Study of The Influence of 3D Printing
Study of The Influence of 3D Printing
FDM 3D Print ing of Polymers Cont aining Nat ural Fillers: A Review of t heir Mechanical Propert ies
LORENZO MALAGUT T I
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nima zohdi
Study of the Influence of 3D Printing Parameters on the Mechanical Properties
of PLA
João Francisco Miranda Fernandes
Instituto Superior Técnico, Universidade de Lisboa, Portugal
Abstract
This paper aims to determine the influence that some 3D printing parameters (Filling Density,
Extrusion Temperature, Raster Angle and Layer Thickness) have in some of the mechanical properties
(Ultimate Tensile Strength, Yield Tensile Strength, Modulus of Elasticity, Elongation at Break and
Toughness) of PLA, after it goes through the printing process. It is also the aim to find the scale of the
amount of water that it’s absorbed by the PLA, and find a way to reduce this absorption.
It begins with a brief introduction of all the procedures used. In terms of results, the influences of
each printing parameter are determined for each mechanical property. All of this is accomplished by
using the ANOVA statistical analysis. Regarding water absorption test, two coating materials were
tested, to find out which one promotes better protection. Finally, two different methods were used, to try
to improve the mechanical properties obtained previously.
We conclude that, individually, there is influence of all parameters in each of the mechanical
properties, but the same cannot be said about the parameter combinations. It was also found out that
for each parameter value, each mechanical property reacts differently. For the water absorption test,
one of the coatings stood out, and is clearly the best. In terms of the methods for improvement of the
properties it was also concluded that one of them was clearly more efficient.
Levels
Factors 0 1 2
Infill Density (%) 20 40 60
Extrusion Temperature (ºC) 200 220
Raster Angle (º) 0/90 -45/+45
Layer Thickness (mm) 0.1 0.2
5. Discussion of the Results from the case the number 20, with: an Infill Density of
Mechanical Tests 60%; an Extrusion Temperature of 200ºC; a
All the calculations for the ANOVA were Raster Angle of -45º/+45º; a Layer Thickness of
done by software (Minitab). It was chosen 5% 0.2 mm.
for the value of α.
It wasn’t possible to apply the ANOVA to the 5.1.1. Infill Density
Absorbed Energy, because its values weren’t It was observed an increase of every
valid, according to the ANOVA rules. Even response, with the increase of the Infill Density.
though it wasn’t possible to draw any This is an expected result, since if there’s more
conclusions from this response, it is possible to material in the specimen, the mechanical
properties will, in general, be better.
conclude somethings from the Toughness,
The main goal in studying the Infill Density
which is in some ways an equivalent parameter
was to determine if, for a certain level of this
(since both measure the energy absorbed by
factor, the responses would stop improving
the material during its deformation).
significantly, compared to a previous level. But
5.1. Factors this was not the case. In every response, there’s
The best values of the Ultimate Tensile a bigger increase when going from 40% to 60%,
Strength, the Yield Tensile Strength and the than when going from 20% to 40%.
Modulus of Elasticity correspond to the same
experiment (number 21), with: an Infill Density 5.1.2. Extrusion Temperature
of 60%; an Extrusion Temperature of 220ºC; a With the results obtain by Anoop et al.
Raster Angle of 0º/90º; a Layer Thickness of 0.1 (2012), Sun et al. (2008) and Bharath et al.
mm. (2000), it can be concluded that adhesion
In terms of the best values of the Elongation between layers improves when there’s a higher
at Break and the Toughness, they also both temperature [6] [7] [8]. But with an increase of
correspond to the same experiment, but in this temperature, the material tends to become
more fragile, as concluded by Ehrenstein et al. seen that the 0º/90º orientation was “harder” to
(2001) [9]. deform from its original state (since the amount
The facts reported in the previous paragraph of deformation is not that much), compared to
might explain why the best results of the the -45º/+45º orientation. In other words, the
Ultimate Tensile Strength, the Yield Tensile 0º/90º Raster Angle provides a stiffer structure.
Strength and the Modulus of Elasticity were This might explain the fact that the best results
observed for the higher Extrusion Temperature for the Modulus of Elasticity was observed for
(220ºC), and why the best results of the the 0º/90º Raster Angle. It’s worth noting that
stiffness mention in this paragraph is geometry
Elongation at Break and the Toughness were
stiffness, and not a material stiffness. But since
observed for the lower Extrusion Temperature
the Raster Angle is a geometry parameter, the
(200ºC). facts presented might still be valid.
5.1.3. Raster Angle This easiness in deforming the structure,
Depending on the angle of the filaments provided by the -45º/+45º Raster Angle might
relative to the direction of the force applied, the explain the fact that the best results for the
distribution of stress in the filaments will be Elongation at Break and the Toughness were
different. In some cases the filaments are in a observed for this orientation.
pure tensile stress state (0º), and in other cases In Figure 6 there’s a FEM simulation of the
they are in a mix of tensile stress and shear stress distribution for both Raster Angles. As it
stress (-45º and +45º). The optimal case is the can be observed, the higher stress is located in
one of pure tensile stress [10]. the filaments’ intersections. Figure 7 is a SEM
The Information presented before might photograph of a tensile test specimen after
explain why the best results of the Ultimate
rupture, and it can be seen that rupture occurred
Tensile Strength and the Yield Tensile Strength
on the filaments’ intersections, as predicted by
were observed for a Raster Angle of 0º/90º.
