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Document Insertion Unit N1 Service Manual

Image press unit insertion Manual

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0% found this document useful (0 votes)

304 views145 pages

Document Insertion Unit N1 Service Manual

Image press unit insertion Manual

Uploaded by

Marlos Bonilla

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

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Document

Insertion Unit-N1

SERVICE
MANUAL

September 24, 2020

Rev. 8

Important Notices
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products.
This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does
not apply to your locality.
Following "Trademarks" and "Copyright" are not applicable if they are not supported by laws and regulations in the country or
region that this document and products are used in.

Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the
need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new
edition of this manual.

Trademarks
The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by Canon
is under license.

Mopria®, the Mopria® Logo and the Mopria® Alliance logo are registered trademarks and service marks of Mopria Alliance, Inc.
in the United States and other countries. Unauthorized use is strictly prohibited.

Apple, AppleTalk, Bonjour, iPad, iPhone, iPod touch, Mac, OS X and Safari are trademarks of Apple Inc.

Microsoft, Windows, Windows Vista, Windows Server, Internet Explorer, Microsoft Edge, Excel and PowerPoint are either
registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.

Google Cloud Print, Google Chrome and Android are either registered trademarks or trademarks of Google Inc.

OCR Technology by I.R.I.S., copyright 1987-2015, All Rights Reserved.

Java is a registered trademark of Oracle and/or its affiliates.

Adobe is a registered trademark of Adobe Systems Incorporated.

Command WorkStation, EFI, Fiery, FreeForm, Spot-On, and WebTools are trademarks of Electronics For Imaging, Inc. and/or
its wholly owned subsidiaries in the U.S. and/or certain other countries.

TORX® is a registered trademark of Acument Intellectual Properties, LLC in the United States.

Other product names and other names in this document are generally registered trademarks or trademarks of the companies.
Important Notices

Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the consent of Canon Inc.
Copyright CANON INC. 2015

Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.

Explanation of Symbols
The following symbols are used throughout this Service Manual.

Symbols Explanation Symbols Explanation

Check. Remove the claw.

Check visually. Insert the claw.

Check a sound. Push the part.

Disconnect the connector. Connect the power cable.

Connect the connector. Disconnect the power cable.

Remove the cable/wire from the Turn on the power.

cable guide or wire saddle.
1x

Install the cable/wire to the cable Turn off the power.

guide or wire saddle.
1x

Remove the screw. Loosen the screw.

1x 1x

Install the screw. Tighten the screw.

1x 1x
Important Notices

Symbols Explanation Symbols Explanation

Cleaning is needed. Measurement is needed.

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and
mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow
indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit
door, which results in supplying the machine with power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".
(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations
of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of
the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and
major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service
Information bulletins and be able to identify and isolate faults in the machine.
Contents

Contents
Safety Precautions...............................................................................................1
Points to Note About Turning Off the Main Power Switch ..................................................................2
Points to Note Before Servicing.......................................................................................................... 2
Points to Note at Cleaning...................................................................................................................2
Notes on Assembly/Disassembly........................................................................................................ 2

1. Product Overview.............................................................................................4
Features.............................................................................................................................................. 5
Specifications ..................................................................................................................................... 6
Names of Parts....................................................................................................................................7
External View........................................................................................................................................7
Cross Section View............................................................................................................................... 8

2. Technical Explanation..................................................................................... 9
Basic Configuration........................................................................................................................... 10
Functional Configuration...................................................................................................................... 10
Overview of Electrical Circuitry.............................................................................................................10
Component Configuration.................................................................................................................... 11
Drive Configuration..............................................................................................................................13
Basic Movement Outline...................................................................................................................... 13
Controls ............................................................................................................................................ 15
Outline of Operations...........................................................................................................................15
Jam Detection.....................................................................................................................................29
Power Supply..................................................................................................................................... 32
Upgrading..........................................................................................................................................33

3. Periodical Service.......................................................................................... 34
List of Work for Scheduled Servicing ............................................................................................... 35

4. Parts Replacement and Cleaning................................................................. 37

List of Parts....................................................................................................................................... 38
External / Internal Covers.................................................................................................................... 38
Consumable Parts Requiring Periodic Replacement and Cleaning Points............................................... 39
Motors/PCBs/Others........................................................................................................................... 40
List of Sensors.................................................................................................................................... 41
External / Internal Covers..................................................................................................................43
Removing the Rear Upper Cover .........................................................................................................43
Removing the Rear Lower Cover .........................................................................................................43
Removing the Front Upper Cover ........................................................................................................ 44
Removing the Front Inner Cover.......................................................................................................... 44
Removing the Inserter Rear Cover ...................................................................................................... 46
Changing the Inserter Top Cover Open/Close Angle..............................................................................46
Removing the Inserter Front Cover ......................................................................................................46

i
Contents

Changing the Middle Guide Open/Close Angle .....................................................................................47

Changing the Inserter Open Angle....................................................................................................... 47
Main Unit........................................................................................................................................... 49
Removing the Upper Tray Unit ............................................................................................................ 49
Removing the Lower Tray Unit ............................................................................................................ 49
Removing the Inserter Pickup Unit....................................................................................................... 50
Consumable Parts Requiring Periodic Replacement and Cleaning Points....................................... 52
Removing the Through-pass Inlet Antistatic Needle .............................................................................. 52
Removing the Through-pass Outlet Antistatic Needle ........................................................................... 53
Removing the Upper Tray Pickup Roller .............................................................................................. 53
Removing the Lower Tray Pickup Roller .............................................................................................. 54
Removing the Upper Tray Separation Roller......................................................................................... 55
Removing the Lower Tray Separation Roller ........................................................................................ 55
Removing the Upper Tray Feed Roller .................................................................................................56
Removing the Lower Tray Feed Rolle .................................................................................................. 57
Removing the Upper Tray Torque Limiter .............................................................................................58
Removing the Lower Tray Torque Limiter............................................................................................. 59
Removing the Upper Tray Registration Clutch ......................................................................................60
Removing the Lower Tray Registration Clutch.......................................................................................60
Removing the Reversal solenoid assembly (SOL1)............................................................................... 61
Motors............................................................................................................................................... 62
Removing the Tray Pickup Motor (M1) .................................................................................................62
Removing the Drive Switchover Motor (M4) ......................................................................................... 63
Removing the Upper Tray Lift Motor (M2)............................................................................................. 64
Removing the Lower Tray Lift Motor (M3) ............................................................................................ 64
PCBs................................................................................................................................................. 65
Removing the Insertion Unit controller PCB ..........................................................................................65
Removing the Upper Tray LED PCB ....................................................................................................67
Removing the Lower Tray LED PCB.....................................................................................................68
Sensors............................................................................................................................................. 70
Removing the Upper Tray Empty Sensor (S9) ...................................................................................... 70
Removing the Upper Tray Width Sensor (S10) ..................................................................................... 70
Removing the Upper Tray Last Paper Sensor (S11) ............................................................................. 71
Removing the Lower Tray Empty Sensor (S12) .................................................................................... 72
Removing the Lower Tray Width Sensor (S13) ..................................................................................... 73
Removing the Lower tray Last Paper Sensor 1 (S14).............................................................................75
Removing the Lower tray Last Paper Sensor 2 (S15).............................................................................76

5. Adjustment..................................................................................................... 79
Overview........................................................................................................................................... 80
Adjustment and Functional Setting in Service Mode.............................................................................. 80
Adjustment at Time of Parts Replacement............................................................................................ 81
Adjustment at Time of Parts Replacement........................................................................................82
Inserter Opening/Closing Adjustment (After Replacing the Inserter Unit)................................................. 82
Inserter Height Adjustment (After Replacing the Inserter Unit)................................................................ 84
Top Cover Positioning Pin Adjustment (After Replacing the Top Cover).................................................. 85
Action When Replacing the Upper/Lower tray Width Sensor.................................................................. 86
Actions when Replacing the Insertion Unit controller PCB...................................................................... 87

ii
Contents

6. Installation...................................................................................................... 89
How to Utilize This Installation Procedure.........................................................................................90
Symbols in the Illustration.................................................................................................................... 90
Checking before Installation.............................................................................................................. 91
Checking the power supply.................................................................................................................. 91
Checking the Installation Space........................................................................................................... 91
Essential Items to Be Performed Before Installation...............................................................................91
Points to Note before Installation..........................................................................................................92
Installation Order of Options.................................................................................................................92
Kontrollen vor der Installation (German/Deutsch)...................................................................................95
Product Name.....................................................................................................................................96
Unpacking......................................................................................................................................... 97
Unpacking Procedure.......................................................................................................................... 97
Checking the Contents...................................................................................................................... 99
For imagePRESS C10010VP/C9010VP Series, imagePRESS C10000VP/C8000VP Series.................. 100
For imagePRESS C910/C810/C710/C660 Series, imagePRESS C850/C750/C650/C65 Series..............101
For imagePRESS C165 Series...........................................................................................................102
For iR-ADV DX C7700 Series, iR-ADV C7500 Series.......................................................................... 103
For iR-ADV DX 8700 Series, iR-ADV 8500 Series............................................................................... 104
Installation Procedure......................................................................................................................105
Preparation for Host Machine.............................................................................................................105
Preparation of this Equipment............................................................................................................ 110
Connecting to Connection Machine.................................................................................................... 118
Connecting Communication Cable .....................................................................................................120
Connecting the Power Cord............................................................................................................... 122
Connecting the Shunt Cable...............................................................................................................123
Labeling............................................................................................................................................124
Adjustments.....................................................................................................................................125
Height/ Inclination Checking and Adjustment.......................................................................................125
Making Checks after Completion of Installation.............................................................................. 131
Disposal Parts...................................................................................................................................131
Operation Checks..............................................................................................................................132

APPENDICES....................................................................................................133
Service Tools...................................................................................................................................134
Solvents and Oils.............................................................................................................................. 134
Special Tools.................................................................................................................................... 134
General Circuit Diagram..................................................................................................................135
General Circuit Diagram (1/4).............................................................................................................135
General Circuit Diagram (2/4).............................................................................................................136
General Circuit Diagram (3/4).............................................................................................................137
General Circuit Diagram (4/4).............................................................................................................138

iii
Safety Precautions
Points to Note About Turning Off the
Main Power Switch ........................... 2
Points to Note Before Servicing............ 2
Points to Note at Cleaning.................... 2
Notes on Assembly/Disassembly..........2
Safety Precautions

Points to Note About Turning Off the Main Power Switch

This equipment does not have a main power switch, but it has only a leakage breaker.
This equipment is powered when the main power switch of the host machine is turned on.
The leakage breaker detects overcurrent and power leakage.

NOTE:
Explain to the customer that the breaker must be checked once or twice a month and the result must be recorded.

Leakage breaker

Points to Note Before Servicing

• At servicing, be sure to turn OFF the power source according to the specified steps and disconnect the power plug.
• Be sure to disconnect the power plug on a regular basis and remove dust and dirt accumulated around the outlet with dry
cloth.

CAUTION:
Leaving the power plug connected for a long time in an environment having a lot of dust, moisture, or oily smoke will
cause a fire. (Because dust accumulated in the surrounding area will absorb moisture and cause an insulation failure)

• Be careful not to be injured by burrs of edges, sharp corners or protrusions.

CAUTION:
Hazardous area such as corners, edges, springs and other sharp sections may be remaining on products. Always be
aware of the presence of hazardous area to avoid injury caused by contacting and/or striking those area, by not over-
concentrating on service work.

Points to Note at Cleaning

When performing cleaning using organic solvent such as alcohol, be sure to check that the component of solvent is vaporized
completely before assembling.

Notes on Assembly/Disassembly
Follow the items below to assemble/disassemble the device.
1. Disconnect the power plug to avoid any potential dangers during assembling/disassembling works.

2
Safety Precautions

2. If not specially instructed, reverse the order of disassembly to reinstall.

3. Ensure to use the right screw type (length, diameter, etc.) at the right position when assembling.
4. To keep electric conduction, binding screws with washers are used to attach the grounding wire and the varistor. Ensure to
use the right screw type when assembling.
5. Unless it is specially needed, do not operate the device with some parts removed.
6. Never remove the paint-locked screws when disassembling.

CAUTION:

English
CAUTION
DOUBLE POLE/NEUTRAL FUSING
The fuse may be in the neutral, and that the mains shall be disconnected to de-energize the phase conductors.

German
VORSICHT
ZWEIPOLIGE BZW. NEUTRALLEITER-SICHERUNG
Die Sicherung kann sich im Nullleiter befinden und das Hauptnetz muss abgetrennt werden, um die Phasenleiter
stromlos zu machen.

3
1 Product Overview
Features................................................ 5
Specifications ....................................... 6
Names of Parts..................................... 7
1. Product Overview

Features
• A free-standing inserter with a reversal feature, supporting a set of two large tray bins.
• Each tray has a capacity of 200 sheets.

5
1. Product Overview

Specifications

Item Description Remarks

Paper pickup method Auto paper pickup/delivery Upward separation by a separa-
tion roller
Paper pickup mode Single-sided Automatic reversal mode suppor-
ted
Paper types Thin paper, Plain paper, Recycled paper, Color paper, Heavy paper, Pre- Different depending on the host
punched, Tab paper, Coated paper, Bond paper, Letterhead, Tracing pa- machine.
per, Texture paper, Vellum paper
Paper size A3, A4, A4R, B4, B5, B5R, SRA3, 11x17, 12×18, 13×19, LGL, LTR, LTRR, Different depending on the host
EXEC, 8K, 16K, User custom size (182.0 x 182.0 mm to 330.2 x 487.7 mm) machine.
Paper weight 52 to 300 g/m2 Inserter pickup
Different depending on the host
machine.
Loading capacity Loading height: Up to 24 mm Defined on the basis of 80 g/m2
Upper tray:200 sheets, Lower tray:200 sheets paper
Reference Center reference
Mixed paper loading No
Operator console No
Display Document loading LED available
Size detection feature Suppor- Length: Photointerrupters (Upper tray:1/Lower tray:2)
ted Width: Slide variable resistors (Upper tray:1/Lower tray:1)
Dimensions 746 (W) × 793 (D) × 1407 (H) mm
Weight Approx. 61 kg
Power supply AC100 - 240V 1.0A, 50/60 Hz
Maximum power con- Approx. 120 W
sumption
Option Inserter Option controller Kit-A1 Use when connected to a finisher
capable of CAN communication.

6
1. Product Overview

Names of Parts

External View
■ Front
Upper tray

Top cover

Front upper cover

Lower tray

■ Rear
Inserter
rear cover

Rear upper cover

Rear lower cover

Leakage breaker

7
1. Product Overview

Cross Section View

[1]
[2]
[16]

[3]

[4]

[5]
[6]
[7]
[15]
[8]

[9]

[10]

[11]

[14]
[12]

[13]

[1] Upper tray pickup roller [9] Reversal roller

[2] Upper tray feed roller [10] Feed roller 2
[3] Upper tray separation roller 1 [11] Feed roller 3
[4] Registration roller 2 [12] Inlet roller 1
[5] Lower tray feed roller [13] Inlet roller 2
[6] Lower tray separation roller [14] Delivery roller
[7] Lower tray pickup roller [15] Lower tray
[8] Feed roller 1 [16] Upper tray

8
2 Technical
Explanation
Basic Configuration............................. 10
Controls ..............................................15
Upgrading............................................33
2. Technical Explanation

Basic Configuration

Functional Configuration
The components of this unit are organized into three major blocks: Tray unit, Paper pickup unit and Feed unit.

2.Paper pickup unit

3.Feed unit
1.Tray unit

Overview of Electrical Circuitry

The machine's sequence of operations is controlled by the Insertion Unit controller PCB.
The Insertion Unit controller PCB is a CPU used to interpret input signals from sensors and connection machine and generate
signals to drive such loads as motors and solenoids at such times as programmed in advance.
The Insertion Unit controller PCB communicates the various states (information on sensors) to the connection machine through
the CAN transceiver PCB.

NOTE:
CAN transceiver PCB is used in case this machine is connected to the finisher using CAN communication.

CAN transceiver Insertion Unit Motor

PCB controller PCB
(Option)
Solenoid
CPU
Sensor

CAN communication
connection machine
Connection machine

10
2. Technical Explanation

Component Configuration
■ Roller Layout
[1]
[2]

[3]

[4]

[5]
[6]
[7]

[8]

[9]

[10]

[11]

[14]
[12]

[13]

[1]Upper tray pickup roller [8]Feed roller 1

[2]Upper tray feed roller [9]Reversal roller
[3]Upper tray separation roller [10]Feed roller 2
[4]Registration roller [11]Feed roller 3
[5]Lower tray feed roller [12Inlet roller 1
[6]Lower tray separation roller [13]Inlet roller 2
[7]Lower tray pickup roller [14]Delivery roller

11
2. Technical Explanation

■ Sensor Layout
It describes only all optical sensors on the feed path.

