PWPS / TP&M 3500 Rack Configurations: Supplemental Maintenance Manual

Supplemental Maintenance Manual
Bently Nevada* Asset Condition Monitoring
PWPS / TP&M 3500 Rack

Configurations
Part Number 146425-01

Rev. H (03/12)
PWPS / TP&M 3500 Rack Configurations Supplemental Maintenance Manual
© 2000 - 2012 Bently Nevada, Inc.

All rights reserved.
The information contained in this document is subject to change without notice.
* Denotes a trademark of Bently Nevada, Inc., a wholly owned subsidiary of General

Electric Company.
Bently Nevada, Velomitor, Keyphasor
The following are trademarks of the legal entities cited:
Printed in USA. Uncontrolled when transmitted electronically
Contact Information
The following contact information is provided for those times when you cannot contact
your local representative:
Mailing Address 1631 Bently Parkway South

Minden, Nevada USA 89423
USA
Telephone 1.775.782.3611
1.800.227.5514
Fax 1.775.215.2873
Internet www.ge-mcs.com/bently
ii
Additional Information
Notice:
This manual does not contain all the information required to operate and maintain
the product. Refer to the following manuals for other required information.
3500 Monitoring System Rack Installation and Maintenance Manual (Part

Number 129766-01)
• general description of a standard system
• general description of a Triple Modular Redundant (TMR) system
• instructions for installing and removing the module from a 3500 rack
• drawings for all cables used in the 3500 Monitoring System
3500 Monitoring System Rack Configuration and Utilities Guide (Part

Number 129777-01)
• guidelines for using the 3500 Rack Configuration software for setting the
operating parameters of the module
• guidelines for using the 3500 test utilities to verify that the input and output
terminals on the module are operating properly
3500 Field Wiring Diagram Package (Part Number 130432-01)

• diagrams that show how to hook up a particular transducer
• lists of recommended wiring
Product Disposal Statement

Customers and third parties, who are not member states of the European Union, who are
in control of the product at the end of its life or at the end of its use, are solely
responsible for the proper disposal of the product. No person, firm, corporation,
association or agency that is in control of product shall dispose of it in a manner that is
in violation of any applicable federal, state, local or international law. Bently Nevada, Inc.
is not responsible for the disposal of the product at the end of its life or at the end of its
use.
iii
Contents
1. Rack Configurations....................................................................................... 1
1.1 TPM Twin Pack Vibration System with Water Injection .................................................... 2
1.2 TPM Twin Pack Vibration System without Water Injection ............................................. 3
1.3 TPM Power Pac Vibration System with Water Injection ................................................... 3
1.4 TPM Power Pac Vibration System without Water Injection ............................................ 4
1.5 TPM Licensee Twin Pac Vibration System with Water Injection................................... 4
1.6 TPM Licensee Twin Pac Vibration System without Water Injection ............................ 5
1.7 TPM Licensee Power Pac Vibration System with Water Injection ............................... 5
1.8 TPM Licensee Power Pac Vibration System without Water Injection ........................ 6
1.9 TPM Licensee Mechanical Drive Vibration System with Water Injection ................. 6
1.10 TPM Licensee Mechanical Drive Vibration System without Water Injection .......... 7
1.11 TPM Twin Pac Vibration System with Water Injection (External Termination) ....... 7
1.12 TPM Twin Pac Vibration System without Water Injection (External Termination) 8
1.13 TPM Power Pac Vibration System with Water Injection (External Termination) .... 8
1.14 TPM Power Pac Vibration System without Water Injection (External Termination)
9
1.15 Vendor to Bently Nevada Part Number Reference ............................................................ 9
2. Software Configuration ...............................................................................11
2.1 CT117492-4 and CT117711-5*: Keyphasor Module.........................................................11
2.2 CT117492-5 and CT117711-6*: E. Generator - Proximitor/Seismic Monitor ........12
2.3 CT117492-6 and CT117711-6*: Engine A & Engine B - Proximitor/Seismic
Monitor ................................................................................................................................................................13
2.4 CT117492-7 & CT117711-6*: Alignment & Water Injection - Proximitor / Seismic
Monitor ................................................................................................................................................................16
2.5 CT117492-8 - Proximitor/Seismic Monitor...........................................................................18
2.6 CT117492-9 - Proximitor/Seismic Monitor...........................................................................20
2.7 CT117492-10 and CT117711-7: Twin Pac with and without Water Injection (ET) -
Relay Module ....................................................................................................................................................23
2.8 CT117492-11 and CT117711-7: Power Pac with and without Water Injection (ET)
- Relay Module .................................................................................................................................................24
2.9 CT117492-12 - Relay Module.....................................................................................................25
2.10 CT117492-13 - Relay Module.....................................................................................................27
2.11 CT117492-16 - Communication Gateway ...........................................................................28
3. Signal Processing Specifications ...............................................................31
3.1 Signal Conditioning.........................................................................................................................31
iv
3.1.1 Mod A ...............................................................................................................................................31
3.1.2 Mod B ...............................................................................................................................................31
3.1.3 Mod C ...............................................................................................................................................33
3.1.4 Mod D...............................................................................................................................................33
4. Maintenance ................................................................................................... 1
4.1 Test and Verification ........................................................................................................................ 1
4.1.1 Required Test Equipment.......................................................................................................... 1
4.1.2 Test Equipment and Software Setup ................................................................................... 1
4.1.3 Mod A Maintenance .................................................................................................................... 2
4.1.4 Mod B Maintenance .................................................................................................................... 4
4.1.5 Mod C Maintenance .................................................................................................................... 7
4.1.6 Mod D Maintenance .................................................................................................................... 9
4.2 Installing a Spare Module ............................................................................................................11
4.2.1 Overview.........................................................................................................................................11
4.2.2 Configuring the Module ...........................................................................................................12
4.3 Changing the IP Address ..............................................................................................................13
4.3.1 Connect to the 3500 Rack and Upload ............................................................................13
4.3.2 Configure the Transient Data Interface Module...........................................................13
4.3.3 Configure the Comm Gateway Module ............................................................................13
4.3.4 Connect to the 3500 rack via the TDI ................................................................................13
v
Section 1 - Rack Configurations
1. Rack Configurations
This section specifies the rack hardware requirements for a Bently Nevada*
vibration system, which is designed to monitor vibration on a TPM Gas Turbine.
The system variations must be able to monitor a gas turbine with three or four
transducers as follows:
A Flange – An Engine Inlet Transducer monitors low shaft vibration. This signal is
in parallel with the Alignment Monitor.
K Flange – The Mid Engine Transducer monitors high shaft vibration. This signal is
parallel to the Water Injection Monitor.
S Flange – The Power Turbine Transducer monitors vibration on the Power
Turbine.
NOTE
Some licensees require a fourth
Velomitor* sensor to monitor vibration
on the Power Turbine Vibration at the R
Flange location.
Fourteen hardware configurations with specific software modifications are