Observing Figure 5, which is a FEM the FEM simulation.
simulation of the two Rater Angles, it can be
Figure 5 - FEM Simulation of the Structure’s Deformation for Both Raster Angles: 0º/90º (left); -45º/+45º (right)
Figure 6 - FEM Simulation of the Stress Distribution for Both Raster Angles: 0º/90º (left); -45º/+45º (right)
Figure 7 - SEM Photograph of the Rupture Zone of the Tensile Test Specimen: 0º/90º (left); -45º/+45º (right)
6.1. Initial Information About the Water Where mwet is the mass of the cube in a
Absorption Tests certain instant of time, and A is the area of one
The water absorption tests were performed of the faces of the cube. The Absorption
according the ASTM D570-98 norm. There Coefficient is the initial slop of this graph. In
were selected two different protective materials, Figure 8 and Figure 9 there’s the graphs
one being a polyurethane wood selante, obtained from this experiments.
Lakeone, and the other being an acrylic It can be seen that in both cases, the
aqueous varnish, Luxens. The first was only protective of polyurethane is the best in
applied one time, and for the second, two coats preventing the absorption of water by the PLA,
were needed.
since at any given time it has the lowest weight material. It’s also confirmed that the
gain. In Table 4 it’s shown the results of the polyurethane protection is the best one, since
three properties. From the values of this table, all three of the properties show the lowest
we can conclude that there is in fact a reduction values.
in the water absorbed, when using a protective
0,003
WG/UA [g/cm2]
0,002
0,001
Without Protection
Polyurethane
Acrylic
0
0 20 40 60 80
√t [min1/2]
Figure 8 - Evolution of the Weight Gain in Function of the Squared Root of the Immersion Time for the Experiment
20
0,003
WG/UA [g/cm2]
0,002
0,001
Without Protection
Polyurethane
Acrylic
0
0 20 40 60 80
√t [min1/2]
Figure 9 - Evolution of the Weight Gain in Function of the Squared Root of the Immersion Time for the Experiment
21
Table 4 - Experimental Values of the Weight Gain, the Porosity and the Absorption Coefficient for Experiments
Number 20 and 21
6.3. Analysis of the Results from the Water surface to absorb water [12]. Its also known that
Absorption Tests the rougher the surface, the better the
The wettability is the ability that a liquid has wettability is [13].
to stay in contact with a solid surface. And the The lower the Layer Thickness, the more
better the wettability, the more prone is the “ups” and “downs” there’s on the surface per
unit of length, making the surface more rough. of the polymer is responsible for the creation of
Has it can be observed in Table 4, the higher this micro-cracks [15]. An increase in micro-
values of all three properties correspond to the cracks leads to an increase of the water
experiment number 21, which has the lowest absorbed. In a way this is linked to the porosity
Layer Thickness (0.1 mm). In Figure 10 there’s of the material. In this case, the Extrusion
a SEM photograph proving that the lower Layer Temperature of 220ºC was responsible for the
Thickness provides the rougher surface. highest Porosity, and consequently the highest
The main mechanism for water penetration amount of water absorbed, since this values
in polymers is by diffusion of water molecules in correspond to the experiment number 21 (which
the micro-cracks of the polymeric chain [14]. it has the Extrusion Temperature of 220ºC).
is also known that the processing temperature
Figure 10 - SEM Photograph Evidencing the Layer Thickness: 0.1 mm (left); 0.2 mm (right)
80 80
70 70
60 60
Stress [MPa]
Stress [MPa]
50 50
40 40
30 30
20 Without Protection 20 Without Protection
10 Polyurethane 10 Polyurethane
Acrylic Acrylic
0 0
0 20 40 60 0 20 40 60
Strain [%] Strain [%]
Figure 11 - Stress Vs. Strain Curves from the Compression Test for the Experiments: 20 (left); 21 (right)
7. Improving the Mechanical Properties number 20 (for best Elongation at Break and
There were used two different methods to Toughness) and 21 (for best Ultimate Tensile
improve the mechanical properties obtained Strength, Yield Tensile Strength and Modulus of
previously. Since it was already found the Elasticity).
printing parameters that led to the best The first method consisted in keeping the
mechanical properties, those were used. In levels of all factors the same, except for the Infill
other words, the parameters of experiments Density, which was raised to its maximum,
100%. In theory, more material equals better imposed on the specimen. And this gained
mechanical properties. weight is different for both methods. So, to
The second method consisted in coating the properly compare this two methods, we’re going
specimens in the polyurethane protective to compare the mechanical properties per unit
material. In theory, the polyurethane will of (extra) weight (of the specimen). In Table 5
penetrate the base material and fill in the cracks there are the values for the first method, and in
left by the printing process, solidifying the
Table 6 there are the values for the second
structure, and improving the mechanical
method.
properties.
One of the drawbacks of improving the As it can be seen, except for Elongation at
mechanical properties is the extra weight Break, the best results come from the first
method, or, by increasing the Infill Density.
Table 5 - Improvement of the Mechanical Properties per Unit of Weight for the Increasing of the Infill Density
Method
Table 6 - Improvement of the Mechanical Properties per Unit of Weight for Coating with Polyurethane Method