Machine No.

DAILY PREDICTIVE CHECKSHEET OF PRESS BRAKE MACHINE Machine Name :

Date :
Activity DATE
Sr. no Activity Check for Required Std. Condition Action if not ok If not done, leads to Method Resp.
C L I T 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 Clean the Machine C Dust Dust free Clean Leads to B/D Hand Operator

2 Check pressure in both cylinders I Pressure in gauge As per standard Inform to maintenance Leads to B/D Visual Operator

3 Door of electrical panel & junction box I Fully closed Fully closed Closed Leads to B/D Visual & Hand Operator

4 Check oil level in tank L I Level Gauge Max. Level Inform to maintenance Leads to B/D Visual Operator

5 At all joints, seals I Leakage No Leakage Inform to maintenance Leads to B/D Visual Operator

Leads to B/D &

6 Laser sensor I Interlocking with press Interlocking with press Inform to maintenance Visual Operator
Accident

Working or not /Loose Leads to B/D &

7 Emergency push button I T Working ok/proper tight Inform to maintenance Visual Operator
or tight Accident

8 Check the bolts of machine T Looseness of bolts Proper tight Inform to maintenance Leads to B/D Hand Operator

10

11

12

Name
Shift Operator (Sign.) :
Sign.

Name
Shift Engineer (Sign.) :
Sign.

Name
HOD (Sign.) :
Sign.

JCME/LM/F/024

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)
 Machine No:-

WEEKLY PREVENTIVE CHECKSHEET OF PRESS BRAKE MACHINE Machine Name :-

Date :

Week-1 Week-2 Week-3 Week-4

Req. Standard
Sr. No. Activities Checking Method Status Status Status Status
Condition Remarks Remarks Remarks Remarks
Before After Before After Before After Before After

1 Check RAM main cylinders Nut & Bolts for proper tightening By Spanner No looseness

2 Check leakage from Hyd. Block / Hyd. Valves Visual No Leakage

3 Check oil level in Hyd. Power pack tank Level Gauge Above min. level

4 Lubrication of machine at all lubrication points By Hand Lubrication should be done

5 Check all hydraulic hoses or pipe for any leakage or damage Visual No Leakage

Check main rams (hydraulic rods) for any leakage or

6 Visual No Leakage
damage

High performance grease or

7 Greasing of machine slides and backgauge spindle By Hand
equivalent

8 Check the high pressure filters for impurities By Hand Filter should be clean

10

11

12

Name
Technician
Sign.

Name
Shift Engineer
Sign.

Name
HOD
Sign.

JCME/LM/F/025

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)
 Machine No:-

MONTHLY PREVENTIVE CHECKSHEET OF PRESS BRAKE MACHINE Machine Name :-

Date :

Sr. Req. Standard

Activities Checking Method January February March April May June July August September October November December
No. Condition
Check condition of hydraulic pump for leakage at
1 Visual No Leakage
the top of machine

2 Check hydraulic oil leakage from main cylinder Visual No Leakage

3 Check working of heat exchanger unit By operating Working

4 Check working of controller and PLC By operating Interlocking not bypass

5 Check the working of foot switch By operating Working mode

6 Check the cable connection of foot switch By Screw driver No looseness

Inspect machine and check the wiper seal of

7 Visual Ok condition
main ram

8 Clean the oil filter By Hand Filter should be clean

9 Check bolts of all movable mechanical parts By Spanner No looseness

10 Check emergency stop on two hand control By operating Interlocking not bypass

11 Check the tightness of mechanical guide By Spanner No looseness

12 Check leakage in hold up valve Visual No Leakage

13 Check leakage in pressure control valve Visual No Leakage

14

15

16

17

Name
Technician
Sign.

Name
Shift Engineer
Sign.

Name
HOD
Sign.

JCME/LM/F/026

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)
 Machine No:-

HALF-YEARLY PREVENTIVE CHECKSHEET OF PRESS BRAKE MACHINE Machine Name :-

Date :
Half Yearly 1 Half Yearly 2
Sr. No. Activities Req. Standard Condition Checking Method Status Status
Remarks Remarks
Before After Before After
1 Check the condition of cylinder rods and top ram Visual No wear & tear

2 Check the condition of slides Visual No wear & tear

3 Check the leakage on several O-rings of hydraulic valve Visual No Leakage

4 Check the connections of hydraulic pipes are well fitted Visual No Leakage/proper tight

5 Check the sealing of hydraulic cylinder against all leakage Visual Not damage

6 Check the calibration of encoder By operating Calibrated

7 Hydraulic oil in oil tank must be changed By Hand Oil changed

8 Oil filter should be changed By Hand Filter changed

9 Check the condition of inclination protection limit switch Visual Proper tight & functionable

10 Check the incoming supply of all the electrical equipments By multimeter 240V AC / 24V DC

11 Check all connections in the main panel and the electrical switches By Screw driver No looseness

12 Clean the panel with blower & all wires are properly dressed By blower Dust free

13 All indication lamps & push button working By operating Working condition/No damage

14 Check all proximate switches & limit switch woking By operating Interlocked

15 Check the condition of main power cable Visual No damage

16 Check working of deflection motor By operating No abnormalities

17 Check working of main motor By operating No abnormalities

18 Check the deflection motor current Amp. Meter Master Table

19 Check the main motor current Amp. Meter Master Table

20 Check deflection motor mounting bolts By Spanner No looseness

21 Check main motor mounting bolts By Spanner No looseness

22 Check earthing of machine By multi meter < 1 ohm

23 Check the clearance of guides By filler gauge 0.03-0.05 mm

24 Check the condition of ball bearing and play in coupling Visual No wear/tear

25 Take full backup of PLC By laptop Fully updated

26

27

28

29

Name
Technician
Sign.

Name
Shift Engineer
Sign.

Name
HOD
Sign.

JCME/LM/F/027

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)