Kobelco Hydraulic Excavators Sk250lc Nlc 6e Operation Manual

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APPLICABLE No.
SK250-6E LQ09-04801~
SK250LC-6E LL 09-03501~
SK250NLC-6E LL 09-03501~

READ, UNDERSTAND AND FOLLOW ALL SAFETY

PRECAUTIONS AND INSTRUCTIONS FOUND IN THIS
MANUAL BEFORE OPERATING THE MACHINE.

Book Code No. S2LQ00003ZE02

Printed in Japan 2003.09 (K·E)
This is the cut pages sample. Download all 250 page(s) at: ManualPlace.com
 FOREWORD
GENERAL
• This manual contains procedures to aid the operator gain peak performance through effective, economical machine
operation and maintenance for the KOBELCO SK250(LC)-6E and SK250NLC-6E Hydraulic Excavators.
• Before operating the machine, operators must thoroughly read and understand all safety, Operation and Maintenance
instructions found in this manual. Failure to follow the instructions given in this manual may lead to serious injury to
persons and or equipment failure.
• Operators and persons working with this machine should continually study this manual until proper safety, Operation
and Maintenance procedures are completely understood.
• This manual describes the basic operating techniques. Skill is gained as the operator utilizes these techniques and
perfects them with an actual machine.
• Some illustrated pictures may be different from your machine, as technical improvement is continuous, manuals are
periodically updated to reflect these changes.
• This manual may not contain attachments and optional equipment that are available in your area. Please contact an
authorized KOBELCO Distributor for any optional attachments required.
• Materials and specifications are subject to change without notice.

PERIODIC INSPECTIONS
• After delivery of a machine, the Authorized KOBELCO Distributor will make periodic service inspections. These in-
spections will be free of charge to the owner of the machine and will be at time intervals set by KOBELCO. Contact an
authorized KOBELCO Distributor for any service related questions not explained in this manual.

NOTICE
• The contents of this manual may not reflect the specifications of the machine delivered. Contact an authorized KOBELCO
Distributor to obtain assistance in specifications for machines equipped with options not contained in this manual.
• Owing to the policy of continual improvement, changes may be made by KOBELCO CONSTRUCTION MACHINERY
CO., LTD, to any of its products without any obligation on the part of KOBELCO CONSTRUCTION MACHINERY CO.,
LTD.
• The letter “E” of 6E in the machine model expresses that the engine mounted on this machine is approved by the new
regulation established after the emission rate became more severe. Therefore the last letter “E” in the machine model,
represents the “Emission” or “Ecology”.

TABLE OF CONTENTS
Section I – SAFETY PRECAUTIONS ......................................................................................................... 1-0 ~ 1-27
Section II – MACHINE FAMILIARIZATION .................................................................................................. 2-0 ~ 2-39
Section III – BASIC MACHINE OPERATION ................................................................................................ 3-0 ~ 3-25
Section IV – MAINTENANCE ........................................................................................................................ 4-0 ~ 4-57
Section V – TRANSPORTATION .................................................................................................................. 5-0 ~ 5-9
Section VI – SPECIFICATIONS ..................................................................................................................... 6-0 ~ 6-22
Section VII – TROUBLESHOOTING .............................................................................................................. 7-0 ~ 7-3
Section VIII – SCHEMATICS ........................................................................................................................... 8-0 ~ 8-8
Section IX – OPTIONAL EQUIPMENT .......................................................................................................... 9-0 ~ 9-18
Section X – SPECIAL PROCEDURES ....................................................................................................... 10-0 ~ 10-9
All rights reserved. Any use of editorial or pictorial content is strictly prohibited without express written permission from KOBELCO CONSTRUCTION MACHINERY CO., LTD.
 Section I – SAFETY PRECAUTIONS

Table of Contents
GENERAL SAFETY INFORMATION ........................................................................................................... 1-1
SAFETY PRECAUTIONS ............................................................................................................................. 1-1 ~ 1-3
PRE-START SAFETY ................................................................................................................................... 1-4 ~ 1-6
SAFETY DURING OPERATION ................................................................................................................... 1-6 ~ 1-9
INSPECTION & MAINTENANCE SAFETY .................................................................................................. 1-9 ~ 1-11
BATTERY SAFETY ...................................................................................................................................... 1-12
WARNING LABELS & DECALS (EU ONLY) ............................................................................................... 1-13 ~ 1-18
WARNING LABELS & DECALS (OCEANIA) .............................................................................................. 1-19 ~ 1-24
PROHIBITED MACHINE OPERATION ........................................................................................................ 1-25 ~ 1-26
END OF WORK SHIFT SAFETY .................................................................................................................. 1-26
USE FOPS AND FRONT GUARD ................................................................................................................ 1-27
USE SAFETY VALVE AND OVERLOAD ALARM ....................................................................................... 1-27

