SENR8962-01

May 2003

37

R
CATERPILLAR
P/N 121-1416 HE 00
S/N
31

28 27 26 25 24 23 22 20 18
325B Excavators
Hydraulic System
32 2JR1-UP
31 8PR1-UP
19
8RR1-UP
34 1GS1-UP
1HS1-UP
49

51

33

Main Control Valve 13

© 2003 Caterpillar Printed in U.S.A.

All Rights Reserved

46

45

44

43
T-OUT

42
DR5

41
DR6

DR4

40
Pilot Oil Manifold
Hydraulic Schematic 4

2 3
107-7069
MAIN CONNECTOR LINE 1
PILOT LINE

DRAIN LINE

PG
8
DR
Pp3 18 19 20 21 22 23 37
Pp3 24 25 26 27 28 29
MU
T T 30 31 32 33 34 35

4 9
6 7
5
50
8 9
9

A B B A

B A
10

10
16 17
14 15 1
12 BPi BP2
11
APi AP2
ADr 53
BL4
13 BDr 55 56 57
BR3 aL2
aR3 BR1 aL4
PSL PTA BP3 2 6
dR4 AP1 AT BR2 AR2 aR2 AR1 aR1 PSW aL1 BL1 AL1 BL2 AL2 aL3 BL3 AL3 BP1 BT aL5
AR3 R3 3 7
AL4 R2
27
24 25 26
19 20 22 28
21
R4
HL
18 23
R3
AR4

HR

34 35
31
29

Y DR
30 32 33

aR4 bR3 PiL dSW bR2 bR1 dST1 PR PL PP bL1 PAT bL2 bL3 PiB bL4
dL5

STANDARD COMPONENTS
Item Item
No. Component No. Component
36 1 Swing Motor 30 Stick Unloading Valve
2 Travel Motor (Left) 31 Main Relief Valve
TT TP 37 3 Travel Motor (Right) 32 Line Relief Valve (Bucket Cylinder Head End)
JLP JLT
4 Stick Cylinder 33 Line Relief Valve (Bucket Cylinder Rod End)
5 Anti-Reaction Valves 34 Line Relief Valve (Boom Cylinder Rod End)

6 Travel Brake Valve (Left) 35 Negative Control Relief Valve

47 Travel Brake Valve (Right)
7 36 Pilot Control Valve (Travel)
JRP JRT 8 Bucket Cylinder 37 Pilot Control Valve (Swing/Stick)
JL3 JL1 JL4 JL2 9 Boom Cylinders 38 Shock Reducing Valve
R2

JPi

Pi5
C/V
PSA

Pi8
PEU
TLA2 TRA2 10 Swivel 39 Hydraulic Activation Control Valve
TLA1 TRA1 38 11 Line Relief Valve (Stick Cylinder Rod End) 40 Pilot Oil Manifold
43 44
X1 12 Stick Drift Reduction Valve 41 Solenoid Valve (Fine Control)

13 Main Control Valve 42 Solenoid Valve (Travel Speed)

40
JR4 JR3 14 Implement/Swing Pressure Switch 43 Solenoid Valve (Swing Priority)
JR2 JR1
46 15 Travel Pressure Switch 44 Proportional Reducing Valve
45 M3 16 Line Relief Valve (Boom Cylinder Head End) 45 Pilot Relief Valve
41 42 Boom Drift Reduction Valve
X3 17 46 Accumulator
PAC Boom II Control Valve Pilot Control Valve (Boom and Bucket)
A1 18 47
55 M1 19 Line Relief Valve (Stick Cylinder Head End) 48 Drain Filter
J
SP 20 Stick I Control Valve 49 Slow Return Check Valve
SB5 SB4 SB3 SB2 ST SB1 S
21 Swing Control Valve 50 Oil Cooler
56
22 Left Travel Control Valve 51 Bypass Check Valve
39
23 Straight Travel Control Valve 52 Return Filter
A2

PG
24 Right Travel Control Valve 53 Hydraulic Tank

DR1
DR2
DR3
DR4
DR5
DR6
Pi3
Pi2
Pi1
PIN
TOUT
M2
25 Attachment Control Valve 54 Pilot Filter
A3 26 Bucket Control Valve 55 Upper Pump
SA5 SA4 SA3 SA1
SA2
27 Boom I Control Valve 56 Lower Pump
57 28 Stick II Control Valve 57 Pilot Pump

50 29 Negative Control Relief Valve

52
54 X2

R1
48
g01000624
49
53
51 R1
 INTERACTIVE SCHEMATIC
Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 SENR8964-01
February 2001

325B L Excavator
Electrical System
2JR1-UP

© 2001 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Schematic Machine Schematic Machine

Component Location Location Component Location Location
Actuator - Engine Governor A-9 1 Resistor - Timer Relay E-7 D
Air Inlet Heater C-8 2 Sender - Hydraulic Oil Temperature A-5 12
Alarm - Travel G-9 3 Sensor - Air Inlet Heater Coolant Temp. C-9 2
Alternator B-8 4 Sensor - Coolant Temperature C-8 2
Assembly - Terminal Block F-8 D Sensor - Fuel Level A-5 13
Batteries - 12VDC H-8 5 Sensor - Pump Discharge Pressure B-8 14
Breaker - Alternator I-8 D Sensor - Sun Load F-1 E
Breaker - Main I-8 D Solenoid - A/C Clutch C-9 15
Control - Engine/Pump F-2 C Solenoid - Engine/Pump Control A-7 16
Controller - Wiper/Washer E-1 A Solenoid - Engine Shutdown B-9 17
Converter - Voltage C-5 A Solenoid - Fine Swing E-7 18
Diode G-7 D Solenoid - Hydraulic Lock I-1 A
Diode - Main Relay H-7 D Solenoid - Level Finish A-7 16
Fuses I-6 B Solenoid - Start Aid H-9 19
Ground - Cab B-5 6 Solenoid - Swing Brake E-7 18
Ground - Cab E-1 E Solenoid - Travel Speed A-7 16
Ground - Chassis B-3 7 Solenoid - Trenching A-7 16
Ground - Chassis A-9 8 Switch - Air Cleaner Flow H-9 20
Ground - Chassis I-8 D Switch - Aux Hydraulic Pressure H-3 B
Ground - Platform G-2 B Switch - Backup EPR Valve E-5 C
Ground - Platform H-1 9 Switch - Backup Governor D-5 C
Ground - Relay Panel H-7 D Switch - Boom Raise Pressure D-8 18
Ground Strap - Chassis to Disconnect Sw. I-8 D Switch - Coolant Level H-9 19
Ground Strap - Chassis to Platform I-6 10 Switch - Disconnect I-8 D
Horn A-2 7 Switch - Engine Oil Level A-8 1
Lighter E-1 E Switch - Engine Oil Pressure B-9 15
Meter - Service F-1 E Switch - Fine Swing Control D-4 C
Monitor F-1 E Switch - Horn I-1 B
Motor - Lower Washer I-9 D Switch - Hydraulic Oil Filter A-5 12
Motor - Lower Wiper H-1 9 Switch - Hydraulic Oil Level A-5 12
Motor - Starter A-9 8 Switch - Implement Pressure D-8 18
Motor - Upper Washer I-9 D Switch - Key F-3 C
Motor - Upper Wiper C-5 6 Switch - Lower Washer D-4 C
Pickup - Engine Speed B-9 11 Switch - Lower Wiper D-3 C
Radio - 12VDC C-6, I-3 A Switch - Neutral Start Limit I-1 B
Relay - Boom Lamp I-7 D Switch - One Touch Low Idle F-2 C
Relay - Cab/Chassis Lamp I-7 D Switch - Refrigerant Low Pressure C-9 15
Relay - Heater F-7 D Switch - Start Aid D-5 C
Relay - Horn I-7 D Switch - Start Aid Coolant Temperature B-9 4
Relay -Hydraulic Lock Solenoid I-7 D Switch - Suction Line Shutoff Limit A-6 12
Relay - Main G-7 D Switch - Throttle Position E-3 C
Relay - Neutral Start F-7 D Switch - Travel Pressure D-8 18
Relay - Start F-8 D Switch Panel F-2 C
Relay - Timer E-7 D Unit - A/C, Heater G-5 21
Resistor - Backup I-8 D Unit - Air Inlet Heater Control I-7 D
Machine locations are repeated for components located close together.
A = Located inside of cab.
B = Located inside of left console.
C = Located inside of right console.
D = Located around relay panel.
E = Located inside of dash.
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 A-9 1
CONN 2 F-9 D
CONN 3 F-9 D
CONN 4 G-9 D
CONN 5 G-9 D
CONN 6 G-8 D
CONN 7 G-8 D
CONN 8 G-8 D
CONN 9 F-8 D
CONN 10 C-6 A
CONN 11 C-5 A
CONN 12 C-5 A
CONN 13 C-4 A
CONN 14 F-5 C
CONN 15 F-5 C
CONN 16 F-5 C
CONN 17 F-5 C
CONN 18 F-4 C
CONN 19 F-4 C
CONN 20 F-4 C
CONN 21 F-4 C
CONN 22 H-5 B
CONN 23 H-5 B
CONN 24 H-4 B
CONN 25 H-4 B
CONN 26 H-4 B
CONN 27 H-4 B
CONN 28 H-3 B
CONN 29 H-3 B
CONN 30 C-3 A
CONN 31 B-3 7
CONN 32 A-3 13
CONN 33 B-2 7
CONN 34 D-2 C
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart .
CID / MID / FMI

