TE Connectivity Raychem S01 03 R Datasheet

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Jameco Part Number 611258


Shield Termination

SolderSleeve Shield Terminators

Product Facts
■ Transparent insulation
sleeve provides
encapsulation,
inspectability, strain relief,
and insulation
■ Prefluxed solder preform
provides a controlled
soldering process
■ One-piece design offers
easy installation and lower
installed cost
■ Optional preinstalled ground
leads provide convenience
and ease of installation

Applications Product Selection Process


Used for shield-to-ground 1. Select product series 4. Select part number (use
termination. from the Product Options the selection table indi-
table below. cated for your product
2. Determine cable series in the Product
dimensions. Options table below).

3. Optional: Select prein- 5. Refer to Table H on page


stalled wire lead type 8-47 for cross-reference
(see Table G on page information.
8-45 for type
descriptions).

Jacket OD (max.) Shield OD (min.)

Product Options (Refer to Table G on Page 8-45 for Additional Information)

System Oper. Used on Part No.


Product Environmental Solder Flux Insulation
Temperature Cables Rated Selection
Series Protection Alloy Type Material
(Max.) (Min.) Table
CWT 125°C [257°F] 85°C [185°F] Splash resistant Cd18 RA Polyolefin A
SO63* 150°C [302°F] 125°C [257°F] Immersion resistant Sn63 RMA Polyvinylidene fluoride B
S01/S02**, S03 150°C [302°F] 125°C [257°F] Immersion resistant Sn63 RMA Polyvinylidene fluoride C, D
SO96*** 175°C [347°F] 150°C [302°F] Immersion resistant Sn96 RA Polyvinylidene fluoride E
SO175**** 175˚C [347°F] 150˚C [302°F] Immersion resistant Sn96 RA Polyvinylidene fluoride F
*Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with BiAlloy temperature indicator.
**Qualified to SAE-AS83519 (formerly MIL-S-83519), supplied with thermochromic temperature indicator.
***Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with thermochromic temperature indicator.
****Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519), supplied with BiAlloy temperature indicator.
Note: Cadmium-free option (B-152 series) is available for operating temperature of 125˚C [257˚F]. Consult Tyco Electronics for details.

Available in:
Americas ■
Europe ■
Asia Pacific ■

8-42
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
Shield Termination

SolderSleeve Shield Terminators (Continued)

Table A. CWT Series


(125°C [257°F] rated)

Cable OD Part Nos.


Jacket Shield No Preinstalled With Preinstalled Lead
OD Max. OD Min. Lead (22AWG/0.38 mm2 green)
1.7 [.065] 0.9 [.035] CWT-3801 —
1.95 [.075] 1.1 [.043] CWT-3802 —
2.7 [.105] 1.5 [.059] CWT-3 CWT-3-W122-5
4.5 [.180] 2.0 [.079] CWT-5 CWT-5-W122-5
6.0 [.235] 3.3 [.130] CWT-6 CWT-6-W122-5
7.0 [.275] 3.3 [.130] CWT-7 CWT-7-W122-5
8.7 [.340] 4.5 [.177] CWT-9 CWT-9-W122-5
10.7 [.420] 4.5 [.177] CWT-11 CWT-11-W122-5
13.0 [.510] 7.0 [.276] CWT-13 CWT-13-W122-5
*See Table G on page 8-45 for lead description.
Note: The CWTseries is suitable for applications using low-temperature wires (typically rated at 85°C [185°F] to 125°C [257°F]) with bare copper or tin plating.

Table B. SO63 Series BiAlloy Temperature


Indication System
This system greatly enhances the reliability and repeatabil-
ity of SO63 series terminators while reducing installed cost.
The heat-shrinkable thermoplastic sleeve contains a pre-
cisely engineered, fluxed solder band that is visible through
the sleeve. The band provides exactly the amount of solder
and flux required to terminate the ground lead to the cable
shield. Encircling the band is a small temperature indicator
ring. This ring melts only when the surfaces to be joined
have reached the correct soldering temperature, thus
ensuring a properly soldered connection. Process control is
built into each sleeve.
8
Cable OD Part Nos.
No Preinstalled Lead Option* Braid Strap
Jacket OD Shield OD
Preinstalled
Max. Min. 20 AWG 22 AWG 24 AWG 26 AWG Nickel Plated Tin Plated
Lead
1.95 [0.075] 0.90 [.035] SO63-1-00 SO63-1-55-20-90 SO63-1-55-22-90 SO63-1-55-24-90 SO63-1-55-26-90 SO63-1-01 SO63-1-9030
2.7 [0.105] 1.40 [.055] SO63-2-00 SO63-2-55-20-90 SO63-2-55-22-90 SO63-2-55-24-90 SO63-2-55-26-90 SO63-2-01 SO63-2-9030
4.3 [0.170] 2.15 [.085] SO63-3-00 SO63-3-55-20-90 SO63-3-55-22-90 SO63-3-55-24-90 SO63-3-55-26-90 SO63-3-01 SO63-3-9030
6.0 [0.235] 3.30 [.130] SO63-4-00 SO63-4-55-20-90 SO63-4-55-22-90 SO63-4-55-24-90 SO63-4-55-26-90 SO63-4-01 SO63-4-9030
7.0 [0.275] 4.30 [.170] SO63-5-00 SO63-5-55-20-90 SO63-5-55-22-90 SO63-5-55-24-90 SO63-5-55-26-90 SO63-5-01 SO63-5-9030
*See Table G on page 8-45 for lead description. Color of wire lead is denoted by the last two digits of the part number as follows:
90 = White with a black stripe 9 = White 0 = Black 6 = Blue (24 AWG only) 5 = Green (20, 22, 24 AWG)
The SO63 series is immersion resistant, features the Raychem BiAlloy temperature indication system, and meets the performance requirements of
SAE-AS83519 (formerly MIL-S-83519) .

