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0A RCM Workshop Program Content

The two-day workshop aims to train delegates on Reliability Centered Maintenance (RCM) and its applications. The agenda covers fundamentals of equipment reliability, maintenance strategies including reactive, preventive, predictive and proactive approaches. It will discuss RCM methodology and how to formulate maintenance plans using RCM. Participants will learn root cause failure analysis tools and risk management. Other topics include life cycle costing, fitness for service assessment, and implementing RCM programs. The objective is to help plants adopt modern maintenance practices centered around RCM to improve maintenance effectiveness and operational excellence. The workshop will be led by Anoop Saxena who has 28 years of experience in maintenance consulting and setting up asset management systems across various industries

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Kalpeshkumar Patel
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123 views5 pages

0A RCM Workshop Program Content

The two-day workshop aims to train delegates on Reliability Centered Maintenance (RCM) and its applications. The agenda covers fundamentals of equipment reliability, maintenance strategies including reactive, preventive, predictive and proactive approaches. It will discuss RCM methodology and how to formulate maintenance plans using RCM. Participants will learn root cause failure analysis tools and risk management. Other topics include life cycle costing, fitness for service assessment, and implementing RCM programs. The objective is to help plants adopt modern maintenance practices centered around RCM to improve maintenance effectiveness and operational excellence. The workshop will be led by Anoop Saxena who has 28 years of experience in maintenance consulting and setting up asset management systems across various industries

Uploaded by

Kalpeshkumar Patel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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WELCOME TO ALL DELEGATES

TRAINING / WORKSHOP ON

RCM
(Application of RCM – Reliability Centered Maintenance)

20 – 21 Mar 2014

Venue: FINOLEX Factory Ratnagiri

AMC Jamshedpur
02 Days RCM Workshop Schedule
Date Session Content
Day 1 First A) Equipment Reliability, Fundamentals, Definitions:
Half  Introduction on Modern Trends in Engineering on Equipment Reliability &
its affects on Business Strategy & Performance
 Failures, Failure Rate (ROCOF – Rate of occurrence of Failures), Failure
Modes, Failure Patterns & Characteristic (Wear-in, Random, Wear out)
 ROCOF Curve and Six Classic patterns of Failures
 Equipment Dynamics, Criticality, Availability, MTTR, MTBF & Reliability,
Probability of Failure, RBD - Reliability Block Diagram
 Failure Distribution Plots (Normal, Weibull etc)
 Reliability Growth Plot, Cost of Reliability and Unreliability
 Sample Exercize on Reliability Parameters like Criticality, MTTR, MTBF,
Reliability, RBD
Second B) RCM (Reliability Centered Maintenance), Maintenance
Half Strategy & Predictive Maintenance Techniques)
 RCM Introduction & its difference from conventional Maintenance System
 Maintenance Goals & Objective, Maintenance Strategy Selection –
Reactive, Preventive, Predictive & Proactive – Advantages / Disadvantage
 Application of Weibull Failure Distribution for Maintenance Strategy
selection (B Factor, L10, L50, L90)
 Operation & Maintenance Strategy Selection Overview
 RCM Strategy Selection for Maintenance Plan Formulation Exercize.
 Predictive Maintenance Techniques – Role & Application,
Selecting Key Parameters, Alarm, Warning & Baseline. Key CBM
Techniques - Vibration, WDA, Thermography, NDT and Case study
discussion. CBM Plan formulation Exercize
02 Days RCM Workshop Schedule
Day 2 First C) Risk Management – Application of RCM & Root Cause
Half Failure Analysis Tools
 Risk Management, Risk Criteria based on Criticality
Parameters
 Exercize on Sample Critical Equipment and Selection based
on Risk assessment (Rotating & Stationary Equipment)
 Introduction to Root Cause Failure Analysis (RCFA) Tools -
Cause & Effect, Why Why Analysis, Fish bone, FMEA,
FME©A / FTA & Factor Analysis and Process of Failure
Analysis for Zero Downtime Activity.
 Sample Exercize on RCFA Tools on Plant Problem Cases.
Second D) Life Cycle Cost (LCC), Fitness for Service (FSS) &
Half Steps for RCM Setup
 Concept of LCC, Constituents of LCC, NPV, Acquisition &
Sustaining cost. LCC in decision Making, Exercize on LCC
 Concept of FSS, application and Degradation Basics &
Failures attributes Like Fracture, Corrosion/Erosion, Cracks
etc.
 Steps & Approach to Setup RCM implementation Program at
Plant Critical Equipment and Reliability Health Index
 Feed back / Reviews & Action Plan formulation as per day 1,
2, learning
Key Course Objective