Real Time Error Codes

Code Description of Problems
1301 Engine oil pressure is too low.
1302 Engine coolant temperature is too high.
1303 Hydraulic oil temperature is too high.
1304 Air fi lter is clogged.
1305 Battery voltage is not normal.
2201 Governor actuator feedback sensor circuit is open or shorted to battery voltage.
2202 Governor actuator feedback sensor circuit is shorted to body ground.
2301 Governor actuator feedback signal is not stable.
2302 Governor actuator feedback signal deviates.
2303 Governor actuator does not move.
2304 Calibration data error.
3201 Monitor RAM is not normal.
4101 Electric power supply to the controller is too much (43 volts).
4102 Over-current in proportional reducing valve.
4103 Proportional reducing valve circuit is open.
4105 Over-current in digital output (trenching solenoid).
4106 Over-current in digital output (fi ne control solenoid).
4107 Over-current in digital output (travel speed change solenoid).
4108 Over-current in digital output (travel alarm).
410A Over-current in digital output (swing brake solenoid).
4201 Engine speed is not normal.
4202 Engine coolant temperature sensor is shorted to body ground.
4203 Hydraulic oil temperature sensor is shorted to body ground.
4204 PWM sensor of pump delivery pressure is shorted to body ground.
4207 PWM sensor of pump delivery pressure is open in circuit.
420A Fuel sensor is shorted to body ground.
420B Fuel sensor is open or shorted to battery voltage.
420C Electric power supply is too low (below 23 volts).
420D Electric power supply is too high (above 32 volts).
420E Engine speed dial is not in one of the 10 specifi ed positions.
4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal).
4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).
4303 Engine stalls.
A201 Monitor communication is not normal.
A202 Monitor takes too much time to respond to controller's signal.
A203 Communication is abnormal in controller.
WIRE DESCRIPTION
Wire Wire Wire Wire
Description Description
Number Color Number Color
Power Circuits Accessory Circuits (Continued)
101 RD Battery (+) 512 GN Radio Speaker - Right (Common)
103 RD Aux. Ckt. 513 OR A/C Compressor/Refrigerant Pressure Sw.
105 RD Key Sw. 519 PK Thermostat to Refrigerant Pressure Sw.
107 RD Engine Shutdown 546 BU Aux. Hydraulic - Rotate CW
108 BU Aux. Ckt. 547 OR Aux. Hydraulic - Rotate CCW
109 RD Alt Output (+) Term. 548 GY Aux. Hydraulic - Open
111 RD Aux. Ckt. 549 PK Aux. Hydraulic - Close
112 PU Main Power Relay Output 576 PK Wiper - Aux. (Low)
113 OR Opr Mon Panel B (+) Switched 578 BU Washer - Aux.
114 RD Warning Horn (Forward) 590 GY Wiper Sw. to Intermittent Module
115 PK Aux. Ckt. 592 BU DC/DC Converter Power Output
118 GY Aux Ckt. A513 RD DC/DC Converter Memory Output
120 YL Aux. Ckt. A571 PU Aux. Ckt. #1
123 WH Aux. Ckt. A572 PK Aux. Ckt. #2
124 GN A/C A579 OR Wiper Motor (+)
129 BU Aux. Ckt. A586 OR Wiper Sw. to Wiper Control
140 BU Aux. Ckt. A588 GN Safety Solenoid Relay to Solenoid
147 PU Aux. Ckt. C537 GN A/C Photo Sensor (+) Signal
149 PU Aux. Ckt. C538 OR A/C Photo Sensor (-) Signal
150 RD Battery (+) Lighting Circuits
151 GN Aux. Ckt. 607 PK Flood Lamp- Front
152 BU Aux. Ckt. 615 YL Cab Flood Lamp
154 RD Aux. Ckt. 616 BU Boom Flood Lamp
168 RD Aux. Ckt. Control Circuits
172 RD Aux. Ckt. 763 BU Torque Converter Sw.
177 RD Main Breaker 786 GN Engine Speed Control - Hi Pressure Sw.
180 GN Aux. Ckt. 788 YL Engine Speed (+)
185 YL Aux. Ckt. 791 PK Engine Speed Control - Low Solenoid
189 RD Aux. Ckt. A718 PU Start Aid Coolant Sensor Signal
191 WH Aux. Ckt. A755 PK Throttle Sw. #1
Ground Circuits A756 BU Throttle Sw. #2
200 BK Main Chassis A757 GY Throttle Sw. #3
201 BK Operator Monitor Return A758 BR Throttle Sw. #4
235 BK Electronic Pump Control Ground A761 PU Electronic Pump Control Ground
Basic Machine Circuits A762 PU Electronic Pump Control Engine Speed Ground
301 BU Starter No. 1 Sol A768 BU Pump Control Valve #1 (+)
304 WH Starter Relay No. 1 Output A769 GY Pump Control Valve #2 (-)
306 GN Starter Relay Coil A770 PK Electronic Pump Control Bypass Sw.
307 OR Key Sw. to Neutral Start Sw. A771 PU Float Sw.
308 YL Main Power Relay Coil F771 OR Backup Sw.
309 GY Alternator (R) Term. F772 WH Backup Sw.
310 PU Start Aid Sw. to Start Aid Sol F773 OR Governor Accel.
311 WH Start Aid Sol to Temp Sw. F774 WH Governor Decel.
320 OR Horn Relay Coil to Sw. 877 YL Glow Plug Magnetic Sw. to Glow Plug
321 BR Travel Alarm 961 BR Selector Sw.
322 GY Warning Horn (Forward) K904 GN Pump Discharge - Signal
326 RD Key Sw. "C" Term. K905 RD Pump Discharge - +B
386 PK Air Shutoff Solenoid Enable K906 GN Swing Brake Solenoid - Signal
Monitoring Circuits K907 BU Swing Brake Solenoid - +B
403 GN Alternator (R) Term. K909 BU Backup Sw. - +B
405 GY Opr. Mon. Oil Press. (Low Setting) K911 PK E/P Controller - RS485 (+)
412 BU Opr. Mon. Cool Flow K912 GN E/P Controller - RS485 (-)
430 BU Opr. Mon. Air Filter K915 GN Fine Swing Sw. - E/P Controller
487 OR Hydraulic Oil Flow Switch K997 BU +V Sensor
491 PK Hydraulic Oil Temperature Sensor L908 OR Controller RS-232C TX
492 GY Coolant Temperature Sensor Signal L909 BU Controller RS-232C RX
495 GN Fuel Level Sensor L968 OR Electronic Pump Control PS Valve (-)
496 WH Opr. Mon. Panel Hydraulic Oil Level L969 OR Electronic Pump Control PS Valve (+)
A495 GY Alternator (R) Terminal # 2 L970 GY Electronic Pump Control to Sw. Common
C468 BU Engine Oil Level L971 GN Electronic Pump Control to Travel Pressure Sw.
Accessory Circuits L972 BU Low Idle Sw.
501 GN Wiper - Front (Low) L973 GN Fine Swing Control Relay to Solenoid Valve
506 PU Washer - Front L974 GN Electronic Pump Control Boom Raise Pressure Sw.
508 PU Radio Speaker - Left L975 PK Start Aid Control Lamp 1 Output
509 WH Radio Speaker - Left (Common) L977 YL Trenching Solenoid
511 BR Radio Speaker - Right L978 GY Level Finish Solenoid
SPECIFICATIONS AND RELATED MANUALS