available. They are listed below:
• CT117492-17 - TPM Twin Pac with Water Injection
• CT117492-17-1 - TPM Twin Pac without Water Injection
• CT117492-18 - TPM Power Pac with Water Injection
• CT117492-18-1 - TPM Power Pac without Water Injection
• CT117492-19 - Licensee Twin Pac with Water Injection1
• CT117492-19-1 - Licensee Twin Pac without Water Injection1
• CT117492-20 - Licensee Power Pac with Water Injection1
• CT117492-20-1 - Licensee Power Pac without Water Injection1
• CT117492-21 - Licensee Mechanical Drive with Water Injection1
• CT117492-21-1 - Licensee Mechanical Drive without Water Injection1
• CT117711-31 - TPM Twin Pac with Water Injection (External Termination)
• CT117711-32 - TPM Power Pac with Water Injection (External Termination)
1
• CT117711-33 - TPM Twin Pac without Water Injection (External
Termination)
• CT117711-34 - TPM Power Pac without Water Injection (External
Termination)
(1) Denotes Lower Keyphasor* transducer acts as a spare.
Note the following:
1. In this manual, the CT numbers are the vendor’s part numbers and are
used to reference each monitor and their associated software
configuration.
2. The configurations described in the following sections list the 3500
Configuration Software “As Required” or “(AR)”. It is possible that not
every rack will include a copy of the software. If the rack is part of a
multiple rack order then only a single copy of the software is needed
for all racks.
3. Modification 146227-01 must be installed on the host PC in order to
configure any one of these systems. See the documentation for
modification 146227-01 for installation instructions, restrictions, and
general information.
1.1 TPM Twin Pack Vibration System with Water

Injection
Qty Vendor Part Number Description Position/Slot
AR CT117492-22 3500 Configuration Software N/A
1 CT117492-1 19” rack N/A
1 CT117492-2 24Vdc power supply 0
1 CT117711-23 Rack Interface Module 1
1 CT117492-4 Keyphasor Module (Engine A & B NH Speeds) 2
1 CT117492-5 Proximitor/Seismic Monitor (Generator) 3
1 CT117492-6 Proximitor/Seismic Monitor (Engine A) 4
1 CT117492-7 Proximitor/Seismic Monitor (Engines A & B) 5
1 CT117492-6 Proximitor/Seismic Monitor (Engine B) 6
1 CT117492-10 Relay Module 7
7 CT117492-15 Blank Slot kit 8 – 13 and 15
1 CT117492-16 Communication Gateway 14
2
1.2 TPM Twin Pack Vibration System without Water
Injection
1 CT117492-1-1 19” rack N/A
1.3 TPM Power Pac Vibration System with Water

Injection
1 CT117492-23 19” rack N/A
8 CT117492-15 Blank Slot kit 6, 8 – 13 and 15
3
1.4 TPM Power Pac Vibration System without Water
Injection
1 CT117492-23-1 19” rack N/A
1.5 TPM Licensee Twin Pac Vibration System with Water

Injection
1 CT117492-24 19” rack N/A
1 CT117492-12 Relay module 7
4
1.6 TPM Licensee Twin Pac Vibration System without
Water Injection
1 CT117492-24-1 19” rack N/A
1.7 TPM Licensee Power Pac Vibration System with

Water Injection
1 CT117492-25 19” rack N/A
1 CT117492-4 Keyphasor Module (Engine A NH Speeds, 1) 2
1 CT117492-7 Proximitor/Seismic Monitor (Engines A) 5
3, 6, 8, 9 – 13
9 CT117492-15 Blank Slot kit
and 15
5
1.8 TPM Licensee Power Pac Vibration System without
Water Injection
1 CT117492-25-1 19” rack N/A
1 CT117492-4 Keyphasor Module (Engine A NH Speeds, 1) 2
1 CT117492-7 Proximitor/Seismic Monitor (Engines A) 5
3, 6, 8, 9 – 13
9 CT117492-15 Blank Slot kit
and 15
1.9 TPM Licensee Mechanical Drive Vibration System

with Water Injection
1 CT117492-26 19” rack N/A
Keyphasor Module (Engine A NH & NP
1 CT117492-4 2
Speed, 1)
6
1.10 TPM Licensee Mechanical Drive Vibration System
without Water Injection
1 CT117492-26-1 19” rack N/A
Keyphasor Module (Engine A NH & NP
1 CT117492-4 2
Speed, 1)
1.11 TPM Twin Pac Vibration System with Water

Injection (External Termination)
1 CT117711-14 19” rack N/A
1 CT117711-5 Keyphasor Module - ET (Speed Inputs) 2
Proximitor/Seismic Monitor - ET (E.
1 CT117711-6 3
Generator)
1 CT117711-6 Proximitor/Seismic Monitor - ET (Engine A) 4
Proximitor/Seismic Monitor - ET (Water
1 CT117711-6 5
Injection and Alignment)
1 CT117711-6 Proximitor/Seismic Monitor - ET (Engine B) 6
4 CT117711-8 XDCR to ET block cable N/A
2 CT117711-10 KPH to ET block cable N/A
7
1.12 TPM Twin Pac Vibration System without Water
1 CT117711-16 19” rack N/A
1 CT117711-5 Keyphasor Module – ET (Speed Inputs) 2
1 CT117711-6 3
Generator)
1 CT11711-6 Proximitor/Seismic Monitor – ET (Alignment) 5
1 CT117711-6 Proximitor/Seismic Monitor – ET (Engine B) 6
1.13 TPM Power Pac Vibration System with Water

