Division 23 Specifications

RICHMOND COUNTY SCHOOL SYSTEM
CROSS CREEK HIGH SCHOOL HVAC RFP #2018-001
SECTION 230000
GENERAL HVAC PROVISIONS
PART 1 - GENERAL
1.1 Drawings and general provisions of the Contract apply to this Section.
1.2 SUMMARY
A. This Section includes general provisions covering the contract documents for
HVAC Systems.
1.3 DEFINITIONS
A. Provide shall mean "Furnish, install and connect."
B. Piping shall mean "pipe installed with all specified fittings, valves and
accessories, and forming a complete system."
C. HVAC shall mean "Heating, Ventilation and Air Conditioning."
1.4 SUBMITTALS
A. General: Submit each item in this Article according to the Conditions of the
Contract.
B. Electrical Coordination: In addition to submittal requirements of other Division

15 Sections, submit a document approved by the project Electrical Contractor
certifying that all mechanical equipment being furnished under Division 15
complies with the electrical characteristics of the source power which will be
furnished under Division 16.
C. Model numbers listed on the Mechanical Contract Documents shall not be

construed to indicate electrical characteristics. Electrical characteristics of
mechanical equipment shall be as indicated on the Electrical Contract
Documents (Division 16).
D. Review of Submittals does not relieve the Contractor of any of the

requirements of the Contract Documents. Failure by the Engineer to document
errors and omissions in the Contractor's submittals during the Engineer's
submittal review does not constitute a waiver of any of the requirements of the
original Contract Documents.
General HVAC Provisions 23000 - 1 17070

1.5 CONTRACTOR QUALIFICATIONS
A. HVAC Subcontractor shall have a current Class II Conditioned Air Contractors

License for the state in which the project is being constructed. The
Subcontractor shall have installed at least three (3) chilled water systems of at
least 150 tons in size within the past five (5) years. The Subcontractor shall
have as part of the Firm a Service Department qualified to service all systems
installed in the project, or have a written agreement with a Service Agency
qualified to provide such service. The Service Department or Agency shall be
on call at all hours
1.6 PRIOR APPROVALS
A. Manufacturers References: When reference is made in the Contract

Documents to trade names or specific manufacturers and/or models, such
reference, unless noted otherwise, is made to designate and identify the quality
of materials or equipment to be furnished and is not intended to restrict
competitive bidding. If it is desired to use materials or equipment different
from those indicated on the Contract Documents, written request for approval
must reach the hands of the Architect at least TEN DAYS prior to the date set
for the opening of bids. A copy of the request should also be sent directly to
the Engineer. Requests for prior approval of a proposed substitute shall be
accompanied by complete technical data supporting the request.
B. Request for Prior Approval by facsimile transmission (fax) or email will not be
considered. Prior approval requests shall be submitted in hard copy format
only.
1.7 LAYOUT AND COORDINATION
A. Layout Basis:
1. The equipment listed on the Drawings and in the Specifications has

been used for the physical arrangement of the mechanical systems.
When equipment listed as acceptable, equal or equipment which has
received "prior approval" is used, it shall be the Contractor's
responsibility to provide structural, ductwork, electrical, service
clearances, or other changes required to accommodate the substituted
equipment. Changes shall be made at no additional cost to the Owner.
Submit a list of required changes along with all prior approval requests
and shop drawing submittals.
2. The Contract Drawings are intended to show the general arrangement
of all mechanical work. They do not show in detail all offsets, fittings
and transitions. Examine Drawings, investigate site conditions to be
encountered and arrange work accordingly. Furnish all offsets and
transitions required.

3. Drawings do not indicate in detail exact configuration of connections

for fixtures, equipment and accessories. Final connection shall be as
shown on approved Manufacturer's Submittal Drawings. Where
Manufacturer's Submittal Drawings conflict with the Contract
Documents, confer with the Architect for resolution.
4. Measurement of Drawings by scale shall not be used as dimensions for
fabrication. Measurements for locating fixtures, equipment, ductwork,
piping and other mechanical items shall be made on the site and shall
be based on actual job conditions.
5. Check space limitations and verify electrical requirements before
ordering any mechanical equipment or materials. Place large
equipment inside the building prior to the erection of exterior walls
where equipment cannot enter finished building openings.
B. Coordination: Mechanical work shall be coordinated with that of other trades

to avoid conflict. The Contractor shall study all plans and specifications for
this project and shall notify the Architect of any conflict between work under
Division 15 and work under other divisions of the Project. Particular attention
shall be given to interference between piping, electrical installations, structural
systems, building openings and ductwork.
C. Installation Instructions: Two binders containing manufacturer's installation

instructions for all equipment furnished under Division 15 shall be furnished
by the Contractor. One binder shall be kept in the General Contractor's office
at the job site. The other binder shall be delivered to the Engineer upon
acceptance by the Architect of the Submittals.
D. Operation and Maintenance Instructions: Three copies of equipment O&M

manuals contained in rigid 3-ring binders shall be submitted to the Owner a
minimum of 15 days prior to equipment/systems training. Binders shall have
permanent labels on the spine and front cover indicating project name, project
number, building name and contents. Model and serial numbers of equipment
shall be shown on the cover of their respective O&M manual(s).
1.8 PERMITS
A. Obtain all necessary Permits and Inspections required for the installation of
this work and pay all charges incident thereto. Deliver to the Architect all
certificates of inspection issued by authorities having jurisdiction.
B. Sewer tap fees, water tap fees, meter fees, Dept. of Labor Fees for Boilers and
Pressure Vessels and all other charges for work under Division 15, including
charges for meter installation and excess service by the Gas Company or any
other utilities shall be paid by the Contractor.

1.9 SAFETY
A. OSHA Requirements applicable to the project shall be complied with at all

times.
B. Manufacturer's Safety Instructions shall be followed in all instances.
C. Asbestos Containing Materials (ACM) shall not be used on this project.
D. Refrigerants containing CFC’s or HCFS’s shall not be used on this project, nor
shall any equipment using such refrigerants be incorporated into this project.
E. Electrical Equipment Clearances: Piping, equipment and other mechanical

installations shall not be located within 42" of the front or 36" of the side of
any electrical switchboards, panelboards, power panels, motor control centers,
electrical transformers or similar electrical equipment. Piping and ductwork
shall not pass through or above electrical equipment rooms except as required
to serve those rooms.
1.10 CODES AND STANDARDS
A. Mechanical installations shall conform to the current edition of the following,

in addition to any previously mentioned Codes and Standards.
1. The International Building Code.

2. The International Mechanical Code.
3. The International Plumbing Code.
4. The International Fire Protection Code.
5. The State Energy Code.
6. NFPA Standard 70, National Electric Code.
7. NFPA Standard 90A, Installation of Air Conditioning and Ventilation
Systems.
8. NFPA Standard 101, Code for Safety to Life for Fire in Buildings and
Structures.
9. The Guidelines for Design and Construction of Hospital and Healthcare
Facilities.
PART 2 - PRODUCTS Not required for this section.
PART 3 - EXECUTION Not required for this section.
END OF SECTION 230000

SECTION 230500
COMMON WORK RESULTS FOR HVAC
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of Contract apply to this Section.
1.2 SUMMARY
A. This Section includes the following basic mechanical materials and methods to
complement other Division 23 Sections.
1. Piping materials and installation instructions common to most piping

systems.
2. Concrete equipment base construction requirements.
3. Equipment nameplate data requirements.
4. Labeling and identifying mechanical systems and equipment is
specified in Division 23.
5. Non-shrink grout for equipment installations.
6. Field-fabricated metal and wood equipment supports.
7. Installation requirements common to equipment specification Sections.
8. Mechanical demolition.
9. Cutting and patching.
10. Touchup painting and finishing.
B. Pipe and pipe fitting materials are specified in piping system Sections.
1.3 DEFINITIONS
A. Pipe, pipe fittings, and piping include tube, tube fittings, and tubing.
B. Finished Spaces: Spaces other than mechanical and electrical equipment

rooms, furred spaces, pipe and duct shafts, unheated spaces immediately below
the roof, spaces above ceilings, unexcavated spaces, crawl spaces, and tunnels.
C. Exposed Interior Installations: Exposed to view indoors. Examples include

finished occupied spaces and mechanical equipment rooms.
D. Exposed Exterior Installations: Exposed to view outdoors, or subject to

outdoor ambient temperatures and weather conditions. Examples include
rooftop locations.
E. Concealed Interior Installations: Concealed from view and protected from

physical contact by building occupants. Examples include above ceilings and
in duct shafts.
Common Work Results For HVAC 230500-1 17070
F. Concealed Exterior Installations: Concealed from view and protected from

weather conditions and physical contact by building occupants, but subject to
outdoor ambient temperatures. Examples include installations within unheated
shelters.
1.4 SUBMITTALS
A. General: Submit the following according to the Conditions of the Contract.
B. Product data for following piping specialties:
1. Mechanical sleeve seals.