Related Electrical Service Manuals

Title Form Number
Alternator: (9W-3043) SENR4252
Electric Starting Motor: (6V-5821) SENR3581
(104-7040)
Consist: 6V-5720 SENR3581
Consist: 106-8557 SENR3859
Engine/Pump Control: RENR1998
Starting and Charging: SENR9292

Off Machine Switch Specifi cation

Part No. Function Actuate Deactuat e Contact Position
38 ±3°C 27 °C
3E-6449 Start Aid Coolant Temperature Normally Closed
(100.4 ± 37.4°F)
(80.6 °C)
90 ± 21 kPa 70 ± 21 kPa A-B, Normally Open
3E-6455 Engine Oil Pressure
(13 ± 3.0 psi) (10 ± 3.0psi) A-C, Normally Closed
Implement Pressure 1225.0 ± 98.0 kPa 882.0 kPa MIN
106-0179 Normally Open
Travel Pressure (177.67 ± 14.21 psi) (127.92 psi MIN)
2646 ± 196 kPa 2156 ± 196 kPa 1-2 Normally Open
106-0180 Boom Raise Pressure
(384 ± 28 psi) (313.00 ± 28.00 psi) 1-3 Normally Closed
490.00 ± 49.00 kPa 290.00 kPa MIN
106-0181 Hydraulic Pressure Normally Open
(71.07 ± 7.11 psi) (42.06 psi MIN)
109-9330 Air Cleaner 635 ± 58 mm H2O - Normally Open
275 to 1750 kPa1 -
114-5333 Refrigerant Low Pressure Normally Open2
(39.9 to 253.8 psi ) -
1 A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with dec reasing pressure the close d
condition can be maintained down to 170 kpa (25psi).
2 Contact position at the contacts of the harness connector.

Resistor, Sender and Solenoid S pecifi cations

Part No. Com ponent Descri ption Resistance (Ohms )1
3E-6332 Solenoid: Start Aid 6.0
20824-25451 @0 °C (32 °F)
6134-7496 @25 °C (77 °F)
3989-4875 @35 °C (95 °F)
4I-5394 Sender: Hydraulic Oil Temperature 2224-2718 @50 °C (122 °F)
973-1189 @75 °C (167 °F)
475-522 @100 °C (212 °F)
221-269 @125 °C (257 °F)
7Y-8242 Resistor: Timer Relay 47.0 ± 4.7
Start (Latch) Coil - 1.55 ± 0.15
8C-3663 Solenoid: Engine Shutdown
Stop (Unlatch ) Coil - 10.3 ± 1.0 3
102-8016 Resistor: Backup 47.0 ± 2.35
111-9916 Solenoid: Engine/Pump Control 11.7 ± 1.2
Level Finish
121-1490 Solenoid: 32.0 ± 3.2
Trenchin g
Hydraulic Lock
121-1491 Solenoid: Swing Brake 32.0 ± 3.2
Travel Speed
134-3998 Solenoid: A/C Clutch 17.6 ± 0.6
1 At room temperature unless otherwise noted.
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 9 8 7 6 5 4 3 2 1

OPERATOR STATION
L15 L15 L15
J
(D) LOWER WASHER 154-RD-18 A
MOTOR L17 L17 L17
RELAY PANEL 151-GN-18 B

L15
7T-8890
(D) ALT BREAKER (D) MAIN BREAKER (D) BACKUP (D) CAB/CHASSIS LAMP RELAY (D) HORN RELAY 150-RD-18 C
200-BK-18 MOTOR 578-BU-18 9S-0174 9S-0174 RESISTOR 111-4871 111-4871 ANTENNA CABLE
A A 102-8016 791-PK-18 320-OR-18 134-4430 320-OR-18 (B) NEUTRAL START
(D) DISCONNECT SWITCH YY ZZ AD VV 115-PK-18 114-RD-18 200-BK-18 LIMIT SWITCH
(D) UPPER WASHER MOTOR 7N-0719 60A 60A
115-PK-18 114-RD-18 J 111-4799
7T-8890 GG AD 115-PK-14 508-PU-18
114-RD 2 LH SPKR (+) 112-PU-14
(NOTE C) J (B) HORN SWITCH
200-BK-18 MOTOR 506-PU-18 509-WH-18 1 LH SPKR (-) 112-PU-14
A A L24 128-2134
111-RD-14 511-BR-18

101-RD-6
101-RD-6

109-RD-6

101-RD-6

177-RD-6
(D) GROUND 8 RH SPKR (+) (A) 12 VDC RADIO 112-PU-14

K909-BU-18
K909-BU-18
A770-PK-18
STRAP 615-YL 322-GY 189-RD-14 L39 512-GN-18 7 RH SPKR (-) 103-8525 112-PU-14
132-1805 CC 607-PK 112-PU-14 A513-RD-18 5 CONV (MEM) 112-PU-14
(D) BOOM LAMP RELAY 112-PU-14 FUSE BASE 592-BU-18 6 CONV (OUT) 112-PU-6 112-PU-6
I 112-PU-14 I
(D) HYD LOCK SOL RELAY 111-4871 111-4812

320-OR-18
200-BK-18 (10) GROUND STRAP 4 615-YL

322-GY
114-RD
200-BK-18 111-4871 786-GN-18 CHASSIS TO PLATFORM 200-BK-18 3 GND 107-RD
7G-1060 HYD OIL FILTER SW
200-BK 200-BK-18 149-PU-18 10A 113-OR-18 123-WH-14 J704-WH-18
180-GN AUX CKT 114-RD HORN SWITCH PANEL J
151-GN-18 149-PU-18 10A 10A 10A 113-OR-18 107-RD 172-RD-18
149-PU 10A 108-BU ATCH FAN 10A 103-RD-18 DOME LAMP 10A CIGAR LIGHTER 113-OR-18 189-RD
129-BU 546-BU-18
A 150-RD-18 185-YL-18 BACKUP 107-RD SHUTDOWN 124-GN-14 A/C /HEATER 172-RD-18 320-OR-18
10A 10A 15A
123-WH-14 ATCH LAMPS KEY SW WASHER/WIPER 546-BU-18 J704-WH-18
10A L40 10A 105-RD 10A 118-GY 189-RD 154-RD-18 L52
(D) CHASSIS GROUND 150-RD-18 HYD LOCK SW AUX CKT LOWER WASHER/WIPER J704-WH-18 J
616-BU 10A 10A 168-RD 10A 152-BU 320-OR-18 151-GN-18

