Sse 1
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Devices
(EN-6004) Solid State Electronics
Course Outline
Course Outline
❑ Crystal Properties & Growth of
Semiconductors
❑ Atoms & Electrons
❑ Energy Bands & Charge Carrier in
Semiconductors
❑ Junctions
❑ BiCMOS Transistors
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Books
❑ Course Book
❑ Solid State Electronic Devices, Ben G. Streetman, Sanjay K. Banerjee, 6th
Ed. Prentice Hall, Upper Saddle, NJ 07458, 2000ISBN # 013149726-X
❑ Reference Books
– Fundamental of Semiconductor Devices, Betty L. Anderson, Richard L. Anderson, Mc-
Graw Hill
– Introduction to Solid State Physics, Charles Kittel, Wiley Pub. (6th Ed.)
– Semiconductor Device Fundamentals, Robert Pierret, Addison-Wesley, 1996, ISBN
#0201543931
– Solid State Electronic Devices, D.K. Bhattacharya, R. Sharma
– Solid-State Physics for Electronics, Andre Moliton
Grading policy
❑ Assignments 08%
❑ Quizzes 12%
❑ Project 20%
❑ Mid 20%
❑ Final 40%
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Solid State Electronics (EN 125)
Crystallography
❑ Basic Knowledge of Elementary Crystallography is Essential for Solid
State Physicists!!!
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States of Matter
❑ Matter: has mass, occupies space
❑ Mass: has weight, resistance to acceleration
Solids
❑ Particles (ions, atoms, molecules) are packed closely together. Forces
between particles are strong enough so that particles cannot move
freely but can only vibrate. As a result, a solid has a stable, definite
shape, & definite volume. Solids can only change their shape by force,
as when broken or cut
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Types of Solids
❑ Ionic Crystals or Solids
– Lattice points occupied by cations and anions
– Held together by electrostatic attraction
– Hard, brittle, high melting point
– Poor conductor of heat and electricity CsCl ZnS CaF2
Resistivity vs Temperature
(a) Linear rise in resistivity with increasing temperature at all but
very low temperatures
(b) Curve flattens & approaches a nonzero resistance as T → 0
(c) Resistivity increases dramatically as T → 0
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Materials
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Solid-State Electronic Devices
❑ Deals with circuits or devices built entirely from solid materials, in which
electrons, or other charge carriers, are confined entirely within solid material
❑ Deals with circuit or devices involving theory of flow of electrons confined
within solid material. This includes devices like Diodes, Transistors etc.
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Semiconductor
❑ Semiconductor is a solid material that has electrical conductivity in between
conductor & insulator
❑ Semiconductor is very similar to insulators. Two categories of solids differ
primarily in that insulators have larger energy band gaps that electrons must
acquire to be free to move from atom to atom
❑ In Semiconductor production, doping is the process of intentionally introducing
impurities into extremely pure (referred as intrinsic) semiconductor in order to
change its electrical properties
– Number of dopant atoms needed to create a difference in ability of a
semiconductor to conduct is very small
– Small number of dopant atoms are added (order of 1 every 100,000,000
atoms) then doping is said to be low, or light
– More dopant atoms are added (order of 1 in 10,000) then doping is said to
be heavy, or high. This is often shown as n+ for n-type dopant or p+ for p-
type doping
B C N
Al Si P S
Zn Ga Ge As Se
Cd In Sb Te 14
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Semiconductor Materials
❑ Several semiconductors used in electronic & optoelectronic functions
Fluorescent materials
Used in transistors, rectifiers, ICs Television screens
Infrared & nuclear radiation detectors
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Significance of Semiconductors
❑ Computers, palm pilots, laptops: Silicon (Si) MOSFETs, ICs, CMOS
❑ Cell phones, pagers: Si ICs, GaAs FETs, BJTs
❑ CD players: AlGaAs, InGaP Laser Diodes, Si Photodiodes
❑ TV remotes, mobile terminals: Light Emitting Diodes
❑ Satellite dishes: InGaAs MMICs
❑ Fiber networks: InGaAsP Laser Diodes, Pin Photodiodes
❑ Traffic signals, car: GaN LEDs (Green, Blue)
❑ Taillights: InGaAsP LEDs (Red, Amber)
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Why Silicon dominates?
