Volvo Mid 128 Fault Code Guide

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Service Manual
Trucks
Group28
MID 128 Fault Code Guide
2007 Emissions
VN, VHD VERSION2, VT

PV776-20184635
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 Foreword
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The descriptions and service procedures contained in this manual are based on designs
and methods studies carried out up to October 2008.

The products are under continuous development. Vehicles and components produced
after the above date may therefore have different specifications and repair methods.
When this is believed to have a significant bearing on this manual, supplementary
service bulletins will be issued to cover the changes.

The new edition of this manual will update the changes.

In service procedures where the title incorporates an operation number, this is a

reference to an V.S.T. (Volvo Standard Times).

Service procedures which do not include an operation number in the title are for general
information and no reference is made to an V.S.T.

Each section of this manual contains specific safety information and warnings which
must be reviewed before performing any procedure. If a printed copy of a procedure is
made, be sure to also make a printed copy of the safety information and warnings that
relate to that procedure. The following levels of observations, cautions and warnings
are used in this Service Documentation:

Note: Indicates a procedure, practice, or condition that must be followed in order to have
the vehicle or component function in the manner intended.

Caution: Indicates an unsafe practice where damage to the product could occur.

Warning: Indicates an unsafe practice where personal injury or severe damage to the
product could occur.

Danger: Indicates an unsafe practice where serious personal injury or death could occur.

Volvo Truck North America a division of Volvo Group North

America, Inc.
Greensboro, NC USA

Order number: PV776-20184635

Repl: This Service Manual replaces Manual 28 "Fault Code Guide 2007 Emissions" (7.2007) Publication no.
PV776–20113992.

© 2008 Volvo Truck North America a division of Volvo Group North America, Inc., Greensboro, NC USA

All rights reserved. No part of this publication may be reproduced, stored in

retrieval system, or transmitted in any forms by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior written
permission of Volvo Truck North America a division of Volvo Group North
America, Inc.
USA32772.ihval
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Contents
GROUP 28 ............................................................................................ 3

Design and Function ........................................................................... 3

Engine Control System ........................................................................ 3

Troubleshooting ...................................................................................
Engine ECU, Fault Tracing ...................................................................
MID 128 PID 26 Fan Speed Percent ....................................................
MID 128 PID 45 Preheater Relay ........................................................
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MID 128 PID 81 Particulate Filter ........................................................ 15
MID 128 PID 84 Vehicle Speed ........................................................... 15
MID 128 PID 85 Cruise Control Status ................................................ 15
MID 128 PID 91 Accelerator Pedal Position ........................................ 16
MID 128 PID 94 Fuel Delivery Pressure .............................................. 16
MID 128 PID 97 Water in Fuel Indicator .............................................. 17
MID 128 PID 98 Engine Oil Level ........................................................ 17
MID 128 PID 100 Engine Oil Pressure ................................................ 18
MID 128 PID 102 Intake Manifold Pressure ......................................... 19
MID 128 PID 103 Turbo Speed ............................................................ 20
MID 128 PID 105 Intake Manifold Temperature ................................... 21
MID 128 PID 108 Atmospheric Pressure ............................................. 22
MID 128 PID 110 Coolant Temperature ............................................... 23
MID 128 PID 111 Coolant Level .......................................................... 24
MID 128 PID 153 Crankcase Pressure ................................................ 25
MID 128 PID 171 Ambient Temperature .............................................. 26
MID 128 PID 173 Exhaust Temperature .............................................. 26
MID 128 PID 175 Engine Oil Temperature .......................................... 27
MID 128 PID 354 Relative Humidity .................................................... 28
MID 128 PID 411 EGR Exhaust Back Pressure .................................. 29
MID 128 PID 412 EGR Temperature ................................................... 30
MID 128 PPID 35 EGR Mass Flow ...................................................... 31
MID 128 PPID 89 Variable Geometry Turbocharger Smart Remote
Actuator Temperature .......................................................................... 31
MID 128 PPID 122 Engine Compression Brake .................................. 32
MID 128 PPID 270 NOx Sensor .......................................................... 33
MID 128 PPID 272 Air Pressure Compensation .................................. 34
MID 128 PPID 326 Soot Level ............................................................. 34
MID 128 PPID 328 Aftertreatment Injection Shutoff Valve .................. 35
MID 128 PPID 329 Aftertreatment Fuel Injector .................................. 35
MID 128 PPID 330 DRV ...................................................................... 36
MID 128 PPID 337 Ash Level .............................................................. 37
MID 128 PPID 387 Temperature Sensor, Catalytic Converter ............. 37
MID 128 PPID 436 Exhaust Gas Temperature Sensor 3 ..................... 38
MID 128 PPID 437 Aftertreatment Injector Fuel Pressure Sensor ...... 39
MID 128 PSID 47 Particulate Trap Regeneration ................................ 40
MID 128 PSID 98 Boost Air System .................................................... 40
MID 128 PSID 108 Aftertreatment Injection System ........................... 41
MID 128 PSID 109 Engine Coolant Temperature Sensor .................... 42
MID 128 SID 1/2/3/4/5/6 Unit Injector .................................................. 43
MID 128 SID 18 Drain Valve, Water Separator .................................... 44
MID 128 SID 21 Engine Position Timing Sensor ................................. 45
MID 128 SID 22 Engine Speed Sensor ............................................... 46
MID 128 SID 27 Variable Geometry Turbocharger .............................. 47
MID 128 SID 33 Fan Control ................................................................ 48
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MID 128 SID 70 Preheater Element 1 .................................................
MID 128 SID 71 Preheater Element 2 .................................................
MID 128 SID 146 EGR Valve 1 ............................................................
MID 128 SID 211 5 Volt DC Supply .....................................................
MID 128 SID 230 Idle Validation Switch 1 ...........................................
MID 128 SID 232 5 Volt DC Supply to Sensor .....................................
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Volvo Mid 128 Fault Code Guide

