Module 4 Notes 18ME81
Module 4 Notes 18ME81
Note
• The number of marks for a particular question is being indicated in the bracket
• Number of Brackets will tell us about the number of time it has been repeated.
INTRODUCTION
The development of the hydroelectric power plant plays an very important role in the development
of country. The power generated by the water is cheapest as it is perpetual source of energy.
Hydro electric generation plants help for irrigation and flood control in addition to power
generation. Nearly 30 % of the total power of the world is generated using hydro plants.
In hydroelectric power plants the energy of water is utilized to drive the turbine which, in turn,
runs the generator to produce electricity. Rain falling on the earth’s surface has potential energy
relative to the oceans towards which it flows. This energy is converted in to shaft work where it
falls through an appreciable vertical distance.
The theoretical power available from falling water can be calculated using the formula
P= gQH (1)
W = 1000 x 9.81 x Q x H x x t
= 9.81 x Q x H x x t KWh (2)
Where is the efficiency of turbine generator assembly and t is the time in hours.
MANGALORE INSTITUTE OF TECHNOLOGY & ENGINEERING
Department of Mechanical Engineering
Module 4 : Hydroelectric plants, Ocean Thermal Energy
From equation 1 and 2 we can observe that the generating capacity of the hydroelectric power
plant is dependent on the quantity of the water and potential head available at that particular site.
If the head available is high then quantity of water required for the power generation is less where
as when head availability is low then quantity of water to be required for per watt of power
generation is high . The head availability depends on the topography of the dam . The quantity of
the water available depends on the rainfall and runoff of the catchment area of the dam.
Advantages:
1) Operating cost of the plant including auxiliaries is extremely low.
2) As maintenance cost of the plant is less costly.
3) Less labour is required to operate the plant..
4) No nuisance of smoke , exhaust gases, soot etc exists in this case.
5) The cost of the land required is less.
6) The plant efficiency does not change with age.
7) Plant life is much longer than that of the thermal power plant.
8) Less number of skilled workers are required.
9) In addition to the power generation these plants are also used for flood control and irrigation
purposes.
10) No fuel charges.
Disadvantages:
1) Initial cost of the plant including the cost of dam is high.
2) Power production may be curtailed or even discontinued in time of drought. Thus power plant
is not reliable.
3) The suitable sites are always away from the load center and hence transmission losses are
more.
4) Vast area of fertile ,agriculture and forest land may be submerged.
5) The plant construction time is long.
The part of the water in the rain fall which is flowing through the catachment area on the surface
of the earth is known as the run off. As the rain falls upon the drainage basin, a portion of it is
evaporated directly by the sun , another large portion is absorbed by the growing plants and crops
and some water percolates into the ground. The remaining portion of the rain fall flows over the
surface of the of earth is known as the run off.
R=P–L
Run can be measured daily, monthly, yearly. It can be measured by the following methods.
In this method rain fall activity recorded over long period of time and the average of rain fall over
catachment area is determined. Then considering all the factors affecting the run off ,a coefficient
is calculated for that catachment . Now simple equation can be used to find out the run off over
the catachment
2) Empirical formulae:
In this method direct relationship between the rain fall and run off is established with fairly
accurate results. Some of the formulas used for calculating the run off are
HYDRO GRAPH
“Hydro graph is plot of discharge through a river versus time for specified period.”
The time period for discharge hydrograph may be day, week, or month. Each hydro graph has a
reference to a particular site. Besides the variation in flow indicated by a hydrograph , it also
indicates the power available from the stream at different times of the day, week, month or year.
Extreme conditions of flow can also be studied from hydro graph. Behavior of flash stream on a
hydrograph is indicated by the steep rise and fall of the curve. A hydro graph also helps in the
studies of the effect of storage on flow.
