Komatsu Bulldozer d65 e P Ex PX 12 Operation Maintenance Manual
Komatsu Bulldozer d65 e P Ex PX 12 Operation Maintenance Manual
Komatsu Bulldozer d65 e P Ex PX 12 Operation Maintenance Manual
SEAM001 202
D65EX,PX-12
BULLDOZER
/
SERIAL NUMBERS
D65E,P :60001 andup
D65EX,PX :60001
This is the cut pages sample. Download all 221 page(s) at: ManualPlace.com
I. FOREWORD
This manual provides rules and guidelines which will help you use this machine safely and
effectively. Keep this manual handy and have all personnel read it periodically. If this manual
has been lost or has become dirty and can not be read, request a replacement manual from
Komatsu or your Komatsu distributor.
If you sell the machine, be sure to give this manual to the new owners.
Continuing improvements in the design of this machine can lead to changes in detail which
may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the
latest available information of your machine or for questions regarding information in this
manual.
This manual may contain attachments and optional equipment that are not available in your
area. Consult Komatsu or your Komatsu distributor for those items you may require.
A WARNING
Improper operation and maintenance of this machine can be hazardous and could re-
sult in serious injury or death.
Operators and maintenance personnel should read this manual thoroughly before be-
ginning operation or maintenance.
Some actions involved in operation and maintenance of the machine can cause a serious
accident, if they are not done in a manner described in this manual.
The procedures and precautions given in this manual apply only to intended uses of
the machine. If you use your machine for any unintended uses that are not specifically
prohibited, you must be sure that it is safe for you and others. In no event should you
or others engage in prohibited uses or actions as described in this manual.
Komatsu delivers machines that comply with all applicable regulations and standards
of the country to which it has been shipped. If this machine has been purchased in an-
other country or purchased from someone in another country, it may lack certain
safety devices and specifications that are necessary for use in your country. If there is
any question about whether your product complies with the applicable standards and
regulations of your country, consult Komatsu or your Komatsu distributor before oper-
ating the machine.
O-l
2. SAFETY INFORMATION
Most accidents are caused by the failure to follow fundamental safety rules for the oper-
ation and maintenance of machines. To avoid accidents, read, understand and follow all pre-
cautions and warnings in this manual and on the machine before performing operation and
maintenance.
To identify safety messages in this manual and on machine labels, the following signal
words are used.
A DANGER - This word is used on safety messages and safety labels where there is a
high probability of serious injury or death if the hazard is not avoided.
These safety messages or labels usually describe precautions that must
be taken to avoid the hazard. Failure to avoid this hazard may also re-
sult in serious damage to the machine.
A WARNING - This word is used on safety messages and safety labels where there is a
potentially dangerous situation which could result in serious injury or
death if the hazard is not avoided. These safety messages or labels
usually describe precautions that must be taken to avoid the hazard.
Failure to avoid this hazard may also result in serious damage to the
machine.
A CAUTION - This word is used on safety messages and safety labels for hazards
which could result in minor or moderate injury if the hazard is not
avoided. This word might also be word for hazards where the only result
could be damage to the machine.
NOTICE - This word is used for precautions that must be taken to avoid actions
which could shorten the life of the machine.
o-2
3. INTRODUCTION
3.2 FEATURES
HIGH PRODUCTIVITY
l Powerful S6D125(6D125 for D65E) engine and large-capacity blade provide high productivity.
l Low drive and long truck undercarriages are extraordinarily tough and offer excellent grad-
ing ability and stability.
HIGH MANEUVERABILITY
l Wrist control type single-lever for steering/directional change makes operations smooth and
easy.
l Wrist control type single-lever for blade control with PPC (Proportional Pressure Control)
and CLSS (Closed-center Load Sensing System) assures precise and responsive operation.
l Hydrostatic steering system (HSS) provides extra-smooth, speedy and powerful steering.
(D65EX-12 and D65PX-12)
OPERATOR COMFORT
l Rubber-mounted power-train and valves substantially reduce noise and vibration.
l Pressurized cab with wide view and oil damper suspension offers a comfortable operating
environment.
The precautions given in this manual for operating, maintenance, and safety procedures are
only those that apply when this product is used for the specified purpose. If the machine is
used for a purpose that is not listed in this manual, Komatsu cannot bear any responsibility for
safety. All consideration of safety in such operations is the responsibility of the user.
