Ultrasound-Assisted Transesterification of Refined
Ultrasound-Assisted Transesterification of Refined
Ultrasound-Assisted Transesterification of Refined
Keywords Abstract
Biodiesel, calcium oxide, crude palm oil, palm
oil mill fly ash, refined palm oil, ultrasound- Ultrasound-assisted transesterification of refined palm oil (RPO) and crude
assisted transesterification palm oil (CPO) to produce biodiesel using a palm oil mill fly ash supported
calcium oxide (CaO) catalyst is studied in this work. The reaction time is sig-
Correspondence nificantly reduced from a maximum of 360 min under conventional mixing to
Suyin Gan, Department of Chemical and just 30 min with the use of ultrasound. Under ultrasonic cavitation, the
Environmental Engineering, The University of
required catalyst loading and methanol to oil molar ratio to produce compara-
Nottingham Malaysia Campus, Jalan Broga,
43500 Semenyih, Selangor Darul Ehsan,
ble yields and fatty acid methyl esters (FAME) conversions as conventional
Malaysia. mixing are lower. For RPO, the ultrasound-assisted transesterification condi-
Tel: +603 8924 8162; Fax: +603 8924 8017; tions of 60% ultrasonic amplitude, 30 min reaction time, 4 wt.% catalyst load-
E-mail: [email protected] ing, and 9:1 methanol to oil molar ratio result in maximum biodiesel yield and
FAME conversion of 85.23% and 97.02%, respectively. As for CPO, maximum
Funding Information biodiesel yield of 73.23% and FAME conversion of 97.04% are obtained under
This work was supported by the Ministry of
the same conditions with the exception of a methanol to oil molar ratio of
Higher Education (MOHE), Malaysia as well
as the Faculty of Engineering at The
12:1. Key physicochemical properties of the produced biodiesels are found to
University of Nottingham Malaysia Campus. be within the limits set by EN 14214 and ASTM D 6751. Catalyst reusability
tests indicate that the catalyst can be used up to three consecutive cycles after
Received: 17 September 2014; Revised: 2 regeneration using methanol washing followed by recalcination at 850°C for 2 h.
December 2014; Accepted: 5 December
2014
doi: 10.1002/ese3.56
ª 2015 The Authors. Energy Science & Engineering published by the Society of Chemical Industry and John Wiley & Sons Ltd. 257
This is an open access article under the terms of the Creative Commons Attribution License, which permits use,
distribution and reproduction in any medium, provided the original work is properly cited.
Ultrasonic transesterification of palm oils W. W. S. Ho et al.
High power ultrasound generates ultrasonic cavitation, barium oxide (BaO) [11], strontium oxide (SrO) [12],
a phenomenon that is defined as the formation, growth, and calcium oxide (CaO) [18].
and collapse of microscopic bubbles periodically in the The main aim of the present work is to investigate the
ultrasound irradiated liquid. The implosive collapse of use of ultrasound in heterogeneous catalyzed transesterifi-
the cavitation bubbles during adiabatic compression cation using palm oil mill fly ash supported CaO. Palm oil
results in formation of a high local temperature and mill fly ash supported CaO is a recently developed hetero-
pressure spot, called “hotspot.” Furthermore, the collapse geneous catalyst which has been reported as an effective
and/or formation of cavitation bubbles cause the forma- transesterification catalyst [19]. Two different feedstock,
tion of high-speed microjets, microstreaming, and gener- that is, refined palm oil (RPO) and crude palm oil (CPO)
ation of shockwaves that increase heat and mass transfer are studied in order to compare the differences in terms of
in the liquid, as well as velocity gradients that result in biodiesel yield and fatty acid methyl esters (FAME) conver-
shear stresses. These physical effects contribute to effec- sion. To the best knowledge of the authors, no attempts
tive mixing of solution, disruption of immiscible liquid have been carried out so far to convert RPO and CPO using
layers, and promotion of mass transfer at the liquid– ultrasound-assisted transesterification with this heteroge-
solid interface [5]. For instance, Deshmane and Adewuyi neous catalyst. Parametric experimental tests are carried
[6] showed that the highest soy biodiesel conversion in out to elucidate the effects of ultrasonic amplitude, reaction
excess of 90% was achieved within 90 min with the use time, catalyst loading, and methanol to oil molar ratio on
of ultrasound. In another study using Jatropha curcas oil yield and FAME conversion. In light of the relatively
[7], a conversion of 91% was achieved in just 40 min at unknown ultrasound effects on biodiesel quality, the physi-
a moderate ultrasonic amplitude of 60%. Meanwhile, [8] cochemical properties and glycerides content are analyzed.
