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Energy Storage Module / Controller: IJ1001M IJ1001C/IJ1002C/IJ4001C

This document provides safety and usage instructions for Sony's energy storage module and controller. It consists of lithium-ion battery modules that can provide 1.2 kWh of energy storage capacity. The controller enables connecting multiple modules together. Key features include a long lifespan of over 10 years, high safety due to battery chemistry, ability to quickly charge over 90% capacity in an hour, and high scalability by connecting numerous modules. The document outlines safety precautions, component names and functions, installation procedures, charging information, and specifications.

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Reid Allaway
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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0% found this document useful (0 votes)
418 views24 pages

Energy Storage Module / Controller: IJ1001M IJ1001C/IJ1002C/IJ4001C

This document provides safety and usage instructions for Sony's energy storage module and controller. It consists of lithium-ion battery modules that can provide 1.2 kWh of energy storage capacity. The controller enables connecting multiple modules together. Key features include a long lifespan of over 10 years, high safety due to battery chemistry, ability to quickly charge over 90% capacity in an hour, and high scalability by connecting numerous modules. The document outlines safety precautions, component names and functions, installation procedures, charging information, and specifications.

Uploaded by

Reid Allaway
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 24

4-410-047-11(1)

Energy Storage
Module / Controller
User’s Manual

IJ1001M
IJ1001C/IJ1002C/IJ4001C
© 2011 Sony Corporation
Introduction
Thank you for choosing Sony’s energy storage module/controller.
The energy storage module comprises of lithium ion rechargeable batteries with 1.2 kWh capacity, and the controller enables a
central of multiple modules.

This manual provides information regarding safety precautions to prevent possible accidents and how to use the product.
Please read this manual carefully before use for safety and keep this manual handy for reference.

Main Features

Long life span


The battery can be expected to remain serviceable for more than 10 years, provided it is charged and discharged once in a day
at room temperature (23 deg. C).

Higher Safety
Olivine-type lithium iron phosphate batteries with excellent thermal stability and storage characteristics are used in this product.
The module also incorporates a self-monitoring function, for detection of any abnormalities in energy storage. The monitored
status can be communicated to an external controller to safely control the usage state of the battery.

Quick Charge
More than 90% of the capacity can be charged in one hour.

High Scalability
Multiple energy storage modules can be connected to the controller, and voltage and capacity can be customized according to
the intended use.

2
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Main Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Accessories (included/sold separately) . . . . . . . . . . . . . . . 4


Accessories for controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Accessories for storage module . . . . . . . . . . . . . . . . . . . . . . 4
Other accessories sold separately . . . . . . . . . . . . . . . . . . . . 4

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Precautions for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Function Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Energy Storage Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Part Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . 10


Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Energy Storage Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connection Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Charging voltage and current . . . . . . . . . . . . . . . . . . . . . . . 20

Replacing Energy Storage Modules . . . . . . . . . . . . . . . . . 21

Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Main Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Accessories (included/sold
separately)
ˎˎScrew (M4×8) (for attaching bracket) (2)
Accessories for controller
ˎˎBracket (2)

Other accessories sold


ˎˎScrew (M4×8) (for fixing brackets) (4) separately
It is recommended to use only Sony products with the
following model numbers.
ˎˎCommunication cable
0.3 m (IJT-003)
1.0 m (IJT-010)

Accessories for storage


module ˎˎTermination connector
IJS-001
ˎˎPower connector (1)

ˎˎPower cable
For IJ1001C/IJ4001C For IJ1002C
0.3 m (IJD-003: Red, Black) 0.3 m (IJD-103: Red, Black)
1.0 m (IJD-010: Red, Black) 1.0 m (IJD-110: Red, Black)
ˎˎScrew (M3×6) (for securing power connector) (2)

ˎˎBracket (2) Note


ˎˎIf you use a power cable other than the one shown above, be
sure to select a cable with suitable current rating.

Please contact Sony sales representative in case of


damage or missing accessories, or when purchasing
other accessories sold separately.

4
Safety Precautions
Sony products are designed with full consideration on safety.
However, all electrical appliances can be dangerous if used inappropriately; it can cause a fire or electric shock that leads to
serious injury or death.
For your protection, please read these safety precautions completely.