READ, UNDERSTAND AND FOLLOW ALL SAFETY PRECAUTIONS AND PROCEDURES FOUND IN THIS
MANUAL BEFORE ATTEMPTING ANY OPERATION, INSPECTION OR MAINTENANCE OF THIS MACHINE,
ATTACHMENT OR SYSTEMS. KOBELCO CANNOT ANTICIPATE EVERY POSSIBLE CIRCUMSTANCE THAT
MIGHT INVOLVE A POTENTIAL HAZARD. THE WARNINGS IN THIS PUBLICATION AND ON THE PRODUCT
ARE THEREFORE NOT ALL INCLUSIVE. IF A TOOL, PROCEDURE, WORK METHOD OR OPERATING TECH-
NIQUE NOT SPECIFICALLY RECOMMENDED BY KOBELCO IS USED, YOU MUST SATISFY YOURSELF THAT
IT IS SAFE FOR YOU AND OTHERS. YOU SHOULD ALSO ENSURE THAT THE PRODUCT WILL NOT BE
DAMAGED OR MADE UNSAFE BY THE OPERATION, LUBRICATION, MAINTENANCE AND/OR REPAIR PRO-
CEDURES YOU CHOOSE.

1—0
 Section I – SAFETY PRECAUTIONS
1.1 GENERAL SAFETY INFORMATION c. CAUTION – Indicates a potentially hazardous situ-
ation which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against
possible damage to the machine and its compo-
DO NOT OPERATE OR PERFORM ANY MAINTE- nents and is represented as follows:
NANCE ON THIS MACHINE UNTIL ALL INSTRUC-
TIONS FOUND IN THIS MANUAL HAVE BEEN
THOROUGHLY READ AND UNDERSTOOD.
IMPROPER OPERATION OR MAINTENANCE OF 4. It is very difficult to forecast every danger that may
THIS MACHINE MAY CAUSE ACCIDENTS AND occur during operation. However, safety can be en-
COULD RESULT IN SERIOUS INJURY OR DEATH. sured by fully understanding proper operating proce-
ALWAYS KEEP THIS MANUAL IN THE OPERATOR’S dures for this machine according to methods recom-
SEAT POCKET. mended by KOBELCO.
IF IT IS MISSING OR DAMAGED, PLACE AN OR-
DER WITH AN AUTHORIZED KOBELCO DISTRIBU- 5. While operating the machine, be sure to perform work
TOR FOR A REPLACEMENT. with great care, so as not to damage the machine, or
IF YOU HAVE ANY QUESTIONS, PLEASE CONSULT allow accidents to occur.
AN AUTHORIZED KOBELCO DISTRIBUTOR.
6. Continue studying this manual until all safety, opera-
1. Most accidents, which occur during operation, are due tion and Maintenance procedures are completely un-
to neglect of precautionary measures and safety rules. derstood by all persons working with the machine.
Sufficient care should be taken to avoid these accidents.
Erroneous operation, lubrication or maintenance ser-
vices are very dangerous and may cause injury or 1.2 SAFETY PRECAUTIONS
death of personnel. Therefore all precautionary mea-
sures, NOTES, DANGERS, WARNINGS and CAU-
TIONS contained in this manual and on the machine
should be read and understood by all personnel be- THE PROPER AND SAFE LUBRICATION AND MAIN-
fore starting any work with or on the machine. TENANCE FOR THIS MACHINE, RECOMMENDED
BY KOBELCO, IS OUTLINED IN THE OPERATOR’S
2. Operation, inspection, and maintenance should be MANUAL FOR THIS MACHINE.
carefully carried out, and safety must be given the first
IMPROPER PERFORMANCE OF LUBRICATION OR
priority. Messages of safety are indicated with marks.
MAINTENANCE PROCEDURES ARE DANGEROUS
The safety information contained in this manual is in-
AND COULD RESULT IN INJURY OR DEATH. READ
tended only to supplement safety codes, insurance
AND UNDERSTAND THE OPERATOR’S MANUAL
requirements, local laws, rules and regulations.
BEFORE PERFORMING ANY LUBRICATION OR
MAINTENANCE.
3. Messages of safety appear in this manual and on the
machine. All messages of safety are identified by the
The serviceman or mechanic may be unfamiliar with
words “DANGER”, “WARNING” and “CAUTION”.
many of the systems on this machine. This makes it
a. DANGER – Indicates an imminently hazardous important to use caution when performing service
situation which, if not avoided, will result in death work. A knowledge of the system and or components
or serious injury and is represented as follows: is important before the removal or disassembly of any
component.

Because of the size of some of the machine compo-

b. WARNING – Indicates a potentially hazardous situ- nents, the serviceman or mechanic should check the
ation which, if not avoided, could result in death or weights noted in this manual. Use proper lifting pro-
serious injury and is represented as follows: cedures when removing any components. Weight of
components table is shown in Page 6-3 of SECTION
VI – SPECIFICATIONS.

