Energy Storage Module / Controller: IJ1001M IJ1001C/IJ1002C/IJ4001C
Energy Storage Module / Controller: IJ1001M IJ1001C/IJ1002C/IJ4001C
Energy Storage
Module / Controller
User’s Manual
IJ1001M
IJ1001C/IJ1002C/IJ4001C
© 2011 Sony Corporation
Introduction
Thank you for choosing Sony’s energy storage module/controller.
The energy storage module comprises of lithium ion rechargeable batteries with 1.2 kWh capacity, and the controller enables a
central of multiple modules.
This manual provides information regarding safety precautions to prevent possible accidents and how to use the product.
Please read this manual carefully before use for safety and keep this manual handy for reference.
Main Features
Higher Safety
Olivine-type lithium iron phosphate batteries with excellent thermal stability and storage characteristics are used in this product.
The module also incorporates a self-monitoring function, for detection of any abnormalities in energy storage. The monitored
status can be communicated to an external controller to safely control the usage state of the battery.
Quick Charge
More than 90% of the capacity can be charged in one hour.
High Scalability
Multiple energy storage modules can be connected to the controller, and voltage and capacity can be customized according to
the intended use.
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Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Main Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Precautions for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Function Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Energy Storage Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connection Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Charging voltage and current . . . . . . . . . . . . . . . . . . . . . . . 20
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Main Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Accessories (included/sold
separately)
ˎˎScrew (M4×8) (for attaching bracket) (2)
Accessories for controller
ˎˎBracket (2)
ˎˎPower cable
For IJ1001C/IJ4001C For IJ1002C
0.3 m (IJD-003: Red, Black) 0.3 m (IJD-103: Red, Black)
1.0 m (IJD-010: Red, Black) 1.0 m (IJD-110: Red, Black)
ˎˎScrew (M3×6) (for securing power connector) (2)
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Safety Precautions
Sony products are designed with full consideration on safety.
However, all electrical appliances can be dangerous if used inappropriately; it can cause a fire or electric shock that leads to
serious injury or death.
For your protection, please read these safety precautions completely.
Definition of Symbols
Below are symbols used in this manual and the unit. Warning
Please read through the following definitions before reading
the manual. If you do not follow the instructions below, it can
lead to a fire or electric shock causing serious
injury or death.
Warning
If you ignore these instructions, it can lead to a fire or electric Instruction Use designated cable
shock causing serious injury or death. A non-designated cable use can cause electric
shock. Be sure to use the cable designated in
this manual.
Caution
If you ignore these instructions, it can lead to electric shock Prohibited Do not damage cables
or other accidents causing injury or harm to nearby products.
If you damage a cable, it can cause a fire or
electric shock.
ˎˎDo not work over or damage a cable.
ˎˎDo not place heavy objects on a cable or
pull the cable.
ˎˎDo not place a heater near the cable, which
may result in the cable overheating.
ˎˎDo not tuck down a cable when installing in
a rack.
ˎˎWhen you unplug a communication cable,
be sure to hold the plug and pull it.
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Safety Precautions
Prohibited Do not place the set in direct sunlight Prohibited Do not cover the vent
or near a heater If the vent is covered, heat may build up inside
Doing so can cause deformation, a breakdown, the set and cause a fire.
or a fire. Pay extra attention when you place ˎˎDo not put the set in a poorly ventilated and
the set near windows. narrow space.
ˎˎRemove any dust buildup in the vent.
ˎˎDo not place the set upside down or
Prohibited Do not install the set where excessive sideways.
oil smoke, steam, moisture or dust is ˎˎDo not place on a shag carpet or bed.
contained in the air ˎˎDo not cover the vent with a cloth, etc.
If the set is installed in such a place, it may
cause a fire or electric shock. Instruction Install in a stable place
If you install the set in an unstable place, such
Instruction Wear insulating gloves and protection as an unstable rack, it may fall and cause injury.
glasses during installation and Do not install upside down or sideways. The
connection set may drop and cause injury.
Wear insulating gloves and protection glasses
during installation and connection of the set Instruction Use the designated packaging
to prevent electric shock or other injuries.
materials for transportation
If you do not use the designated packaging
No wet Do not allow water and/or foreign materials, the packaging material may be
objects inside the module damaged by vibration during transportation
and it may cause injury.
Water or foreign objects inside the module can
cause a fire or electric shock.
