User's Manual-1
User's Manual-1
User's Manual-1
Notes
Any modifications concerning function update in this manual will not be notified.
This manual has been carefully checked, if you find anything improper or any errors, please contact the
vendor.
If there are any differences between the flowmeter and its descriptions in this manual, please take the final
product as standard.
DO NOT fully or partially reprint or reproduce this manual.
Version
2020-V1
Warnings
For your safety, please carefully read the following safety warnings before use.
Contents
1.1 Product Liabilities and Quality Assurance .......................................................................... 3
1.2 Safety Instructions to Operators ........................................................................................ 4
Chapter II Descriptions of the Flowmeter ........................................................................................... 5
2.1 Delivery Scope .................................................................................................................... 5
2.2 Measuring Principle ............................................................................................................ 7
2.3 Application Scope ............................................................................................................... 7
2.4 Nameplate .......................................................................................................................... 8
3.3 Connecting electrical cables .............................................................................................. 9
3.4 Transmitter Connections .................................................................................................. 10
Chapter IV Operation Panel and Quick Start ..................................................................................... 11
4.1 Power on........................................................................................................................... 11
4.2 Boot screen ....................................................................................................................... 11
4.3 Keyboard Operation ......................................................................................................... 13
Chapter V Installation ........................................................................................................................ 14
5.1 Installation, Storage and Prompts .................................................................................... 14
5.2 Pipe Design and Selection ................................................................................................ 15
5.3 Transducer Installation ................................................................................................... 18
Chapter VI Operation ......................................................................................................................... 25
6.1 Common Functions........................................................................................................... 25
6.2 Description of Operation Menus ...................................................................................... 30
6.3 Menu Configuration ......................................................................................................... 32
Chapter VIII Communication Interface and Communication Protocol .............................................. 48
1
Copyrights and Data Protection
Content of this file has been carefully checked. We don’t promise that the content is totally correct and
completely identical with the latest version.
Content of this file and related products are under protection of China’s copyright laws. Without authorization in
writing of the Company, please DO NOT try to reproduce, transfer, transcribe or translate any parts of the
flowmeter including the source code to any languages or computer language in any forms or through electronic,
electromagnetic, optical or other means.
Without authorization in writing of the Company, please DO NOT reproduce, copy, reprint, translate or transfer
the manual or part of it to any electronic or readable media.
The designations and signs shown on the product are the registered trademark or trademark of the Company. All
other trademarks, product designations or company names quoted herein are only used for identification and
belong to the property of their respective owners.
Exception Clauses
The manufacturer shall bear no responsibilities for any consequences caused by the product in use, which
include penalties arising from any direct or indirect accidents or indirect losses.
The exception clauses shall be invalid if the manufacturer’s actions are intentional or the manufacturer has
culpablenegligence. According to applicable laws, it is not allowed to confine implied warranties of the product,
or it is not allowed or it confines the compensation of some kind, and these rights are applicable to you, under
such cases, the above exception clauses or confinement may partially or completely inapplicable to you.
As for each purchased product, related product files and the manufacturer’s sales terms are applicable.
As for the content of these exception clauses, the manufacturer should reserve the right to make any corrections
in any form, at any time or for any reason with no need to issue any notifications in advance, and shall bear no
responsibilities in any forms arising from the corrections described herein.
2
1.1 Product Liabilities and Quality Assurance
The purchaser should judge by himself whether the flowmeter is applicable or not, and shall bear related
responsibilities. The manufacturer would bear no responsibilities for any consequences arising from the
purchaser’s misuse of the flowmeter. The purchaser may lose the rights for quality assurance if the flowmeter or
the system is installed or operated in a wrong way. In addition, the corresponding “Standard Terms of Sale” is
also applicable, and shall be the basic conditions of the Sales Contract.
Warning!
This symbol indicates electrically related safety prompts.
Caution!
Please DO pay attention to this symbol. Any slight negligence may cause severe health hazard and
may damage the flowmeter or related equipment and facilities in operation.
Prompts!
The symbol indicates related important information for operation.
3
1.2 Safety Instructions to Operators
Caution!
For your safety, please carefully read the following safety instructions before use. With this manual,
you could set up correct operating conditions of this flowmeter to ensure safety and efficiency in use.
Only certified personnel who have received related training are allowed to install, use, operate and
maintain this flowmeter.
Caution!
1. When using the flowmeter in inflammable media, please take measures to prevent from fire or
explosion.
2. When operating the flowmeter in hazardous environment, DO follow the correct operation
steps.
3. When removing the flowmeter, please follow the fluid OEM’s safety instructions to avoid
splashing.
4. Pay attention to the flowmeter’s probe. Even a minor scratch or incision would influence its
accuracy.
5. To get the optimum efficiency, the longest calibration period could not exceed two years.
4
Chapter II Descriptions of the Flowmeter
2.1 Delivery Scope
Prompts!
Please carefully check whether the packing case is damaged or loaded/unloaded in an improper way
or not. If it is damaged, please notify the delivery man and the manufacturer or the consignor and
describe the damage in details.
Prompts!
Please check the goods you received with the packing list.
Prompts!
Please check the flowmeter’s nameplate and conform whether the scope of supply is identical with
your order. Check whether the power information on the nameplate is correct or not; if not, please
contact the manufacturer or the dealer.
