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HD 20

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0% found this document useful (0 votes)

95 views83 pages

HD 20

Uploaded by

Отдел Закупок ЧП Энерго-Аккумулятор

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Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 83

SERVICE MANUAL

HD20/HD200X/HD2200/HD20LV

Date Revise Version Description

2009/07/02 V1.0 Initial Issue

2009/10/15 V2.0 Add HD20’s extended

�� models:
��
HD2200 and HD200X

2009/11/30 V3.0 Add EH1020

2010/02/22 V4.0 Modify CH4 “Defect specification table“

2010/04/19 V5.0 Remove EH1020&Add HD20LV

Copyright April, 2010. All Rights Reserved P/N: 36.8EG08G001

TSD: Check: Approved:

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Preface
This manual is applied to HD20/HD200X/HD2200/HD20LV projection system. The manual
gives you a brief description of basic technical information to help in service and maintain
the product.
Your customers will appreciate the quick response time when you immediately identify
problems that occur with our products. We expect your customers will appreciate the
service that you offer them.
This manual is for technicians and people who have an electronic background. Please
send the product back to the distributor for repairing and do not attempt to do anything that
is complex or is not mentioned in the troubleshooting.

Notice:
The information found in this manual is subject to change without prior notice. Any
subsequent changes made to the data herein will be incorporated in future edition.

HD20/HD200X/HD2200/HD20LV Service Manual
Copyright April, 2010.
All Rights Reserved
Manual Version 5.0

HD20/HD200X/HD2200/HD20LV Confidential i

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HD20/HD200X/HD2200/HD20LV Comparison List

Models
HD20 HD200X HD2200 HD20LV
Parts
75.8EG01G003
(White)
TOP COVER 75.8EG01G003 75.8EG01G023 75.8EG01G003
75.8EG01G023
(Black)
70.8EG40GR01
LAMP COVER (White)
70.8EG40GR01 75.8EG01G023 70.8EG40GR01
MODULE 70.8EF45GR01
(Black)
70.8EG39GR01
IO COVER (White)
70.8EG39GR01 70.8EG39GR11 70.8EG39GR01
MODULE 70.8EG39GR11
(Black)
70.8EG35GR01
BOTTOM COVER (White)
70.8EG35GR01 70.8EG35GR11 70.8HW02GR01
MODULE 70.8EG35GR11
(Black)
MAIN BOARD
70.8EG33GR01 70.8EG42GR01 70.8HW01GR01
MODULE

HD20/HD200X/HD2200/HD20LV Confidential ii

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Table of Content

Chapter 1 Introduction
Highlight 1-1
Compatible Mode 1-2

Chapter 2 Disassembly Process

Equipment Needed & Product Overview 2-1
Disassemble Lamp Cover Module 2-2
Disassemble Lamp Module 2-2
Disassemble Focus Ring 2-3
Disassemble Top Cover Module 2-4
Disassemble Keypad Board Module&Zoom Ring 2-5
Disassemble Top Shielding 2-6
Disassemble Main Board Module 2-6
Disassemble Engine Module 2-9
Disassemble Color Wheel Module 2-9
Disassemble DMD Chip & DMD Board 2-10
Disassemble Rod Module 2-11
Disassemble System Fan Module 2-11
Disassemble Lamp Blower Module 2-13
Disassemble Lamp Driver Module 2-13
Disassemble LVPS Module 2-14
Disassemble IR 2-15
Disassemble Bottom Cover Shielding 2-16
Disassemble Security Bar Cap 2-17
Disassemble I/O Cover 2-17
Rod Adjustment 2-18
Re-write Lamp Usage Hour 2-19

HD20/HD200X/HD2200/HD20LV Confidential iii

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Chapter 3 Troubleshooting
LED Lighting Message 3-1
Main Procedure 3-2

Chapter 4 Function Test & Alignment Procedure
Test Equipment Needed 4-1
Service Mode 4-1
OSD Reset 4-1
Test Condition 4-2
Test Inspection Procedure 4-4
PC Mode 4-4
Video Performance 4-8
Calibration 4-9
Optical Performance Measure 4-10
Calculate W-factory 4-11
Others 4-12

Chapter 5 Firmware Upgrade

Section 1: Firmware Upgrade Procedure 5-1
Equipment Needed 5-1
Setup Procedure 5-2
Install USB Driver 5-2
Firmware Upgrade Procedure 5-5
Section 2: 8051 Firmware Upgrade Procedure 5-7
Equipment Needed 5-7
NLINK Setup Procedure 5-8
Install Manley USB Driver 5-10
8051 Firmware Upgrade Procedure 5-12

HD20/HD200X/HD2200/HD20LV Confidential iv

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Chapter 6 EDID Upgrade
EDID Introduction 6-1
Equipment Needed 6-2
Setup Procedure 6-3
DDC Key-In Procedure (VGA, HDMI 1, HDMI 2 Interface) 6-3