8-43
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
Shield Termination

SolderSleeve Shield Terminators (Continued)

Table C. S01/S02 M83519 Thermochromic Temperature Indicator


Series The M83519 (S01 and S02) series terminators contain
a colored thermochromic temperature indicator that
exhibits a distinct color change when surfaces have
reached wetting temperature. This color change gives both
manufacturing and Quality Control an aid in the inspection
of the completed termination.

Cable OD Part No. (MIL Part Number and Raychem Part No.) by Lead Option
Preinstalled Lead Option*
Jacket OD Shield OD No Preinstalled Lead
20 AWG 22 AWG
Max Min MIL Raychem MIL Raychem MIL Raychem
1.95 [0.075] 0.9 [.035] M83519/1-1 S01-01-R M83519/2-1 S02-01-R M83519/2-6 S02-06-R
2.7[0.105] 1.40 [.055] M83519/1-2 S01-02-R M83519/2-2 S02-02-R M83519/2-7 S02-07-R
4.3 [0.170] 2.15 [.085] M83519/1-3 S01-03-R M83519/2-3 S02-03-R M83519/2-8 S02-08-R
6.0 [0.235] 3.30 [.130] M83519/1-4 S01-04-R M83519/2-4 S02-04-R M83519/2-9 S02-09-R
7.0 [0.275] 4.30 [.170] M83519/1-5 S01-05-R M83519/2-5 S02-05-R M83519/2-10 S02-10-R
Jacket OD Shield OD Preinstalled Lead Option*
Max. Min. 24 AWG 26 AWG
1.95 [0.075] 0.9 [.035] M83519/2-11 S02-11-R M83519/2-16 S02-16-R
2.7 [0.105] 1.40 [.055] M83519/2-12 S02-12-R M83519/2-17 S02-17-R
4.3[0.170] 2.15 [.085] M83519/2-13 S02-13-R M83519/2-18 S02-18-R
6.0 [0.235] 3.30 [.130] M83519/2-14 S02-14-R M83519/2-19 S02-19-R
7.0 [0.275] 4.30 [.170] M83519/2-15 S02-15-R M83519/2-20 S02-20-R
*See Table G for lead description.
M83519 is the qualified product listed in SAE-AS83519 (formerly MIL-S-83519) . The series features a thermochromic temperature indicator to assist in termi-
nation and inspection. The Raychem part number is permanently marked on the sleeve.

Table D. S03 Series Thermochromic Temperature Indicator


The S03 series terminators contain a colored ther-
mochromic temperature indicator that exhibits a
distinct color change when surfaces have reached wetting
temperature. This color change gives both Manufacturing
and Quality Control an aid in the inspection of the
completed termination.

Cable OD Part No.


Jacket OD Shield OD Preinstalled Lead Option*
Max. Min. Tin plated Braid Strap Nickel plated Braid Strap
1.95 [0.075] 0.9 [.035] S03-01-R S03-06-R
2.7 [0.105] 1.40 [.055] S03-02-R S03-07-R
4.3 [0.170] 2.15 [.085] S03-03-R S03-08-R
6.0 [0.235] 3.30 [.130] S03-04-R S03-09-R
7.0 [0.275] 4.30 [.170] S03-05-R S03-10-R
*See Table G for lead description.

8-44
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
Shield Termination

SolderSleeve Shield Terminators (Continued)

Table E. SO96 Series Thermochromic


(175°C [347°F] rated) Temperature Indicator
The SO96 series terminators contain a colored ther-
mochromic temperature indicator that exhibits a
distinct color change when surfaces have reached
wetting temperature. This color change gives both manu-
facturing and Quality Control an aid in the
inspection of the completed termination.

