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Mitsubishi Laser Talon 1991 Service Manual

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BACKUP

Mitsubishi Laser Talon 1991 Service Manual


Full download: http://manualplace.com/download/mitsubishi-laser-talon-1991-service-manual/
G R O U P I N D E X &ma
;r Service Manual Introduction and
Master Troubleshooting . . . . . .,. . . . . . . . . r.. m

LASER
,
Lubrication and Maintenance . . . . . . . . ‘- ‘8
0

TALON
; “. i ,
.Front Suspension . . . . . . . . . . . . . . ..*............d...

Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..‘....................


. /
1991 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brakes-Parking
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~......................‘t.
Volume-l
Engine, Chassis Cooling . . . . . . . . . . . . . . . . . ..i....................................
& Body ,., .‘, -,
Engine ..i....~....r...............~....~.*,.~.~.~,‘~~...;..~~..

Intake and Exhaust . . . . . . ..L....................


FOREWORD
This Service Manual has been prepared with the Fuel System . . . . . . . . . . . ..ti.......r................~...
latest service information available at the time of
‘* publication. It is subdivided into various group
categories and each section contains diagnosis, Propeller Shaft ....................................... I
disassembly, repair, and installation procedures
along with complete specifications and tightening ......................... . . ..y.f...
R e a r Suspensiori
references. Use of this manual will aid in properly
performing any servicing necessary to maintain or Manual
restore the high levels of performance and reliability Steering- Power .....................................
designed into these outstanding vehicles.
Manual I
This BACKUP DSM manual IS to be used ONLY as a BACKUP. Please DO NOT REDISTRIBUTE transaxle-Automatic .............:;i...,; .... .;
WHOLE SECTIONS. This BACKUP was sold to you under the fact that you do indeed OWN
a GENUINE DSM MANUAL. It CANNOT BE considered a REPLACEMENT (Unless your original
manual was lost or destroyed.)

Please See README.N or README.HTML for additional information


Wheels and Tires .................................
Thank you. G~mm~emymanual@hotma~l.com
Body .............................................................
1,
wA Heater & Air Conditioning ..............

CHRYSLER Emission Contr6l Systems ..............


CORPORATION

I
Chrysler Corporation reserves the right to make changes in design 0’: to
make additions to or improvements in its products without lmqoslng NOTE: For Electrical, refer to
d ., . any obligations upon itself to install them on its products previously Volume-2 “Electrical”.
manufactured.

0 1990 Mitsubishi Motors Corporation Printed in U.S.A.

This is the cut pages sample. Download all 1216 page(s) at: ManualPlace.com
2 INTRODUCTION AND MASTER TROUBLESHOOTING - How to Use This Manual

HOW TO USE THIS MANUAL NOaM

CONTENTS LIMIT -9
The preceding page contains GROUP INDEX which Shows the standard for judging the quality of a part -
lists the group title and group number. or assembly on inspection and,means the maximum
or minimum value within which the part or assembly
PAGE NUMBERS
must be kept functionally or in strength. It is a value
All page numbers consist of two sets of digits
established outside the range of standard value.
separated by a dash. The digits preceding the dash
identify the number of the group. The digits follow-
ing the dash represent the consecutive page num-
ber within the group. The page numbers can be
found on the top left or right of each page.
TEXT
Unless otherwise specified, each service procedure
covers all models. Procedures covering specific
models are identified by the model codes, or similar
designation (engine type, transaxle type, etc.). A Removal steps : The numbers before part
description of these designations is covered in this name correspond to numbers
unit under “VEHICLE IDENTIFICATION”. in the illustration, and indicate
the order of removal.
TROUBLESHOOTING Disassembly steps : The numbers before part
name correspond to num-
Troubleshootings are classified into master trouble- bers in the illustration,
shooting and group troubleshooting and located as and indicate the order of
disassembly.
follows: Installation steps : This is provided if installa-
The master troubleshooting is prepared when the tion cannot’be made in the
trouble symptom relates to two or more groups and reverse order of “Removal
steps “; omitted if installa-
given in MASTER TROUBLESHOOTING. tion in the reverse order of
The group troubleshooting guide is prepared for “Removal steps” k possi- rL+
causes of problems related to that individual group ble. . .
only; a troubleshooting guide is prepared for each Reassembly steps : This is .provided if reas-
sembly cannot be made
appropriate group. in the reverse order of
“Disassembly steps” ;
SERVICE PROCEDURES omitted if reassembly in
The service steps are arranged in numerical order the reverse order of “Dis-
assembly steps” is possi-
and attentions to be paid in performing vehicle ble.
service are described in detail in SERVICE POINTS.
DEFINITION OF TERMS
STANDARD VALUE .IVL , -....-

