Recovery Methods Lecture 2
Recovery Methods Lecture 2
Recovery Methods Lecture 2
CONTENT
Introduction to EOR Processes
1.1 Definition of EOR
1.2 Target Oil Resource for EOR Processes
1.3 Idealized Characteristics of an EOR Process
1.4 General Classifications and Description of EOR Processes
1.5 Potential of the Different Processes
1.6 Screening Criteria for Process Applicability
2
CONTENT
2.0 Microscopic displacement of 3.0 Displacement in Linear
Fluids in a reservoir Systems
2.1 Introduction
2.2 Capillary Forces
2.3 Viscous Forces 4.0 Macroscopic Displacement of
2.4 Phase Trapping Fluids in a Reservoir
2.5 Mobilization of trapped phases
– Alternation of Viscous/Capillary 5.0 Mobility-Control Processes
Force Ratio
3
CONTENT
6.0 Miscible Displacement Processes 7.0 Chemical Flooding
6.1 Introduction 7.1 Introduction
6.2 General Description of Miscible 7.2 Description of the
6.3 Principles of phase behavior related to Micellar/polymer process
Miscibility 7.3 Surfactants
6.4 First Contact Miscibility process (FCM)
6.5 Multiple Contact Miscibility process
(MCM)
4
CONTENT
5
CONTENT
Introduction to EOR Processes
1.1 Definition of EOR
1.2 Target Oil Resource for EOR Processes
1.3 Idealized Characteristics of an EOR Process
1.4 General Classifications and Description of EOR Processes
1.5 Potential of the Different Processes
1.6 Screening Criteria for Process Applicability
6
INTRODUCTION TO EOR PROCESSES
Oil recovery operations traditionally have been subdivided into
three stages:
✓ Primary
✓ Secondary
✓ Tertiary
Primary production:
Is the initial production stage, resulted from the displacement energy
naturally existing in a reservoir
7
INTRODUCTION TO EOR PROCESSES
Secondary recovery:
It is the second stage of operations. It is usually implemented after
primary production declined
8
INTRODUCTION TO EOR PROCESSES
Tertiary recovery:
It is the third stage of production and it is carried-out after
waterflooding (or whatever secondary process was used)
9
DRAWBACK TO THE CHRONOLOLICAL SEQUENCE OF THE
EOR PROCESSES
Is that many reservoir production operations are not conducted in
the specified order
Therefore, the use of thermal energy might be the only way to recover
a significant amount of oil. 10
INTRODUCTION TO EOR PROCESSES
Primary recovery results from the use of natural energy present in a
reservoir as the main source of energy for the displacement of oil to
producing wells
12
INTRODUCTION TO EOR PROCESSES
An immiscible gas displacement is not as efficient as a waterflood and is
used infrequently as a secondary recovery process today. (Its use in
earlier times was much more prevalent.)
EOR results principally from the injection of gases and they include;
✓ Hydrocarbon gases
✓ CO2
✓ Nitrogen
✓ flue gases
13
INTRODUCTION TO EOR PROCESSES
A number of liquid chemicals are commonly used, including
✓ Polymers
✓ Surfactants
✓ hydrocarbon solvents
14
INTRODUCTION TO EOR PROCESSES
EOR processes involve the injection of a fluid or fluids of some type into
a reservoir
16
TARGET OIL RESOURCE FOR EOR PROCESSES
The amount of oil that would
remain after exhaustion
of recovery through
primary and secondary
processes
These factors must all be considered in the design of an EOR process for a
particular reservoir
20
CONTENT
Introduction to EOR Processes
1.1 Definition of EOR
1.2 Target Oil Resource for EOR Processes
1.3 Idealized Characteristics of an EOR Process
1.4 General Classifications and Description of EOR Processes
1.5 Potential of the Different Processes
1.6 Screening Criteria for Process Applicability
21
EFFICIENT MICROSCOPIC & MACROSCOPIC
DISPLACEMENT
The overall displacement efficiency of any oil recovery displacement
process can be considered conveniently as the product of microscopic
and macroscopic displacement efficiencies
where
E = overall displacement efficiency (oil recovered by process/ oil in place at
start of process)
ED = microscopic displacement efficiency (fraction)
Ev= macroscopic (volumetric) displacement efficiency (fraction)
22
MICROSCOPIC DISPLACEMENT
It relates to the displacement or mobilization of oil at the pore scale.