reported that a high biodiesel conversion of approxi- Lastly, catalyst reusability is examined to determine possi-
mately 98% using J. curcas oil was obtained at an opti- ble leaching effects caused by ultrasonic cavitation.
mum condition of 3 wt.% catalyst concentration and
15 min reaction time. Nonetheless, while improvements
Experimental
in reaction rates may be addressed by the use of ultra-
sound, its effects on biodiesel quality remains relatively
Materials
unknown. Due to the high local temperature and pres-
sure, species that are present within the cavitation bub- Commercial palm cooking oil (Buruh, Malaysia) was pur-
bles may undergo pyrolysis, which adversely affects chased from a local supermarket and CPO was provided
biodiesel quality. by Havys Oil Mill Sdn. Bhd. The accompanying CPO
To date, the majority of heterogeneous ultrasound- sample analysis report recorded a FFA content of 3.7%, a
assisted transesterification studies utilize refined oils as deterioration of bleachability index (DOBI) value of 2.6%
their feedstock [1, 2, 6, 9–11]. Salamatinia et al. [12] have and a moisture content of 0.2%. Palm oil mill fly ash was
recently reported that biodiesel could be produced from collected from Seri Ulu Langat Palm Oil Mill Sdn. Bhd.,
palm, corn, canola, and sunflower oils using ultrasound. Malaysia. Methanol (CH3OH; >99% purity) and calcium
They linked the free fatty acids (FFA) content to the bio- carbonate (CaCO3; 99.95% purity) were purchased from
diesel conversions obtained. In the transesterification of Merck (Bandar Sunway, Selangor, Malaysia) and Sigma
soybean oil, it was observed that ultrasound frequency Aldrich (Subang Jaya, Selangor, Malaysia), respectively.
could enhance mass transfer as 611 kHz resulted in signif- Meanwhile, internal standard methyl heptadecanoate
icantly improved mass transfer coefficient (89%) as com- (C17:0) was purchased from Sigma Aldrich. The reference
pared to 20 kHz (48%)[6]. Notably, Badday et al. [7] and standards for FAME (FAME mix RM-6), glycerol and gly-
Kumar et al. [8] have used nonedible oil J. curcas oil as cerides contents were also obtained from Sigma Aldrich
the raw feedstock for biodiesel production using ultra- as follows: N-methyl-N-trimethysilyltrifluoroacetamide
sound-assisted transesterification. (MSTFA), n-heptane, 1,2,4-butanetriol (internal standard
Both heterogeneous acid and base catalysts have report- No. 1), tricaprin (internal standard No. 2), glycerol, 1-
edly been used in ultrasound-assisted transesterification monooleoylglycerol (monoolein), 1,3-dioleoylglycerol
processes. Heterogeneous acid catalysts used include (diolein), and 1,2,3-trioleoylglycerol (triolein).
carbon, cesium, and alumina doped heteropolyacid cata-
lysts [13–15], 3-(NN,N-triethylamino)-1-propanesulfonic
Catalyst preparation
hydrogen sulfate ionic liquid [16], and mixed sulfate zir-
conia/titania [17]. Meanwhile, heterogeneous base cata- The wet impregnation method was used to prepare the
lysts used include zeolite [1], silicon dioxide supported catalyst at a fixed composition of 45 wt.% calcined
sodium (Na/SiO2) [8], potassium phosphate (K3PO4) [9], CaCO3 loaded onto palm oil mill fly ash [20]. The palm
258 ª 2015 The Authors. Energy Science & Engineering published by the Society of Chemical Industry and John Wiley & Sons Ltd.