❑ Abundant, cheap, wider band gap, wide operation temperature
❑ SiO2 is very stable, strong dielectric & it is easy to grow on thermal process
❑ Atomic number: 14, Atomic mass/weight: 28.0855
❑ Silicon group: IV elements (C, Ge)
❑ Crystal structure: diamond cubic
❑ Silicon forms: fcc structure with lattice spacing: 5.430710 A (0.5430710 nm)
❑ Band gap energy: 300 K 1.12eV Each Si atom has 4 nearest neighbors
❑ Density of solid: 2.33 gm/cm3
❑ Magnetic ordering: diamagnetic
❑ Electric resistivity : (20 °C) 103]Ω·m
❑ Thermal conductivity: (300 K) 149 W·m−1·K−1
❑ Thermal expansion: (25 °C) 2.6 µm·m−1·K−1
❑ Speed of sound: (thin rod) (20 °C) 8433 m/s
❑ Young’s modulous: 185 Gpa Shear moduluos : 52 Gpa
❑ Bulk modulous: 100 GPa
❑ Melting point: 1414ºC, Boiling point: 2900ºC
❑ Molar Volume: 12.06 cm3
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Crystalline Solids
❑ In crystalline solids, the particles (atoms, molecules, or ions) are packed in a
regularly ordered, repeating pattern
❑ To understand the distinction b/w solid material types, we must first understand
the concept of order. Order can be described as the repetition of identical
structures or identical placement of atoms
❑ For example, an atom has six nearby atoms, each 5 A° away, arranged in a
pattern:
❑ If one where to pick any other atom in material & find same arrangement, then
material would be described as having order. This order can be Short Range
Order (SRO) or Long Range Order (LRO)
❑ SRO is typically on the order of 100 inter atom distances or less, while long
range is over distance greater than 1000 inter atom distances, with a
transitional region in between
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Crystalline Solids
❑ Different crystal structures & same substance can have more than one structure
– Iron has body-centred cubic structure at temperatures below 912 °C, & face-
centred cubic structure b/w 912-1394°C
– Ice has 15 known crystal structures at various temperatures & pressures
❑ Perfect Crystal: is an idealization that does not exist in nature. In some ways,
even a crystal surface is an imperfection, because periodicity is interrupted there
– Each atom undergoes thermal vibrations around their equilibrium positions
for temperatures T > 0K. These can also be viewed as “imperfections”
❑ Real Crystal: always have foreign atoms (impurities), missing atoms
(vacancies), & atoms in b/w lattice sites (interstitials) where they should not be.
Each of these spoils the perfect crystal structure
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Structure of Solids
❑ Crystalline Solids:
– Single/mono crystals have a periodic atomic structure across its whole
volume in 3-D long range
– Any good quality semiconductor have periodic arrangements of atoms in 3-D
– Atoms have both SRO & LRO
❑ Amorphous Solids:
– Continuous random network structure of atoms
– Amorphous Si do not have any ordering at all
– Atoms may have some local order, SRO, no LRO
– E.g. Polymers, cotton candy, common window glass, ceramic
❑ Polycrystalline Solids
– An aggregate of a large number of small crystals or grains in which structure
is regular, but crystals or grains are arranged in a random fashion
– Semiconductors deposited on non-lattice matched substrate have only short
range ordering of atoms
Grains
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Identifying Symmetry
❑ Looking for symmetry in natural materials can be complicated. Although atomic
arrangements may be symmetrical, many things control crystal growth, so crystal shapes
may not reflect their internal order
❑ Sometimes few or no crystal faces may form or sometimes several different crystals
become intergrown or sometimes crystals contain structural imperfections
❑ Some crystals have pseudosymmetry (have certain symmetry but look closely do not find
any symmetry). An experienced eye & active imagination are often necessary to see the
symmetry of natural mineral crystals
❑ 2D drawings may have many mirror planes or no mirror planes
– A circle in Fig-c, has infinite number of mirror planes; any line through circle center is
mirror of symmetry. Irregular shape in Fig-d, have no mirror planes, Rectangle Fig-e,
contains two mirror planes, while squares Fig-f have four
The drawings below show colorful patterns. Most of them contain
mirror planes. How many mirror planes do you see in each pattern?
Mirror Symmetry 23
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Rotational Symmetry
❑ Rotational symmetry with respect to line called rotation
axis. In 2D, a lens shape appears unchanged when
rotated 180°. We say it has 2-fold symmetry because
two repeats of rotation operation return it to its original
position. A 2-fold rotation axis is perpendicular to plane
❑ Equilateral triangles have 3-fold rotational symmetry.
