3500 ENGINE SPECIFICATIONS

GOVERNOR FASTENER GROUP

(UG8L & 3161 Governors)

(1) Torque for:

Bolts (3161) ................ 45 + 7 N-m (32 + 5 lb. ft.)

Studs (UG8) ............... 30 + 5 N-m (22 + 4 lb. ft.)

(2) Torque for plugs ..... 70 + 15 N-m (50 + 11 lb. ft.)

GOVERNOR DRIVE

7N1889 & 8N9662 Drive Groups Used With UG8-L Woodward

Governors
1W2135 Drive Group Used With Caterpillar 3161 Governors

(1) Diameter of bore in adapter

.............. 34.072 + 0.025 mm (1.3414 + .0010 in.)

Diameter of shaft on governor drive pinion (3)

.............. 34.000 + 0.013 mm (1.3386 + .0005 in.)
(2) Adapter.
(3) Governor drive pinion.
(4) Bevel gear.
(5) Diameter of shaft on bevel gear
.............. 34.000 + 0.013 mm (1.3386 + .0005 in.)

Diameter of bore in bearing after assembly in

drive housing
.............. 34.072 + 0.039 mm (1.3414 ± .0015 in.)

(6) Shims. Use as required to get a gear clearance

(backlash) between pinion (3) and gear (4) of .....
0.00 + 0.050 or -0.025 mm (.0039 +.0020 or -.0010 in.)

(7) Diameter of bore in drive

housing
.............. 40.432 + 0.025 mm (1.5918 + .0010 in.)

Diameter of bearing
.............. 40.545 + 0.013 mm (1.5963 + .0005 in.)

NOTE: FOR TORQUE VALUES NOT GIVEN, SEE THE FIRST

PAGE OF SPECIFICATIONS FOR GENERAL TIGHTENING TORQUES
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3500 ENGINE SPECIFICATIONS

CAMSHAFTS

(1) Thickness of washer

(new).................. 8.50 + 0 05 mm (335 + .002 in.)

Thickness of groove In camshaft

(new).................. 8.75 + 0 05 mm( 344 ± .002 in.)

End play for the camshafts

(new)............... 0.15 to 0.35 mm (.006 to .014 in.)

(2) L. H. camshaft.

(3) R. H. camshaft.

(4) Diameter of the surfaces (journals) for the

camshaft bearings (new)
...................... 85.88 + 0.02 mm (3.381 + .001 in.)

Bore in the bearings for the camshafts (after

assembly) ..... 86.00 + 0.06 mm (3.386 + .002 in.)

(5) Height of camshaft lobes. To find lobe height,

use the procedure that follows:

A Measure camshaft lobe height (5).

B Measure base circle (7).

C. Subtract base circle (STEP B) from lobe

height (STEP A) The difference is actual lobe
lift.

D. Specified camshaft lobe lift (6) is:

a. Exhaust lobe.................. 9.078 mm ( 3574 in.)

b. Intake lobe ..................... 9.314 mm (.3667 in.)
c. Injector lobe ................. 13.678 mm ( 5385 in.)

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3500 ENGINE SPECIFICATIONS

CAMSHAFTS
(3512 and 3516)

(1) Thickness of washer

(new).................. 8.50 + 0.05 mm (.335 + 002 In.)

Thickness of groove in camshaft

(new)............... 8.75 + 0005 mm (3441 + 002 in.)

End play for the camshafts (5) Height of camshaft lobes

(new)................. 015 to 0.35 mm (.006 to 014 In )
To find lobe height, use the procedure that
(2) Diameter of the surfaces (journals) for the follows:
camshaft earings
(new).............. 85 88 + 002 mm (3 381 + .001 in.) A Measure camshaft lobe height (5).

Bore in the bearings for the camshafts (after B Measure base circle (7)
assembly) ...... 86.00 + 0 06 mm (3.386 + 002 in )
C. Subtract base circle (STEP B) from lobe
(3) Distance dowel is extended from end of R H rear height (STEP A). The difference is actual
and L H front camshafts lobe lift.
................................ 22.0 + 0 5 mm ( 87 + .02 In )
D. Specified camshaft lobe lift (6) is:
(4) Clean the threads of the bolts and the contact a. Exhaust lobe ................ 9 078 mm (.3574 in.)
surfaces of the parts thoroughly Put 9S3263
Thread Lock on the bolt threads and hand tighten b. Intake lobe ................... 9.314 mm (.3667 in.)
only to a torque of ......... 45 + 7 N•m (33 + 5 lb ft) c. Injector lobe ............... 13 678 mm (.5385 in.)