Cable OD Part No.


Jacket OD Shield OD No Preinstalled Lead Option*
Max. Min. Preinstalled Lead 22 AWG Braid Strap
1.95 [0.075] 0.9 [.035] SO96-1-00 SO96-1-55-22-90 SO96-1-01
2.7 [0.105] 1.40 [.055] SO96-2-00 SO96-2-55-22-90 SO96-2-01
4.3 [0.170] 2.15 [.085] SO96-3-00 SO96-3-55-22-90 SO96-3-01
6.0 [0.235] 3.30 [.130] SO96-4-00 SO96-4-55-22-90 SO96-4-01
7.0 [0.275] 4.30 [.170] SO96-5-00 SO96-5-55-22-90 SO96-5-01
*See Table G for lead description.
The SO96 series is designed for high-temperature applications with operating temperature requirements up to 200°C [392°F]. This series features a ther-
mochromic temperature indicator and meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) . The solder is Sn96 with RAflux compatible
with nickel-plated shields.

Table F. SO175 Series BiAlloy Temperature Indication System


(175°C [347°F] rated) This system greatly enhances the reliability and
repeatability of SO175 series terminators while reducing
installed cost. The temperature indicator ring, encircling the
solder preform, melts to indicate the very minimum amount
of heat.

Cable OD Part No.


Jacket OD
Max.

1.95 [0.075]
2.7 [0.105]
Shield OD
Min.

0.90 [0.035]
1.40 [0.055]
No
Preinstalled Lead

SO175-1-00
SO175-2-00
Preinstalled Lead Option*
22 AWG
SO175-1-1-55-22-90
SO175-2-1-55-22-90
Braid Strap
SO175-1-01
SO175-2-01
8
4.3 [0.170] 2.15 [0.085] SO175-3-00 SO175-3-1-55-22-90 SO175-3-01
6.0 [0.235] 3.30 [0.130] SO175-4-00 SO175-4-1-55-22-90 SO175-4-01
7.0 [0.275] 4.30 [0.170] SO175-5-00 SO175-5-1-55-22-90 SO175-5-01
*See Table G for lead description.

Table G. Preinstalled Lead


Description

Series Lead Type Remarks Plating Stranding Min. Length


M83519, SO63 55A0111 MIL-W-22759/32 Tin Stranded 150 [6.00]
SO96, SO175 55A0813 MIL-W-22759/41 Nickel Stranded 150 [6.00]
SO63, SO96, S03 Braid strap Uninsulated Nickel 40 x 38 AWG 150 [6.00]
CWT XLpolyethylene ULListed Tin Stranded (W1) 150 [6.00]
SO63, S03 Braid Strap Uninsulated Tin Stranded 150 [6.00]

8-45
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
Shield Termination

SolderSleeve Shield Terminators (Continued)

Product Characteristics Material


Insulation
SO, M83519 Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride
CWT Radiation-crosslinked, heat-shrinkable polyolefin
Solder and flux
SO63, M83519, S03 Solder: Sn63 Pb37 Flux: ROL1 per ANSI - J - 004 (RMAFlux)
SO96, SO175 series Solder: Sn96 Ag4 Flux: ROM1 per ANSI - J - 004 (RAFlux)
CWT Solder: Sn50 Pb32 Cd18 Flux: ROM1 per ANSI - J - 004 (RAFlux)
Ground lead
CWTseries XLpolyethylene
SO, M83519, SO175 MIL-W-22759/32 or /41
Typical Performance
Voltage drop 2.5 mV
Tensile strength Exceeds strength of ground lead
Dielectric strength 1.0 kV immersed
Temperature rating
CWT -55°C to 125°C [-67°F to 257°F]
SO63/M83519/S03 -55°C to 150°C [-67°F to 302°F]
SO96/SO175 series -55°C to 175°C [-67°F to 347°F]
Insulation resistance 1000 megohms

Specifications/Approvals Series Agency Raychem


CWT — D-5023
SO63* NAS 1747 RT-1404
M83519** MIL-S-83519/1&/2 RT-1404
SO96*** NAS 1747 RT-1404
SO175 RT-1404
* Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747,
supplied with BiAlloy temperature indicator.
** Qualified to SAE-AS83519 (formerly MIL-S-83519), supplied with thermochromic temperature indicator.
***Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with
thermochromic temperature indicator.

Installation For proper installation of For detailed instructions and recommended reflector
these devices, the correct attachments, refer to the appropriate Raychem
heating tool and reflector installation procedure:
attachment must be used. Series Procedure
Any one of the following
Raychem heating tools is CWT RPIP 655-00-D
recommended: SO63 RCPS 100-70
■ HL1802E M83519 (S01/S02) RCPS 100-70
■ AA-400 Super Heater SO96 RCPS 100-70
■ CV-1981 S03 RCPS 100-70
■ MiniRay SO175 RCPS-100-70
■ IR-1759 You will find ordering information for these tools
in section 10.