1—1
 Section I – SAFETY PRECAUTIONS
THE FOLLOWING IS A LIST OF BASIC PRECAUTIONS 8. Use steps and grab handles when mounting or dis-
THAT MUST ALWAYS BE OBSERVED. mounting a machine. Clean any mud, grease, oil or
debris from steps, walkways or work platforms before
1. Read and understand all warning plates and decals using. Always face the machine when using steps,
on the machine before operating, maintaining or re- ladders and walkways. When it is not possible to use
pairing this machine. the designed access system, provide ladders, scaf-
folds, or work platforms to perform safe repair opera-
2. Always wear protective glasses and protective shoes tions.
when working around machines. In particular, wear
protective glasses when using hammers, punches or 9. To avoid back injury, use a hoist when lifting compo-
drifts on any part of the machine or attachments. Use nents which weigh 23 kg (50 lb) or more. Make sure
welders gloves, hood/goggles, apron and the protec- all chains, hooks, slings, etc., are in good condition
tive clothing appropriate to the welding job being per- and are the correct capacity. Be sure hooks are posi-
formed. Do not wear loose fitting or torn clothing. tioned correctly. Lifting eyes are not to be side loaded
Remove all rings from fingers, loose jewelry, confine during a lifting operation.
long hair and loose clothing before working on this
machinery. 10. To avoid burns, be alert for hot parts on machines
which have just been stopped and hot fluids in lines,
3. Disconnect the battery and hang a “Do Not Operate” tubes and compartments.
tag in the Operator’s compartment. Remove ignition
keys. 11. Be careful when removing cover plates. Gradually back
off the last two bolts or nuts located at opposite ends
4. If possible, make all repairs with the machine parked of the cover or device and carefully pry cover loose to
on a level, hard surface. Block the machine so it does relieve any spring or other pressure, before removing
not roll while working on or under the machine. Hang the last two bolts or nuts completely.
a “Do Not Operate” tag in the Operator’s compartment.
12. Be careful when removing filler caps, breathers and
5. Do not work on any machine that is supported only by plugs on the machine. Hold a rag over the cap or plug
lift, jacks or a hoist. Always use blocks or jack stands, to prevent being sprayed or splashed by liquids under
capable of supporting the machine, before perform- pressure. The danger is even greater if the machine
ing any disassembly. has just been stopped because fluids can be hot.

13. Always use the proper tools that are in good condition
and that are suited for the job at hand. Be sure you
DO NOT OPERATE THIS MACHINE UNLESS YOU
understand how to use them before performing any
HAVE READ AND UNDERSTAND THE INSTRUC-
service work.
TIONS IN THE OPERATOR’S MANUAL. IMPROPER
MACHINE OPERATION IS DANGEROUS AND
14. Reinstall all fasteners with the same part number. Do
COULD RESULT IN INJURY OR DEATH.
not use a lesser quality fastener if replacements are
necessary.
6. Relieve all pressure in air, oil or water systems before
any lines, fittings or related items are disconnected or 15. Repairs which require welding should be performed
removed. Always make sure all raised components only with the benefit of the appropriate reference in-
are blocked correctly and be alert for possible pres- formation and by personnel adequately trained and
sure when disconnecting any device from a system knowledgeable in welding procedures. Determine type
that utilizes pressure. of metal being welded and select correct welding pro-
cedure and electrodes, rods or wire to provide a weld
7. Lower the bucket, blade or other attachments to the metal strength equivalent at least to that of the parent
ground before performing any work on the machine. If metal. Make sure to disconnect battery before any
this cannot be done, make sure the bucket, blade or welding procedures are attempted.
other attachment is blocked correctly to prevent it from
dropping unexpectedly.

1—2
 Section I – SAFETY PRECAUTIONS
16. Do not damage wiring during removal operations. 23. Caution should be used to avoid breathing dust that
Reinstall the wiring so it is not damaged nor will be may be generated when handling components con-
damaged in operation of the machine by contacting taining asbestos fibers. If this dust is inhaled, it can be
sharp corners, or by rubbing against some object or hazardous to your health. Components in KOBELCO
hot surface. Do not connect wiring to a line containing products that may contain asbestos fibers are brake
fluid. pads, brake band and lining assemblies, clutch plates
and some gaskets. The asbestos used in these com-
17. Be sure all protective devices including guards and ponents is usually bound in a resin or sealed in some
shields are properly installed and functioning correctly way. Normal handling is not hazardous as long as air-
before starting a repair. If a guard or shield must be borne dust which contains asbestos is not generated.
removed to perform the repair work, use extra caution
and replace the guard or shield after repair is com-
plete. IF DUST WHICH MAY CONTAIN ASBESTOS IS
PRESENT, THERE ARE SEVERAL COMMON SENSE
18. The maintenance and repair work while holding the GUIDELINES THAT SHOULD BE FOLLOWED.
bucket raised is dangerous due to the possibility of a
falling attachment.
a . Never use compressed air for cleaning.
Do not fail to lower the attachment and place the bucket
to the ground before starting the work. b . Avoid brushing or grinding of asbestos containing
materials.
19. Loose or damaged fuel, lubricant and hydraulic lines, c . For clean up, use wet methods or a vacuum
tubes and hoses can cause fires. Do not bend or strike equipped with a high efficiency particulate air
high pressure lines or install ones which have been (HEPA) filter.
bent or damaged. Inspect lines, tubes and hoses care-
fully. Do not check for leaks with your hands. Very small d . Use exhaust ventilation on permanent machining
(pin hole) leaks can result in a high velocity oil stream jobs.
that will be invisible close to the hose. This oil can e . Wear an approved respirator if there is no other
penetrate the skin and cause personal injury. Use card- way to control the dust.
board, wood or metal to locate pin hole leaks.
f . Comply with applicable rules and regulations for
the work place.
20. Tighten connections to the correct torque. Make sure
that all heat shields, clamps and guards are installed g . Follow environmental rules and regulations for dis-
correctly to avoid excessive heat, vibration or rubbing posal of asbestos.
against other parts during operation. Shields that pro- h . Avoid areas where asbestos particles may be in
tect against oil spray onto hot exhaust components in the air.
event of a line, tube or seal failure must be installed
correctly.