5
Structural Configuration of Ultrasonic Flowmeter
Accessories
1. Carrying Case*1pc.
2. Transmitter (Electronic)*1pc.
3. Transducer (Sensor) *1 pair.
4. Mounting track *1 set, ST or DT
5. Pipe straps *2 pairs.
6. Coupling compound (Grease)*1 pc, Battery charge*1pc , Output cable*1pc and Tapeline*1
6
2.2 Measuring Principle
This series of ultrasonic flowmeter is an industrial time-difference type ultrasonic flowmeter. It applies the latest
industrial-level PFGA 700-thousand-gate-array chip, which extremely improves the signal sampling frequency and
bubble tolerance rate; the self-developed TGA technology makes it be capable of dealing with more complex
logic and calculation to provide more accurate and faster measurements, and ensures the flowmeter could
endure non-continuous bubbles or impurities within 5 sec. In addition, it could be installed and operated in a
convenient way with no need to break the pipe or cut off the fluid or stop work.
Time-difference type ultrasonic measurement indicates determining the fluid flow along the average velocity
with the time difference between two ultrasonic signals transmitting downstream or upstream in the same
stroke.
In which,
v Fluid velocity
M Ultrasonic reflections
D Pipe diameter
θ Included angle between ultrasound signal and fluid
Tup Time that downstream transducer sends signal to
upstream
Tdown Time that upstream transducer sends signal to
downstream
△T =Tup-Tdown
2.3 Application Scope
It mainly applies for measuring the flow of homogeneous medium fluid in the following fields:
Domestic wastewater flow measurement, crude oil flow measurement, cementing slurry flow
measurement, oily sewage flow measurement in oil fields, water injection flow measurement in oil wells,
raw water flow measurement in rivers and reservoirs, tap water flow measurement, process flow
measurement of petrochemical products, industrial circulating water flow measurement, water
consumption measurement in production, mineral slurry flow measurement, pulp flow measurement,
chemical flow measurement, circulated cooling water flow measurement, generating coil cooling water
flow measurement (super small diameter), juice flow measurement, milk flow measurement, and so on.
7
2.4 Nameplate
Prompts!
Please check the nameplate and confirm whether the goods are identical with your order or not.
Check whether the power supply on the nameplate is correct or not. The following shows
information on the nameplate:
Ultrasonic Flowmeter
Max. Operating
Model: Temperature ℃
Specification Pressure Rating Mpa
Power Supply VDC Meter Factor
Accuracy Class Measuring Range
Output Product No.
8
3.3 Connecting electrical cables
Warning!
Signal cables and power cables must be connected while the power is off.
Warning!
As specified, the meter must be connected to the protective ground terminal to protect
operators from electric shock.
Warning!
As for the meters to be used in hazardous areas, please pay attention to the safety and
technical prompts as specified in the professional explosion-proof instructions.
Caution!
Please strictly obey the local occupational health and safety regulations. Only trained
personnel are allowed to operate on electrical equipment.
Warning!
Voltage difference is not allowed between the measuring transducer and the housing
or protective ground cable of the electronic system.
The measuring transducer must be well grounded according to related standard
DESIGN CODE OF INSTRUMENT GROUNDING (HT/T 20513-2014).
The ground conductor shall not transmit any disturbance voltage.
The ground conductor is not allowed to connect other electrical equipment.
9
3.4 Transmitter Connections
3.4.1. Power supply
Please pay special attention to the power supply. Please connect related power supply
according to the symbols of connecting terminals.
Warning!
Please ensure that the flowmeter is connected with the power off, and ensure that it
has been reliably grounded before use.
3.4.3 Power on
When switching the power on for the first time, the flowmeter will run automatically
according to the parameters you put last time (the meter is calibrated before leaving
factory). After the flowmeter is installed and powered on, you can check its status in
M04 menu; if it displays “*R”, it indicates that the flowmeter is running normally.
If you use the flowmeter in a new environment, you need to input related parameters.
Any parameters you input would be kept in its memories forever till you correct them
again. If you need to adjust its installation position or the position of the transducer,
you need to input and set related parameters again of the flowmeter to ensure normal
use.
DO always finish all tasks when running. No matter in any displays, tasks including
measurement and output should be finished as usual.
10
Chapter IV Operation Panel and Quick Start
4.1 Power on
Warning!
Please check the meter is correctly installed or not before power on, including:
Connecting the power supply as specified;
Please check the electrical connection of the supply power is correct or not.
In normal display, press [ ] and [ ] keys to switch among NET Total, POS Total and NEG Total.
Go on pressing [ ] to enter 01 menu to display the flow rate, total flow and transient flow. The
following shows how to switch between the flow rate and the total flow.
Prompts!
"*R" indicates that the flowmeter is running normally; “D” indicates that the flowmeter is
carrying out gain setting; “E” indicates that the flowmeter can’t receive any ultrasound signals.
11
Energy meter display function
Note:
It is a function of energy meter and only the ultrasound heat meter has this function.
Press [Menu] key and digital key [2], i.e.: Menu + 2, to enter 2 heat display interface shown as
follows:
Heat Heat
Transient heat quantity and temperature automatically switch and display for 6s, and it only
displays the inlet temperature and temperature difference. Press ENTER to stop switching, and
continuously refresh the display items; press ENTER again to recover.
Press [Menu] key and digital key [3], i.e.: Menu + 3, to enter 3 cold display interface shown as
follows:
Cool Cool
Transient cold quantity and temperature automatically switch and display for 6s, and it only
displays the inlet temperature and temperature difference. Press ENTER to stop switching, and
continuously refresh the display items; press ENTER again to recover display.
Note:
When using the heat function, the temperature difference displayed is positive, while using the
cold function, the temperature difference displayed is negative.
12
4.3 Keyboard Operation
4.3.1 Descriptions
[ ] and [ ] keys are used for entering the previous or next menu; the key is plus or minus when
inputting digits.
[Menu] key is used for choosing menus. Press the key and then input menu number to enter
related menu.