ce : Removal
Indicates the value used as the standard for judging l 4 : Installation
the quality of a part or assembly on inspection or the
value to which the part or assembly is corrected and
adjusted. It is given by tolerance.

MODEL INDICATIONS
The following abbreviations are used in this manual for classification of model types.

M/T : Indicates the manual transaxle, or models equipped with the manual transaxle.
A/T: Indicates the automatic transaxle, or models equipped with the automatic transaxle.
MPI: Indicates the multi-point injection, or engines equipped with the multi-point injection.
SOHC: Indicates an engine with the single overhead camshaft, or a model equipped with such an
engine.
DOHC: Indicates an engine with the double overhead camshaft, or a model equipped with such an
engine.
Turbo: Indicates an engine with turbocharger, or a model equipped with such an engine.
Non-Turbo: Indicates an engine without turbocharger, or a model equipped with such an engine.
FWD: Indicates the front wheel drive vehicles.
AWD: Indicates the all wheel drive vehicles.
ABS: Indicates the anti-lock braking system or models equipped with the anti-lock braking system.
INTRODUCTION AND MASTER TROUBLESHOOTING - How to Use This Manual 3

Indicates the incidental operation to be


performed before removal or after installa-
Page number Group title

I
524 4
BRAKES-Roar Brake Wlmd Cylinder
4
REAR BRAKE WHEEL CYLINDER
3ENjOVAL AND lNSTAU.AllON
I I

-
Remwal stepa

1. Brake drum
2. Bleeder screw
3. Brake tube connection NOTE
l * 4. Wheel cylinder assembly I1 l Reverse the removal procedures to reinstall.
l e 5. Wheel cylinder boot 12) M : Refer to ‘Service Points of Aemcval”.
l + 6. Piston assembly (3) l * : Refer to ‘Service Points of Installation’.
- n** 7. Piston cue 14) q :Nc+-r-reusab(epatts
SERWE POINTS REMOVAL’
-7. REMOVAL OF PISTON CUP
Using a screwdriver, remove the piston cup from the piston.

INSPECTION -
Check the following points. and if there is any abnormality, replace
the entire wheel cylinder assembly.
(1) Check piston and wheel cylinder walls for rust or damage.
(2) Check clearance between the cylinder and the piston.
Measure in two perpendicular directions to figure the clear-
ance between the wheel cylinder inner diameter fmax.value)
and the piston outer diameter (minvalue).

Limit : 0.15 mm (4059 in.)

NOTE
If the difference is more than the limit, replace the piston and
wheel cylinder as an assembly.

This number corresponds to


the number in “Removal
steps”, “Disassembly
steps”, “Installation steps”
or “Reassembly steps”.
4 INTRODUCTION AND MASTER TROUBLESHOOTING - How to use This Manual

EXPLANATION OF THE TROUBLESHOOTING GUIDE

rIndicates
3. Checking the passenger compartment-temperature sensor, outside-air sensor, air-
thermostat sensor and refrigerant-temperature sensor circuits
the
circuit diagram
for checking
(including the
I I* interface of the
air conditioner
control unit).

