Citroen Cx Repair Manual 1988
Full download: http://manualplace.com/download/citroen-cx-repair-manual-1988/
REPAIR MANUAL MAN 058537
CUSTOMER SERVICES SEPTEMBER 7988
AFTER-SALES TECHNICAL DEPARTMENT
cx
Additive No.
No.2:
No.3:
1 : ..........
..........
.........
VEHICLES
MECHANICAL COMPONENTS I
Automobiles Citroh S.A. au capital de 800.000.000 F
R.C.S. NANTERRE B 642 050 199. S/RET 642 050 199 00644 APE 3 I 1 I. TBl&grammeet T@/ex : ClTR 6 14830 F
ADRESSE POSTALE : 92208 NEUILLY-SlJR- SEINE CEDEX FRANCE
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USE OF THE MANUAL
PRESENTATION
The Repair Manual comes in a binder with a “Mu/to” type mechanism to facilitate the filing of additive sheets
or the removal of a part for operation in the workshop.
The MECHANICAL COMPONENTS, PART 1 VOLUME (8531) covers operations on the MECHANlCAL
COMPONENTS and the BODYWORK which may be carried out by a general workshop.
It is divided into 15 chapters separated by vinyl tab inserts numbered @ to @
General Rear axle
Engine Suspension - wheels - tyres
Fuel system-Carburettor Steering
Ignition system Braking system
Clutch Electrical equipment and radio
Gearbox-Drive shafts Heater, ventilation and air-conditioning
Source and reserve of pressure Bodywork
Front axle
COMPOSITION OF A CHAPTER
Each chapter includes:
- the list of operations in it,
- the operations in numerical order.
OPERATIONS
The operation references are made up as follow: MA 100 - 00 II a
-
a) z T-r TiiTz
a) vehicle code letters: MA
b) three figure number identifying the assembly or the assembly part
c) figure indicating the type of operation:
- the figures 000 indicate the vehicle specification
- the figures 00 indicate the assembly specification
- the figures 0 indicate checks and adjustments
- the figures 1 indicate removals and refittings
- the figures 2 indicate dismantling and re-assembly
- the figures 3 indicate reconditioning
d) figure /I,... /2.../... standing for a variant,
e) letter: a, b, standing for an evolution
rious operations are presented:
1’ either through photos, drawings and texts,
hrough photos, drawings and symbols.
‘!%.OSSARY has been placed at the beginning of each volume for this purpose.
e glossary (the one in the Mechanical Components volume is different from the one in the Bodywork volur nel,
caning for each symbol has been translated into nine languages.
kts in a removable set of “plastic” sheets bound with one manceuvrable me ‘tal r ing to facilitate the
ion of one or several pages (and obtain photocopies from them, for instance).
85 31
TOOLS
For each chapter, the photos of the special tools required for proper complei :ion of the work, are given at the
end of the list of operations.
The special tool nurnbers and photos appear in the operation description as the work progresses.
The tools referenced OUT followed by 6 figures and ending in the letter “T” are sold by the Replacement
Parts Department to FRANCE and EXPORT networks.
The tools referenced with 4 figures followed by the letter “T” are sold to FRANCE by the Societe FENWICK,
Departement AMA :
24, boulevard Biron, 93404 SAINT-OUEN. Tel. : 42.52.67.00, and to the EXPORT network by CITROEN.
The tools referenced MR must be made up by the repairer himself
TIGHTENING TORQUES:
The tightening torques are expressed in metre Decanewton (mdaN), the official torque measuring unit:
0.981 mdaN = 1 mkg (former measuring unit).
In practice, 1 mdaN = 1 mkg.
UPDATING THE MANUAL WITH ADDITIVES:
Additives should be ordered immediately on receipt of the DOCUMENTATION BULLETIN announcing that
they are issued.
The updated sheets must be added to the existing pages in the manual or replace the corresponding ones. They
are identified by spots located to the left of the shortened volume number placed at the bottom right hand side
of the recta page:
Example : 1 spot l 8531 additive no. 1 ; 2 spots l * 8531 additive no. 2, etc.
IMPORTANT NOTE:
For all technical information, please apply to:
CENTRE TECHNIQUE CITROEN
Division Apres-Vente
Service Technique
Chemin Vicinal no 2 - 78140 VELIZY
TBI. : 45.37.30.30.
1);'. ..
. .::, _ “*:jy%.