23
MACROSCOPIC DISPLACEMENT
Macroscopic displacement efficiency relates to the effectiveness of the
displacing fluid(s) in contacting the reservoir in a volumetric sense.
Alternative terms conveying the same general concept are sweep efficiency
and conformance factor.
Both areal and vertical sweeps must be considered, and it is often useful to
further subdivide Ev into the product of areal and vertical
displacement efficiencies.
24
IS OIL DISPLACEMENT PERFECT?
Significant amounts of oil remain following the completion of a waterflood
due to two factors namely;
Fluids used to displace the primary slug ideally should also have
similar favorable interactions with the primary slug.
29
MACROSCOPIC DISPLACEMENT
Another factor important to good macroscopic efficiency is the density
difference between displacing and displaced fluids
30
FACTORS INFLUENCING MACROSCOPIC DISPLACEMENT
Reservoir geology, and in particular geologic heterogeneity, is an
important factor in the consideration of macroscopic displacement
efficiency
An ideal EOR fluid thus is one that has a favorable mobility ratio with the
fluid(s) being displaced and, further, maintains this favorable condition
throughout the process.
For the case of thermal processes, the cost of developing the thermal
energy that the fluids carry is high
Thus, the size of the fluid slugs that are injected and their unit costs
become major considerations in the design of an EOR process.
32
PRACTICAL CONCERN
In fact, injected fluid cost and crude oil price (and instability in price)
are the two most important factors controlling the economic
implementation of EOR processes.
Highly toxic or corrosive fluids, or fluids that are not readily injected,
are not very amenable to use in EOR processes.
33
PRACTICAL CONCERN
Processes that are well-understood in a laboratory environment and
properly designed for the reservoir fluids may fail when implemented in
the reservoir because of geologic factors.
34
CONTENT
Introduction to EOR Processes
1.1 Definition of EOR
1.2 Target Oil Resource for EOR Processes
1.3 Idealized Characteristics of an EOR Process
1.4 General Classifications and Description of EOR Processes
1.5 Potential of the Different Processes
1.6 Screening Criteria for Process Applicability
35
GENERAL CLASSIFICATIONS AND DESCRIPTION OF
EOR PROCESSES
EOR processes can be
classified into five
categories,
✓ mobility-control
✓ Chemical
✓ Miscible
✓ Thermal
✓ other processes
(such as microbial
EOR)
36
MOBILITY-CONTROL PROCESSES
Examples
✓ thickening of water with polymers
✓ reducing gas mobility with foams
37
CHEMICAL PROCESSES
38
MISCIBLE PROCESS
Examples
Injection of hydrocarbon solvents or CO2
40
OTHER PROCESSES
"Other processes" is a catch-all category
41
MOBILITY-CONTROL PROCESSES
42
MOBILITY-CONTROL PROCESSES contd
In a conventional waterflood, if the mobility ratio is unfavorable,
the water tends to finger through the oil and to move through
the shortest path to the production well
43
44
MOBILITY-CONTROL PROCESSES contd
While flow still tends to be greatest in high-permeability zones
and along the shortest path between the injection and production
wells, the effect is damped because polymer solution mobility is
less than water mobility.
45
MOBILITY-CONTROL PROCESSES contd
Thus, at the economic limit, Ev is larger for a polymer flood than
for a waterflood.
46
EFFECT OF POLYMER SOLUTION ON MOBILITY
Partially hydrolyzed polyacrylamide polymers affect mobility in two
ways.
The most common alternatives are called biopolymers and are produced
by fermentation manufacturing processes.
These polymers affect the apparent solution viscosity but have little
effect on apparent rock permeability because retention is much
smaller.
49
POLYMER INJECTION LIMITATIONS
The most serious limitation to polymer-augmented waterflooding is
that projected ultimate recoveries are small compared with those of
other EOR processes.
50
POLYMER
Other processes exist that are based on the application of foams,
relative-permeability alteration, or permeability blockage in high
permeability zones in an attempt to increase oil recovery.
51
CHEMICAL PROCESSES
Chemical processes involve the injection of specific liquid chemicals
that effectively displace oil because of their phase-behavior
properties, which result in decreasing the IFT between the
displacing liquid and oil.
52
CHEMICAL PROCESSES contd
The micellar solution has limited solubility with the oil and is designed
to have an ultralow IFT with the oil phase.