Appendix A Exploded Image 1

Appendix B Serial Number Definition 19

PCBA Code Definition 20

HD20/HD200X/HD2200/HD20LV Confidential v

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Chapter 1

Introduction
1-1 Highlight

No Item Description
1 Dimensions (WxDxH) • 324x234x97mm
•� ��
Auto-ranging: 100V
�� ~�� 240V
�� ±
�� 10%,
�� 50-60Hz
��
2 Power Supply
• Auto-ranging:
�� 90V
�� ~
�� 264V
�� ±
�� 10%,
�� 50-60Hz(For
��
HD20LV)
3 Keystone correction •� ��
+/- 5 degree
4 DMD chip • 0.65” Type A 1080P DC2 DMD -8
5 Throw ratio • 1.5~1.8
•��
2500 hrs in standard mode
6 Lamp life
• 4000
��
hrs in Eco
��
mode
7 Lamp • 230W Osram E20.8
• Operating: 5 ~ 35 °C
8 Temperature
• Non-operation: -10°C ~ 60°C (For All)
• VGA-in: D-sub 15 pin x 1
• VIDEOx1
9 Input signal
��
spec
• Composite: RCA x 1(Y/Pb/Pr)
• HDMI: 2 x HDMI v1.3 (HDCP)
Standard Mode: 308W +/- 10%@110V AC
10 Power consumption ECO mode: 254W +/- 10%@110V AC
Standby mode: < 1W
NTSC: M 3.58MHz, 4.43MHz
PAL: B/D/G/H/I/M/N, 4.43MHz
SECAM: B/D/G/K/K1/L, 4.25/4.4 MHz
11 Video compatibility HDMI:
�� 480i/p,
�� 576i/p,
�� 720p(50/60Hz),
�� 1080i/p(24/50/60Hz)
��
(1080P24 must be displayed at 48Hz)
Component: 480i/p, 576i/p, 720p(50/60Hz),
1080i/p(50/ 60Hz)
• 6S (R62G64B54R62G64B54), Filter Diameter 42 mm
Speed ( Hz ) : 2X, 7200 RPM
12 Color Wheel
• 6S (R94Y46M33G93C22B72), Filter Diameter 42 mm
Speed ( Hz ) : 2X, 7200 RPM (For HD20LV)

HD20/HD200X/HD2200/HD20LV Confidential 1-

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1-2 Compatible Mode

Computer Compatibility

Compatibility Resolution V-Sync [Hz] Analog Digital

800x600 56 V X
800x600 60 V V
SVGA 800x600 72 V V
800x600 75 V V
800x600 85 V V
1024x768 60 V V
1024x768 70 V V
XGA
1024x768 75 V V
1024x768 85 V X
1280x768 60 V V
WXGA
1280x800 60 V X
1280x720 60 V V
1280x1024 60 V V
HD 1280x1024 75 V V
1920x1080 24 X V
1920x1080 60 X V
SXGA+ 1400X1050 60 V V
UXGA 1600x1200 60 V V

HD20/HD200X/HD2200/HD20LV Confidential 1-

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Power Book G4

Compatibility Resolution V-Sync [Hz] Analog Digital

800x600 60 V X
SXGA 800x600 75 V X
800x600 85 V X
1024x768 60 V X
1024x768 70 V X
XGA
1024x768 75 V X
1024x768 85 V X
WXGA 1280 x 768 60 V X
1280X720 60 V X
HD 1280x1024 60 V X
1280x1024 75 V X
SXGA+ 1400X1050 60 V X
UXGA 1600x1200 60 V X

iMAC

Compatibility Resolution V-Sync [Hz] Analog Digital

XGA 1024x768 60 V X

HD20/HD200X/HD2200/HD20LV Confidential 1-

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Chapter 2

Disassembly Process
2-1 Equipment Needed & Product Overview
1. Screw Bit (+): 105
2. Screw Bit (+): 107
3. Screw Bit (-): 107
4. Hex Sleeves 5 mm
5. Tweezers
6. Screw Bit (+): No.00
7. Projector
* Before you start: This process is protective level II. Operators should wear electrostatic chains.
* Note: - If you need to replace the main board, you have to record the lamp usage hour.
- As the process of HD20/HD200X/HD2200/HD20LV disassembling is the same as HD20,
we take HD20 for example here.

HD20/HD200X/HD2200/HD20LV Confidential 2-

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2-2 Disassemble Lamp
Cover Module
1. Unfasten 2 screws (as red circle) on the
Lamp Cover.
2. Disassemble the Lamp Cover Module.

2-3 Disassemble Lamp

Module
1. Unfasten 2 screws (as red circle) on the
Lamp Module.
2. Take off the Lamp Module.

HD20/HD200X/HD2200/HD20LV Confidential 2-

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2-4 Disassemble Focus Ring
1. Rotate Focus Ring by anti-clockwise to
the end (as red arrow). Push against
projector lens so as to pull out the Focus
Ring.
2. Then take off Focus Ring carefully.

Note: When you assemble the Focus

Ring, ensure the three card slot
(as red circle) stuck in the
double-screw bolt ( as blue square)
properly, then the focus ring can be
well adjusted.

HD20/HD200X/HD2200/HD20LV Confidential 2-

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2-5 Disassemble Top Cover
Module
1. Unscrew 2 screws (as red circle) from the
Bottom Cover.
2. Extrude the two sides of the projector
as the red arrow and push them as blue
arrow.
3. Remove the Top Cover Module.

Note: - When you remove the Top Cover,

take care of the connector
(as yellow square) which connected
Main Board and Keypad Board
Module, then unplug it from Keypad
Board Module.
- Avoid damaging when pulling
keypad FPC cable.
- Make sure the FPC cable plug into
the correct ports when assembling
it.