2. Identification materials and devices.
C. Samples of color, lettering style, and other graphic representation required for
each identification material and device.
D. Shop drawings detailing fabrication and installation for metal and wood
supports and anchorage for mechanical materials and equipment.
E. Coordination drawings for access panel and door locations.
F. Welder certificates signed by Contractor certifying that welders comply with

requirements specified under the "Quality Assurance" Article.
1.5 QUALITY ASSURANCE
A. Qualify welding processes and operators for structural steel according to AWS
D1.1 "Structural Welding Code--Steel."
B. Qualify welding processes and operators for piping according to ASME

"Boiler and Pressure Vessel Code," Section IX, "Welding and Brazing
Qualifications."
1. Comply with provisions of ASME B31 Series "Code for Pressure

Piping."
2. Certify that each welder has passed AWS qualification tests for the
welding processes involved and that certification is current.
C. ASME A13.1 for lettering size, length of color field, colors, and viewing
angles of identification devices.’
D. Equipment Selection: Equipment of greater or larger power, dimensions,

capacities, and ratings may be furnished provided such proposed equipment is
approved in writing and connecting mechanical and electrical services, circuit
breakers, conduit, motors, bases, and equipment spaces are increased. No

additional costs will be approved for these increases, if larger equipment is

approved. If minimum energy ratings or efficiencies of the equipment are
specified, the equipment must meet the design requirements and
commissioning requirements.
E. Coordinate all electrical service requirements for mechanical equipment prior

to the submittal of shop drawings. Confirm the compatibility of all power
services with the equipment being furnished. Confirm compatibility of
electrical lugs being provided by the equipment manufacturer with the power
wiring being furnished under Division 26. Furnish written documentation that
all characteristics have been coordinated with and confirmed by the electrical
subcontractor.
1.6 DELIVERY, STORAGE, AND HANDLING
A. Deliver pipes and tubes with factory-applied end-caps. Maintain end-caps

through shipping, storage, and handling to prevent pipe-end damage and
prevent entrance of dirt, debris, and moisture.
B. Protect stored pipes and tubes from moisture and dirt. Elevate above grade.
When stored inside, do not exceed structural capacity of the floor.
C. Protect flanges, fittings, and piping specialties from moisture and dirt.
D. Protect stored plastic pipes from direct sunlight. Support to prevent sagging
and bending.
1.7 SEQUENCING AND SCHEDULING
A. Coordinate mechanical equipment installation with other building components.
B. Arrange for chases, slots, and openings in building structure during progress of
construction to allow for mechanical installations.
C. Coordinate the installation of required supporting devices and set sleeves in

poured-in-place concrete and other structural components as they are
constructed
D. Sequence, coordinate, and integrate installations of mechanical materials and

equipment for efficient flow of the Work. Coordinate installation of large
equipment requiring positioning prior to closing in the building.
E. Coordinate connection of electrical services.
F. Coordinate connection of mechanical systems with exterior underground and

overhead utilities and services. Comply with requirements of governing
regulations, franchised service companies, and controlling agencies.

G. Coordinate requirements for access panels and doors where mechanical items
requiring access are concealed behind finished surfaces.
H. Coordinate installation of identifying devices after completing covering and

painting where devices are applied to surfaces. Install identifying devices prior
to installing acoustical ceilings and similar concealment.
PART 2 - PRODUCTS
2.1 PIPE AND PIPE FITTINGS
A. Refer to individual piping system specification Sections for pipe and fitting
materials and joining methods.
B. Pipe Threads: ASME B1.20.1 for factory-threaded pipe and pipe fittings.
2.2 JOINING MATERIALS
A. Refer to individual piping system specification Sections in Division 23 for

special joining materials not listed below.
B. Pipe Flange Gasket Materials: Suitable for the chemical and thermal
conditions of the piping system contents.
1. ASME B16.21, nonmetallic, flat, asbestos-free, 1/8-inch minimum

thickness, except where thickness or specific material is indicated.
a. Full-Face Type: For flat-face, Class 125 cast-iron and cast-

bronze flanges.
b. Narrow-Face Type: For raised-face, Class 250 cast-iron and
steel flanges.
2. ASME B16.20 for grooved, ring-joint, steel flanges.

3. AWWA C110, rubber, flat face, 1/8 inch thick, except where other
thickness is indicated; and full-face or ring type, except where type is
indicated.
C. Flange Bolts and Nuts: ASME B18.2.1, carbon steel, except where other
material is indicated.
D. Solder Filler Metal: ASTM B 32.
1. Alloy Sn95 or Alloy Sn94: Tin (approximately 95 percent) and

silver (approximately 5 percent), having 0.10 percent lead content.

E. Brazing Filler Metals: AWS A5.8.
1. BCuP Series: Copper-phosphorus alloys.

2. BAg1: Silver alloy.
F. Welding Filler Metals: Comply with AWS D10.12 for welding materials
appropriate for wall thickness and chemical analysis of steel pipe being
welded.
G. Flanged, Ductile-Iron Pipe Gasket, Bolts, and Nuts: AWWA C110, rubber
gasket, carbon steel bolts and nuts.
H. Couplings: Iron body sleeve assembly, fabricated to match outside diameters

of plain-end pressure pipes.
1. Sleeve: ASTM A 126, Class B, gray iron.

2. Followers: ASTM A 47, Grade 32510 or ASTM A 536 ductile iron.
3. Gaskets: Rubber.
4. Bolts and Nuts: AWWA C111.
5. Finish: Enamel paint.
2.3 PIPING SPECIALTIES
A. Dielectric Fittings: Assembly or fitting having insulating material isolating

joined dissimilar metals to prevent galvanic action and stop corrosion.
1. Description: Combination of copper alloy and ferrous; threaded,

solder, plain, and weld neck end types and matching piping system
materials.
2. Insulating Material: Suitable for system fluid, pressure, and
temperature.
3. Dielectric Unions: Factory-fabricated, union assembly for 250-psig
minimum working pressure at a 180 deg F temperature.
4. Dielectric Flanges: Factory-fabricated, companion-flange assembly for
150- or 300-psig minimum pressure to suit system pressures.
5. Dielectric-Flange Insulation Kits: Field-assembled, companion-flange
assembly, full-face or ring type. Components include neoprene or
phenolic gasket, phenolic or polyethylene bolt sleeves, phenolic
washers, and steel backing washers.
a. Provide separate companion flanges and steel bolts and nuts for
150- or 300-psig minimum working pressure to suit system
pressures.
6. Dielectric Couplings: Galvanized-steel coupling, having inert and

noncorrosive, thermoplastic lining, with threaded ends and 300-psig
minimum working pressure at 225 deg F temperature.

7. Dielectric Nipples: Electroplated steel nipple, having inert and

noncorrosive thermoplastic lining, with combination of plain, threaded,
or grooved end types and 300-psig working pressure at 225 deg F
temperature.
B. Mechanical Sleeve Seals: Modular, watertight mechanical type. Components

include interlocking synthetic rubber links shaped to continuously fill annular
space between pipe and sleeve. Connecting bolts and pressure plates cause
rubber sealing elements to expand when tightened.
C. Sleeves: The following materials are for wall, floor, slab, and roof
penetrations:
1. Steel Sheet-Metal: 24-gage or heavier galvanized sheet metal, round

tube closed with welded longitudinal joint.
2. Steel Pipe: ASTM A 53, Type E, Grade A, Schedule 40, galvanized,
plain ends.
3. Cast-Iron: Cast or fabricated wall pipe equivalent to ductile-iron
pressure pipe, having plain ends and integral water stop, except where
other features are specified.
4. Wall Penetration Systems: Wall sleeve assembly, consisting of
housing, gaskets, and pipe sleeve, with 1 mechanical-joint end
conforming to AWWA C110 and 1 plain pipe-sleeve end.
a. Penetrating Pipe Deflection: 5 percent without leakage.

b. Housing: Ductile-iron casting having waterstop and anchor
ring, with ductile-iron gland, steel studs and nuts, and rubber
gasket, conforming to AWWA C111, of housing and gasket
size as required to fit penetrating pipe.
c. Pipe Sleeve: AWWA C151, ductile-iron pipe.
d. Housing-to-Sleeve Gasket: Rubber or neoprene push-on type of
manufacturer's design.
5. Cast-Iron Sleeve Fittings: Commercially made sleeve having an

integral clamping flange, with clamping ring, bolts, and nuts for
membrane flashing.
a. Underdeck Clamp: Clamping ring with set-screws.
2.4 IDENTIFYING DEVICES AND LABELS
A. General: Manufacturer's standard products of categories and types required for

each application as referenced in other Division 23 Sections. Where more than
one type is specified for listed application, selection is Installer's option, but
provide single selection for each product category.