Rotate an equilateral triangle 120° and it appears the
same. Squares have 4-fold rotational symmetry
(rotation of 90°), & hexagons have 6-fold rotational
symmetry (rotation of 60°)
❑ 3D shapes might be crystals with different kinds of
rotational symmetry. Many of them also contain mirror
planes of symmetry. Thus, crystals may have more
than one kind of symmetry
Rotational Symmetry 24
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Inversion Centers Symmetry
❑ Inversion, is symmetry with respect to a point. The point the inversion center & often
designate it with the lowercase letter i. As with mirror planes, inversion relates identical
faces on a crystal. But, while mirror planes “reflect” faces & change their “handedness,”
inversion centers invert them
❑ Inversion produces faces related in same way that a lens may yield an upside-down &
backward image. In 2D, inversion centers gives same result as 2-fold axes of symmetry. In
Fig-a cat has been inverted. The cat could have been rotated 180 degree & result would be
same
❑ Crystal in Fig-b has an inversion center & no other symmetry. It contains 4 different shaped
faces (a,b,c,e); each of them has inverted matching face on back & left sides of crystal. No
mirrors or rotation axes of symmetry are present
❑ Crystal in Fig-c contains an inversion center, but other symmetry is present, too. 90 rotation
relates 4 a-faces. Inversion & rotation relates 8 e-faces. Additionally, many mirror planes
are present
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Symmetry
❑ If objects have only few symmetry elements called low symmetry & more called high
symmetry. Objects with 6-fold rotation axes have higher symmetry than those with 4-fold, 3-
fold, or 2-fold axes, and so on
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Cubic Crystal Systems
❑ Cubic system is also called isometric system. Crystals have high symmetry, all
having four 3-fold or four 3 axes. Some have three 4-fold axes as well, & some
have 2-fold axes or mirror planes
❑ Crystals of cubic system may have many different & complex shapes, but all tend
to be equant, meaning they are approximately equidimensional. Often the
crystals contain only one or two forms
❑ Cube, octahedron, dodecahedron, and trapezohedron are examples
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Tetragonal Crystal Systems
❑ All tetragonal crystals have one 4-fold or one 4 axis of symmetry; crystals that
have more than one 4-fold or 4 axis must belong to the cubic system. Tetragonal
crystals may also have 2-fold axes and mirror planes. As with the crystals in the
hexagonal system, tetragonal crystals are often combinations of prisms with
other forms.
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Monoclinic Crystal Systems
❑ A single 2-fold axis, a single mirror, or a 2-fold axis perpendicular to a mirror
characterize crystals in the monoclinic system. In the simplest case, monoclinic
crystals may appear as shoe boxes distorted in one direction so that two faces
are not rectangles. The symmetry may be hard to see because monoclinic
crystals often comprise many different forms. .
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Single Vs Polycrystals
❑ Single crystalline materials properties vary with direction, i.e. anisotropic
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Lattice Structure
❑ Crystal structure is called Lattice or Lattice structure
❑ Lattice is an infinite array of points in space in which each point has identical
surroundings to all others. The points are arranged exactly in a periodic manner
❑ In 2D plane lattice consists of orderly array of points. The array is defined by spacing b/w
points & directions (or angles) b/w points. Array can be reproduced by specifying the
distance & angle to move from point to point called translational symmetry
❑ 3D arrays of atoms called Space Lattices
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2D Lattices Plane
Imaginary Geometric Plane in 2D Space
Infinite Identical Array of Points
x
Motif- Atom/Ion/Molecule 35
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3D Lattices Plane
z x 36
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Crystal Structure
❑ Crystal structure consists of: lattice type, lattice parameters, motif
– Lattice type: Location of lattice points within unit cell
– Lattice parameters: Size & shape of unit cell
– Motif/basis: List of atoms associated with each lattice point, along with their
fractional coordinates relative to lattice point. Since each lattice point is, by
definition, identical, if we add the motif to each lattice point, we will
generate the entire structure:
❑ Simplest structural unit for a given solid is called the basis
Crystal Structure = Lattice + Basis
motif
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Crystal Lattice
❑ In crystallography, only geometrical properties of crystal are of interest,
therefore one replaces each atom by a geometrical point located at the
equilibrium position of that atom
❑ Crystalline structures are characterized by a repeating pattern in 3-D. Periodic
nature of structure can be represented using a lattice
– Infinite array of points in space
– Each point has identical surroundings to all others
– Arrays are arranged in a periodic manner
r=3a+2b
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Lattice Vectors
❑ Lattice vector is a vector joining any two lattice points
❑ Any lattice vector can be written as a linear combination of unit cell vectors