8-46
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
Shield Termination

SolderSleeve Shield Terminators (Continued)

Table H. NAS, M83519, and NAS Raychem D Series NAS


Raychem Cross-Reference Part No. Part No. Comment
1744-1 D-1744-01
1744-2 D-1744-02
1744-3 D-1744-03
1744-4 D-1744-04
1744-5 D-1744-05
1744-6 D-1744-06
1744-7 D-1744-07
1744-8 D-1744-08
1745-1 D-144-25 Inactive, Use SAE-AS83519/1-1 (formerly MIL-S-83519)
1745-2 D-100-00 Inactive, Use SAE-AS83519/1-2 (formerly MIL-S-83519)
1745-3 D-101-00 Inactive, Use SAE-AS83519/1-3 (formerly MIL-S-83519)
1745-4 D-103-00 Inactive, Use SAE-AS83519/1-5 (formerly MIL-S-83519)
1745-5 D-144-26
1745-6 D-100-31
1745-7 D-101-31
1745-8 D-103-31
1745-9 Obsolete - Use NAS1745-13
1745-10 Obsolete - Use NAS1745-14
1745-11 Obsolete - Use NAS1745-15
1745-12 Obsolete - Use NAS1745-16
1745-13 D-142-83 Inactive, Use SAE-AS83519/1-1 (formerly MIL-S-83519)
1745-14 D-142-50 Inactive, Use SAE-AS83519/1-2(formerly MIL-S-83519)
1745-15 D-142-51 Inactive, Use SAE-AS83519/1-3 (formerly MIL-S-83519)
1745-16 D-142-52 Inactive, Use SAE-AS83519/1-5 (formerly MIL-S-83519)
1745-17 D-107-00 Inactive, Use SAE-AS83519/1-4 (formerly MIL-S-83519)
1745-18 D-104-00
1745-19 D-105-00
1745-20 D-107-31
1745-21 D-104-31
1745-22 D-105-31
1745-23 D-142-56 Inactive, Use SAE-AS83519/1-4 (formerly MIL-S-83519)
1745-24 D-142-65
1745-25 D-142-66
1746-1 D-144-25 Inactive, Use SAE-AS83519/1-1 (formerly MIL-S-83519)
1746-2 D-144-00 Inactive, Use SAE-AS83519/1-2 (formerly MIL-S-83519)
1746-3 D-144-01 Inactive, Use SAE-AS83519/1-3 (formerly MIL-S-83519)
1746-4 D-144-02 Inactive, Use SAE-AS83519/1-5 (formerly MIL-S-83519)
1746-5 D-144-26
1746-6 D-144-03
1746-7 D-144-04

8
1746-8 D-144-05
1746-9 D-144-46 Inactive, Use SAE-AS83519/1-4 (formerly MIL-S-83519)
1746-10 D-144-37
Military Raychem S01/S02 Series* Raychem SO63 Series**
Part No. Part No. Part No.
M83519/1-1 S01-01-R SO63-1-00
M83519/1-2 S01-02-R SO63-2-00
M83519/1-3 S01-03-R SO63-3-00
M83519/1-4 S01-04-R SO63-4-00
M83519/1-5 S01-05-R SO63-5-00
M83519/2-1 S02-01-R SO63-1-55-20-90
M83519/2-2 S02-02-R SO63-2-55-20-90
M83519/2-3 S02-03-R SO63-3-55-20-90
M83519/2-4 S02-04-R SO63-4-55-20-90
M83519/2-5 S02-05-R SO63-5-55-20-90
M83519/2-6 S02-06-R SO63-1-55-22-90
M83519/2-7 S02-07-R SO63-2-55-22-90
M83519/2-8 S02-08-R SO63-3-55-22-90
M83519/2-9 S02-09-R SO63-4-55-22-90
M83519/2-10 S02-10-R SO63-5-55-22-90
M83519/2-11 S02-11-R SO63-1-55-24-90
M83519/2-12 S02-12-R SO63-2-55-24-90
M83519/2-13 S02-13-R SO63-3-55-24-90
M83519/2-14 S02-14-R SO63-4-55-24-90
M83519/2-15 S02-15-R SO63-5-55-24-90
M83519/2-16 S02-16-R SO63-1-55-26-90
M83519/2-17 S02-17-R SO63-2-55-26-90
M83519/2-18 S02-18-R SO63-3-55-26-90
M83519/2-19 S02-19-R SO63-4-55-26-90
M83519/2-20 S02-20-R SO63-5-55-26-90
* QPLlisted to SAE-AS83519 (formerly MIL-S-83519)
** Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519)
8-47
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171

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