When this solution contacts residual oil drops, the drops, under a
pressure gradient, are deformed as a result of the low IFT and are
displaced through the pore throats.
Coalescence of oil drops results in an oil bank that, along with water,
moves ahead of the displacing chemical slug.
53
CHEMICAL PROCESSES contd
The micellar slug also is designed to have a favorable mobility ratio
with the oil bank and the water flowing ahead of the slug to prevent
viscous fingering of the slug into the oil bank and to increase the
macroscopic displacement efficiency.
54
CHEMICAL PROCESSES contd
A low IFT between the micellar solution and oil is required to mobilize
discontinuous oil drops or films.
At the back of the micellar slug, a low IFT results in minimal trapping
and bypassing of the micellar solution.
Clearly, if the micellar solution were not efficiently displaced by the polymer
solution, then the micellar slug would deteriorate rapidly.
56
CHEMICAL PROCESSES contd
The surfactant processes have significant potential because of the
possibility of designing a process where both Ev and ED increase.
57
CHEMICAL PROCESSES contd
These losses must be compensated for by increasing the volume of
micellar solution injected.
58
CHEMICAL PROCESSES contd
59
MISCIBLE PROCESSES
The primary objective in a miscible process is to displace oil with a
fluid that is miscible with the oil (i.e., forms a single phase when
mixed at all proportions with the oil) at the conditions existing at the
interface between the injected fluid and the oil bank being displaced.
60
FC MISCIBLE PROCESSES
The primary slug size would be about 10 to 15% PV.
61
FCM PROCESS WITH LPG & DRY GAS
62
MC MISCIBLE PROCESSES
The other variation of the miscible processes is the multiple-contact-
miscible (MCM) process.
In this, the injected fluid is not miscible with the reservoir oil on
first contact.
The CO2
miscible
process is one
such process.
A volume of
relatively pure
CO2 is
injected to
mobilize
and displace
residual oil.
64
MC MISCIBLE PROCESS contd
Through multiple contacts between the CO2 and oil phase,
intermediate- and higher-molecular-weight hydrocarbons are
extracted into the CO2-rich phase.
Another advantage of the WAG process is that it spreads the demand for
CO2 over time.
67
MC MISCIBLE PROCESS contd
Another problem with the CO2 process results from the density
difference between CO2 and water and sometimes between CO2 and
the oil.
Depending on oil density, CO2 can tend to move to the top of the
formation and to override the displaced fluids.
In some cases, this gravity effect is exploited by flooding from the top of
the reservoir and displacing fluids downdip, but this can be done only
where the reservoir structure is suitable
68
MC MISCIBLE PROCESS contd
For the reasons cited, CO2 often channels in a reservoir and breaks
through at production wells relatively early in the process.
The separated natural gas has its normal fuel value and is thus
salable. Other gases are suitable for application as MCM displacement
fluids in a manner similar to that described for CO2 These include
relatively dry hydrocarbon gases (high CH4 content), nitrogen, flue
gases.
69
MC MISCIBLE PROCESS contd
The difference is that these gases usually require much higher
pressures to achieve miscibility than CO2.
These other gases are more suitable for deep reservoirs where high
pressures can be achieved without fracturing the reservoir rock.
Thus, the process design and choice of displacing fluid depend on operating
pressure, which in turn depends on reservoir depth.
70
MC MISCIBLE PROCESS contd
Another modification of the MCM process uses a hydrocarbon fluid that
is rich in components such as ethane and propane.
71
MISCIBLE PROCESSES CHALLENGES
Problems with the miscible processes are primarily those described for
the CO2 MCM process.
The hot-water flood has been used only sparingly and with limited
success and will not be considered here.
74
CYCLIC STEAM STIMULATION
This is a single-well method in which steam is injected into a
production well for a specified period.
The well is then closed in for a while, the so-called "soak" part of
the process.
The well is next opened for production, which continues until flow
rates diminish to a point when the entire procedure is repeated
75
CYCLIC STEAM STIMULATION PROCESS
76
STEAM INJECTION contd
Production is increased through a combination of mechanisms,
including
✓ viscosity reduction
✓ steam flashing
✓ oil swelling
✓ Steam stripping
In this method, steam is injected through injection wells and the fluids
are displaced toward production wells that are drilled in specified
patterns.
A major problem with steam processes is that the steam density is much
lower than that of oil and water
79
STEAM-DRIVE/STEAM FLOOD
Mobility control is also a problem with the steam-drive process
because steam viscosity is small compared with the viscosities of liquid
water and oil.