S7
S8
S9

S18
S12

S17

S16

S21 S20

S3 Upper tray registration sensor

S7 Lower tray registration sensor
S8 Middle feed sensor
S9 Upper tray empty sensor
S12 Lower tray empty sensor
S16 Reverse timing sensor
S17 Reverse sensor
S18 Reverse entrance sensor
S20 Entrance sensor
S21 Delivery sensor 2

12
2. Technical Explanation

Drive Configuration

M3 M2 M1 M4

CL1 Drive switchover gear

CL2

SOL1

M1 Tray pickup motor

M2 Upper tray lift motor
M3 Lower tray lift motor
M4 Drive switchover motor
M5 Entrance motor 1
M6 Reverse motor
CL1 Upper tray registration clutch
CL2 Lower tray registration clutch
SOL1 Reverse solenoid

Basic Movement Outline

■ Surface insert operation
Transfers the paper loaded in the inserter tray to the downstream equipment so the upper surface of the paper will face up.
• Paper is fed from a tray via a reversing pass to the straight pass.

13
2. Technical Explanation

■ Back insert operation

Transfers the paper loaded in the inserter tray to the downstream equipment so the upper surface of the paper will face down.
• Paper is fed directly to the straight pass.

■ Inserter pickup tray switch operation

Paper is fed from either of the two inserter trays chosen by user.

14
2. Technical Explanation

Controls

Outline of Operations
When a paper feed signal is received from the host machine after paper is loaded in the tray, the following three sequences of
operations are performed:
1. Sequence of surface insert operation
2. Sequence of back insert operation
3. Sequence of inserter pickup tray switch operation

■ Sequence of surface insert operation

The following operations are performed when two sheets of paper are fed from the upper tray.

15
2. Technical Explanation

1. First paper feeding for separation

• The upper tray lift motor (M2) turns in the reverse direction at a speed of 533 pps to move the paper feed tray upward.
• The upper tray pick sensor (S2) turns on to stop the upper tray lift motor (M2).
• For plain paper, the tray pickup motor (M1) turns in the reverse direction at a speed of 500 mm/s to start separating the
paper in the tray. For thick paper, the tray pickup motor (M1) turns in the reverse direction at a speed of 250 mm/s to
start separating the paper in the tray.
• The tray pickup motor (M1) stops when the paper has been fed 14.7 mm since the upper tray registration sensor (S3)
turned on.
• The upper tray lift motor (M2) turns in the normal direction at a speed of 533 pps to move the paper feed tray 9 pls
downward.

M2 S2

2. First paper feeding for reversal

• The tray pickup motor (M1) turns in the normal direction at a speed of 400 mm/s and the reverse motor (M6) turns in
the normal direction at a speed of 400 mm/s to start feeding the paper to the reversal standby position.
• The tray pickup motor (M1) stops when the paper has been fed 64.6 mm since the upper tray registration sensor (S3)
turned off.
• The reverse motor (M6) stops when the paper has been fed 19.2 mm since the reverse sensor (S17) turned off.

16
2. Technical Explanation

3. Second paper feeding for separation

• After the tray pickup motor (M1) stops, the upper tray lift motor (M2) turns in the reverse direction at a speed of 533 pps
to move the paper feed tray upward.
• The upper tray pick sensor (S2) turns on to stop the upper tray lift motor (M2).
• For plain paper, the tray pickup motor (M1) turns in the reverse direction at a speed of 500 mm/s to start separating the
paper in the tray. For thick paper, the motor turns in the reverse direction at a speed of 250 mm/s to start separating the
paper in the tray.
• The tray pickup motor (M1) stops when the paper has been fed 14.7 mm since the upper tray registration sensor (S3)
turned on.
• The upper tray lift motor (M2) turns in the normal direction at a speed of 533 pps to move the paper feed tray 9 pls
downward.

M2 S2 M1

M6 S17

M2 S2 M1

17
2. Technical Explanation

4. First paper feeding to standby position

• The reverse motor (M6) turns in the reverse direction at a speed of 800 mm/s to start feeding the paper to the standby
position.
• When the paper has been fed 51.2 mm since the reverse timing sensor (S16) turned on, the reverse motor (M6) stops.
• When the paper has been fed 12.3 mm since the delivery sensor 2 (S21) turned on, an Eject signal is sent.

S16
M6

S21

5. First paper feeding to horizontal feed block

• When an Entry signal for the first paper is received, the Entrance motor 1 (M5) turns in the reverse direction at the same
speed as that of the motor in the host machine and the reverse motor (M6) turns in the reverse direction at the same
speed as that of the motor in the host machine, thus feeding the paper to the horizontal feed block.
• When the paper has been fed 51.2 mm since the reverse timing sensor (S16) was turned off, the reverse motor (M6)
stops.

18
2. Technical Explanation

6. Second paper feeding for reversal

• After the reverse motor (M6) stops, the tray pickup motor (M1) turns in the normal direction at a speed of 400 mm/s and
the reverse motor (M6) turns in the normal direction at a speed of 400 mm/s to start feeding the paper to the reversal
standby position.
• The tray pickup motor (M1) stops when the paper has been fed 64.6 mm since the upper tray registration sensor (S3)
turned off.
• The reverse motor (M6) stops when the paper has been fed 19.2 mm since the reverse sensor (S17) turned off.

S16
M6

M6 S17

S17
M6

19
2. Technical Explanation

7. Second paper feeding to standby position

• The reverse motor (M6) turns in the reverse direction at a speed of 800 mm/s to start feeding the paper to the standby
position.
• The reverse motor (M6) stops when the paper has been fed 51.2 mm since the reverse timing sensor (S16) turned on.

S16
M6

20
2. Technical Explanation

8. Second paper feeding to horizontal feed bloc

• When an Entry signal for the second paper is received, the time specified to allocate a the pace between the first and
second papers is taken, the Entrance motor 1 (M5) turns in the reverse direction at the same speed as that of the motor
in the host machine, and the reverse motor (M6) turns in the reverse direction at the same speed as that of the motor
in the host machine, thus feeding the paper to the horizontal feed block.
• The reverse motor (M6) stops when the paper has been fed 51.2 mm since the reverse timing sensor (S16) turned on.
• An Eject signal is sent when the paper has been fed 12.3 mm since the delivery sensor 2 (S21) turned on.

S16
M6

S21
M5

■ Sequence of back insert operation

The following operations are performed when two sheets of paper are fed from the upper tray.

21
2. Technical Explanation

1. First paper feeding for separation

M2 S2

M2 M1 S3

M2 M1
S3

2. First paper feeding to standby position

• The tray pickup motor (M1) turns in the normal direction at a speed of 800 mm/s and the reverse motor (M6) turns in
the reverse direction at a speed of 800 mm/s to start feeding the paper to the standby position.
• The tray pickup motor (M1) stops when the paper has been fed 64.6 mm since the upper tray registration sensor (S3)
turned off.
• The reverse motor (M6) stops when the paper has been fed 51.2 mm since the reverse timing sensor (S16) turned on.

22
2. Technical Explanation

3. Second paper feeding for separation

M1
S2

S16
M6

M2 S2 M1

S16

4. First paper feeding to horizontal feed block

• When an Entry signal for the first paper is received, the Entrance motor 1 (M5) turns in the reverse direction at the same
speed as that of the motor in the host machine and the reverse motor (M6) turns in the reverse direction at the same
speed as that of the motor in the host machine, thus feeding the paper to the horizontal feed block.
• The reverse motor (M6) stops when the paper has been fed 51.2 mm since the reverse timing sensor (S16) was turned
off.
• An Eject signal is sent when the paper has been fed 12.3 mm since the delivery sensor 2 (S21) turned on.

23
2. Technical Explanation

5. Second paper feeding to standby position

• After the reverse motor (M6) stops as mentioned above, the tray pickup motor (M1) turns in the normal direction at a
speed of 800 mm/s and the reverse motor (M6) turns in the reverse direction at a speed of 800 mm/s to start feeding
the paper to the standby position.
• The tray pickup motor (M1) stops when the paper has been fed 64.6 mm since the upper tray registration sensor (S3)
turned off.
• The reverse motor (M6) stops when the paper has been fed 51.2 mm since the reverse timing sensor (S16) turned on.

S16
M6

M1
S3

S16
M6

24
2. Technical Explanation

6. Second paper feeding to horizontal feed block

• When an Entry signal for the second paper is received, the time specified to allocate a the pace between the first and
second papers is taken, the Entrance motor 1 (M5) turns in the reverse direction at the same speed as that of the motor
in the host machine, and the reverse motor (M6) turns in the reverse direction at the same speed as that of the motor
in the host machine, thus feeding the paper to the horizontal feed block.
• The reverse motor (M6) stops when the paper has been fed 51.2 mm since the reverse timing sensor (S16) was turned
off.
• An Eject signal is sent when the paper has been fed 12.3 mm since the delivery sensor 2 (S21) turned on.

M5
S21

■ Sequence of inserter pickup tray switch operation

This section describes switching of the upper tray to the lower tray that take place when two sheets of paper are fed to the upper
tray and a sheet of paper is fed to the lower tray respectively from the inserter paper feed unit.

25
2. Technical Explanation

1. Upper tray paper feeding for separation

• The upper tray lift motor (M2) turns in the reverse direction at a speed of 533 pps to move the paper feed tray upward.
• The upper tray pick sensor (S2) turns on to stop the upper tray lift motor (M2).
• For plain paper, the tray pickup motor (M1) turns in the reverse direction at a speed of 500 mm/s to start separating the
paper in the upper tray. For thick paper, the tray pickup motor (M1) turns in the reverse direction at a speed of 250 mm/
s to start separating the paper in the upper tray.
• The tray pickup motor (M1) stops when the paper has been fed 14.7 mm since the upper tray registration sensor (S3)
turned on.
• The upper tray lift motor (M2) turns in the normal direction at a speed of 533 pps to move the paper feed tray 9 pls
downward.

M2 S2

M1
S2

M2 M1

2. Upper tray paper feeding to standby position or upper tray paper feeding for reversal
• In case of surface side insertion, the paper is fed to the standby position following the sequence of reverse insert
operation. In case of reverse side insertion, the paper is fed to the standby position following the sequence of back insert
operation.

26
2. Technical Explanation

3. Switching between paper feed trays

• The tray pickup motor (M1) stops when the paper has been fed 64.6 mm since the trailing edge of the paper in the upper
tray has turned off the upper tray registration sensor (S3). At this time, the drive switchover motor (M4) turns in the
normal direction at a speed of 533 pps.
• The drive switchover motor (M4) stops when the paper has been fed 32 pls (2mm) since the drive switchover sensor
(S1) turned on.

S1 M1 M4

Drive switchover gear

27
2. Technical Explanation

4. Lower tray paper feeding for separation

• The lower tray lift motor (M3) turns in the reverse direction at a speed of 533 pps to move the paper feed tray upward.
• The lower tray pick sensor (S6) turns on to stop the lower tray lift motor (M3).
• For plain paper, the tray pickup motor (M1) turns in the reverse direction at a speed of 500 mm/s to start separating the
paper in the lower tray. For thick paper, the tray pickup motor (M1) turns in the reverse direction at a speed of 250 mm/
s to start separating the paper in the lower tray.
• The tray pickup motor (M1) stops when the paper has been fed 19.1 mm since the lower tray registration sensor (S7)
turned on.
• The lower tray lift motor (M3) turns in the normal direction at a speed of 533 pps to lower the paper feed tray 9 pls
downward.

S7 M1

5. Lower tray paper feeding to standby position or lower tray paper feeding for reversal
• In case of surface side insertion, the paper is fed to the standby position following the sequence of reverse insert
operation. In case of reverse side insertion, the paper is fed to the standby position following the sequence of back insert
operation.

28
2. Technical Explanation

6. Switching between paper feed trays

• The tray pickup motor (M1) stops when the paper has been fed 10.3 mm since the trailing edge of the paper in the lower
tray has turned off the lower tray registration sensor (S7). At this time, the drive switchover motor (M4) turns in the
reverse direction at a speed of 533 pps.
• The drive switchover motor (M4) stops when the paper has been fed 275 pls since the drive switchover sensor (S1)
turned off.

S7 M1

S1 M1 M4

Drive switchover gear

7. Upper tray paper feeding for separation.

• (1) Same as the description is omitted.

Jam Detection
■ Overview
The following paper sensors are used to detect whether paper is present and whether paper is fed normally.

29
2. Technical Explanation

S7
S8
S9

S18
S12

S17

S16

S21 S20

S3 Upper tray registration sensor

■ Jam Type
The detection sensor and detection timing, and displayed code are indicated as follows.

Jam type Sen- Detection timing

sor
EntryStart time-out jam - EntryStart OFF is not detected even when the specified time has lapsed since EntryStartAck
ON was replied.
EjectStartAck time-out jam - EjectStartAck ON is not detected even when the specified time has lapsed since EjectStart
ON was reported.
EjectStartAck OFF is not detected even when the specified time has lapsed since EjectStart
OFF was reported.
Upper tray empty jam S9 An attempt is made to feed paper from the upper tray when no paper is loaded in the upper
tray.
Lower tray empty jam S12 An attempt is made to feed paper from the Lower tray when no paper is loaded in the Lower
tray.
Different width jam - The information of the paper width detection in the inserter was different from the paper width
information that has been sent.
Cover open jam - The front cover is opened during inserter operation.
The inserter or the inserter top cover is opened during inserter operation.
Power-on jam - Paper is detected in the unit at power-on or start of mechanism initialization.
Paper is detected in the unit during the multi-rotation of driving mechanism.
Error prevention jam - A jam is caused without causing an error when a problem is detected.
Emergency stop jam - The inserter stops operating upon reception of an emergency stop signal.

30
2. Technical Explanation

Jam type Sen- Detection timing

sor
Entrance sensor delay jam S20 The entrance sensor does not detect paper even when the specified time has lapsed since
a paper handover request signal was received.
Delivery sensor 2 delay jam S21 Delivery sensor 2 does not detect paper (in the horizontal paper feed mode) even when the
specified time has lapsed since the entrance sensor detected paper, or delivery sensor 2
does not detect paper even when the specified time has lapsed since paper was inserted
from the inserter.
Upper tray registration sensor/ S3,S7 The registration sensor corresponding to the paper feed tray does not detect paper even when
Lower tray registration sensor the specified time has lapsed since paper fed from the inserter started.
delay jam
Middle feed sensor delay jam S8 The middle feed sensor does not detect paper even when the specified time has lapsed since
paper feed to the reversal unit standby position started.
Reverse entrance sensor delay S18 The reverse entrance sensor does not detect paper even when the specified time has lapsed
jam since the middle feed sensor detected paper.
Reverse sensor delay jam S17 The reverse sensor does not detect paper even when the specified time has lapsed since the
reverse entrance sensor detected paper (in the reverse insertion mode), or the reverse sensor
does not detect paper even when the specified time has lapsed since paper feed to the re-
versal unit standby position started after switchback.
Reverse timing sensor delay jam S16 The reverse timing sensor does not detect paper even when the specified time has lapsed
since the reverse entrance sensor detected paper (in the straight insertion mode), or the
reverse timing sensor does not detect paper even when the specified time has lapsed since
the reverse sensor detected paper (in the reverse insertion mode).
Entrance sensor stationary jam S20 Paper does not pass by the entrance sensor even when the specified time has lapsed since
the entrance sensor detected paper.
Delivery sensor 2 stationary jam S21 Paper does not pass by the delivery sensor 2 even when the specified time has lapsed since
the delivery sensor 2 detected paper
Upper tray registration sensor/ S3,S7 Paper does not pass the registration sensor corresponding to the paper feed tray even when
Lower tray registration sensor the specified time has lapsed since paper feed to the reversal unit standby position started.
stationary jam
Middle feed sensor stationary S8 Paper does not pass by the middle feed sensor even when the specified time has lapsed
jam since paper passed by the registration sensor corresponding to the paper feed tray.
Reverse entrance sensor sta- S18 Paper does not pass by the reverse entrance sensor even when the specified time has lapsed
tionary jam since paper passed by the middle feed sensor.
Reverse sensor stationary jam S17 Paper does not pass by the reverse sensor even when the specified time has lapsed since
the reverse sensor detected paper (in the reverse insertion mode), or paper does not pass
by the reverse sensor even when the specified time has lapsed since the reverse sensor
detected paper at the start of paper feed to the reversal unit standby position after switchback.
Reverse timing sensor station- S16 Paper does not pass by the reverse timing sensor even when the specified time has lased
ary jam since paper insertion started.
Early timing jam -
Sequence error jam -
Entrance sensor power-on jam* S20 Paper is detected in the unit at power-on or start of mechanism initialization.
Delivery sensor 2 power-on jam* S21 Paper is detected in the unit at power-on or start of mechanism initialization.
Upper tray registration sensor S3 Paper is detected in the unit at power-on or start of mechanism initialization.
power-on jam*
Lower tray registration sensor S7 Paper is detected in the unit at power-on or start of mechanism initialization.
power-on jam*
Middle feed sensor power-on S8 Paper is detected in the unit at power-on or start of mechanism initialization.
jam*
Reverse entrance sensor power- S18 Paper is detected in the unit at power-on or start of mechanism initialization.
on jam*
Reverse sensor power-on jam* S17 Paper is detected in the unit at power-on or start of mechanism initialization.
Reverse timing sensor power-on S16 Paper is detected in the unit at power-on or start of mechanism initialization.
jam*

* Note that jam information is displayed only when connected to a finisher capable of CAN communication.