a,b,c:
– t = Ua+Vb+Wc or t = [UVW]
– Negative values are not prefixed with a minus sign. Instead a bar is placed
above the number to denote that the value is negative:
– t = −Ua+Vb−W c
a a
b t
t
b t
b
a
t=Ua+Vb t=3a+2b
t=2a+1b
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Unit Cell
❑ Simplest repeating unit in a crystal is called a unit cell
❑ Simplest portion of structure which is repeated & shows its full symmetry
– Opposite faces of a unit cell are parallel
– Edge of unit cell connects equivalent points
– Not unique. There can be several unit cells of a crystal
– Each unit cell is defined in terms of lattice points
– Lattice point not necessarily at an atomic site
– For each crystal structure, a conventional unit cell, is chosen to make the
lattice as symmetric as possible. However, conventional unit cell is not
always the primitive unit cell
– By repeated duplication, a unit cell should reproduce the whole crystal
At lattice points:
Atoms, Molecules, Ions
lattice
point
Unit Cell Unit cells in 3-D 40
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Unit Cell Types
❑ Primitive unit cells
– Contains single lattice point/cell, which is made up from lattice points at
each of the corners
– Smallest area in 2-D, smallest volume in 3-D
– Primitive unit cell whose symmetry matches the lattice symmetry is called
Wigner-Seitz cell
❑ Non-primitive unit cells
– Contain additional lattice points, either on a face of unit cell or within unit cell
– Integral multiples of the area of primitive cell
Wigner-Seitz cell
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(a) 2-D space lattice
1 3 (b) BCC space lattice
(c) FCC space lattice
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Lattices Geometry
❑ Unit cell: smallest repetitive volume which contains the complete lattice
pattern of a crystal
❑ Length of unit cell along x,y,z direction are defined as a,b,c. Angles b/w
crystallographic axes are defined by:
– α = angle between b & c
– β = angle between a & c
– γ = angle between a & b
– a, b, c, α, β, γ are collectively know as lattice parameters
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Crystal System
❑ Set of rotation & reflection symmetries
which leave a lattice point fixed
❑ Lattice systems are grouping of crystal
structures according to axial system used
to describe their lattice
❑ Each lattice system consists of a set of 3-
axes in particular geometrical arrangement
– Cubic (Isometric), Hexagonal,
Tetragonal, Rhombohedral (Trigonal),
Orthorhombic, Monoclinic & Triclinic
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8-corners
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Cubic Crystal Lattice
SC FCC
BCC
a,b,c are basis New atoms are at:
New atom is at:
vectors along edges (a/2+b/2),(b/2+c/2),(a/2+c/2),
a/2+b/2+c/2
(a+b/2+c/2),(a/2+b+c/2),(a/2+b/2+c)
Diamond Lattice
FCC & then add 4-additional internal atoms at locations
a/4+b/4+c/4 away from each of atoms
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Crystalline Structure
Omit atoms
Bonding of Atoms
outside Cell
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Crystalline Structure
Wurtzite Rocksalt
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Crystal Lattices
2-D Crystals
3-D Crystals
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Miller indices
❑ Miller indices describes the directions & planes in a crystal
❑ To find miller indices of plane:
1. Find the intercepts of plane in each of 3-axes in terms of lattice constants
2. Take reciprocals of these numbers
3. Converts them to the smallest 3-intergers having the same ratio, by
multiplying with appropriate integers
❑ Notations: (hkl) -> plane; [hkl]-> denotes a crystal direction
[011]
[111]
[100] (100)
Direction Plane
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Crystallographic Planes & Si Wafers
❑ Silicon wafers are usually cut along a {100} plane with a flat or notch to
orient the wafer during IC fabrication:
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(100)
plane
y
x
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Example
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Example
❑ Plane has intercepts at 2a, 4b and 1c along three crystal axes
– Take the reciprocal: (1/2, ¼, 1)
– Multiplying by 4: (2,1,4) plane
– Exception: if the intercept is a fraction of lattice constant a, in this case we
do not reduce it to the lowest set of integers
(214)
y
c
b
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Example
❑ (100),(110),(111) surfaces considered above are the so-called low index
surfaces of cubic crystal system ("low" refers to Miller indices being small
numbers - 0 or 1 in this case)
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Crystal Directions
100 [100], [010], [001], [ 1 00], [0 1 0], [00 1 ]
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Examples
z
x y z
[1] Draw a vector and take components 0 2a 2a
[2] Reduce to simplest integers 0 1 1
[3] Enclose the number in square brackets [0 1 1] y
x z
x y z
[1] Draw a vector and take components 0 -a 2a
[2] Reduce to simplest integers 0 -1 2
[3] Enclose the number in square brackets 0 1 2 y
x
z
3
1: [100]
Equivalent directions due to crystal symmetry: 2: [010]
3: [001] y
x 2
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Example
❑ The intercepts of a crystal plane with the axis defined by a set of unit vectors
are at 2a, -3b and 4c. Find the corresponding Miller indices of this and all other
crystal planes parallel to this plane?