HD20/HD200X/HD2200/HD20LV Confidential 2-

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2-6 Disassemble Keypad
Board Module and Zoom
Ring
1. Remove the FPC cable.
2. Unscrew 4 screws (as red circle) to
disassemble the Keypad Board Module
from the Top Cover Module.
3. Separate the Keypad from the Top
Cover Module.
4. Unscrew 3 screws (as blue circle) to
disassemble Zoom Ring.
5. Disassemble Zoom Ring from the Top
Cover Module.

HD20/HD200X/HD2200/HD20LV Confidential 2-

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2-7 Disassemble Top
Shielding

1. Tear off EMI (as blue square).

2. Unscrew 12 screws (as red circle).
3. Disassemble the Top Shielding.

2-8 Disassemble Main Board

Module

1. Unscrew 5 screws (as red circle). 3

2. Unplug 6 connector (as green square).

4 1

HD20/HD200X/HD2200/HD20LV Confidential 2-

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3. Unscrew 3 screws (as blue circle).
4. Unplug 1 connector (as yellow square).

5. Disassemble Main Board and Main

Board Shielding.

HD20/HD200X/HD2200/HD20LV Confidential 2-

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Note: - Make sure cables plug into the correct
ports when assembling the unit.

Please refer to the below table details of

each connector on Main Board.

Male Connector
Item The key feature Figure
on Main Board

Compose of Black/Yellow/Red
A FRONT IR
Wire and Gray tube(3 pin)

Compose of Black/Yellow/Red
B BLOWER
Wire and Blue tube(3 pin)

Compose of Black/White/Red
C PHOTO SENSOR BD Wire, Red Connector and Black
tube(3 pin)

Compose of Red/Yellow/Black
D SYSTEN FAN
Wire (3 pin)

E LAMP DRIVER Black wire tube (5 pin)

HD20/HD200X/HD2200/HD20LV Confidential 2-

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2-9 Disassemble Engine
Module

1. Unscrew 4 screws (as red circle) to

disassemble the Engine Module.

2-10 Disassemble Color

Wheel Module

1. Unplug 1 double-screw bolt (as blue

square).
2. Unscrew 2 screws (as red circle) to
disassemble the Color Wheel Module.
3. Unscrew 1 screw (as blue circle) to
disassemble the Photo Sensor Board
from the Color Wheel Module.

Note: - Avoid touching the glass parts of color

wheel.

HD20/HD200X/HD2200/HD20LV Confidential 2-

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2-11 Disassemble DMD Chip
and DMD Board
1. Unscrew 4 screws (as blue circle) to
disassemble the Heat Sink and DMD
Module.
2. Unscrew 4 screws (as red circle) to
disassemble DMD Module.

Note: - Avoid touching the DMD Chip when you

disassemble it.
- Pay attention to the fixed position when
assembling the DMD Chip.

HD20/HD200X/HD2200/HD20LV Confidential 2-10

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2-12 Disassemble Rod
Module

1. Unscrew 3 screws (as red circle)

2. Remove the Rod Module.

Note: - Avoid touching the Rod when you

disassemble or assemble it.

2-13 Disassemble System

Fan Module

1. Unscrew 5 screws (as red circle) to

disassemble the System Fan Module.

HD20/HD200X/HD2200/HD20LV Confidential 2-11

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2. Unscrew 4 screws (as blue circle) to
separate System Fan and System Fan
Shielding.

Note: - Take the Fan Module as the right

gesture.

the right gesture the wrong gesture

HD20/HD200X/HD2200/HD20LV Confidential 2-12

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2-14 Disassemble Lamp
Blower Module

1. Unscrew 2 screws (as red circle) to

disassemble Lamp Blower Module.

2. Separate Lamp Blower Module.

2-15 Disassemble Lamp

Driver Module
1. Unscrew 1 screw (as red circle) to
remove the Lamp Driver Module.

HD20/HD200X/HD2200/HD20LV Confidential 2-13

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2. Unplug 2 connectors (as blue square).
3. Unscrew 4 screws (as red circle) to
disassemble the Lamp Driver Module.

2-16 Disassemble LVPS

Module

1. Unscrew 6 screws (as red circle).

2. Disassemble the LVPS Module.
3. Unplug 4 connectors (as blue square).

HD20/HD200X/HD2200/HD20LV Confidential 2-14

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4. Disassemble LVPS Module.

2-17 Disassemble IR

1. Unscrew 1 screw (as red circle) to

disassemble IR.

HD20/HD200X/HD2200/HD20LV Confidential 2-15

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2-18 Disassemble Bottom
Cover Shielding
1. Tear off 2 mylar (as blue square).

2. Unscrew 2 screw (as red circle) to

disassemble the Bottom Cover Shielding.

HD20/HD200X/HD2200/HD20LV Confidential 2-16

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2-19 Disassemble Security
Bar Cap

1. Unscrew 1 screw (as red cricle) to

disassemble the Security Bar Cap.

2-20 Disassemble I/O Cover

1. Remove the I/O Cover.

HD20/HD200X/HD2200/HD20LV Confidential 2-17

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2-21 Rod Adjustment

1. Environment Adjustment
- The distance between the engine and
the screen is 2.4 M.
- This process should be done at a dark
environment (under 10 Lux).
2. Procedure Adjustment
- Change
the screen to "white screen".
- Adjust the screws by using the rod
on the engine module to readjust the
image. screw 1
("screw 1" should be adjusted first, and
then "screw 2".) screw 2

3. Abnormal image inspection

- It should not have any abnormal color
at the rim of the image by estimating
through the eyes.
Z type driver

Note: - To avoid over adjusting the rod.