31
2. Technical Explanation

Power Supply
■ Overview
The external AC power supplied to this machine passes through the filter PCB, and the filtered AC power is converted to 24 VDC.
The 24 VDC is supplied to the DC controller PCB from which it is supplied to the load-related parts (motors, solenoids, fans, and
clutches) as it is or converted to 5 VDC or 3.3 VDC by the DC-DC to be supplied to logic-related parts (sensors).

CAN
transceiver
PCB
(Option)
PCB5

Filter PCB Power Supply Option

PCB7 PCB Controller PCB
PCB6 PCB4
CB1 PCB4
Breaker

Remote Signal (3.3V)

Sensor DC/DC
Converter
+5V Logics
SW1
Front upper cover
Sensor DC/DC
open/close switch
Converter
Tray LED PCB
SW2
Insertion Unit Upper cover
+3.3V Logics controller PCB open/close switch
PCB3
Fan
Motor
Motor

Solenoid
Clutch

■ Protection Function
The power supply PCB incorporates a primary-side, secondary-side overcurrent, and overvoltage protection circuits.
Each of load-related 24V lines has a fuse. If overcurrent or overvoltage occurs in a load (motor, etc.) due to a trouble such as a
short circuit, the fuse blows to actuate the protection mechanism.
Each of logic-related 5V/3.3V lines also has a fuse to actuate the protection mechanism.

32
2. Technical Explanation

Upgrading
Flash ROM is used for IC4(CPU) on the DC controller PCB. Rewrite this IC when upgrading.
• Upgrading from the host machine using USB memory (For details, refer to the service manual of the host machine.)

33
3 Periodical Service
List of Work for Scheduled Servicing
.........................................................35
3. Periodical Service

List of Work for Scheduled Servicing

PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment
CH:Maintenance

No Catego- Part name Part number Qty Interval Remarks Counter Reference
. ry
1 Feed unit Through-pass inlet anti- 4F8-0048 2 CR/6,000,000 DRBL-2>IS- “Removing the
static needle* sheets ELM1 Through-pass In-
let Antistatic Nee-
dle ” on page
52
2 Through-pass outlet an- FL3-3418 2 CR/6,000,000 DRBL-2>IS- “Removing the
tistatic needle* sheets ELM2 Through-pass
Outlet Antistatic
Needle ” on page
53
3 Paper Upper tray pickup roller 4A3-3870 2 CR/100,000 Clean it with a cloth DRBL-2>IS-P- “Removing the
pickup sheets wetted with water RL1 Upper Tray Pick-
unit CL/40,000 and squeezed tight- up Roller ” on
sheets ly. page 53
4 Upper tray separation 4A3-3868 1 CR/100,000 Clean it with a cloth DRBL-2>IS-S- “Removing the
roller sheets wetted with water RL1 Upper Tray Sep-
CL/40,000 and squeezed tight- aration Roller” on
sheets ly. page 55
5 Upper tray feed roller 4A3-3869 1 CR/100,000 Clean it with a cloth DRBL-2>IS-F- “Removing the
sheets wetted with water RL1 Upper Tray Feed
CL/40,000 and squeezed tight- Roller ” on page
sheets ly. 56
6 Upper tray torque limiter 4A3-3888 1 CR/1,000,000 DRBL-2>IS- “Removing the
sheets TQLM1 Upper Tray Tor-
que Limiter ” on
page 58
7 Upper tray registration 4H3-0290 1 CR/1,000,000 DRBL-2>IS- “Removing the
clutch* times CL1 Upper Tray Reg-
istration Clutch ”
on page 60
8 Lower tray pickup roller 4A3-3870 2 CR/100,000 Clean it with a cloth DRBL-2>IS-P- “Removing the
sheets wetted with water RL2 Lower Tray Pick-
CL/40,000 and squeezed tight- up Roller ” on
sheets ly. page 54
9 Lower tray separation 4A3-3868 1 CR/100,000 Clean it with a cloth DRBL-2>IS-S- “Removing the
roller sheets wetted with water RL2 Lower Tray Sep-
CL/40,000 and squeezed tight- aration Roller ” on
sheets ly. page 55
10 Lower tray feed roller 4A3-3869 1 CR/100,000 Clean it with a cloth DRBL-2>IS-F- “Removing the
sheets wetted with water RL2 Lower Tray Feed
CL/40,000 and squeezed tight- Rolle ” on page
sheets ly. 57
11 Lower tray torque limiter 4A3-3888 1 CR/1,000,000 DRBL-2>IS- “Removing the
sheets TQLM2 Lower Tray Tor-
que Limiter” on
page 59
12 Lower tray registration 4H3-0290 1 CR/1,000,000 DRBL-2>IS- “Removing the
clutch* times CL2 Lower Tray Reg-
istration Clutch”
on page 60
13 Reversal Reversal solenoid* FL2-7191 1 CR/1,000,000 DRBL-2>IS- “Removing the
pass unit times RV-SL Reversal sole-
noid assembly
(SOL1)” on page
61

35
3. Periodical Service

*: The following is excluded due to the review of the Consumable Parts.

• imagePRESS C165 Series

36
4 Parts Replacement
and Cleaning
List of Parts......................................... 38
External / Internal Covers....................43
Main Unit............................................. 49
Consumable Parts Requiring Periodic
Replacement and Cleaning Points
.........................................................52
Motors................................................. 62
PCBs................................................... 65
Sensors............................................... 70
4. Parts Replacement and Cleaning

List of Parts

External / Internal Covers

[5]

[1]

[2]

[6]

[3]

[7]

[4]

No Name Refer to
[1] Rear upper cover “Removing the Rear Upper Cover ” on page 43
[2] Rear lower cover “Removing the Rear Lower Cover ” on page 43
[3] Front upper cover “Removing the Front Upper Cover ” on page 44
[4] Front inner cover “Removing the Front Inner Cover” on page 44
[5] Inserter rear cover “Removing the Inserter Rear Cover ” on page 46
[6] Inserter front cover “Removing the Inserter Front Cover ” on page 46
[7] Top cover -

38
4. Parts Replacement and Cleaning

Consumable Parts Requiring Periodic Replacement and Cleaning

Points
[5]

[3]

[3]
[7]

[8]

[6]
[4]

[2]

[1]

[9]

No. Name Refer to

[1] Through-pass inlet antistatic needle* “Removing the Through-pass Inlet Antistatic Needle ” on page 52
[2] Through-pass outlet antistatic needle* “Removing the Through-pass Outlet Antistatic Needle ” on page 53
[3] Upper tray pickup roller “Removing the Upper Tray Pickup Roller ” on page 53
Lower tray pickup roller “Removing the Lower Tray Pickup Roller ” on page 54
[4] Upper tray separation roller “Removing the Upper Tray Separation Roller” on page 55
Lower tray separation roller “Removing the Lower Tray Separation Roller ” on page 55
[5] Upper tray feed roller “Removing the Upper Tray Feed Roller ” on page 56
Lower tray feed roller “Removing the Lower Tray Feed Rolle ” on page 57
[6] Upper tray torque limiter “Removing the Upper Tray Torque Limiter ” on page 58
Lower tray torque limiter “Removing the Lower Tray Torque Limiter” on page 59
[7] Upper tray registration clutch* “Removing the Upper Tray Registration Clutch ” on page 60
[8] Lower tray registration clutch* “Removing the Lower Tray Registration Clutch” on page 60
[9] Reversal solenoid* “Removing the Reversal solenoid assembly (SOL1)” on page 61

*: The following is excluded due to the review of the Consumable Parts.

• imagePRESS C165 Series

39
4. Parts Replacement and Cleaning

Motors/PCBs/Others

M4
CL1
M2 CL2
M3
M1
SOL1
SW2
M6

PCB3 PCB1

PCB2 SW1

PCB4
PCB5

F1
PCB6

PCB7

CB1

No Name Refer to
M1 Tray pickup Motor “Removing the Tray Pickup Motor (M1) ” on page 62
M2 Upper tray lift motor “Removing the Upper Tray Lift Motor (M2)” on page 64
M3 Lower tray lift motor “Removing the Lower Tray Lift Motor (M3) ” on page 64
M4 Drive switchover motor “Removing the Drive Switchover Motor (M4) ” on page 63
M5 Entrance motor 1 -
M6 Reverse motor -
SW1 Front upper cover open/close switch -
SW2 Upper cover open/close switch -
CL1 Upper tray registration clutch “Removing the Upper Tray Registration Clutch ” on page 60
CL2 Lower tray registration clutch “Removing the Lower Tray Registration Clutch” on page 60
SOL1 Reverse solenoid “Removing the Reversal solenoid assembly (SOL1)” on page 61
F1 Power Supply Fan -
CB1 Breaker -
PCB1 Upper tray LED PCB “Removing the Upper Tray LED PCB ” on page 67
PCB2 Lower tray LED PCB “Removing the Lower Tray LED PCB” on page 68
PCB3 Insertion Unit controller PCB “Removing the Insertion Unit controller PCB ” on page 65
PCB4 Option controller PCB -
PCB5 CAN transceiver PCB -
(Option)
PCB6 Power supply PCB -
PCB7 Filter PCB -

40
4. Parts Replacement and Cleaning

List of Sensors

S4 S7
S6 S3
S2
S5 S8
S10 S9
S15 S11
S12
S13 S14

S18
S17 S19

S16

S20

S21

No. Name Refer to

S1 Drive switchover sensor -
S2 Upper tray pick sensor -
S3 Upper tray registration sensor -
S4 Upper tray lower limit sensor -
S5 Lower tray lower limit sensor -
S6 Lower tray pick sensor -
S7 Lower tray registration sensor -
S8 Middle feed sensor -
S9 Upper tray empty sensor “Removing the Upper Tray Empty Sensor (S9) ” on page 70
S10 Upper tray width sensor “Removing the Upper Tray Width Sensor (S10) ” on page 70
S11 Upper tray last paper sensor “Removing the Upper Tray Last Paper Sensor (S11) ” on page 71
S12 Lower tray empty sensor “Removing the Lower Tray Empty Sensor (S12) ” on page 72
S13 Lower tray width sensor “Removing the Lower Tray Width Sensor (S13) ” on page 73
S14 Lower tray last paper sensor 1 “Removing the Lower tray Last Paper Sensor 1 (S14)” on page 75
S15 Lower tray last paper sensor 2 “Removing the Lower tray Last Paper Sensor 2 (S15)” on page 76
S16 Reverse timing sensor -
S17 Reverse sensor -
S18 Reverse entrance sensor -
S19 Inserter open/close sensor -
S20 Entrance sensor -

41
4. Parts Replacement and Cleaning

No. Name Refer to

S21 Delivery sensor 2 -

42
4. Parts Replacement and Cleaning

External / Internal Covers

Removing the Rear Upper Cover

1. Remove the rear upper cover.
• 4 screws

Removing the Rear Lower Cover

1. Remove the rear upper cover.
“Removing the Rear Upper Cover ” on page 43

2. Remove the rear lower cover.

• 4 screws

43
4. Parts Replacement and Cleaning

Removing the Front Upper Cover

1. Open the front upper cover.

2. Remove the front upper cover.

• 2 resin E-rings

Removing the Front Inner Cover

1. Open the front upper cover.

44
4. Parts Replacement and Cleaning

2. Holding the jam removal lever, open the transfer guide.

3. Remove the front inner cover (small).

• 2 screws

4. Remove the front lower cover.

5. Remove the front inner cover.

• 5 screws

45
4. Parts Replacement and Cleaning

Removing the Inserter Rear Cover

1. Loosen the 2 screws, and remove the inserter rear cover.

Changing the Inserter Top Cover Open/Close Angle

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Remove the inserter top cover angle regulating shaft, and then open the top cover.
• 1 screw

Removing the Inserter Front Cover

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the inserter top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

46
4. Parts Replacement and Cleaning

3. Loosen the 2 screws, and remove the inserter front cover

Changing the Middle Guide Open/Close Angle

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the inserter top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Open the middle guide.

• 2 screws

Changing the Inserter Open Angle

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Remove the support plate 1.

• 1 screw

47
4. Parts Replacement and Cleaning

3. Remove the cover.

• 2 screw

4. Remove the support plate 2.

• 1 screw

48
4. Parts Replacement and Cleaning

Main Unit

Removing the Upper Tray Unit

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Remove the inserter front cover.

“Removing the Inserter Front Cover ” on page 46

3. Remove the upper tray unit.

• 4 screws
• 3 connectors
• 4 wire saddles

Removing the Lower Tray Unit

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Remove the inserter front cover.

“Removing the Inserter Front Cover ” on page 46

4. Remove the upper tray unit.

“Removing the Upper Tray Unit ” on page 49

5. Removing the lower tray unit.

• 4 screws
• 1 connector
• 1 edge saddle

49
4. Parts Replacement and Cleaning

Removing the Inserter Pickup Unit

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the inserter open angle.

“ Changing the Inserter Open Angle” on page 47

3. Remove the interface cable.

• 2 screws
• 1 clamp
• 11 connectors

11x

50
4. Parts Replacement and Cleaning

4. Remove two screws from the hinge.

5. Slide the inserter pickup unit backward, and then lift it to remove it.
• 2 screws

51
4. Parts Replacement and Cleaning

Consumable Parts Requiring Periodic Replacement and Cleaning

Points

Removing the Through-pass Inlet Antistatic Needle

1. Open the front upper cover.

2. Holding the jam removal lever, open the transfer guide.

3. Remove the 2 through-pass inlet antistatic needles

• 2 screws

■ Actions after Replacement the Parts

1. Clear parts counter.
Service Mode > COPIER > COUNTER > DRBL-2 > IS-ELM1

52
4. Parts Replacement and Cleaning

Removing the Through-pass Outlet Antistatic Needle

1. Open the front upper cover.

2. Remove the 2 through-pass outlet antistatic needles.

• 2 screws

■ Actions after Replacement the Parts

1. Clear parts counter.
Service Mode > COPIER > COUNTER > DRBL-2 > IS-ELM2

Removing the Upper Tray Pickup Roller

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Remove the front transfer guide.

• 2 screws

53
4. Parts Replacement and Cleaning

4. Remove the 2 upper tray pickup rollers.

• 2 resin E-rings

■ Actions after Replacement the Parts

1. Clear parts counter.
Service Mode > COPIER > COUNTER > DRBL-2 > IS-P-RL1

Removing the Lower Tray Pickup Roller

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Increase the middle guide open/close angle.

“Changing the Middle Guide Open/Close Angle ” on page 47

4. Remove the 2 lower tray pickup rollers.

• 2 resin E-rin

54
4. Parts Replacement and Cleaning

■ Actions after Replacement the Parts

1. Clear parts counter.
Service Mode > COPIER > COUNTER > DRBL-2 > IS-P-RL2

Removing the Upper Tray Separation Roller

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Remove the transfer guide.

• 5 screws

4. Remove the upper tray separation roller.

• 2 resin E-rings
• 1 bearing

■ Actions after Replacement the Parts

1. Clear parts counter.
Service Mode > COPIER > COUNTER > DRBL-2 > IS-S-RL1

Removing the Lower Tray Separation Roller

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Increase the middle guide open/close angle.

“Changing the Middle Guide Open/Close Angle ” on page 47

55
4. Parts Replacement and Cleaning

4. Remove the transfer guide.

• 5 screws

5. Remove the lower tray separation roller.

• 2 resin E-rings
• 1 bearing

■ Actions after Replacement the Parts

1. Clear parts counter.
Service Mode > COPIER > COUNTER > DRBL-2 > IS-S-RL2

Removing the Upper Tray Feed Roller

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Remove the front transfer guide.

