Clark HR 24000 Series Powershift Training

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Clark Hr 24000 Series Powershift Training

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TECHNICAL TRAINING TEXT

TRANSMISSION
CLARK HR 24000 SERIES
MEGA 200 / 200-III LOADERS

4028-7052E
1

This is the cut pages sample. Download all 21 page(s) at: ManualPlace.com
Clark Hr 24000 Series Powershift Training
Full download: http://manualplace.com/download/clark-hr-24000-series-powershift-training/
TECHNICAL TRAINING TEXT
GENERAL DESCRIPTION

THEORY OF OPERATION

The HR Model consists of a torque converter and powershifted transmission in one package
mounted directly to the engine.
The shift control valve assembly may be mounted directly on the side of converter housing or
front transmission cover, or remote mounted and connected to transmission by means of
flexible hoses.
The function of the control valve assembly is to direct oil under pressure to the desired
directional and speed clutch. A provision is made on certain models to neutralize the
transmission when brakes are applied. This is accomplished through use of a brake actuated
shutoff valve. The speed and direction clutch assemblies are mounted inside transmission
case and are connected to output shaft of converter either by direct gearing or drive shaft.
The purpose of speed or directional clutches is to direct power flow through gear train to
provide desired speed range and direction.
With engine running, converter charging pump draws transmission sump through removable
oil suction screen and directs it through oil filter and pressure regulating valve.
The pressure regulating valve maintains pressure to transmission control cover for actuating
direction and speed clutches. This requires a small Portion of the total volume of oil used in
the system. The remaining volume of oil is directed through torque converter circuit to oil
cooler and returns to transmission for positive lubrication. This regulator valve consists of a
hardened valve spool operating in a closely fitted bore. The valve spool is spring loaded to
hold valve in a closed position. When a specific pressure is achieved, valve spool works
against spring until a port is exposed along side of bore. This sequence of events provides
proper system pressure.
After entering converter housing oil is directed through stator support to converter blade
cavity and exits in the passage between the turbine shaft and converter support. The oil then
flows out of converter to oil cooler. After leaving cooler, oil is directed to a lubricating fitting on
transmission and through a series of tubes and passage lubricates transmission bearings and
clutches. The oil then gravity drains to transmission sump.
The hydraulic torque converter basically of three elements and their related parts to multiply
engine torque. The engine power is transmitted from engine flywheel to impeller element
through impeller cover. This element is the pump portion of hydraulic torque converter and is
primary component which starts oil flowing to other components which results in torque
multiplication. This element can be compared to a centrifugal pump in that it picks up fluid at
its center and discharges at its outer diameter.
The torque converter turbine is mounted opposite the impeller and is connected to outer or
inner shaft of torque converter. This element receives fluid at its outer diameter and
discharges at its center. Fluid directed by impeller out into the particular design of blazing in
turbine and reaction member is the means by which hydraulic torque converter multiplies
torque.

4028-7052E
2

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