Should this occur, however, turn off the Instruction Install based on the designated way of
“POWER ON/OFF” switch on the controller to
installation
shut down, and remove the power connector
from the POWER CONNECTOR terminal of the If you do not follow the designated way of
module. installation, the set may drop due to the
strength poverty and can cause injury.
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Safety Precautions
7
Safety Precautions
8
Function Overview
9
Part Names and Functions
Controller
Front
DISP button
Switches the displayed information on the display panel
10
Part Names and Functions
Rear
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Part Names and Functions
Display Panel
Press the DISP button to display information on a panel.
Turn on
Status Status
Mode Mode
Tips
ˎˎHold the DISP button more than 3 seconds.
ˎˎIf you press and hold the DISP button during “Connection” Display, the display panel goes back to “Overall”.
ˎˎ“Comm Off Mode” is used for maintenance.
Display images
“Overall” Display “Connection” Display
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Part Names and Functions
M_NO=01 M_NO=01
STAT=32[Normal Chg ] CYCL=0001 T=+ 23.0C
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Part Names and Functions
Front
Indicator LED
Normal Status: Green
Error Status: Red (flashing)
Rear
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Installation
Installation Procedure
Follow the procedure below to properly install.
Note
ˎˎBefore installing a module, make sure the power connector on the rear is unplugged, and the controller’s POWER ON/OFF switch is set to
OFF.
1 Align the convex parts of the bracket () with the concave parts of the module () and attach the bracket with screws
(M4×8/tightening torque:1N•m)
Screws used for attaching to a rack are not included in the set. Please use screws attached with a rack.
Notes
ˎˎEIA standard 19-inch rack is recommended.
ˎˎAlways use a rack with support plate when you install on a rack. Use one plate per product.
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Installation
Depending on the controller type, the connection method 2 Connect the B+ terminal of an upper module to the B+
will vary. terminal of a lower module.
For details on the connection of communication cables, refer
to page 18. 3 Connect the B− terminal of the bottom module (#00)
Note to the B− terminal of the controller.
ˎˎMake sure the power connector on the rear of the module is
unplugged, and the controller’s POWER ON/OFF switch is set to 4 Connect the B+ terminal of the bottom module (#15)
OFF. to the B+ terminal of the controller.
controller
module#15
(top level)
module#05
module#04
module#03
module#02
module#01
module#00
(bottom level)
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Installation
controller
controller
module#06
(top level)
module#13
(top level)
module#05
module#12
module#04
module#03
module#05
module#02
module#04
module#01
module#03
module#00
(bottom level)
module#02
Note
ˎˎBefore connecting the set, all the modules’ RSOC and V (voltage)
settings should all be set to within 3% and 0.5 V (respectively) of
each other.
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Installation
Please follow the procedure below to connect the set 4 Set an address for each module (0-9, A-F) by the rotary
properly. switch on each module.
Rotate the (recessed) arrow in the center of the rotary
Notes
switch with a precision flathead screwdriver to set an
ˎˎMake sure the power connector on the rear of the module is address (indicated by the arrow).
unplugged, and controller’s POWER ON/OFF switch is set to OFF.
ˎˎDepending on the controller types, the connection method will Arrow
vary. For further details, refer to page 16.
ˎˎWear insulating gloves and protection glasses to prevent electric
shock and injury.
789
AB E
23 6
1
45
Connect the power cable
CD
Connect a power cable to the EB+, EB−, B+, and B− F01
terminal of the controller, and the B+ and B− terminals of
a module, and the + and − terminals of external devices.
Remove a terminal cover and a screw and attach a power
cable with a screw (tightening torque: 2.5N•m). Then,
replace the cover. Note
ˎˎAlways set the bottom module to “0” and use then series
numbers for the other modules. The top-level module needs
to be the maximum number.
Hook
Notes
ˎˎInsert the hook firmly until it clicks.
ˎˎThe I/F(L) terminal of the controller is not used.
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Installation
Connect to a Host
You can confirm the information on the controller and
modules by connecting to the CAN communication and
RS232C communication terminal of the controller.
Connect to Earth
Connect the terminal on the controller to earth.
Turn off
Turn off the POWER ON/OFF switch of the controller.
The controller and all modules are turned off.
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Charging
charging voltage
0 24 A charging current
Notes
ˎˎCharge the module by setting a charging voltage of 57.6 ±0.8V and a charging current of lower than 24 A with constant current and
constant voltage. (Note that the maximum current is limited by the maximum current of the controller.)