• 2 screws

4. Remove the upper tray feed roller unit.

• 2 springs

56
4. Parts Replacement and Cleaning

• 2 resin E-rings
• 2 bearings

5. Remove the upper tray feed roller.

• 3 resin E-rings
• 1 pickup roller
• 1 lever

■ Actions after Replacement the Parts

1. Clear parts counter.
Service Mode > COPIER > COUNTER > DRBL-2 > IS-F-RL1

Removing the Lower Tray Feed Rolle

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Increase the middle guide open/close angle.

“Changing the Middle Guide Open/Close Angle ” on page 47

4. Remove the rear transfer guide.

• 6 screws

5. Remove the pickup roller unit.

• 2 springs

57
4. Parts Replacement and Cleaning

• 2 resin E-rings
• 2 bearings

6. Remove the lower tray feed roller.

• 3 resin E-rings
• 1 pickup roller
• 1 lever

■ Actions after Replacement the Parts

1. Clear parts counter.
Service Mode > COPIER > COUNTER > DRBL-2 > IS-F-RL2

Removing the Upper Tray Torque Limiter

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Remove the transfer guide.

• 5 screws

4. Remove the upper tray torque limiter.

• 3 resin E-rings
• 1 gear
• 1 parallel pin

58
4. Parts Replacement and Cleaning

• 2 bearings
• 1 separation roller

■ Actions after Replacement the Parts

1. Clear parts counter.
Service Mode > COPIER > COUNTER > DRBL-2 > IS-TQLM1

Removing the Lower Tray Torque Limiter

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Increase the middle guide open/close angle.

“Changing the Middle Guide Open/Close Angle ” on page 47

4. Remove the transfer guide.

• 5 screws

5. Remove the lower tray torque limiter.

• 3 resin E-rings
• 1 gear
• 1 parallel pin
• 2 bearings
• 1 separation roller

59
4. Parts Replacement and Cleaning

■ Actions after Replacement the Parts

1. Clear parts counter.
Service Mode > COPIER > COUNTER > DRBL-2 > IS-TQLM2

Removing the Upper Tray Registration Clutch

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Increase the middle guide open/close angle.

“Changing the Middle Guide Open/Close Angle ” on page 47

4. Remove the upper tray registration clutch.

• 1 screw
• 1 connector

■ Actions after Replacement the Parts

1. Clear parts counter.
Service Mode > COPIER > COUNTER > DRBL-2 > IS-CL1

Removing the Lower Tray Registration Clutch

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Increase the middle guide open/close angle.

“Changing the Middle Guide Open/Close Angle ” on page 47

60
4. Parts Replacement and Cleaning

4. Remove the lower tray registration clutch.

• 1 screw
• 1 connector

■ Actions after Replacement the Parts

1. Clear parts counter.
Service Mode > COPIER > COUNTER > DRBL-2 > IS-CL2

Removing the Reversal solenoid assembly (SOL1)

1. Remove the Rear upper cover.
“Removing the Rear Upper Cover ” on page 43

2. After drawing the mark lines around the fixed position of the solenoid, remove the Reversal solenoid assembly.
• 2 wire saddles
• 1 connestor
• 1 screw

CAUTION:
When reattaching the solenoid, match it to the lines marked in the step 2) and fix it.

■ Actions after Replacement the Parts

1. Clear parts counter.
Service Mode > COPIER > COUNTER > DRBL-2 > IS-RV-SL

61
4. Parts Replacement and Cleaning

Motors

Removing the Tray Pickup Motor (M1)

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Remove the harness from the harness guide.

• 1 connector
• 1 wire saddle
• 1 edge saddle

3. Remove the tray pickup motor unit.

• 4 screws
• 1 belt
• 1 spring

4. Remove the tray pickup motor.

• 2 screws
• 1 connector

62
4. Parts Replacement and Cleaning

Removing the Drive Switchover Motor (M4)

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Loosen 1 screw, and remove the harness guide.

• 4 connectors
• 2 wire saddles

3. Remove the drive switchover motor unit.

• 3 screws

4. Remove the drive switchover motor.

• 2 screws

63
4. Parts Replacement and Cleaning

Removing the Upper Tray Lift Motor (M2)

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Remove the upper tray lift motor.

• 2 screws
• 1 connector

Removing the Lower Tray Lift Motor (M3)

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Remove the lower tray lift motor.

• 2 screws
• 1 connector

64
4. Parts Replacement and Cleaning

PCBs

Removing the Insertion Unit controller PCB

■ Actions before Replacing the Parts
In case the host machine was able to store the adjustment values

1. Before replacing the Insertion Unit Controller PCB, store the adjustment values and the counter of the consumable
parts to the host machine from the service mode of the host machine.
Service Mode > SORTER > FUNCTION > INS-BK-R

2. Turn OFF the main power switch to store the value.

■ Procedure
1. Remove the rear upper cover.
“Removing the Rear Upper Cover ” on page 43

2. Remove the Insertion Unit controller PCB.

• 1 screw
• 3 locking support
• All connectors on the PCB

1x
[1]

[2]

■ Actions after Replacing the Parts

1. Turn ON the main power switch.

2. If a message prompting the user to update the version appears, press [Update] to update automatically the version
of this equipment.

NOTE:
If [Skip] is selected, a message prompting the user to update the version will appear every time when the host machine is started.
It is possible to set not to display the message by the service mode (Level 2) shown below.
Service Mode_COPIER > OPTION > FNC-SW > VER-CHNG

● In case the host machine was able to store the adjustment values
1. After replacing the Insertion Unit Controller PCB, write the adjustment values and the counter of the consumable
parts to the new PCB from the service mode of the host machine.
Service Mode > SORTER > FUNCTION > INS-BK-W

2. Turn OFF/ ON the main power switch.

65
4. Parts Replacement and Cleaning

● In case the host machine was not able to store the adjustment values
• Adjust the upper/lower tray width sensor. (Perform either AB-configuration adjustment or INCH-configuration adjustment.)
• Adjust the standard position for the paper level detection of Inserter Upper Tray automatically. (When connecting to
imagePRESS C10000VP/C8000VP Series, imagePRESS C910/C810/C710/C660 Series)
• Enter the Serial Number. (If the host machine is supprted)

Adjusting the Upper/Lower Tray Width Sensor

Adjust the upper/lower tray width sensor. (Perform either AB-configuration adjustment or INCH-configuration adjustment.)

AB-Configuration Adjustment

1. Enter the following item in the service mode.

Upper tray:
Service Mode > SORTER > FUNCTION > VR1-A4R
Lower tray:
Service Mode > SORTER > FUNCTION > VR2-A4R

2. Set the A4R paper on the inserter tray to adjust and align it with the width of slide guide.

3. Select the item, and then press OK key.

4. Enter the following item.

Upper tray:
Service Mode > SORTER > FUNCTION > VR1-A4
Lower tray:
Service Mode > SORTER > FUNCTION > VR2-A4

5. Set the A4 paper on the inserter tray to adjust and align it with the width of slide guide

6. Select the item, and then press OK key.

7. End service mode.

8. Turn OFF/ ON the main power switch.

INCH-Configuration Adjustment

1. Enter the following item in the service mode.

Upper tray:
Service Mode > SORTER > FUNCTION > VR1-LTRR
Lower tray:
Service Mode > SORTER > FUNCTION > VR2-LTRR

2. Set the LTRR paper on the inserter tray to adjust and align it with the width of slide guide

3. Select the item, and then press OK key.

4. Enter the following item.

Upper tray:
Service Mode > SORTER > FUNCTION > VR1-LTR
Lower tray:
Service Mode > SORTER > FUNCTION > VR2-LTR

5. Set the LTR paper on the inserter tray to adjust and align it with the width of slide guide.

6. Select the item, and then press OK key.

7. End service mode.

8. Turn OFF/ ON the main power switch.

66
4. Parts Replacement and Cleaning

Standard Position Adjustment for the Paper Level Detection of Inserter Upper Tray automatically (When
Connecting to imagePRESS C10000VP/C8000VP Series, imagePRESS C910/C810/C710/C660 Series)

1. Enter the following item in the service mode.

Upper tray:
Service Mode > SORTER > FUNCTION > IS1-VLM
Lower tray:
Service Mode > SORTER > FUNCTION > IS2-VLM

2. Remove paper on the Inserter Tray.

3. Select the item, and then press OK key.

4. End service mode.

5. Turn OFF/ON the main power switch.

Entry of the Serial Number (If the Host Machine is supprted)

The serial number of this machine is memorized by the Insertion Unit Controller PCB.
1. Enter the serial number by using the following service mode. The serial number is written in the rating name plate.
Service Mode > COPIER > OPTION > SERIAL > INS

Removing the Upper Tray LED PCB

1. Remove the upper tray unit.
“Removing the Upper Tray Unit ” on page 49

2. Remove the LED cover.

• 2 screws

3. Remove the upper tray LED PCB.

• 1 screw
• 1 connector

67
4. Parts Replacement and Cleaning

Removing the Lower Tray LED PCB

1. Remove the upper tray unit.
“Removing the Upper Tray Unit ” on page 49

2. Remove the lower tray unit.

“Removing the Lower Tray Unit ” on page 49

3. Remove the tray bottom cover (large).

• 4 screws

4. Remove the tray lower inner cover.

• 4 screws

5. Remove the LED cover.

• 2 screws

6. Remove the lower tray LED PCB.

• 1 screw
• 1 connector

68
4. Parts Replacement and Cleaning

69
4. Parts Replacement and Cleaning

Sensors

Removing the Upper Tray Empty Sensor (S9)

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Remove the inserter front cover.

“Removing the Inserter Front Cover ” on page 46

4. Remove the upper tray unit.

“Removing the Upper Tray Unit ” on page 49

5. Remove the sensor cover.

• 1 screw

6. Remove the upper tray empty sensor.

• 1 connector

Removing the Upper Tray Width Sensor (S10)

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Remove the inserter front cover.

“Removing the Inserter Front Cover ” on page 46

4. Remove the upper tray unit.

“Removing the Upper Tray Unit ” on page 49

70
4. Parts Replacement and Cleaning

5. Remove the tray lower cover (small).

• 2 screws

6. Remove the upper tray width sensor.

• 2 screws
• 1 connector

■ Actions after Replacement the Parts

1. Perform Actions after Replacement the Upper/Lower tray width sensor.
“Action When Replacing the Upper/Lower tray Width Sensor” on page 86

Removing the Upper Tray Last Paper Sensor (S11)

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Remove the inserter front cover.

“Removing the Inserter Front Cover ” on page 46

4. Remove the upper tray unit.

“Removing the Upper Tray Unit ” on page 49

5. Remove the tray lower cover (small).

• 2 screws

71
4. Parts Replacement and Cleaning

6. Remove the upper tray last paper sensor.

• 1 connector

Removing the Lower Tray Empty Sensor (S12)

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Remove the inserter front cover.

“Removing the Inserter Front Cover ” on page 46

4. Remove the upper tray unit.

“Removing the Upper Tray Unit ” on page 49

5. Remove the lower tray unit.

“Removing the Lower Tray Unit ” on page 49

6. Remove the tray lower cover (large).

• 4 screws

72
4. Parts Replacement and Cleaning

7. Remove the tray lower cover (inner).

• 4 screws

8. Remove the sensor cover.

• 1 screw

9. Remove the lower tray empty sensor.

• 1 connector

Removing the Lower Tray Width Sensor (S13)

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Remove the inserter front cover.

“Removing the Inserter Front Cover ” on page 46

4. Remove the upper tray unit.

“Removing the Upper Tray Unit ” on page 49

73
4. Parts Replacement and Cleaning

5. Remove the lower tray unit.

“Removing the Lower Tray Unit ” on page 49

6. Remove the tray lower cover (large).

• 4 screws

7. Remove the tray lower cover (inner).

• 4 screws

8. Remove the tray lower cover (small).

• 2 screws

9. Remove the Lower tray width sensor.

• 2 screws
• 1 connector

74
4. Parts Replacement and Cleaning

■ Actions after Replacement the Parts

1. Perform Actions after Replacement the Parts Upper/Lower tray width sensor.
“Action When Replacing the Upper/Lower tray Width Sensor” on page 86

Removing the Lower tray Last Paper Sensor 1 (S14)

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Remove the inserter front cover.

“Removing the Inserter Front Cover ” on page 46

4. Remove the upper tray unit.

“Removing the Upper Tray Unit ” on page 49

5. Remove the lower tray unit.

“Removing the Lower Tray Unit ” on page 49

6. Remove the tray lower cover (large).

• 4 screws

7. Remove the tray lower cover (inner).

• 4 screws

75
4. Parts Replacement and Cleaning

8. Remove the tray lower cover (small).

• 2 screws

9. Remove the lower tray last paper sensor 1.

• 1 connector

Removing the Lower tray Last Paper Sensor 2 (S15)

1. Remove the inserter rear cover.
“Removing the Inserter Rear Cover ” on page 46

2. Increase the top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Remove the inserter front cover.

“Removing the Inserter Front Cover ” on page 46

4. Remove the upper tray unit.

“Removing the Upper Tray Unit ” on page 49

5. Remove the lower tray unit.

“Removing the Lower Tray Unit ” on page 49

76
4. Parts Replacement and Cleaning

6. Remove the tray lower cover (large).

• 4 screws

7. Remove the tray lower cover (inner).

• 4 screws

8. Remove the tray lower cover (small).

• 2 screws

9. Remove the sensor unit.

• 2 screws

77
4. Parts Replacement and Cleaning

10. Remove the lower tray last paper sensor 2.

• 1 connector

78
5 Adjustment
Overview............................................. 80
Adjustment at Time of Parts
Replacement................................... 82
5. Adjustment

Overview

Adjustment and Functional Setting in Service Mode

For details, see the service manual for the host machine.

No Items Outline Use case

1 Service Mode > SORTER > FUNCTION > Insertion Unit backup data read When replacing the Insertion Unit Control-
INS-BK-R ler PCB of the Inserter
2 Service Mode > SORTER > FUNCTION > Insertion Unit backup data write When replacing the Insertion Unit Control-
INS-BK-W ler PCB of the Inserter
3 Service Mode > SORTER > FUNCTION > Adjustment of Upper Tray width sensor When the size mismatch jam occurs at the
VR1-A4R (A4R) time of pickup from the Inserter Upper
Tray
4 Service Mode > SORTER > FUNCTION > Adjustment of Upper Tray width sensor When the size mismatch jam occurs at the
VR1-A4 (A4) time of pickup from the Inserter Upper
Tray
5 Service Mode > SORTER > FUNCTION > Adjustment of Upper Tray width sensor When the size mismatch jam occurs at the
VR1-LTRR (LTRR) time of pickup from the Inserter Upper
Tray
6 Service Mode > SORTER > FUNCTION > Adjustment of Upper Tray width sensor When the size mismatch jam occurs at the
VR1-LTR (LTR) time of pickup from the Inserter Upper
Tray
7 Service Mode > SORTER > FUNCTION > Adjustment of Lower Tray width sensor When the size mismatch jam occurs at the
VR2-A4R (A4R) time of pickup from the Inserter Lower
Tray
8 Service Mode > SORTER > FUNCTION > Adjustment of Lower Tray width sensor When the size mismatch jam occurs at the
VR2-A4 (A4) time of pickup from the Inserter Lower
Tray
9 Service Mode > SORTER > FUNCTION > Adjustment of Lower Tray width sensor When the size mismatch jam occurs at the
VR2-LTRR (LTRR) time of pickup from the Inserter Lower
Tray
10 Service Mode > SORTER > FUNCTION > Adjustment of Lower Tray width sensor When the size mismatch jam occurs at the
VR2-LTR (LTR) time of pickup from the Inserter Lower
Tray
11 Service Mode > SORTER > FUNCTION > IS- Insertion Unit Controller PCB RAM clear When clearing RAM data of the Insertion
CON Unit Controller PCB of Inserter
12 Service Mode > SORTER > FUNCTION > Adjustment of the standard position for When feeding paper from the Inserter Up-
IS1-VLM the paper level detection of Inserter Up- per Tray, the paper absence jam (2FC2)
*1 per Tray automatically occurs.
13 Service Mode > SORTER > FUNCTION > Adjustment of the standard position for When feeding paper from the Inserter
IS2-VLM the paper level detection of Inserter Low- Lower Tray, the paper absence jam
*1 er Tray automatically (2FC3) occurs.
14 Service Mode > SORTER > ADJUST > IS1- Display of the adjustment value of the When feeding paper from the Inserter Up-
VLM standard position for the paper level de- per Tray, the paper absence jam (2FC2)
*1 tection of Inserter Upper Tray occurs under the following conditions.
• COPIER > OPTION > FEED-SW >
INSRT-SW is set to "2".
• Paper set on the Inserter Upper Tray
does not have curl.
15 Service Mode > SORTER > ADJUST > IS2- Display of the adjustment value of the When feeding paper from the Inserter
VLM standard position for the paper level de- Lower Tray, the paper absence jam
*1 tection of Inserter Lower Tray (2FC3) occurs under the following condi-
tions.
• COPIER > OPTION > FEED-SW >
INSRT-SW is set to "2".
• Paper set on the Inserter Lower Tray
does not have curl.