[Enter] key is used for entering the edit mode and confirm the corrections.
You can directly input the menu number to enter the menu and you also can switch through [ ]
and [ ] keys.
If you need to correct the flowmeter parameters, please firstly switch to related menu, find out
the parameter you want to correct and then press [Enter] to confirm; input the data and then
press [Enter] to confirm your corrections.
13
Chapter V Installation
5.1 Installation, Storage and Prompts
Prompts!
Please carefully check whether the packing case is damaged or loaded/unloaded in an
improper way or not. If it is damaged, please notify the delivery man and the
manufacturer or the consignor and describe the damage in details.
Prompts!
Please check the goods you received with the packing list.
Prompts!
Please check the nameplate and confirm whether the goods are identical with your
order or not. Check whether the power supply on the nameplate is correct or not; if
not, please contact the manufacturer or the vendor.
Storage!
• Please store the flowmeter in a dry and dust-free place;
• Avoid long-term direct sunlight;
• Keep the flowmeter in the original packing case;
Prompts!
To ensure reliable installation, DO take the following measures:
Before installing the flowmeter, DO take into account of the flowmeter’s diameter,
pipe size and installation position. Correct installation could ensure accurate output
signals, less maintenance and maximum performance.
14
5.2 Pipe Design and Selection
The following should be taken into account when selecting a pipe:
15
Caution:
DO ensure that the flowmeter is filled. DO NOT make the liquid flow downwards
vertically, or it may have bubbles.
Try not to disturb the upstream flow distribution. Ensure no valves, elbows or triplets;
try to install the control devices or throttles in the downstream if any, so as to ensure
sufficient pipe flow at the measurement point, details are shown below:
General conditions
16
Install after valves
The measurement point should be in the pipe section with relatively new inner wall
with no or relatively less scaling. The pipe must be made of compact material. When
selecting the installation point, DO ensure no welding seams or other gaps.
17
5.3 Transducer Installation
Handling and unpacking
It’s better not to unpack it before installing it to designated location to avoid damage.
DO NOT heavily throw the flowmeter or press heavily on it, especially the probe
surface, or the sealing surface may be damaged.
After unpacking, protect the probe and converter. DO NOT place the probe at free will
on the floor with no cushions or other unsmooth surface.
Installation spacing of the clamp-on transducer should be the distance between its two
end surfaces; while that of the insert-in transducer should be the distance between the
axis center of two transducers.
18
5.3.2 Transducer Installation Modes
You should choose the way for installation that the client could select a transducer according to
the measurement site. Generally, there are two installation methods for transducers: V-shape
installation and Z-shape installation.
V-shape installation:
Two transducers are installed on one side of the pipe, and the sound wave forms a V-shape
reflection path on the pipe wall. This installation method is relatively simple and it is the easiest
way. You should keep the two transducers horizontal and make sure the sensing axes are
horizontally identical. The signal intensity is relatively weaker than that in Z-shape installation
method, so it is widely used for small-diameter installation and better operating conditions.
V-shape installation:
Compared with V-shape installation, Z-shape installation is better in signal intensity; sound
waves are transmitted directly in the pipe with no reflection (single sound path) and the signal
loss is less, so it is recommended to apply Z-shape installation method on the more complicated
site and large-diameter pipes.
Pipe top
Pipe top
Pipe bottom
Pipe bottom
Z-shape Installation of Insert-in Transducer Z-shape Installation of Clamp-on Transducer
19
5.3.3 Installation steps of the clamp-on transducer are shown below:
Step 1: Firstly, determine the installation site of the two transducers on the pipe and remove all
iron rust, paint stains and dirt.
Step 2: Apply enough couplant on the first half (signal generating position) of the transducers
and place it on the pipe, press the transducers against the pipe and ensure there are no voids.
Step3: Lock the steel band clamps and check the installation spacing between the two
transducers; slightly adjust the spacing L1 to the value provided in M14 menu of the converter;
slightly adjust the two transducers to one horizontal plane.
Step4: Check whether parameters in M04 menu are within normal scope or not.
If not, DO check the following:
* Check whether related field parameters in the converter are input correctly or not (pipe
diameter, wall thickness, material, liner, medium, etc.);
* Check whether the installation spacing L is identical with the value shown in M14 menu or
not;
* Check whether the transducers are installed in the proper position or not, whether the pipe
sections have any scales, distortions or weld seams or not;
User’s pipe
Wall thickness
Liner thickness d2
Installation spacing(mm)
Fluid direction
(mm)
20
Note: The following shows the The arrows on transducers must be identical
top view of the horizontal pipe with the fluid direction
section
User’s pipe
Wall thickness
Upstream straight pipe Downstream straight
d2(mm)
L1>10D pipe L2>5D
Outer diameter ØD
(mm)
Fluid direction
(mm)
Wall thickness
d2(mm) User’s pipe
Outer diameter ØD
(mm)
Liner thickness d2
(mm)
21
Step4. Open the ball vale and insert the transducer into the pipe, and measure the length
between the outer side and the handle mark (H), trying to make it conform to the following
formula:
H = 216 –d1-d2
In which:
d1-Pipe wall thickness (mm)
d2-Liner thickness (mm), if there is no liner, then d2=0.
H -Installation height (mm)= Length between the outer side and the handle mark (mm)
216-Fixed length of standard W1 type insert-in transducer (mm); In special cases, if you need to
lengthen the transducer, please contact the manufacturer.
Step5. Slightly tighten the nut to make the lock ring press on the probe, rotate the wrench to
make the orientation lever point at the center of two transducers. Please ensure the UP/ DOWN
arrows at the transducer marks are identical with the signal direction of the ultrasound
transducer, and finally tighten the nut.