Operations that are prohibited in this manual must never be carried out under any circum-
stances.
o-3
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND
DISTRIBUTOR
Distributor name:
Adress: Phone:
REMARKS
o-4
5. CONTENTS
3. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . o-3
SAFETY
6. General precautions .. .. . . .. . . .. . . .. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _. . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
OPERATION
10. General view ....................................................................................... 2-2
10.1. General view of machine .................................................................. 2-2
10.2. General view of controls and gauges ..................................................... 2-3
o-5
12. Operation ................................ : ......................................................... 2-48
12. 1. Check before starting engine ............................................................. 2-48
12. 2. Starting engine ............................................................................ 2-58
12. 3. Operations and checks after starting engine ............................................ 2-64
12. 4. Moving machine ........................................................................... 2-66
12. 5. Shifting gear ............................................................................... 2-67
12. 6. Shifting between forward and reverse .................................................. 2-68
12. 7. Steering machine .......................................................................... 2-69
12. 8. Stopping machine ......................................................................... 2-73
12. 9. Precautions for operation ................................................................. 2-74
12.10. Work possible using bulldozer ........................................................... 2-76
12.11. Adjusting posture of work equipment ................................................... 2-77
12.12. Parking machine ........................................................................... 2-80
12.13. Check after finishing work ................................................................ 2-81
12.14. Stopping engine ........................................................................... 2-82
12.15. Check after stopping engine .............................................................. 2-83
12.16. Locking ..................................................................................... 2-83
12.17. Tips for longer undercarriage life ........................................................ 2-84
15. Long-term storage (more than one month) ......... ........................................ 2-93
15.1. Before storage ................................... ........................................ 2-93
15.2. During storage ................................... ........................................ 2-93
15.3. After storage ..................................... .............................. .......... 2-94
O-6
5. CONTENTS
MAINTENANCE
17. Guides to maintenance ................................................................................................................................3-2
20. Use of fuel, coolant and lubricants according to ambient temperature ................................. 3-10
SPECIFICATIONS
25. Specifications .................................................................................................................................................. 4-2
OPTIONS, ATTACHMENTS
26. General precautions ......................................................................................................................................5-2
26.1. Precautions related to safety ..........................................................................................................5-2
o-7
SAFETY
A WARNING
Read and follow all safety precautions. Failure to do so may result in serious injury or
death.
This safety section also contains precautions for optional equipment and attachments.
l-l
AWARNING:
For reasons of safety, always follow
6. GENERAL PRECAUTIONS these safety precautions.
SAFETY RULES
l ONLY trained and authorized personnel can operate and maintain the machine.
l Follow all safety rules, precautions and instructions when operating or performing main-
tenance on the machine.
l When working with another operator or a person on worksite traffic duty, be sure all
personnel understand all hand signals that are to be used.
SAFETY FEATURES
Be sure all guards and covers are in their proper position. Have guards and covers re-
paired if damaged.
Proper position -+ See “12.1 .I WALK-AROUND CHECK”.
Use safety features such as safety lock and seat belts properly.
NEVER remove any safety features. ALWAYS keep them in good operating condition.
Safety lever -+ See “12.12 PARKING MACHINE”.
Seat belts -, See “27. USING SEAT BELT”.
Improper use of safety features could result in serious bodily injury or death.
l Avoid loose clothing, jewelry, and loose long hair. They can catch on controls or in
moving parts and cause serious injury or death. Also, do not wear oily clothes because
they are flammable.
l Wear a hard hat, safety glasses, safety shoes, mask or gloves when operating or main-
taining the machine. Always wear safety goggles, hard hat and heavy gloves if your job
involves scattering metal chips or minute materials - this is so particularly when driving
pins with a hammer, and when cleaning the air cleaner element with compressed air.
Check also that there is no one near the machine.
Cleaning of air cleaner element -, See “24.1 WHEN REQUIRED” in service procedure.
l-2
AWARNING:
Failure to follow these safety precautions may lead to a
serious accident. 6. GENERAL PRECAUTIONS
UNAUTHORIZED MODIFICATION
l Any modification made without authorization from Komatsu can create hazards.
l Before making a modification, consult your Komatsu distributor. Komatsu will not be re-
sponsible for any injury or damage caused by any unauthorized modification.
To avoid hitting unlocked operation levers, before standing up from operator’s seat, do
the following:
Move steering and directional lever to neutral and move PARKING LEVER (located left of
seat) to LOCK position.
Lower equipment to ground and move SAFETY LEVER (located right of seat) to LOCK
position.
Sudden and unwanted machine movement can cause serious injury or death.
l-3
6. GENERAL PRECAUTIONS A WARNING: For reasons of safety, always follow these safety precautions.
NEVER jump on or off the machine. NEVER get on or off a moving machine.