21. Do not operate a machine if any rotating part is dam-

aged or contacts any other part during operation.
Any high speed rotating component that has been
damaged or altered should be checked for balance
before reusing.

22. Be careful when servicing or separating the tracks.

Chips can fly when removing or installing a track pin.
Wear safety glasses and long sleeve protective cloth-
ing. Tracks can unroll very quickly when separated.
Keep away from front and rear of machine. The ma-
chine can move unexpectedly when both tracks are
disengaged from the sprockets. Block the machine to
prevent it from moving.

1—3
 Section I – SAFETY PRECAUTIONS
1.3 PRE-START SAFETY GER
Many failures that occur during machine operation DAN CAUT
OF Bucke ION
or servicing result from neglecting fundamental safety C L EAR A d am ag
t can co
nt
e ca act and
P E
KEE ING AR
machi b w
CAUTIO ne equi h en
FOR N
some pped
attach with
precautions. The following safety precautions are SW INTER
FERE ments
.
C h ec k
betwee cl ea ra
given to prevent such failures, but they are only a OP cab be
n bu
cket
n ce

M A E R AT
Exerc
forre
WARNING
op
ise ca eration.
and

part of what you must follow. Read, understand and operat re w

MA INTE ION
PREVENT ingBATTERY hen
a buck EXPLOSION
et near
• Batteries give off hydrogen gasses that can
N
follow all safety precautions found in this manual and S K N UA L A N C explode and cause
2432
personal injury.

SK 250-6
• Keep sparks, openP3 flames
380 and cigarettes away
E from batteries.
on the machine thoroughly before operating the SK 250L E • Keep metallic articles away from batteries.

2
plic 5 0
C
• Keep all ventilation caps tightly secured.
machine. N -6E
Ap • Never check charge by placing metal articles

e m LC-
abl across battery terminals.
6E • Leave battery box open to improve ventilation

OBSERVE ALL SAFETY PRECAUTIONS

A. OBSERVE SAFETY PRECAUTIONS
Follow all safety rules, precautions, and operating
procedures. If there are other personnel and flag-
men working in the area, have them observe the
specified signs.

B. WEAR PROTECTIVE CLOTHING

Wear well fitting safety shoes, hard hat, and work- WEAR PROTECTIVE CLOTHING
ing clothes, and put on protective glasses, face
shield, ear protection and gloves. When necessary,
STORAGE
wear reflective vest. AREA

C. READ AND UNDERSTAND THE OPERATOR’S

MANUAL
Before operating the machine, read and understand
this operator’s manual thoroughly in order to use
the machine effectively and safely. READ MANUAL / KEEP IN MACHINE CAB

D. KEEP OPERATOR’S MANUAL IN MACHINE CAB

Keep this manual in the specified storage area lo-
cated behind the operator’s seat for quick reference.
Should the operator’s manual become lost or dam-
aged, contact an authorized KOBELCO distributor
to order the operator’s manual.

E. HOW TO HANDLE LIFE HAMMER

A life hammer is provided on the right side of cab. HOW TO HANDLE LIFE HAMMER
In case of emergency, take the life hammer, break
the cab glass, and escape from the cab.
In addition, the life hammer is equipped with a cut-
ter on the lever side to cut the seat belt, etc.

F. PREPARE FOR EMERGENCIES

Have a fire extinguisher and first aid kit ready for
emergencies. Know how to operate the fire extin-
guisher and know where the first aid kit is located
for easy access in case of emergency.
PREPARE FOR EMERGENCIES

1—4
 Section I – SAFETY PRECAUTIONS
G. ENSURE SAFETY AT THE WORK SITE
Know the work area! Before operating the ma-
chine, carefully survey and record the land and
worksite features to prevent the machine from fall-
ing or the soil from caving in.

H. PERFORM PRE-START INSPECTION

Before starting the machine, perform a PRE-START
inspection of the machine. If any problems are
found, repair or replace defective components im- WORKSITE SAFETY – KNOW THE AREA
mediately. DO NOT OPERATE THE MACHINE until
all problem areas are properly repaired.
Always keep the windshield, working lamps, and
mirrors clean for good visibility.

I . ENGAGE SAFETY LOCK LEVER BEFORE LEAV-

ING MACHINE
Before leaving the operator’s seat, move the safety
lock lever to the “LOCKED” (Up) position.
This will not allow operation of any hydraulic c o n - PRE-START INSPECTION OF MACHINE
trols should they be accidentally moved. If the le-
LOCKED
ver is not set to the “LOCKED” position and hydraulic (UP) POSITION
controls are touched accidentally, the machine may
move suddenly resulting in serious injury.
Also before leaving the machine, lower the bucket
to the ground, place the safety lock lever in the
“LOCKED” (Up) position, stop the engine and re-
move the starter switch key.
UNLOCKED
(DOWN) POSITION

J. SIGNS, SIGNALS & FLAGMEN SAFETY LOCK LEVER

Install signs on soft shoulders and ground areas,
have a flagman direct the operation if necessary.
The operator should note marks and follow signals
from the flagman. All personnel should know the
meaning of the signs, marks, and signals. Only one
flagman should give the signs and signals.