*1: This item is displayed when connecting to imagePRESS C10000VP/C8000VP Series, imagePRESS C910/C810/C710/C660
Series.

80
5. Adjustment

Adjustment at Time of Parts Replacement

For details, refer to the service manual of the host machine.

No Items Refer to
1 Inserter opening/closing adjustment “Inserter Opening/Closing Adjustment (After Replacing the
Inserter Unit)” on page 82
2 Inserter height adjustment “Inserter Height Adjustment (After Replacing the Inserter
Unit)” on page 84
3 Top cover positioning pin adjustment “Top Cover Positioning Pin Adjustment (After Replacing the
Top Cover)” on page 85
4 Action When Replacing the Upper/Lower tray Width Sensor “Action When Replacing the Upper/Lower tray Width Sen-
sor” on page 86
5 Action before replacing the Insertion Unit controller PCB “Actions when Replacing the Insertion Unit controller PCB”
on page 87

81
5. Adjustment

Adjustment at Time of Parts Replacement

Inserter Opening/Closing Adjustment (After Replacing the Inserter

Unit)
<Pre-check>
Close the inserter and check whether the positioning pin [1] enters the frame hole [2] in at the bottom of the inserter.
(If the pin enters the frame hole by the inserter's own weight although it does not enter the hole smoothly, it is OK.)

[2]

[1]

If the positioning pin does not enter the hole, adjust the inserter position by adjusting the position of the hinge's adjusting plate
following the procedure below.
<Adjustment Method>

1. Remove the inserter rear cover.

“Removing the Inserter Rear Cover ” on page 46

2. Increase the inserter top cover open/close angle.

“ Changing the Inserter Open Angle” on page 47

3. Open the inserter, and then loosen the 2 hinge fixing screws.

82
5. Adjustment

4. Loosen the 2 screws securing the hinge.

5. Remove the nut cap [1], loosen the hexagon nut [2], and turn the adjusting screw [3] using an Allen wrench. Make
adjustment with reference to the marks [4] on the front plate. Turning the adjusting screw by one scale mark (1 mm)
moves the front of the inserter 4.6 mm to the left/right.
• Turning the adjusting screw clockwise moves the plate forward and moves the inserter to leftward.
• Turning the adjusting screw counterclockwise moves the plate backward and moves the inserter to rightward.

[2]
[3]

[1]

[4]

6. Tighten the 2 hinge fixing screws.

7. Repeat step 5) until the positioning pin enters the frame hole completely.

83
5. Adjustment

Inserter Height Adjustment (After Replacing the Inserter Unit)

<Pre-check>
With the inserter closed, check whether the gap between the right side of the inserter and the finisher is within +/-1 mm at the
front and back (A and B).
If it is not within +/-1 mm, make the height adjustment as the following procedure.

1. Remove the inserter rear cover.

“Removing the Inserter Rear Cover ” on page 46

2. Increase the inserter top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Loosen the 2 screws to remove the front cover.

2x [1]

[2]

4. Loosen the screw [1] and nut [2] that secure the right height adjusting mechanism.

5. Using an Allen wrench, turn the adjusting screw [3] to adjust the gap between the right side of the inserter pickup
unit and the inserter base is within 1 mm at the front and back.
Turning the adjusting screw by one scale [4] mark (1 mm) moves the inserter pickup unit 1 mm upward/downward.
• Turning the adjusting screw clockwise moves the inserter pickup unit upward.
• Turning the adjusting screw counterclockwise moves the downward.

[1]
[2]

[4]

[3]

84
5. Adjustment

6. Tighten the screw and hexagon nut.

7. Adjust the height of the left adjusting mechanism to the same mark as that of the right height adjusting mechanism.

8. After completion of the adjustment, reassemble the disassembled parts.

Top Cover Positioning Pin Adjustment (After Replacing the Top

Cover)
<Pre-check>
If you cannot lock the inserter top cover or it is difficult to lock it after replacing the top cover or top cover unit, adjust the positioning
pin [1] following the procedure mentioned below.

[1]

1. Remove the inserter rear cover.

“Removing the Inserter Rear Cover ” on page 46

2. Increase the inserter top cover open/close angle.

“Changing the Inserter Top Cover Open/Close Angle” on page 46

3. Loosen the 3 screws [1] and 1 screw [2].

NOTE:
There is the case that an adjustment screw is fixed with adhesive, but may turn it only at the time of adjustment.

[1] [2] [1]

85
5. Adjustment

4. Twist the top cover with both hands while twisting it slightly, and move the adjusting plate with reference to the
marks [3]. Next, secure the adjusting plate using the screw [2].
• Moving the mark [3] forward moves the positioning pin backward.
• Moving the mark [3] backward moves the positioning pin forward.

[3] [2]

5. Close the top cover to check whether it closes smoothly. If it does not open/close smoothly repeat step 4).

6. Tighten the 3 temporary jointed screws.

Action When Replacing the Upper/Lower tray Width Sensor

Adjust the tray width by performing either AB-configuration adjustment or INCH-configuration adjustment.

■ AB-Configuration Adjustment
1. Enter the following item in the service mode.
Upper tray:
Service Mode > SORTER > FUNCTION > VR1-A4R
Lower tray:
Service Mode > SORTER > FUNCTION > VR2-A4R

2. Set the A4R paper on the inserter tray to adjust and align it with the width of slide guide.

3. Select the item, and then press OK key.

4. Enter the following item.

Upper tray:
Service Mode > SORTER > FUNCTION > VR1-A4
Lower tray:
Service Mode > SORTER > FUNCTION > VR2-A4

5. Set the A4 paper on the inserter tray to adjust and align it with the width of slide guide

6. Select the item, and then press OK key.

7. End service mode.

8. Turn OFF/ ON the main power switch.

■ INCH-Configuration Adjustment
1. Enter the following item in the service mode.
Upper tray:
Service Mode > SORTER > FUNCTION > VR1-LTRR
Lower tray:
Service Mode > SORTER > FUNCTION > VR2-LTRR

2. Set the LTRR paper on the inserter tray to adjust and align it with the width of slide guide

3. Select the item, and then press OK key.

86
5. Adjustment

4. Enter the following item.

Upper tray:
Service Mode > SORTER > FUNCTION > VR1-LTR
Lower tray:
Service Mode > SORTER > FUNCTION > VR2-LTR

5. Set the LTR paper on the inserter tray to adjust and align it with the width of slide guide.

6. Select the item, and then press OK key.

7. End service mode.

8. Turn OFF/ ON the main power switch.

Actions when Replacing the Insertion Unit controller PCB

■ Actions before Replacing the Parts
In case the host machine was able to store the adjustment values

2. Turn OFF the main power switch to store the value.

■ Actions after Replacing the Parts

1. Turn ON the main power switch.

2. If a message prompting the user to update the version appears, press [Update] to update automatically the version
of this equipment.

2. Turn OFF/ ON the main power switch.

Adjusting the Upper/Lower Tray Width Sensor

Adjust the upper/lower tray width sensor. (Perform either AB-configuration adjustment or INCH-configuration adjustment.)

AB-Configuration Adjustment

1. Enter the following item in the service mode.

Upper tray:
Service Mode > SORTER > FUNCTION > VR1-A4R
Lower tray:
Service Mode > SORTER > FUNCTION > VR2-A4R

87
5. Adjustment

2. Set the A4R paper on the inserter tray to adjust and align it with the width of slide guide.

3. Select the item, and then press OK key.

4. Enter the following item.

Upper tray:
Service Mode > SORTER > FUNCTION > VR1-A4
Lower tray:
Service Mode > SORTER > FUNCTION > VR2-A4

5. Set the A4 paper on the inserter tray to adjust and align it with the width of slide guide

6. Select the item, and then press OK key.

7. End service mode.

8. Turn OFF/ ON the main power switch.

INCH-Configuration Adjustment

1. Enter the following item in the service mode.

Upper tray:
Service Mode > SORTER > FUNCTION > VR1-LTRR
Lower tray:
Service Mode > SORTER > FUNCTION > VR2-LTRR

2. Set the LTRR paper on the inserter tray to adjust and align it with the width of slide guide

3. Select the item, and then press OK key.

4. Enter the following item.

Upper tray:
Service Mode > SORTER > FUNCTION > VR1-LTR
Lower tray:
Service Mode > SORTER > FUNCTION > VR2-LTR

5. Set the LTR paper on the inserter tray to adjust and align it with the width of slide guide.

6. Select the item, and then press OK key.

7. End service mode.

8. Turn OFF/ ON the main power switch.

Standard Position Adjustment for the Paper Level Detection of Inserter Upper Tray automatically (When
Connecting to imagePRESS C10000VP/C8000VP Series, imagePRESS C910/C810/C710/C660 Series)

1. Enter the following item in the service mode.

Upper tray:
Service Mode > SORTER > FUNCTION > IS1-VLM
Lower tray:
Service Mode > SORTER > FUNCTION > IS2-VLM

2. Remove paper on the Inserter Tray.

3. Select the item, and then press OK key.

4. End service mode.

5. Turn OFF/ON the main power switch.

Entry of the Serial Number (If the Host Machine is supprted)

88
6 Installation
How to Utilize This Installation
Procedure........................................ 90
Checking before Installation................91
Unpacking........................................... 97
Checking the Contents........................99
Installation Procedure....................... 105
Adjustments...................................... 125
Making Checks after Completion of
Installation..................................... 131
6. Installation

How to Utilize This Installation Procedure

Symbols in the Illustration

The frequently-performed operations are described with symbols in this procedure.

Screw

1x 1x 1x 1x

Packaged Item Unused Parts Install Remove Tighten Loosen

Harness
(Common for Guides Connector Power Cord
and Clamps)

1x 1x 1x 1x

Install Remove Connect Disconnect Connect Disconnect

Power

ON OFF Check the sound Check visually Check Push Cleaning

90
6. Installation

Checking before Installation

The installation site must satisfy the conditions given below.
Therefore, it is recommended that the installation site be looked over before delivering this equipment to the customer.

CAUTION:
• Install the host machine first and then install this equipment.
• Do not carry this equipment with the host machine is installed for prevention of breakage.

Checking the power supply

1. The equipment must be connectable to the outlet that can supply the rated voltage +10/-15% at the specified ampere or
higher.
120V - 230V 1A
2. When connecting the power plug of this equipment to an outlet, be sure to use an outlet of a system different from that of
the host machine.
3. Install this machine near the power outlet and leave sufficient space around the power plug so that it can be unplugged easily
in an emergency.

Checking the Installation Space

The following illustration describes the necessary space for the maintenance.

800 mm or more

1105 mm

500 mm or more

Essential Items to Be Performed Before Installation

• Turn OFF the main power of the host machine, and disconnect the power plug from the outlet.

WARNING:
• If performing work without disconnecting the power plug of the host machine, it may cause electrical shock.
• If disconnecting the power plug without turning OFF the main power, it may cause damage of the machine.

• When turning OFF the main power, follow the below procedure.
1. Turn OFF the main power switch of the host machine.
2. The display in the Control Panel and the lamp of the main power are turned off.

91
6. Installation

Points to Note before Installation

When installing the machine, be sure to note the following points.
• Refer to "Order of Installation of options" when installing this Equipment.
• The weight of this equipment is approx. 61.0 kg. Be sure to work in a group of 2 persons or more.
• When moving this equipment after having unpacked it, be careful by placing a plate, etc. on areas with steps to prevent the
casters from hitting those steps. If the casters hit a step, the casters or the base plate may be deformed.
• When this equipment is moved, ensure that the overturning prevention stay is drawn out before moving it.
• To connect the Document Insertion Unit and Finisher-AN1/Saddle Finisher-AN2, Staple Finisher-W1 PRO/ Booklet Finisher-
W1 PRO, this Option Controller Kit is necessary.
• Be sure to install the Option Controller Kit to the Document Insertion before connecting the Document Insertion Unit to the
upstream equipment.

Installation Order of Options

When installing the equipment with other options, install the host machine first and then install options in the following order:

■ For imagePRESS C10010VP / C9010VP series, imagePRESS C10000VP /

C8000VP series

Perfect Binder Multi Function Document

Professional Puncher Insertion Unit

Long Sheet Tray

Two-Knife Booklet Booklet Trimmer Finisher High Capacity

Trimmer /Saddle Finisher Stacker

Paper Folding
Unit

Booklet Trimmer

1. Document Insertion Unit

2. Multi Function Professional Puncher
3. Perfect Binder
4. High Capacity Stacker
5. Paper Folding Unit
6. Finisher/ Saddle Finisher
7. Long Sheet Tray
8. Booklet Trimmer

92
6. Installation

9. Two-Knife Booklet Trimmer

■ For imagePRESS C910/C810/C710/C660 Series, imagePRESS C850/C750/

C650/C65 Series

High Capacity Perfect Binder Multi Function Document

Stacker Professional Puncher Insertion Unit

Finisher Bridge Long Sheet Tray

Two-Knife Booklet Trimmer DFD Adapter Staple Finisher Paper Folding

Booklet Trimmer /Booklet Finisher Unt

1. Document Insertion Unit

2. Multi Function Professional Puncher
3. Perfect Binder
4. High Capacity Stacker
5. Paper Folding Unit
6. Staple Finisher / Booklet Finisher
7. Long Sheet Tray
8. DFD Adapter/Finisher Bridge
9. Booklet Trimmer
10. Two-Knife Booklet Trimmer

93
6. Installation

■ For imagePRESS C165 Series

Multi Function Document Buffer Pass Unit

Professional Insertion Unit
Puncher

Long Sheet Tray

Two-Knife Booklet Trimmer Staple Finisher Paper Folding

Booklet Trimmer /Booklet Finisher Unit

1. Buffer Pass Unit

2. Document Insertion Unit
3. Multi Function Professional Puncher
4. Paper Folding Unit
5. Staple Finisher / Booklet Finisher
6. Booklet Trimmer
7. Two-Knife Booklet Trimmer

■ For imageRUNNER ADVANCE DX C7700 Series, imageRUNNER ADVANCE

C7500 Series

Staple Finisher Paper Folding Multi Function Document Buffer Pass Unit
/Booklet Finisher Unit Professional Insertion Unit
Puncher

1. Buffer Pass Unit

94
6. Installation

2. Document Insertion Unit

3. Multi Function Professional Puncher
4. Paper Folding Unit
5. Staple Finisher / Booklet Finisher

■ For imageRUNNER ADVANCE DX 8700 Series, imageRUNNER ADVANCE 8500

Series
• CAN communication option

Booklet Staple Finisher Paper Folding Multi Function Document

Trimmer /Booklet Finisher Unit Professional Insertion
Puncher Unit

1. Document Insertion Unit

2. Multi Function Professional Puncher
3. Paper Folding Unit
4. Staple Finisher / Booklet Finisher
5. Booklet Trimmer

• IPC communication option

Staple Finisher Paper Folding Multi Function Document

/Booklet Finisher Unit Professional Insertion
Puncher Unit

1. Document Insertion Unit

2. Multi Function Professional Puncher
3. Paper Folding Unit
4. Staple Finisher / Booklet Finisher

Kontrollen vor der Installation (German/Deutsch)

■ Vorsichtshinweise zur Installation
Unterbrechen der Netzversorgung
1. Schalten Sie den Netzschalter der Hostmaschine aus.
2. Überzeugen Sie sich zunächst, dass sowohl das Display auf dem Bedienfeld als auch die Netzstrom-Kontrolleuchte
erloschen sind, und ziehen Sie dann den Netzstecker.

95
6. Installation

Product Name
Safety regulations require the product's name to be registered. In some regions where this
product is sold, the following names may be registered instead.
F281260

96
6. Installation

Unpacking
2. Left the equipment together with the pallet by
working in a group of 3 persons or more.
Unpacking Procedure
CAUTION:
• Be sure not to have the equipment itself because
NOTE:
it may cause to deform or damage the equipment.
The equipment is secured by tapes, cushioning and other
• This equipment is so heavy (weighing: approx.
materials to protect it from vibration and impact during
61.0 kg). Be sure to work in a group of 3 persons
transit. Remove all such tapes and cushioning materials
as instructed below before installing the equipment. Keep or more.
all fixings in a safe place for later reuse in reshipping the
equipment, as for relocation and repairs.