NOTE: FOR TORQUE VALUES NOT GIVEN, SEE THE FIRST

PAGE OF SPECIFICATIONS FOR GENERAL TIGHTENING TORQUES
13
3500 ENGINE SPECIFICATIONS

(1) Height to top of valve guides (4) Diameter of valve stems

...................... 26.00 + 2.00 mm (1.024 + .079 in.) (new) .........9.441 + 0.008 mm (.3717 + .0003 in.)

(2) 7N1904 Spring (outer) for valve:

Length under test force ...... 56.36 mm (2.219 in.)

Test force ...................254 + 25 N (56.9 + 5.6 lb.)
Use again minimum load at length under test
force ............................................ 229 N (51.5 lb.)
Length of spring at valve open position
............................................ 40.36 mm (1.589 in.)
Use again minimum load at valve open position
...................................................... 800 N (180 lb.)
Bore in valve guides with guides installed in the head
Free length after test .......... 62.50 mm (2.461 in.)
(new) .........9.487 + 0.025 mm (.3735 + .0010 in.)
Outside diameter ................ 43.96 mm (1.731 in.)
Use again maximum bore in valve guides with
Spring must not be bent more than guides installed in the head
................................................ 2.18 mm (.086 in.) ............................................9.540 mm (.3755 in.)
(5) Diameter of valve
(3) 7N1903 Spring (inner) for valve:
heads ............56.00 + 0.15 mm (2.205 + .006 in.)
Length under test force ...... 45.49 mm (1.791 in.)
(6) Angle of valve faces..........................291/4 + 1/4°
Test force ..................... 125 ± 12 N (28 + 2.7 lb.)
(7) Depth of bore in head for valve
Use again minimum load at length seat inserts........14.00 + 0.15 .lm (.551 +.006 in.)
under test force ........................... 113 N (25.4 lb.)
(8) Diameter of valve seat
Length of spring at valve inserts....60.119 + 0.015 mm (2.3669 + .0006 in.)
open position ...................... 29.49 mm (1.161 in.)
Bore in head for valve seat
Use again minimum load at valve inserts....60.000 + 0.025 mm (2.3622 + .0010 in.)
open position ............................... 397 N (89.3 lb.)
(9) Angle of face of valve seat
Free length after test .......... 51.54 mm (2.029 in.) inserts.................................................3014 + 1/2°
Outside diameter ................ 29.24 mm (1.151 in.) (10) Outside diameter of the face of valve seat
Spring must not be bent inserts............55.14 + 1.48 mm (2.171 + .058 in.)
more than ............................... 1.83 mm (.072 in.)

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3500 ENGINE SPECIFICATIONS

VALVE COVERS

(1) Torque for bolts that hold valve cover in

position ......................... 20 + 3 N•m (15 + 2 lb. ft)
(2) Cut seal to fit at assembly

VALVE ROCKER ARMS, LIFTERS,

AND BRIDGES

(1) Torque for valve adjustment screw

locknut .................... 70 + 15 N•m (50 + 11 lb. ft.)
(2) Clearance for valves:
Intake valves .......................... 0.38 mm (.015 in.)
Exhaust valves ....................... 0.76 mm (.030 in.)
(3) Torque for bridge adjustment screw
locknut ........................ 30 + 4 N•m (22 + 3 lb. ft.)
(4) Diameter of dowel
(new)....... 11.008 + 0.003 mm (.4334 + .0001 in.)
Bore In bridge for dowel
(new)............... 12.00 + 0.25 mm (.472 + .010 in.)
Bore in head for
dowel ...... 10.968 + 0.020 mm (.4318 + .0008 in.)
(5) Diameter of rocker arm
shaft...... 37.084 + 0.013 mm (1.4600 + .0005 in.)
Bore In bearings for rocker arm shaft
.............. 37.140 + 0.015 mm (1.4622 + .0006 in.)
(6) Height to top of
dowel .................... 66.5 + 0.5 mm (2.62 + .02 in.)
(7) Guide springs must not be used again. Always
install new guide springs.
(8) Diameter of valve lifter
(new)..... 29.937 + 0.010 mm (1.1786 + .0004 in.)
Bore In head for valve
lifter....... 30.000 + 0.025 mm (1 1811 + .0010 in.)

NOTE: FOR TORQUE VALUES NOT GIVEN, SEE THE FIRST

PAGE OF SPECIFICATIONS FOR GENERAL TIGHTENING TORQUES
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