K. KEEP FIRE AWAY FROM FUEL AND OIL

Oil, antifreeze, and especially fuel are highly flam-
mable. Never use fire near the machine. KEEP FIRE AWAY FROM FUEL & OIL
Securely tighten all fuel and oil caps. Keep fuel and
oil in the designated storage areas. Promptly clean
up any all spills and dispose of waste properly.

L. USE CAUTION NEAR NOISE

If noise is high during operation, hearing loss may
result. Approved hearing protection should be used
if personnel will be exposed to high noise levels for
a long period of time. USE CAUTION NEAR NOISE

1—5
 Section I – SAFETY PRECAUTIONS
M. MOUNTING & DISMOUNTING MACHINE
KEEP STEP CLEAN AND
When getting on and off the machine, always main- IN GOOD CONDITION
tain three point contact by using the handrails and
step. Inspect and clean handrails, step, and mount-
ing parts. Remove slippery materials, such as lu-
bricants, and mud. Always place the cab door en-
trance parallel to the tracks before stopping the en-
gine for dismounting.

N. AVOID HOT SURFACES & AREAS USE GRIP BARS

Immediately after the machine is operated, the tem- AND STEP
perature and pressure of the engine coolant, en-
gine oil, and hydraulic oil are very high. Burns may MOUNTING/DISMOUNTING MACHINE
result if caps are removed, or oil, water, or filters
are changed under these conditions. Wait until the
temperature goes down, before attempting to check
fluids or change filters.

O. USE THE PROPER OPTIONAL ATTACHMENT

Use only optional attachments designed for and
approved by KOBELCO. Read, understand and
HOT SURFACES
follow all instructions in the manual accompanying
the optional attachment. Use of any optional attach-
ment not approved by KOBELCO in writing, can
cause serious injury to personnel, damage to the
machine and its components and shorten the life of
the machine. Contact an authorized KOBELCO dis-
tributor for optional attachments available for the
machine.

P. PREVENT FIRES USE PROPER ATTACHMENT

Leaking or spilled fuel, lubricants and hydraulic oil
are fire hazards. Clean and properly dispose of spills
as they occur. Repair or replace all leaking compo-
nents to prevent fire. Also, clean the machine regu-
larly removing all debris to help prevent fires, pay
particular attention to removal of leaves, sticks,
paper etc. Keep fire extinguisher in an accessible
area and know how to use the fire extinguisher
should a fire occur.
PREVENT FIRES– CLEAN UP SPILLS
1.4 SAFETY DURING OPERATION
A. STARTING ENGINE
Sit in the operator’s seat.
Sound the horn before starting the engine to alert
people the machine is being started. Make sure no
one is near the machine.
Do not short circuit the starter circuit or battery to
start the machine. This may cause serious injury or
cause damage the electrical system.

SOUND HORN BEFORE STARTING

1—6
 Section I – SAFETY PRECAUTIONS
B. PASSENGERS
This equipment is not intended or designed for the
transportation of persons. Never allow persons to
ride on the machine. Serious injury or death can
result from allowing passengers on or in the ma-
chine.

C. TRAVEL
Make certain of the location of the travel motors
before operating travel controls. Sound horn before
moving the machine to inform persons that the ma-
chine is travelling. Position the attachment as shown NO PASSENGERS
in illustration before beginning travel.
Move the machine at slow speeds. Do not turn sud-
denly on rough terrain. Avoid travelling over ob-
stacles. Should it become necessary to travel over
an obstacle, keep the attachment low to the ground
and travel at extremely slow speed.

D. SWING
Make certain the swing area of machine is clear of
all persons and obstacles before operating swing
controls. Sound horn before swinging machine. If
necessary, have a flagman signal operator during TRAVEL MOTORS AT REAR OF MACHINE
operation to help prevent injury to persons or dam-
age to obstacles and equipment. KNOW TRAVEL MOTOR POSITION

E. BOOM, ARM & ATTACHMENTS

Give the work you are doing your undivided atten-
tion. Make certain the attachment being used is
suited for the job at hand. Make certain of obstacles
in the work area and operate the machine within
those limits. If necessary have a flagman signal the
operator to prevent injury to persons or damage to
the machine or obstacles in the work area. ZL11M04116

ALWAYS PLACE ATTACHMENTS ON THE

SWING SAFETY/USE SWING FLASHERS
GROUND AND RAISE THE SAFETY LOCK LE-
VER BEFORE LEAVING THE CAB.

F. OPERATING ON INCLINES OR SLOPES

Operation of this machine on an incline or slope
may cause the machine to become unstable or
unbalanced. Work up and down inclines or slopes
never across. Never swing or turn machine around
on slopes. Build a level area for the machine to op-
erate. Operate controls carefully to prevent sudden
movements which may cause the machine to slide
or tip over. Use a flagman to direct the operator.
BUILD BANKING FOR SLOPE OPERATION

1—7
 Section I – SAFETY PRECAUTIONS
G. WORKING AROUND UTILITIES
If it is suspected that utility lines such as gas, wa-
ter, phone or electrical power are in the work area,
contact the local utility authority for line location BE-
FORE beginning work in the area. Use extreme
caution around electrical power lines.
Keep a sufficient distance away from electrical lines
during operation. See chart below for minimum dis-
tances.