Step6. Connect the transducer cables and ensure correct connections of the
upstream/downstream transducer.
Step7. Please refer to the schematic diagram for installation:
Lock nut
The section must be parallel with the pipe
Service position
and the arrow on it must be identical with
of transducer
the fluid direction
Ball valve
Fluid direction
(mm)
22
Note: The following shows the top
view of the horizontal pipe section
Lock nut
Service position
of transducer
Ball valve
Wall thickness
Short pipe on the mounting base
User’s pipe
Liner thickness d2
Installation spacing(mm)
Fluid direction
(mm)
UP DN Q
80.0 80.1 85
23
Signal intensity (UP/DN indicates upstream/downstream transducer):
UF series ultrasonic flowmeter applies 00.0-99.0 to indicate corresponding signal intensity, the
bigger the value, the stronger the signal intensity. In normal operation, the signal intensity of the
upstream/downstream transducer should be >75 as required. If the signal intensity is less than
75, please check whether the transducer is correctly installed or not again, check whether the
couplant is applied properly or not; check whether the upstream/downstream transducer is on
the same horizontal plane or not, and check whether the two transducer’s installation spacing
is identical with the value shown in M14 or not. If the signal intensity still can’t reach up to over
75 in V-shape installation, please choose V-shape installation.
Q value (Signal quality):
Q value (Signal quality) indicates the degree of received signals’ quality; the flowmeter applies
00.0-99.0 to indicate relative signal quality, the bigger the value, the better the signal quality. In
normal conditions, the signal quality (Q value) should be over 75.
Sound velocity:
Vel. value indicates the sound velocity and the actual sound velocity measured by the flowmeter.
Under normal conditions, it should be close to the sound velocity shown in M12 menu. If the
difference is too big, you should check the installation settings and whether it is properly
installed or not.
Total transmission time (Unit: us) and time difference (Unit: ns):
When the time difference fluctuates too greatly, the flow and flow rate would change greatly, it
indicates that the signal quality is poor, which may be cause by bad pipe conditions, improper
installation or parameter errors. Under normal conditions, the fluctuation of time difference
should be less than ±20%. But when the pipe diameter is too small or the flow rate is extremely
low, its fluctuation would exceed the normal value a little.
24
Chapter VI Operation
Note:
The flowmeter would be calibrated and debugged before leaving factory, and its
parameters would be set accurately.
Please carefully read the instructions if necessary.
Non-professionals are not allowed to operate the flowmeter.
6.1 Common Functions
6.1.1 How to Judge its Operating Status
If it displays "*R", it indicates the flowmeter works normally.
If it displays "D", it indicates the flowmeter is carrying out auto gain adjustment before
measurement, it is normal most of the time. If it lasts for a long time, it indicates that the
flowmeter fails.
If it displays "E", it indicates that the flowmeter can’t receive sound wave signals. Please check
the connections and installation of transducers. As for more information, please refer to
“ERRORS”.
25
Cut zero point
M22 menu-Cut-1. Yes, it displays “success” if zero point is cut. and the flowmeter would return
to M01 menu.
Reset zero point
M22 menu--Reset-1. Yes
26
However, when 0-4-20mA output is used while considering the flow direction, you should
consider two different conditions; when the flow direction is reverse, the output current is
0~4mA; when it is forward, the output current is 4~20mA.
“Check” in M32 menu is used for check whether the current loop has been “calibrated” or not.
Detailed operation steps:
Use [ ][ ] key to switch among “Check 4mA", "Check 8mA", "Check 16mA", "Check 20mA"
readings. At the same time, use the precisive ammeter to measure the output current of the
current loop, calculate the difference between them and check whether it is in the tolerance or
not. You could calibrate 4-20mA in M62 menu.
Note
The integrated pulse should be appropriate; if it is too big, the output period would be
too long; If it is too small, the relay would operate too frequently, which would
influence its service life; and when it is too fast, it would generate pulse loss. It is
recommened to apply 1-3 pulse output/sec.
6.1.9 Alarms
Switch output alarm signal is generated through switching on/off OCTs or relays and output to
the external circuit, it is generated under the following conditions:
1. Transducers can’t receive ultrasound signals;
2. Ultrasound signals that transducers received are too poor;
3. The flowmeter is not under normal operation;
4. The flow is reversed;
5. The analogue output exceeds 100% of the measuring range;
6. The frequency signal exceeds 120% of the measuring range;
7. Transient flow exceeds the settings (use software alarm to set the range of flow. There are
two software alarms, which are Alarm #1 and Alarm #2T respectively.
How to set? For example 1: It requires the relay outputs alarm signals when the transient flow
exceeds 300~1,000m3/h, settings are as follows:
(1) Menu 35, Alarm 1#, lower limit300;
(2) Menu 35, Alarm 1#, upper limit1,000;
(3) Menu 34, Relay Settings-Options-Alarm 1#.
27
6.1.10 4-20mA Output Calibration
Note:
Each flowmeter is strictly calibrated before leaving factory. If you are not sure it is
calibrated or not, please try not to use this function. If you are sure that the display
value is not identical with the actual output current, you could carry out 4-20mA
output calibration. Please use M32 menu to check it out first.
Before calibrating the analog input, DO operate the hardware debugging menu as
follows:
a) Please input the passcode to enter Menu 62 to carry out 4-20mA calibration
function.
b) Use [ ][ ] key to switch and calibrate current loop 4mA output. Use the ammeter
to measure the output current of the current loop and adjust the digits displayed at the
same time. Observe the ammeter till the reading is 4.00.
c) Use the same method to calibrate 20mA output.
The calibration data would be automatically saved in EEPROM would not lose when the
power is cut.