- After the opreation, please use the glue to
fix the screws.
- Please use Z type driver to adjust Rod
screw 2.

HD20/HD200X/HD2200/HD20LV Confidential 2-18

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2-22 Re-write Lamp Usage
Hour
1. Get into service mode
- Press "Power", "Left", "Left" and “up" buttons
sequentially to get into service mode 1.
2. Re-write Bright Lamp Hours
- Use "up" and "down" key to select " Bright
Lamp Hours ". Use "left" and "right" key to re-
write “Bright Lamp Hours ".
3. Re-write " STD Lamp Hours"
- The way of re-write " STD Lamp Hours" is the
same as " Bright Lamp Hours".
4. The "Lamp Hour" will increase/decrease
- Follow the Bright Lamp Hours and STD Lamp
Hours increase/decrease.
5. Press “Menu" to exit the service mode.

Note: - left key = decrease lamp hour

- right key =increase lamp hour
- The Bright Mode Hours increase/
decrease 1 hour,the lamp Hour will
increase/decrease 1 hour.The Standard
Mode Hours increase/decrease 1 hours,
the lamp Hour will increase/decrease 1
hour.

HD20/HD200X/HD2200/HD20LV Confidential 2-19

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Chapter 3

Trobleshooting
3-1 LED Lighting Message

ON/STANDBY LED Temp LED Lamp Led

Message
(Green/Amber) (Red) (Red)

Standby State
(input power cord)
Amber Ο Ο

Power on (Warming) Flashing Green Ο Ο

Lamp lighting Green Ο Ο

Power off (Cooling) Flashing Green Ο Ο

Error (Over Temp) Flashing Amber

☼ Ο

Error (Fan fail) Flashing Amber Flashing Ο

Error (Lamp fail) Flashing Amber Ο ☼

Note: * Steady light => ☼, No light => Ο

* ON/STANDBY LED be ON when OSD appears, be OFF when OSD disappears.

HD20/HD200X/HD2200/HD20LV Confidential 3-

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3-2 Main Procedure

No Symptom Procedure
- Ensure the Power Cord and AC Power Outlet are securely
connected
- Ensure all connectors are securely connected and aren’t broken

1 No Power - Check ��

Lamp Driver
- Check ��
LVPS
- Check Main Board

- Check LED Status

a. Over Temp: ON/STANDBY LED flashes amber, Temp LED
lights on red
- Check Fan
-��
Check Thermal Switch
- Check Main Board
b. Fan fail: ON/STANDBY LED flashes amber, Temp LED
��
flashes red
2 Auto Shut Down - Check Fan
- Check Main Board
c. Lamp fail��
: ON/STANDBY LED flashes amber, Lamp LED
lights on red
- Check Lamp
- Check Lamp Driver
- Check Color Wheel
- Check Photo Sensor
- Check Main Board

HD20/HD200X/HD2200/HD20LV Confidential 3-

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No Symptom Procedure
- Ensure all connectors are securely connected and aren’t broken
- Check Lamp Cover and Interlock Switch
- Check Lamp
- Check LVPS
3 No Light On
- Check Lamp Driver
- Check Main Board
- Check Color Wheel
- Check Photo Sensor Board
- Ensure the Signal Cable and Source work
(If you connect multiple sources at the same time, use the
"Source" button switch)
- Ensure all connectors are securely connected and aren’t broken
4 No Image - Check Main Board
- Check Engine Module
- Check DMD Board
- Check DMD Chip

- Check Color Wheel

5 Mechanical Noise
- Check Fan Module
- Check if the Main Board and the DMD Board are
assembled properly

6 Line Bar/Line Defect - Check Main Board

- Check DMD Board
- Check DMD Chip

HD20/HD200X/HD2200/HD20LV Confidential 3-

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No Symptom Procedure
- Do "Reset (All data)" of the OSD Menu
- Ensure the signal cables and source work well
- Check Lamp Module
- Check Lamp Driver
7 Image Flicker
- Check Color Wheel
- Check Photo Sensor
- Check DMD Board
- Check Main Board
- Do "Reset (All data)" of the OSD Menu
- Adjust Color Wheel Index
8 Color Abnormal - Check Main Board
- Check DMD Board
- Check Color Wheel
- Ensure the projection screen is without dirt
- Ensure the projection lens is clean
Poor Uniformity/ - Ensure the Brightness is within spec.
9
Shadow
- Check rod alignment
- Check Engine Module
- Ensure the projection screen is without dirt
- Ensure the projection lens is clean
Dead Pixel/Dust - Clean DMD Chip and Engine Module
10
(Out of spec.)
- Check��
DMD
��
Chip
- Check Engine Module
- Ensure that the signal cables and source work well

11 Garbage Image - Check Main Board

- Check DMD Board

HD20/HD200X/HD2200/HD20LV Confidential 3-

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Chapter 4

Function Test & Alignment Procedure

4-1 Test Equipment Needed
- IBM PC with HDTV resolution
- DVD player with Multi-system, equipped “Component”, “S-Video”,“Composite” and
"HDMI".
- HDTV Source (720P,1080P,1080i)
- Minolta CL-100
- Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator)

Note: The function test and alignment procedure for HD20/HD200X/HD2200/HD20LV is the same,
We take HD20 for example here.