-;'1*,, ':;
..
cx20 cx22 CX25
20 22TRS RI Pallas IE GTI Turbo Prestige Prestige Turbo
20RE GTI (AM84) RI
20 TRE GTI (AM85)
MP NR NG NG NK NH NP
829A5 J6T A500 M25/659 M25/659 M251662 M25/659 M25/662
4
5
5 5 *I 5 11 5
A 2,845 m 3,095 m
B 4,650 m 4,900 m
C 1,360 m 1,375 m
D 0,160 m
E 11,70 m 12,50 m
F 12,50 m 13,40 m
*+ 8mm TRX
8531-8533
CX 25
Pallas D Pallas D RD Turbo Limousine
(AM84) (AM85) TRD Turbo Turbo
- -
TRD D
-
RD
MM MM NB ND
M25/660 M25/660 M2/648 M25/648
4
I 5 5 5
5
A 2,845 m 3,095 m
B 4,650 4,900 m
C 1,360 1,375 m
D 0,160 m
E II,70 m 12,50 m
F 12,50 m 13,40 m
8531.8533
CX25
D RD Turbo Limousine
Pallas D TRD Turbo Turbo
RD
TRD
420 kg 435 kg 460 kg
950 kg 970 kg 990 kg
1370 kg 1405 kg 1450 kg
1300 kg
685 kg 700 kg 725 kg
ii-- 755 kg 755 kg 790 kg
l t 1140 kg 1155 kg 1160 kg
1890 kg 1905 kg 1920 kg
3190 kg 3205 kg 3220 kg
80 kg
_-
<_--
r’ I--.I
‘-.: ._
._.
100 kg
3190 kg 3205 kg 3220 kg
cx 20 CX 25 TRI CX 25 D
CX 25 TRD Turbo
CX 20 RE CX 25 RD
MR NJ NC
:i
51 8i;l 5(
i i 4 MN 81\I 5\11.
829 A5 M 251659 M 251660 M 251648
4 5 4
5 5 5
5 Automatic 5
*+8mm TRX
8531-8533
CX25
20 25 TRI 25 D 25 TRD
20 RE 25 RD Turbo
530 kg 520 kg 510 kg 530 kg
860 kg 945 kg 965 kg 990 kg
1390 kg 1495 kg 1475 kg 1520 kg
1300 kg
695 kg 730 kg 750 kg 750 kg
1030 kg
1065 kg 1160 kg 1175 kg 1175 kg
2080 kg 2165 kg 2190 kg 2200 kg
3980 kg 3465 kg 3490 kg 3500 kg
80 kg
r 1 OOkg
3380 kg 3465 kg 3490 kg 3500 kg
cx 20 CX 25 D
MA-MR MA-MN
4 + G. IF+ +e.>EZ
i;; 4il,
829-A5 M25/660
4 4
5 5
8531-8533
CX 25D
590 kg 585 kg
880 kg 990 kg
1470 kg 1575 kg
1065 kg 1175 kg
1030 kg 1030 kg
2080 kg 2190 kg
11 %
1
C10
c9 2 A VF7MANKOOOONK0001 A
5 6
I I ’
8531-8533
Al
A + Al :
E
,
R
A 0. .
c, 8531-8533
I II
ZF 3HP22 - 2a
-
-111: - 50 Km/h, - 50 Km
6
n
PROTECTION OF THE ELECTRICAL UNITS
8531
PROTECTION OF THE ELECTRICAL COMPONENTS
PRECAUTIONS TO BE TAKEN WHEN CARRYING OUT AN OPERATION ON THE VEHICLE
It is essential to avoid actrons which may damage the electrical or the electronic equipment or create a short circuit
(wrth subsequent risk of fire or accident).
Battery:
a) First disconnect cable clamp from the battery negative terminal, earthed, then from the positive post.
b 1 Before tightening the negative clamp to the battery (the negative lead should be connected last), ensure that there
is no short circuit (bright sparks or arcs).
Small sparks may occur due to the interior lamp (door open), door locking device, clock or components having
remained in operation.
c 1 Make sure that the terminals are properly connected. Clamps and terminals should be clean and correctly tightened.
d ) When recharging the battery, disconnect the two clamps first.
e) Do not reverse the negative and positive clamps on the battery. (This could destroy the alternator diodes).
Fuses:
a 1 Fit the correct type of fuses: use the fuses specified for the protected devices
b 1 Take the added accessories and the functions into consideration.
Charging circuit:
,a 1 Do not run the alternator unless it is connected to the battery. Do not disconnect the battery when the alternator
is rotating.
b 1 Ensure that the regulator is correctly earthed.
c ) Do not interchange the leads connected to the regulator, (charge detection warning lamp and excitation are specific).
d ) Do not connect a suppressor capacitor to the regulator without taking precautions or following proper
instructions.
e 1 Do not use an electric welding equipment on the vehicle without having first disconnected the alternator, the regula-
tor and the battery (insulate the two terminals).
f 1 Do not R check )) the operation of an alternator by short circuiting the positive and ground terminals, which may
destroy the diodes.
Starting the engine:
Do not use a booster or a 24-volt battery. Only use a correctly charged 12-volt battery (a higher capacity battery may
be utilised). Otherwise, risk of deterioration of the ignition module or any other electronic control units. If the starter ‘
is needed for starting the engine, without running it, it is necessary to disconnect datum and flywheel sensors on the
All Electronic Ignition, or the primary lead of the coil on any other type of ignition.