W. W. S. Ho et al. Ultrasonic transesterification of palm oils
oil mill fly ash was first sieved and dried at 105°C for equipped with an ultrasound transducer and a probe (Qso-
24 h to eradicate all moisture. Prior to use, CaCO3 was nica Q700 (Newtown, CT, USA); 20 kHz max. power
calcined at 800°C for 90 min to remove CO2 and gener- 700 W) as shown in Figure 1. A condenser and a thermome-
ate CaO in which the active salt precursor Ca(OH)2 will ter were inserted into the side joints. Cooling water was
be subsequently obtained. Typically, to obtain 45 wt.% allowed to flow through the jacket to control the reaction
calcined CaCO3 loaded catalyst, 13.5 g of calcined CaCO3 temperature, which was fixed at 45 2°C. Ultrasonication
was added to 200 mL of pure deionized H2O in a three- was introduced in a pulse mode with 10 sec on and 7 sec off
neck flask under magnetic stirring at 700 rpm to prepare to avoid instantaneously temperature spikes and to generate
an aqueous solution of Ca(OH)2. The solution was heated sudden impacts for better cavitation. Conventional mixing
in a closed system at 70°C. 16.5 g of fly ash was then transesterification experiments were also carried out to serve
slowly added to the solution and mixed vigorously for as a benchmark for the comparison of the presence and
another 4 h until a homogenous mixture was obtained. absence of ultrasound. For these experiments, a 250 mL
The sample was then aged for 18 h to ensure that the Ca heated three-neck round bottom flask equipped with a
(OH)2 precipitated on the fly ash carrier. The removal of reflux condenser was used [20].
adhering H2O in the mixture was accomplished using a
hot air oven at 105°C for 24 h. The dried catalyst was
Ultrasound-assisted transesterification
then calcined at temperatures of 850°C in a muffle fur-
reactions
nace for 2 h. Sufficient catalyst was produced following
the methodology described above for the entire set of sin- For all transesterification tests, 100 mL (87 g) of RPO or
gle factor transesterification parametric study and charac- CPO was measured. The desired amount of fly ash sup-
terized according to [20]. Since the parametric study was ported CaO catalyst was added to a fixed amount of
repeated thrice, three batches were made and character- methanol depending on the methanol to oil molar ratio,
ization of each batch of catalyst was carried out to ensure and was heated and premixed at 40°C and 500 rpm for
that the quality of the prepared catalyst was consistent 15 min. The catalyst–methanol mixture was then intro-
and up to the expected requirements. duced into the reactor and ultrasonication was applied.
The effects of ultrasonic amplitude, reaction time, catalyst
loading, and methanol to oil molar ratio were investigated
Experimental setup
in this work. Table 1 shows the nominal and tested para-
Ultrasound-assisted transesterification reactions were car- metric settings for the single factor transesterification
ried out in a customized three-neck jacketed reactor parametric study. All experiments were repeated thrice.
(C)
(B)
(A) (H)
(G)
(D)
(E)
(F)
Figure 1. Schematic diagram of ultrasonic reactor (A) sonicator; (B) condenser; (C) transducer; (D) cooling water outlet; (E) cooling water inlet;
(F) ultrasonic reactor; (G) thermometer and (H) retort stand.
ª 2015 The Authors. Energy Science & Engineering published by the Society of Chemical Industry and John Wiley & Sons Ltd. 259
Ultrasonic transesterification of palm oils W. W. S. Ho et al.
Table 1. Nominal and tested parametric settings for the ultrasound- quantitative FAME conversion was determined according to
assisted transesterification study. EN 14103 [21]. For this, 50 mg of biodiesel sample was mixed
Reaction parameters Tested settings with 1 mL of internal standard methyl heptadecanoate (C17)
solution (10 mg/mL). Similarly, 1 lL of the mixed sample
Ultrasonic amplitude (%) 20, 40, (60)1, 80, 100 was injected into the GC. The quantitative analysis provides
Reaction time (min) 15, (30)1, 45, 60
verification that the FAME conversion in biodiesel is greater
Catalyst loading (wt.%) 2, (4)1, 6, 8
Methanol to oil molar ratio (mol/mol) 6:1, 9:1, (12:1)1, 15:1, 18:1
than 96.5% (mol/mol) in accordance to the specifications
reported in EN 14214 [22]. As detailed in EN 14103, the
1
The settings in parentheses are the nominal settings. FAME conversion was calculated using Equation (2).