LINE VOLTAGE Minimum Distance - M (FEET)

0 ~ 50,000 3.0M (10) OR MORE
50,000 ~ 200,000 4.5M (15) OR MORE
200,000 ~ 350,000 6.0M (20) OR MORE
350,000 ~ 500,000 7.5M (25) OR MORE KEEP A SAFE DISTANCE FROM UTILITIES
500,000 ~ 750,000 10.5M (35) OR MORE
750,000 ~ 1,000,000 13.5M (45) OR MORE

H. LIFTING
This machine is an excavator. Use extreme cau-
tion when lifting or moving heavy loads. Use proper
lifting equipment rated at a capacity to handle the
load. NEVER USE BUCKET TEETH TO LIFT OR
MOVE HEAVY LOADS.

I . FROZEN OR SNOW COVERED WORK SITES

Use extreme caution when operating the machine
on frozen or snow covered work sites. Operate all
USE PROPER LIFTING DEVICES
controls slowly and cautiously to prevent sudden
movements that may cause the machine to unex-
pectedly shift, slide or move. Even on the slightest
slope, when snow is present or work area is frozen
can allow a machine to unexpectedly move.
Snow on shoulders or snow drifts can be much
deeper than expected. The machine can easily be-
come buried under such conditions. Use extreme
caution while operating the machine around or in
snow.

USE EXTREME CAUTION ON FROZEN OR SNOW

J. FILLED OR UNSTABLE GROUND

Be certain the condition of the work site is stable
and capable of supporting the machine during op-
eration. Do not operate attachment too close to the
machine. Operation of the machine on shoulders
or filled areas could cause the machine to become
unstable presenting a work hazard.
Position the travel motors to the rear of the ma-
chine, allowing for quick reversal, should the work
area become unstable.
WORK ON STABLE GROUND

1—8
 Section I – SAFETY PRECAUTIONS
K. RESTRICTED WORK AREAS
In work sites with limited height and swing areas
such as tunnels, bridges, around electrical power
lines, other utilities, or inside structures, use extreme
caution in keeping the machine and its attachment
a safe distance away to prevent personal injury and/
or equipment or structure damage. Use a flagman
to direct the operator.

L. PARKING THE MACHINE

Always park the machine on a firm, level surface.
If no firm level surface is available, block the tracks
and lower attachment to the ground to help prevent BE AWARE OF OBSTACLES
machine movement.
Should the machine be parked on a roadway, move
the machine to the shoulder to allow passing of traf-
fic. Also post reflective warning signs and markers
at a distance from the machine to safely warn mo-
torists. Refer to local code and regulations regard- 120°
ing the posting of work area warnings and mark- CHOCK
TRACKS
ers.

M. STABILIZE ATTACHMENTS
Stabilize all attachments removed from the machine
to prevent the attachment falling over.
PARKING SAFETY

1.5 INSPECTION & MAINTENANCE SAFETY

A. “TAG-OUT” MACHINE
Before performing any inspection or maintenance
procedures to the machine, fill out and post to the
operator’s controls a “DO NOT OPERATE” tag to
warn persons not to start the machine. Also inform
the supervisor and all operators that the machine
is under inspection or maintenance and they will
be informed when the machine is ready for normal
operation.
STABILIZE ATTACHMENTS WHEN REMOVED

B. TOOLS & EQUIPMENT

Use the proper tools and equipment for the task at
hand. Know the proper use of the tools and equip-
ment before starting any inspection or maintenance
procedures.

C. PERSONAL EQUIPMENT
Wear well fitting work clothes, hard hat, safety shoes
and gloves. Confine long hair, loose clothing and
remove all jewelry before attempting any inspec-
tion or maintenance procedures to this machine or
attachments. USE PROPER TOOLS

1—9
 Section I – SAFETY PRECAUTIONS
D. STOP THE ENGINE
LOCKED
BE CERTAIN TO TURN ENGINE OFF AND (UP) POSITION
PLACE THE SAFETY LOCK LEVER IN THE
“LOCKED” (UP) POSITION before attempting any
inspection or maintenance procedures to the ma-
chine. Failure to stop engine could result in serious
bodily injury or death.

E. SET THE ATTACHMENT

Always set the machine in the hydraulic oil check
position on firm level ground before attempting any
STOP ENGINE/ENGAGE SAFETY LOCK LEVER
inspection or maintenance procedures to the ma-
chine. If it is not possible to put the machine in this
position, secure the boom, arm and attachment to
help prevent sudden movement. ALWAYS PLACE
ATTACHMENTS ON THE GROUND AND RAISE
THE SAFETY LOCK LEVER BEFORE LEAVING
THE CAB.