4-2 Service Mode

HD20/HD200X/HD2200/HD20LV projector has two kinds of service mode, use different
ways to get into each service mode:
1. Turn on the projector
2. (1) Press “Power”, “Left”, “Up” and “Down” button sequentially to get into service mode 1.
(2) Press “Power”, “Left”, “Left” and “Up” button sequentially to get into service mode 2.

4-3 OSD Reset

fter final QC step, we have to erase all saved change again and restore the OSD default
A
setting. The following actions will allow you to erase all end-users' settings and restore the
default setting:
1. Please get into OSD menu.
2. Execute "Reset" function.

HD20/HD200X/HD2200/HD20LV Confidential 4-

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4-4 Test Condition
- Circumstance brightness: Dark room less than 10 lux.
- Inspection distance: 1.5m~2.0m functional inspection.
- Screen size: 60 inches diagonal.

- After repairing each unit, a Run-in test is necessary (refer to the below table).

Symptom Run-in Time

Normal repair 2 hours
NFF 4 hours
Auto shutdown 6 hours

- Get into Burn-In Mode

* Cycle setting is based on the defect symptoms. ie: If it is NFF, the run-in time is 4 hours. You have
to set the lamp on for 50 min. and lamp off for 10 min for 4 cycles.

Press power > left > left > up to get into service mode 2
Choose Burn-In Test > enter
Lamp On Press right key to adjust the time (50)
Lamp Off Press right key to adjust the time (10)
Set burn in cycle Press right key to adjust the cycle
After setting up the time, choose ''Get into Burn-In Mode'' and hit enter

HD20/HD200X/HD2200/HD20LV Confidential 4-

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Screen Defects

Frame

< Figure: Zone A, Zone B & Frame(as green line) Definition,

Active area=Zone A+ Zone B >

Defect specification table

Order Symptom Pattern Criteria

1 Bright pixes Gray 10 pattern A+B=0

A=0
2 Dark pixels White pattern
B≤2
3 Unstable pixels Any pattern A+B=0

4 Adjacent pixels Any pattern A+B=0

A=0
5 Dark blemish Blue 60 pattern B≤4
(diameter<1 inch)
A=0
6 Bright blemish Gray 10 pattern B≤4
(diameter<1 inch)
7 Bright dots on frame Gray 10 pattern ≤1

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4-5 Test Inspection Procedure

Change parts
Update Color Lamp Engine
Main Board Firmware Blower
Wheel Module Module
Version Update v v
Color Wheel Index v v
PC
v
Calibration
Video
v
Calibration
Reset lamp hour v
OSD Reset v v
EDID v
Re-write Lamp Hour
v
Usage
Calculate W-factory v v
Rod adjustment v

Note: If Color appears abnormal after changing Main Board Module, please do Color Wheel index
adjustment.

4-6 PC MODE
Note: 1. When getting into function test, adjust ‘‘lens shift’" to guarantee the lens at the highest
state and the image maximum, and adjust the focus to guarantee the image at the
clearest, then start testing.
2. Get into service mode 2 and guarantee that W-Factory is greater than 4650. If not, please
follow 4-10 to do "Calculate W-factory", Press "Menu" button to exit service mode 2.
3. Test signal: analog 1920 x 1080@60Hz (for all models),
4. We take HD20 for example here.

1. Frequency and tracking boundary

Procedure - Test equipment: video generator.

- Test signal: analog 1920 x 1080@60Hz
- Test Pattern: general-1 or master
- Check and see if the image sharpness is well

HD20/HD200X/HD2200/HD20LV Confidential 4-

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performed.
- If not, re-adjust by the following steps:
(1) S
elect "Frequency" function to adjust the
total pixel number of pixel clock in one line
period.
(2) S
elect "Tracking" function and use right or
left arrow key to adjust the value to minimize General-1
video flicker.
- Adjust Resync or Frequency/Tracking/H. Posi-
tion/V. Position to the inner screen.
Inspection item - Eliminate visual wavy noise by Rsync, Frequen-
cy or Tracking selection.
- Check if there is noise on the screen. Master

- Horizontal and vertical position of the video

should be adjustable to the screen frame.
Criteria - If there is noise on the screen, the product is
considered as failure product.
- If there is noise on the screen, use auto or
manual “frequency” function or “tracking” func-
tion to adjust the screen.
- The PC mode functionally sure be workable
include support format with frequency and auto
detected functional will be workable.

2. Bright pixel
Procedure - Test equipment: video generator.
- Test signal: ��
analog 1920 x 1080@60Hz
- Test Pattern: Gray
��
10
Inspection item - Bright pixel check.
Criteria - Bright pixel is unacceptable in the active zone; 1
pixel is allowed on the frame.
Gray 10
- Adjacent pixels are unacceptable.
- Ref. Defect specification table

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3. Dark��
��
Pixel
Procedure - Test equipment: video generator.
- Test signal: analog ��
1920 x 1080��
@ 60HZ
- Test Pattern: full white
Inspection item - Dead pixels check.
Criteria - The dark pixel is unacceptable in zone A and
no more than 2 in zone B under full white pattern. Full white
- Adjacent pixels are unacceptable.
- Ref. Defect specification table

4. Bright Blemish
Procedure - Test equipment: video generator.
- Test signal: analog 1920 x 1080@60Hz.
- Test Pattern: Gray 10
Inspection item - Bright blemish check.
Criteria - The bright blemish is unacceptable in zone A and Gray 10

no more than 4 in zone B under gray 10 pattern.