BK-00
150-RD-18 HYD LOCK SOL FINE SWING RADIO
A588-GN-18 10A 10A 147-PU-18 10A 120-YL 154-RD-18 150-RD-18 547-OR-18 J704-WH-18

L15
CHASSIS PLATFORM 15A 172-RD-18 ENG GOV 10A 149-PU BOOM LAMP 15A 115-PK-14 CAB/CHASSIS LAMP 151-GN-18
AA BB J704-WH-18 114-RD 547-OR-18
RD-00 RD-00 J J K905-RD-14 E/P CONT 10A 140-BU ATCH LUBRICATOR 15A 191-WH-14 ATCH HYD CTL 150-RD-18 113-OR-18
CC J J J J 114-RD 115-PK-14
(B) FUSES 123-WH-14 L37 308-YL-18 149-PU
BATTERY POS NEG POS NEG 10A 9W-1442 K905-RD-14 177-RD-14 115-PK-14 140-BU

L40
3T-5760 15A 9W-1441 108-BU 177-RD-14 149-PU 123-WH-14
185-YL18 L38 L39 140-BU 177-RD-14
(D) AIR INLET HEATER L37 (A) HYD

191-WH-14
REMOVAL TOOL

124-GN-14
103-RD-18

113-OR-18
113-OR-18
147-PU-18
150-RD-18

115-PK-14
J704-WH-18 177-RD-14

168-RD
114-RD

107-RD
105-RD

118-GY
140-BU

152-BU
149-PU
L22

129-BU

120-YL
KEY SW.(START)
CONT UNIT LOCK SOLENOID

1
2
7Y-5493

BK-00
180-GN 177-RD-14 111-RD-14

CHECK TERM.
L38

KEY SW.(ON)
104-3204 A 121-1491

REGULATOR
ATCH

L17
(19) COOLANT

INDICATOR
EE (NOTE C) FF (NOTE C) 172-RD-18 177-RD-14 519-PK-18
LEVEL SWITCH (19) START AID SOLENOID RD-00 RD-00 150-RD-18 111-RD-14 147-PU-18

RELAY
GG

TEMP.
096-0744 3E-6332 150-RD-18 519-PK-18 308-YL-18

GND
L14 A588-GN-18 200-BK-18
L17 200-BK-18 147-PU-18 576-PK B
ATCH POS NEG POS NEG 320-OR-18 152-BU C
(5) BATTERY

L24
154-RD-18

L52
200-BK A

L39

L38

L37
3T-5760 151-GN-18 200-BK-14 A +
(NOTE C) (B) AUX HYD 200-BK-14 (9) LOWER MOTOR
L19
PRESSURE SWITCH 152-BU 103-RD-18 WIPER MOTOR +1
L21
106-0181 506-PU-18 -

J704-WH-18
105-RD 131-0398

547-OR-18
546-BU-18
509-WH-18

A513-RD-18
512-GN-18
123-WH-14

191-WH-14

592-BU-18
K905-RD-14

508-PU-18

200-BK-18
403-GN-18

151-GN-18

124-GN-14

511-BR-18
1
2

320-OR-18

113-OR-18
172-RD-18
154-RD-18

111-RD-14
189-RD-14

177-RD-14
177-RD-14

150-RD-18

103-RD-18

113-OR-18
112-PU-14
112-PU-14

112-PU-14
112-PU-14
112-PU-14

147-PU-18
200-BK-18

115-PK-14
185-YL-18

112-PU-14

308-YL-18

114-RD
185-YL-18

140-BU
107-RD

105-RD

118-GY
152-BU
149-PU
108-BU

129-BU

120-YL
180-GN
168-RD
B B 113-OR-18
L908-OR-18

412-BU-18
200-BK-18
CONN 28 L970-GY-18 L8
CONN 29 L909-BU-18

311-WH-18

A588-GN-18
J704-WH-18

A718-PU-18
A495-GY-18
K909-BU-18
K909-BU-18

151-GN-18

786-GN-18

306-GN-18
306-GN-18
306-GN-18
A770-PK-18
310-PU-18
K905-RD-14

320-OR-18
150-RD-18

177-RD-14
177-RD-14
310-PU-18
L975-PK-18
L15

200-BK-18

200-BK-18

200-BK-18
791-PK-18
115-PK-14

308-YL-18
322-GY
114-RD

616-BU
149-PU
J

607-PK
J J J 235-BK-18

615-YL
J J J 103-RD-18
A771-PU-18
508-PU-18

10
12

11
8

6
2
4
3
1
5
7
9

10
12

1
11
12
11
10
1

2
8
7
1
5
4
3

6
4
9
8
7
2
5
H H

3
1

2
1
4
3
L978-GY-18

3
4
5
2
1
8
6

7
9
6
4
2
5
3
1

1
8
6
3
4

7
509-WH-18

200-BK-18
L974-GN-18

200-BK
A A 511-BR-18 L20
A A A A A A L977-YL-18
506-PU-18 CONN 22 512-GN-18

191-WH-14
J704-WH-18
547-OR-18

961-GN-18
J704-WH-18
546-BU-18

J704-WH-18
547-OR-18
546-BU-18

548-GY-18

200-BK-14
549-PK-18

L970-GY-18
578-BU-18 CONN 23 CONN 24 CONN 25 CONN 26 CONN 27 118-GY 615-YL

L970-GY-18
788-YL-18

200-BK-18
129-BU
A762-PU-18
200-BK 306-GN-18 108-BU
(D) DIODE 763-BU-18
177-RD-14 177-RD-14 120-YL (9) GROUND PLATFORM
MAIN RELAY 412-BU-18
177-RD-14 177-RD-14 592-BU-18 L3 L15

L20
121-1022 C468-BU-18
A770-PK-18 K909-BU-18 A513-RD-18
321-BR-18
189-RD 200-BK-18 A770-PK-18 C537-GN-18

L21
405-GY-18
114-RD 200-BK-18 791-PK-18 C538-OR-18
492-GY-18

200-BK
320-OR-18 200-BK-18 615-YL 200-BK-18

L19
(20) AIR CLEANER SWITCH 491-PK-18
149-PU 200-BK-18 615-YL 200-BK-18
109-9330 495-GN-18

177-RD-14
177-RD-14
786-GN-18 200-BK-18 200-BK-14

200-BK-18
607-PK (21) A/C

308-YL-18
308-YL-18

L3
191-WH-14 430-BU-18
154-RD-18 200-BK-18 200-BK-18 UNIT

L8
496-WH-18

L34
200-BK-18
615-YL 200-BK-18 200-BK-18

308-YL-18
152-5085

COMP

SUN+
K904-GN-18

SUN-
GND
791-PK-18 177-RD-14 1 (D) GROUND 200-BK-18 191-WH-14

+B
RELAY PANEL ATCH A761-PU-18
115-PK-14 177-RD-14 2 151-GN-18 200-BK-18 200-BK-14
177-RD-14 (21) HEATER UNIT 200-BK-14 487-OR-18 M
307-OR-18 A770-PK-18 3 150-RD-18 200-BK-18

123-WH-14

191-WH-14
C537-GN-18

K905-RD-14
C538-OR-18
306-GN-18

J704-WH-18
A513-RD-18
124-GN-14
124-GN-14

113-OR-18

151-GN-18

509-WH-18
177-RD-14

113-OR-18

320-OR-18
103-RD-18
111-RD-14
177-RD-14
177-RD-14

150-RD-18

154-RD-18

172-RD-18

L970-GY-18
147-PU-18
N (NOTE D)