F. CLEAN THE MACHINE

HYDRAULIC OIL CHECK POSITION
Keep the machine clean and free of debris, excess
or spilled lubricants, fuel and fluids. Use approved
solvents, detergents and water to clean the machine
and its components on a regular basis.
Be careful not to allow water to reach electrical com-
ponents. Serious damage can occur to the electri-
cal system by allowing water to reach the electrical
components. Never clean inside of cab, or electri-
cal components with pressurized water or steam.

G. PRESSURIZED FLUIDS & LUBRICANTS KEEP MACHINE CLEAN

Always release pressure from hydraulic reservoir,
engine coolant, fuel system and all systems con- DEPRESS RUBBER CAP
TO RELEASE PRESSURE
taining pressure before removing any caps or com-
ponents. BE CAUTIOUS OF HOT FLUIDS AND
GASSES FROM SYSTEMS ON MACHINES THAT
HAVE JUST BEEN STOPPED. ALLOW SUFFI-
CIENT TIME FOR SYSTEMS TO COOL BEFORE
PERFORMING ANY INSPECTION OR MAINTE-
NANCE PROCEDURES.

H. SUPPORT THE MACHINE RELEASE HYDRAULIC TANK PRESSURE

If it becomes necessary to raise the machine for
inspection or maintenance, always support the
machine by positioning the machine as shown in
the illustration and use safety supports or blocks,
with a sufficient capacity rating to support the ma-
90~110°
chine, under the tracks. NEVER INSPECT OR PER-
FORM MAINTENANCE PROCEDURES UNDER
SUPPORT
A RAISED MACHINE THAT IS NOT SUFFI-
CIENTLY SUPPORTED.

SUPPORT THE MACHINE

1 — 10
 Section I – SAFETY PRECAUTIONS
I. REFUELING
Move the machine to a well ventilated area for refu-
eling. Use only specified fuel as described in the
MAINTENANCE section of this operator’s manual.
Immediately clean up all spilled fuel and dispose of
it properly. After refueling is complete, securely
tighten fuel cap.

J. HYDRAULIC PRESSURE
Under normal conditions, all circuits of the hydrau-
REFUELING
lic system are under extreme pressure. When in-
specting for leaks, use a small piece of cardboard,
wood or metal to locate leaks. SMALL (PINHOLE)
LEAKS CAN BE DANGEROUS IF CONTACT
WITH SKIN OR EYES IS MADE. Wear approved
safety glasses or face shield, gloves, hard hat,
safety shoes and work clothes during all inspection
and maintenance procedures.

K. TRACK SHOE TENSION

The grease used to adjust the track shoe tension is CHECKING FOR HIGH PRESSURE LEAKS
under extreme pressure in the cylinder. Use extreme
caution when adjusting track shoe tension. KEEP
FACE, HANDS AND LEGS AWAY FROM THE
GREASE NIPPLE AREA. Carefully and slowly
loosen the grease nipple when lessening track shoe
tension. Never loosen grease nipple more than one
complete turn.

L. ELECTRICAL SYSTEM
Before performing any inspection or maintenance
to the electrical system, or performing any welding USE CAUTION WHEN ADJUSTING TRACKS
procedures, disconnect the negative (–) cables from
the battery terminals. Not disconnecting the nega-
tive (–) cable could cause extensive damage to the
electrical system.
DISCONNECT BATTERY
NEGATIVE (-) CABLE WHEN
M. USE APPROVED WORK LIGHTS
INSPECTING ELECTRICAL
Use only approved work lights when performing OR WELDING
inspection and maintenance procedures to prevent
possible fire or explosion. Certain types of work
lights should not be used due to the possibility of
ignition of certain flammable gasses and fluids from ELECTRICAL SYSTEM PRECAUTION
the machine.

N. DISPOSE OF WASTE PROPERLY

Dispose of oils, fuel, coolant, solvents, filters, bat-
teries etc. according to federal, state and local codes
and regulations regarding hazardous waste dis-
posal. Contact local authorities for proper disposal
methods of such materials.

USE PROPER LIGHTING

1 — 11
 Section I – SAFETY PRECAUTIONS
1.6 BATTERY SAFETY

A. WEAR PROPER PROTECTIVE CLOTHES

Wear long sleeve shirt, gloves and approved safety
glasses or face shield when working with or around
batteries. Battery electrolyte (acid) will cause se-
vere burns if allowed to make contact with clothing,
skin or eyes.
Should electrolyte (acid) come in contact with
WEAR PROTECTIVE CLOTHES
clothes, skin or eyes, immediately remove effected
clothing, flush area with clean water for 15 minutes
and get prompt medical attention.

B. KEEP AWAY FROM FIRE OR FLAMES

Never allow batteries in the vicinity of fire or flames
and do not smoke when working with batteries.
Explosive hydrogen gas is produced by the elec-
trolyte (acid) in the batteries. Always work with bat- KEEP AWAY FROM FIRE OR FLAMES
teries in a well ventilated area.

NEGATIVE (-) CABLE

C. CHARGING BATTERY
Charge battery off of and away from machine in a
well ventilated area. When charging battery, remove
cell covers to allow gasses to escape.
Avoid breathing gasses from battery. Wear ap-
POSITIVE (+) CABLE
proved safety equipment when working with bat-
teries.

