Diesel Common Rail System Overview
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Tung NguyenDiesel Common Rail System Overview
Uploaded by
Tung NguyenCommon Rail System
Common Rail system basic information
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Common Rail System
Demands and Basic parameters - Fuel injection system
Demands : Basic parameters :
Emission legislation
Injection quantity
Higher power and torque
Injection begin
Smoother drivability
Injection Pressure
Fuel efficient
Cost effective
What is Common rail system ?
Common rail system is a
Modular,
Electronic controlled,
Diesel Fuel injection system
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Common Rail System
Advantages of common rail - Injection pressure
system : - Injection quantity
•The main advantage of common
- Injection begin
rail system is that the 3 basic
parameters of fuel injection system • Meeting stringent emission
are independent of each other, norms
(with certain limitations) • Reduction in noise
• Smooth drivability
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Common Rail System
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Common Rail System
Special features of common rail system :
• Injection Pressure is produced and governed relatively
independent of the engine speed and can be freely selected
within a wide range.
• Injection begin and Injection quantity can be freely selected
(EDC function)
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Common Rail System
Common Rail system overview
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CR System
The main components of a common rail fuel injection
system are,
•Fuel tank - is used to store fuel
•Pre filter - is used to filter the coarse foreign particles
from entering into the system
•Filter - is used to filter particles of size 3 to 5 µm by
about 95%
•Supply pump
- Electric pump - Fuel is pressurized and delivered
through the filter to HP pump
- Gear pump - Fuel is sucked from the tank through
filter and delivered to HP pump
•High pressure pump - pressurizes the fuel and
delivers to rail @Autogurukul
CR System
The main components of a common rail fuel injection system
are,
•High pressure pipe line - Connects HP pump to rail and rail
to injector
•Rail or accumulator - Stores the fuel at high pressure
•Injector - Injects the fuel into the combustion chamber
• Electronic control unit - Precisely controlling injection
begin, duration and quantity and various vehicle related
functions
•Sensors - measures operating conditions and convert
physical variables into electrical signals
•Actuators - Operates based on signal received from ECU
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CR System
Principle of operation
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CR System
CRS1.2 system
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Common Rail System
CRS1.2 system
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CR System
CRS 2.2 system
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CR System
CRS 2.2 system
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CR System
High Pressure Pump :
CP1K Pump CP1H Pump
- Compact type - Compact type with KueV and
- System pressure upto 1400bar MPROP
- System pressure upto 1600bar
- External feed pump required
- Gear pump is used to suck the fuel
- No metering unit and KueV
from tank
- Displacement volume 567mm3/rev - Fuel Metering done at pump side
- Displacement volume 843mm3/rev
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CR System
High Pressure Pump
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CR System
Injector CRI2
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CR System
CR System
Injector CRI2
Condition : Injector Opened ( Energized )
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CR System
Injector CRI2
Injection
Injection process
quantity
Post injection only used
depending from
application
TDC Crank angle
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CR System
Common Rail
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CR System
Common Rail
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CR System
• Electronic Control unit (ECU) :
• ECU is the brain of common rail system
• Tasks of ECU :
• Precisely controls the time of injection, duration of injection & quantity of
injection
• Handling various vehicle related functions like:
- Receiving & processing the information from all the engine &
vehicle sensors
- controlling all the actuators (injectors, pump-MPROP, rail-
DRV, etc)
- computing the exact behavior of the system based on
engine, vehicle & environmental conditions
- communicating with other ECU’s by receiving & sending
signals
• Commonly used ECU’s in passenger car system are EDC 16 & EDC 17 @Autogurukul
CR System
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CR System
Sensor
Sensor measures present operating conditions and convert
physical variables into electrical signals
Common sensors used in CR system are
Speed sensor (DG) -Phase sensor (PG)
- Rail pressure sensor (RDS) -Hot film air mass sensor (HFM)
-Boost pressure sensor (LDF) -Accelerator pedal sensor (APM)
-Temperature sensor
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CR System
LPC example
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CR System
Corrective & learning functions : IMA
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CR System
Corrective & learning functions : IMA
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CR System
Corrective & learning functions : ZFC
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CR System
Corrective & learning functions : ZFC
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CR System
Corrective & learning functions : FBC
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CR System
Corrective & learning functions : FBC
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Thank you
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