- Ref. Defect specification table

5. Dark
�� Blemish
��
Procedure - Test equipment: video generator.
- Test signal: analog 1920 x 1080@60Hz.
- Test Pattern: blue 60
Blue 60
Inspection item - Dark blemish check.
Criteria - The dark blemish is unacceptable in zone A and
no more than 4 in zone B under blue 60 pattern.
- Ref. Defect specification table

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6. Focus test
Procedure - Test equipment: video generator.
- Test signal: ��
analog 1920 x 1080@60Hz
- Test Pattern: full screen
Inspection item - Focus check
Criteria -From screen 2.39 M via visual to check the focus, Full screen
look at the entire screen, focus shall be clear, crisp,
and sharp over the entire surface of the display
pattern. (Blur word on one of the corner after ad-
justment is acceptable. However, the word should
at least be recognizable.)

7. Color performance
Procedure - Test equipment: video generator.
- Test signal: 720p, 1080p
- Test Pattern: Master, 64 gray RGBW or SMPTE
RP-133
* Please refer to 4-2 to get into service mode 1. Use
Master
720p & 1080p signal, master pattern to do HDTV
test. Color cannot discolor to purple and blue.
Inspection item - Check if each color level is well-functioned.
- Color saturation
Criteria - Screen appears normal. It should not have any
abnormal condition, such as lines appear on the
screen and so on. 64 gray RGBW
- Color appears normal.
- It is unacceptable to have few lines flashing.
- RGBW should all appear normal on the screen and
sort from R -G-B-W.
- Color levels should be sufficient and normal. (The
unidentified color levels on both left and right sides
should not over 4 color levels.)
- Gray level should not have abnormal color or SMPTE RP-133
heavy lines.
- If color appears abnormal, please get into service
mode 1 to do color wheel index adjustment.

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4-7 Video Performance

1. CVBS
Procedure - Test equipment: DVD player
- Test signal: CVBS
Inspection item - Video performance test
Inspection Distance - 1.5M ~2.0M
Criteria - Check any abnormal color, line distortion or any
noise on the screen.
Motion video

2. HDTV/ Component
Procedure - Test equipment: DVD player
- Test signal: Ycbcr/YPbPr
Inspection item - HDTV performance test
Inspection Distance - 1.5M ~2.0M
Criteria - Check any abnormal color, line distortion or any
noise on the screen.

3. HDMI Test

Procedure - Test equipment: DVD Player with HDMI output.

- Test signal: 720p,1080p,1080i

Inspection item - HDMI performance test.

Inspection Distance - 1.5M ~2.0M.

Criteria - Ensure the image is well performed and the

color can not discolor.

4-8 Calibration

1. Video calibration
Procedure - Test equipment: video generator.
- Once main board is changed, Video
calibration should be done as well.

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(1) Test signal: 720p @ 60HZ

(2) Test Pattern: SMPTE BAR
- Note
(1) C
alibration pattern should be in full screen
mode.
(2) P
lease refer to 4-2 Guide to get into service
mode 1 and choose ‘‘color setting’’.
(3) C
hoose and get into ‘‘Video Calibration’’, press SMPTE BAR
“Enter” button to adjust the screen to its nor-
mal status. Choose “Menu” or “Exit” to leave
service mode 1.
Inspection item - Color saturation
Criteria - There should not have any lack of SMPTE BAR.
The color should appear normal and sort in right
order.
- Color levels should be sufficient and normal.

2. PC calibration
Procedure - Test equipment: video generator
- Once main board is changed, PC calibration
should be done as well.
(1) Test signal analog: 800x600@60Hz
(2) Test Pattern: 16 Grays
- Note
(1) Calibration pattern should be in full
screen mode.
(2) P
lease refer to 4-2 Guide to get into
service mode 1 and choose ‘‘color setting’’. 16 Grays
(3) C
hoose and get into PC Calibration for correc-
tion in service mode. Choose “Menu” or “Exit”
to leave the service mode after all.
Inspection item - Color saturation
Criteria - Color levels should be sufficient and normal. (the
unidentified color levels on both left and right
sides should not be over 2 color levels.)
- Gray level should not have abnormal color or
heavy lines.

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4-9 Optical Performance Measure
Inspection Condition
- Environment luminance: 10 Lux
- Product must be warmed up for 5 minutes
- Distances from the screen: 2.39 M
- Screen Size: 60 inches diagonal

1. Test equipment
Procedure - Press “Power→Left→Left→Up” to get into service

mode 2.
- Select “Spoke Test”

2. Brightness

Procedure - Full white pattern

- Use CL100 to measure brightness values of
P1~P9.
- Follow the brightness formula to calculate
brightness values.
☼ Brightness Formula

Full white pattern
Avg. (P1~P9)*1.1m2
Criteria • 600 ANSI lumen

3. Full On/Full Off Contrast

Procedure - Full white pattern & full black pattern
- Use CL100 to measure brightness values of full white
pattern P5 & full black pattern B5 ( see image: full
white)
- Follow Contrast formula to calculate contrast values.
☼ Contrast Formula
Full black pattern
P5/B5
Note: P
5 =Lux of center in full white pattern
B5 =Lux of center in full black pattern
Criteria • 1200:1

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4. Uniformity
Procedure - Full white pattern
- Use CL100 to measure brightness values of
P1~P9 (see image: full white).
- Follow the Uniformity formula to calculate
average values.
☼ Uniformity Formula

Full white pattern
JBMA Uniformity = Avg. (P1, P3, P7, P9)
X100%
P5
Criteria • 70%

4-10 Calculate W-factory

After changing main board or blower, please do

“Calculate W-factory” by steps below:

(1) Plug power cord in projector.