B. Equipment Nameplates: Metal nameplate with operational data engraved or

stamped, permanently fastened to equipment.
1. Data: Manufacturer, product name, model number, serial number,

capacity, operating and power characteristics, labels of tested
compliances, and similar essential data.
2. Location: An accessible and visible location.
C. Stencils: Standard stencils, prepared for required applications with letter sizes
conforming to recommendations of ASME A13.1 for piping and similar
applications, but not less than 1-1/4-inch -high letters for ductwork and not less
than 3/4-inch -high letters for access door signs and similar operational
instructions.
1. Material: Fiberboard.
2. Stencil Paint: Standard exterior type stenciling enamel; black, except
as otherwise indicated; either brushing grade or pressurized spray-can
form and grade.
3. Identification Paint: Standard identification enamel of colors indicated
or, if not otherwise indicated for piping systems, comply with ASME
A13.1 for colors.
D. Snap-On Plastic Pipe Markers: Manufacturer's standard preprinted, semirigid

snap-on, color-coded pipe markers, conforming to ASME A13.1.
E. Pressure-Sensitive Pipe Markers: Manufacturer's standard preprinted,

permanent adhesive, color-coded, pressure-sensitive vinyl pipe markers,
conforming to ASME A13.1.
F. Valve Tags: Engraved brass numbered tags on steel chain.
G. Engraved Plastic-Laminate Signs: ASTM D 709, Type I, cellulose, paper-

base, phenolic-resin-laminate engraving stock; Grade ES-2, black surface,
black phenolic core, with white (letter color) melamine subcore, except when
other colors are indicated.
1. Fabricate in sizes required for message.

2. Engraved with engraver's standard letter style, of sizes and with
wording to match equipment identification.
3. Punch for mechanical fastening.
4. Thickness: 1/16 inch, except as otherwise indicated.
5. Fasteners: Self-tapping stainless-steel screws or contact-type
permanent adhesive.

H. Plastic Equipment Markers: Laminated-plastic, color-coded equipment

markers. Conform to following color code:
1. Green: Cooling equipment and components.

2. Yellow: Heating equipment and components.
3. Yellow/Green: Combination cooling and heating equipment and
components.
4. Brown: Energy reclamation equipment and components.
5. Blue: Equipment and components that do not meet any of the above
criteria.
6. For hazardous equipment, use colors and designs recommended by
ASME A13.1.
7. Nomenclature: Include following, matching terminology on schedules
as closely as possible:
a. Name and plan number

b. Equipment service.
c. Design capacity.
d. Other design parameters such as pressure drop, entering and
leaving conditions, and rpm.
8. Size: Approximately 2-1/2 by 4 inches for control devices, dampers,

and valves; and 4-1/2 by 6 inches for equipment.
I. Lettering and Graphics: Coordinate names, abbreviations, and other

designations used in mechanical identification, with corresponding
designations indicated. Use numbers, lettering, and wording indicated for
proper identification and operation/maintenance of mechanical systems and
equipment.
1. Multiple Systems: Where multiple systems of same generic name are

indicated, provide identification that indicates individual system
number as well as service such as "Boiler No. 3," "Air Supply No. 1H,"
or "Standpipe F12."
2.5 GROUT
A. Nonshrink, Nonmetallic Grout: ASTM C 1107, Grade B.
1. Characteristics: Post-hardening, volume-adjusting, dry, hydraulic-

cement grout, nonstaining, noncorrosive, nongaseous, and
recommended for interior and exterior applications.
2. Design Mix: 5000-psi, 28-day compressive strength.
3. Packaging: Premixed and factory-packaged.

2.6 FIRE-STOPPING
A. Fire-Resistant Sealant: Provide UL Listed firestopping system for filling

openings around penetrations through walls and floors, having fire-resistance
ratings indicated as established by testing identical assemblies per ASTM E
814 by Underwriters Laboratory, Inc. or other testing and inspecting agency
acceptable to authorities having jurisdiction.
B. Products: Subject to compliance with requirements, provide products by one

of the following:
1. Specified Technologies, Inc.

2. 3M Corporation
3. Metacaulk.
PART 3 - EXECUTION
3.1 PIPING SYSTEMS--COMMON REQUIREMENTS
A. General: Install piping as described below, except where system Sections

specify otherwise. Individual piping system specification Sections in Division
23 specify piping installation requirements unique to the piping system.
B. General Locations and Arrangements: Drawings (plans, schematics, and

diagrams) indicate general location and arrangement of piping systems.
Indicated locations and arrangements were used to size pipe and calculate
friction loss, expansion, pump sizing, and other design considerations. Install
piping as indicated, except where deviations to layout are approved on
coordination drawings.
C. Install piping at indicated slope.
D. Install components having pressure rating equal to or greater than system

operating pressure.
E. Install piping in concealed interior and exterior locations, except in equipment

rooms and service areas.
F. Install piping free of sags and bends.
G. Install exposed interior and exterior piping at right angles or parallel to

building walls. Diagonal runs are prohibited, except where indicated.
H. Install piping tight to slabs, beams, joists, columns, walls, and other building
elements. Allow sufficient space above removable ceiling panels to allow for
ceiling panel removal.

I. Install piping to allow application of insulation plus 1-inch clearance around

insulation.
J. Locate groups of pipes parallel to each other, spaced to permit valve servicing.
K. Install fittings for changes in direction and branch connections.
L. Install couplings according to manufacturer's printed instructions.
M. Install sleeves for pipes passing through concrete and masonry walls, concrete
floor and roof slabs, exterior walls and where indicated.
1. Cut sleeves to length for mounting flush with both surfaces.
a. Exception: Extend sleeves installed in floors of mechanical

equipment areas or other wet areas 2 inches above finished floor
level. Extend cast-iron sleeve fittings below floor slab as
required to secure clamping ring where specified.
2. Build sleeves into new walls and slabs as work progresses.

3. Install large enough sleeves to provide 1/4-inch annular clear space
between sleeve and pipe or pipe insulation. Use the following sleeve
materials:
a. Steel Pipe Sleeves: For pipes smaller than 6 inches.

b. Steel Sheet-Metal Sleeves: For pipes 6 inches and larger that
penetrate gypsum-board partitions.
c. Cast-Iron Sleeve Fittings: For floors having membrane
waterproofing. Secure flashing between clamping flanges.
Install section of cast-iron soil pipe to extend sleeve to 2 inches
above finished floor level. Flashing is specified in Division 7
Section "Flashing and Sheet Metal."
1) Seal space outside of sleeve fittings with nonshrink,

nonmetallic grout.
4. Except for below-grade wall penetrations, seal annular space between

sleeve and pipe or pipe insulation in non-rated floors and partitions,
using elastomeric joint sealants. EXCEPTION: Fire rated partition
penetrations shall be sealed with U.L. Listed firestopping systems.
N. Above Grade, Exterior Wall, Pipe Penetrations: Seal penetrations using

sleeves and elastomeric sealant. Size sleeve for ½-inch annular clear space
between pipe and sleeve for installation of sealant.
1. Install steel pipe for sleeves smaller than 6 inches.

2. Install sheet metal sleeve assembly for sleeves 6 inches and larger.

3. Install cast iron sleeves according to manufacturer’s preprinted

instructions.
O. Below Grade, Exterior Wall, Pipe Penetrations: Install cast-iron wall pipes for
sleeves. Seal pipe penetrations using mechanical sleeve seals. Size sleeve for
1-inch annular clear space between pipe and sleeve for installation of
mechanical seals.
P. Below Grade, Exterior Wall, Pipe Penetrations: Install ductile-iron wall

penetration system sleeves according to manufacturer's printed installation
instructions.
Q. Fire Barrier Penetrations: Maintain indicated fire rating of walls, partitions,

ceilings, and floors at pipe penetrations. Seal pipe penetrations with U.L.
Listed fire-stopping sealant system.
R. Verify final equipment locations for roughing in.
S. Refer to equipment specifications in other Sections for roughing-in

requirements.
T. Piping Joint Construction: Join pipe and fittings as follows and as specifically
required in individual piping system Sections.
1. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of
steel pipe.
2. Remove scale, slag, dirt, and debris from inside and outside of pipe and
fittings before assembly.
3. Soldered Joints: Construct joints according to AWS "Soldering
Manual," Chapter 22 "The Soldering of Pipe and Tube.
4. Brazed Joints: Construct joints according to AWS "Brazing Manual"
in the "Pipe and Tube" chapter.
5. Threaded Joints: Thread pipe with tapered pipe threads according to
ASME B1.20.1. Cut threads full and clean using sharp dies. Ream
threaded pipe ends to remove burrs and restore full inside diameter.
Join pipe fittings and valves as follows:
a. Note the internal length of threads in fittings or valve ends, and

proximity of internal seat or wall, to determine how far pipe
should be threaded into joint.
b. Apply appropriate tape or thread compound to external pipe
threads (except where dry seal threading is specified).
c. Align threads at point of assembly.
d. Tighten joint with wrench. Apply wrench to valve end into
which pipe is being threaded.
e. Damaged Threads: Do not use pipe or pipe fittings having
threads that are corroded or damaged. Do not use pipe sections
that have cracked or open welds.
6. Welded Joints: Construct joints according to AWS D10.12