• Initiate Latest Maintenance Practices and apply


RCM principles in Plant Maintenance and develop
Plant Improvement Initiative for Maintenance
Effectiveness and Operation excellence.

2. Plan and conduct and Develop Maintenance


Strategy like CBM, Preventive & Proactive
Maintenance and a Effective Maintenance
Planning System.
PROFILE OF ANOOP SAXENA – Director, - AMC (Asset Management Consultant) P LTD. – Jamshedpur , India

A) Education & Qualification:


 B.E. (Bachelor of Engineering - Mechanical) 1985 NIT Trichy, University of Madras,
 PGCBM - Post Graduate Certificate in Business Management - XLRI –Jamshedpur
B) Professional Experience = 28 Years
 14 years in Process Industries Like Steel, Cement with Larsen & Toubro ltd , Usha Martin, Jindal Steels & Birla Group – (In the
field of Projects, Maintenance, System Setups on Maintenance Management, CMMS, CBM, RCM, TPM, ERP, O & M Audits)
 14 Years in Consultancy & Training on Implementation of RCM, TPM, CBM and Asset Management Initiative in Various
Industries – Steel, Cement, Power etc. (Like Tata Power, Usha Martin, Kalyani Gerdau, Adhunik Group, ACC, ISWP, Qatar Steel,
India Cements, Super Smelter Group etc.)
 Associated with Key Type of Industry & 82 Plants as Consultant, Trainer & Part of Organization (Refer Slide C1 – C9),in 28 Yrs
C) Trainings, Certifications and Accreditation
 Key Trainings Undergone
 WM Engineering – University of Manchester – UK, in the field of Reliability Based Maintenance, Condition Based
Maintenance
 Advanced and Basic Training at AGEMA Infrared System on Thermal Imaging at UK
 Tribology System with focus on Wear Debris Analysis and PQ System at Swansea Tribology UK.
 Key Certification / Accreditation / Specialization
 Advanced and Basic Vibration Analysis from IRD Mechanlysis – India / UK
 Advanced and Basic on Thermal Imaging – AGEMA UK
 RCM, CBM, MIMIC – Maintenance Management - WM Engineering, University of Manchester UK
 TPM, TQM, ISO System setups and Audits and Assessment
 CII Assessor for Business Excellence
D) Seminars/ Conference / Paper Presentation / Faculty at National / International Forums
(21 Paper Published in various Seminars at National & International forums – (CII – TPM Club, NPC,IIPM, PMI,
CPTI, IMC27, COMMODEM)
 International
 Presented RCM and TPM Paper in International Maintenance Conference at Florida USA, in Dec, 2012
 Integration of CBM Techniques (Vibration, Thermography and WDA) for Equipment Assessment at COMMODEM – New
Delhi
 National
 CII – TPM Club India National Conferences (3rd to 5th), Faculty for TPM Instructor Courses (Process & Engineering),
Faculty - CII TPM Club India PM/MP/TPM Awareness Seminars
 NPC Seminars on CBM, TPM, RCM
 IIPM National Seminars on RCM, TPM, CBM
 CPTI – RSP – CBM, TPM, RCM
 PMI – NTPC – CBM, Vibration Monitoring and RCM

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