512-GN-18
152-5087

200-BK-14

200-BK-18
1
4

519-PK-18

115-PK-14
2
5
6
3

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14

508-PU-18
592-BU-18
185-YL-18
4

511-BR-18
105-RD

118-GY

189-RD

200-BK-18
152-BU

140-BU
308-YL-18 189-RD 200-BK-18

149-PU
M

114-RD
129-BU
308-Yl-18
A588-GN-18

107-RD

108-BU
120-YL
B B A770-PK-18 L975-PK-18 F N

L10
111-RD-14 114-RD 5 J704-WH-18 VV UU 200-BK-14 615-YL
189-RD A L971-GN-18 615-YL LAMP
306-GN-18 320-OR-18 6 115-PK-14 200-BK-14 200-BK
114-RD K997-BU-18 126-7487

430-BU-18
615-YL

200-BK-18
149-PU 7 320-OR-18 WW 235-BK-14
235-BK-14

C537-GN-18
C538-OR-18
320-OR-18

124-GN-14
151-GN-18 786-GN-18 8

200-BK-14
114-RD

519-PK-18
112-PU-6
308-YL-18
149-PU (D) MAIN RELAY A

177-RD-14
150-RD-18 154-RD-18 9 322-GY 200-BK-18

177-RD-6

177-RD-8
J704-WH-18 615-YL 10 786-GN-18 3T-0376
786-GN-18
A588-GN-18 791-PK-18 11 154-RD-18 149-PU

L22
(B) PLATFORM GROUND 200-BK-18
K909-BU-18 115-PK-14 12 615-YL ANTENNA
616-BU

L34
L22
123-WH-14 A D CONN 6 791-PK-18 CABLE 308-YL-18
A718-PU-18
115-PK-14 8R-6111 L34 786-GN-18
L975-PK-18 L975-PK-18 M
L908-OR-18 307-OR-18 791-PK-18
307-OR-18 1 308-YL-18 N (NOTE D)
308-YL-18 308-YL-18 M
L909-BU-18 308-YL-18 2 310-PU-18 N
111-RD-14 326-RD F 615-YL

311-WH-18
235-BK-18 111-RD-14 3 615-YL LAMP

430-BU-18
412-BU-18
310-PU-18
A495-GY-18

321-BR-18
200-BK-18
235-BK-18 151-GN-18 307-OR-18 200-BK 126-7487
4 K909-BU-18
G CONN 5 150-RD-18 578-BU-18 G

309-GY-18
306-GN-18 5 306-GN-18 L18
L45 A588-GN-18 L973-GN-18
147-PU-18 1 615-YL 6 306-GN-18 308-YL-18
J704-WH-18 K906-GN-18
L973-GN-18 2 151-GN-18 7 177-RD-14

200-BK-18

200-BK-18
A B 306-GN-18 A768-BU-18
150-RD-18 8 306-GN-18
615-YL A769-GY-18
112-PU-6 A588-GN-18 9 306-GN-18 L10
A B CONN K909-BU-18 A770-PK-18
K997-BU-18 1 J704-WH-18 10 (D) DIODE K909-BU-18

L50
4 L908-OR-18 L975-PK-18 F774-WH-18
763-BU-18 2 11 121-1022 A495-GY-18
607-PK L20 L20 L20 L20 F773-OR-18
L977-YL-18 3 L909-BU-18 12 200-BK-18 L47
A D CONN 7 322-GY L21 L21 L21 K909-BU-18
200-BK-18 L978-GY-18 4 L48 200-BK-18
616-BU 310-PU-18
200-BK-18 L974-GN-18 5 200-BK-18
200-BK 309-GY-18 L19 L19 L19 L19 A588-GN-18 L14
A771-PU-18 6 200-BK 2 386-PK-18
(3) TRAVEL ALARM 386-PK-18 L3 L3 L3 A588-GN-18
L15 K906-GN-18 7 K909-BU-18 1 154-RD-18
3E-7738 A718-PU-18 L18 L18 152-BU
430-BU-18 8 3 307-OR-18 615-YL L7
L975-PK-18 310-PU-18 L8 L8 L8 576-PK
B K904-GN-18 9 6 189-RD 615-YL

L21

L18
2 200-BK-18 A761-PU-18 10 4 111-RD-14
1 321-BR-18 F773-OR-18 11 123-WH-14 5 CONN 8 200-BK-18
F774-WH-18 12 A D
CONN 3

L48

L47
140-BU 7 548-GY-18
UU
113-OR-18 12 112-PU-6 548-GY-18 J704-WH-18
L971-GN-18 10 A H
ZZ J704-WH-18
103-RD-18 4 109-RD-6
107-RD B 549-PK-18 J704-WH-18
5 YY
6 310-PU-18 200-BK-18 549-PK-18
310-PU-18 101-RD-4 JJ H
9
172-RD-18 B (C) ONE TOUCH (E) SUN LOAD
8

1
2
KK (D) HEATER H LOW IDLE SWITCH SENSOR
487-OR-18 11 877-YL-4
A768-BU-18 B RELAY 200-BK-18 128-2134 128-2162
3 XX
412-BU-18 1 304-WH-8 116-0114 615-YL-18 615-YL L972-BU-18

L10
321-BR-18 2 B 615-YL 615-YL-18 H
L51

200-BK-18
200-BK-18
A B (D) BLOCK 101-RD-4 877-YL-4 A586-OR-18
L25 590-GY-18 W. INT (C) SWITCH PANEL
519-PK-18 1 121-1023 JJ KK 501-GN-18 E
501-GN-18 W. LOW 111-4800
492-GY-18 2 590-GY-18 A586-OR-18 C538-OR-18

J704-WH-18
WASH

548-GY-18

549-PK-18
405-GY-18 3 CONN 9 C537-GN-18

961-GN-18
B D
L13

L47

L21

L18
F C468-BU-18 4 9 L4 CONN 17 (C) ENG/PUMP CONTROL F
L49 CONN 16 CONN 18 CONN 19 (E) MONITOR

306-GN-18

306-GN-18
607-PK 151-9375 E

200-BK-18
A762-PU-18 5 2

177-RD-8

L25
CONN 15 786-GN-18 L. BOOM 151-9385
788-YL-18 6 322-GY 3 CONN 20 A
A A A A A A A 791-PK-18 L. CHASSIS
403-GN-18 7 616-BU 4 L48 113-OR-18 1 OPTION SENSOR (PWM) K911-PK-18 RS485+
+B

L4
A495-GY-18

K909-BU-18
306-GN-18
306-GN-18
326-RD 8 309-GY-18 5 28 K997-BU-18 MAIN

307-OR-18
177-RD-14
111-RD-14

154-RD-18
JOY STICK +B OUT

177-RD-8

200-BK-18

200-BK-18

200-BK-18

200-BK-18
386-PK-18
308-YL-18

189-RD
200-BK-18

3
4
5
6
7
8

3
2

2
1

4
GND

10
11
12

10
11
12
CONN 14

3
4
5
6
7
8

9
1
2
8
6
7
4
5
3

2
1

4
1

3
495-GN-18 9 6 103-RD-18 +B

1
2
3
4
16

1
2
3
4
5
6
7
8
9

4
2
3
496-WH-18 10 386-PK-18 10 H H H H H H 19 K912-GN-18 RS485-
(D) NEUTRAL H H

L13
200-BK-18
491-PK-18 11 A718-PU-18 11 CONN 21 308-YL-18 H 11 615-YL-18 LIGHT

1
2
A769-GY-18 12 7 START RELAY 39 201-BK-18 GND
308-YL-18

548-GY-18
J704-WH-18
549-PK-18
F772-WH-18

F774-WH-18
L969-WH-18
R

K915-GN-18

K906-GN-18
A586-OR-18
A B

A756-BU-18

A768-BU-18
L973-GN-18
A757-GY-18

A769-GY-18
K907-BU-18

K909-BU-18
F771-OR-18

F773-OR-18
L968-OR-18

A758-BR-18
A755-PK-18

A770-PK-18
L972-BU-18

501-GN-18

961-GN-18

786-GN-18
111-4871

113-OR-18

307-OR-18
578-BU-18

310-PU-18
590-GY-18

200-BK-18
8

791-PK-18
32 DEGITAL OUT (-)