1 CT117711-15 19” rack N/A
1 CT117711-6 3
Generator)
Proximitor/Seismic Monitor – ET (Water
1 CT11711-6 5
8
1.14 TPM Power Pac Vibration System without Water
1 CT117711-17 19” rack N/A
1 CT117711-6 3
Generator)
Proximitor/Seismic Monitor – ET (Water
1 CT11711-6 5
1.15 Vendor to Bently Nevada Part Number Reference

Dash Number Bently Nevada Part Number Description
-1 3500/05-01-02-00-00-00 with mod 145667-01 19” rack
-2 3500/15-04-00-00 24Vdc power supply
-3 3500/20-01-02-00 Rack Interface Module
-4 3500/25-02-04-00 Keyphasor Module
-5, -6, -7, -8, -9 3500/42-09-00 Proximitor/Seismic Monitor
-10, -11, -12, -13 3500/32-01-00 Relay Module
-15 130768-01 Blank slot kit
-16 3500/92-03-01-00 Communication Gateway
-22 3500/01-01 with mod 146227-01 3500 Configuration Software
-23 3500/05-01-02-00-00-00 with mod 146233-01 19” rack
-24 3500/05-01-02-00-00-00 with mod 146234-01 19” rack
-25 3500/05-01-02-00-00-00 with mod 146235-01 19” rack
-26 3500/05-01-02-00-00-00 with mod 146236-01 19” rack
-1-1 3500/05-01-02-00-00-00 with mod 161772-01 19” rack
-23-1 3500/05-01-02-00-00-00 with mod 161768-01 19” rack
9
-24-1 3500/05-01-02-00-00-00 with mod 161769-01 19” rack
-25-1 3500/05-01-02-00-00-00 with mod 161770-01 19” rack
-26-1 3500/05-01-02-00-00-00 with mod 161771-01 19” rack
The following table provides a cross-reference between the CT117711 dash

numbers and the associated Bently Nevada part numbers.

-5 3500/25-02-05-00 Keyphasor Module
-6 3500/42-10-00 Proximitor/Seismic Monitor
-7 3500/32-01-00 Relay Module
-8 129525-0010-02 Transducer to ET block cable
-9 125808-08 Prox/Velom ET block
-10 129530-0010-02 Keyphasor to ET block cable
-11 128718-01 Keyphasor ET block (Euro style)
-12 129529-0010-02 Recorder output to ET block cable
-13 128702-01 Recorder ET block
-14 3500/05-01-02-00-00-00 with mod 161774-01 19” rack
-15 3500/05-01-02-00-00-00 with mod 161773-01 19” rack
-16 3500/05-01-02-00-00-00 with mod 161776-01 19” rack
-17 3500/05-01-02-00-00-00 with mod 161775-01 19” rack
-23 3500/22-01-02-00 Rack Interface Module (TDI)
NOTE
Separate part numbers were used for different
software configurations (Prox/Seismic and
Relay modules) for the CT117492 dash
numbers. A general part number is used for
each module, regardless of the software
configuration, for the CT117711 dash numbers.
10
Section 2 - Software Configuration
2. Software Configuration
This section specifies the rack software requirements for a Bently Nevada
vibration system, which is designed to monitor vibration on a TPM Gas Turbine
system. The following sections reference each configurable monitor by the
vendor’s part number. It is important to note that only general vendor part
numbers are given for all configurations in the CT117711-6 and CT117711-7
systems. Thus, the software configuration for CT117711-6 and CT117711-7 can
only be verified by knowing which vendor package is being used (CT117711-1,
CT117711-2, CT117711-3, or CT117711-4) and the corresponding slot number
and/or slot description. If a spare monitor needs to be used in a 3500 rack, please
see section 4.2 of this document.
A * by any of the configurations in the following sub-sections indicates that
external termination hardware is used. No alarming function will be performed on
channels that are disabled.
2.1 CT117492-4 and CT117711-5*: Keyphasor Module

Bently Nevada part numbers: 3500/25-02-04-00 and 3500/25-02-05-00*
Upper Card:
Channel 1: Engine A NH or NP Speeds
Channel 2: Engine A or B NH or NP Speeds or spare
Lower Card:
Channel 1: Generator Keyphasor or spare
Channel 2: Spare
NH configured as:
14 events per rev
Magnetic pickup
Notch
2V hysteresis
Automatic threshold
NP configured as:
60 events per rev
Magnetic pickup
11
Notch
2V hysteresis
Automatic threshold
Generator Keyphasor configured as:
1 event per rev
Proximitor Input
Notch
2V hysteresis
Automatic threshold
2.2 CT117492-5 and CT117711-6*: E. Generator -

Proximitor/Seismic Monitor
Bently Nevada part numbers: 3500/42-09-00 and 3500/42-10-00*
Software Configured All Four Channels as Radial Vibration Monitors
Electric Generator Radial Vibration Monitoring
All 4 Channels Enabled
Point names:
CH1 – N.E.E X
CH2 – N.E.E.Y
CH3 – E.E.X
CH4 – E.E.Y
No Keyphasor Association
Direct Full Scale Range: 0-10 mils PP
Gap: –24V
Recorder Output: None
Alert Time Delay: 3 seconds
Danger Time Delay: 3 seconds
Trip Multiply: 2
Direct Frequency Response: 240-240,000 cpm
12
Transducer Selection: 3300-8mm Proximitor
Alert & Danger Alarm Mode: Latching
Alert Set point:
Enabled
4 mils PP
Danger Setpoint:
Enabled
6 mils PP
Gap Setpoints:
Not Enabled
-8.4 V, -15.6 V
2.3 CT117492-6 and CT117711-6*: Engine A & Engine B -