After the reaction, the solid catalyst was filtered out from P
A AIS CIS VIS
the mixture with the aid of a vacuum pump. The filtered Ester contentð%Þ ¼ 100 ; (2)
AIS m
sample was then separated by centrifugation at 4000 rpm
for 15 min. Two phases would be formed, namely an ester- P
where A is the sum of areas of all peaks ranging from
rich phase (top layer) and a glycerol-rich phase (bottom
C14:0 and C24:1; AIS is the internal standard (methyl
layer). The glycerol was removed using a separating funnel
heptadecanoate) peak area; CIS is the concentration of the
while the excess methanol in the ester-rich phase was removed
internal standard solution (mg/mL); VIS is the volume of
via a rotary evaporator. The sample from the ester-rich phase
the internal standard solution used (mL); and m is the
underwent further treatment including diluted acetic acid
mass of the sample (mg).
washing (90°C) to remove all dissolved residues and finally hot
air oven drying (65°C) to remove all H2O content. The mass of
the final product, that is, biodiesel was measured for the deter- Glyceride analysis
mination of yield according to Equation (1) and is presented
Triplicate analyses of free glycerol, monoglycerides (MG),
in this work as the average of three repeats.
diglycerides (DG), triglycerides (TG), and total glycerol
Weight of biodiesel were performed on a Perkin Elmer Clarus 680 GC equipped
Yield (%) ¼ : (1)
Weight of oil with an on-column injector, a FID, and a Supelco MET-
biodiesel capillary column (14 m 9 0.53 mm ID) coated
Conventional mixing transesterification experiments
with 0.16 lm film with an integrated 2 m 9 0.53 mm I.D.
were additionally performed as a benchmark to compare
guard. The GC operating conditions were as follows: detec-
the presence and absence of ultrasound on biodiesel yield
tor temperature 380°C; programmed-temperature split/
and FAME conversion. The nominal reaction time, cata-
splitless injector 60°C hold for 1 min, heat at 15°C/min to
lyst loading, methanol to oil molar ratio, and temperature
300°C; then heat at 30°C/min up to 380°C; oven tempera-
were set at 180 min, 4 wt.%, 12:1 and 45°C, respectively.
ture program 2 min at 50°C, heat at 15°C/min to 180°C,
then heat at 7°C/min to 230°C and finally heat at 10°C/min
Gas chromatography (GC) analyses up to 370°C and hold for 5 min. The carrier gas (He) flow
was set at 3 mL/min.
Fatty acid methyl esters analysis
100 mg of homogenized biodiesel sample was accurately
The FAME in the final biodiesel products were qualitatively measured in a vial. 80 lL of 1,2,4-butanetriol, 100 lL of
and quantitatively analyzed three times by gas chromatogra- tricaprin, and 100 lL of MSTFA were added into the vial
phy (GC). The GC used was a Perkin Elmer (Petaling Jaya, and mixed vigorously. The sample solution was silylated
Selangor, Malaysia) Clarus 500 GC equipped with a flame for 15 min before adding 8 mL of heptane [23]. The silyla-
ionization detector (FID). The capillary column used was an tion is intended to increase the volatility and stability of
Agilent (Petaling Jaya, Selangor, Malaysia) J&W HP-88 col- the hydroxyl compounds injected which therefore
umn with dimensions of 0.25 mm I.D. 9 60 m improves their detection. 1 lL injections in splitless mode
length 9 0.2 lm film thickness. Helium (He) was the carrier were carried out on the GC.