Definition of Symbols
Below are symbols used in this manual and the unit.   Warning
Please read through the following definitions before reading
the manual. If you do not follow the instructions below, it can
lead to a fire or electric shock causing serious
injury or death.
  Warning

If you ignore these instructions, it can lead to a fire or electric Instruction Use designated cable
shock causing serious injury or death. A non-designated cable use can cause electric
shock. Be sure to use the cable designated in
this manual.
  Caution

If you ignore these instructions, it can lead to electric shock Prohibited Do not damage cables
or other accidents causing injury or harm to nearby products.
If you damage a cable, it can cause a fire or
electric shock.
ˎˎDo not work over or damage a cable.
ˎˎDo not place heavy objects on a cable or
pull the cable.
ˎˎDo not place a heater near the cable, which
may result in the cable overheating.
ˎˎDo not tuck down a cable when installing in
a rack.
ˎˎWhen you unplug a communication cable,
be sure to hold the plug and pull it.

Instruction Connect a power cable and


communication cable properly
If you connect a power cable improperly,
contact resistance will increase and it may
damage the parts or cause a fire.
Insert the connector of the communication
cable all the way in. If it is connected
improperly, the system may be deactivated.

5
Safety Precautions

Prohibited Do not install in a closed area


  Caution
If the module/controller is installed in a closed
area with no air-conditioning, heat may build
If you ignore any of the following instructions, it
up inside the set and cause a fire.
can cause injury or damage to nearby products.

Prohibited Do not place the set in direct sunlight Prohibited Do not cover the vent
or near a heater If the vent is covered, heat may build up inside
Doing so can cause deformation, a breakdown, the set and cause a fire.
or a fire. Pay extra attention when you place ˎˎDo not put the set in a poorly ventilated and
the set near windows. narrow space.
ˎˎRemove any dust buildup in the vent.
ˎˎDo not place the set upside down or
Prohibited Do not install the set where excessive sideways.
oil smoke, steam, moisture or dust is ˎˎDo not place on a shag carpet or bed.
contained in the air ˎˎDo not cover the vent with a cloth, etc.
If the set is installed in such a place, it may
cause a fire or electric shock. Instruction Install in a stable place
If you install the set in an unstable place, such
Instruction Wear insulating gloves and protection as an unstable rack, it may fall and cause injury.
glasses during installation and Do not install upside down or sideways. The
connection set may drop and cause injury.
Wear insulating gloves and protection glasses
during installation and connection of the set Instruction Use the designated packaging
to prevent electric shock or other injuries.
materials for transportation
If you do not use the designated packaging
No wet Do not allow water and/or foreign materials, the packaging material may be
objects inside the module damaged by vibration during transportation
and it may cause injury.
Water or foreign objects inside the module can
cause a fire or electric shock.
Should this occur, however, turn off the Instruction Install based on the designated way of
“POWER ON/OFF” switch on the controller to
installation
shut down, and remove the power connector
from the POWER CONNECTOR terminal of the If you do not follow the designated way of
module. installation, the set may drop due to the
strength poverty and can cause injury.

Do not Do not open the set unnecessarily


disassemble Instruction Fix a rack to the floor
Opening and modifying the set can cause a
fire or electric shock. If a rack falls by the weight of the set, it may
cause serious injury or death.

6
Safety Precautions

No wet Do not touch with wet hands


  Danger
If you touch the set with wet hands, it may
cause electric shock. If liquid is leaking from the module, observe the following
measures.
Instruction Install other equipment or accessories ˎˎDo not allow the liquid to come in contact with skin or
clothing.
properly
ˎˎIf the liquid comes in contact with skin or clothing, wash
If you inadequately install other equipment or thoroughly with plenty of water.
accessories sold separately they may fall and ˎˎIf the liquid gets into the eyes or mouth, flush immediately
cause injury. When you install any of the with clean water, and immediately seek medical treatment.
following accessories, install it properly based
ˎˎContact customer service.
on this manual.
ˎˎBracket
ˎˎPower connector

Instruction Set up cables properly


If your foot is caught by a cable, the set may
fall and cause injury.
Connect and install cables carefully.

Instruction Power off at a malfunction


In case any malfunction happens, please turn
off the POWER ON/OFF switch in order to shut
down, and remove the power connector from
the POWER CONNECTOR terminal of the
module.