"Recommended Practices and Procedures for Welding Low Carbon
Steel Pipe" using qualified processes and welding operators according
to the "Quality Assurance" Article.
7. Flanged Joints: Align flange surfaces parallel. Select appropriate
gasket material, size, type, and thickness for service application. Install
gasket concentrically positioned. Assemble joints by sequencing bolt
tightening to make initial contact of flanges and gaskets as flat and
parallel as possible. Use suitable lubricants on bolt threads. Tighten
bolts gradually and uniformly using torque wrench.
U. Piping Connections: Except as otherwise indicated, make piping connections

as specified below.
1. Install unions in piping 2 inches and smaller adjacent to each valve and
at final connection to each piece of equipment having a 2-inch or
smaller threaded pipe connection.
2. Install flanges in piping 2-1/2 inches and larger adjacent to flanged
valves and at final connection to each piece of equipment having
flanged pipe connection.
3. Install dielectric unions and flanges to connect piping materials of
dissimilar metals.
3.2 EQUIPMENT INSTALLATION--COMMON REQUIREMENTS
A. Install equipment to provide the maximum possible headroom where mounting

heights are not indicated.
B. Install equipment according to approved submittal data. Portions of the Work

are shown only in diagrammatic form. Refer conflicts to the Architect.
C. Install equipment level and plumb, parallel and perpendicular to other building
systems and components in exposed interior spaces, except where otherwise
indicated.
D. Install mechanical equipment to facilitate servicing, maintenance, and repair or

replacement of equipment components. Connect equipment for ease of
disconnecting, with minimum of interference with other installations. Extend
grease fittings to an accessible location.
E. Install equipment giving right-of-way to piping systems installed at a required

slope.
3.3 LABELING AND IDENTIFYING
A. Piping Systems: Install pipe markers on each system. Include arrows showing
normal direction of flow.

1. Stenciled Markers: Complying with ASME A13.1.

2. Plastic markers, with application systems. Install on pipe insulation
segment where required for hot non-insulated pipes.
3. Locate pipe markers wherever piping is exposed in finished spaces,
machine rooms, accessible maintenance spaces (shafts, tunnels,
plenums), and exposed exterior locations as follows:
a. Near each valve and control device.

b. Near each branch, excluding short take-offs for fixtures and
terminal units. Mark each pipe at branch, where flow pattern is
not obvious.
c. Near locations where pipes pass through walls, floors, ceilings,
or enter inaccessible enclosures.
d. At access doors, manholes, and similar access points that permit
view of concealed piping.
e. Near major equipment items and other points of origination and
termination.
f. Spaced at a maximum of 50-foot intervals along each run.
Reduce intervals to 25 feet in congested areas of piping and
equipment.
4. On piping above removable acoustical ceilings, provide as noted in the

previous paragraph, except omit intermediately spaced markers.
B. Valves: Provide tags on all valves provided under the project. Furnish a typed
list of all tags to the Owner at project closeout.
C. Equipment: Install engraved plastic laminate sign or equipment marker on or

near each major item of mechanical equipment.
1. Lettering Size: Minimum 1/4-inch -high lettering for name of unit

where viewing distance is less than 2 feet, 1/2-inch -high for distances
up to 6 feet, and proportionately larger lettering for greater distances.
Provide secondary lettering 2/3 to 3/4 of size of principal lettering
2. Text of Signs: Provide text to distinguish between multiple units,
inform operator of operational requirements, indicate safety and
emergency precautions, and warn of hazards and improper operations,
in addition to name of identified unit.
D. Mark all above ceiling devices such as valves, fire dampers, pumps and HVAC
equipment with signs located on the ceiling below.
E. Adjusting: Relocate identifying devices which become visually blocked by

work of this Division or other Divisions.

3.4 PAINTING AND FINISHING
A. Damage and Touch Up: Repair marred and damaged factory-painted finishes
with materials and procedures to match original factory finish.
B. Paint all exposed steel surfaces of piping and supports with one coat of primer
and two coats of enamel.
3.5 CONCRETE BASES
A. Construct concrete equipment bases of dimensions indicated, but not less than
4 inches larger than supported unit in both directions. Follow supported
equipment manufacturer's setting templates for anchor bolt and tie locations.
Use 3000-psi, 28-day compressive strength concrete with 6 x 6 x #10
reinforcing wire mesh. Outdoor concrete bases shall extend a minimum of 4"
above grade and be a minimum thickness of 6".
3.6 ERECTION OF METAL SUPPORTS AND ANCHORAGE
A. Cut, fit, and place miscellaneous metal supports accurately in location,

alignment, and elevation to support and anchor mechanical materials and
equipment.
B. Field Welding: Comply with AWS D1.1 "Structural Welding Code--Steel."
3.7 ERECTION OF WOOD SUPPORTS AND ANCHORAGE
A. Cut, fit, and place wood grounds, nailers, blocking, and anchorage to support
and anchor mechanical materials and equipment.
B. Select fastener sizes that will not penetrate members where opposite side will
be exposed to view or will receive finish materials. Make tight connections
between members. Install fasteners without splitting wood members.
C. Attach to substrates as required to support applied loads.
3.8 DEMOLITION
A. Disconnect, demolish, and remove work specified under Division 23 and as

indicated.
B. Where pipe, ductwork, insulation, or equipment to remain is damaged or

disturbed, remove damaged portions and install new products of equal capacity
and quality.
C. Accessible Work: Remove indicated exposed pipe and ductwork in its

entirety.

D. Abandoned Work: Cut and remove buried pipe abandoned in place, 2 inches
beyond the face of adjacent construction. Cap and patch surface to match
existing finish.
E. Removal: Remove indicated equipment from the Project site.
F. Temporary Disconnection: Remove, store, clean, reinstall, reconnect, and

make operational equipment indicated for relocation.
G. Where floor-mounted equipment is removed, concrete pads shall be removed

unless designated for re-use.
3.9 CUTTING AND PATCHING
A. Cut, channel, chase, and drill floors, walls, partitions, ceilings, and other
surfaces necessary for mechanical installations. Perform cutting by skilled
mechanics of the trades involved.
B. Repair cut surfaces to match adjacent surfaces.
3.10 GROUTING
A. Install nonmetallic non-shrink grout for mechanical equipment base bearing

surfaces, pump and other equipment base plates, and anchors. Mix grout
according to manufacturer's printed instructions.
B. Clean surfaces that will come into contact with grout.
C. Provide forms for placement of grout, as required.
D. Avoid air entrapment when placing grout.
E. Place grout to completely fill equipment bases.
F. Place grout on concrete bases to provide a smooth bearing surface for

equipment.
G. Place grout around anchors.
H. Cure placed grout according to manufacturer's printed instructions.

THIS PAGE INTENTIONALLY LEFT BLANK

SECTION 230529
HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT
PART 1 - GENERAL
A. Drawing and general provisions of the Contract apply to this Section.
1.2 SUMMARY
A. This Section includes hangers and supports for mechanical systems piping and
equipment.
1.3 DEFINITIONS
A. Terminology used in this Section is defined in MSS SP-90.
1.4 PERFORMANCE REQUIREMENTS
A. Design seismic restraint hangers and supports, for piping and equipment.
B. Design and obtain approval from authority with jurisdiction over seismic
restraint hangers and supports for piping and equipment.
1.5 SUBMITTALS
B. Product data for each type of hanger and support.
C. Submit pipe hanger and support schedule showing manufacturer's Figure No.,
size, location, and features for each required pipe hanger and support.
D. Welder certificates signed by Contractor certifying that welders comply with

requirements specified under the "Quality Assurance" Article.
E. Shop drawings for each type of hanger and support, indicating dimensions,
weights, required clearances, and methods of component assembly.
A. Qualify welding processes and welding operators according to AWS D1.1

"Structural Welding Code--Steel."
Hangers and Supports

for HVAC Piping and Equipment 230529-1 17070
1. Certify that each welder has satisfactorily passed AWS qualification

tests for welding processes involved and, if pertinent, has undergone
recertification.
B. Listing and Labeling: Provide hangers and supports that are listed and labeled
as defined in NFPA 70, Article 100.
1. UL and FM Compliance: Hangers, supports, and components include

listing and labeling by UL and FM where used for fire protection
piping systems.
C. Licensed Operators: Use operators that are licensed by powder-operated tool

manufacturers to operate their tools and fasteners.
PART 2 - PRODUCTS
2.1 MANUFACTURED UNITS
A. Hangers, Supports, and Components: Factory-fabricated according to MSS

SP-58.
1. Components include galvanized coatings or alternate rust preventing

shop coating.
2. Pipe attachments include nonmetallic coating for electrolytic protection
where attachments are in direct contact with copper tubing.
B. Powder-Actuated Drive-Pin Fasteners: Powder-actuated-type, drive-pin

attachments with pull-out and shear capacities appropriate for supported loads
and building materials where used. Fasteners for fire protection systems
include UL listing and FM approval.
C. Mechanical-Anchor Fasteners: Insert-type attachments with pull-out and shear

capacities appropriate for supported loads and building materials where used.
Fasteners for fire protection systems include UL listing and FM approval.
2.2 MISCELLANEOUS MATERIALS
A. Structural Steel: ASTM A 36, steel plates, shapes, and bars, black and
galvanized.
B. Bolts and Nuts: ASME B18.10 or ASTM A 183, steel, hex-head, track bolts
and nuts.
C. Washers: ASTM F 844, steel, plain, flat washers.