Proximitor/Seismic Monitor
Software Configured All Four Channels as Velocity Monitors
Point names:
CH1 - Engine A or B (A Flange)
CH2 - Engine A or B, (S Flange)
CH3 - Engine A or B, (K Flange)
CH4 - Spare
Channels 1 & 2 Configuration:
Engine Inlet & Power Turbine Monitoring
Mod B 40-300 Hz With 50/60 Hz Notch Filter
Both Channels Enabled
Direct Full Scale Range: 0-5 mils DPP
Recorder Output: Direct Amplitude
Line Noise Rejection:
CH1 – 60 Hz .127X
13
(50Hz.127X for licensees to be configured in the field)
CH2 - None
Alert Time Delay:
A Flange: 1 second
K Flange: 1 second
R Flange: 1 second
S Flange: 1 second
Danger Time Delay:
A Flange: 1 second
K Flange: 1 second
R Flange: .1 second (Measured time delay is 0.25s)
S Flange: .1 second (Measured time delay is 0.25s)
Trip Multiply: 3
Direct Frequency Response: 40-300 Hz
Transducer Selection: High Temperature Velomitor
OK Mode: Nonlatching
Timed OK Channel Defeat: Enabled
Setpoints:
Alert:
A Flange: 2 mils DPP
K Flange: 1 mils DPP
R Flange: 3 mils DPP
S Flange: 3 mils DPP
Danger:
14
Mid Engine Monitoring
Mod C 40-300 Hz With 1X Tracking Filter
Only Channel 3 Enabled
Keyphasor Association:
For Engine A:
Primary:
Upper Channel 1 NH
Secondary:
Upper Channel 1 NH
For Engine B:
Primary:
Upper Channel 2 NH
Secondary:
Upper Channel 2 NH
Alert Time Delay:
A Flange: 1 second
K Flange: 1 second
R Flange: 1 second
S Flange: 1 second
Danger Time Delay:
A Flange: 1 second
K Flange: 1 second
Trip Multiply: 3
15
Normal Operating Speed: 12,000 RPM, 5 Hz Bandwidth
Setpoints:
Alert:
A Flange: 2 mils PP
K Flange: 1 mils PP
R Flange: 3 mils PP
S Flange: 3 mils PP
Danger:
A Flange: 4 mils PP
K Flange: 2 mils PP
R Flange: 4 mils PP
S Flange: 4 mils PP
2.4 CT117492-7 & CT117711-6*: Alignment & Water

Injection - Proximitor / Seismic Monitor
Point names:
CH1 – Algn Eng A (A Flng)
CH2 – Inj Eng A (K Flng) or Spare
CH3 – Algn Eng B (A Flng) or Spare
CH4 – Inj Eng B, (K Flng) or Spare
Alignment and Water Injection Related Vibration
All Four Channels Enabled For Applications With Engines A & B
16
NOTE
Only Channels 1 & 2 Enabled For
Applications With Only Engine A
Channel 1 & 2 Mod A 7.5 – 35 Hz / 421 – 451 Hz

Channel 3 & 4 Mod A 7.5 – 35 Hz / 421 – 451 Hz
Channel 1 & 3 Direct Full Scale Range: 0-200 mm/sec RMS
Channel 2 & 4 Direct Full Scale Range: 0-100 mm/sec RMS
Recorder Output: None
Alert Time Delay:
A Flange: 1 second
K Flange: 1 second
R Flange: 1 second
S Flange: 1 second
Danger Time Delay:
A Flange: 1 second
K Flange: 1 second
Trip Multiply: 3
Direct Frequency Response:
Channels 1 & 3: 7.5-35 Hz
Channels 2 & 4: 421 – 451 Hz
All setpoints: Disabled
17
Setpoints:
Alert:
Channel 1: 80 mm/sec rms
Danger:
2.5 CT117492-8 - Proximitor/Seismic Monitor

Point names:
CH1 – Engine A, (A Flange)
CH2 – Spare
CH3 – Engine A, (K Flange)
CH4 - Spare
Engine Inlet & Mid Engine monitoring with Tracking Filters
Mod D 40-300 Hz Not 1X Tracking Filter
Primary:
Upper Channel 2 NP
Secondary:
Upper Channel 2 NP
18
Alert Time Delay:
A Flange: 1 second
K Flange: 1 second
S Flange: 1 second
R Flange: 1 second
Danger Time Delay:
A Flange: 1 second
K Flange: 1 second
Trip Multiply: 3
Alert Setpoint: 2 mils PP
Danger Setpoint: 4 mils PP
Mid Engine Monitoring With 1X Tracking Filter
Mod C 40-300 Hz With 1X Tracking Filter
Primary:
Upper Channel 1 NH
Secondary:
Upper Channel 1 NH
19
Alert Time Delay:
A Flange: 1 second
K Flange: 1 second
S Flange: 1 second
R Flange: 1 second
Danger Time Delay:
A Flange: 1 second
K Flange: 1 second
Trip Multiply: 3
Alert Setpoint: 1 mils PP
Danger Setpoint: 2 mils PP
2.6 CT117492-9 - Proximitor/Seismic Monitor

Point names:
CH1 – Engine A (S Flange)
CH2 – Spare
CH3 – Engine A (R Flange)
CH4 - Spare
Power Turbine Monitoring
20
CH1 – None
CH2 - None
Alert Time Delay:
A Flange: 1 second
K Flange: 1 second
R Flange: 1 second
S Flange: 1 second
Danger Time Delay:
A Flange: 1 second
K Flange: 1 second
Trip Multiply: 3
Setpoints:
Alert:
Danger:
21
Power Turbine Monitoring
CH3 – None
CH4 – None
Alert Time Delay:
A Flange: 1 second
K Flange: 1 second
R Flange: 1 second
S Flange: 1 second
Danger Time Delay:
A Flange: 1 second
K Flange: 1 second
Trip Multiply: 3
Setpoints:
22
Alert:
Danger:
2.7 CT117492-10 and CT117711-7: Twin Pac with and