1. Take out the accessory box from the cushioning

materials and the labels.

CAUTION:
Don't remove 4 cushioning materials because it may
cause to deform the equipment.

3. Remove the pallet and cushioning materials shown

in the figure. Then, put the plastic cover down.

97
6. Installation

4. Lift the front and rear side lightly to remove the

cushioning materials and plastic cover. Then,
remove all packing tapes.

98
6. Installation

Checking the Contents

Make sure that none of the following parts are missing.
• Parts of Document Insertion

㼇㻝㼉㻌㻰㼛㼏㼡㼙㼑㼚㼠㻌㻵㼚㼟㼑㼞㼠㼕㼛㼚㻌㼤㻝㻌㼇㻞㼉㻌㻿㼏㼞㼑㼣㻌㼇㻟㼉㻌㻼㼛㼣㼑㼞㻌㻯㼛㼞㼐㻌

㻌㻔㻾㻿㻌㼀㼕㼓㼔㼠㼑㼚㼕㼚㼓㻧㻌㻹㻠㼤㻤㻕㻌㼤㻤㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㼤㻝㻌㻔㼒㼛㼞㻌㻝㻞㻜㼂㻌㼙㼛㼐㼑㼘㻕
㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻖㻝㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㼤㻟㻌㻔㼒㼛㼞㻌㻞㻟㻜㼂㻌㼙㼛㼐㼑㼘㻕㻌㻖㻢

㼇㻠㼉㻌㻿㼏㼞㼑㼣㻌㼇㻡㼉㻌㻯㼘㼍㼙㼜㻌㻼㼘㼍㼠㼑㼤㻞
㻌㻌㻌㻔㻲㼘㼍㼠㻌㻴㼑㼍㼐㻌㻿㼏㼞㼑㼣㻌㻧㻌㻹㻟㼤㻡㻕㻌㼤㻞㻌
㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻖㻠

㼇㻢㼉㻌㻳㼞㼛㼡㼚㼐㻌㻼㼘㼍㼠㼑㻌㼤㻝㼇㻣㼉㻌㻼㼛㼟㼕㼠㼕㼛㼚㼕㼚㼓㻌㻼㼕㼚㻌㼤㻝㼇㻤㼉㻌㻿㼔㼡㼚㼠㻌㻯㼍㼎㼘㼑㻌㼤㻝

㼇㻥㼉㻌㻿㼏㼞㼑㼣㻌㻔㻮㼕㼚㼐㼕㼚㼓㻧㻌㻹㻠㼤㻝㻜㻕㼇㻝㻜㼉㻌㼃㼕㼞㼑㻌㻿㼍㼐㼐㼘㼑㻌㼤㻝㼇㻝㻝㼉㻌㻵㼚㼠㼑㼞㼒㼍㼏㼑㻌㻯㼍㼎㼘㼑㻌㼤㻝㻌

ࠉࠉࠉ
㼤㻞㻌㻖㻡㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻖㻞㻌
䚷䚷
䚷

㼇㻝㻞㼉㻌㻿㼠㼛㼜㼜㼑㼞㻌㻔㼞㼑㼍㼞㻕㻌㼤㻝㻌㻖㻠㼇㻝㻟㼉㻌㻿㼠㼛㼜㼜㼑㼞㻌㻔㼒㼞㼛㼚㼠㻕㻌㼤㻝㻌㻖㻠㼇㻝㻠㼉㻌㻿㼏㼞㼑㼣㻌

㻌㻌㻔㼃㻙㻿㼑㼙㼟㻌㻧㻌㻹㻠㼤㻝㻞㻕㻌㻌㼤㻝
㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻖㻞

㼇㻝㻡㼉㻌㻼㼍㼜㼑㼞㻌㻿㼕㼦㼑㻌㻸㼍㼎㼑㼘㻌㼤㻞㻌㼇㻝㻢㼉㻌㻼㼞㼛㼔㼕㼎㼕㼠㼕㼛㼚㻌㻼㼍㼜㼑㼞㻌㻸㼍㼎㼑㼘
㻌㻌㻌㻌㻌㻌㻌㻔㻞㻟㻜㼂㻌㼙㼛㼐㼑㼘㻌㼛㼚㼘㼥㻕㻌㼤㻝㻌

• Parts of Staple Finisher-W1 /Booklet Finisher-W1 *3

㼇㻝㻣㼉㻌㻰㼑㼘㼕㼢㼑㼞㼥㻌㻳㼡㼕㼐㼑㻌㻔㼡㼜㼜㼑㼞㻕㻌㼇㻝㻤㼉㻌㻰㼑㼘㼕㼢㼑㼞㼥㻌㻳㼡㼕㼐㼑㻌㻔㼘㼛㼣㼑㼞㻕㻌㼇㻝㻥㼉㻌㻿㼏㼞㼑㼣

㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㼤㻝㻌㻖㻟㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㼤㻝㻌㻖㻟㻌㻌㻌㻌㻔㻼㻌㼀㼕㼓㼔㼠㼑㼚㼕㼚㼓㻌㻧㻌㻹㻠㼤㻝㻞㻕䚷
㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㼤㻞㻌㻖㻟㻌
䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷

<Others>
Other bundled items such as Installation Procedure, leaflets, etc.

99
6. Installation

*1: The 6 screws are used for Finisher-AN1/Saddle Finisher-AN2, Staple Finisher-W1 /Booklet Finisher-W1.
*1: The 8 screws are used for Staple Finisher-X1 /Booklet Finisher- X1.
*2: These are used for connecting to Staple Finisher-X1 /Booklet Finisher- X1.
*3: These are used when the Staple Finisher-W1 /Booklet Finisher-W1 is connected to iR-ADV DX 8700 series, iR-ADV 8500
series.
*4: These are used for connecting to iR-ADV DX 8700 series, iR-ADV 8500 series.
*5: The 2 screws are used when the High Capacity Stacker is connected to this machine.
*6: Use the correct power cord to match the location/area of installation. Make sure not to leave unused power cords at the site.

For imagePRESS C10010VP/C9010VP Series, imagePRESS

C10000VP/C8000VP Series
*
[2]
[11]

[2] [14]

[1]
[5]

[2]
[6]

[10] [2] [7]

[9]
[8]

[5]

[2]

[4] *

[12] [13]

㼇㻟㼉
[15] [16]
120V 230V

* ;These are not used for imagePRESS C10010VP/C9010VP series, imagePRESS C10000VP/C8000VP series.

100
6. Installation

For imagePRESS C910/C810/C710/C660 Series, imagePRESS C850/

C750/C650/C65 Series

㻖
㼇㻞㼉
㼇㻝㻝㼉

㼇㻞㼉㼇㻝㻠㼉

㼇㻝㼉
㼇㻡㼉

㼇㻞㼉
㼇㻢㼉

㼇㻝㻜㼉㼇㻞㼉㼇㻣㼉

㼇㻥㼉
㼇㻤㼉

㼇㻡㼉

㼇㻞㼉

㼇㻠㼉㻌㻖

㼇㻝㻞㼉㻌㼇㻝㻟㼉㻌
㼇㻟㼉
[15] [16]
120V 230V

* ; These are not used for imagePRESS C910/C810/C710/C660 series, imagePRESS C850/C750/C650/C65 series.

101
6. Installation

For imagePRESS C165 Series

*
[2]
[11]

[2] [14]

[1] [5]

[2]

[6]
[10] [2]

[9]
[7]
[8]

[5]

[2]
[15]

[4]

[12] [13]
*
[3]
[15] [16]
120V 230V

* ; These are not used for imagePRESS C165 series.

102
6. Installation

For iR-ADV DX C7700 Series, iR-ADV C7500 Series

[2]
[11]

[2] [14]

[1] [5]

[2]

[6]
[10] [2]

[9]
[7]
[8]

[5]

[2]

[4]

[12] [13]
*
[3]
[15] [16]
120V 230V

* ; These are not used for iR-ADV DX C7700 series, iR-ADV C7500 series.

103
6. Installation

For iR-ADV DX 8700 Series, iR-ADV 8500 Series

*1
[19]

[17]

*2 [2]
[19] [18]
[14]
[11]

[2]

[5]
[6]
[1] [2]

[10]
[9] [13] [4]
[12]
[4]

[7]
[2]

[8]

[5]
[2]

[3]

[3] [15] [16]

120V 230V

*1 These are used for connecting to Staple Finisher-W1 /Booklet Finisher-W1.

*2 These are used for connecting to Staple Finisher-X1 /Booklet Finisher-X1.

104
6. Installation

Installation Procedure ■ For imagePRESS C910/C810/C710/

C660 Series, imagePRESS C850/
C750/C650/C65 Series
CAUTION:
Check that the main power switch is OFF and the
power plug is disconnected from the outlet. 1. Remove the 3 face covers.
• 3 Claws

Preparation for Host Machine

■ For imagePRESS C10010VP/
C9010VP Series, imagePRESS
C10000VP/C8000VP Series

1. Fix the 2 Latch Catches and the Positioning Pin to

the host machine. At this time, fix the Ground Plate
along with the Latch Catch in the rear side.
• Screws (RS Tightening ; M4x8)

RS Tightening ; M4x8

6x
2. Fix the 2 Clamp Plates and the Positioning Pin to the
host machine. At this time, fix the supplied Ground
Plate along with the rear Clamp Plate in the rear side.
• 6 Screws (RS Tightening ; M4x8)

RS Tightening ; M4x8

105
6. Installation

■ For imagePRESS C165 Series, iR- ■ For iR-ADV DX 8700 Series, iR-ADV
ADV DX C7700 Series, iR-ADV C7500 8500 Series
Series
1. Remove the 3 face covers.
1. Remove the 2 face covers. • 3 Claws

NOTE:
The Buffer Pass Unit must be installed before installing
this Equipment.

• 2 Claws

2. Fix the 2 Clamp Plates and the Positioning Pin to the

host machine. At this time, fix the supplied Ground
Plate along with the rear Clamp Plate in the rear side.
• 6 Screws (RS Tightening; M4x8)

2. Fix the 2 Clamp Plates and the Positioning Pin to the

host machine. At this time, fix the supplied Ground
Plate along with the rear Clamp Plate in the rear side.
RS Tightening ; M4x8
• 6 Screws (RS Tightening ; M4x8)

RS Tightening ; M4x8

106
6. Installation

3. When the Staple Finisher-W1 /Booklet Finisher-W1 5. Open the feeder cover, and then remove screws.
is installed to the downstream side, fix the Delivery • 3 Screws
Guide (upper) which is supplied with the finisher.
• 3 Hooks
• 1 Screw (P Tightening; M4x12) (supplied with the 3x
finisher)

NOTE:
When the Staple Finisher-X1/Booklet Finisher-X1
isinstalled to the downstream side, this Step is
unnecessary.

6. Close the feeder cover.

4. When the Staple Finisher-W1/Booklet Finisher-W1 is
installed to the downstream side, fix the Delivery
Guide (lower) which is supplied with the finisher.
• 2 Hooks
• 1 Screw (P Tightening; M4x12) (supplied with the
finisher)

NOTE:
When the Staple Finisher-W1/Booklet Finisher-W1 is
installed to the downstream side, fix the Delivery Guide
(lower) which is supplied with the finisher.

107
6. Installation

7. Open the ADF. Remove the ADF front cover. 9. At the rear of the ADF, fix the Stopper (rear).
• 2 Screws ([A] Binding [B] P Tightening) • 1 Screw (Flat Head screw; M3x5)
• 2 Claws

Flat Head Screw; M3x5

Claw
Claw

2x 1x

8. Remove the ADF left lower cover.

• 2 Screws
• 3 Claws

Claws

108
6. Installation

10. At the front of the ADF, fix the Stopper (front). 12. Fix the ADF front cover and then close the ADF.
• 1 Screw (Flat Head screw; M3x5) • 2 Screws ( [A] Binding; M4x8, [B] P Tightening;
M4x10)
• 2 Claws

Flat Head Screw; M3x5 NOTE:

When the ADF front cover is fixed, be careful not to make
a mistake in the screw to use.

Claw Claw
2x

13. Open the feeder cover and install the screws.

• 3 Screws (Binding; M4x8)

11. Fix the ADF left lower cover.

• 2 Screws (Binding; M4x8)

• 3 Claws

&ODZ

109
6. Installation

[1] Option Controller PCB [2] LAN Connection PCB

14. Close the feeder cover. Unit X 1 Unit X 1

[3] LAN Connection PCB [4] LAN Cable X 1

Cover X 1

Preparation of this Equipment

[5] Screw [6] Screw
■ Installing the Inserter Option (W Sems; M3x6) X 4 (W Sems; M4x8) X 4

controller Kit-A1
● Point to Note About Installation
• To connect the Document Insertion Unit and Finisher-
AN1/Saddle Finisher-AN2, Booklet Finisher-W1Staple
Finisher-W1/ Booklet Finisher-W1,this Option Controller
Kit is necessary.
• Be sure to install the Option Controller Kit to the [7] LAN Wrong
Connection Prevention
Document Insertion before connecting the Document Label X 1
Insertion Unit to the upstream equipment.

● Checking the Contents

[2], [3]: The LAN Connection PCB Unit and the LAN
Connection PCB Cover are taped together. Remove the tape.

<Others>
• Other bundled items such as Installation Procedure,
leaflets, etc.

● Installation Procedure

1. Remove the Rear Upper Cover.

• 4 Screws

110
6. Installation

2. Remove the Rear Lower Cover. 4. Free the connector from the Cable Guide and
• 4 Screws connect it to the Inserter Controller PCB.

2x 1x

3. Free the connector from the Cable Guide and

connect it to the Inserter Controller PCB.

5. Install the Option Controller PCB Unit.

• 4 Screws (W Sems; M3x6)

CAUTION:
Be sure to pay attention to the installation direction.
2x 2x

M3x6

111
6. Installation

6. Install the LAN Connection PCB Unit. 8. Free the 2 connectors from the Wire Saddle and
• 2 Screws (W Sems; M4x8) connect them to the Option Controller PCB Unit (and
close the Wire Saddle).

M4x8

1x 2x

7. Free the connector from the Wire Saddle and

connect it to the Option Controller PCB Unit (and
close the Wire Saddle).

1x 1x

112
6. Installation

9. Free the connector from the Wire Saddle and 10. Free the 2 connectors from the Wire Saddle and
connect it to the Option Controller PCB Unit (and connect it to the LAN Connection PCB Unit (and
close the Wire Saddle). close the Wire Saddle).
• 1 Reuse Band
• 1 Edge Saddle
• 1 Wire Saddle

Edge Saddle Wire Saddle

Reuse Band

3x
1x

11. Install the LAN Connection PCB Cover.

• 2 Bosses
• 2 Screws (W Sems; M4x8)

M4x8

Boss Boss

113
6. Installation

12. Cut off the Face Plate of the Rear Lower Cover with 14. Install the Rear Upper Cover.(Binding; M4x6)
side cutters. • 4 Screws

CAUTION:
When cutting off the part, be sure not to make burrs. 4x

15. Affix the LAN Wrong Connection Prevention Label

NOTE:
Affixing position Vertical direction: About 1 mm below from
the lower edge of the hole Horizontal direction: Center of
the hole

CAUTION:
Do not connect the customer's network cable to a slot.
13. Install the Rear Lower Cover.(Binding; M4x6)
• 4 Screws

About
1 mm

114
6. Installation

■ Change the Position of the Belt (For

imagePRESS C165 Series, iR-ADV DX 3. Attach the Motor to original position, and then tilt the
Motor so that the screw hole of marking "B" is
C7700 Series, iR-ADV C7500 Series) visible. While holding the Motor with one hand,
change the position of the belt from "A" to "B" as
shown in the figure.
1. Remove the rear upper cover.
• 4 Screws

4x A

Motor (Ｍ6)

2. Remove the motor.

B
• 1 Connector
• 1 Spring
• 2 Screws

NOTE: Motor (Ｍ6)

When removing the Spring, loosen the 2 Screws.

115
6. Installation

4. Fix the Motor. 5. Write the position of the belt in the service label.
• 1 Spring (Checking the current position (B))
• 2 Screws
• 1 Connector

NOTE:
When removing the Spring, temporary tighten the 2
Screws.

NOTE:
The service label affixed to the rear upper cover.