in the opera-
tion descrip-

Provides the

scription of cir- l1 tions only as


necessary, and
these numbers
correspond to

I--
Operation description the numbers
cuit operation A negative-characterlstlc thermstor 1s employed for each sensor in order 10 convey the amblent
for basic under- temperature of the sensor pan ,o resistance used in har-
The sensor power-supply I2 5V) of the awcondltww ““I, IS applied to the
standing. lermlnals 116). (15). (17) (5) dlvlded res~~,ance ness and com-
reSlSta”ce R
ponent layout
Tmublrhooting 4 I diaarams.
Dlagnosls

N o 1 2 T h e ou,s,de-a,, sensor ,nput slgnal IS h e l d to 15°C 159°F)


N o 1 3 T h e air-thermostat tensor ~np”t slgnal IS h e l d 10 4°C 139°F)

Terminal CO”dl,,O”* Terminal voltage Provides hints


I NO I S’g”a’ I (including

1 judgement)
when trouble-

cedures are fol-


lowed.

Indicates the
diagnosis out-
put code No.
and the system
conditions dur-
kng o u t p u t .

the Indicates the specification to


conditions un- be used for judgement of
der which the the check results.
If there is no particular men-
be made. tion of conditions in the
“Conditions” column, the
column shows the specifica-
tion under normal condi-
tions.
INTRODUCTION AND MASTER TROUBLESHOOTING - ‘How to use miS .Manual 5

EXPLANATION OF CIRCUIT DIAGRAMS


-I The symbols used in circuit diagrams are used as NOTE
described below. For detailed information cqncqning the reading of
circuit diagrams, refer to GROUP 8-Wi@ng Har-
ness.

The input/output (dire%%


Indicates a of current flow) relative to
connector. the electronic control unit
is indicated by symbols
(A.m.
The (A) symbol indicates
that current flows in the
upward direction.
Output
Input .A Input/output
IGNITION
SWITCH(IG1)

The connector
symbol indicates
the device side reht flow is indicat- :
connector (for an ed by the arrow.
intermediate con- In this instance, the
nector, the male current flow is in
side connector) both directions, up
as seen from the c

\
terminal front
(the connector’s
connection face).

I
Indicates Indicates the
device side con- that the con- branch point of a
nector is the harness of a differ-
direct-inser- ent line diameter
tion type. nr line colour. I
6 INTRODUCTION AND MASTER TROUBLESHOOTING - Vehicle Identificetion

VEHICLE IDENTIFICATION Nmx-


VEHICLE IDENTIFICATION NUMBER LOCATION
The vehicle identification number (V.I.N.) is located oh a plate
attached to the left top side of the instrument panel.

VEHICLE IDENTIFICATION CODE CHART PLA.4


All vehicle identification numbers contain 17 digits. The vehicle
number is a code which tells country, make, vehicle type, etc.

rr
\
12th to
1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th
17th
Digit Digit Digit Digit Digit Digit Digit Digit Digit Digit Digit Digits

Vehicle Price *Check Model Serial


Country Make Others Line Body Engine Plant
We class year number

4- E- 3- B- S- 3- 4- T- M- E- 000001
USA Eagle Passen- Manual Laser or Medium 3 door 1.8 liter 1991 DSM to
P- ger Car Seat Belt Talon 4- Hatch- (107 Year 999999
Plymouth c- FWD High back cu.in.)
Auto- T- 5- [SOHC-
matic Talon Premium MPI1
Seat Belt AWD 6- R-
Special 2.0 liters
(122
cu.in.)
[DOHC-
MPI]
u-
2.0 liters
(122

I
cuin.)
[DOHC-
MPI-
Turbo]

NOTE * “Check digit” means a single number or letter x used to verify the accuracy of transcription of vehicle identification number.
INTRODUCTION AND MASTER TROUBLESHOOTING - Vehicle Identification