D. Grout: ASTM C 1107, Grade B, non-shrink, nonmetallic.
1. Characteristics include post-hardening, volume-adjusting, dry,

hydraulic-cement-type grout that is non-staining, noncorrosive, non-
gaseous and is recommended for both interior and exterior applications.
2. Design Mix: 5000-psi, 28-day compressive strength.
3. Water: Potable.
4. Packaging: Premixed and factory-packaged.
PART 3 - EXECUTION
3.1 HANGER AND SUPPORT APPLICATIONS
A. Specific hanger requirements are specified in the Section specifying the

equipment and systems.
B. Comply with MSS SP-69 for pipe hanger selections and applications that are
not specified in piping specification Sections.
3.2 HANGER AND SUPPORT INSTALLATION
A. General: Comply with MSS SP-69 and SP-89. Install hangers, supports,
clamps, and attachments as required to properly support piping from building
structure.
B. Arrange for grouping of parallel runs of horizontal piping supported together

on field-fabricated, heavy-duty trapeze hangers where possible.
C. Install supports with maximum spacings complying with MSS SP-69.
D. Where pipes of various sizes are supported together by trapeze hangers, space
hangers for smallest pipe size or install intermediate supports for smaller
diameter pipes as specified above for individual pipe hangers.
E. Install building attachments within concrete or to structural steel. Space

attachments within maximum piping span length indicated in MSS SP-69.
Install additional attachments at concentrated loads, including valves, flanges,
guides, strainers, expansion joints, and at changes in direction of piping.
Install concrete inserts before concrete is placed; fasten insert to forms. Install
reinforcing bars through openings at top of inserts.
F. Install concrete inserts in new construction prior to placing concrete.

G. Install powder-actuated drive-pin fasteners in concrete after concrete is placed

and completely cured. Use operators that are licensed by powder-actuated tool
manufacturer. Install fasteners according to powder-actuated tool
manufacturer's operating manual. Do not use in lightweight concrete slabs or
in concrete slabs less than 4 inches thick.
H. Install mechanical-anchor fasteners in concrete after concrete is placed and

completely cured. Install according to fastener manufacturer's written
instructions. Do not use in lightweight concrete slabs or in concrete slabs less
than 4 inches thick.
I. Install hangers and supports complete with necessary inserts, bolts, rods, nuts,
washers, and other accessories.
J. Heavy-Duty Steel Trapezes: Field-fabricate from ASTM A 36 steel shapes

selected for loads being supported. Weld steel according to AWS D-1.1.
K. Support all piping direct from structure and independent of other piping.
L. Install hangers and supports to allow controlled movement of piping systems,

permit freedom of movement between pipe anchors, and facilitate action of
expansion joints, expansion loops, expansion bends, and similar units.
M. Load Distribution: Install hangers and supports so that piping live and dead
loading and stresses from movement will not be transmitted to connected
equipment.
N. Pipe Slopes: Install hangers and supports to provide indicated pipe slopes and
so that maximum pipe deflections allowed by ASME B31.9 "Building Services
Piping" is not exceeded.
O. Insulated Piping: Comply with the following installation requirements.
1. Clamps: Attach clamps, including spacers (if any), to piping with

clamps projecting through insulation; do not exceed pipe stresses
allowed by ASME B31.9.
2. Saddles: Install protection saddles MSS Type 39 where insulation
without vapor barrier is indicated. Fill interior voids with segments of
insulation that match adjoining pipe insulation.
3. Shields: Install MSS Type 40, protective shields on insulated piping.
Shields span an arc of 180 degrees and have dimensions in inches not
less than the following:

LENGTH THICKNESS
NPS (Inches) (Inches) (Inches)
1/4 to 3-1/2 12 0.048
4 12 0.060
5 and 6 18 0.060
8 to 14 24 0.075
16 o 24 24 0.105
4. Pipes 6 Inches and Larger: Include shield inserts.

5. Insert Material: Length at least as long as the protective shield.
6. Thermal-Hanger Shields: Install with insulation of same thickness as
piping.
3.3 EQUIPMENT SUPPORTS
A. Fabricate structural steel stands to suspend equipment from structure above or

support equipment above floor.
B. Grouting: Place grout under supports for equipment, and make a smooth
bearing surface.
3.4 METAL FABRICATION
A. Cut, drill, and fit miscellaneous metal fabrications for pipe and equipment
supports.
B. Fit exposed connections together to form hairline joints. Field-weld

connections that cannot be shop-welded because of shipping size limitations.
C. Field Welding: Comply with AWS D1.1 procedures for manual shielded
metal-arc welding, appearance and quality of welds, methods used in
correcting welding work, and the following:
1. Use materials and methods that minimize distortion and develop

strength and corrosion resistance of base metals.
2. Obtain fusion without undercut or overlap.
3. Remove welding flux immediately.
4. Finish welds at exposed connections so that no roughness shows after
finishing, and so that contours of welded surfaces match adjacent
contours.
3.5 ADJUSTING
A. Hanger Adjustment: Adjust hangers to distribute loads equally on attachments

and to achieve indicated slope of pipe.

3.6 PAINTING
A. Touching Up: Cleaning and touchup painting of field welds, bolted

connections, and abraded areas of shop paint on miscellaneous metal.
B. Galvanized Surfaces: Clean welds, bolted connections, and abraded areas and
apply galvanizing-repair paint to comply with ASTM A 780.
C. Paint all exposed steel surfaces with one coat of primer and two coats of
enamel.

SECTION 230548
VIBRATION CONTROLS FOR HVAC PIPING AND EQUIPMENT
PART 1 - GENERAL
A. Drawings and general provisions of the Contract apply to this Section.
1.2 SUMMARY
A. This Section includes vibration isolators, vibration isolation bases and vibration
isolation roof curbs.
1.3 SUBMITTALS
A. Product Data: Indicate types, styles, materials, and finishes for each type of
isolator specified. Include load deflection curves.
A. The manufacturer and/or his representative shall select all vibration isolation
products in-accordance with the Vibration Isolation Schedule listed in these
specifications. All products shall provide the specified deflection as indicated
based on the actual equipment weights and installation requirements of the
approved equipment. The manufacturer shall provide installation instructions for
all provided isolators and seismic restraints and bracing. Locations of vibration
isolation products shall be coordinated with equipment details shown on the
drawings and also as specified in these specifications for maximum support
locations for piping and other equipment.
B. All isolation deflections shall be based on ASHRAE 2003 Handbook - HVAC

Systems and Applications, Chapter 47. The isolation of any mechanical
equipment included in these plans that is not specifically covered by these
specifications shall be isolated in accordance with Chapter 42, Table 34 as
described above.
1.5 COORDINATION
A. Coordinate layout and installation of vibration isolation devices with other

construction that penetrates ceilings or is supported by them, including light
fixtures, HVAC equipment, fire-suppression-system components, and partition
assemblies.
Vibration Controls
For HVAC Piping And Equipment 230548-1 17070
B. Coordinate size and location of concrete housekeeping and vibration isolation

bases. Cast anchor-bolt inserts into base.
C. Coordinate installation of roof curbs, equipment supports, and roof penetrations.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Manufacturers: Subject to compliance with requirements, provide products by

one of the following:
1. Kinetics Noise Control, Inc.(basis of design)