gas and its pressure was set at 32 psi. The oven temperature
was isothermally held at 185°C for 15 min. Meanwhile, the
Determination of the percentage of free glycerol
injector and detector temperatures were set at 240 and
and glycerides
250°C, respectively. For qualitative analysis, 0.1 mL of bio-
diesel sample was dissolved into 1.9 mL of hexane. 1 lL Four calibration solutions were prepared according to EN
injections with a split injection ratio of 100:1 were carried out. 14105 [23] for the determination of the percentage of free
The identification of all fatty acids composition in the sample glycerol and glycerides. The calibration solutions were
was compared to the reference FAME mix RM-6. Meanwhile, analyzed thrice under the same conditions as the sample
260 ª 2015 The Authors. Energy Science & Engineering published by the Society of Chemical Industry and John Wiley & Sons Ltd.
Ultrasonic transesterification of palm oils W. W. S. Ho et al.
Table 1. Nominal and tested parametric settings for the ultrasound- quantitative FAME conversion was determined according to
assisted transesterification study. EN 14103 [21]. For this, 50 mg of biodiesel sample was mixed
Reaction parameters Tested settings with 1 mL of internal standard methyl heptadecanoate (C17)
solution (10 mg/mL). Similarly, 1 lL of the mixed sample
Ultrasonic amplitude (%) 20, 40, (60)1, 80, 100 was injected into the GC. The quantitative analysis provides
Reaction time (min) 15, (30)1, 45, 60
verification that the FAME conversion in biodiesel is greater
Catalyst loading (wt.%) 2, (4)1, 6, 8
Methanol to oil molar ratio (mol/mol) 6:1, 9:1, (12:1)1, 15:1, 18:1
than 96.5% (mol/mol) in accordance to the specifications
reported in EN 14214 [22]. As detailed in EN 14103, the
1
The settings in parentheses are the nominal settings. FAME conversion was calculated using Equation (2).
After the reaction, the solid catalyst was filtered out from P
A AIS CIS VIS
the mixture with the aid of a vacuum pump. The filtered Ester contentð%Þ ¼ 100 ; (2)
AIS m
sample was then separated by centrifugation at 4000 rpm
for 15 min. Two phases would be formed, namely an ester- P
where A is the sum of areas of all peaks ranging from
rich phase (top layer) and a glycerol-rich phase (bottom
C14:0 and C24:1; AIS is the internal standard (methyl
layer). The glycerol was removed using a separating funnel
heptadecanoate) peak area; CIS is the concentration of the
while the excess methanol in the ester-rich phase was removed
internal standard solution (mg/mL); VIS is the volume of
via a rotary evaporator. The sample from the ester-rich phase
the internal standard solution used (mL); and m is the
underwent further treatment including diluted acetic acid
mass of the sample (mg).
washing (90°C) to remove all dissolved residues and finally hot
air oven drying (65°C) to remove all H2O content. The mass of
the final product, that is, biodiesel was measured for the deter- Glyceride analysis
mination of yield according to Equation (1) and is presented
Triplicate analyses of free glycerol, monoglycerides (MG),
in this work as the average of three repeats.
diglycerides (DG), triglycerides (TG), and total glycerol
Weight of biodiesel were performed on a Perkin Elmer Clarus 680 GC equipped
Yield (%) ¼ : (1)
Weight of oil with an on-column injector, a FID, and a Supelco MET-
biodiesel capillary column (14 m 9 0.53 mm ID) coated
Conventional mixing transesterification experiments
with 0.16 lm film with an integrated 2 m 9 0.53 mm I.D.
were additionally performed as a benchmark to compare
guard. The GC operating conditions were as follows: detec-
the presence and absence of ultrasound on biodiesel yield
tor temperature 380°C; programmed-temperature split/
and FAME conversion. The nominal reaction time, cata-
splitless injector 60°C hold for 1 min, heat at 15°C/min to
lyst loading, methanol to oil molar ratio, and temperature
300°C; then heat at 30°C/min up to 380°C; oven tempera-
were set at 180 min, 4 wt.%, 12:1 and 45°C, respectively.
ture program 2 min at 50°C, heat at 15°C/min to 180°C,
then heat at 7°C/min to 230°C and finally heat at 10°C/min
Gas chromatography (GC) analyses up to 370°C and hold for 5 min. The carrier gas (He) flow
was set at 3 mL/min.