VEHICLE IDENTIFICATION NUMBER LIST NOOCC--


p, VEHICLES FOR FEDERAL
,.. I

V.I.N. (except sequence number) Brand Engine Displacement Models Code


,,; * /./
4P3CS34aM E Plymouth Laser 1.8 liter (107 cuin.) D21AMNJElXP/RJEL4P’
[SOHC-MPI]
4P3CS44aME D21AMNHEL4P/RHEL4P
4P3CS44ROME 2.0 liter (122 cuin.) D22AMNHML4P/RHML4P
[DOHC-MPI]
4P3CS44UuME 2.0 liter (122 cu.in.) D22AMNHFL4P/RHFL4P
[DOHC-MPI-Turbo]

4E3CS44ROM E Eap$DTrlon 2.0 liter (122 cu.in.) D22AMNHML4EIRHML4E


[DOHC-MPI]
4E3CS54UnME 2.0 liter (122 cu.in.) D22AMNPFL4EIRPFL4E
[DOHC-MPI-Turbo]
4E3CT64UOME Eagle Talon D27AMNGFL4E/kGFL4E
<AWD> .1 L *,

VEHICLES FOR CALIFORNIA

V.I.N. (except sequence number) Brand Engine Displacement Models Code

4P3CS34aME Plymouth Laser 1.8 liter (107 cu.in.) D21AMNJELSP/RJELSP


[SOHC-MPI]
4P3CS44aME D21AMNHELSP/RHELSP

4P3CS44RmME 2.0 liter (122 cuin.) D22AMNHMLSP/RHMLSP


[DOHC-MPI]

4P3CS44UOME 2.0 liter (122 cu.in.1 D22AMNHFLSP/RHFLSP


[DOHC-MPI-Turbo] ‘.
4E3CS44RuME Eagle Talon 2.0 liter (122 cu.in.1 D22AMNHMLSE/RHMLSE
<FWD> [DOHC-MPI]

4E3CS54UOME 2.0 liter (122 cu.in.1 D22AMNPFLSElRPFLSE


[DOHC-MPI-Turbo]
4E3CT64UOME Eagle Talon D27AMNGFLSE/RGFLSE
<AWD>

VEHICLES FOR CANADA

V.I.N. (except sequence number) Brand Engine Displacement Models Code 1’ 1


4P3BS34aME Plymouth Laser 1.8 liter (107 cu.in.1 D21AMNJEL5P/RJEL5P
[SOHC-MPI]
4P3BS44aME D21AMNHiL5P/RHEL5P
4P3BS44ROME 2.0 liter (122 cuin.) D22AMNHML5P/RHML5P
[DOHC-MPI]
4P3BS44UuME 2.0 liter (122 cu.in.) D22AMNHFL5P/RHFL5P
[DOHC-MPI-Turbo]
4E3BS44ROME Eagle Talon 2.0 liter (122 cu.in.) D22AMNHML5EiRHML5E
<FWD> [DOHC-MPI] I I
4E3BS54UuME 2.0 liter (122 cu.in.1
[DOHC-MPI-Turbo]
4E3BT64UnME Eagle Talon
<AWD>
8 INTRODUCTION AND MASTER TROUBLESHOOTING - Vehicle Identification

VEHICLE INFORMATION CODE PLATE NOOCD-

Vehicle information code plate is riveted onto the bulkhead in ri


the engine compartment.
The plate shows model code, engine model, transaxle model,
and body color code.

1. MODEL D22AMN HML4P

2 y$y:/e ‘f$$l
2. ENGINE 4G63
IEngine model
3. TRANSAXLE F5M33
yTransaxle model
4. COLOR, B14
TRIM OPT I Monotone exterior
color code

VEHICLE SAFETY CERTIFICATION LABEL NOOCF-

1. The vehicle safety certification label is attached to the face

2. This label indicates the month and year of manufacture, ;e


Gross Vehicle Weight Rating (G.V.W.R.), Gross Axle
(G.A.W.R.) front and rear, and Vehicle
Identification Number (V.I.N.).