2. Amber/Booth Company, Inc.
3. Vibration Mountings and Controls
4. Mason Industries
2.2 ISOLATOR TYPES
A. Type 1, Floor-Mounted Equipment (non seismic)
1. Vibration isolators shall be pre-compressed molded fiberglass pads

individually coated with a flexible, moisture impervious elastomeric
membrane. Vibration isolation pads shall be molded from glass fibers with
fiber diameters not exceeding .00027 in. and with a modulus of elasticity
of 10.5 million PSI. Natural frequency of fiberglass vibration isolators
shall be essentially constant for the operating load range of the supported
equipment. Vibration isolators shall be color coded or otherwise identified
to indicate the load capacity.
2. Fiberglass pads shall be Kinetics Model KIP.
B. Type 3, Floor Mounted Equipment (non-seismic)
1. Vibration isolators shall be neoprene, molded from oil-resistant

compounds, with a cast-in-the top steel load transfer plate for bolting and
leveling equipment. Isolator shall have an integral molded support foot
for bolting the isolator to the supporting structure.
2. Neoprene isolator shall have a minimum deflection of 0.4”.
3. Isolators shall be Kinetics Model RD
C. Type 4, Floor-Mounted Equipment (non seismic)
1. Vibration isolators shall be free standing, un-housed, laterally stable

springs wound from high strength spring steel. Springs shall have a lateral
stiffness greater than 0.8 times the rated vertical stiffness and shall be
Vibration Controls
designed to provide up to 50% overload capacity. Springs shall be selected

to provide operating static deflections shown on the Vibration Isolation
Schedule or as indicated on the project documents. Springs shall be color
coded or otherwise identified to indicate load capacity. In capacities up to
5,000 lbs., springs shall be replaceable. In capacities over 5,000 lbs.,
springs shall be welded to the top and bottom load plate assemblies.
Springs shall be assembled between a top and bottom steel load plate. The
upper load plate shall be provided with steel leveling bolt lock nut and
washer for attachment to the supported equipment. The lower load plate
shall have a non-skid noise isolation pad bonded to the bottom and have
provisions for bolting the isolator to the supporting structure.
2. Isolators shall be Kinetics Model FDS
D. Type 8, Suspended Equipment/Ductwork
1. Vibration isolator shall be a hanger consisting of an elastomer-in-shear

insert encased in a welded steel bracket and provided with a stamped load
transfer cap.
2. The elastomer insert shall be neoprene, molded from oil resistant
compounds and shall be color coded to indicate load capacity and selected
to operate within its published load range.
3. The hanger bracket shall be designed to carry a 500% overload without
failure and to allow a support rod misalignment through a 30-degree arc
without metal-to-metal contact or other short circuit.
4. Vibration isolation shall be Kinetics Model RH.
E. Type 9, Suspended Equipment, Piping, Ductwork
1. Vibration isolators shall be hangers consisting of a freestanding, laterally

stable steel spring and elastomeric washer in series, assembled with load
transfer plates in a stamped or welded steel bracket. Springs shall have a
lateral stiffness greater than 0.8 times the rated vertical stiffness and shall
be designed to provide up to 50% overload capacity.
2. Vibration isolation hangers shall be Kinetics Model SH.
F. Type 10, Suspended Equipment, Piping, Ductwork
1. Vibration Isolators shall consist of a steel spring and neoprene element in

series mounted in a stamped or welded steel bracket for insertion into the
hanger rod assembly.
2. The elastomer insert shall be neoprene, molded from oil resistant
compounds and shall be color coded to indicate load capacity and selected
to operate within its published load range.
Vibration Controls
3. The steel spring shall consist of large diameter laterally stable steel springs
assembled into formed or welded steel housing assemblies designed to
limit Springs shall have a lateral stiffness greater than 0.8 times the rated
vertical stiffness and shall be designed to provide up to 50% overload
capacity.
4. The steel bracket shall be fabricated from steel and provided with a
corrosion resistance finished. The hanger bracket shall be designed to
carry a 500% overload without failure and to allow a support rod
misalignment through a 30-degree arc without metal-to-metal contact or
other short circuit. The hanger bracket shall incorporate spring caps with
indexed steps, which correspond to the washer diameter of the hanger rod
to keep the rod centered in the spring cap.
5. Vibration isolation hangers shall be Kinetics Model SRH
G. Type 11, Suspended Equipment, Piping, Ductwork
1. Vibration Isolators shall consist of a steel spring and fiberglass element in

series mounted in a stamped or welded steel bracket for insertion into the
hanger rod assembly.
2. Fiberglass element shall be a pre-compressed molded fiberglass pad
coated with a flexible, moisture impervious elastomeric membrane.
Vibration isolation pad shall be molded from glass fibers with fiber
diameters not exceeding .00027 in. and with a modulus of elasticity of
10.5 million PSI. Natural frequency of fiberglass pad shall be essentially
constant for the operating load range of the supported equipment.
Fiberglass pad shall be color coded or otherwise identified to indicate the
load capacity.
3. The steel spring shall consist of large diameter laterally stable steel springs
assembled into formed or welded steel housing assemblies designed to
limit Springs shall have a lateral stiffness greater than 0.8 times the rated
vertical stiffness and shall be designed to provide up to 50% overload
capacity.
4. The steel bracket shall be fabricated from steel and provided with a
corrosion resistance finished. The hanger bracket shall be designed to
carry a 500% overload without failure and to allow a support rod
misalignment through a 30-degree arc without metal-to-metal contact or
other short circuit. The hanger bracket shall incorporate spring caps with
indexed steps, which correspond to the washer diameter of the hanger rod
to keep the rod centered in the spring cap.
5. Vibration isolation hangers shall be Kinetics Model SFH.
2.3 BASES, RAILS AND CURBS
A. Type B, Concrete Inertia Bases
Vibration Controls
1. Bases shall consist of a concrete base cast into a welded galvanized steel-
pouring frame with welded isolator brackets and steel reinforcing rods.
Minimum depth shall be 6”.
2. Bases shall be specifically designed and fabricated to receive poured
concrete for use in supporting the intended equipment.
3. The concrete pouring frame shall contain 2“ reinforcing-rods on 8” centers
each way.
4. The isolator brackets shall be located on each corner of the pouring frame
and be located so that a minimum of 1” clearance is provided in an
operating condition between the bottom of the base and the support floor
or base.
5. Pouring frame shall contain a template for locating the anchor bolts for the
supported equipment.
6. Concrete inertia bases shall be Kinetics Model CIB-L.
2.4 SOUND CONTROL PRODUCTS
A. Acoustical Sound Barrier:
1. Acoustical sound barrier material shall be installed within the curb area of
all roof top units.
2. Barrier material shall be constructed of a vinyl material with a reinforced
fiberglass screen loaded with barium sulfate, 1.0 lb per square foot.
Tensile strength shall be 300 lbs per inch and tear strength shall be 100 lbs
per in.
3. Install 2 layers of acoustical barrier material inside the roof curb. Barrier
material shall be cut and uniformed installed inside the curb area on top of
the metal roof deck and around the supply and return air ducts.
4. Barrier material shall be Kinetics KNM-100 RB.
B. Acoustical Duct Wrap Barrier:
1. Acoustic duct wrap barrier shall be fabricated of a composite material

consisting of an acoustic barrier material bonded to a thin layer of
aluminum foil on one side and a decoupling layer of fiberglass batting
material.
2. Acoustic barrier shall be constructed of 0.10” thick barium sulphate
loaded limp vinyl.
3. Barrier material shall have a “K” value of 0.29 and STC rating of 28.
4. Barrier material shall have a nominal density of 1 psf.
5. Barrier material shall be Kinetics Model 100 ALQ-1.
Vibration Controls
PART 3 - EXECUTION
3.1 INSTALLATION
A. If the equipment provided is not furnished with integral structural steel supports,
mounting feet or lifting lugs, the contractor shall provide miscellaneous steel
shapes as required to install or suspend the equipment and attach the vibration
isolation devices as specified herein.
B. Support steel shall include but not be limited to rails, brackets, angles, channels,
and similar components.
C. All equipment specified to be isolated shall be installed and isolators shall be

attached to the building structure or floor and the vibration isolators shall be
adjusted and leveled so that the vibration isolators are performing properly.
D. All vibration isolation products, flexible pipe connectors and sound control
products shall be installed as outlined in the manufacturer’s printed installation
instructions.
E. Fill concrete inertia bases, after installing base frame, with 3000-psig concrete,
and trowel to a smooth, hard finish.
F. Install pipe isolation connectors at connections for equipment supported on

vibration isolators. Install isolation hangers on the first three piping supports
adjacent to vibration producing equipment (i.e. air handling units, pumps, etc.).
3.2 VIBRATION ISOLATION CERTIFICATE OF COMPLIANCE
A. The manufacturer’s representative shall be responsible for providing such

assistance and supervision as necessary to assure a correct installation and
adjustment of vibration isolation products.
B. The manufacturer’s representative shall visit the installation once all installed
items have been completed but prior to the installation of ceilings or walls that
may conceal any devices and inspect the installation for compliance with the
manufacturer’s installation instructions. Upon satisfaction that all devices are
installed correctly and systems are isolated properly, the representative shall
submit a written report outlining the installation as in compliance with these
specifications and also the manufacturer’s installation instructions.
Vibration Controls
3.3 VIBRATION ISOLATION SCHEDULE FOR MECHANICAL SYSTEMS
Equipment Type Isolator Base Deflection
Floor Mounted Air Handling Units Type 1 None 0.25”