308-YL-18
308-YL-18

615-YL-18

185-YL-18

308-YL-18
105-RD

152-BU

326-RD
CONN 2 308-YL-18

576-PK

A571-PU
A572-PK
607-PK 306-GN-18 1 33 DEGITAL OUT (-)

180-GN
308-YL-18 C OFF
109-RD-6 607-PK 12 14 OPTION SENSOR (PWM)
L12 326-RD S ON
101-RD-4 304-WH-8 154-RD-18 200-BK-18 17 403-GN-18 + - 200-BK-18

L7
307-OR-18 B ST
877-YL-4 WW XX (C) KEY SWITCH 5 E E
105-RD (E) SERVICE

L12
L49 304-WH-8 (D) START RELAY 9G-7641 37 SW INPUT METER
607-PK 307-OR-18 386-PK-18 H K997-BU-18 38 MONITOR +B OUT

200-BK-18
200-BK-18
200-BK-18
L49

125-1302 6T-7337
L51

322-GY A755-PK-18 2 S1 A771-PU-18 7 IMPLEMENT PRESS SW

616-BU L11 A756-BU-18 3 S2 L978-GY-18 12 TRENCHING SOL E (E) LIGHTER
L45

L6 9W-0335
309-GY-18 A757-GY-18 4 S3 L974-GN-18 8 BOOM RAISE PRESS SW 129-BU
A718-PU-18 A758-BR-18 5 S4 L977-YL-18 21 LEVEL FINISH SOL 200-BK

L11
F774-WH-18
F772-WH-18

L969-WH-18

K906-GN-18

K915-GN-18

A586-OR-18
A768-BU-18

A756-BU-18
L973-GN-18
A769-GY-18

A757-GY-18
K907-BU-18
K909-BU-18
F771-OR-18
F773-OR-18

L968-OR-18

961-GN-18

A758-BR-18
A770-PK-18

A755-PK-18

L972-BU-18
786-GN-18

501-GN-18
307-OR-18

113-OR-18
578-BU-18
310-PU-18

590-GY-18

200-BK-18
306-GN-18

791-PK-18
200-BK-18 1 COM 23 DUAL PWR SOL

185-YL-18

615-YL-18

308-YL-18
308-YL-18
105-RD
576-PK

326-RD
152-BU
A571-PU
A572-PK

200-BK-18
180-GN
386-PK-18 (D) TIMER RELAY 6 788-YL-18 24 ENG SPEED SENSOR (+)
(C) THROTTLE A762-PU-18 25 ENG SPEED SENSOR (-) A579-OR WIPER
111-4870
POSITION SWITCH 763-BU-18 22 TRAVEL SPEED SOL 590-GY-18 W INT
310-PU-18 308-YL-18 2 IN 1 106-0107 412-BU-18 15 COOLANT LEVEL SW 501-GN-18 W LOW
L50 430-BU-18 200-BK-18 4 GND 200-BK-18 C468-BU-18 36 ENG OIL LEVEL SW 506-PU-18 PUMP
412-BU-18 K909-BU-18 1 IN 2 200-BK-18 321-BR-18 31 TRAVEL ALARM 118-GY +B

L33

L31

L11

L12

L13
L9
321-BR-18 189-RD 3 OUT 2 200-BK-18 405-GY-18 26 ENG OIL PRESS SW A586-OR-18 WASH
311-WH-18 200-BK-18 492-GY-18 13 COOLANT SENSOR
200-BK-18 111-RD-14 OUT 1 491-PK-18 30 HYD OIL TEMP SENSOR 200-BK-18 GND
177-RD-14 +B 495-GN-18 29 FUEL LEVEL SENSOR 200-BK GND

200-BK-14
200-BK-18 A495-GY-18 308-YL-18 L13 L13 430-BU-18 35 AIR CLEANER SENSOR E
311-WH-18 308-YL-18 496-WH-18 40 HYD OIL LEVEL SW (A) WIPER/WASHER
L12 L12 CONTROLLER
519-PK-18 (D) RESISTOR K904-GN-18 2 FRONT PUMP PRESS SENSOR
877-YL-4 7Y-8242 L11 L11 A761-PU-18 9 GOV ACTR FDBK 127-9838
E L1 E
A718-PU-18 RELAY PANEL L970-GY-18 6 AUX HYD PRESS SW
492-GY-18 L9 L971-GN-18 18 TRAVEL PRESS SW
309-GY-18 403-GN-18 34 ALTERNATOR (R TERM)
109-RD-6 L33 L969-WH-18 3 EPR VALVE (+)
L31
L44 403-GN-18 L968-OR-18 4 EPR VALVE (-) 200-BK 200-BK
304-WH-8 K907-BU-18 27 SWING BRAKE SOL 200-BK-18 200-BK-18
101-RD-4 F772-WH-18 20 GOV ACTR (B) 200-BK-14 201-BK-18
C468-BU-18 F771-OR-18 10 GOV ACTR (A) E
A762-PU-18 (E) CAB GROUND
788-YL-18 B (18) FINE SWING L7
405-GY-18 L45 L45 147-PU-18 1 SOLENOID (C) BACKUP 487-OR-18 39 HYD OIL FILTER INDICATOR
326-RD L973-GN-18 2 116-3526 EPR VALVE SWITCH 306-GN-18 4 KEY SW START
F774-WH-18 114-0421 L975-PK-18 21 AIH INDICATOR

L9
F773-OR-18 K909-BU-18 37 HAMMER PRESS. SW
B (18) SWING

L31
A761-PU-18 K909-BU-18 185-YL-18 K915-GN-18 22 FINE SWING SW
172-RD-18 K906-GN-18 K906-GN-18 1 BRAKE SOLENOID 185-YL-18 K905-RD-18 11
L51 +B
K997-BU-18 L974-GN-18 200-BK-18 2 121-1491 K905-RD-18 1
L42 +B
K904-GN-18 L971-GN-18 185-YL-18 235-BK-18 2

K915-GN-18
GND

L973-GN-18

961-GN-18
310-PU-18

A571-PU
200-BK-18

200-BK-18
200-BK-18
200-BK-18

200-BK-18
180-GN
A572-PK

200-BK-18
200-BK-18

200-BK-18
200-BK-18
615-YL-18
615-YL-18
308-YL-18

615-YL-18
615-YL-18

200-BK-18
200-BK-18
615-YL-18
615-YL-18

615-YL-18
615-YL-18

200-BK-18
200-BK-18
578-BU-18
152-BU-18
615-YL-18
615-YL-18
A769-GY-18 A771-PU-18 K906-GN-18 235-BK-18 12

615-YL-18
GND

576-PK
152-BU
A768-BU-18 B K907-BU-18 K911-PK-18 15 RS485 + (MONITOR)
L41 (18) BOOM RAISE
L978-GY-18 L974-GN-18 1 A770-PK-18 K912-GN-18 16 RS485 - (MONITOR)
PRESS SWITCH
763-BU-18 200-BK-18 2 A768-BU-18 A755-PK-18 13 THROTTLE DIAL S1
106-0180
L977-YL-18 L969-WH-18 A756-BU-18 14 THROTTLE DIAL S2
386-PK-18 200-BK-18 A757-GY-18 23