(2) Hold “Left” button, press “Power” button. Continue

holding ��
“Left” button until
��
both Temp LED and Lamp LED
light on red. Then ��
release “Left” button, the projector will
power on.

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4-11 Others

1. Functional Inspection
Keypad button - All keypad buttons must operate smoothly.

General - All OSD functions must be checked for functionality. When OSD
menu is displayed, there shall be no visible peaking, ringing,
streaking, or smearing artifacts on the screen.

Factory Default - The factory settings (with appropriate centering, size, geometry
distortion, etc.) shall be displayed upon “Recall” is selected from
OSD.

Display Size - All preset modes shall expand to full screen size using OSD
Horizontal and Vertical Size controls.

Display Data Channel (DDC) - The purpose of the DDC test is to verify the DDC1/DDC2B
operation of the projector and to verify Plug & Play function.

Acoustic -H
igh pitch sound from cooling fan and color wheel is
unacceptable.

2. Check points for exterior and print pattern

Check item Check point
Text & Pattern Missing letters & pattern or blurry prints are unacceptable.
Exterior Dirt, scrape, water ripples and uneven color are unacceptable.
Focus ring Focus ring is functioning smoothly.
Logo Missing logo, missing prints and blurry prints are unacceptable
Screw All screws sure be fixed and in right type.
Pedestal Well-functioned
Lamp Cover It should be locked in the correct place.
Plastic Parts All plastic parts can not be broken and damaged.
Safety or warning label All safety and warning labels should be visible, including all contents.
Connector All interface connectors should be complete and workable.

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Chapter 5

Firmware Upgrade
Section 1: Firmware Upgrade Procedure

5-1-1 Equipment Needed

Software : (DDP 3021)

- HD20_FW_xxx
Note: ''xxx'' represent software version.

Hardware :
- projector
- Mini USB cable
- PC or Laptop
- Power Cord (P/N 42.50115G001)

Note: - The FW Upgrade procedure for HD20/HD200X/HD2200/HD20LV is the same as HD20, we

take HD20 for example here.

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5-1-2 Setup Procedure

1. Plug Power and mini USB cables in the

projector, the ON/Standby LED will display
"Amber".

2. Hold "Enter"and "Right" buttons, press

"Power" button, then release "Power"
button and keep holding "Enter" and "Right"
buttons, release the "Enter" and "Right"
buttons when the power LED flashes in
Amber.

- The PC will ask to install USB driver (only

for the first time). Please refer to 5-1-3
for the installation of USB driver.

Note: The system fan and the light will not

operate.

5-1-3 Install USB Driver

1. Click on the "Found New Hardware Wizard".

- Select "Install from a list or special location
(Advanced)".
- Click "Next".

2. Select "Search for the best driver in these

locations."
- Choose "Include this location in the search".
- Click "Browse".

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3. Select the folder that contains the driver for
your hardware. Click "OK".

4. Wait for several seconds.

5. Click "Continue Anyway".

6. Click "Browse".

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7. Choose the file "pwusbio.sys" and open it.

8. Click "Finish".

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5-1-4 Firmware Upgrade
Procedure

1. Double click the folder ''HD20_FW_xxx''.

2. Execute "FlashUpgrader.exe"

3. - Select "appcode.inf" for Flash File.

- Select "USB" for Connection.
- Click ‘Flash’ button.

4. The "Downloading Flasher.HEX" will run.

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5. When Flasher.HEX downloads compeletly,
"Downloading Appcode.hex" will run
automatically.

6. When message "Flash Completed"

appears, click "OK", then click "Close".

7. Press “Power”, “Left”, “Left” and “Up”

button to get into service mode 1 to check
firmware version.

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Section 2: 8051 Firmware Upgrade Procedure

5-2-1 Equipment Needed

Software: (DDP 3021)

- Setup _NLINK_en
- Manley USB Driver_NLINK
- HD20_8051_xxx.hex

Hardware:
- Projector
- Power cord: 42.50115G001
- Mini USB cable
- NLINK Fixture
- NLINK Cable 2
- PC or Laptop

Note: - The FW Upgrade procedure for HD20/HD200X/HD2200HD20LV is the same as HD20, we

take HD20 for example here.

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5-2-2 NLINK Setup Procedure
1. Choose "setup_NLINK_en.exe" Program.

2. Click "Next".

3. Click "Next".

4. Click "Next".

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5. Click "Next".
- Select the additional task that you may
create a desktop icon.

6. Click "Install" to begin installing NLINK

Procedure.

7. Click "Finish".
- Complete the NLINK setup.

8. "MCU Choose" picture will appear on the

screen.
- Close the picture.

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5-2-3 Install Manley USB Driver
1. Set up
VGA Port
- Plug power cable in projector.
- Plug NLINK Fixture into the VGA port of
projector.

(1)
2. Installation procedure
(1) "Found New Hardware Wiszard" picture
will appear on the screen.