When mounting and dismounting, face the machine and use the handholds steps. Main-
tain three-point contact to be sure that you do not fall from the machine.
Do not hold any control levers when getting on of off the machine.
Repair any damaged handhold or step, and tighten any loose bolts. Handholds and
steps must be free of oil, grease and excessive dirt.
When mounting or dismounting, or when moving along the top of the track, if you hold
the door handle and the door is not properly closed, the door may move and cause you
to fall. Always make sure that the door is properly closed.
When mounting or dismounting, use the points marked with arrow A in the diagram
below.
Use the points marked by arrow B for mounting and dismounting only when the work
equipment is not installed.
Do not use the points marked by arrow C when mounting or dismounting. Use these
points only when moving along the top of the track or when carrying out inspection and
maintenance inside the side cover.
l-4
AWARNING:
Failure to follow these safety precautions may lead to a
serious accident. 6. GENERAL PRECAUTIONS
Fuel, oil, and antifreeze can be ignited by a flame. Fuel is particularly FLAMMABLE and
can be HAZARDOUS.
Keep a flame away from flammable fluids.
Stop the engine and do not smoke when refueling.
Tighten all fuel and oil caps securely.
Refueling and oiling should be made in well ventilated areas.
Keep oil and fuel in the determined place and do not allow unauthorized persons to
enter.
l If the coolant, engine oil, power train oil or hydraulic oil is hot, use a heavy cloth,
gloves, heavy clothing and safety glasses or goggles before checking or touching.
l-5
6. GENERAL PRECAUTIONS AWARNING: For reasons of safety, always follow these safety precautions.
If you handle materials containing asbestos fibers, follow these guidelines as given
below:
1) NEVER use compressed air for cleaning.
2) Use water for cleaning to minimize dust cloud.
3) Operate the machine with the wind to your back, whenever possible.
4) Use an approved respirator if necessary.
l Do not enter, or put your hand or arm or any other part of your body between movable
parts such as between the work equipment and cylinders, or between the machine and
the blade or ripper or any other attachment.
If the work equipment is operated, the clearance will change and this may lead to seri-
ous damage or personal injury.
l Be sure fire extinguishers have been provided and know how to use them.
l Be sure you know the phone numbers of persons you should contact in case of an
emergency.
1-6
AWARNING:
Failure to follow these safety precautions may lead to a
serious accident. 6. GENERAL PRECAUTIONS
r-i
I ’
PRECAUTIONS FOR ROPS 1
,
1
Do not operate machine with ROPS removed if equipped.
The ROPS is installed to protect the operator if the machine should overturn. It is de-
signed not only to take the load when the machine overturns, but also to absorb the
impact energy.
The Komatsu ROPS fulfills all worldwide regulations and standards, but if any unauth-
orized modification is carried out on it, or if it is damaged when the machine overturns,
its strength will be reduced and it will not be able to provide its original capacity. It will
be able to provide this capacity only if modifications and repairs are carried out in the
specified way.
When carrying out modification or repairs, always consult your Komatsu distributor first.
Even when the ROPS is installed, if you do not fasten your seat belt securely, it cannot
protect you properly. Always fasten your seat belt when operating the machine.
Seat belts -f See “27. USING SEAT BELT.”
l When installing and using an optional attachment, read the instruction manual for the at-
tachment and the information related to attachments in this manual.
l Do not use attachments that are not authorized by Komatsu or your Komatsu distributor.
Use of unauthorized attachments could create a safety problem and adversely affect the
proper operation and useful life of the machine.
l Any injuries, accidents, product failures resulting from the use of unauthorized attach-
ments will not be the responsibility of Komatsu.
1-7
6. GENERAL PRECAUTIONS AWARNING: For reasons of safety, always follow these safety precautions.
On machines equipped with an accumulator, for a short time after the engine is
stopped, if the work equipment control lever is moved to the LOWER position, the work
equipment will move down under its own weight.
After stopping the engine, always place the safety lock lever in the LOCK position.
When releasing the pressure inside the work equipment circuit on machines equipped
with an accumulator, follow the procedure given in the inspection and maintenance section.
Method of releasing pressure + See “29. HANDLING ACCUMULATOR”.
The accumulator is filled with high-pressure nitrogen gas, and it is extremely dangerous
if it is handled in the wrong way. Always observe the following precautions.
l Never make any hole in the accumulator or expose it to flame or fire.
l Do not weld any boss to the accumulator.
l When carrying out disassembly or maintenance of the accumulator, or when disposing
of the accumulator, it is necessary to release the gas from the accumulator. A special
air bleed valve is necessary for this operation, so please contact your Komatsu
distributor.