ENGINE MODEL STAMPING NOOCG-

1. The engine model number is stamped at the front side on

following:

Engine model Engine displacement


4637 1.8 liter (107 cu.in.)
[SOHC-MPI]
4G63 2.0 liter (122 cuin.)
[DOHC-MPI] or [DOHC-MPI-Turbo]

2. The engine serial number is stamped near the engine


model number, and the serial number cycles, as shown
below.

Engine serial number Number cycling ‘-w

AA0201 t o w9999 AA0201 - - - - - - - -*AA99997

I 1 LAB0001 - - - - - - - +AY9999 : 1
I 1 t-BAOOOI - - - - - - - +YY9999 ’ 1
INTRODUCTlON AND MASTER TROUBLESHOOTING - Vehicle Identification 9

Theft protection label THEFT PROTECTION NowlAB


onginal parts
In order to protect against theft, a Vehicle Identification
Number WIN) is stamped in, or attached as a label to, the
w ,I e IW following major parts of the engine and transaxle, as tiell as
main outer panels:
B ,w w
Engine cylinder block, Transaxle housing, Fender, Door, Quar-
OOA0212 ter panel, Hood, Trunk lid, Bumpers

For replacement parts


In addition, a theft-protection label is attached to replacement
parts for the body outer panel main components, and the same
data are stamped into replacement parts for the engine and the
transaxle.

Cautions regarding panel repairs


1. When repainting original parts, do so after first mask-
OOA0213 ing the theft-protection label, and, after painting, be
sure to peel off the masking tape.
2. The theft-protection label for replacement parts is
covered by masking tape, so such parts can be painted
as is. The masking tape should be removed after
painting is finished.
3. The theft-protection label should not be removed from
original parts or replacement parts.

LOCATIONS

OOA0057 OOA0055
IO INTRODUCTION AND MASTER TROUBLESHOOTING - Vehicle Identification

Part

Transaxle Manual transaxle Automatic transaxle

Fender

The illustration indicates left hand side, outer. 3lA0259

Door

- .
31AO250
INTRODUCTION AND MASTER TROUBLESHOOTING - Vehicle Identification 11

: for original equipment parts


Part Target area : for replacement parts
Quarter panel The label is attached at the
inner side of the parts showr
in the figure.

The illustration indicates left hand side, outer.


Right hand side is symmetrically opposite. 31A026E

Hood The label is attached at the


inner side of the parts shown
in the figure.

31A0256

Tailgate The label is attached at the


inner side of the parts shown
in the figure.

31AO260
12 INTRODUCTION AND MASTER TROUBLESHOOTING - Vehicle Identification

m : for original equipment parts


Part Target area m : for replacement parts

Front bumper

The label is attached at the inner side of the parts shown in the figure. 31A0332

Rear bumper

The label is attached at the inner side of the parts shown in the figure. 31A0332
INTRODUCTION AND MASTER TROUBLESHOOTING - Precautions befdre Service ‘1 S

PRECAUTIONS BEFORE SERVICE wxww


PROTECTING THE VEHICLE
If there is a likelihood of damaging painted or interior parts
during service operations, protect them with suitable covers
(such as seat covers, fender covers, etc.).

REMOVAL AND DISASSEMBLY


When checking a malfunction, find the cause of the problem. If
it is determined that removal and/or disassembly is necessary,
perform the work by following the procedures contained in this
Service Manual.

If punch marks or mating marks are made to avoid error in


assembly and to facilitate the assembly work, be sure’to make
them in locations which will have no detrimental effect on
performance and/or appearances.
OOV663 If an area having many parts, similar parts, and/or parts which
are symmetrical right and left is disassembled; be sure to
arrange the parts so that they do not become mixed during the
assembly process.
1. Arrange the parts removed in the proper order.
2. Determine which parts are to be reused and which are to
be replaced.
3. If bolts, nuts, etc., are to be replaced, be sure to use only
the exact size specified.
i:c ” -,.
> ‘.
.“i,. i

J
” , ‘. 5,
OOY192 FOOO 1. 7

SPECIAL TOOLS
If other tools are substituted for the special tools to do service
or repair work, there is the danger that vehicle parts might be
damaged, or the technician might be injured; therefore, be sure
to use the special tool whenever doing any work for which the
use of one is specified.

