Sat
Levels.
Figure S-1. Alarm Levels
Rosemount Alarm Level
Normal Operation
(1)
3.75 mA 4 mA 20 mA 21.75(2)
3.9 mA 20.8 mA
low saturation high saturation
Namur Alarm Level
Normal Operation
(1)
3.6 mA 4 mA 20 mA 22.5(2)
3.8 mA 20.5 mA
low saturation high saturation
(1) Transmitter Failure, hardware alarm in LO position.
(2) Transmitter Failure, hardware alarm in HI position.
NOTE
Some detected faults are indicated on the analog output at a level above high
alarm regardless of the alarm switch selection.
S-5
Manual Supplement
00809-0700-4801, Rev BA
Rosemount 3051S Safety-Certified February 2007
OPERATION AND MAINTENANCE
Proof Test The following proof tests are recommended. Proof test results and corrective
actions taken must be documented at
www.emersonprocess.com/rosemount/safety/certtechdocumentation.htm in
the event that an error is found in the safety functionality.
Use “HART Fast Key Sequence” on page S-4 to perform a Loop Test, Analog
Output Trim, or Sensor Trim.
Proof Test 1
Conducting an analog output Loop Test satisfies the proof test requirements
and will detect more than 50% of DU failures not detected by the 3051S
automatic diagnostics.
Required Tools: HART host/communicator and mA meter.
1. On HART host/communicator enter the Fast Key Sequence 1, 2, 2.
2. Select “4 Other.”
3. Enter the milliampere value representing a high alarm state.
4. Check the reference meter to verify the mA output corresponds to the
entered value.
5. Enter the milliampere value representing a low alarm state.
6. Check the reference meter to verify the mA output corresponds to the
entered value.
7. Document the test results per your requirements.
Proof Test 2
This proof test, when combined with Proof Test 1, will detect over 99% of DU
failures not detected by the 3051S automatic diagnostics.
Required Tools: HART host/communicator and pressure calibration
equipment.
1. Perform a minimum two point sensor calibration check using the 4-20mA
range points as the calibration points.
2. Check the reference mA meter to verify the mA output corresponds to
the pressure input value.
3. If necessary, use one of the “Trim” procedures available in the 3051S
reference manual to calibrate.
4. Document the test results per your requirements.
NOTE
The user determines the proof-test requirements for impulse piping.
Inspection Visual Inspection
Not required
Special Tools
Not required
S-6
Manual Supplement
00809-0700-4801, Rev BA
February 2007 Rosemount 3051S Safety-Certified
Product Repair
All failures detected by the transmitter diagnostics or by the proof-test must be
reported. Feedback can be submitted electronically at
www.emersonprocess.com/rosemount/safety/certtechdocumentation.htm.
The 3051S is repairable by major component replacement.
SPECIFICATIONS The 3051S Safety-Certified Pressure Transmitter must be operated in accordance
to the functional and performance specifications provided in the 3051S reference
manual. The 3051S Safety-Certified Pressure Transmitter specifications are the
same as the 3051S with the following exceptions:
Power Supply
• Terminal Supply Voltage 12-42.4 Vdc
Reference Accuracy
Models Classic(1) (2)
3051S_CD, CG
Ranges 2 - 4 ±0.055% of span.
For spans less than 10:1,
URL
± 0.015 + 0.005 ⎛ --------------⎞ % of span
⎝ span⎠
Range 5 ±0.065% of span.
For spans less than 10:1,
URL
± 0.015 + 0.005 ⎛ --------------⎞ % of span
⎝ span⎠
Range 1 ±0.10% of span.
For spans less than 15:1,
URL
± 0.025 + 0.005 ⎛ --------------⎞ % of span
⎝ span⎠
Range 0 ±0.10% of span.
For spans less than 2:1 = ±0.05% of URL
3051S_T
Ranges 1 - 4 ±0.055% of span.
For spans less than 10:1,
URL
± 0.0065 ⎛ --------------⎞ % of span
⎝ span⎠
Range 5 ±0.065% of span.
For spans less than 10:1,
URL
± 0.0065 ⎛ --------------⎞ % of span
⎝ span⎠
3051S_CA
Ranges 1 - 4 ±0.055% of span.
For spans less than 10:1,
URL
± 0.0065 ⎛ --------------⎞ % of span
⎝ span⎠
Range 0 ±0.075% of span.
For spans less than 5:1,
URL
± 0.025 + 0.01 ⎛ --------------⎞ % of span
⎝ span⎠
3051S_L ±0.065% of span.
For spans less than 10:1,
URL
± 0.015 + 0.005 ⎛ --------------⎞ % of span
⎝ span⎠
(1) Stated reference accuracy equations include terminal based linearity, hysteresis, and repeatability.
(2) For the 3051S Safety-Certified Pressure Transmitter, follow Classic transmitter specifications.
Rangedown is limited to 10:1 with the exception of range 0. The 3051S2CD0 is limited to 2:1
rangedown, 3051S2CA0 is limited to 5:1 rangedown.
S-7
Manual Supplement
00809-0700-4801, Rev AA
Rosemount 3051S Safety-Certified February 2007
Dynamic Performance
Process Variable Response Time
3051S Safety-Certified, Ranges 2 - 5 220 milliseconds
Range 1: 375 milliseconds
Range 0: 820 milliseconds
3051S_T: 220 milliseconds
3051S_L: See Instrument Toolkit™
Update Rate 3051S Safety-Certified 11 times per second
3051S Safety-Certified Safety accuracy: 2.0%(1)
Transmitter Failure Safety response time: 1.5 seconds
Self-diagnostics Test Interval: At least once per hour
Values
Failure Rate Data The FMEDA report includes failure rates and common cause Beta factor
estimates. This report is available at
www.emersonprocess.com/rosemount/safety/certtechdocumentation.htm.
Product Life 50 years – based on worst case component wear-out mechanisms – not
based on wear-out of process wetted materials
Report any safety related product information at
www.emersonprocess.com/rosemount/safety/certtechdocumentation.htm.
(1) A 2% variation of the transmitter mA output is allowed before a safety trip. Trip values in the
DCS or safety logic solver should be derated by 2%.
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Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.
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All other marks are the property of their respective owners.
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