80
IN-SITU COMBUSTION
In this process, thermal energy is generated in the reservoir by
combustion, which may be initiated with either an electric heater
gas burner may be spontaneous
In the heating and combustion that occur, the lighter components of the
oil are vaporized and moved ahead.
81
IN-SITU COMBUSTION
82
CONTENT
Introduction to EOR Processes
1.1 Definition of EOR
1.2 Target Oil Resource for EOR Processes
1.3 Idealized Characteristics of an EOR Process
1.4 General Classifications and Description of EOR Processes
1.5 Potential of the Different Processes
1.6 Screening Criteria for Process Applicability
83
POTENTIAL OF THE DIFFERENT EOR PROCESSES
NB. Mobility-control
processes were included
within the chemical-
process category
85
GENERAL CLASSIFICATIONS AND DESCRIPTION OF
EOR PROCESSES
86
SCREENING CRITERIA FOR EOR PROCESS APPLICABILITY
88
CONTENT
2.0 Microscopic displacement of 3.0 Displacement in Linear
Fluids in a reservoir Systems
2.1 Introduction
2.2 Capillary Forces
2.3 Viscous Forces 4.0 Macroscopic Displacement of
2.4 Phase Trapping Fluids in a Reservoir
2.5 Mobilization of trapped phases
– Alternation of Viscous/Capillary 5.0 Mobility-Control Processes
Force Ratio
89
MICROSCOPIC DISPLACEMENT OF FLUIDS IN A RESERVOIR
For crude oil, ED is reflected in the magnitude of Sor (i.e., the residual
oil saturation remaining in the reservoir rock at the end of the process)
in places contacted by the displacing fluids.
90
CAPILLARY & VISCOUS FORCES
93
SURFACE TENSION contd
This surface force, which is a tensile force,
is quantified in terms of surface tension;
the force acting in the plane of the
surface per unit length of the surface.
94
WORK DONE
Assume that the force F (in Figure to
the left) moves a distance dx,
creating new surface in the amount
of Ldx. The work done can be
expressed as
96
CAPILLARY FORCE
When a capillary tube
of radius r is placed in
a beaker of water, the
water will rise in the
capillary tube a certain
height, h, as a result of
the force difference
created across the
curvature of the
meniscus
99
OIL/WATER/ROCK COEXISTENCE
Water coexists with oil in
a reservoir even when the
reservoir has not been
waterflooded or flooded by
a natural water-drive
100
WETTABILITY
101
WETTABILITY contd
102
WETTABILITY MEASUREMENT USING CONTACT ANGLE
Wettability can be
quantitatively measured
by examining the
interfacial forces that
exist when two
immiscible fluid
phases are in contact
with a solid.
103
WETTABILITY MEASUREMENT USING CONTACT ANGLE
where os, ws and ow= IFT's between solid and oil, water and solid and
water and oil, respectively, dynes/cm
Because interfaces
are in tension in the
systems (described
in the Figure to the
Left), a pressure
difference exists
across the interface
This pressure is
called capillary
pressure, can also
be illustrated by
fluid rise in a Po is oil-phase pressure at a point just above
capillary tube the oil/water interface, and Pw is water-phase
pressure just below the interface 105
CAPILLARY PRESSURE contd
106
CAPILLARY PRESSURE contd
The capillary pressure is thus related to the
fluid/fluid IFT, the relative wettability of the
fluids (through θ ) and the size of the
capillary, r.
108
CAPILLARY PRESSURE contd
109
VISCOUS FORCES
Viscous forces in a porous medium
are reflected in the magnitude of
the pressure drop that occurs as a
result of flow of a fluid through
the medium.
where
One of the simplest approximations Δp =pressure drop across the
used to calculate the viscous force is capillary tube, P2 –P1 , Ibf/ft2
to consider a porous medium as a L=capillary-tube length, ft
bundle of parallel capillary tubes. r=capillary-tube radius, ft
v=average velocity in the capillary
With this assumption, the pressure tube, ft/sec
drop for laminar flow through a µ=viscosity of flowing fluid, lbm/(ft-
single tube is given by Poiseuille’s sec)
law gc=conversion factor
110
VISCOUS FORCES contd
For an alternative set of units, Viscous forces in a porous
medium can be expressed in
terms of Darcy's law,
111
PHASE TRAPPING
Trapping of oil or other fluids in a porous medium such as a
reservoir rock is not understood completely and cannot be
rigorously described mathematically.