Fatty acid methyl esters analysis
100 mg of homogenized biodiesel sample was accurately
The FAME in the final biodiesel products were qualitatively measured in a vial. 80 lL of 1,2,4-butanetriol, 100 lL of
and quantitatively analyzed three times by gas chromatogra- tricaprin, and 100 lL of MSTFA were added into the vial
phy (GC). The GC used was a Perkin Elmer (Petaling Jaya, and mixed vigorously. The sample solution was silylated
Selangor, Malaysia) Clarus 500 GC equipped with a flame for 15 min before adding 8 mL of heptane [23]. The silyla-
ionization detector (FID). The capillary column used was an tion is intended to increase the volatility and stability of
Agilent (Petaling Jaya, Selangor, Malaysia) J&W HP-88 col- the hydroxyl compounds injected which therefore
umn with dimensions of 0.25 mm I.D. 9 60 m improves their detection. 1 lL injections in splitless mode
length 9 0.2 lm film thickness. Helium (He) was the carrier were carried out on the GC.
gas and its pressure was set at 32 psi. The oven temperature
was isothermally held at 185°C for 15 min. Meanwhile, the
Determination of the percentage of free glycerol
injector and detector temperatures were set at 240 and
and glycerides
250°C, respectively. For qualitative analysis, 0.1 mL of bio-
diesel sample was dissolved into 1.9 mL of hexane. 1 lL Four calibration solutions were prepared according to EN
injections with a split injection ratio of 100:1 were carried out. 14105 [23] for the determination of the percentage of free
The identification of all fatty acids composition in the sample glycerol and glycerides. The calibration solutions were
was compared to the reference FAME mix RM-6. Meanwhile, analyzed thrice under the same conditions as the sample
260 ª 2015 The Authors. Energy Science & Engineering published by the Society of Chemical Industry and John Wiley & Sons Ltd.
Ultrasonic transesterification of palm oils W. W. S. Ho et al.
98.18 98.6 100 observed in the first 30 min. Meanwhile, for CPO, an
100
97.2
97.04 increase from 52.85% to 73.23% in yield and a high
86.73 85.26
90 90
85.74 87.55 FAME conversion of approximately 97% are attained in
80.02
Conversion (%)
80 80.94 84.72 80 the first 30 min. The observed trends can be attributed to
82.31
Yield (%)
262 ª 2015 The Authors. Energy Science & Engineering published by the Society of Chemical Industry and John Wiley & Sons Ltd.
W. W. S. Ho et al. Ultrasonic transesterification of palm oils
Conversion (%)
Conversion (%)
80 84.72 83.65 80 80 84.61 80
83.02 83.12 83.36
Yield (%)
Yield (%)
79.55
77.34 75.93
70 73.49 70 70 73.48 70
73.23
66.19
67.83 66.24
60
52.85 64.49 60 60
62.83
60
60.03
50 50 50 50
40 40 40 40
15 30 45 60 180 240 300 360
Reaction time (min) Reaction time (min)
Yield of RPO Yield of CPO
Conversion of RPO Conversion of CPO
Figure 3. Effects of reaction time on biodiesel yield and FAME conversion under nominal parametric settings of (A) ultrasonic amplitude 60%,
catalyst loading 4 wt.%, methanol to oil molar ratio 12:1, temperature 45°C; (B) stirring speed 700 rpm, catalyst loading 4 wt.%, methanol to oil
molar ratio 12:1, temperature 45°C.