without Water Injection (ET) - Relay Module
Bently Nevada part number: 3500/32-01-00
Point names:
CH1 – 86E-X Trip
CH2 – 86EA-X Trip
CH3 – 86EB-X Trip
CH4 - Spare
Channel 1 Configuration:
Active
Latching Relay
Normally Energized
Alarm Drive Logic: Engine A Power Turbine Danger (Slot 4, Channel 2,
Direct Danger) OR Engine B Power Turbine Danger
(Slot 6, Channel 2, Direct Danger) OR Any Electric
Generator Common Dangers (Slot 3, Channel 1, 2, 3,
4, Direct Danger)
Active
Latching Relay
23
Normally Energized
Alarm Drive Logic: Engine A Inlet Danger (Slot 4, Channel 1, Direct
Danger) OR Engine A Mid Engine Danger (Slot 4,
Channel 3, Direct Danger)
Active
Latching Relay
Normally Energized
Alarm Drive Logic: Engine B Inlet Danger (Slot 6, Channel 1, Direct
Danger) OR Engine B Mid Engine Danger (Slot 6,
Channel 3, Direct Danger)
Not Active
Latching Relay
Normally Energized
Alarm Drive Logic: None
NOTE
Alerts are done through software.
2.8 CT117492-11 and CT117711-7: Power Pac with and

without Water Injection (ET) - Relay Module
Point names:
CH1 – 86E-X Trip
CH2 – Spare
CH3 – Spare
CH4 - Spare
24
Active
Latching Relay
Normally Energized
Alarm Drive Logic: Engine A Power Turbine Danger OR Inlet Danger OR
Mid Engine Danger (Slot 4, Channel 1, 2, 3, Direct
Danger) OR Any Electric Generator Common Dangers
(Slot 3, Channel 1, 2, 3, 4, Direct Danger)
Not Active
Latching Relay
Normally Energized
Not Active
Latching Relay
Normally Energized
Not Active
Latching Relay
Normally Energized
NOTE
2.9 CT117492-12 - Relay Module

Point names:
25
CH1 – Spare
CH2 – 86EA-X Trip
CH3 – 86EB-X Trip
CH4 - Spare
Not Active
Latching Relay
Normally Energized
Active
Latching Relay
Normally Energized
Alarm Drive Logic: Engine A Inlet OR Mid Engine OR Power Turbine
Dangers (Slot 4, Channel 1, 2, 3, Direct Danger)
Active
Latching Relay
Normally Energized
Alarm Drive Logic: Engine B Inlet OR Mid Engine OR Power Turbine
Dangers (Slot 6, Channel 1, 2, 3, Direct Danger)
Not Active
Latching Relay
Normally Energized
NOTE
26
2.10 CT117492-13 - Relay Module
Bently part number: 3500/32-01-00
Point names:
CH1 – Spare
CH2 – 86E-X Trip
CH3 – Spare
CH4 - Spare
Not Active
Latching Relay
Normally Energized
Active
Latching Relay
Normally Energized
Alarm Drive Logic:
For Licensee Power Pac:
Engine A Inlet OR Mid Engine OR Power Turbine Dangers
(Slot 4, Channel 1, 2, 3, Direct Danger)
For Licensee Mechanical Drive:
Engine A Inlet OR Mid Engine OR Power Turbine Dangers
(Slot 3, Channel 1, 3, Direct Danger) OR (Slot 4, Channel 1, 3,
Direct Danger)
Not Active
Latching Relay
Normally Energized
27
Not Active
Latching Relay
Normally Energized
NOTE
2.11 CT117492-16 - Communication Gateway

Bently part number: 3500/92-03-01-00
Software Configuration:
Ethernet (TCIP/IP); Modbus RS232
Port 1 – Ethernet (TCIP/IP)
Active
Rack IP Address: 172.16.0.111
Rack Subnet Mask: 255.255.0.0
Available Services:
Bently Centurion Protocol
Modbus Over Ethernet
Port 2 – Modbus RS232
Active
Address: 2
Word Swapped
Config Allowed
Full Scale data Range: 65535
Numeric Format: Hex
Parity: None
28
Stop Bits: 1
Byte Timeout: 3
Baud Rate: 9600
29
Section 3 - Signal Processing Specifications
3. Signal Processing Specifications

3.1 Signal Conditioning
The fourteen rack configuration use four separate modifications. These
modifications are implemented through software and loaded into the 3500/42M
monitors. The 3500/42M monitors include no hardware modifications. The
sections below list the filter specifications and accuracy for each modification.
3.1.1 Mod A
Filters
First Channel, Low Pass Filter
-3dB +/- 5% @ 35 Hz.
Roll-off: –160 db/decade (-48 dB/octave).
First Channel, High Pass Filter
-3dB +/- 5% @ 7.5 Hz.
Second Channel, Bandpass Filter - Option 1
-3dB +/- 5% @ 421 Hz and 451 Hz.
Attenuated by –30 dB minimum at 400 Hz and 472 Hz.
Second Channel, Bandpass Filter - Option 2
-3dB +/- 5% @ 410 Hz and 490Hz.
Attenuated by -30dB minimum at 375 Hz and 536 Hz.
Accuracy
Within 0.33% of full scale typical, +/- 1.00% maximum (exclusive of filters).
3.1.2 Mod B
Filters
Low Pass Filter
-3dB +/- 5% @ 300 Hz.
31
High Pass Filter
-3dB +/- 5% @ 40 Hz.
Notch Filters
50 Hz Center, 0.550 x Center Width
Passband Frequencies: 38.106 Hz, 65.606 Hz
Attenuation at Passband Corners: -0.01 dB
Stopband Frequencies: 48.04 Hz, 52.04 Hz
Attenuation in Stopband: -33 dB minimum
32
Section 3 - Signal Processing Specifications
Accuracy
Within 0.33% of full scale typical, +/- 1.00% maximum (exclusive of filters).
3.1.3 Mod C
Filters
Low Pass Filter
-3dB +/- 5% @ 300 Hz.
High Pass Filter
-3dB +/- 5% @ 40 Hz.
1x Tracking Filter
Constant Q filter with Q = 40.
-3dB +/- 5% @ 0.9875x and 1.0125x .
Rolloff: -120 dB/decade (-36 dB/octave).
Specifically designed for operating speed of 200 Hz.
-3dB +/- 5% @ 197.5 Hz and 202.5 Hz.
Accuracy
Within 0.33% of full scale typical, +/- 1.00% maximum (exclusive of filters;
RPM range of 1 to 30,000 rpm; Supports multiple events per revolution up
to a maximum of 20kHz).
3.1.4 Mod D
Filters
Low Pass Filter
-3dB +/- 5% @ 300 Hz.
33
High Pass Filter
-3dB +/- 5% @ 40 Hz.
Tracking Not 1x Filter
Constant Q filter.
Passband attenuated by –0.01 dB typical at 0.8950x and 1.1173x.
Stopband attenuated by –33 dB minimum at 0.9726x and 1.0282x.
Specifically designed for operating speed of 90 Hz.
Accuracy
RPM range of 1 to 30,000 rpm; Supports multiple events per revolution up
to a maximum of 20kHz.
34
Section 4 - Maintenance
4. Maintenance
The 3500/42M Operation and Maintenance Manual (143489-01) should be used
for general maintenance. This section provides supplemental information and
instructions that are specific to these modifications and should be used in
conjunction with the 3500/42M Operation and Maintenance Manual.
4.1 Test and Verification