Time
A flow duration curve is another useful form to represent the run off data for the given time. This
curve is plotted between flow available during a period versus the fraction of time. The flow may
be expressed in the form cubic meters per second per week or any other convenient unit of time
knowing the available head of water , total energy of flow can be computed. By changing the
ordinate to power instead of discharge , the power duration curve is obtained and the area under
the curve would then represent the average yield of power from hydro power project. Thus by
flow duration curve it is possible to know the total power available at the site .
Q, m3/ s
Time %
MANGALORE INSTITUTE OF TECHNOLOGY & ENGINEERING
Department of Mechanical Engineering
Module 4 : Hydroelectric plants, Ocean Thermal Energy
240
225
210
195
180
165
150
Flow rate m/ s
135
3
Percentage of time
Form the fig given above Qm is the minimum flow rate that would be available all the time
(100% of time) .and the area OABC represents the minimum power available always , often
termed as primary power. The additional out put available at higher water flows is called secondary
power. If the flow rate of Qn is required for all the times as indicated by the area under flow
demand line DEF, then it would be possible to meet this uniform demand of flow rate for all the
times only if storage equal to area BEF is provided. An alternative to this is to install a thermal
power unit of BF capacity to work as supplement to the hydro electric power unit. The curve also
shows that natural flow sufficient to meet the flow demand Qn is available for 53.5 percent of time
or 195 days in the year of lowest flow of the record. In the absence of any storage area BCDE
represents the secondary power that would be available from the river.
MASS CURVE:
The mass curve is a plot of cumulative volume of water that can be stored from stream flow versus
time in days, weeks, or months. The unit used for indicating the storage are the cubic meters or
the day second meters. Mass curve is an integral curve of the hydrograph which expresses the
area under the hydrograph from one time to another time. Mathematically the flow mass curve is
expressed as
t2
MANGALORE INSTITUTE OF TECHNOLOGY & ENGINEERING
Department of Mechanical Engineering
Module 4 : Hydroelectric plants, Ocean Thermal Energy
V = + Qt , dt
t1
Where V is the volume of run off and Qt is the discharge in m3/s as a function of time.
A typical mass curve is a shown in figure below. The slope of the curve at any point indicates the
rate of flow at that particular of time. If the curve is horizontal flow is zero and if there is a high
rate of flow the curve rises steeply. Relatively dry periods are indicated as concave depressions
on the mass curve.
Cumulative discharge
Time
Calculation of storage capacity and spill way capacity from mass curve.
The slope of the straight line AB joining the end points of the mass curve represents the average
discharge over the total period. The straight line CD parallel to AB and tangent to the mass curve
at its lowest point g is called a use line. The storage volume required to supply water continuously
is given by the greatest ordinate between the use line and mass curve. If it is required to determine
the required storage for some other required uniform flow rate, straight lines such as fj, and hi
are drawn tangents to the high points of the mass curve , with a slope equal to the desired flow.
The required storage for continuous supply is given by the maximum ordinate between such lines
and mass curve.
MANGALORE INSTITUTE OF TECHNOLOGY & ENGINEERING
Department of Mechanical Engineering
Module 4 : Hydroelectric plants, Ocean Thermal Energy
B
j
D
f
Accumulated flow
h
Slope of demand line Mass curve
Storage capacity
A C
Time (Years)
Storage:
Storage may be defined as storing of considerable amount of excess run off during seasons of
surplus flow for use in dry seasons. This accomplished by constructing the dam across the stream
at suitable site and building a storage reservoir on the upstream side of the dam. Storage increases
the capacity of the river over an extended period of 6 months as much as 2 years. The following
figure shows the location of the storage with respect to the power house.
MANGALORE INSTITUTE OF TECHNOLOGY & ENGINEERING
Department of Mechanical Engineering
Module 4 : Hydroelectric plants, Ocean Thermal Energy
River
Storage reservoir
Dam
River
Pondage:
Pondage may be defined as a regulating body of water in the form of a relatively small pond or
reservoir provided at the plant. The Pondage is used to regulate the variable water flow to meet
power demand. It takes care of short term fluctuations which may occur due to
Pondage increases the capacity of a river over a short time, such as a week. The following figure
shows the location of the pondage with respect to the power house.