ˎˎDischarge a module at lower than 50A. (Note that the maximum current is limited by the maximum current of the controller.)
ˎˎThe controller stops discharging when it reaches the minimum voltage.
ˎˎCharging current may be shut down by the controller when charging is almost finished.
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Replacing Energy Storage Modules
Please read ”Installation Procedure” on page 15 and
“”Connection Method” page 16 before you replace modules,
and be sure to confirm the power connector on the rear side
of the module is unplugged, and the controller’s POWER ON/
OFF switch is OFF.
Note
ˎˎBefore connecting the set, all the modules’ RSOC and V (voltage)
settings should all be set to within 3% and 0.5 V (respectively) of
each other.
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Error Messages
When an error message is displayed on the controller, Other message
confirm the followings to handle the set properly.
If a message does not disappear after following the below Item Details
measures, please contact Sony customer services. COMM OFF MODE For maintenance only
Item Details Display
NO MODULE No module Connect modules. If
connection the left message
appears when
modules are
connected, confirm
that they are
properly connected
OV ERROR Over voltage error Please discharge
DISCHARGE ERROR Over discharge error Please charge
COMM ERROR Communication error Confirm the
CON= with connected connection of
-------------------ooox modules. Example on communication
the left indicates the cables
case when 1 module
(#00) has a
communication error,
3 modules (#01, #02,
#03) are connected,
and the other
addresses have no
connection.
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Main Specifications
Controller (IJ1001C/IJ1002C/IJ4001C) Energy Storage Module
Operating Voltage Range Nominal Capacity 1.2 kWh, 24 Ah (32.0 V Cut Off )
30 V to 60 V (IJ1001C/IJ1002C) Rating Capacity 1.1 kWh, 22 Ah
60 V to 420 V (IJ4001C) Nominal Voltage 51.2 V
Operating Current Range Max Output Power 2.5 kW
0 A to 50 A (IJ1001C/IJ4001C) Max Discharge Current
0 A to 100 A (IJ1002C) 50 A
Storage Temperature Charging Voltage 57.6 V ±0.8 V
-40 ºC to 65 ºC Max Charging Current
Operating Temperature 24 A
-20 ºC to 60 ºC Charging Time Approx. 2.5 h
Relative Humidity Less than 95% (non condensation) Storage Temperature
Connection Parallel connection (upto 16 series) -40 ºC to 65 ºC
(IJ1001C/IJ1002C) / Series connection Operating Temperature
(upto 7 series), Series and parallel Charge 0 ºC to 45 ºC
connection (up to 7 series, 2 parallel) Discharge -20 ºC to 60 ºC (Discharge Current ≤
(IJ4001C) 24A)
Weight Approx. 7 kg (IJ1001C) / Approx. 8 kg -20 ºC to 40 ºC (24 A < Discharge Current
(IJ1002C/IJ4001C) ≤ 50 A)
Dimensions Approx. 432 mm x 80 mm x 421 mm Relative Humidity Less than 95% (non condensation)
(width x height x depth) Weight Approx. 17 kg
Dimensions Approx. 432 mm x 80 mm x 421 mm
(width x height x depth)
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Other
Recycling of Lithium Ion Battery Inquiries and Services
Battery manufacturer are obligated to collect and recycle ˎˎIn case of product failure (hardware) during appropriate
lithium ion batteries, as used in these energy storage use during the warranty period, please contact Sony
modules, based on the law, “Act on the Promotion of customer services. We will repair free of charge.
Effective Utilization of Resources” (enforced from April 2001), ˎˎThe following cases are exempt from warranty cover:
issued in Japan. When disposing of the set, please recycle (1) Requesting repair after warranty period for failure occurring
and observe local regulations to protect the environment. within warranty period.
(2) Failure/Damage due to misuse (includes when proper
Please contact Sony sales representative for details on handling based on the Users’ Manual, Caution Label on
recycling batteries. product, etc., is neglected).
(3) Failure caused by other devices or damage by inappropriate
repair or modification.
(4) Failure/Damage caused by relocation, transportation,
dropping, etc., after purchase.
(5) Failure/Damage from fire, earthquake, wind, flood, thunder,
or other natural disaster, public hazard, salt damage,
abnormal voltage, etc.
ˎˎPlease contact Sony sales representative for inquires and
warranty on the product
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