28
File system format: FAT16.
File type: Text file (.TXT).
Number of files: 512pcs at maximum.
The file saved each time should be 120 bytes. If the flowmeter saves data once per 5
sec, the file saved in 24 hours is 120*3600/5*24 = 2073600byte~2.1Mbyte;
therefore,1Gbyte SD card could save data for 1024/2.1= 487.6187 days. When SD card
has not enough storage, new data would automatically cover the earliest files.
Note:
On-line installation and mobile SD card
DO plug in/out SD card while the power of flowmeter is cut off. DO NOT plug in/out SD
card while processing data. You should process file sheets after the data is saved and
stored in your computer. If you directly process sheets in SD card files in your
computer, and SD card is deleted in processing, you may lose the data or the data may
be damaged.
If you want to plug in/out SD card while the power is on, you need to:
Turn the SD switch to "OFF", and then the memory indicator dies out, at this time you
could plug in/out the SD card at free will. Plug in SD card in the slot and turn the switch
to "ON", and then the memory indicator comes on, SD card could go on saving data.
Note:
Please refer to “Details about Menus” for operation of other menus.
29
6.2 Description of Operation Menus
6.2.1Abbreviated codes of menus
Identification Flow Indication in Level One Menu Menu Codes and Description
00 flow totalizar
01 flow rate
*R- System running normally
OX *E- Signal unknown 02 heat
*D- Adjusting gain
03 cool
04 measurement status
11 Liner settigns
13 transducer settings
14 installation spacing
20 damping
23 totalizar
26 K factor
27 correction
28 SQA
32 current settings
3X Input/output settings
30
Identification Flow Indication in Level One Menu Menu Codes and Description
3X
37 SD card settings (optional)
40 metric unit
41 flow unit
Flow unit options in input/output
4X
settings 42 energy unit
43 temperature unit
50 serial number
52 key tone
5X System settings
53 languages
54 system lock
55 system reset
60 date totalizar
61 running time
63 RTD calibration
Note:
Options concerning temperature, cold/heat quantity and energy in the menu could be displayed
if only the flowmeter is provided with cool (heat) meter functions.
31
6.3 Menu Configuration
00
Total Flow 00 Flow Total *R
Display flow NET Total
NET POS NEG
Display flow POS Total
E+0
Display flow NEG Total 123.4 m³
Press up/down key to switch
01 01 Flow Rate *R
Flow 0.00 m/s
Display transient flow and transient velocity
NET Total and flow velocity - auto switching 0.000 m³/h
and display (6s)
Press ENTER to stop switching and
01 Flow Rate *R
continuously update
123.4 E+0 m/s
Display the current items; Press ENTER again to
restore switching.
0.000 m³/h
02
Heat Rate 02 Heat *R
Display heat total
100.2 KW
Transient heat total and temperature - auto
E+0
switching and display (6s) 123.4 GJ
Only display inlet temperature and
temperature difference
02 Heat *R
Press ENTER to stop switching and
continuously update 30.0 2.0 (℃)
restore switching.
123.4 GJ
Note:
Only energy meter is provided with this
function.
32
03
Cool Rate 03 Cool *R
Display cool total 100.2 KW
Transient cool total and temperature - auto E+0
switching and display (6s) 123.4 GJ
Only display inlet temperature and
temperature difference 03 Cool *R
Press ENTER to stop switching and 30.0 -2.0 (℃)
continuously update E+0
Display the current items; Press ENTER again to 123.4 GJ
restore switching.
Note:
Only energy meter is provided with this
function.
04
Measurement Status 04 *R
Status
Display upstream/downstream signal intensity
Signal Sound Time
and quality. Signal intensity is expressed by
UP DN Q
digits from 00.0 to 99.9. 00.0 indicates no
signals are received; 99.9 indicates the 80.0 80.1 85
maximum signal intensity. Generally, the
bigger the digit, the stronger the signal
intensity; the stronger the signal intensity, the
stabler the measurement theoretically.
Signal intensity of upstream/downstream
transducer should be >75 to ensure normal
operation of the flowmeter.
Display the sound velocity and display the 04 *R
Status
actual sound velocity measured by the
Signal Sound Time
flowmeter. Under normal conditions, it should
Vel. 1482 m/s
be close to the sound velocity shown in M12
menu. If the difference is too big, you should Ratio 100%
check the installation settings and whether it is
properly installed or not.
33
Transmission Time
Display the average transmission time of 04 *R
Status
ultrasound measured (Unit: us) and
Signal Sound Time
upstream/downstream transmission time
difference (Unit: ns). The two readings are the Total 185.0 us
34
11 Lining Setting 11 Lining Setting *R
Enter liner thickness.
Size M.
Select the Liner Material.
thk 3.0 mm
The following options are available:
0. No liner 1. Tar Epoxy
2. Rubber 3. Mortar
4. PP Polypropylene 5. Polystryol
11 Pipe Setting *R
6. PS Polystyrene 7. Polyester
Size M.
8. PE Polyethylene 9. Ebonite
10. Teflon M. 0.No liner
11. Other, if you choose Item 11, please input
Others 2400 m/s
the material velocity.
12 12 Fluid Setting *R
Fluid Settings
Type VIS
Select measure medium, the following options are
Options 0.Water
available:
0. Water Others 1482.0 m/s
1. Water 125 degC
2. Seawater
3. Kerosene
4. Gasoline
5. Fuel Oil
6. Crude Oil
7. Diesel Oi
8. Castor Oil
9. Peanut Oil
10. Alcohol
11. Propane (-45℃)
12. Butane (0℃)
13. Gas #93
14. Other if you choose Item 14, please input the
material velocity.