FOOO18

PARTS TO BE REPLACED
If any of the following parts are removed, they must be
replaced with new parts.
1. Oil seals
2. Gaskets (except rocker cover gasket)
3. Packings

0
4. O-rings
5. Lock washers
6. Cotter pins
7. Self-locking nuts
OOD511
I4 INTRODUCTION AND MASTER TROUBLESHOOTING - Precautions before Service

PARTS
When replacing parts, use MOPAR genuine parts.

VEHICLE WASHING
If high-pressure car-washing equipment or steam car-washing
equipment is used to wash the vehicle, be sure to maintain the
spray nozzle at a distance of at least 300 mm (12 in.) from any
plastic parts and all opening parts (doors, luggage compart-
ment, etc.).

mm (In.1 smo59

SERVICING ELECTRICAL SYSTEM


1. Note the following before proceeding with work on the
electrical system.
Note that the following must never be done:
Unauthorized modifications of any electrical device or
wiring, because such modifications might lead to a vehicle
malfunction, over-capacity or short-circuit that could result
in a fire in the vehicle.
2. When servicing the electrical system, disconnect the
negative cable terminal from the batten/.

Caution
1. Before connecting or disconnecting the negative
cable, be sure to turn off the ignition switch and the
lighting switch.
(If this is not done, there is the possibility of
semiconductor parts being damaged.)
2. For MPI-equipped models, after completion of the
work steps [when the battery’s negative (-) termi-
nal is connected], warm up the engine and allow it
to idle for approximately five minutes under the
conditions described below, in order to stabilize
engine control conditions, and then check to be
sure that the idling is satisfactory.
Engine coolant temperature: 85-95°C (185-203°F)
Lights, electric fans, accessories: OFF
Transaxle: neutral position
(A/T models: “N” or “P”)
Steering wheel: neutral (center) position
INTRODUCTION AND MASTER TROUBLESHOOTING - Precautions before Set&e 15

WIRING HARNESSES
1. Secure the wiring harnesses by using cla’mps. However, for
any harness which passes to the engine or other vibrating
parts of the vehicle, allow some slack within a range that
does not allow the engine vibrations to cause the harness
to come into contact with any of the surrounding parts.
Then secure the harness by using a clamp.
In addition, if a mounting indication mark (yellow tape) is on
a harness, secure the indication mark in the specified
location.

2. If any section of a wiring harness contacts the edge of a


part, or a corner, wrap the section of the harness with tape
or something similar in order to protect it from damage.

F16171

Correct 3. When disconnecting a connector, be sure to pull only the


connector, not the harness.

4. Disconnect connectors which have catches by pressing in


the direction indicated by the arrows in the illustration.

Cl6385

Cl6367

Y16347
16 INTRODUCTION AND MASTER TROUBLESHOOTING - Precautions before Service

5. Connect connectors which have catches by inserting the


connectors until they snap.
9%

ELECTRICAL COMPONENTS
1. When installing any of the vehicle parts, be careful not to
pinch or damage any of the wiring harnesses.

Cl6362

2. Sensors, relays, etc., are sensitive to strong impacts.


Handle them with care so that they are not dropped or
mishandled.
,**

OOYSss

3. The electronic parts used for relays, etc., are sensitive to


heat. If any service which causes a temperature of 80°C
(176°F) or more is performed, remove the part or parts in
question before carrying out the service.

FUSES AND FUSIBLE LINKS


OOV833
1. If a blown-out fuse is to be replaced, be sure to use only a
fuse of the specified capacity. If a fuse of a capacity larger
than that specified is used, parts may be damaged and the
circuit may not be protected adequately.