RPO yields for all catalyst loadings are comparable within from 2 wt.% to 4 wt.%, the conversion increases from
the range of 81–84%. These results are supported by [11] 66.71% to 98.18% and reaches a constant beyond 4 wt.%.
in which the yields were reportedly similar with increas- Maximum FAME conversion of 97.04% for CPO is also
ing amount of heterogeneous catalysts (CaO and SrO) in obtained at a catalyst loading of 4 wt.%, but the conver-
the ultrasonic reactor. It was suggested that catalyst load- sion decreases to 80.19% when 8 wt.% catalyst loading is
ing may not be the dominant factor controlling the rate used.
of reaction in ultrasonic systems. Conversely, the CPO Figure 4B illustrates the RPO and CPO biodiesel yields
yield increases from 56.44% to 73.23% when the catalyst and FAME conversions for conventional mixing transeste-
loading increases from 2 wt.% to 4 wt.%. Further rification at different catalyst loadings. It can be observed
increase in catalyst loading reduces the yield to 53.95%. that the biodiesel yields increase with increase in catalyst
The presence of excess catalyst leads to soap formation loading, but they drop once the optimum loading of
and difficulty in esters separation [32]. In these cases, 6 wt.% is reached. The results indicate that lesser catalyst
soap formation was visually observed as a milky third loading is required to produce comparable maximum
layer which formed between the top biodiesel layer and yields with the use of ultrasound as compared to conven-
the bottom glycerol layer. In this work, a concentration tional mixing regardless of the type of oil. In ultrasonica-
of 4 wt.% gave the best biodiesel yields. As for RPO tion, for both RPO and CPO, 4 wt.% catalyst loading is
FAME conversion, when the catalyst loading increases required to achieve the highest yields while 2 wt.% lesser
Conversion (%)
80 84.72 80.19 80 80 80
82.66 73.23 83.02
Yield (%)
81.42
Yield (%)
40 40 40 40
2 4 6 8 2 4 6 8
Catalyst loading (wt.%) Catalyst loading (wt.%)
Yield of RPO Yield of CPO
Conversion of RPO Conversion of CPO
Figure 4. Effects of catalyst loading on biodiesel yield and FAME conversion under nominal parametric settings of (A) ultrasonic amplitude 60%,
methanol to oil molar ratio 12:1, temperature 45°C, time 30 min; (B) stirring speed 700 rpm, methanol to oil molar ratio 12:1, temperature
45°C, time 180 min.
ª 2015 The Authors. Energy Science & Engineering published by the Society of Chemical Industry and John Wiley & Sons Ltd. 263
Ultrasonic transesterification of palm oils W. W. S. Ho et al.
98.18 98.6 100 observed in the first 30 min. Meanwhile, for CPO, an
100
97.2
97.04 increase from 52.85% to 73.23% in yield and a high
86.73 85.26
90 90
85.74 87.55 FAME conversion of approximately 97% are attained in
80.02
Conversion (%)
80 80.94 84.72 80 the first 30 min. The observed trends can be attributed to
82.31
Yield (%)
262 ª 2015 The Authors. Energy Science & Engineering published by the Society of Chemical Industry and John Wiley & Sons Ltd.
W. W. S. Ho et al. Ultrasonic transesterification of palm oils
in biodiesel yield and FAME conversion of 85.23% and fact that the density of CPO at 950 kg/m3 is higher than
97.02%, respectively. Meanwhile, for the ultrasound- that of RPO at 900 kg/m3 [4]. Variations in biodiesel
assisted transesterification of CPO, the optimum transe- density are mostly dependent on the feedstock used rather
sterification conditions are the same except for methanol than the production process.
to oil molar ratio, which is at 12:1. Under these condi- The flash points for biodiesels produced using conven-
tions, a yield of 73.23% and an FAME conversion of tional mixing is 168°C for RPO and 144°C for CPO.
97.04% are obtained. Meanwhile, for biodiesels produced using ultrasonication,
the flash points are 170°C for RPO and 164°C for CPO.