Gas in accumulator -+ See “29. HANDLING ACCUMULATOR”.
1-8
7. PRECAUTIONS DURING AWARNING:
Failure to follow these safety precautions may
OPERATION lead to a serious accident.
4 SAFETY AT WORKSITE
FIRE PREVENTION
Thoroughly remove wood chips, leaves, paper and other flammable things accumulated
on the engine compartment. They could cause a fire.
Check fuel, lubrication, and hydraulic systems for leaks. Have any leaks repaired. Wipe
up any excess oil, fuel or other flammable fluids.
Check points + See “12.1 .I WALK-AROUND CHECK”.
l-9
7. PRECAUTIONS DURING OPERATION A WARNING:For reasons of safety, always follow these safety precautions.
IN OPERATOR’S CAB
Do not leave tools or spare parts lying around in the operator’s compartment. They may
damage or break the control levers or switches. Always put them in the tool box on the
left side of the machine.
Keep the cab floor, controls, steps and handholds free of oil, grease, snow, and excess
dirt.
Check the seat belt, buckle and hardware for damage or wear. Replace any worn or
damaged parts. Always use seat belts when operating your machine.
Seat belts + See “27.USING SEAT BELT”.
l If it is necessary to start the engine within an enclosed area, provide adequate ventila-
..:.::
..
..:..:
tion. Exhaust fumes from the engine can KILL.
:.>:.
..:.>:..
..>:::_. ..c.
.-...........-........
::........::..: :::.
A
.‘.....‘.‘.5’...’ ..::::::.
pa: J$$$ii:
:::::.::::::::......:..._.
:.:.:::y
l Remove all dirt from the surface of the windows and lights to ensure that you can see
well.
l Adjust the rear view mirror so that you can see clearly from the operator’s seat, and always
keep the surface of the mirror clean. If any glass is broken, replace it with a new part.
l Check that the head lamps and rear lamps are installed to match the operating con-
ditions. Check also that they light up properly.
I-IO
AWARNING:
Failure to follow these safety precautions may lead to a
serious accident. 7. PRECAUTIONS DURING OPERATION
Walk around your machine again just before mounting it, checking for people and ob-
jects that might be in the way.
NEVER start the engine if a warning tag has been attached to the control.
Do not allow anyone other than the operator to ride in the cab or on the machine body.
For machines equipped with a reverse warning buzzer, check that the warning
device operates correctly.
When operating in areas that may be hazardous or have poor visibility, designate a per-
son to direct worksite traffic.
1-11
Komatsu Bulldozer D65 E P Ex Px 12 Operation Maintenance Manual
Full download: http://manualplace.com/download/komatsu-bulldozer-d65-e-p-ex-px-12-operation-maintenance-manual/
7. PRECAUTIONS DURING OPERATION AWARNING: For reasons of safety, always follow these safety precautions.
TRAVELING ON SLOPES
Traveling on hills, banks or slopes that are steep could result in the machine tipping
over or slipping.
On hills, banks or slopes, carry the work equipment closer to the ground, approximately
20 to 30 cm above the ground. In case of emergency, quickly lower the work equipment
to the ground to help the machine stop and prevent it from tipping over.
Do not change direction on slopes. Avoid sideways travel whenever possible: rather
travel up and down the slopes.
Do not travel up and down on grass, fallen leaves, and wet steel plates. These materials
may allow the machine to slip, if it is traveling sideways. Keep travel speed very low.
When traveling downhill, drive slowly and use the engine as a brake.
When traveling downhill with the machine being pushed by its own weight, the machine
may steer in the opposite direction, so be careful when steering.
Reverse steering when traveling downhill + see “12.7.2 TURNING WHEN DESCENDING A
SLOPE (D65E, P)“.
INCORRECT
VISIBILITY
Turn ON the head lamps and rear lamp, when working at night or at dark sites. Provide
additional lights for the worksite if necessary.
If visibility is diminished by fog, snow or rain, stop operation. Wait until there is adequ-
ate visibility for safe operation.
l Snow-covered and frozen ground may allow the machine to slip sideways, even if the
grade is not steep. Slow down the machine when traveling on such ground. Avoid rapid
starts, stops, and steering.
l In snow removal work, pay special attention to the edge of the road and to objects
under the snow.
1-12
This is the cut pages sample. Download all 221 page(s) at: ManualPlace.com