Prohibited Do not put anything, stand or sit on


the set
If you put anything on the set, it may fall and
cause injury. Also, if it is used as a stool, for
example, it may topple and cause injury.

Instruction Follow related laws or ordinances for


disposal
When you dispose of this product, do not
dispose as general or household waste.

Instruction Disposal with specified method


Contact technical vendor when you discard.
Do not disassemble, destroy, or disposal in the
fire.

7
Safety Precautions

Description of the controller


Precautions for use

Controller and Module


ˎˎDo not disassemble
ˎˎDo not modify the product (Modification may destroy the
protection function inside, or cause abnormal charge/
discharge, heat generation, gas eruption, or fire.)
ˎˎRefer to “Connection Method” on Page 16 and follow the
procedure when you connect a cable to the product.
ˎˎIn the case of a failure, or any of the abnormalities shown
below, turn off the set and contact Sony customer services.
ˋAbnormal
ˋ sound, smell or smoke
ˋWater
ˋ or particles inside the product
ˋThe
ˋ product is dropped or the cabinet is damaged
ˎˎDo not touch the rear output terminal except for
installation.
ˎˎDo not throw the product into fire or heat, or otherwise
expose the set to heat or naked flame.
ˎˎDo not submerge the product in liquid, or allow it to Module description
become wet.
ˎˎDo not apply strong shock, crush, or drop.
ˎˎDo not use for medical purposes.
ˎˎDo not place any foreign objects inside.
ˎˎDo not connect any devices that exceed the operating
voltage and current range.

Energy Storage Module


ˎˎCharge and discharge the product according to the
control signals of the controller.
ˎˎDo not hammer a nail or punch a hole in the product.
ˎˎDo not unplug the power connector from the POWER
CONNECTOR terminal while power is turned on.
ˎˎReplace the module with a new one if discharge time at
room temperature is noticeably short, even from fully
charged.

8
Function Overview

Controller Energy Storage Module


Connect multiple modules to the controller and control
charge/discharge current.
Charge and discharge control
Controlling charge/discharge current
Control charge/discharge by communicating with a module. Charge/discharge are controlled by 3 signal lines, charge,
Charge will stop when the charge signal output from a discharge, and overvoltage.
module becomes low.
In the following cases, the charge signal becomes low
Charge will stop when “Over Voltage” signal output from a
module becomes low. ˎˎMaximum cell voltage exceeds specified voltage range
Discharge will stop when the discharge signal output from a ˎˎTemperature exceeds specified range while charging
module becomes low. ˎˎOvercurrent flows while charging
ˎˎCharging completes
LCD Display Panel
Information from a module (charge/discharge status, In the following cases, the discharge signal becomes low
voltage/current, capacity, temperature, etc.) is ˎˎOverdischarge
communicated to the controller, and appears on the display ˎˎTemperature exceeds specified range while discharging
panel on the front of the controller. ˎˎOvercurrent flows while discharging
Communication with Host In the following cases, the over voltage signal becomes
Information on a module and the controller can be low
communicated to a host via the RS232C or CAN ˎˎOvervoltage
communication terminal. ˎˎTemperature exceeds specified range while charging
ˎˎOvercurrent flows while charging
Protection against overcurrent
Provides fuse protection against overcurrent. An output
control switch is also included.

Auto-power on and auto-shut down circuit


Shuts down the system automatically after a module is
completely discharged. When an external charging voltage is
applied, the system will be powered on automatically.

9
Part Names and Functions

Controller

Front

 LCD Display Panel  Indicator LED


Displays information on the status of a module (charge/ Normal status: Green
discharge, total voltage, total current, total remaining Error status: Red (flashing)
capacity, number of connected modules, remaining
capacity of each module, cell block voltage/temperature  POWER ON/OFF switch
etc.). For further details, please refer to “Display Panel” on Power on (operating) / off (interrupt current) the
page 12. controller and modules.