It has been recognized for some time that the pressure required to
force a nonwetting phase through a capillary system, such as a
porous rock, can be quite high.
This phenomenon is called the Jamin effect
(a) = continuous water-oil phase Again the static pressure difference, PB –PA, if one
(b) = trapped oil phase exists, must be overcome to initiate flow. 114
DIFFERENT CONDITION OF TRAPPING OF DROPLET IN CAPILLARY
115
DIFFERENT CONDITION OF TRAPPING OF DROPLET IN CAPILLARY contd
Three variations of the case with the finite drop in contact with water
on both sides of the drop
Figure (a): the capillary tube size varies and therefore the radius is
smaller on one side of the drop than on the other.
Figure (b): shows a situation where the contact angle is different on the
two sides of the drop, which could result, for example, if the drop were
displaced in one direction, causing an advancing contact angle
different from the receding angle.
Figure (c): shows a gas drop is trapped between water on one side and
oil on the other.
The pressure across the interface is just the capillary pressure, (Pc)
if the phase are still continuous
117
TRAPPED DROPLET INTERFACIAL PRESURE CALCULATION contd
An assumption is made that the pressure within the oil or gas drop is
constant from one end of the drop to the other
118
INTERFACIAL PRESURE CALCULATION BASED ON THE
GENERALIZED EQUATION
119
INTERFACIAL PRESURE CALCULATION BASED ON THE
GENERALIZED EQUATION
120
INTERFACIAL PRESURE CALCULATION BASED ON THE
GENERALIZED EQUATION
121
INTERFACIAL PRESURE CALCULATION BASED ON THE
GENERALIZED EQUATION
In this case, IFT and contact angles are different at the two interfaces
because the fluid systems are different. Again, if gocosθB > gwcosθA
a pressure drop exists from Point A to B when this system is static.
122
PRESURE REQUIRED TO FORCE AN OIL DROP THROUGH A PORE
THROAT
Calculate the threshold pressure
necessary to force an oil drop
through a pore throat that has a
forward radius of 6.2 µm and a
rear radius of 15 µm. Assume
that the wetting contact
angle is zero and the IFT is 25
dynes/cm. Express the answer
in dynes/cm2 and psi. What
would be the pressure gradient
in psi/ft if the drop length were
0.01 cm?
123
PORE-DOUBLET MODEL
124
PORE-DOUBLET MODEL
Although this model still lacks the complexity of a real reservoir rock, it
allows the concept of differential flows in different flow channels in a
rock to be introduced.
Analysis of flow in a pore doublet contributes to the understanding of
one of the ways in which oil drops can be isolated and trapped.
Assuming that water displaces oil from two pores with radii of
r1 and r2 respectively.
Pore 1 is smaller than Pore 2, and the two pores are connected at
Points A and B to form a pore doublet.
At a given saturation
of a fluid, the relative
permeability to that
fluid will be larger if it
is the nonwetting
rather than the
wetting fluid.
126
CAPILLARY NUMBER (CA)
Capillary Number Correlation. Considerable experimental data exist on the trapping of residual oil in rocks and other porous
media. Most of these
data consist of measurements of residual saturations when a nonwetting phase (oil) is displaced by a wetting phase (water).
Fewer
data exist for trapping of a wetting phase displaced by a nonwetting phase. The list below gives typical experimental steps in
the
collection of such data. For this discussion, water will be used as
the displacing fluid and oil as the displaced fluid, although the procedure is applicable for any two immiscible phases.
1. A core is first saturated with the water phase to be evaluated,
part of which will remain as an initial water saturation after Step 2.
2. The core next is flooded with oil to establish an initial oil saturation. This flood leaves a residual saturation of water
comparable
to that found as connate water in reservoirs.
3. The core is then flooded with the water phase being evaluated
at a specific constant rate. This flood establishes residual oil saturation for the particular flood conditions. The water phase in
Step
3 is the same as in Step 1.
4. Material balances on all fluids are maintained for each step
of the experiment to determine saturations. Pressure drops are also
measured. 127
CAPILLARY NUMBER (CA)
For a displaced wetting phase, thin films that cover the surface lose
hydraulic connectivity, leaving the wetting phase distributed in the
smallest pores and crevices.
128
CAPILLARY NUMBER (CA)
129