Caution
1. If a fuse is blown-out, be sure to eliminate the cause
of the problem before installing a new fuse. ;i
2. Check the condition of fuse holders. If rust or dirt is
found, clean metal parts with a fine-grained sand-
paper until proper metal-to-metal contact is made.
10A 15A Poor contact of any fuse holder will often lead to
voltage drop or heating in the circuit and colild
COY569 result in improper circuit operation.
INTRODUCTION AND MASTER TROUBLESHOOTING - Precautions before Sew&e ‘37

Permissible current
2. If additional optional equipment is to be installed, in ttie
Nominal SAE vehicle, follow the procedure listed in the ap@@priate
r ‘.
size In engine Other instruction manual; however, be sure to pay “careful
gi:e compart- areas
attention to the following points: “9:
ment
(1) In order to avoid overloading the wiring;’ take the
0.3 mm2 AWG 22 - 5A electrical current load of the optional ,equipment into
0.5 mm2 AWG 20 7A 13A consideration, and determine the appropriate .wire size:
0.85 mm’ AWG 18 9A 17A (2) Where possible, route the wiring through the existing
1.25 mm2 AWG 16 12A 22A harnesses.
2.0 mm2 AWG 14 16A 30A (3) If an ammeter or similar instrument is to be connected
3.0 mm’ AWG 12 21A 40A to a live-wire circuit, use tape to protect the wire, use a
5.0 mm2 AWG 10 31A 54A clamp to secure the wire, and make sure that there is
no contact with any other parts.
(4) Be sure to provide a fuse for the load circuit of the
optional equipment.

TUBES AND OTHER RUBBER PARTS


Be careful to avoid spilling any gasoline, oil, etc., or rubber
parts, they might be adversely affected.

oorsas

LUBRICANTS
In accordance with the instructions in this Service Manual,
apply the specified lubricants in the specified locations during
assembly and installation.

!’
>,IIV/ :

BRAKE FLUID
Be careful to avoid spilling any brake fluid on painted surfaces,
because the paint coat might be discolored or damaged.
18 INTRODUCTION AND MASTER TROUBLESHOOTING - Precautions b&ire Service

DOING SERVICE WORK IN GROUPS OF VO’bR


MORE TECHNICIANS .-
I-7. I
If the service work is to be done by two or more technicians
working together, extra caution must be taken.

NOTE ON INSTALLATION OF RADIO EQIJIPMEATe


The computers of the electronic control system has been
designed so that external radio waves will not interfere with
their operation.
However, if antenna or cable of amateur transceiver etc. is
routed near the computers, it may affect the operation of the
computers, even if the output of the transceiver is no more
than 25W.
To protect each of the computers from interference by
transmitter (hum, transceiver, etc.), the following should be
observed.
1. Install the antenna on the roof or rear bumper.
2. Because radio waves are emitted from the coaxial cable of
the antenna, keep it 200 mm (8 in.) away from the
computers and the wiring harness. If the cable must cross h
the wiring harness, route it so that it runs at right angles to
the wiring harness.
3. The antenna and the cable should be well matched, and the
standing-wave ratio* should be kept low.
4. A transmitter having a large output should not be installed
in the vehicle.
5. After installation of transmitter, run the engine at idle, emit
radio waves from the transmitter and make sure that the
engine is not affected.
Voltage Maximum
distribution voltage “STANDING-WAVE RATIO
If an antenna and a cable having different impedances are
connected, the input impedance Zi will vary in accordance with
the length of the cable and the frequency of the transmitter,
and the voltage distribution will also vary in accordance with
the location.
The ratio between this maximum voltage and minimum voltage
is called the standing-wave ratio. It can also be represented by
the ratio between the impedances of the antenna and the
cable.
The amount of radio waves emitted from the cable increases
as the standing-wave ratio increases, and this increases the
possibility of the electronic components being adversely
affected.
INTRODUCTION AND MASTER TROUBLESHOOTtNG - Towing and Hoi&g T9
I-
Sling type
TOWING AND HOISTING NOOGA-

c
llJ/RE;~R TOWING RECOMMENDATION

FRONT TOWING PICKUP


Caution
This vehicle cannot be towed by a wrecker using sling-type
Wheel lift type equipment to prevent the bumper from deformation.
If this vehicle is towed, use wheel lift or flat bed
equipment.
The vehicle may be towed on its rear wheels for extended
distances provided the parking brake is released. It is recom-
mended that vehicles be towed using the front pickup
whenever possible.
Flat bed type

