Komatsu Pw160es 6k Operation Maintenance Manual
Komatsu Pw160es 6k Operation Maintenance Manual
Komatsu Pw160es 6k Operation Maintenance Manual
Maintenance Manual
PW170ES-6K
HYDRAULIC EXCAVATOR
SERIAL NUMBER
PW170ES-6K - K34001 and up
WARNING
Unsafe use of this machine may cause serious injury or
death. Operators and maintenance personnel must read
this manual before operating or maintaining this
machine. This manual should be kept inside the cab for
reference and periodically reviewed by all personel who
will come into contact with the machine.
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FOREWORD
FOREWORD
This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this
manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can
not be read, request a replacement manual from Komatsu or your Komatsu distributor.
If you sell the machine, be sure to give this manual to the new owners.
Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in
this manual. Consult Komatsu or your Komatsu distributor for the latest available information for your machine or
for questions regarding information in this manual.
WARNING
● This operation & maintenance manual may contain
attachments and optional equipment that are not avail-
able in your area. Please consult your local Komatsu dis-
tributor for those items you require.
● This machine complies with EC directive (89/392/EEC).
Machines complying with this directive display the CE
mark
● Improper operation and maintenance of this machine can
be hazardous and could result in serious injury or death.
● Operators and maintenance personnel should read this
manual thoroughly before beginning operation or main-
tenance.
● Some actions involved in operation and maintenance of
the machine can cause a serious accident, if they are not
done in a manner described in this manual.
● The procedures and precautions given in this manual
apply only to intended uses of the machine. If you use
your machine for any unintended uses that are not spe-
cifically prohibited, you must be sure that it is safe for
you and others. In no event should you or others engage
in prohibited uses or actions as described in this manual.
● Komatsu delivers machines that comply with all applica-
ble regulations and standards of the country to which it
has been shipped. If this machine has been purchased in
another country or purchased from someone in another
country, it may lack certain safety devices and specifica-
tions that are necessary for use in your country. If there
is any question about whether your product complies
with the applicable standards and regulations of your
country, consult Komatsu or your Komatsu distributor
before operating the machine.
● The description of safety is given see “SAFETY INFOR-
MATION” on page 4. and in "SAFETY" from page 17
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SAFETY INFORMATION
SAFETY INFORMATION
SAFETY MESSAGES
Most accidents are caused by the failure to follow fundamental
safety rules for the operation and maintenance of machines.
4
SAFETY INFORMATION
NOISE
Valid until 31 December 2001
LpA
79
95/27/EC
LWA
100
95/27/EC
5
SAFETY INFORMATION
6
SAFETY INFORMATION
VIBRATION
● The weighted root mean square acceleration value to which
the operator’s arms are subjected does not exceed 2.5 m/s²
EMERGENCY STEERING
This machine is equipped with an emergency steering system
and complies to ISO 5010. In the advent of failure of the source of
power for the steering system (engine failure) whilst travelling the
machine can be steered allowing the machine to be safely
stopped.
In such a case the effort required at the steering wheel and the
number of turns to steer the machine will increase. To confirm
function of emergency steering system raise the front wheels off
the ground (using the work equipment) and with the engine off,
turn the steering wheel and check movement of the wheels.
7
INTRODUCTION
INTRODUCTION
INTENDED USE
This Komatsu HYDRAULIC EXCAVATOR is designed to be used
mainly for the following work:
● Digging
● Smoothing work
● Ditching work
● Loading work
Features
● This Komatsu HYDRAULIC EXCAVATOR is equipped with
various controls based on an advanced electronics system.
● Low noise level and smart urban style design and colouring.
Be sure to break in the machine for the initial 100 hours (as indi-
cated by the hour meter.)
8
INTRODUCTION
9
LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
Address
Durham Road
Birtley
Chester-Le-Street
County Durham DH32QX
United Kingdom
Distributor
Address
Phone
10
LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
11
LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
12
CONTENTS
FOREWORD ........................................................................................................................................................... 3
INTRODUCTION ..................................................................................................................................................... 8
INTENDED USE ........................................................................................................................................... 8
Features ........................................................................................................................................................ 8
BREAKING IN YOUR NEW MACHINE ........................................................................................................ 8
SAFETY............................................................................................................. 17
GENERAL PRECAUTIONS ................................................................................................................................. 18
OPERATION....................................................................................................... 61
GENERAL VIEW .................................................................................................................................................. 62
GENERAL VIEW OF MACHINE ................................................................................................................. 62
GENERAL VIEW OF CONTROLS AND GAUGES ..................................................................................... 63
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EXPLANATION OF COMPONENTS .................................................................................................................... 65
MACHINE MONITOR ................................................................................................................................. 65
SWITCHES ................................................................................................................................................. 76
CONTROL LEVERS, PEDALS ................................................................................................................... 86
ROOF HATCH ............................................................................................................................................ 89
FRONT WINDOW ....................................................................................................................................... 91
DOOR LOCK .............................................................................................................................................. 94
CAP, COVER WITH LOCK ......................................................................................................................... 95
FUSE .......................................................................................................................................................... 96
LUGGAGE TRAY ........................................................................................................................................ 97
ASHTRAY ................................................................................................................................................... 97
HEATER ..................................................................................................................................................... 97
AIR CONDITIONER .................................................................................................................................... 99
FUSIBLE LINK .......................................................................................................................................... 102
CONTROLLERS ....................................................................................................................................... 102
TOOL BOX ................................................................................................................................................ 102
REFUELLING PUMP ................................................................................................................................ 102
CAB RADIO (OPTION) ............................................................................................................................. 103
WARNING LAMPS ................................................................................................................................... 104
HANDLING THE ACCUMULATOR .......................................................................................................... 105
14
TRAVELLING POSTURE ......................................................................................................................... 155
USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE .......................... 179
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS ......................................................... 179
15
EVERY 100 HOURS SERVICE ................................................................................................................ 210
EVERY 250 HOURS SERVICE ................................................................................................................ 215
EVERY 500 HOURS SERVICE ................................................................................................................ 221
EVERY 1000 HOURS SERVICE .............................................................................................................. 227
EVERY 2000 HOURS SERVICE .............................................................................................................. 231
EVERY 4000 HOURS SERVICE .............................................................................................................. 234
EVERY 5000 HOURS SERVICE .............................................................................................................. 234
16
SAFETY
WARNING
Read and follow all safety precautions. Failure to do so may
result in serious injury or death.
17
GENERAL PRECAUTIONS SAFETY
GENERAL PRECAUTIONS
SAFETY RULES
SAFETY FEATURES
● Avoid loose clothing, jewelry, and loose long hair. They can
catch on controls or in moving parts and cause serious injury
or death. Also, do not wear oily cloths because they are flam-
mable.
UNAUTHORISED MODIFICATION
18
SAFETY GENERAL PRECAUTIONS
WARNING: Failure to follow these safety precautions may lead to a serious accident.
● Always remove any oil or mud from the handrails, steps and
wheels. If they are damaged, repair them and tighten any
loose bolts.
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Komatsu Pw160es 6k Operation Maintenance Manual
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GENERAL PRECAUTIONS SAFETY
● Keep oil and fuel in a secure place and do not allow unautho-
rised persons to enter.
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