All the flash points are well above the specified minimum
Biodiesel properties analysis
of 130°C in ASTM D 6751, but the biodiesels produced
Table 2 summarizes the tested physicochemical properties using ultrasonication have higher flash points especially
of the biodiesels produced under optimum conditions. for CPO. Since the flash point is an indicator of the
The biodiesels produced from RPO and CPO using ultr- absence/presence of volatile alcohol, the high flash points
asonication have slightly lower viscosities (5.02 and of biodiesels as compared to diesel indicate that the bio-
5.79 mm2/sec, respectively) as compared to those pro- diesels are safer fuels [4]. From Table 2, it can be
duced using conventional mixing (5.03 and 5.98 mm2/ observed that acid values for both biodiesels produced
sec, respectively). All these viscosities remain within the using ultrasonication and conventional mixing range
standard range of 1.9 to 6.0 mm2/sec at 40°C specified in between 0.32 and 0.49 mg KOH/g, which satisfy the max-
ASTM D 6751 biodiesel standard. High viscosity results imum limit of 0.5 mg KOH/g in ASTM D 6751. It is
in poor fuel atomization, incomplete combustion, and important to meet this requirement to avoid problems
carbon deposition on the injector. Additionally, the densi- associated with deposit and corrosion of fuel injection
ties of RPO and CPO biodiesels from ultrasonication systems. For HHV, the ASTM D 6751 imposes a HHV
(862.3 and 863.9 kg/m3, respectively) are slightly lower higher than 35 MJ/kg for biodiesel. The HHV of biodie-
than the RPO and CPO biodiesels from conventional sels produced are 39.0 and 38.1 MJ/kg for RPO and CPO,
mixing (863.1 and 865.3 kg/m3), respectively. Likewise to respectively, using conventional mixing, and 38.1 and
viscosity, these densities fully conform to the limits given 37.5 MJ/kg for RPO and CPO, respectively, using ultraso-
by ASTM D 6751, that is, between 860 and 900 kg/m3 at nication. The HHV values are slightly less with ultrasoni-
15°C. A higher biodiesel density means that there is a cation, but the results are above the acceptable minimum.
delivery of a greater mass of fuel for a fixed volumetric These HHV are similar to those reported by [37] which
flowrate. Hence, CPO biodiesel has this added advantage ranged from 37.8 to 39.4 MJ/kg for used frying palm oil
over RPO biodiesel since its density is higher in both pro- biodiesel. The final measured physicochemical property is
duction methods. Its higher density can be linked to the CN which is an important indicator of the quality of the
1
Limits specified in ASTM D 6751.
2
Limits specified in EN 14214.
3
Prediction based on ANN.
ª 2015 The Authors. Energy Science & Engineering published by the Society of Chemical Industry and John Wiley & Sons Ltd. 265
Ultrasonic transesterification of palm oils W. W. S. Ho et al.
60 68.85 56.63 60
mums stipulated in EN 14105. For other by-products 51.23
50 58.27 50
including MG, DG and TG, their concentrations are 40 Yield of RPO 40
45.91
reduced under the influence of ultrasonic cavitation. 30 Yield of CPO 30
The observed reductions in these by-products can be 20 Conversion of RPO 20
linked to the good mixing of ultrasonic cavitation 10
Conversion of CPO
10
which promote mass transfer at the liquid–solid inter- 0 0
Cycle 1 Cycle 2 Cycle 3 Cycle 4 Cycle 5
faces. Due to the enhanced mass transfer, lesser by-
No of cycles
products are formed as more are converted into biodie-
sel. In short, it can be concluded that ultrasonic cavita- Figure 6. Reusability cycle of RPO and CPO biodiesel yield and FAME
tion during transesterification produces biodiesel which conversion (ultrasonic amplitude 60%, catalyst loading 4 wt.%,
meets EN standards in terms of purity. methanol to oil molar ratio 9:1, temperature 45°C, time 30 min).
266 ª 2015 The Authors. Energy Science & Engineering published by the Society of Chemical Industry and John Wiley & Sons Ltd.
W. W. S. Ho et al. Ultrasonic transesterification of palm oils
50 µm 50 µm 50 µm 50 µm
Figure 7. SEM images (2000 9 magnification) of catalysts from (A) 1st cycle (B) 2nd cycle (C) 3rd cycle and (D) 4th cycle.
ª 2015 The Authors. Energy Science & Engineering published by the Society of Chemical Industry and John Wiley & Sons Ltd. 267
Ultrasonic transesterification of palm oils W. W. S. Ho et al.
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