River
Power channel
Intake Weir
Tail race
Fore bay to provide
Pondage
Short
Penstocks
MANGALORE INSTITUTE OF TECHNOLOGY & ENGINEERING
Department of Mechanical Engineering
Module 4 : Hydroelectric plants, Ocean Thermal Energy
Pondage fig:
The above figure shows the high head power plant layout. In order to maintain the safety of the
dam surplus water is discharged through the spillway. Flow is controlled by the head gates at the
tunnel intake .Tunnel is constructed through the mountain with surge chamber at near exit.
Butter fly valves are used to regulate the water in the penstocks , and gate valves at the turbines.
This type of the plant can also constructed under ground. Pelton wheel is the common prime mover
used in the high head power plants.
MANGALORE INSTITUTE OF TECHNOLOGY & ENGINEERING
Department of Mechanical Engineering
Module 4 : Hydroelectric plants, Ocean Thermal Energy
These plants operate under the heads varying from 30 m to 100 m. Forebay is constructed at the
beginning of the penstock serves as water reservoir. This type of the plant commonly uses Fracis
turbine as the prime mover. In such plants water is carried in open canals from main reservoir to
the fore bay and then to the power house through the penstocks. The forebay itself works as the
surge tank in this plant.
a) Base load plant: These plants supply constant power to the grid without any interruption.
They work throughout the day. Base load plants are often remote controlled with which least staff
required for such plants. Run –of-river plants without pondage may sometimes work as base load
plant but the capacity is less.
b) Peak load plats: They supply power only during the certain hours of the day when the load is
more than the average. Thermal power plants work with hydel plants in tandem to meet the base
load and peak load during various seasons. Some of such plants supply the power during the
average load but also supply peak load as and when it is there. The run-off river plants may be
made for peak load by providing pondage.
Advantages:
1) There will be an increase in the plant capacity with low cost.
2) Operating efficiency of the plant is high.
3) There is an improvement in the load factor.
4) The hydroelectric plant becomes partly independent of stream flow conditions. In this type of
plants reversible turbine pump units are used. These units can be used as turbine while generating
power and as pump while pumping water to storage. With the use of reversible turbine pump
sets, additional capital investment on pump and its motor can be saved .
The following are the essential elements of the hydro electric power plants
1) Catchment area
2) Dam
3) Reservoir
4) Spill ways
5) Penstock
6) Surge tanks
7) Draft tubes
8) power house
9) Switch yard for power transmission.
Catachmentarea: The whole area behind the dam draining into a stream or river across which
the dam has been constructed is called the catchment area.
Dam:A dam performs the following two basic functions.
1) It develops reservoir of desired capacity to store water
2) It builds up a head for power generation.
Various types of the dams are used depending on the requirement and geographical area.
MANGALORE INSTITUTE OF TECHNOLOGY & ENGINEERING
Department of Mechanical Engineering
Module 4 : Hydroelectric plants, Ocean Thermal Energy
2) Earth dams: For small projects of up to 70 m height , dams constructed of earth fill or
embankment are used.
2) Rock fill dams: It is made up of all sizes and has a trapezoidal shape with a wide base, having
water tight section to reduce seepage.
Spill ways: When water level in the reservoir rises, the stability of the dam is endangered. To
relive the reservoir of this excess water, a structure is provided in the body of a dam or close to
it. This safe guarding structure is called spillway. Variety of spill ways are used example Overall
spillway , Chute or trough spillway, Side channel spillway, saddle spillway, Shaft spillway and
Siphon spillway.
Penstocks:
It is an closed conduit used for supplying water to the turbine from forebay under pressure.