 DISP button
Switches the displayed information on the display panel

10
Part Names and Functions

Rear

 CHG lamp/DIS lamp  EB− terminal


CHG lamp: lights green when ready to be charged Connect to the − terminal of external devices.
DIS lamp: lights green when ready to be discharged
 B− terminal
 CAN communication terminal Connect to the B− terminal of a module.
Communicate with the host using CAN protocol.
 GND terminal, SW ON terminal,  terminal
 RS232C communication terminal Interrupts charge/discharge current from a module when
Communicate with the host using RS232C protocol. a resistor (100Ω) is connected between the GND terminal
and SW ON terminal.
 EB+ terminal The  terminal is connected to earth.
Connect to the + terminal of external devices.
 I/F(U) terminal / I/F(l) terminal
 B+ terminal The I/F(U) terminal is connected to the I/F(L) terminal of a
Connect to the B+ terminal of a module. module. The I/F(l) terminal is not used.

 CHG lamp/DIS lamp  EB− terminal


CHG lamp: lights green when ready to be charged Connect to the − terminal of external devices.
DIS lamp: lights green on when ready to be discharged
 B− terminal
 CAN communication terminal Connect to the B− terminal of a module.
Communicate with the host using CAN protocol.
  terminal, 12V terminal, GND terminal, SW ON
 RS232C communication terminal terminal, TH terminal
Communicate with the host using RS232C protocol. The  terminal is connected to earth.
12V terminal connects to the 12V terminal of a
 EB+ terminal thermostat.
Connect to the + terminal of external devices. Charge/discharge current from a module can be blocked
by connecting a resistor (100Ω) between the GND
 B+ terminal terminal and SW ON terminal.
Connect to the B+ terminal of a module. The TH terminal connects to the TH terminal of a heater
unit.
 HEATER- terminal
When using the optional heater, connect its – terminal to  I/F(U) terminal / I/F(l) terminal
HEATER– (white), and its + terminal to EB+. The I/F(U) terminal is connected to the I/F(L) terminal of a
module. The I/F(l) terminal is not used.

11
Part Names and Functions

Display Panel
Press the DISP button to display information on a panel.

Display switching-over flow

Turn on

Display system’s overall status Overall

Display status of each module Connection

Module #00 Module #N

Status Status

Mode Mode

Cell Temp Cell Temp

Alarm bits Alarm bits

Setting for “Comm Off Mode” Heatsink

: Press and hold DISP switch #N means top-level module


: Press DISP switch

Tips
ˎˎHold the DISP button more than 3 seconds.
ˎˎIf you press and hold the DISP button during “Connection” Display, the display panel goes back to “Overall”.
ˎˎ“Comm Off Mode” is used for maintenance.

Display images
“Overall” Display “Connection” Display

MODE=DIS I=- 10.0A UNIT=6 VER=1000


RSOC= 30% V= 300.0V CON=----------oooooo

Item Details Display Item Details Display


MODE Charge/discharge DIS: discharge UNIT Number of 1 - 16
and stop status CHG: charge connected
OFF: stop (Available only when a module
resistor (100Ω) is connected VER Version XXXX
between the GND and SW ON CON Connected Sample above indicates 6 modules
terminals.) module status (#00 - #05) are connected.
RSOC Remaining 0% - 100%
System Capacity
I Total system -999.9A - +999.9A
current
V Total system 0.0V - 999.9V
voltage

12
Part Names and Functions

“Status” Display “Cell Temp., Cycle Count” Display

M_NO=01 M_NO=01
STAT=32[Normal Chg ] CYCL=0001 T=+ 23.0C

Item Details Display Item Details Display


M_NO Number of 00 – 15 M_NO Number of 00 – 15
displayed module displayed module
STAT Status of module YX (Y: Current status, X: Previous CYCL Cycle count 0000 – 9999
status) T Average -99.9C - +99.9C
0X temperature of all
1X [Pre Charge]: Pre Charge cells
2X [Initial]: Initial
3X [Normal Chg]: Normal Charge
4X [Terminate]: Charge Terminate “Alarm bits” Display
5X [Normal Dis]: Normal Discharge
6X [Over Volt]: Over Voltage
7X [Over Dis]: Over Discharge
8X M_NO=01
9X [Over Temp C]: Over Temp ALRM=0000[ ]
Charge
AX [Over Curr C]: Over Current
Charge
BX [Over Temp D]: Over Temp Item Details Display
Discharge M_NO Number of 00 – 15
CX [Over Curr D]: Over Current displayed module
Discharge ALRM Status of module 8000 [Over Volt]: Over Voltage
DX [Unbalance]: Cell Unbalance 4000 [Terminate]: Charge
EX [Chg Suspend]: Charge Terminate
Suspend 2000 [Under Vol]: Under Voltage
FX 1000 [Over Curr]: Over Current
0800 [Over Temp]: Over Temp
0400 [0 ]:
“Mode, Current, SOC, Voltage” Display 0200 [Resister]: Alarm Resister
0100 [Unbalance]: Cell
Unbalance
Display when multiple alarms are
M_NO=01 I=+ 10.0A detected
RSOC= 30% V= 51.2V Example: If both “Over Current”
and “Over Temp” are detected, the
following message is displayed. A
higher bit level takes precedence
Item Details Display for messages in parentheses.
M_NO Number of 00 – 15 “ALRM=1800 [Over Curr]”
displayed module
RSOC Remaining 0% - 100%
module capacity “Heatsink Temp” Display
I Module current -999.9A - +999.9A
V Module voltage 0.0V – 999.9V
HEATSINK_TMP=+ 23C