2000 cfm or smaller
Suspended Air Handling Units Type 10 None 1.0”
In-line Suspended Fans Type 10 None 1.0”
Piping located in Mechanical Rms. Type 10 None 1.0”
Ductwork in Mechanical Rooms Type 8 None 0.4”
Vibration Controls
Vibration Controls
SECTION 230593
TESTING, ADJUSTING, AND BALANCING
PART 1 - GENERAL
1.2 SUMMARY
A. This Section includes testing, adjusting, and balancing HVAC systems to produce
design objectives, including the following:
1. Balancing airflow within distribution systems, including submains,

branches, and terminals, to indicated quantities according to specified
tolerances.
2. Adjusting total HVAC systems to provide indicated quantities.
3. Measuring electrical performance of HVAC equipment.
4. Setting quantitative performance of HVAC equipment.
5. Verifying that automatic control devices are functioning properly.
6. Measuring sound and vibration.
7. Reporting results of the activities and procedures specified in this Section.
B. Related Sections include the following:
1. Testing and adjusting requirements unique to particular systems and

equipment are included in the Sections that specify those systems and
equipment.
2. Field quality-control testing to verify that workmanship quality for system
and equipment installation is specified in system and equipment Sections.
1.3 DEFINITIONS
A. Adjust: To regulate fluid flow rate and air patterns at the terminal equipment,
such as to reduce fan speed or adjust a damper.
B. Balance: To proportion flows within the distribution system, including submains,

branches, and terminals, according to design quantities.
C. Draft: A current of air, when referring to localized effect caused by one or more
factors of high air velocity, low ambient temperature, or direction of airflow,
whereby more heat is withdrawn from a person's skin than is normally dissipated.
D. Procedure: An approach to and execution of a sequence of work operations to

yield repeatable results.
Testing, Adjusting, And Balancing 230593-1 17070
E. Report Forms: Test data sheets for recording test data in logical order.
F. System Effect Factors: Allowances used to calculate a reduction of the

performance ratings of a fan when installed under conditions different from those
presented when the fan was performance tested.
G. Terminal: A point where the controlled medium, such as fluid or energy, enters or
leaves the distribution system.
H. Test: A procedure to determine quantitative performance of a system or

equipment.
I. Testing, Adjusting, and Balancing Agent: The entity responsible for performing
and reporting the testing, adjusting, and balancing procedures.
J. AABC: Associated Air Balance Council.
K. AMCA: Air Movement and Control Association.
L. NEBB: National Environmental Balancing Bureau.
M. SMACNA: Sheet Metal and Air Conditioning Contractors' National Association.
1.4 SUBMITTALS
A. Quality-Assurance Submittals: Within 30 days from the Contractor's Notice to

Proceed, submit 2 copies of evidence that the testing, adjusting, and balancing
Agent and this Project's testing, adjusting, and balancing team members meet the
qualifications specified in the "Quality Assurance" Article below.
B. Contract Documents Examination Report: Within 45 days from the Contractor's

Notice to Proceed, submit 2 copies of the Contract Documents review report as
specified in Part 3 of this Section.
C. Strategies and Procedures Plan: Within 60 days from the Contractor's Notice to
Proceed, submit 2 copies of the testing, adjusting, and balancing strategies and
step-by-step procedures as specified in Part 3 "Preparation" Article below.
Include a complete set of report forms intended for use on this Project.
D. Certified Testing, Adjusting, and Balancing Reports: Submit 3 copies of reports

prepared, as specified in this Section, on approved forms certified by the testing,
adjusting, and balancing Agent.
E. Sample Report Forms: Submit 3 sets of sample testing, adjusting, and balancing
report forms.

F. Warranty: Submit 2 copies of special warranty specified in the "Warranty" Article

below.
A. Agent Qualifications: Engage a testing, adjusting, and balancing agent certified

by either AABC or NEBB.
B. Testing, Adjusting, and Balancing Conference: Meet with the Owner's and the
Architect's representatives on approval of the testing, adjusting, and balancing
strategies and procedures plan to develop a mutual understanding of the details.
Ensure the participation of testing, adjusting, and balancing team members,
equipment manufacturers' authorized service representatives, HVAC controls
Installer, and other support personnel. Provide 7 days' advance notice of
scheduled meeting time and location.
1. Agenda Items: Include at least the following:
a. Submittal distribution requirements.

b. Contract Documents examination report.
c. Testing, adjusting, and balancing plan.
d. Work schedule and Project site access requirements.
e. Coordination and cooperation of trades and subcontractors.
f. Coordination of documentation and communication flow.
C. Certification of Testing, Adjusting, and Balancing Reports: Certify the testing,

adjusting, and balancing field data reports. This certification includes the
following:
1. Review field data reports to validate accuracy of data and to prepare

certified testing, adjusting, and balancing reports.
2. Certify that the testing, adjusting, and balancing team complied with the
approved testing, adjusting, and balancing plan and the procedures
specified and referenced in this Specification.
D. Testing, Adjusting, and Balancing Reports: Use standard forms from AABC's
"National Standards for Testing, Adjusting, and Balancing" or NEBB's
"Procedural Standards for Testing, Adjusting, and Balancing of Environmental
Systems.
E. Instrumentation Type, Quantity, and Accuracy: As described in AABC national

standards or in NEBB's "Procedural Standards for Testing, Adjusting, and
Balancing of Environmental Systems," Section II, "Required Instrumentation for
NEBB Certification."

F. Instrumentation Calibration: Calibrate instruments at least every 6 months or

more frequently if required by the instrument manufacturer.
G. Test and balance process is not deemed as accepted until a complete report is
received free of deficiencies and discrepancies and approved in writing by the
Engineer.
1.6 PROJECT CONDITIONS
A. Partial Owner Occupancy: The Owner may occupy completed areas of the
building before Substantial Completion. Cooperate with the Owner during
testing, adjusting, and balancing operations to minimize conflicts with the
Owner's operations.
1.7 COORDINATION
A. Coordinate the efforts of factory-authorized service representatives for systems

and equipment, HVAC controls installers, and other mechanics to operate HVAC
systems and equipment to support and assist testing, adjusting, and balancing
activities.
B. Notice: Provide 7 days' advance notice for each test. Include scheduled test dates
and times.
C. Perform testing, adjusting, and balancing after leakage and pressure tests on air
and water distribution systems have been satisfactorily completed.
1.8 WARRANTY
A. General Warranty: The national project performance guarantee specified in this

Article shall not deprive the Owner of other rights the Owner may have under
other provisions of the Contract Documents and shall be in addition to, and run
concurrent with, other warranties made by the Contractor under requirements of
the Contract Documents.
B. Furnish one of the following:
1. National Project Performance Guarantee: Provide a guarantee on AABC'S

"National Standards" forms stating that AABC will assist in completing
the requirements of the Contract Documents if the testing, adjusting, and
balancing Agent fails to comply with the Contract Documents.
2. Special Guarantee: Provide a guarantee on NEBB forms stating that
NEBB will assist in completing the requirements of the Contract
Documents if the testing, adjusting, and balancing Agent fails to comply
with the Contract Documents.

3. The certified Agent has tested and balanced systems according to the
Contract Documents.
4. Systems are balanced to optimum performance capabilities within design

and installation limits.
PART 2 - PRODUCTS (Not Applicable)
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine Contract Documents to become familiar with project requirements and

to discover conditions in systems' designs that may preclude proper testing,
adjusting, and balancing of systems and equipment.
1. Contract Documents are defined in the General and Supplementary

Conditions of the Contract.
2. Verify that balancing devices are required by the Contract Documents.
Verify that quantities and locations of these balancing devices are
accessible and appropriate for effective balancing and for efficient system
and equipment operation.
B. Examine approved submittal data of HVAC systems and equipment.
C. Examine project record documents.
D. Examine equipment performance data, including fan and pump curves. Relate
performance data to project conditions and requirements, including system effects
that can create undesired or unpredicted conditions that cause reduced capacities
in all or part of a system. Calculate system effect factors to reduce the
performance ratings of HVAC equipment when installed under conditions
different from those presented when the equipment was performance tested at the
factory. To calculate system effects for air systems, use tables and charts found in
AMCA 201, "Fans and Systems," Sections 7 through 10; or in SMACNA's
"HVAC Systems--Duct Design," Sections 5 and 6. Compare this data with the
design data and installed conditions.
E. Examine system and equipment installations to verify that they are complete and
that testing, cleaning, adjusting, and commissioning specified in individual
Specification Sections have been performed.
F. Examine system and equipment test reports.