4.1.1 Required Test Equipment
The verification procedures will require the following test equipment.
• Power Supply (single channel)
• Multimeter – 4½ digits
• Two Function Generators
• 10 µF capacitor
• 100 µF capacitor
• 2.74 kΩ resistor
• Bently Nevada TK 16 Keyphasor Multiplier/Divider or equivalent
(instructions in manual refer to the TK 16)
• Additional -18 Vdc Supply for use with the TK 16
4.1.2 Test Equipment and Software Setup

Refer to the Velocity Channel Maintenance section in the 3500/42M Operation
and Maintenance Manual. Follow the instructions shown in the Test Equipment
and Software Setup section.
NOTE
If the channel being tested has been configured for
a parallel input with another channel then it will be
necessary to remove the three, single position
jumpers (Figure 4-1) on the PROX/VELOM I/O
MODULE. Replace them with a single five-position
jumper block or add two additional single position
jumpers (Figure 4-2). Restore the three, single
position jumpers when testing is complete.
1
Figure 4-1: Parallel Input Jumpers to Remove
Figure 4-2: Jumpers Configured for Testing
4.1.3 Mod A Maintenance

Listed below are supplemental and superseding instructions and specifications to
follow when verifying the performance of the monitor in accordance to the
3500/42M Operation and Maintenance Manual. All values needed to perform the
tests have been provided and supersede those given in the 3500/42M manual.
Additional Test Equipment Setup
Use a 100 µF capacitor in place of the 10 µF capacitor as shown in the Test
Equipment Setup – Velomitor section, to connect the test signal to the Prox/Velom
I/O Module on the first channel of Mod A.
Test Alarms: Refer to the 3500/42M Operation and Maintenance Manual, Velocity
Channel Maintenance, Test Alarms, section and follow the procedure in the Direct
sub-section.
First Channel of Mod A
Frequency = Use 20 Hz to avoid attenuation by 100 µF capacitor.
Full Scale Voltage = 1.142 Vrms = 3.229 Vpp
2
Second Channel of Mod A – Option 1
Frequency = 421*(451/421)^0.5 = 436 Hz
Frequency = 410*(490/410)^0.5= 448 Hz
Verify Channel Values: Refer to the 3500/42M Operation and Maintenance

Manual, Velocity Channel Maintenance, Verify Channel Values, section and follow
the procedure in the Direct sub-section.
Skip step 5.
Frequency = 421*(451/421)^0.5 = 436 Hz
Skip step 5.
Frequency = 410*(490/410)^0.5= 448 Hz
Skip step 5.
Verify Filter Corner Frequencies: Refer to the 3500/42M Operation and

Maintenance Manual, Velocity Channel Maintenance section and follow the
procedure in the Verify Filter Corner Frequencies sub-section.
Low-pass filter corner = 35 Hz
3
High-pass filter corner = 7.5 Hz
Frequency = 421*(451/421)^0.5 = 436 Hz
High-pass filter corner = 421 Hz
Frequency = 410*(490/410)^0.5= 448 Hz
Test OK Limits: Refer to the 3500/42M Operation and Maintenance Manual,

Velocity Channel Maintenance section and follow the procedure in the Test OK
Limits sub-section.
4.1.4 Mod B Maintenance

NOTE
Channels are integrated and cannot be
configured as non-integrated. Input
voltages have been provided
accordingly.
Channel Maintenance, Test Alarms, section and follow the procedure in the Direct
sub-section.
Frequency = (0.89 x 40) + (0.1575 x 300) = 83 Hz
Full Scale Voltage at 83 Hz = 0.134 Vrms = 0.378 Vpp
4
Manual, Velocity Channel Maintenance, Verify Channel Values section and follow
Frequency = (0.89 x 40) + (0.1575 x 300) = 83 Hz
Skip step 5.
Frequency = (0.89 x 40) + (0.1575 x 300) = 83 Hz
Set the function generator amplitude to these calculated values for
the low-pass corner test.
Set the function generator amplitude to these calculated values for
the high-pass corner test.
Mod B also includes a line rejection filter. Use the following procedure to test this
feature.
1. Right click on the appropriate monitor to enter the monitor
configuration screen.
2. Click on “Options” in the small menu that will appear.
3. Click on the “Options” button in the monitor configuration screen for
the channel to be tested. Ensure that the following filter option is
selected in the “Line Noise Rejection” pull down-down menu
Center = 60 Hz Width = .127x Center
4. Enter the “Verification” screen in the 3500 System Configuration
software for the channel being tested.
5. Set the function generator frequency to output a sine wave of a 83 Hz.
6. Set the test voltage to 0.134 Vrms (0.378 Vpp).
7. Verify that the “Direct” bar graph display is showing full-scale (+/- 1%).
5
8. Set the function generator frequency to 56.3 Hz.
10. The typical display value is 96.9% of full-scale.
NOTE
The band pass filter, in addition to the
line rejection filter, attenuates the input
signal. This is why attenuation seen may
be more than -0.01 dB, (-0.1%).
11. Set the function generator to 59.4 Hz.

13. Verify that the “Direct” bar graph display is showing less than 2.3% of
full-scale.
14. Set the function generator frequency to 60.0 Hz.
full-scale.
full-scale.
22. The typical display value is 98.8% of full-scale.
NOTES
1. The band pass filter, in addition to the line rejection
filter, attenuates the input signal. This is why the
observed attenuation may be more than -0.01 dB,
(-0.1%).
2. The Line Noise Rejection filter can be configured to
one of six options, or it may be set to “None”. This
test is specific to the standard setup and must be
modified if alternative options are selected. Refer
6
to Section 3.1.2, Mod B, in this manual, for
specifications of the other filters.