Item Details Display


HEATSINK_TMP Temperature of -40C - +119C
heatsink

13
Part Names and Functions

Energy Storage Module

Front

 Indicator LED
Normal Status: Green
Error Status: Red (flashing)

Rear

 I/F(U) terminal/ I/F(L) terminal  B+ terminal


Connect to the controller, or other modules. Connect to the controller, or other modules.

 POWER lamp/ ALARM lamp  B− terminal


POWER lamp: Green Connect to the controller, or other modules.
ALARM lamp: Red (flashing)
 Rotary Switch
 POWER CONNECTOR terminal Set the address (0 to 9, A to F) of a module (page 18).
Insert the provided power connector. Never insert the
power connector until installation and connection of the
set has been completed. Please refer to “Connection
Method” (page 16) for details.

14
Installation

Installation Procedure
Follow the procedure below to properly install.

Note
ˎˎBefore installing a module, make sure the power connector on the rear is unplugged, and the controller’s POWER ON/OFF switch is set to
OFF.

1 Align the convex parts of the bracket () with the concave parts of the module () and attach the bracket with screws
(M4×8/tightening torque:1N•m)

2 Place the controller/module in the rack.

3 Attach the controller/module to the rack with the (bracket) screws.

Screws used for attaching to a rack are not included in the set. Please use screws attached with a rack.

Notes
ˎˎEIA standard 19-inch rack is recommended.
ˎˎAlways use a rack with support plate when you install on a rack. Use one plate per product.

15
Installation

1 Connect the B− terminal of an upper module to the


Connection Method B− terminal of a lower module.

Depending on the controller type, the connection method 2 Connect the B+ terminal of an upper module to the B+
will vary. terminal of a lower module.
For details on the connection of communication cables, refer
to page 18. 3 Connect the B− terminal of the bottom module (#00)
Note to the B− terminal of the controller.
ˎˎMake sure the power connector on the rear of the module is
unplugged, and the controller’s POWER ON/OFF switch is set to 4 Connect the B+ terminal of the bottom module (#15)
OFF. to the B+ terminal of the controller.

IJ1001C/IJ1002C 5 Connect the EB+ and EB− terminals of the controller to


 Parallel connection (up to 16) the + and − terminals of external devices (charger,
The required storage capacity can be achieved without inverter etc.).
changing voltage.
Note
IJ4001C ˎˎBefore connecting the set, all the modules’ RSOC and V (voltage)
 Series connection (up to 7) settings should all be set to within 3% and 0.5 V (respectively) of
Storage capacity increases and necessary voltage can be each other.
achieved by adjusting the number of series-connected units.
 Series and parallel connection (up to 7 series, 2 parallel)
Take advantages of both series and parallel connections.

 Parallel Connection (IJ1001C/


IJ1002C)
e.g. 16 parallel connection

to host to external devices

controller

module#15
(top level)

module#05

module#04

module#03

module#02

module#01

module#00
(bottom level)

16
Installation

 Serial Connection (IJ4001C only)  Series and Parallel Connection


(IJ4001C only)
e.g. 7 series connection

to host to external devices e.g. 7 series and 2 parallel connection

to host to external devices

controller

controller
module#06
(top level)
module#13
(top level)
module#05

module#12

module#04

module#03

module#05

module#02

module#04

module#01

module#03

module#00
(bottom level)
module#02

1 Connect the B− terminal of an upper module to the B+ module#01


terminal of a lower module.