D. USING BOOSTER CABLES MAKE CERTAIN OF THE POSITIVE (+) AND

Wear proper safety equipment when working with NEGATIVE (-) TERMINALS
batteries.

If using another machine or vehicle to boost batter-

IMPROPER BOOSTER CABLE CONNECTIONS CAN
ies, make certain the machine or vehicle DOES NOT
CAUSE AN EXPLOSION RESULTING IN PERSONAL
touch the disabled machine.
INJURY.
Make certain of the positive (+) and negative (–) CONNECT BOOSTER CABLES USING FOLLOWING
terminals on the booster battery and the disabled PROCEDURE.
machine before connecting booster cables. 1. CONNECT BOOSTER CABLE TO POSITIVE (+)
BATTERY TERMINAL OF DISCHARGED BAT-
Connect the positive (+) cable first, then connect
TERY. CONNECT OTHER END OF BOOSTER
negative (–). CABLE TO POSITIVE BATTERY TERMINAL OF
When disconnecting, disconnect the negative (–) NORMAL BATTERY.
cable first, then disconnect the positive (+) cable. 2. CONNECT OTHER BOOSTER CABLE TO NEGA-
TIVE (–) BATTERY TERMINAL OF NORMAL BAT-
Refer to BASIC MACHINE OPERATION section of TERY. CONNECT OTHER END OF BOOSTER
this manual for proper procedures for use of booster CABLE TO UPPER FRAME OF TROUBLED MA-
cables. CHINE.
3. START ENGINE AND REMOVE BOOSTER CABLES
IN REVERSE ORDER.

1 — 12
 Section I – SAFETY PRECAUTIONS
1.7 WARNING LABELS & DECALS (EU ONLY)
Warning labels and decals are affixed to the machine SUPPLEMENTARY EXPLANATION
to remind operators and personnel specific safety The content of pictograph in ISO warning labels is de-
precautions in certain areas of the machine. The fol- scribed on the foot of a label in detail, so read it with good
lowing are illustrated examples of all warning labels understanding.
and decals along with their locations.

1. SWING-DANGER 2. PRESSURIZED HOT OIL-WARNING

Located on each side of the rear counterweight. Located on each hydraulic tank.
Part Number - ZL11M04124 (2-REQ'D) Part Number - YN20T01355P1

YN20T01355P1

ZL11M04124

Pressurized hot oil can

cause burns.
Depress cap slowly with
engine off to relieve
hydraulic tank pressure.

3. PRESSURIZED HOT OIL & 4. DO NOT CLIMB-WARNING 5. STOP ENGINE-WARNING

COOLANT-WARNING Located on fuel tank. Located on engine radiator.
Located on top of engine radiator. Part Number - ZL11N02604 Part Number - ZL11N05204
Part Number - ZL11N00404

ZL11N00404 ZL11N02604 ZL11N05204

1 — 13
Kobelco Hydraulic Excavators Sk250lc Nlc 6e Operation Manual
Full download: http://manualplace.com/download/kobelco-hydraulic-excavators-sk250lc-nlc-6e-operation-manual/

Section I – SAFETY PRECAUTIONS

6. HANDLING BATTERY-DANGER AND WARNING
Located on battery box access cover.
Part Number - YN20T01356P1 Improper booster cable connections
can cause an explosion resulting in
personal injury.

Connect booster cables using following

procedure.
1. Connect booster cable to positive (+)
battery terminal of discharged battery.
Connect other end of booster cable to
positive battery terminal of normal
battery.
2. Connect other booster cable to
negative(–) battery terminal of normal
battery. Connect other end of booster
cable to upper frame of troubled machine.
3. Start engine and remove booster
cables in reverse order.
CONNECTING A BOOSTER CABLE (RED)

NORMAL BATTERY
YN20T01356P1
DISCHARGED BATTERY
TO THE UPPER FRAME OF A
(BLACK) TROUBLED MACHINE

AVOID ACID BURNS

• Electrolyte is an acid and can cause injury
or blindness if it contacts with skin or eyes.
• Wear eye protection and protective clothing
when handling or servicing batteries.
• If electrolyte contacts skin or eyes, flush 7. BOOSTER CABLE-WARNING
affected areas immediately with clean water Located on battery box access cover.
and seek medical attention.
Part Number - ZL11N01104

DANGER EXPLOSIVE GASES

Cigarettes, flames or sparks could cause battery to explode. Always
shield eyes and face from battery. Do not charge or use booster cables
or adjust post connections without proper instruction and training.

KEEP VENT CAPS TIGHT AND LEVEL

POISON CAUSES SEVERE BURNS
Contains sulfuric acid. Avoid contact with skin, eyes or clothing. In
event of accident flush with water and call a physician immediately.
KEEP OUT OF REACH OF CHILDREN

ZL11N01104

PREVENT BATTERY EXPLOSION

• Batteries give off hydrogen gasses that can
explode and cause personal injury.
• Keep sparks, open flames and cigarettes away
from batteries.
• Keep metallic articles away from batteries.
• Keep all ventilation caps tightly secured. Electric hazard may cause injury
• Never check charge by placing metal articles when mishandling the cable.
across battery terminals. Read operator manual for safe
• Leave battery box open to improve ventilation
when charging. and proper handling.

1 — 14
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