Limits sub-section.
4.1.5 Mod C Maintenance

NOTE
All channel data is integrated and
cannot be configured as non-integrated.
Input voltages have been provided
accordingly.
Mod C includes a 1x tracking filter. Using this filter requires a Keyphasor signal.
Set the front panel of the TK 16 to multiply by 14 and divide by 1. Connect the
synch out of the function generator that is providing the test signal to the input of
the TK 16. Set the number of events per revolution in the Keyphasor configuration
screen in the 3500 System Configuration Software to be 14.
Channel Maintenance, Test Alarms section and follow the procedure in the Direct
sub-section.
Frequency = (0.89 x 40) + (0.1575 x 300) = 83 Hz
Skip step 4, leave the TK 16 set to multiply by 14, divide by 1.
Frequency = (0.89 x 40) + (0.1575 x 300) = 83 Hz
Skip step 5.
7
Frequency = (0.89 x 40) + (0.1575 x 300) = 83 Hz
Set the function generator amplitude to these calculated values for the
low-pass corner test.
high-pass corner test.
Use the following procedure to test the 1x tracking filter.
1. Use the additional function generator to provide a constant synch
input to the TK 16 set to 200 Hz for the following tests.
2. Use the second function generator to provide the test signal and to
vary the test frequency.
3. Set the test signal function generator to a sine wave of 197.5 Hz.
5. Verify that the “Direct” bar graph display is displaying between 65%
and 75% of full-scale.
6. Change the test signal function generator to 202.5 Hz.
8. Verify that the “Direct” bar graph display is displaying between 65%
and 75% of full-scale.
9. Change the test signal function generator to 190 Hz.
11. Verify that the “Direct” bar graph display is showing ~0 mil pp.
12. Change the test signal function generator to 210 Hz.
14. Verify that the “Direct” bar graph display is displaying ~0 mil pp.
Limits sub-section.
8
Mod C also includes an OK status in connection with the Keyphasor. Use the
following procedure to verify rotor speed faults and monitor OK conditions.
1. Ensure that the Keyphasor is configured for 14 events / revolution and
that the TK 16 is set to multiply by 14.
2. Set the function generator to a frequency less than 1 Hz. Verify the
monitor channel goes “NOT OK” and the display value goes invalid.
3. Set the function generator to 100 Hz. Verify the monitor channel goes
“OK” and the display value goes valid.
4. Set the function generator to a frequency greater than 500 Hz. Verify
the monitor channel goes “NOT OK” and the display value goes invalid.
4.1.6 Mod D Maintenance

Listed below are supplemental and superseding instructions and specifications
that must be followed when verifying the performance of the monitor in
accordance to the 3500/42M Operation and Maintenance Manual. All values
needed to perform the tests have been provided and supersede those given in
the 3500/42M manual.
NOTE
Channels are integrated and cannot be
configured as non-integrated. Input
voltages have been provided
accordingly.
Mod D includes a Not 1x filter. Using this filter requires a Keyphasor signal. The
Not 1x Filter must be offset from the frequencies being tested or it will completely
attenuate the test signal. For the Test Alarms and Verify Channel Values, set the
TK 16 to multiply by 40, divide by 1. This will keep the Not 1x filter clear of the test
signal. Connect the synch out from the function generator that is providing the
test signal to the TK 16. Set the number of events per revolution in the Keyphasor
configuration screen in the 3500 System Configuration Software to be 60.
Channel Maintenance, Test Alarms section and follow the procedure in the Direct
sub-section.
Frequency = (0.89 x 40) + (0.1575 x 300) = 83 Hz
Skip step 4, leave the TK 16 set to multiply by 40, divide by 1.
9
Frequency = (0.89 x 40) + (0.1575 x 300) = 83 Hz
Skip step 5.
Frequency = (0.89 x 40) + (0.1575 x 300) = 83 Hz
low-pass corner test.
high-pass corner test.
Use the following procedure to test the Not 1x tracking filter.
1. Use the additional function generator to provide a constant synch
input to the TK 16 set to 90Hz for the following tests. Set the TK 16 to
multiply by 60 and divide by 1.
2. Use the second function generator to provide the test signal and to
vary the test frequency.
3. Set the test signal function generator to output a 80.56 Hz sine wave.
5. The typical output display is 99.8% of full-scale.
6. Set the test signal function generator to 100.56 Hz.
8. The typical output display is 99.8% of full scale.
10
10. Set the test input voltage to 0.141 Vrms (0.399 Vpp).
11. Verify that the Direct bar graph display is showing approximately 2.3%
of full-scale.
14. Verify that the “Direct” bar graph display is showing approximately
2.3% of full-scale.
Limits sub-section.
Mod D also includes an OK status in connection with the Keyphasor. Use the
following procedure to verify rotor speed faults and monitor OK conditions.
1. Ensure that the Keyphasor is configured for 60 events / revolution and
that the TK 16 is set to multiply by 60.
2. Set the function generator to a frequency less than 1 Hz. Verify the
monitor channel goes “NOT OK” and the display value goes invalid.
4. Set the function generator to a frequency greater than 333 Hz. Verify
the monitor channel goes “NOT OK” and the display value goes invalid.
4.2 Installing a Spare Module

4.2.1 Overview
Installation of a spare module requires familiarity with the basics of the Rack
Configuration Software (uploading, downloading, saving configuration files, etc)
and with installation of 3500 monitors/modules. The Rack Configuration and Test
Utilities Guide (Bently Nevada part number 129777-01) and the Rack Installation
and Maintenance Manual (Bently Nevada part number 129766-01) explains how
to perform these operations.
Application Advisory
There will be a temporary loss of

monitoring capabilities for the slot that
is being serviced during this process
11
until downloading the new configuration
is complete.
4.2.2 Configuring the Module