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Full download: http://manualplace.com/download/volvo-mid-128-fault-code-guide/
Group 28 Design and Function

Group 28
Design and Function
Engine Control System
The “Premium Tech Tool” (PTT) is the preferred
tool for performing diagnostic work. Contact
your local dealer for more information or visit
“www.premiumtechtool.com”.

System Overview
Five electronic control modules are used; the Engine an intermittent code or condition, it may be necessary
Management System (EMS) Module, Instrument Cluster to use a diagnostic computer connected to the Serial
Module (ICM), Vehicle Electronic Control Unit (VECU), Communication Port.
Transmission Electronic Control Unit (TECU) and
the Gear Selector Electronic Control Unit (GSECU). Additional data and diagnostic tests are available
Together, these modules operate and communicate when a diagnostic computer is connected to the Serial
through the J1939 high speed serial data line to control Communication Port.
a variety of engine and vehicle cab functions. The
For diagnostic software, contact your local dealer.
Engine Management System (EMS) Module controls
fuel timing and delivery, fan operation, engine protection The Vehicle Electronic Control Unit (VECU) is mounted
functions, engine brake operation, the EGR valve, and the on a panel below the top dash access panel in the center
turbocharger nozzle. The Vehicle Electronic Control Unit of the dash on conventional models. The VECU is a
(VECU) controls cruise control functions, accessory relay microprocessor based controller programmed to perform
controls and idle shutdown functions. The Instrument several functions, these include:
Cluster Module (ICM) primarily displays operational
parameters and communicates these to the other ECU’s. • Driver controls
All have the capability to communicate over the J1587 • Vehicle and engine speed controls
normal speed data lines primarily for programming, • Starter control
diagnostics and data reporting. • Cab power
• Idle controls
In addition to their control functions, the modules • Broadcasting data on the serial data lines
have on-board diagnostic capabilities. The on-board • Trip data logging
diagnostics are designed to detect faults or abnormal • Diagnostic fault logging and password processing
conditions that are not within normal operating
parameters. When the system detects a fault or abnormal The VECU performs these functions by monitoring the
condition, the fault will be logged in one or both of the signals from sensors and switches, and data received
modules’ memory, the vehicle operator will be advised over the serial data lines from the other ECU’s. The
that a fault has occurred by illumination a malfunction VECU directly monitors the Throttle Position (TP) Sensor
indicator lamp and a message in the driver information and Vehicle Speed Sensor (VSS).
display, if equipped. The module may initiate the engine
shutdown procedure if the system determines that the The VECU also monitors the position or state of a number
fault could damage the engine. of switches to perform its control and diagnostic functions.
They are:
In some situations when a fault is detected, the system
will enter the "limp home" mode. The limp home mode • A/C Pressure Switch
allows continued vehicle operation but the system may • Air Suspension Height Control Switch
substitute a sensor or signal value that may result in • Differential Lock Switch
poor performance. In some instances, the system will • Engine Brake Switches
continue to function but engine power may be limited to • Ignition Key Switch
protect the engine and vehicle. Fault codes logged in the • PTO Switches (if equipped)
system memory can later be read, to aid in diagnosing • Service and Park Brake Switches
the faults, with a diagnostic computer or through the • Speed Control Switches (Set/Decel, Resume/Accel)
instrument cluster display, if equipped. When diagnosing • 5th Wheel Slide Switch

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