Penstocks are used where slope is too great for canal . Surge tanks or other measures are
necessary to prevent damage in closed conduits due to abnormal pressures. The regulating
forebay has a small storage capacity to care for minor flow fluctuations . It has an automatic
spillway to discharge overflow when turbine shut down suddenly. In different ways we can arrange
to supply water to the turbines.
i) One penstock for one turbine. In such a case water is supplied independently to each turbine
from a separate penstock
ii) Single penstock for the entire plant.: In this case penstock should have as many branches as
the number of hydraulic turbines.
iii) Multiple penstocks but each penstock should supply water to at least two hydraulic turbines.
i) Reinforced concrete: These penstocks are suitable up to 18 m head . Beyond this pressure
concrete can not with stand the pressure.
ii) Wood stave penstocks: In this type of penstocks treated wood is placed side by side to form
cylinder and held together by the steel hoops. These penstocks are used for heads up to about
75 m.
iii) Steel penstocks: Penstocks made up of steel can be used for any head , with the thickness
varying with the pressure and diameter. The strength of the penstocks can be expressed as horse
power it can carry.
High pressure penstocks are fabricated in 6 to 8 meters lengths in order to minimize transportation
difficulties. Welded joints are used instead of riveted joints because of the higher frictional losses
in latter case. Penstocks are generally supported by concrete piers cadles., although they may be
laid on or in ground.
MANGALORE INSTITUTE OF TECHNOLOGY & ENGINEERING
Department of Mechanical Engineering
Module 4 : Hydroelectric plants, Ocean Thermal Energy
Water hammer
Water hammer is defined as the change in pressure rapidly above or below normal pressure caused
by sudden changes in the rate of water flow through the pipe according to the demand of prime
mover. When the gates supplying the water to the turbines are suddenly closed owing to the action
of governor , when the load on the generator is suddenly reduced, there is sudden rise in pressure
in the upstream of the pipe supplying the water to the turbine. This sudden change of pressure
and its fluctuations in the pipe line during reduction of load on the turbine is known as water
hammer. The turbine gates suddenly opens because turbine needs more water due to increased
demand on the generator and therefore, during increased load conditions , water has to rush
through the pipe and there is tendency to cause a vacuum in the pipe supplying the water.
The pipe supplying the water must have the capacity with stand variations in the water pressures.
The water hammer can occurs at all points in the penstock between the forebay or surge tank and
the turbines.
Surge tank
Surge tank is open reservoir or tank in which the water level rises or falls to reduce the pressure
swings so that they are not transmitted in full to a closed circuit. Important functions of the surge
tank are
1) It reduces the distances between the free water surface and turbine thereby reducing the water
hammer effect of the penstock and also protect the up stream tunnel from high pressure rises.
2) It serves as the supply tank to the turbine when the water in the pipe is accelerating during
increased load conditions as a storage tank when the water is decelerating during the reduced
load conditions.
3) It acts as relief valve when ever there is variations in water pressure in the penstocks.
Surge tank should be located as near to the power house as is feasible to reduce the length of the
penstock thereby reducing water hammer effect. It is generally located at the junction of tunnel
and penstock in order reduce its height.
MANGALORE INSTITUTE OF TECHNOLOGY & ENGINEERING
Department of Mechanical Engineering
Module 4 : Hydroelectric plants, Ocean Thermal Energy
Types of surge tanks.
1) Simple surge tank.
The simple surge tank is cylindrical in shape and attached to the penstock as shown in the figure.
It is always desirable to place the surge tank over the ground surface on the penstock pipe. If
suitable site is not available the height of the tank should be increased with the help of a support.
This type of the surge tank is uneconomical due to its large size and its action is also sluggish
as compared with other types of tanks. It is most expensive and seldom used in preference to
other types.
When a surge tank is inclined at an angle to the horizontal its effective water surface area increases
and therefore , lesser height surge tanks are required of the same diameter if tit is inclined or
lesser diameter tank is required for the same height. It is more costlier than the ordinary type as
construction is difficult ant it is seldom used unless the topographical conditions are in favour.