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Examples
z
x y z z=
[1] Determine intercept of plane with each axis a ∞ ∞
[2] Invert the intercept values 1/a 1/∞ 1/∞ y
[3] Convert to the smallest integers 1 0 0 x=a
x y=
[4] Enclose the number in round brackets (1 0 0)
z
x y z
[1] Determine intercept of plane with each axis 2a 2a 2a
[2] Invert the intercept values 1/2a 1/2a 1/2a
[3] Convert to the smallest integers 1 1 1 y
[4] Enclose the number in round brackets (1 1 1) x
z
x y z
[1] Determine intercept of plane with each axis a -a a
[2] Invert the intercept values 1/a -1/a 1/a
[3] Convert to the smallest integers 1 -1 -1 y
[4] Enclose the number in round brackets (1 1 1) x
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Diamond Lattice
❑ Basic crystal structure of many important semiconductors is fcc lattice
with basis of 2-atoms, giving rise to diamond structure, characteristic of
Si, Ge, C in diamond form
❑ Many compound semiconductors, atom are arranged in basic diamond
structure but are different on alternating sites. This is called zinc-blende
structure and typical of III-V compounds GaAs, InP, GaP, GaN, etc.
have crystal structure that is similar to diamond
❑ Each atom still has four covalent bonds, but these are bonds to atoms
of other type
❑ Important for optoelectronics & high-speed ICs
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Zinc-blend Crystal Structure
❑ III-V compounds has the ability to vary mixture of elements on each of two
interpenetrating fcc sublattices of sinc-blende crystal
❑ Ternary compound (AlGaAs):
– It is possible to vary composition of ternary alloy by choosing fraction of Al or
Ga atoms on column III sublattice
– AlxGa1-xAs contains a fraction of x of Al atoms and 1-x of Ga atoms
– Al0.3Ga0.7 has 30% Al & 70% Ga on column III sites, with interpenetrating
column V sublattice occpied entirely by As atoms
❑ It is extremely useful to grow ternary alloy crystal
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❑ NonCrystalline materials: Si
– Atoms have no periodic packing Oxygen
Crystalline SiO2
– Occurs for: Complex structures, Rapid Cooling
Noncrystalline SiO2
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Metallic Crystal Structures
❑ Atoms are packed into lattice in different arrangements
❑ Distance b/w neighboring determined by balance b/w forces that attract
them together and other forces for particular solids
❑ Tend to be densely packed
– Typically, only one element is present, so all atomic radii are same
– Metallic bonding is not directional
– Nearest neighbor distances tend to be small in order to lower bond energy
– Electron cloud shields cores from each other
❑ How can we stack metal atoms to minimize empty space?
– 2-dimensions
vs.
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Cubic Cells
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Atomic Packing Factor (APF)
❑ Atomic packing factor (APF) or packing fraction is the fraction of volume in a
crystal structure that is occupied by atoms
❑ It is dimensionless & always less than unity
❑ For practical purposes, APF of crystal structure is determined by assuming
that atoms are rigid spheres
❑ Radius of spheres is maximal value such that atoms do not overlap
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Cubic Cells
❑ Distance b/w neighboring determined by balance b/w forces
❑ Assuming 1- atom/lattice point in primitive cubic lattice with cube side length a
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Cubic Cells
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Example
❑ What fraction of SC Lattice can be filled by atoms?