(2) Select "Install from a list or specific (2)

location (Advanced)".
(3)

(3) Click "Next".

(4) Select "Include this location in the

search", then click "Browse".
(4)

(5) "Browse For Folder" picture will appear

on the screen.

(6) Select "TPRP1" folder in the "Manley

USB Driver_N-Link" folder, then click
"OK".
(5)

(6)

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(7) Click "Next".

(8) Click "Continue Anyway".

(9) Click "Finish".

- "Manley TPRP1-Protocol Emulator" (7)
will appear on the picture.
- Finish the manley USB Driver
Upgrade Procedure.

Note: If "Found New Hardware Wiszard" appears

again, repeat step 2 to install manley USB
Drivier once more.

(8)

(9)

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5-2-4 8051 Firmware Upgrade
Procedure

1. Execute 8051 FW Program

- Double click "NLINK V1.2" to execute
NLINK program.
Note: When we execute NLINK program, the
power LED and Fixture LED flash red.

2. Choose the right type of MCU

- "MCU Choose" picture will appear on the
screen, select "W79E804".
- Click "OK". "Manley Nlink" picture will
appear on the screen.

3. Choose 8051 file (*.hex)

- Ensure "MCU" is the one you chose in the
last step (as red square).
- Click "Open".
- Select the 8051 file, then click "Open".

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4. Program settings
- Ensure NLlNK Fixture and PC are
securely connected: the indicator lights on
green, and the state is "Connect"(as
green square).
- Select "4MHz-20Mhz Crystal" as blue
square.
- Click "Erase/Write(W)" to execute 8051
FW upgrade.

5. Finish
- When 8051 FW upgrade process is
finished, "Write Chip success" will be
shown.

6. Check 8051 FW version

- Press “Power”, “Left”, “Left” and “Up”
button to get into service mode 1 to check
firmware version.

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Chapter 6

EDID Upgrade
6-1 EDID Introduction
Extended Display Identification Data is a VESA standard data format that contains basic
information about a display device and its capabilities, including vendor information,
maximum image size, color characteristics, factory pre-set timings, frequency range limits,
and character strings for the monitor name and serial number.
The information is stored in the display and is used to communicate with the system
through a Display Data Channel (DDC), which sites between the display device and the
PC graphics adapter. The system uses this information for configuration purposes, so the
monitor and system can work together.
Note: If a display device has digital input ports, like HDMI, but without EDID in its main board, the
display device will show no image while the input source is digital signal.

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6-2 Equipment Needed

Software
- EDID .exe
- EDID file(*.ini)

Hardware
- HD20 unit
- HDMI(M) to DVI(F) Adapter P/N:42.82B13G001

- DVI to DVI cable P/N:42.83N06G001

- RS-232 9 pin cable ( Male to Female) P/N:42.83C07G001
- EDID Fixture (JP3 must be closed) P/N:80.00001.001
- PC
- VGA to VGA cable P/N:42.87305G102
- Power adapter for fixture P/N:47.57803G001
- Power cord P/N:42.53506G002

Note: - The EDID Upgrade procedure for HD20/HD200X/HD2200/HD20LV is the same, we take
HD20 for example here.

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6-3 Setup Procedure P1 Adapter
RS232 Cable
JP2
1. Connect all ports

- Power adapter to fixture JP2

- Fixture P1 to PC COM Port
- Fixture P2 to Projector VGA P3
P2
DVI-DVI Cable
- Fixture P3 to Projector HDMI VGA-VGA Cable
- Power on fixture
- Plug in power cord to unit
Note: Confirm JP3 is in “Close” status.

6-4 DDC Key-In Procedure

(VGA, HDMI 1, HDMI 2
Interface)
1. Plug VGA cable in VGA port and DVI-HDMI in
HDMI1 port.

VGA
2. Click on "EDID.exe" to execute EDID program. HDMI1
Power

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3. Choose model
- In the port selection bar, please choose
the port you're using. For example: if you
use "COM1," choose COM1 in the port
selection.
- Click "Model" to choose the EDID file(*.ini)
and open it.

4. Programming
(1) Key in the serial number into the
barcode blank space. (1)

(2) In"Write Source Select"item,select “VGA,

“HDMI 1” and “HDMI 2”. (4)
(2)
(3) Check whether the port is the one
you're using.
(4) Click "Program" button. (3)

5. W
hen the message “Please change the
cable to VGA” is shown on the screen, click
“OK” button.

6. W
hen the message “Please change the
cable to HDMI1” is shown on the screen,
click “OK” button..

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7. W
hen the message “Please change the
cable to HDMI2” is shown on the screen,
VGA
(1) Unplug DVI-HDMI from HDMI1 port, VGA HDMI1
then plug it in HDMI2 port. Power HDMI2
(2) Click “OK” button.
Power

8. W
hen the EDID program is completed, a
message "OK" will appear on the screen.

9. Read EDID information for VGA

- In the Read item, select “Analog” and
“Trans”.
- Click “Read” button.
- EDID Informations will be shown(as
yellow square).

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10. Read EDID information for HDMI
- In the Read item, select “Digital” and
“Trans”.
- Click “Read” button.
- EDID Informations will be shown(as
blue square).
Note: Both HDMI1 and HDMI2 need to read.

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Appendix A
D.C.HD20/HD200X/HD2200/HD20LV

11
9

10
15

14 3

13
2

1
5

8
7