6. Install the rear upper cover.

NOTE:
When installing the Staple Finisher-X1/ Booklet Finisher-
X1, install the rear upper cover after connecting the
Interface Cable to this equipment. (Refer to "Connecting
the Interface Cable (for Staple Finisher-X1/ Booklet
Finisher-X1)")

• 4 Screws (Binding ; M4x8)

116
6. Installation

■ Connecting the Interface Cable (for

Staple Finisher-X1/ Booklet Finisher- 3. Connect the Interface Cable Connector to the board.
X1) • 1 Connector
• 1 Guide
• 5 Wire Saddles

1. Remove the rear upper cover.

4 Screws 1x 6x

4. Cut out the blindfold cover of the rear upper cover

with side cutters.
2. Fix the Interface Cable.
• 1 Screw (W Sems ; M4x12) CAUTION:
Be sure to check that there is no burr.

W Sems ; M4x12

117
6. Installation

Connecting to Connection
5. Put the Interface Cable through the hole which was Machine
cut in the previous step, and then restore the rear
upper cover.
• 4 Screws (Binding ; M4x8)
1. Stow the overturning prevention stay (left) by
removing a wing screw and lifting the stay up.

6. Fix the Wire Saddle to the rear lower cover. 1x

7. To temporarily stow the Interface Cable into the Wire

Saddle.

NOTE:
After installing the finisher, adjust length of the Interface
Cable.

118
6. Installation

2. After stowing the overturning prevention stay (left), 3. Removing a wing screw. Then stow the overturning
fix it with the removed wing screw. prevention stay (right) by lifting the stay up.

NOTE:
When the High Capacity Stacker is connnected to this
machine, fix the Binding Screw(M4x10) (For
imagePRESS C10010VP/C9010VP series, imagePRESS
C10000VP/C8000VP series).

Binding; 0[

4. After stowing the overturning prevention stay

(right), fix it with the removed wing screw.

119
6. Installation

5. Fit the Document Insertion Unit to the host machine 7. Close the front upper cover.
so the positioning pin gets in the hole of the
Document Insertion Unit.

Connecting Communication
Cable
6. Open the front upper cover. Remove 1 screw and
take down the lock lever, and hook it on the clamp
plate. Fix the lock lever with removed screw.
■ For Staple Finisher-X1/ Booklet
Finisher-X1
NOTE:
When it is hard to hook the lock lever to the clamp plate,
use the screw driver or a like tool.
1. Connect the Interface Cable to the finisher.
• 2 Screws (RS Tightening ; M4x8)

NOTE:
For connecting to the finisher, refer to the Staple Finisher-
X1/Booklet Finisher-X1 Installation Procedure.

RS Tightening ; M4x8
1x

120
6. Installation

2. Connect the supplied LAN Cable to the port of the

2. Stow the excess length of the Interface Cable host machine and the left port of this equipment.
connected to the finisher into the Wire Saddle. Wind the LAN Cable as shown in the figure and fix it
with the Wire Saddle.

■ Connecting to Staple Finisher-AN1/

Saddle Finisher-AN2
2x

1. Fix the Wire Saddle to the rear lower cover.

■ Connection of the LAN Cable (for

Staple Finisher-W1/ Booklet Finisher-
W1)

1. Fix the Wire Saddle to the rear lower cover.

121
6. Installation

Connecting the Power Cord

2. Connect the supplied LAN Cable to the port of the
host machine and the left port of this equipment.
Wind the LAN Cable as shown in the figure and fix it
with the Wire Saddle. 1. Insert the Power Cord into this equipment. Connect
the plug end of the Power Cord into an external
power outlet.

NOTE:
Illustrations used in this procedure are those of
1x imagePRESS C10000VP series.

CAUTION:
Make sure that the Intermadiate power cable connects
to the socket firmly. If connecting precariously, it may
result in a smoke or fire.

122
6. Installation

Connecting the Shunt Cable ■ For imagePRESS C910/C810/C710/

C660 Series, imagePRESS C850/
■ For imagePRESS C10010VP/ C750/C650/C65 Series
C9010VP Series, imagePRESS
C10000VP/C8000VP Series
1. Fix the Shunt Cable at the rear bottom of the host
machine and this equipment.
• 2 Screws (Binding; M4x10)
1. Remove the screw at the rear lower position of the
host machine. NOTE:
When the shunt cable is fixed, do not overlap it on the boss
of the mount plate.
1x

Binding ; M4x10

2. Fix the Shunt Cable at the rear bottom of the host

machine and this equipment.
• Screw (Binding; M4x10)
• Screw (RS Tightening ; M4x10) (removed in Step
1.)

NOTE:
When the shunt cable is fixed, do not overlap it on the
bosses of the mount plate.

■ For imagePRESS C165 Series, iR-

ADV DX C7700 Series, iR-ADV C7500
Series
Binding ; M4x10

1. Remove the screw at the rear lower position of the

2x Buffer Pass Unit.

123
6. Installation

2. Fix the Shunt Cable at the rear bottom of the Buffer 2. Fix the Shunt Cable at the rear bottom of the host
Pass Unit and this equipment. machine and this equipment.
• 1 Screw (Binding; M4x10) • 1 Screw (Binding; M4x10)
• 1 Screw (RS Tightening ; M4x10) (removed in Step • 1 Screw (RS Tightening ; M4x10) (removed in
1.) Step1.)

NOTE: NOTE:
When the shunt cable is fixed, do not overlap it on the When the Shunt Cable is attached to this equipment, be
bosses of the mount plate. careful so that the Shunt Cable does not overlap on the
boss of the mount plate.

Binding ; M4x10
Binding ; M4x10

Labeling
■ For iR-ADV DX 8700 Series, iR-ADV
8500 Series
1. Affix the supplied 3 labels.
[A] : Paper size label (2 sheets)
1. Remove the screw at the rear lower position of the [B] : Prohibition Paper Label (1 sheet) (230V model only)
host machine.

124
6. Installation

● For Host Machine of imagePRESS C910/

Adjustments
C810/C710/C660 Series, imagePRESS
C850/C750/C650/C65 Series
Height/ Inclination Checking
and Adjustment
1. Check whether the difference of the height between
[A] and [B] is 0 ± 3mm.
NOTE:
• The illustrations of "Height/Inclination Checking and [A] : Right upper surface of the inserter
Adjustment" procedure are those of imagePRESS [B] : Left upper surface of the host machine
C10000VP series.
• An improperly adjusted height or inclination could
result in jams frequently occurring at the paper folding
unit inlet.

CAUTION:
If the height and inclination of the equipment and the
connected host machine are not within their standards,
adjust them.

■ Height Check
● For Host Machine of imagePRESS
C10010VP/C9010VP Series, imagePRESS
C10000VP/C8000VP Series, iR-ADV DX
8700 Series, iR-ADV 8500 Series

1. Open the ADF, check whether the difference of the

height between [A] and [B] is 0 ± 3mm.
[A] : Right upper surface of the inserter
[B] : Left upper surface of the host machine

125
6. Installation

● For Host Machine of imagePRESS C165 ■ Inclination Check

Series, iR-ADV DX C7700 Series, iR-ADV
C7500 Series
1. Check whether the difference of the gap between [A]
and [B] is 0 ± 2mm (front side).
• [A]: Gap of the host machine and the inserter
1. Check whether the difference of the height between (upper)
[A] and [B] is 22±3mm. • [B]: Gap of the host machine and the inserter
[A] : Right upper surface of the inserter (lower)
[B] : Left upper surface of the Buffer Pass Unit

126
6. Installation

■ Height Adjustment
2. Check whether the difference of the gap between [A]
and [B] is 0 ± 2mm (rear side).
• [A]: Gap of the host machine and the inserter 1. Open the front upper cover and remove the jam
(upper) recovery map.
• [B]: Gap of the host machine and the inserter
(lower)

2. Remove the wrench from the front upper cover.

127
6. Installation

3. Loosen the nut [1] of the caster of the front side (host 4. Loosen the nut [1] of the caster of the rear side (host
machine side). Then turn the nut [2] to adjust the machine side). Then turn the nut [2] to adjust the
height. height.

NOTE: NOTE:
• Turn the nut [1] clockwise to loosen. • Turn the nut [1] clockwise to loosen.
• Turn the nut [2] counterclockwise to lower and • Turn the nut [2] counterclockwise to lower and
clockwise to heighten. clockwise to heighten.

[1]
[1]

[2]
[2]

5. After adjustment, tighten the front and rear nuts [1]

of the inserter.

128
6. Installation

■ Inclination Adjustment
2. Loosen the nut [1] of the caster of the rear side
(paper ejection side). Then turn the nut [2] to adjust
1. Loosen the nut [1] of the caster of the front side the inclination.
(paper ejection side). Then turn the nut [2] to adjust
the inclination. NOTE:
• Turn the nut [1] clockwise to loosen.
NOTE: • Turn the nut [2] counterclockwise to lean towards the
• Turn the nut [1] clockwise to loosen. paper ejection side and clockwise to lean towards the
• Turn the nut [2] counterclockwise to to lean towards host machine side.
the paper ejection side and clockwise to lean towards
the host machine side.

[1]
[1]

[2]
[2]

3. After adjustment, tighten the front and rear nuts [1]

of the inserter.

4. Return the wrench to the front upper cover.

129
6. Installation

5. Return the jam recovery map and close the front

upper cover.

130
6. Installation

Making Checks after ■ For iR-ADV DX C7700 Series, iR-

ADV C7500 Series
Completion of Installation
1. Following disposal parts are remained after
completion of the installation work.
Disposal Parts [1] Face cover of the host machine 2pcs.
[2] Screw (Binding; M4x10) 1pc.
■ For imagePRESS C10010VP/ [3] Stopper (front) 1pc.
C9010VP Series, imagePRESS [4] Stopper (rear) 1pc.
[5] Screw (Flat Head Screw; M3x5) 2pcs.
C10000VP/C8000VP Series
[6] Removed face cover 1pc.
1. Following disposal parts are remained after
completion of the installation work. ■ For iR-ADV DX 8700 Series, iR-ADV
[1] Interface Cable 1pc. 8500 Series
[2] Screw (Binding; M4x10) 1pc.
(These are used when the High Capacity Stacker is 1. Following disposal parts are remained after
connected to this machine.) completion of the installation work.
[3] Screw (W Sems; M4x12) 1pc. • When connected to the Staple Finisher-W1/
[4] Screw (RS Tightening; M4x8) 2pcs. Booklet Finisher-W1
[5] Stopper (front) 1pc. [1] Face cover of the host machine 3pcs.
[6] Stopper (rear) 1pc. [2] Interface Cable 1pc.
[7] Screw (Flat Head Screw; M3x5) 2pcs. [3] Screw (Binding;M4x10) 1pc.
[8] Wing screw 1pc. [4] Screw (W Sems; M4x12) 1pc.
(These are used when the High Capacity Stacker is [5] Screw (RS Tightening; M4x8) 2pcs.
connected to this machine.) [6] Removed face cover 1pc.
[9] Removed face cover 1pc. • When connected to the Staple Finisher-X1/ Booklet
Finisher-X1
■ For imagePRESS C910/C810/C710/ [1] Face cover of the host machine 3pcs.
[2] Screw (Binding; M4x10) 1pc.
C660 Series, imagePRESS C850/
[3] Removed face cover 1pc.
C750/C650/C65 Series
1. Following disposal parts are remained after
completion of the installation work.
[1] Face cover of the host machine 3pcs.
[2] Interface Cable 1pc.
[3] Screw (W Sems; M4x12) 1pc.
[4] Screw (RS Tightening; M4x8) 2pcs.
[5] Stopper (front) 1pc.
[6] Stopper (rear) 1pc.
[7] Screw (Flat Head Screw; M3x5) 2pcs.
[8] Removed face cover 1pc.

■ For imagePRESS C165 Series

1. Following disposal parts are remained after
completion of the installation work.
[1] Face cover of the host machine 2pcs.
[2] Screw (Binding; M4x10) 1pc.
[3] Interface Cable 1pc.
[4] Screw (W Sems; M4x12) 1pc.
[5] Screw (RS Tightening; M4x8) 2pcs.
[6] Stopper (front) 1pc.
[7] Stopper (rear) 1pc.
[8] Screw (Flat Head Screw; M3x5) 2pcs.
[9] Removed face cover 1pc.

131
6. Installation

Operation Checks ■ For imagePRESS C165 Series, iR-

ADV DX C7700 Series, iR-ADV C7500
■ For imagePRESS C10010VP/ Series, iR-ADV DX 8700 Series, iR-
C9010VP Series, imagePRESS ADV 8500 Series
C10000VP/C8000VP Series,
imagePRESS C910/C810/C710/C660
Series, imagePRESS C850/C750/ 1. When all the installations have completed, check
that the Leakage Breaker is turned ON.
C650/C65 Series

1. When all the installations have completed, check

ON
OFF
that the Leakage Breaker is turned ON.

Leakage Breaker
ON
OFF

Leakage Breaker

2. Turn ON the main power of the host machine.

3. If a message prompting the user to update the

version appears, press [Update] to automatically
2. Turn ON the main power of the host machine. update the version of this equipment.

NOTE:
If [Skip] is selected, a message prompting the user to
3. Confirm that the combination of the firmware
update the version will appear every time the host machine
version for the host machine and this equipment is is started. In the service mode (Level 2) shown below, it is
appropriate. possible to set not to display the message.
• (Lv.2) COPIER > OPTION > FNC-SW > VER-CHNG

4. Check the insertion operation from the upper and

lower trays.
4. Check the insertion operation from the upper and
lower trays.

132
APPENDICES
Service Tools.................................... 134
General Circuit Diagram....................135
Service Tools

Service Tools

Solvents and Oils

No. Name Uses Remarks
1 Alcohol Cleaning; e.g., plastic, rubber; external covers. • Do not bring near fire.
• Procure locally.
2 Lubricating oil (Super Lubu Lubrication; e.g., gears. • Tool No.: FY9-6005
Grease)
3 Lubricating oil Lubrication; e.g., drive areas, friction areas. • FLOIL G5000-H
• Tool No. FY9-6022

Special Tools
None

134
General Circuit Diagram

General Circuit Diagram

General Circuit Diagram (1/4)

10 9 8 7 6 5 4 3 2 1

C N 43- 3 +5V C N 44- 1

Insertion Unit C N 43- 2 SGND C N 44- 2 to A

F controller PCB C N 43- 1 DFOPENS C N 44- 3 F
C N 52- 3 +5V S2
PCB3 CN9-1 +5V
C N 52- 2 SGND Upper tray pick sensor
CN9-2 SGND C N 52- 1 1PICKS
CN9-3 DFOPENS

CN9-4 +5V
C N 45- 3 +5V C N 46- 1 C N 47- 3 +5V S1
CN9-5 SGND
C N 45- 2 SGND C N 46- 2 C N 47- 2 SGND Drive switchover
CN9-6 KUDOUS
C N 45- 1 KUDOU C N 46- 3 C N 47- 1 KUDOUS sensor C N 53- 3 +5V S3
CN9-7 +5V C N 53- 2 SGND
Upper tray registration sensor
CN9-8 SGND C N 53- 1 1REGS

CN9-9 1PICKS
C N 48- 6 +5V C N 49- 1
CN9-10 +5V

CN9-11 SGND C N 48- 5 SGND C N 49- 2

E CN9-12 1REGS C N 48- 4 1PICKS C N 49- 3
E
+5V C N 50- 6 +5V C N 51- 1
CN9-13 N.C C N 48- 3 C N 49- 4

CN9-14 N.C C N 48- 2 SGND C N 49- 5 C N 50- 5 SGND C N 51- 2

C N 56- 3 +5V
S4
1REGS C N 50- 4 1PICKS C N 51- 3
CN9-15 N.C C N 48- 1 C N 49- 6
+5V C N 56- 2 SGND Upper tray lower
C N 50- 3 C N 51- 4

C N 50- 2 SGND CN 51- 5

C N 56- 1 1L-S limit sensor
CN9-16 +5V C N 54- 1 5 +5V C N 55- 1
C N 50- 1 1REGS C N 51- 6
CN9-17 SGND C N 54- 1 4 SGND C N 55- 2
CN9-18 1L-S C N 54- 1 3 1L-S C N 55- 3

CN9-19 +5V C N 54- 1 2 +5V C N 55- 4 C N 57- 3 +5V S5

CN9-20 SGND C N 54- 1 1 SGND C N 55- 5 C N 57- 2 SGND Low tray lower
CN9-21 2L_S C N 54- 1 0 2L_S C N 55- 6 C N 57- 1 2L_S limit sensor
CN9-22 +5V C N 54- 9 +5V C N 55- 7
D D
CN9-23 SGND C N 54- 8 SGND C N 55- 8