Note: Room temperature is 20 ℃ by default.
35
13 13 Transducer *R
Transducer Settings
Type Method Mode
Select the transducer type:
Options 0.Clamp D1
The following transducer types are available in the
menu:
0. Clamped D1
2.Clamped D1U
3 Insert-In
36
Select the transducer installation methods, the 13 Transducer *R
following methods are available:
Size Method Mode
0.V
Options 0.V
1.Z
2.N
Modes
Mode menu is defined by the manufacturer.
13 Transducer *R
Please don’t make any alterations.
Size Method Mode
Options 0.Mode o
Other 0.000
14
Installation Spacing 14 *R
INST Space
Apply the installation spacing of transducers
calculated by the flowmeter according to pipe
Value 63.2 mm
parameters you set.
20
Damping
Damping coefficient is 0~999 sec.
20 Damping *R
0: Indicates no damping; 999: Indicates the
maximum damping.
Value 6
Damping is used for smoothing the displayed
data.In general, you need to enter one digit
among 3~10.
21 21 *R
Low Vel. Cut off
Low Vel. Cut off
Low Flow Cut off is used to make the system
Value 0.03 m/s
display as "0" value at lower and smaller flows
to avoid any invalid totalizing. For example, if
the cutoff value is set as 0.03, system will take
all the measured flow velocity values from -
0.03 to + 0.03 as "0". Generally, 0.03 is
recommended in most applications
37
22 22 Zero Settings *R
Zero Point Settings
Cut Reset Offset
When the fluid is relatively static, we take the display
Options 0. NO
value of the flowmeter as zero. When the “Zero Point”
is not zero, the value would be added to the actually
measured value, which would cause deviation, so we
need to carry out zero point settings.
22 Zero Settings *R
Static zero point settings must be carried out after the
Cut Reset Offset
transducers are installed and the fluid inside the pipe
is completely static. Through static zero point settings, Options 0. NO
“zero point” caused by pipe installation position and
different parameters could be eliminated, and the low
flow measurement accuracy could be improved.
Select “Yes” to reset zero point. Set the zero point 22 Zero Settings *R
value before clearing. After clearing the original zero
Cut Reset Offset
point value, you could set static zero point according
Value 0.0 m³/h
to the measurement environment on the site.
38
23 23 Totalizar *R
Totalizer
Switch Reset
Select the flow accumulation type:
Flow 0.POS 0.ON
0. Positive Totalizer POS Total
1. Negative Totalizer NEG Total Energy 0.Heat 0.OFF
2. Net Totalizer NET Total
Select energy type
0. Heat
1. Cool
24
RTD settings 24 *R
Temperature
Select temperature input source
Source Sensitivity SHC
0.RTD
RTD indicates Pt1000 platinum resistance; Options 0.RTD
39
Temperature Sensitivity Settings 24 Temperature *R
When the temperature difference is less than
Source Sensitivity SHC
the sensitivity you set, the energy would not
Value 0.20 ℃
accumulate and the adjustable range is 0~20
o
C. Factory setting is 0.2 oC by default.
24 Temperature *R
Specific Heat Capacity Settings:
Source Sensitivity SHC
0. CJ128SHC (National Standard)
Options 0.CJ128
1. Others
Others 4.2 KJ/m³℃
25
Power Cut Compensation
25 PowerDown COMP *R
Power cut compensation is a function to
calculate the current value during the outage
Options 0.ON
based on the average flow before power cut,
so as to compensate the total flow.
You could choose to enable/disable the
function.
26
K Factor 25 *R
K Fctor
Each flowmeter would be calibrated before
leaving factory to get its meter coefficient,
Value 1.00
which we call the K coefficient.
You also could calibrate the flowmeter in
service on site through M26 menu.
40
27 27 Correction *R
Correction
KArray Delay TPC
Linear calibration function.
Options 0.ON
You could choose to enable/disable the
function. Value ********
This function is enabled by fault in factory
settings.
Delay Calibration 27 Correction *R
This is a technician menu. Please apply the
KArray Delay TPC
factory settings and DO NOT alter parameters
Value 0.0 us
in the menu.
28
Statistic Analysis 27 *R
SQA
This is a technician menu. Please apply the
Set Reset
factory settings and DO NOT alter parameters
in the menu. Options 0.On
Value 0.000
27 SQA *R
Set Reset
Options 0.Auto
Value 0.000
41
30
Serial Port Settings 30 RS485 *R
RS485 Set Order
0.2400 None
Options 0.2400 None
1.4800 None
2.9600 None Adr 55
3.19200 None
4.38400 None 30 RS485 *R
5.56000 None
Set Order
31 31 AI Setting *R
AI Settings
AI1 AI2
Al1 The upper/lower limit input.
LowerL 1.0
AI2 The upper/lower limit input.
UpperL 1000.0
31 AI Setting *R
AI1 AI2
LowerL 1.0
UpperL 1000.0
42
37 37 Micro SD *R
SD Card Settings
Options
Options a. Flow data
a. Flow data
b. All SD card data acquisition interval could be Cycle 60s
set.
Time unit is sec and the storage cycle could be
set between 1- 99999 s.
40 40 Toggle Unit *R
Unit System
The following options are available:
Options a. Metric
a. Metric b. British
41 41 Flow Unit *R
Flow Unit
Unit MULT.
The following options are available:
Rate m³/h
0.m3 (Cubic Meters)
1.I (Liters) Total m³
2.GAL (USA Gallons)
3.Imp gal (Imperial Gallons)
4.mg (Million Gallons)
5.cf (Cubic Feet)
6.US bbl (USA Barrels)
7.Imp bbl (Imperial Barrels)
8. Oil bbl (Oil Barrels)
The following options are available:
/Day/Hour/Min/Sec
Factory setting is m3/h.