Ignition:
a1 Do not connect a suppressor capacitor to the negative terminal of the coil.
b1 Do not operate the module if its radiator is not connected to the earth.
c 1 Fit the radio suppressor capacitors recommended by the factory.
d1 Never operate the ignition system while the HT circuit is open. Connect the HT leads to earth
e) Only use rev. counter having a HT sensor, (never puncture HT leads).
0.1. bulb:
a) Never replace a 01. bulb with the headlamp switched on. If the headlamps have been in use, allow them to cool down.
b) Do not touch a 0.1. bulb with bare fingers. Any fingerprints must be cleaned with soapy water and the bulb dried
with a dry lint-free cloth.
Checks :
a) Preferably use a high resistance (> 10 k Q VI voltmeter or a battery-operated ohm-meter
b) Take care not to use instruments taking their power from the mains.
Electronic components:
a) Avoid overvoltages due to a badly insulated charger, electric arcing or connections to the coil.
The units such as regulator, ignition module, tachometer, windscreen wiper timer, flasher unit, clock, radio, oil gauge
unit, door lock control unit, etc. comprising electronic components may be deteriorated.
b) The electronic components should not be placed or operated under a temperature exceeding 80°C.
c) Always switch off instruments or electronic control units before connecting or disconnecting them.
RECOMMENDED PRODUCTS
I - CLEANING PRODUCTS
PRODUCT
USE AND SPECIAL FEATURES AND SYMBOL MARK SUPPLIER
R.P. No.
- Cold degreasing agent for mechanical units specially SOLVANT P.L.
D 1 R.P.D.
designed to be used into cleaning tanks ZC 9865832 U
- Gelified liquid designed for stripping DECAPLOC R.P.D.
sealing surfaces and non metal gaskets ZC 9865104 U
.
-WE9 --- D2
- Aerosol can intended for unsticking and DECAPJOINT R.P.D.
stripping non metal gaskets and sealing surfaces ZC 9875077 U
Carburettor
- Carburettor cleaning product.
cleaner 03 R.P.D
To be used pure.
ZC 9862011 U
II - SEALING COMPOUNDS 8
PRODUCT
USE AND SPECIAL FEATURES AND SYMBOL MARK SUPPLIER
R.P. No.
- Sealant for joint contact surfaces, screws and nuts. E 1 CURTY
CURTYLON
Clean with alcohol.
- Hydrocarbon resistant product LOWAC E2 S.E.B.I.S.
8531
RECOMMENDED PRODUCTS
AND SUPPLIER
SPECIAL FEATURES
-- Lockrng and sealrng agent for FRENETANCH
removable threaded assemblies. ZC 9865034 U
FORMETANCH
nuts.
ZC 9865036 U
- Sealant for oint contact faces an
- Bearings, rings, bushes, liners,
inserts, pulleys locking products.
Strengthening agent for splined ZC 9865035 U
-- Product for locking and sealing
studs, screws and nuts with maxi-
ZC 9865033 U
mum effectiveness.
- Sealant for joint contact faces in FORMAJOINT
replacement of traditional gaskets. ZC 9865037 U
- Paste for bonding door linings,
windscreen, etc. AUTO JOINT
Sealant for joint contact surfaces.
ZC 9865038 U
- Sealant for joint contact surfaces. AUTO JOINT
- Remains flexible after drying.
- Air intake casing heater tubes sea-
Ets BARTHELEMY
ling compound
SCELMETAL FRAM ET
III - PENETRATING OILS
AND SUPPLIER
SPECIAL FEATURES
- Aerosol can for rusted parts and DEGRIPPANT
seized assemblies ZC9865303 U
Citroen Cx Repair Manual 1988
Full download: http://manualplace.com/download/citroen-cx-repair-manual-1988/
RECOMMENDED PRODUCTS
IV - GREASES AND LUBRICANTS
PRODUCT
AND SYMBOL MARK SUPPLIER
USE AND SPECIAL FEATURES
R.P. No.
95 615 129 R.P.D.
High adhesive grease:
- Intended mainly for drive-shaft lubrication.
GRAISSE 1495 Gl MOLY DAL
- Can be used for mechanisms working under difficult
conditions (high pressures, splashed water). MOLYKOTE
DOW-CORNING
LONGTERM 2
Grease resisting high temperatures:
GRIPCOTT AF G2 MOLYDAL
- For exhaust manifold ball-joints.
Lubricant for parts working under difficult
conditions: HI LUB-HTC G3 FRAM ET
- Splashed water, high pressure and temperature.
Grease resisting high temperatures:
- To lubricate the threaded spark plugs fitted to the NO-BIND G4 CURTY *
cylinder head.
Multifunctional lubricant:
M.O. G5 TEROSON
- Molybdenum disulfide-base product.
Multifunctional grease:
TOTAL MULTIS G6 TOTAL C.F.R.
- For routine works.
PROBA. 270
Special grease:
ALTEMP G7 R.P.D.
- Designed for anti-roll bar bearings.
79.01973.067
Animal grease:
GB
- Tallow.
Special grease: ESSO
- To be used for fitting the road wheel sensors of the NORVA G9 R.P.D.
anti-locking brake system. 275
8531
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