CN9-24 2PICKS C N 54- 7 2PICKS C N 55- 9

C N 58- 3 +5V
S6
CN9-25 +5V C N 54- 6 +5V C N 55- 1 0
C N 58- 2 SGND Lower tray pick
CN9-26 SGND C N 54- 5 SGND C N 55- 1 1
CN9-27
C N 58- 1 2PICKS sensor
2REGS C N 54- 4 2REGS C N 55- 1 2
CN9-28 +5V C N 54- 3 +5V C N 55- 1 3 C N 63- 3 +5V S9
CN9-29 SGND C N 54- 2 SGND C N 55- 1 4 C N 63- 2 SGND Upper tray empty sensor S7
CN9-30 TYUKANS C N 54- 1 T Y U K A N S C N 55- 1 5 C N 59- 3 +5V
C N 63- 1 1EMPS
S10 C N 59- 2 SGND
Lower tray
Upper tray width sensor C N 59- 1 2REGS
registration
CN8-1 +5V C N 61- 9 +5V C N 62- 1 sensor
C N 64- 3 +3.3V C N 65- 1
CN8-2 SGND C N 61- 8 SGND C N 62- 2
C 1EMPS C N 61- 7 1EMPS C N 62- 3
C N 64- 2 SGND C N 65- 2 C
CN8-3

CN8-4 +3.3V C N 61- 6 +3.3V C N 62- 4

C N 64- 1 1VRS C N 65- 3 C N 60- 3 +5V S8
CN8-5 SGND C N 61- 5 SGND C N 62- 5
C N 60- 2 SGND Middle feed
CN8-6 1VRS C N 61- 4 1VRS C N 62- 6
C N 60- 1 TYUKANS
sensor
+5V C N 61- 3 +5V C N 62- 7
CN8-7
SGND C N 61- 2 SGND C N 62- 8
C N 69- 3 +5V S11
CN8-8

CN8-9 1ENDS1 C N 61- 1 1ENDS1 C N 62- 9

C N 69- 2 SGND
Upper tray last paper sensor
C N 69- 1 1ENDS1
CN8-10 N.C

CN8-11 N.C C N 166- 3 +5V S12

CN8-12 N.C C N 166- 2 SGND Lower tray empty sensor
C N 166- 1 2EMPS
S13
B
CN8-13 +5V C N 164- 1 2 +5V C N 165- 1 Lower tray width sensor B
CN8-14 SGND C N 164- 1 1 SGND C N 165- 2

CN8-15 2EMPS C N 164- 1 0 2EMPS C N 165- 3 C N 167- 3 +3.3V C N 168- 1

CN8-16 +3.3V C N 164- 9 +3.3V C N 165- 4 C N 167- 2 SGND C N 168- 2

CN8-17 SGND C N 164- 8 SGND C N 165- 5

C N 169- 3

C N 169- 2
+5V

SGND
S14 C N 167- 1 2VRS C N 168- 3

CN8-18 2VRS C N 164- 7 2VRS C N 165- 6

C N 169- 1 2ENDS1
Lower tray last paper sensor 1
CN8-19 +5V C N 164- 6 +5V C N 165- 7

CN8-20 SGND C N 164- 5 SGND C N 165- 8

CN8-21 2ENDS1 C N 164- 4 2ENDS1 C N 165- 9

CN8-22 +5V C N 164- 3 +5V C N 165- 1 0 C N 170- 3 +5V

S15
CN8-23 SGND C N 164- 2 SGND C N 165- 1 1 C N 170- 2 SGND Lower tray last paper sensor 2
CN8-24 2ENDS2 C N 164- 1 2ENDS2 C N 165- 1 2 C N 170- 1 2ENDS2

A A

10 9 8 7 6 5 4 3 2 1
P.1

135
General Circuit Diagram

General Circuit Diagram (2/4)

10 9 8 7 6 5 4 3 2 1

F F

Insertion Unit
controller PCB
PCB3 CN30-1

CN30-2
KMOT_*A

KMOT_B
C N 171- 2 KMOT_*A C N 172- 2 CN175-6

CN175-1
KMOT_*A

KMOT_B
CN201-6

CN201-1

CN30-3 KMOT_*B
C N 171- 3 KMOT_B
KMOT_*B
C N 172- 3
CN175-3 KMOT_*B CN201-3
M1
C N 171- 4 C N 172- 4
CN30-4 KMOT_A C N 171- 1 KMOT_A C N 172- 1 CN175-4 KMOT_A CN201-4
Tray pickup motor
CN30-5 +24V2 C N 171- 5 +24V2 C N 172- 5 CN175-2 +24V2 CN201-2

CN30-6 +24V2 C N 171- 6 +24V2 C N 172- 6 CN175-5 +24V2 CN201-5

E E

CN24-1 1UPMOT_A C N 173- 8 1UPMOT_A C N 174- 1 CN176-4 1UPMOT_*A CN202-4

CN24-2 1UPMOT_A C N 173- 7 1 U P M O T _ A C N 174- 2 CN176-3 1UPMOT_A CN202-3 M2

CN24-3 1UPMOT_*B C N 173- 6 1UPMOT_*B C N 174- 3 CN176-2 1UPMOT_*B CN202-2 Upper tray lift motor
CN24-4 1UPMOT_B C N 173- 5 1 U P M O T _ B C N 174- 4 CN176-1 1UPMOT_B CN202-1

CN24-5 2UPMOT_A C N 173- 4 2UPMOT_A C N 174- 5

CN24-6 2UPMOT_A C N 173- 3 2 U P M O T _ A C N 174- 6

CN24-7 2UPMOT_B C N 173- 2 2UPMOT_B

C N 174- 7 CN177-4 2UPMOT_*A CN203-4
CN24-8 2UPMOT_B C N 173- 1 2 U P M O T _ B C N 174- 8 CN177-3 2UPMOT_A CN203-3 M3
CN24-9 KUMOT_*A
D CN177-2 2UPMOT_*B CN203-2 Lower tray lift motor D
CN24-10 KUMOT_A C N 124- 4 KUMOT_*A
C N 125- 1 CN177-1 2UPMOT_B CN203-1
CN24-11 KUMOT_*B C N 124- 3 KUMOT_A C N 125- 2
CN24-12 KUMOT_B C N 124- 2 KUMOT_*B
C N 125- 3
CN24-13 N.C C N 124- 1 KUMOT_B C N 125- 4
CN178-4 KUMOT_*A CN204-4
CN24-14 N.C
CN178-3 KUMOT_A CN204-3 M4
CN178-2 KUMOT_B CN204-2 Drive switchover motor
CN178-1 KUMOT_*B CN204-1

CN66-6 N.C CN67-1

CN68-2 LED1 PCB1
C CN66-5 N.C CN67-2
CN68-1 SGND Upper tray LED PCB C
CN21-1 LED1 CN66-4 LED1 CN67-3

CN21-2 SGND CN66-3 SGND CN67-4

CN21-3 LED2 CN66-2 LED2 CN67-5 C N 135- 2 LED2 C N 136- 1 CN161-2 LED2 PCB2
CN21-4 SGND CN66-1 SGND CN67-6 C N 135- 1 SGND C N 136- 2 CN161-1 SGND Lower tray LED PCB

CN182-2 +24V2 CN183-1 CL1

CN22-1 +24V2 CN226-5 +24V2 CN227-1
CN182-1 1RESCLU CN183-2 Uppper tray registration clutch
CN22-2 1RESCLU CN226-4 1RESCLU CN227-2
CN22-3 +24V2 CN226-3 +24V2 CN227-3
B CN22-4 2RESCLU CN226-2 2RESCLU CN227-4 CN184-2 +24V2 CN185-1 CL2 B
CN22-5 N.C CN226-1 N.C CN227-5 CN184-1 2RESCLU CN185-2 Lower tray registration clutch

CN34-1 TPOPENSW CN232-1 TPOPENSW CN233-1 CN179-1 N.O TPOPENSW

SW2
CN34-2 +24V3 CN232-2 +24V3 CN233-2 CN179-2 COM +24V3
Upper cover open/close switch
CN34-3 N.C

A A

10 9 8 7 6 5 4 3 2 1
P.2

136
General Circuit Diagram

General Circuit Diagram (3/4)

10 9 8 7 6 5 4 3 2 1

Insertion Unit
controller PCB
F 3.3V CN3-1 PCB3 F
RESET CN3-2 CN83-3 +5V
MD CN3-3 CN83-2 SGND S16 Reverse timing sensor
FWE CN3-4 CN6-1 +5V
CN83-1 TIMS
TXD CN3-5 CN6-2 SGND

RXD CN3-6 CN6-3 TIMS

S-GND CN3-7 CN6-4 +5V

CN6-5 SGND CN220-3 +5V CN216-1 CN217-3 +5V

CN225-6 PIN1_*A CN87-6 PIN1_*A CN32-1 CN6-6 HANTENS CN220-2 SGND CN216-2 CN217-2 SGND S17 Reverse sensor
CN225-3 PIN1_B CN87-3 PIN1_B CN32-2 CN6-7 +5V CN220-1 HANTENS CN216-3 CN217-1 HANTENS

CN225-1 PIN1_B CN87-1 PIN1_B CN32-3 CN6-8 SGND

Entrance motor 1 M5 CN225-4 PIN1_A CN87-4 PIN1_A CN32-4 CN6-9 PINS

CN6-10 N.C
E CN225-2 +24V1 CN87-2 +24V1 CN32-5 CN84-3 +5V E
CN225-5 +24V1 CN87-5 +24V1 CN32-6 CN84-2 SGND S18 Reverse entrance sensor
N.C CN32-7 CN84-1 PINS
CN35-1 FOPENSW
N.C CN32-8
CN35-2 +24V

CN85-1 N.O FOPENSW

SW1 Front upper cover open/close

CN85-2 COM +24V
switch

from A
C N 149- 3 +5V C N 150- 1 C N 151- 3 +5V
C N 149- 2 SGND C N 150- 2 C N 151- 2 SGND S19 Inserter open/close sensor
D C N 149- 1 D F O P E N S C N 150- 3 C N 151- 1 DFOPENS D

CN12-1 +5V CN86-3 +5V

CN12-2 SGND CN86-2 SGND S20 Entrance sensor

CN12-3 INS CN86-1 INS
CN12-4 N.C

CN12-5 N.C

CN12-6 N.C

C CN15-1 +5V CN180-3 +5V

C
CN15-2 SGND CN180-2 SGND S21 Delivery sensor 2
CN15-3 OUT2S CN180-1 OUT2S

CN31-1 HANTEN_A CN88-6 HANTEN_A CN205-6

CN31-2 HANTEN_B CN88-1 HANTEN_B CN205-1

CN88-3 HANTEN_*B CN205-3

CN31-3

CN31-4
HANTEN_*B
HANTEN_A CN88-4 HANTEN_A CN205-4
M6 Reverse motor
CN31-5 +24V2 CN88-2 +24V2 CN205-2

CN31-6 +24V2 CN88-5 +24V2 CN205-5

CN31-7 N.C
B B

CN17-1 +24V2 CN89-2 +24V2 CN90-1

CN17-2 HANTENSOL CN89-1 HANTENSOL CN90-2

S O L 1 Reverse solenoid

A A

10 9 8 7 6 5 4 3 2 1
P.3

137
General Circuit Diagram

General Circuit Diagram (4/4)

10 9 8 7 6 5 4 3 2 1

Insertion Unit
controller PCB
PCB3 CN28-6 +24V +24V CN80-3

F CN28-5 +24V +24V CN80-4 F

CN28-4 +24V +24V CN80-5

CN28-3 PGND PG N D CN80-6

CN28-2 PGND PG N D CN80-7

CN28-1 PGND PG N D CN80-8

POWER-ON
CAN transceiver PCB
REMOTE(3.3V) CN80-1

GND CN80-2
(Option)
PCB5
CN4-3
POWER-ON
REMOTE(3.3V)
CN219-2
POWER-ON
REMOTE(3.3V) CN218-1 Power supply PCB
CN198-1 +24V1 CN197-3 +24V1 CN37-1 CN4-4 GND CN219-1 GND CN218-2 PCB6 CN*-1

CN*-2
CN198-2 CN197-2 PGND CN37-2 POWER-ON
PGND CN4-1 RELAY(24V)

FANLOCK3 CN37-3 LAN IN CN*-3

CN198-3 FANLOCK3 CN197-1
E CN4-2 GND POWER-ON
RELAY(24V) CN*-4 E

CN78-5

CN78-4

CN78-3

CN78-2

CN78-1
CN*-5

CN*-6
Power Supply Fan CN*-7
POWER-ON
F1 CN79-1 CN74-1 SW_L_OUT S-GND CN*-8

AC_N

AC_L
RELAY(24V)

N.C

N.C
N.C CN79-2 CN74-2 N.C
S-GND CN79-3 CN74-3 SW_L_IN
Filter PCB CN*-1
CN74-4 SW_N_OUT
POWER-ON POWER-ON
CN236-2 REMOTE(3.3V) CN235-1 REMOTE(3.3V) CN77-1
PCB7 CN74-5 N.C
CN*-2

CN236-1 S-GND CN235-2 S-GND CN77-2 LAN OUT CN*-3

CN74-6 SW_N_IN POWER-ON
RELAY(24V) CN*-4

CN*-5
D AC_N_OUT CN72-1
CN71-4 AC_N_OUT CN*-6
D
AC_N_IN CN72-2
CN71-3 N.C CN*-7
AC_L_OUT CN72-3

AC_L_IN CN72-4
NF CN71-2 N.C S-GND CN*-8

CN71-1 AC_L_OUT

CN*-1

CN*-2
POWER-ON
RELAY(24V) CN*-3
Breaker CN*-4

Inserter_Y Inserter_Y AC_L CN73-2 CN73-1 AC_L S-GND CN*-5

CN2-21 CN2-21

Inserter_X AC_N CN73-4 CN73-3 AC_N

CN2-20 CN2-20 Inserter_X

C S-GND CN2-19 CN2-19 S-GND

CB1 C
POWER-ON POWER-ON
REMOTE(3.3V) CN2-18 CN2-18 REMOTE(3.3V)

S-GND CN2-17 CN2-17 S-GND CN-19 CN-1

POWER-ON POWER-ON
RELAY(24V) CN2-16 CN2-16 RELAY(24V) CN*-18 CN*-2

EXIT CN2-15 CN2-15 EXIT CN-17 CN-3

EXIT ACK CN2-14 CN2-14 EXIT ACK CN-16 CN-4

S-GND CN2-13 CN2-13 S-GND CN-15 CN-5

ENTRY CN2-12 CN2-12 ENTRY CN-14 CN-6

ENTRY ACT CN2-11 CN2-11 ENTRY ACT CN-13 CN-7

S-GND CN2-10 CN2-10 S-GND

Option controller N.C CN81-1 N.C CN82-1 CN*-12 CN*-8

MODE CN2-9 CN2-9 MODE PCB ENTRY CN81-2 ENTRY ACT CN82-2 CN*-11 CN*-9

B
S-GND CN2-8 CN2-8 S-GND
PCB4 EXIT ACK CN81-3 EXIT CN82-3 CN*-10 CN*-10
B
RESET CN2-7 CN2-7 RESET N.C CN81-4 N.C CN82-4 CN*-9 CN*-11

S-GND CN2-6 CN2-6 S-GND S-GND CN222-1 N.C CN81-5 N.C CN82-5 CN*-8 CN*-12

RXD CN2-5 CN2-5 RXD RXD CN222-2 N.C CN81-6 N.C CN82-6 CN*-7 CN*-13

S-GND CN2-4 CN2-4 S-GND S-GND CN222-3 N.C CN81-7 N.C CN82-7 CN*-6 CN*-14

TXD CN2-3 CN2-3 TXD TXD CN222-4 N.C CN81-8 N.C CN82-8 CN*-5 CN*-15

CONECT CN2-2 CN2-2 CONECT N.C CN222-5 N.C CN81-9 N.C CN82-9 CN*-4 CN*-16

S-GND CN2-1 CN2-1 S-GND N.C CN222-6 RESET CN81-10 N.C CN82-10 CN*-3 CN*-17
N.C CN81-11 N.C CN82-11 CN*-2 CN*-18

MODE CN81-12 N.C CN82-12 CN-1 CN-19

S-GND CN81-13 S-GND CN82-13

A A
CN27-1 +24V +24V CN221-1

CN27-2 GND N.C CN221-2

GND CN221-3

10 9 8 7 6 5 4 3 2 1
P.4

138

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