L33
THROTTLE DIAL S3
306-GN-18 B A769-GY-18 H H H H H H A758-BR-18 24 THROTTLE DIAL S4
L29 (18) TRAVEL
491-PK-18 L971-GN-18 1 L968-OR-18 308-YL-18 3 KEY SW ON
PRESS SWITCH
487-OR-18 200-BK-18 2 H H L972-BU-18 34 LOW IDLE SW
106-0179 L908-OR-18
496-WH-18 35 HYD TANK INDICATOR
113-OR-18 L909-BU-18 36 HYD TANK PRESS. SW
607-PK B 235-BK-18 6 RS485 - (RH JOYSTICK)
L30 (18) IMPLEMENT
322-GY A771-PU-18 1 7 RS485 + (LH JOYSTICK)
PRESS SWITCH
616-BU 200-BK-18 2 F771-OR-18 L33 8 RS485 - (LH JOYSTICK)
106-0179
495-GN-18 F773-OR-18 9 RS485 + (PEDAL)
607-PK F774-WH-18 A 10 RS485 - (PEDAL)
D K906-GN-18 200-BK-18 200-BK-18 ANTENNA (C) BACKUP 17 D
F772-WH-18 RS485 + (RADIO CONT)
L974-GN-18 200-BK-18 200-BK-18 8E-1118 GOV SWITCH H H ATCH CONN 34 18 RS485 - (RADIO CONT)

A
C
B
A771-PU-18 200-BK-18 L33 110-7884 (C) FINE (C) LOWER (C) LOWER 19 RS485 + (ELEC GOV) ABBREV COLOR
L44

L971-GN-18 (C) START AID SWITCH SWING CONTROL SWITCH WASHER SWITCH WIPER SWITCH A 20 RS485 - (ELEC GOV)
111-4784 111-4788 111-4786 111-4785 25 RD RED
L42

RS485 + (VALVE CONT)

26 RS485 - (VALVE CONT) WH WHITE
L41

27 RS485 + (SEMI AUTO) OR ORANGE

YL YELLOW
L29

28

L1
RS485 - (SEMI AUTO)
29 PK PINK
L30

L6
L7
L4 L4 BK BLACK
30
L25 L25 L908-OR-18 GY GRAY
31 RS232C (TX)
L30 L8 L8 L909-BU-18 PU PURPLE
32 RS232C (RX)
L29 L3 L3 235-BK-18 BR BROWN
33 RS232C (GND)
L41 L19 L19 GN GREEN
5 RS485 + (RH JOYSTICK)
L42 L20 L20 BU BLUE
38
L44 40
A

L8
L20
SYMBOL DESCRIPTION

L3
592-BU-18 200-BK-14 200-BK-14
L44

L4
615-YL 200-BK-14 200-BK-14 BLADE, SPADE, RING,

L25
L19

L27

L26
508-PU-18 103-RD-18 103-RD-18 OR SCREW TERMINAL

L1
CONN 13
509-WH-18 103-RD-18 506-PU-18 CIRCUIT CONNECTED
A A 511-BR-18 103-RD-18 403-GN-18

A579-OR
512-GN-18 103-RD-18 CIRCUIT NOT CONNECTED

103-RD-18
509-WH-18

118-GY
A513-RD-18

10
11
12
CONV (MEM)

1
2
3
4

1
2
3
4
5
6
7
8
9
200-BK-14
512-GN-18
CONV (OUT)

592-BU-18
508-PU-18

108-BU

L27
511-BR-18
CONN 12

RH SPKR (+)

120-YL

615-YL

F772-WH-18

L969-WH-18
615-YL
LH SPKR (+)
(A) 12 VDC RADIO

K915-GN-18

K904-GN-18

K912-GN-18
496-WH-18
A756-BU-18

A761-PU-18

L971-GN-18
K905-RD-18
K905-RD-18
A757-GY-18

K907-BU-18

K997-BU-18

K997-BU-18
F771-OR-18

L968-OR-18
RH SPKR (-)

A758-BR-18

A755-PK-18
L972-BU-18

306-GN-18

403-GN-18
LH SPKR (-)

K911-PK-18
487-OR-18

L970-GY-18
L975-PK-18
430-BU-18

235-BK-18
235-BK-18
L908-OR-18
103-RD-18 C537-GN-18

L909-BU-18

A771-PU-18
308-YL-18

L974-GN-18

A762-PU-18

C468-BU-18
L978-GY-18
235-BK-18

L977-YL-18

495-GN-18
3E-7140

763-BU-18
412-BU-18

405-GY-18
492-GY-18

K997-BU-18
321-BR-18

491-PK-18
E E ELECTRICAL CONNECTION

788-YL-18
120-YL 129-BU

615-YL
615-YL
(NOTE F) TO MACHINE STRUCTURE

GND
200-BK-14 118-GY
615-YL 118-GY

C537-GN-18
INTERNAL ELECTRICAL

K912-GN-18
C538-OR-18
K997-BU-18
A586-OR-18

501-GN-18

K911-PK-18

403-GN-18
103-RD-18
(2) AIR INLET HEATER

506-PU-18
590-GY-18
A579-OR

200-BK-14
C538-OR-18

615-YL-18
A513-RD-18

118-GY

129-BU
107-9652 A A CONNECTION TO SURFACE
108-BU A513-RD-18 L20

1
2
5
OF COMPONENT

6
3

5
6
7

3
2

4
B B CONN 10 CONN 11

3
5
1
2
7
8

6
118-GY 512-GN-18
(15) REFRIGERANT 200-BK-4 877-YL-4 877-YL-4 F F F A579-OR 511-BR-18 A
CONNECTOR

L2
K905-RD-14
A718-PU-18 A579-OR 509-WH-18

4
3
2
1
LOW PRESS SWITCH

235-BK-14
C 114-5333 (NOTE A) 492-GY-18 403-GN-18 120-YL ATCH WIRE, CABLE, C
(2) AIH COOLANT A
309-GY-18 506-PU-18

509-WH-18
108-BU COMPONENT
509-WH-18
(NOTE E)

A513-RD-18
A513-RD-18

103-RD-18
512-GN-18

512-GN-18
592-BU-18

592-BU-18
508-PU-18
TEMP SENSOR

A579-OR
508-PU-18

200-BK-14
511-BR-18
511-BR-18

200-BK-18
CONN

118-GY
120-YL

615-YL
615-YL
C PK 109-RD-6 615-YL-18 592-BU-18
125-4812 30
519-PK-18 2 B 403-GN-18 (A) VOLTAGE 129-BU 508-PU-18 L# CIRCUIT GROUPING
513-OR-18 1 OR 1 A718-PU-18 311-WH-18 CONVERTER 118-GY A586-OR-18 DESIGNATION
2 L26
L41

L30

200-BK-18 304-WH-8 112-3543 (2.5A) 103-RD-18 501-GN-18 L25 L4

L3
T°
L42

L29

101-RD-4 200-BK-14 590-GY-18

L6
OUT MEM GND IGN IN MOTOR L3
C468-BU-18 K997-BU-18 615-YL

L6
L44 F F
A762-PU-18 A579-OR 501-GN-18 615-YL-18 L8 K905-RD-18
4
788-YL-18 200-BK 590-GY-18 506-PU-18 L970-GY-18
(2) COOLANT TEMP 405-GY-18 F 2 A586-OR-18 403-GN-18
L43 IDENT PART NO. LOC
SENSOR 326-RD + 5 K912-GN-18 403-GN-18
(15) A/C CLUTCH A579-OR

L7
4I-5394 508-PU-18 6 HARNESS AS.
SOLENOID 519-PK-18 118-GY K911-PK-18 403-GN-18
F774-WH-18 509-WH-18 3 C537-GN-18 403-GN-18 A 135-6086 C-2
134-3998 (NOTE E) B - 1
492-GY-18 F773-OR-18 C538-OR-18 403-GN-18 B 130-8445 A-3
C B (6) UPPER WIPER
200-BK-18 A761-PU-18 K911-PK-18 L2 L2 L2 C 130-8446 A-9
T° SPEAKER (L) MOTOR
513-OR-18 1 172-RD-18 K912-GN-18 D 132-1978 F-8
6T-7695 147-7982
200-BK-18 2 200-BK-18 K997-BU-18 E 128-7336 E-1
F F
615-YL