2 Connect the B+ terminal of the bottom module (#00) module#00


to the B+ terminal of the controller. (bottom level)

3 Connect the B+ terminal of the top level module (#06)


to the B+ terminal of the controller. 1 Make a parallel connection with 2 modules as one pair
(Connect B−, B+ terminals of a pair)
4 Connect the EB+ and EB− terminals of the controller to
the + and − terminals of external devices (charger, 2 Connect the B− terminal of the lower module of a pair
inverter etc.) to the B+ of the upper module of the lower pair.
Note
ˎˎBefore connecting the set, all the modules’ RSOC and V (voltage) 3 Connect the B− terminal of the bottom module (#00)
settings should all be set to within 3% and 0.5 V (respectively) of to the B− terminal of the controller.
each other.
4 Connect the B+ terminal of the top module (#13) to the
B+ terminal of the controller.

5 Connect the EB+ and EB− terminals of the controller to


the + and − terminals of external devices (charger,
inverter etc.)

Note
ˎˎBefore connecting the set, all the modules’ RSOC and V (voltage)
settings should all be set to within 3% and 0.5 V (respectively) of
each other.

17
Installation

3 Connect a termination connector to the I/F(U) terminal


Connection Procedure of the top module.

Please follow the procedure below to connect the set 4 Set an address for each module (0-9, A-F) by the rotary
properly. switch on each module.
Rotate the (recessed) arrow in the center of the rotary
Notes
switch with a precision flathead screwdriver to set an
ˎˎMake sure the power connector on the rear of the module is address (indicated by the arrow).
unplugged, and controller’s POWER ON/OFF switch is set to OFF.
ˎˎDepending on the controller types, the connection method will Arrow
vary. For further details, refer to page 16.
ˎˎWear insulating gloves and protection glasses to prevent electric
shock and injury.
789

AB E
23 6
1

45
Connect the power cable

CD
Connect a power cable to the EB+, EB−, B+, and B− F01
terminal of the controller, and the B+ and B− terminals of
a module, and the + and − terminals of external devices.
Remove a terminal cover and a screw and attach a power
cable with a screw (tightening torque: 2.5N•m). Then,
replace the cover. Note
ˎˎAlways set the bottom module to “0” and use then series
numbers for the other modules. The top-level module needs
to be the maximum number.

5 Confirm all connections.


Check all connections for any mistakes.

6 Insert a power connector in the rear of all modules and


secure with a screw (M3×8/tightening torque: 0.6N•m).
Both heads of the connector must be inserted all the way
Cover
in.
Turn a flat side to a device.

2 Connect the communication cable.


Connect the I/F(U) terminal of the controller to the I/F(L)
terminal of the bottom module.
Connect the I/F(U) terminal of a lower module to the
I/F(L) terminal of the upper module.
Connect the 8-pin end of the communication cable to
the I/F(U) terminal, and connect the 12-pin side of the
communication cable to the I/F (L) terminal.

7 Turn on the POWER ON/OFF switch of the controller.


Hook The controller and all modules are powered on.

Hook

Turn a hook left.

Notes
ˎˎInsert the hook firmly until it clicks.
ˎˎThe I/F(L) terminal of the controller is not used.

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Installation

Connect to a Host
You can confirm the information on the controller and
modules by connecting to the CAN communication and
RS232C communication terminal of the controller.

Connect to Earth
Connect the  terminal on the controller to earth.

Confirm the Status of the Controller


and Modules
You can confirm the status of charge/discharge, remaining
capacity, current/voltage value, etc., on the display panel of
the controller. Press the DISP button (3 seconds) to switch
display information. For further details, refer to “Display Panel”
in “Part Names and Functions” on page 12.

Turn off
Turn off the POWER ON/OFF switch of the controller.
The controller and all modules are turned off.

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Charging

Charging voltage and current


Conduct charging by constant current and constant voltage within the specified rating of the module.

charging voltage

constant voltage (CV)


57.6 V

CC/CV charging performance curve constant current (CC)

0 24 A charging current

Notes
ˎˎCharge the module by setting a charging voltage of 57.6 ±0.8V and a charging current of lower than 24 A with constant current and
constant voltage. (Note that the maximum current is limited by the maximum current of the controller.)
ˎˎDischarge a module at lower than 50A. (Note that the maximum current is limited by the maximum current of the controller.)
ˎˎThe controller stops discharging when it reaches the minimum voltage.
ˎˎCharging current may be shut down by the controller when charging is almost finished.