43
Flow Accumulation Multiple Factor 41 Flow Unit *R
a.x 0.001 (E-3)
Unit MULT.
b.x0.01(E-2)
Options d. *1
c.x0.1(E-1)
d.x1(E+0)
e.x 10(E+1)
f.x100(E+2)
g.x1000(E+3)
h.x 10000(E+4)
42 42 Energy Unit *R
Energy Unit
Unit MULT.
The following options are available:
Rate GJ/h
0.Giga Joule (GJ)
1.Kilocalorie (Kc) Total GJ
2.MBtu
3.KJ
4.Btu
5.KWh
6.MWh7. TH
44
43 43 Energy Unit *R
Temperature Unit
The following options are available:
Options a. °C
a.°C
b.°F
50 50 Serial Number *R
Serial Number
Serial number is the only factory code of the
S/N FT123456
flowmeter, and is the unique mark for the
manufacturer and the user to trace the SVN V1.12
Date 20200101
45
53 53 Language *R
Languages
You could choose the language for the
Options 0.Chinese
operation interface in this menu:
0. English
1. Chinese
54 54 System Lock *R
System lock
You could set operation authority. When the
Options 0.NO
system locks, you could only view the menu
but cannot alter any parameters. You could Passcode ******
55 55 System Reset *R
System Reset
You could reset the flowmeter to the factory
Options 0.NO
defaults in this menu.
Menu 00
60 60 Data totalizar *R
Data totalizer
Day Month Year
You could view: Daily Total, Monthly Total and
Value 9/10 E+0
Yearly Total.
In this menu, you could view historical data for Menu 129 m³
a day in the past 31 days, or a month in the
past 12 months or a year in the past six years.
46
61 61 Running Time *R
Running Time
You could view the total run time of the
Value 500 h
flowmeter.
62 62 CL Adjust *R
CL adjustment
This menu is for current calibration. 4-20mA
4mA Enter to go
calibration.
20mA Enter to go
Note: The flowmeter would be calibrated
before leaving factory, so it is not
recommended for the user to calibrate it.
63 63 RTD Adjust *R
RTD adjustment
This menu is for RTD calibration.
0℃ Enter to go
Note: The flowmeter would be calibrated
180℃ Enter to go
before leaving factory, so it is not
recommended for the user to calibrate it.
47
Chapter VIII Communication Interface and Communication Protocol
8.1 General
The flowmeter is provided with an UART protocol, and you also could operate by using
RS-485 Modbus. There are two basic structures you could choose for networking, i.e.
only applying the analog current output method or directly applying the UART
communication method of the flowmeter. The former one is applicable for replacing
the old meter in the old monitoring network, while the latter is used for the new
monitoring network, which has a lot of advantages like low hardware investment,
reliable system operation and etc.
When directly using the UART communication for the monitoring network system, you
could use the address identification code as the network address code and use the
command extending set with [W] as the communication protocol.
Flowmeter-RS485:
RS485/R232Converter
49
Annotations:
1. (cr) indicates ENTER, its ASCII code value is ODH. (If) indicates changing a line and its ASCII
code value is OAH.
2. “d” indicates 0~9 digits and 0 is expressed by + 0.000000E + 00.
3. “d” indicates 0~9 digits and the integral part has no decimal point.
4. dddddddd indicates the electronic serial number of the machine.
5. Character P could be added before every basic command, it indicates the feedback data
has CRC check. The check sum is obtained through binary addition, which is a cumsum
binary system taking the least 8-bit binary data.
For example: Feedback information RT(cr)(lf): +1234567E+0m3(cr)(lf)(corresponding binary
data are 2BH, 31H, 32H, 33H, 34H, 35H, 36H, 37H, 45H, 2BH, 30H, 6DH, 33H, 20H, 0DH,
0AH ) sum data returned =2BH + 31H + 32H+ 33H + 34H + 35H+ 36H + 37H+45H + 2BH +
30H + 6DH + 33H + 20H = 2F7, and the least 8-bit binary is F7.
Therefore, data of command PRT(cr)(lf) is + 1234567E + 0m3!F7(cr)(lf), "!" as for the
delimiter, the first part is the character for summation and the second part is an 1-bit check
code.
6. Use of W prefix: W+digit string address code+basic command, the digit string value range is
0~255, divided by 13 (0DH ENTER),10(0AH changing a line). If you want to access to the
transient flow velocity of No. 123 flowmeter, you could send command W123DV (cr) (If),
the corresponding binary codes are 57H, 31H, 32H, 33H, 44H, 56H, 0DH and 0AH; only the
meters with the same network address and command could have data feedbacks.
7. W and P commands could be combined for use, for example, W123PRT+, which means the
network address it reads is the total value of No. 123 flowmeter, its feedback data are
accumulated and checked.
50
8.3.2. MODBUS-I Communication Protocol
MODBUS-I protocol applies RTU transmission mode, and its check code applies CRC-16-IBM
(multinomial is X16+X15+X2 + 1, mask code is 0xA001), which is gained through the cyclic
redundancy algorithm.
MODBUS-I RTU mode applies the hexadecimal system to transmit data.
1. MODBUS-I protocol function code and format
51
Flowmeter’s address
Value range is 1~247 (hexadecimal system: 0x01~0xF7), the address could be viewed in Menu 30;
if the decimal digit displayed in Menu 30 is 11, the flowmeter’s address in MODBUS protocol is:
0x0 B.
The flowmeter’s CRC check code is calculated through CRC-16-IBM (multinomial is X16+X15+X2 +
1, mask word is 0xA001) cyclic redundancy algorithms, low byte of the check code is in front,
followed by the high byte.