– Assume atoms are perfect hard sphere & touching their nearest neighbour,
called “Hard Pack approximation”
– Each sides of SC have length a, thus the volume of cube is a3
R=0.5a
close-packed directions
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Atomic Packing Factor (APF):BCC
❑ Atoms touch each other along cube diagonals
– All atoms are identical; center atom is shaded differently only for ease of
viewing
– ex: Cr, W, Fe (), Tantalum, Molybdenum
a
= 0.68
2 a
R a
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2
a
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Hexagonal Close-Packed Crystal Structure
❑ For Hexagonal Close-Packed (HCP) structure the derivation is similar. The unit
cell is a hexagonal prism containing six atoms. Let a be the side length of its
base and c be its height. Then:
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Examples
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For that reason, FCC is also referred to as cubic closed packed (CCP)
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Growth of
Semiconductors
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Si Quartz
❑ Quartz is a hard, crystalline mineral composed of silicon & oxygen atoms of
form tetrahedra SiO4 , each oxygen shared between two tetrahedra to form SiO2
❑ Quartz is second most abundant mineral in Earth's continental crust,
behind feldspar
❑ Quartz has two forms: Normal α-quartz & High-temperature β-quartz, both of
which are chiral (Chirality is a geometric property of some molecules & ions. A chiral
molecule/ion is non-superposable on its mirror image)
❑ α-quartz crystallizes in trigonal crystal system depending on chirality and β-
quartz belongs to hexagonal system
❑ Pure quartz, called rock crystal or clear quartz, is colorless. Common colored
include citrine, rose quartz, amethyst, smoky quartz, milky quartz. These color
differentiations arise from chromophores which incorporated into crystal
structure of mineral. Polymorphs of quartz include: α-quartz (low), β-
quartz, tridymite, moganite, cristobalite, coesite, and stishovite
α-quartz β-quartz
Rock Crystal Armetrine Blue Quartz Rose Quartz Rutilated Quartz 76
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Si Starting material
❑ Silicon prepared by the reaction of high-purity silica with wood,
charcoal, & coal, in electric arc furnace using carbon electrodes
at more than 1900℃, carbon reduces silica to silicon
– SiO2 + C → Si + CO2
– SiO2 + 2C → Si + 2CO (~1800ºC)
❑ Form of metallurgical grade Si (MGS)
– Si has impurities like Al, Fe & heavy metal at 100s to 1000s parts/million
❑ MGS is further refined with electronic-grade Si (EGS): Levels of impurities are
reduced to parts pet billion or ppb 5x1013 cm-3
– Si +3HCl→SiHCl3 + H2
– 2SiHCl3+2H2→2Si+6HCl
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Seed Crystal
❑ A seed crystal is a small piece of single crystal/polycrystal material from
which a large crystal of same material typically is to be grown. The
large crystal can be grown by dipping the seed into a supersaturated
solution, into molten material that is then cooled, or by growth on the
seed face by passing vapor of the material to be grown over it
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Czochralski Si Growth
❑ To grow single-crystal material, it is necessary to have a seed which can
provide a template for growth
❑ To melt EGS in a quartz-lined graphite crucible by resistively heating it
to melting point of Si (1412ºC)
❑ Seed crystal is lowered into molten material and then is raised slowly,
allowing the crystal to grows to provide a slight stirring of melt and to
average out any temperature variations that would cause inhomogenous
solidification of compound semiconductors
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Czochralski Si Growth
❑ A cylindrical ingot of high purity monocrystalline semiconductor, such
as Si or Ge, is formed by pulling a seed crystal from a 'melt‘
❑ Donor impurity atoms, such as boron or phosphorus in case of Si, can
be added to molten intrinsic material in precise amounts in order to
dope the crystal, thus changing it into n-type or p-type extrinsic
semiconductor
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Poly silicon
RF Heating coil
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Example
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Crystalline Wafer
❑ Wafers are formed of highly pure (99.9999999% purity) nearly defect-
free single crystalline material
❑ Ingot is sliced with a wafer saw (wire saw) & polished to form wafers
❑ Size of wafers for photovoltaics is 100–200mm square & thickness is
200–300 μm
❑ Electronics use wafer sizes from 100–300mm diameter
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Liquid-Encapsulated Czochralski GaAs Growth
❑ To prevent volatile elements (e.g. As) from vaporizing, it requires to