Use the following procedure to configure the new module that was installed into
the rack.
1. Insert the spare module into the slot of the 3500 Rack that the module
shall be replacing.
2. Connect to the 3500 Rack.
3. Click on “Open” in the “File” menu. If a pop-up window appears, asking,
“Do you want to overwrite the displayed configuration with a
configuration saved in a disk file?” click “Yes”.
4. The correct .RAK file that must be chosen depends strictly on the
package number that was purchased from the vendor. Table 4-1
shows the corresponding .RAK file that should be chosen for a given
CT117492 or CT117711 package:
Table 4-1: .RAK File Cross-References

Vendor Package Number Corresponding .RAK File
CT117492-17 17492-17
CT117492-17-1 17492-1
CT117492-18 17492-18
CT117492-18-1 17492-23
CT117492-19 17492-19
CT117492-19-1 17492-24
CT117492-20 17492-20
CT117492-20-1 17492-25
CT117492-21 17492-21
CT117492-21-1 17492-26
CT117711-1 17711-14
CT117711-2 17711-15
CT117711-3 17711-16
CT117711-4 17711-17
5. After selecting the respective .RAK file, click “OK”. Now the
configuration must be downloaded to the 3500 Rack. When
12
downloading to the 3500 Rack, only select the slot that the new/spare
module is in then click “OK”. After the download is successfully
completed, all monitors will be configured properly.
4.3 Changing the IP Address

4.3.1 Connect to the 3500 Rack and Upload
Connect to the rack via the “Configuration Port” on the 3500 Rack Interface
Module, which is in slot 1 of the 3500 Rack, using a RS-232 cable. Using the Rack
Configuration software program, select the appropriate Comm Port to make a
“Direct” connection to the Rack. Once a connection to the Rack has been made,
upload the 3500 Rack Configuration data.
4.3.2 Configure the Transient Data Interface Module

Right click on the Transient Data Interface module shown in the rack. A small
menu will appear. Click on the “Options” menu item. A configuration window
appears. The window that appears will show the current/default IP address in
###.###.###.### format. Change the IP address to the desired value. Make sure
the “Rack Subnet Mask” and “Gateway Address” are changed to match what is
required for the network. Click on “Security Options” to access some advanced
configuration options for the TDI. Refer to the TDI manual or Rack Configuration
Help pages for more information on these options. Click “OK” to exit the
configuration screen.
4.3.3 Configure the Comm Gateway Module

Right click on the Comm Gateway module shown in the rack. A small menu will
appear. Click on the “Options” menu item. A configuration window appears. The
window that appears will show the current/default IP address in
###.###.###.### format. Change the IP address to the desired value, make sure
that this new address is different from the address assigned to the TDI above.
Ensure that the check box for “3500 Protocol” is unchecked and the box for
“Modbus over Ethernet” is checked. Click “OK” to exit the configuration screen.
4.3.4 Connect to the 3500 rack via the TDI

Download the new configuration to the TDI and Comm Gateway as described
above. Once the download is complete, the modules will reboot and after a short
time the modules will be active. To connect to the Rack via Ethernet, first make
sure that a valid connection from the TDI I/O Module to a network ready port
exists. If a valid connection exists then using the Rack Configuration software
program, make a “Network” connection to the rack using the IP address that was
downloaded to the TDI. At this point the Comm Gateway is also ready to begin
MODBUS communication.
13
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Supplemental Maintenance Manual

Bently Nevada* Asset Condition Monitoring

PWPS / TP&M 3500 Rack

Part Number 146425-01

© 2000 - 2012 Bently Nevada, Inc.

The information contained in this document is subject to change without notice.

* Denotes a trademark of Bently Nevada, Inc., a wholly owned subsidiary of General

Bently Nevada, Velomitor, Keyphasor

The following are trademarks of the legal entities cited:

Printed in USA. Uncontrolled when transmitted electronically

Mailing Address 1631 Bently Parkway South

3500 Monitoring System Rack Installation and Maintenance Manual (Part

3500 Monitoring System Rack Configuration and Utilities Guide (Part

3500 Field Wiring Diagram Package (Part Number 130432-01)

Product Disposal Statement

Fourteen hardware configurations with specific software modifications are

1.1 TPM Twin Pack Vibration System with Water

1.3 TPM Power Pac Vibration System with Water

1.5 TPM Licensee Twin Pac Vibration System with Water

1.7 TPM Licensee Power Pac Vibration System with

1.9 TPM Licensee Mechanical Drive Vibration System

1.11 TPM Twin Pac Vibration System with Water

1.13 TPM Power Pac Vibration System with Water

1.15 Vendor to Bently Nevada Part Number Reference

The following table provides a cross-reference between the CT117711 dash

Dash Number Bently Nevada Part Number Description

2.1 CT117492-4 and CT117711-5*: Keyphasor Module

2.2 CT117492-5 and CT117711-6*: E. Generator -

2.3 CT117492-6 and CT117711-6*: Engine A & Engine B -

2.4 CT117492-7 & CT117711-6*: Alignment & Water

Channel 1 & 2 Mod A 7.5 – 35 Hz / 421 – 451 Hz

2.5 CT117492-8 - Proximitor/Seismic Monitor

2.6 CT117492-9 - Proximitor/Seismic Monitor

2.7 CT117492-10 and CT117711-7: Twin Pac with and

2.8 CT117492-11 and CT117711-7: Power Pac with and

2.9 CT117492-12 - Relay Module

2.11 CT117492-16 - Communication Gateway

3. Signal Processing Specifications

4.1 Test and Verification

4.1.2 Test Equipment and Software Setup

Figure 4-1: Parallel Input Jumpers to Remove

Figure 4-2: Jumpers Configured for Testing

4.1.3 Mod A Maintenance

Verify Channel Values: Refer to the 3500/42M Operation and Maintenance

Verify Filter Corner Frequencies: Refer to the 3500/42M Operation and

Test OK Limits: Refer to the 3500/42M Operation and Maintenance Manual,

4.1.4 Mod B Maintenance

11. Set the function generator to 59.4 Hz.

Test OK Limits: Refer to the 3500/42M Operation and Maintenance Manual,

4.1.5 Mod C Maintenance

4.1.6 Mod D Maintenance

4.2 Installing a Spare Module

There will be a temporary loss of

4.2.2 Configuring the Module

Table 4-1: .RAK File Cross-References

4.3 Changing the IP Address

4.3.2 Configure the Transient Data Interface Module

4.3.3 Configure the Comm Gateway Module