For example, transient flow per hour (m3/h) of the flowmeter with 1 (0x01) read address in RTU
mode, i.e. data of two read registers 40005 and 40006, the read commands are shown below:
0x01 0x03 0x00 0x04 0x00 0x02 0x85 0xCA
Flowmeter’s address function code/First address register/Number of registers/CRC check code
Flowmeter’s feedback data (Assuming the current flow=1.234567m3/h):
0x01 0x03 0x04 0x06 0x51 0x3F 0x9E 0x3B 0x32
Flowmeter’s address function code/Number of data bytes/Data/CRC check code
In which, four bytes 3F, 9E, 06 and 51 is1.2345678, which is the single precision float form in
IEEE754 format.
Please pay attention to the order of data in the above example. When explaining the value with
C language, you could use the pointer to directly input the data required to related address of
variable, the common storage order in general is that the low byte is in front. Taking the above
1.2345678m/s example, the storage order of 3F, 9E, 06 and 51 data is 51, 06, 9E and 3F. For
example, in RTU mode, alter the address of flowmeter 1 (0x01) to 2 (0x02), i.e. write the data of
44100 register in 0x02,
Write-in commands are shown below:
0x01 0x06 0x10 0x03 0x00 0x02 0xFC 0xCB
Flowmeter’s address function code/Register address/Number of registers/ CRC check code
Flowmeter’s feedback data:
0x01 0x06 0x10 0x03 0x00 0x02 0xFC 0xCB
Flowmeter’s address function code/Register address/Number of registers/CRC check code
52
4. Error processing
The flowmeter only returns the error code 0x02, it indicates that the first address of data is
wrong.
For example, when it only reads 40002 register data with address 1 (0x01) in RTU mode, the
meter would consider that the data integrity is destroyed, so it sends the following commands:
0x01 0x03 0x00 0x01 0x00 0x01 0xD5 0xCA
Flowmeter’s address function code/Register address/Number of registers/CRC check code
The flowmeter returns the following error code:
0x01 0x83 0x02 0xC0 0xFl
Flowmeter’s address/Error code/Error extension code/CRC check code
PDU
Address Register Type Number Note
Adress
$0000 40001 Flow/s-low word
32 bits real 2
$0001 40002 Flow/s-highword
$0002 40003 Flow/m-low word
32 bits real 2
$0003 40004 Flow/m-highword
$0004 40005 Flow/h-low word
32 bits real 2
$0005 40006 Flow/h-highword
$0006 40007 Velocity -low word 2
32 bits real
$0007 40008 Velocity –highword 2
$0008 40009 Positive total-low word
32 bits real
$0009 40010 Positive total–highword
$000A 40011 Positive total – exponent 16 bits int. 1
$000B 40012 Negative total-low word
32 bits real 2
$000C 40013 Negative total–highword
$000D 40014 Negative total – exponent 16 bits int. 1
$000E 40015 NET Total-low word
32 bits real 2
$000F 40016 NET Total –high word
$0010 40017 NET Total –exponent 16 bits int. 2
53
$0011 40018 Energy flow –low word
32 bits real 2
$0012 40019 Energy flow – high word
$0013 40020 Energy total(hot) –low word
32 bits real 2
$0014 40021 Energy total(hot) – high word
$0015 40022 Energy total(hot) –exponent 16 bits int. 1
$0016 40023 Energy total(cold) –low word
32 bits real
$0017 40024 Energy total(cold) – high word 2
$0018 40025 Energy total(cold) –exponent 16 bits int. 1
$0019 40026 Upstream signal –low word
32 bits real 2 0-99.9
$001A 40027 Upstream signal –high word
$001B 40028 Downstream signal - low word
32 bits real 2 0-99.9
$001C 40029 Downstream signal - high word
$001D 40030 Signal quality 16 bits int. 1 0~99
Refer to "Error
Analysis" for
$001E 40031 Error code- Character1 String 1
detailed codes
meanings.
$003B 40060 Flow velocity unit – Char1,2 Only m/s right
String 2
$003C 40061 Flow velocity unit – Char3,4 now
$003D 40062 Flow rate unit-Char1,2
String Note 1
$003E 40063 Flow rate unit-Char 3,4 2
$003F 40064 Flow total unit-Char1,2 String 1
$0040 40065 Energy rate unit-Char1,2
String 2 Note 2
$0041 40066 Energy rate unit-Char 3,4
$0042 40067 Energy total unit-Char1,2 String 1
$0043 40068 Instr. Address –low word
32 bits int. 2
$0044 40069 Instr. Address – high word
$0045 40070 Serial No.-Char 1,2
String 2
$0046 40071 Serial No.-Char3,4
$0047 40072 Serial No.-Char5,6
String
$0048 40073 Serial No.-Char7,8 2
Analog input Al1 value-low
$0049 40074
word
32 bits real 2
Analog input Al1 value-high Returning
$004a 40075
word temperature
Analog input Al2 value-low value when it
$004b 40076 has RTD
word
32 bits real 2
Analog input Al2 value-high
$004c 40077
word
$004d 40078 4~20mA value- low word
32 bits real 2 Unit: mA
$004e 40079 4~20mA value- high word
b) Address list of single write register (Writing with 0x06 function codes)
54
PDU Data No. of
Register Data Read/Write
add. Type Registers
$1003 44100 Flowemeter add. (1-255) R/W 16 bits 1
Communication Baud Rate 0 =
$1004 44101 2400,1 = 4800, 2 = 9600, 3 = R/W 16 bits 1
19200, 4 = 38400,5 = 56000
55