This type of surge tank has an expansion tank at top and expansion gallery at the bottom, these
expansions limit the extreme surges. The upper expansion chamber must be above the maximum
MANGALORE INSTITUTE OF TECHNOLOGY & ENGINEERING
Department of Mechanical Engineering
Module 4 : Hydroelectric plants, Ocean Thermal Energy
reservoir level and bottom gallery must be below the lowest steady running level in the surge
tank. In addition the intermediate shaft should have minimum diameter.
It is also called throttled surge tank. The orifice provided helps in creating appreciable friction loss
when the water is flowing to or from the tank. When the load on the turbine is reduced , the
surplus water passes through the throttle and a retarding head equal to the loss due to throttle
is built up in the conduit. The size of the throttle can be designed for any designed retarding head.
The effect of throttle is very limited except at large change of lad because the additional frictional
loss is proportional to the square of the velocity in the port. The change in the velocity will not
be considerable unless the change of load is not large. It is very rapid in action, but the pressure
rises are also equally rapid , therefore, it is less effective than simple surge tank in relieving the
water hammer. The main disadvantage of this type of the surge tank is that , considerable portion
of water hammer pressure is transmitted directly in to the low pressure conduit..
A differential surge tank has riser with a small hole at its lower end through which water enters
in it. The function of the surge tank depends upon the area of hole. With change of load , the
water level in the riser rises or falls very rapidly thus producing a rapid deceleration or acceleration
of the conduit flow. Though rapid in action, the differential surge tank gives reasonably low
pressure rises and surges low amplitude. This type of surge tank is having an advantage of
preventing increasing surges under all conditions.
MANGALORE INSTITUTE OF TECHNOLOGY & ENGINEERING
Department of Mechanical Engineering
Module 4 : Hydroelectric plants, Ocean Thermal Energy
Draft tubes: Draft tube allows the turbine to be set above the tailrace to facilitate inspection
and maintenance and diffuser action regains the major portion of the kinetic energy or velocity
head at runner outlet, which would otherwise go waste as an exit loss. The draft tube can be
straight conical tube , or an elbow type is more common.
Power house: A power house should have a stable structure and its layout should be such that
adequate space is provided around the equipment for convenient dismantling and repair. The
power provides the space for following equipments.
i) Hydraulic turbines ii) Electric generators iii) Governors iv) Gate valves v) Relief valves vi) Water
circulation pumps vii) Air duct viii) Switch board and instruments ix) Storage batteries x) Cranes.
Advantages:
1) Operating cost of the plant including auxiliaries is extremely low.
2) As maintenance cost of the plant is less costly.
3) Less labour is required to operate the plant..
4) No nuisance of smoke , exhaust gases, soot etc exists in this case.
5) The cost of the land required is less.
6) The plant efficiency does not change with age.
7) Plant life is much longer than that of the thermal power plant.
8) Less number of skilled workers are required.
9) In addition to the power generation these plants are also used for flood control and irrigation
purposes.
10) No fuel charges.
Disadvantages:
1) Initial cost of the plant including the cost of dam is high.
2) Power production may be curtailed or even discontinued in time of drought. Thus power plant
is not reliable.
3) The suitable sites are always away from the load center and hence transmission losses are
more.
MANGALORE INSTITUTE OF TECHNOLOGY & ENGINEERING
Department of Mechanical Engineering
Module 4 : Hydroelectric plants, Ocean Thermal Energy
4) Vast area of fertile ,agriculture and forest land may be submerged.
5) The plant construction time is long.
The energy source of OTEC is abundantly available, free, and will be so for as long
as the sun shines and ocean currents exist. Estimates suggest that ocean thermal
energy could contain more than twice the world’s electricity demand. This makes it
necessary for us to give it a closer look.
MANGALORE INSTITUTE OF TECHNOLOGY & ENGINEERING
Department of Mechanical Engineering
Module 4 : Hydroelectric plants, Ocean Thermal Energy