add a dense & viscous molten layer (B2O3) over the melt. Such
process is called liquid-encapsulated Czochralski growth technique
❑ To prevent the decomposition of GaAs under molten condition, a high
pressure is used over the GaAs melt
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Epitaxial Growth
❑ Growth of a thin crystal layer on a wafer of a compatible crystal
❑ Purpose: To achieve desired electrical, mechanical, or thermal
properties of thin film material grown. Epitaxial crystal layer usually
maintains the crystal structure & orientation of substrate
❑ Methods:
– Chemical Vapor Deposition (CVD)
– Molecular Beam Epitaxy (MBE)
– Liquid-Phase Expitaxy (LPE)
❑ Advantage over bulk (wafer) growth techniques: Epitaxial technique can
make possible controlled growth of very thin films, with well controllable
doping & composition that are essential for modern day electronic
devices. Some devices such as quantum mechanical ones, would not
the possible without epitaxial growth
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Epitaxial Growth with Lattice match
❑ Homo-epitaxy: Expitaxial layer grown is same as substrate (Same
substrate & film)
– Main advantage is to control thickness & doping of epitaxial layer
– E.g. Si on Si, GaAs GaAs
❑ Hetero-epitaxy: Expitaxial layer grown is different (and has different
lattice constant, which depends on composition) from substrate
Different substrate & film)
– Advantage is tunability of bandgap difference of adjacent layers (apart
from thickness and doping) which is a bid deal in device designs
– e.g. Si on Sapphire
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Doping
❑ Intentional addition of impurities or dopants to crystal to change its
electronic properties (varying conductivity of semiconductors)
❑ Doping of 1014 to 1017 atom/cm3
❑ Typically hydrides of atoms are used as the source of dopants e.g.
PH3, AsH3 or B2H6 for controlled doping
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Doping during growth of substrate
❑ Purpose: To change the electronic properties of the molten Electronic-grade Si
(EGS), we add impurities or dopants to Si melt
❑ Method: Dopant atoms usually have one (or in some cases more) electron
deficient or excess compared to atoms of semiconductor. Excess electrons
can contribute to conduction and dope material n-type. In case of electron
deficiency, “holes” are formed and they can also take part in conduction,
through not as efficiently as electrons (holes are more sluggish)
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Clean Room
Environment
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Clean Environment
❑ A clean environment designed to reduce the contamination of
processes and materials. This is accomplished by removing or
reducing contamination sources
❑ Room with air containing more than (n) particles per cubic foot equal to
or larger than 0.5 micron (where“n” IS 100, 1,000, 10,000, etc.)
❑ Contaminants may consist of particles, organic films, photoresist,
heavy metals or alkali ions
– Due to particles, defects occurs between metal lines and on surface of a
wafer
– Surface defects can affect the growth of new layers while defects
between metal lines can cause electrical shorts
Particles
Na Cu
Photoresist
Fe Au
N, P
SiO 2 or other thin films Interconnect Metal
Silicon Wafer 91
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Contaminant Types
❑ Current device dimensions in semiconductor industry are in nm range.
❑ Devices are densely packed and spacing b/w adjacent lines are also in
the nm range
❑ Human hair is approximately 100 µm in diameter and typical dust
particles are 1 µm in size
❑ Some common particle sources in the fab are:
– People working in the fab
– Generated by fab equipment
– Processing chemicals
Human Hair on IC 92
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General Sources of Contaminations
❑ Some sources of contaminations are:
❑ Air, Fabrication facility, cleanroom personal, process water, chemicals
and gases
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HF 0-1 0
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Cleanroom Design
❑ Air is the most common source of contaminants. To minimize contaminants, a
cleanroom is designed which is an area with a controlled level of contaminants
❑ There are different standards and classifications for cleanrooms
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Cleanroom Clothing
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Assignment No 1
❑ Solve following questions from Solid State
Electronics Book, B. Streetman:
– Question No: 1.5, 1.10, 1.11, 1.16, 1.18
❑ Find the Miller Indice of:
– (-3, 6, 7/2), (8, -7, -6/3), (-4, Infinity, 12), (-8,8,0)
❑ Find the Atomic Packed Factor of:
– Simple Tetrahedral, Body Centered
Tetrahedral, Simple Hexagonal, Body Centered
Orthorhombic
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