200-BK
F 128-7337 G-1
309-GY-18 + 103-RD-18 G 121-0986 B-2 (NOTE B)
200-BK-18 511-BR-18
109-RD-6 200-BK-18 H 141-6437 D-3
B 512-GN-18
- J 132-1979 H-3
200-BK-18

C
326-RD (17) ENGINE B+ DOME LAMP K 111-4835 B-2
SHUTDOWN D ALT R 403-GN-18 162-7755 M 130-2211 G-1
SOLENOID SPEAKER (R)
B B- B N 129-8144 G-1
8C-3663 6T-7695
B (4) ALTERNATOR 200-BK-18 615-YL AB 121-1044 A-6
C 615-YL
200-BK-10 200-BK-6 9W-3043 200-BK-18 AC 138-4282 A-2
301-BU-10 C 200-BK-18 AE 132-1973 A-3
B
B CHASSIS
1 311-WH-18 WIRE AS.
(15) ENGINE OIL (14) PUMP DISCHARGE

L7
T° 2 200-BK-18
PRESSURE SWITCH PRESSURE SENSOR UU 111-4826 F-8

200-BK-14
200-BK-18

200-BK-18
3E-6455
200-BK

200-BK
C 106-0178 VV 128-8937 G-7
405-GY-18 A BK-18 WW 128-8938 F-8
200-BK-18 B RD-18 ATCH XX 111-4829 F-8
B (4) START AID B
C BU-18 YY 111-4830 F-8
COOLANT TEMPERATURE SWITCH L6 L6
ZZ 111-4831 F-8
GROUND

3E-6449 (6) CAB L7 L7

SIGNAL

AD 128-8936 I-8
F GROUND
200-BK-18

200-BK-18
200-BK-4

200-BK-6

C
+B

788-YL-18 2 WH OPERATOR STATION CABLE AS.

A762-PU-18 1 BK AA 121-1046 A-8
BR-18
BK-18
YL-18

(11) ENGINE SPEED CONN 31 CONN 33 K BB 116-0080 I-8

PICKUP CC 125-4727 I-8
B AC AC G (NOTE B)
6V-2455 616-BU ATCH EE 125-4767 A-8 (NOTE C)
607-PK 607-PK 616-BU 616-BU 4 616-BU 1 616-BU-18 FF 116-0080 H-8 (NOTE C)
L30

BOOM LAMP
A

200-BK
C
B

(8) STARTER L30 607-PK 607-PK L5 L5 322-GY 322-GY 1 200-BK 2 200-BK-18

B 5I-8250 GG 116-0242 H-8 (NOTE C)
MOTOR 322-GY 322-GY 607-PK 200-BK 3 322-GY
AC K HH 7Y-8298 A-9
104-7040 616-BU 616-BU 607-PK 200-BK 2 200-BK
6V-5821 (NOTE C) B 200-BK HORN G (NOTE B) JJ 111-4832 F-8
200-BK-18 495-GN-18 200-BK-18 322-GY F-8
KK 111-4833
K904-GN-18

200-BK
K997-BU-18

7T-0970
200-BK-18

304-WH-8 L28 200-BK-18 200-BK-18 495-GN-18 200-BK

G S B 200-BK-18 B
B
C 101-RD-4 (7) CHASSIS CONN 32 322-GY
301-BU-10 MTR BAT RD-00 AA GROUND B AE (7) HORN ATCH
CHASSIS 322-GY
L42

616-BU-18
200-BK 4 200-BK 200-BK 7T-0969 200-BK-18 BOOM LAMP
RD-00
L41

EE 200-BK-18 607-PK 1 607-PK 200-BK 5I-8250

K
L42

MOTOR (13) FUEL LEVEL AC

L29

200-BK-18 607-PK 2
SENSOR G (NOTE B)
200-BK-18 YL 1 495-GN-18 200-BK 3
200-BK-18 200-BK-4 200-BK-18 L28 105-9911 BK 2 200-BK-18
WIRES THAT HAVE BATTERY VOLTAGE
200-BK-10 200-BK-6 L29 B WHEN THE KEY SWITCH IS OFF.
200-BK-18 200-BK-18 CHASSIS
L29

L28

C 200-BK-18 LAMP
WIRES THAT HAVE BATTERY VOLTAGE
B (1) ENGINE OIL 5I-8251
WHEN THE KEY SWITCH IS ON.
BK-00

LEVEL SWITCH
A769-GY-18 AE THIS SCHEMATIC IS FOR THE 325B-HYD EXCAVATOR.
496-WH-18

111-4759
306-GN-18

487-OR-18
113-OR-18

200-BK-18
200-BK-18
386-PK-18

491-PK-18

STARTING CIRCUIT. (116-0177 CH04)

B A768-BU-18 200-BK
L41

CONN 1 1 C468-BU-18 L978-GY-18 GAUGE CIRCUIT. 607-PK COMPONENTS ARE SHOWN INSTALLED ON A FULLY
6 HH (8) CHASSIS 2 763-BU-18 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
200-BK-18
4 A762-PU-18 GROUND L977-YL-18 B (12) HYDRAULIC OIL MONITOR CIRCUIT.
3 788-YL-18 200-BK-18 2 LEVEL SWITCH UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.
A WASHER/WIPER CIRCUIT. A
111-4760
L43

5 405-GY-18 496-WH-18 1 WIRES K911-PK & K912-GN TO BE TWISTED AROUND

A768-BU-18
A769-GY-18

326-RD
L978-GY-18

1
763-BU-18

EACH OTHER AT LEAST 1 TURN PER 25 mm.

L977-YL-18

L43 HEATER AND AIR CONDITIONER CIRCUIT.

2 519-PK-18 WH-18
C B WIRES L908-OR & L909-BU TO BE TWISTED AROUND
WH-18
KEY 1
ATCH B GROUND CIRCUIT. EACH OTHER AT LEAST 1 TURN PER 25 mm.
6
DECEL 5 F774-WH-18 B B B B 4 (12) SUCTION LINE 113-OR-18 A +B (12) HYDRAULIC OIL NOTE A : NORMALLY OPEN BEFORE REFRIGERANT CHARGE.
4 3 FILTER SWITCH START AID CIRCUIT.
ACCEL 4 F773-OR-18 1 1 1 2 WH-18 3 SHUTOFF LIMIT SWITCH 487-OR-18 C SIGNAL
1 2 3E-5181 143-7966 NOTE B : USE WITH SHORT BOOM.
F/B 3 A761-PU-18 2 2 2 1 WH-18 2 200-BK-18 B GROUND
ENGINE/PUMP CONTROL.
+B 1 172-RD-18
(16) LEVEL FINISH (16) TRAVEL (16) TRENCHING (16) ENG/PUMP CONTROL NOTE C : USE WITH COLD WEATHER.
200-BK-18

GND 2 200-BK-18 1 386-PK-18 200-BK-18

200-BK-18

200-BK-18

B SOLENOID SPEED SOLENOID SOLENOID 4 200-BK-18 ALL DASHED LINES ARE ATTACHMENTS. NOTE D : USE WITH FALLING OBJECT GUARD.
(1) ENG GOV 121-1490 SOLENOID 121-1490 111-9916 3
(12) HYDRAULIC OIL
ACTUATOR 121-1491 306-GN-18 306-GN-18 TEMPERATURE SENDER NOTE E : REM'D WITH ATCH HEATER OPTION.
2 491-PK-18
106-0126 200-BK-18 AB B 4I-5394
T° B NOTE F : HORIZONTAL MTG LOCATION FOR CASSETTE
200-BK-18 B
200-BK-18

9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND
COMPONENT LOCATIONS

2 4 20 12 5 D 21 18 A 6 E
17

11

19

14

15

16 8 3 10 13 7 B C 9

19 3 20 5 D 21 10 B A 6 9
4

15

E
17

1
C
11

14

16 8 12 18 13 7