REAR TOWING PICKUP


iling type
Caution
This vehicle cannot be towed by a wrecker using sling-type
--
equipment to prevent the axle beam from deformation.
lf this vehicle is towed, use wheel lift or flat bed
equipment.
Manual transaxle vehicles may be towed on the front wheels,
Vheel lift type provided the transaxle is in neutral and the drive-line has not
been damaged. The steering wheel must be clam,ped in the
straight-ahead position with a steering wheel clamping device
designed for towing service use.
Caution
Do not use steering column lock to secure front wheel
position for towing. 3,“’
lat bed type Automatic transaxle vehicle may be towed on the frontwheels
at speeds not to exceed 50 km/h (30 mph) for a distances hot
to exceed 30 km (18 miles).
Caution
If these limits cannot be met, the front wheels must ‘be
placed on a tow dolly.

TOWING WHEN KEYS ARE NOT AVAILABLE


When a locked vehicle must be towed and keys are not
available, the vehicle may be lifted and towed from the front,,
provided the parking brake is released: If not released, the rear
wheels should be placed on a tow dolly.

I
Mitsubishi Laser Talon 1991 Service Manual
Full download: http://manualplace.com/download/mitsubishi-laser-talon-1991-service-manual/
20 INTRODUCTION AND MASTER TROUBLESHOOTING - Towing and Hoisting

SAFETY PRECAUTIONS
The following precautions should be taken when towin the
vehicle.
1. DO NOT LIFT OR TOW THE VEHICLE BY ATTACHING TO
OR WRAPPING AROUND THE BUMPER.
2. Any loose or protruding parts of damaged vehicle such as
hoods, doors, fenders, trim, etc., should be secured prior to
moving the vehicle.
3. Operator should refrain from going under a vehicle while it
is lifted by the towing equipment, unless the vehicle in
adequately supported by satefy stands.
4. Never allow passengers to ride in a towed vehicle.
5. State and local rules and regulations must be followed
when towing a vehicle.

<AWD>
Refer to the section “Special Handling Instructions for AWD
Models”.

HOISTING
Frame contact support location
POST TYPE
Special care should be taken when raising the vehicle on a
frame contact type hoist. The hoist must be equipped with the
proper adapters in order to support the vehicle at the proper
locations.
Caution
OOAOI 71
When service procedures require removing rear sutpen-
sion, fuel tank, spare tire and lift gate, place addmonal
<FWD>: 928mm (36.5 in.) weight on rear end of vehicle or anchor vehicle to hoist to
<AWD>: 998mm (39.3 in.)
prevent tipping of center of gravity changes.
FLOOR JACK
The usual type of floor jack is used at the following locations.
Front:
<FWD> Under the mid point of centermember
<AWD> Under the mid point of crossmember
Rear:
<FWD> Under the jack up bracket of rear floor pan
<AWD> Under the rear differential
Cautions
1. Never use a jack at the lateral rod or rear suspension
assembly. <FWD>
2. In order to prevent scarring the centermember <MID>
I <FWD> Rear <AWD> I
or crossmember <AWD>, place a piece of cloth on the
jack’s contact surface (to prevent corrosion caused by
damage to the coating).
3. A floor jack must never be used on any part of the
underbody.
4. Do not attempt to raise one entire side of the vehicle by
placing a jack midway between front and rear wheels.
This practice may result in permanent damage to the
body.

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