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Replacing Energy Storage Modules
Please read ”Installation Procedure” on page 15 and
“”Connection Method” page 16 before you replace modules,
and be sure to confirm the power connector on the rear side
of the module is unplugged, and the controller’s POWER ON/
OFF switch is OFF.

Note
ˎˎBefore connecting the set, all the modules’ RSOC and V (voltage)
settings should all be set to within 3% and 0.5 V (respectively) of
each other.

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Error Messages
When an error message is displayed on the controller, Other message
confirm the followings to handle the set properly.
If a message does not disappear after following the below Item Details
measures, please contact Sony customer services. COMM OFF MODE For maintenance only
Item Details Display
NO MODULE No module Connect modules. If
connection the left message
appears when
modules are
connected, confirm
that they are
properly connected
OV ERROR Over voltage error Please discharge
DISCHARGE ERROR Over discharge error Please charge
COMM ERROR Communication error Confirm the
CON= with connected connection of
-------------------ooox modules. Example on communication
the left indicates the cables
case when 1 module
(#00) has a
communication error,
3 modules (#01, #02,
#03) are connected,
and the other
addresses have no
connection.

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Main Specifications
Controller (IJ1001C/IJ1002C/IJ4001C) Energy Storage Module
Operating Voltage Range Nominal Capacity 1.2 kWh, 24 Ah (32.0 V Cut Off )
30 V to 60 V (IJ1001C/IJ1002C) Rating Capacity 1.1 kWh, 22 Ah
60 V to 420 V (IJ4001C) Nominal Voltage 51.2 V
Operating Current Range Max Output Power 2.5 kW
0 A to 50 A (IJ1001C/IJ4001C) Max Discharge Current
0 A to 100 A (IJ1002C) 50 A
Storage Temperature Charging Voltage 57.6 V ±0.8 V
-40 ºC to 65 ºC Max Charging Current
Operating Temperature 24 A
-20 ºC to 60 ºC Charging Time Approx. 2.5 h
Relative Humidity Less than 95% (non condensation) Storage Temperature
Connection Parallel connection (upto 16 series) -40 ºC to 65 ºC
(IJ1001C/IJ1002C) / Series connection Operating Temperature
(upto 7 series), Series and parallel Charge 0 ºC to 45 ºC
connection (up to 7 series, 2 parallel) Discharge -20 ºC to 60 ºC (Discharge Current ≤
(IJ4001C) 24A)
Weight Approx. 7 kg (IJ1001C) / Approx. 8 kg -20 ºC to 40 ºC (24 A < Discharge Current
(IJ1002C/IJ4001C) ≤ 50 A)
Dimensions Approx. 432 mm x 80 mm x 421 mm Relative Humidity Less than 95% (non condensation)
(width x height x depth) Weight Approx. 17 kg
Dimensions Approx. 432 mm x 80 mm x 421 mm
(width x height x depth)

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Other
Recycling of Lithium Ion Battery Inquiries and Services
Battery manufacturer are obligated to collect and recycle ˎˎIn case of product failure (hardware) during appropriate
lithium ion batteries, as used in these energy storage use during the warranty period, please contact Sony
modules, based on the law, “Act on the Promotion of customer services. We will repair free of charge.
Effective Utilization of Resources” (enforced from April 2001), ˎˎThe following cases are exempt from warranty cover:
issued in Japan. When disposing of the set, please recycle (1) Requesting repair after warranty period for failure occurring
and observe local regulations to protect the environment. within warranty period.
(2) Failure/Damage due to misuse (includes when proper
Please contact Sony sales representative for details on handling based on the Users’ Manual, Caution Label on
recycling batteries. product, etc., is neglected).
(3) Failure caused by other devices or damage by inappropriate
repair or modification.
(4) Failure/Damage caused by relocation, transportation,
dropping, etc., after purchase.
(5) Failure/Damage from fire, earthquake, wind, flood, thunder,
or other natural disaster, public hazard, salt damage,
abnormal voltage, etc.
ˎˎPlease contact Sony sales representative for inquires and
warranty on the product

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