G. Examine HVAC system and equipment installations to verify that indicated

balancing devices, are properly installed, and their locations are accessible and
appropriate for effective balancing and for efficient system and equipment
operation.
H. Review manufacturer’s certification for each piece of HVAC equipment to be

tested. Test and balance shall not be performed until certification letters have
been obtained.
I. Examine systems for functional deficiencies that cannot be corrected by adjusting

and balancing.
J. Examine air-handling equipment to ensure clean filters have been installed,

bearings are greased, belts are aligned and tight, and equipment with functioning
controls is ready for operation.
K. Examine strainers for clean screens and proper perforations.
L. Examine heat-transfer coils for correct piping connections and for clean and
straight fins.
M. Examine equipment for installation and for properly operating safety interlocks
and controls.
N. Examine automatic temperature system components to verify the following:
1. Dampers, valves, and other controlled devices operate by the intended

controller.
2. Dampers and valves are in the position indicated by the controller.
3. Integrity of valves and dampers for free and full operation and for
tightness of fully closed and fully open positions. This includes dampers
in multi-zone units, mixing boxes, and variable-air-volume terminals.
4. Thermostats and sensors are located to avoid adverse effects of sunlight,
drafts, and cold walls.
5. Sensors are located to sense only the intended conditions.
6. Sequence of operation for control modes is according to the Contract
Documents.
7. Controller set points are set at design values. Observe and record system
reactions to changes in conditions. Record default set points if different
from design values.
8. Interlocked systems are operating.
9. Changeover from heating to cooling mode occurs according to design
values.
O. Report deficiencies discovered before and during performance of testing,

adjusting, and balancing procedures.

3.2 PREPARATION
A. Prepare a testing, adjusting, and balancing plan that includes strategies and step-
by-step procedures.
B. Complete system readiness checks and prepare system readiness reports. Verify
the following:
1. Permanent electrical power wiring is complete.

2. Automatic temperature-control systems are operational.
3. Equipment and duct access doors are securely closed.
4. Balance, smoke, and fire dampers are open.
5. Isolating and balancing valves are open and control valves are operational.
6. Ceilings are installed in critical areas where air-pattern adjustments are
required and access to balancing devices is provided.
7. Windows and doors can be closed so design conditions for system
operations can be met.
3.3 GENERAL TESTING AND BALANCING PROCEDURES
A. Perform testing and balancing procedures on each system according to the

procedures contained in NEBB's "Procedural Standards for Testing, Adjusting,
and Balancing of Environmental Systems" or AABC National Standards and this
Section.
B. Cut insulation, ducts, pipes, and equipment cabinets for installation of test probes
to the minimum extent necessary to allow adequate performance of procedures.
After testing and balancing, close probe holes and patch insulation with new
materials identical to those removed. Restore vapor barrier and finish according
to the insulation Specifications for this Project.
C. Mark equipment settings with paint or other suitable, permanent identification

material, including damper-control positions, valve indicators, fan-speed-control
levers, and similar controls and devices, to show final settings.
3.4 FUNDAMENTAL AIR SYSTEMS' BALANCING PROCEDURES
A. Prepare test reports for both fans and outlets. Obtain manufacturer's outlet factors
and recommended testing procedures. Crosscheck the summation of required
outlet volumes with required fan volumes.
B. Prepare schematic diagrams of systems' "as-built" duct layouts.
C. For variable-air-volume systems, develop a plan to simulate diversity (if

necessary).

D. Determine the best locations in main and branch ducts for accurate duct airflow
measurements.
E. Check the airflow patterns from the outside-air louvers and dampers and the
return- and exhaust-air dampers, through the supply-fan discharge and mixing
dampers.
F. Locate start-stop and disconnect switches, electrical interlocks, and motor starters.
G. Verify that motor starters are equipped with properly sized thermal protection.
H. Check dampers for proper position to achieve desired airflow path.
I. Check for airflow blockages.
J. Check condensate drains for proper connections and functioning.
K. Check for proper sealing of air-handling unit components.
3.5 CONSTANT-VOLUME AIR SYSTEMS' BALANCING PROCEDURES
A. The procedures in this Article apply to constant-volume supply-, return-, and

exhaust-air systems. Additional procedures are required for variable-air-volume,
multizone, dual-duct, induction-unit supply-air systems and process exhaust-air
systems. These additional procedures are specified in other articles in this
Section.
B. Adjust fans to deliver total design airflows within the maximum allowable rpm
listed by the fan manufacturer.
1. Measure fan static pressures to determine actual static pressure as follows:
a. Measure outlet static pressure as far downstream from the fan as

practicable and upstream from restrictions in ducts such as elbows
and transitions.
b. Measure static pressure directly at the fan outlet or through the
flexible connection.
c. Measure inlet static pressure of single-inlet fans in the inlet duct as
near the fan as possible, upstream from flexible connection and
downstream from duct restrictions.
d. Measure inlet static pressure of double-inlet fans through the wall
of the plenum that houses the fan.

2. Measure static pressure across each air-handling unit component.
a. Simulate dirty filter operation and record the point at which

maintenance personnel must change filters.
3. Measure static pressures entering and leaving other devices such as duct
silencers under final balanced conditions.
4. Compare design data with installed conditions to determine variations in
design static pressures versus actual static pressures. Compare actual
system effect factors with calculated system effect factors to identify
where variations occur. Recommend corrective action to align design and
actual conditions.
5. Adjust fan speed higher or lower than design with the approval of the
Architect. Make required adjustments to pulley sizes, motor sizes, and
electrical connections to accommodate fan-speed changes.
6. Do not make fan-speed adjustments that result in motor overload. Consult
equipment manufacturers about fan-speed safety factors. Modulate
dampers and measure fan-motor amperage to ensure no overload will
occur. Measure amperage in full cooling, full heating, and economizer
modes to determine the maximum required brake horsepower.
C. Adjust volume dampers for main duct, submain ducts, and major branch ducts to
design airflows within specified tolerances.
1. Measure static pressure at a point downstream from the balancing damper

and adjust volume dampers until the proper static pressure is achieved.
a. Where sufficient space in submains and branch ducts is

unavailable for Pitot-tube traverse measurements, measure airflow
at terminal outlets and inlets and calculate the total airflow for that
zone.
2. Remeasure each submain and branch duct after all have been adjusted.
Continue to adjust submains and branch ducts to design airflows within
specified tolerances.
D. Measure terminal outlets and inlets without making adjustments.
1. Measure terminal outlets using standard measurement practices.
E. Adjust terminal outlets and inlets for each space to design airflows within
specified tolerances of design values. Make adjustments using volume dampers
rather than extractors and the dampers at the air terminals.

1. Adjust each outlet in the same room or space to within specified

tolerances of design quantities without generating noise levels above the
limitations prescribed by the Contract Documents.
2. Adjust patterns of adjustable outlets for proper distribution without drafts.
F. Measure outdoor air flow minimum requirement damper settings as scheduled

with controls contractor. Document voltage settings of control damper actuator in
the minimum cfm position. For units with CO2 controls, measure outdoor air flow
maximum requirement settings as scheduled with controls contractor. Document
voltage setting of control damper actuator in the maximum cfm position. Controls
contractor shall provide on-site technical support to modulate outside air damper
min/max position with test and balance contractor to accomplish min/max cfm
settings for proper unit operation.
3.6 MOTORS
A. Motors, 1/2 HP and Larger: Test at final balanced conditions and record the
following data:
1. Manufacturer, model, and serial numbers.

2. Motor horsepower rating.
3. Motor rpm.
4. Efficiency rating if high-efficiency motor.
5. Nameplate and measured voltage, each phase.
6. Nameplate and measured amperage, each phase.
7. Starter thermal-protection-element rating.
B. Motors Driven by Variable-Frequency Controllers: Test for proper operation at

speeds varying from minimum to maximum. Test the manual bypass for the
controller to prove proper operation. Record observations, including controller
manufacturer, model and serial numbers, and nameplate data.
3.7 CONDENSING UNITS
A. Verify proper rotation of fans and measure entering- and leaving-air temperatures.
Record compressor data.
3.8 HEAT-TRANSFER COILS
A. Dx Coils: Measure the following data for each coil:
1. Dry-bulb temperatures of entering and leaving air.

2. Wet-bulb temperatures of entering and leaving air (for cooling coils).
3. Airflow.
4. Air pressure drop.

B. Electric-Heating Coils: Measure the following data for each coil:
1. Nameplate data.
2. Airflow.
3. Entering- and leaving-air temperatures at full load.
4. Voltage and amperage input of each phase at full load and at each
incremental stage.
5. Calculated kW at full load.
6. Fuse or circuit-breaker rating for overload protection.
3.9 TEMPERATURE TESTING
A. During testing, adjusting, and balancing, report need for adjustment in

temperature regulation within the automatic temperature-control system.
B. Measure indoor wet- and dry-bulb temperatures every other hour for a period of 2
successive 8-hour days, in each separately controlled zone, to prove correctness of
final temperature settings. Measure when the building or zone is occupied.
C. Measure outside-air, wet- and dry-bulb temperatures.
3.10 TEMPERATURE-CONTROL VERIFICATION
A. Verify that controllers are calibrated and commissioned
B. Check transmitter and controller locations and note conditions that would
adversely affect control functions.
C. Record controller settings and note variances between set points and actual
measurements.
D. Verify operation of limiting controllers (i.e., high- and low-temperature

controllers).
E. Verify free travel and proper operation of control devices such as damper and
valve operators.
F. Verify sequence of operation of control devices.
G. Confirm interaction of electrically operated switch transducers.
H. Confirm interaction of interlock and lockout systems.
I. Record voltages of power supply and controller output. Determine if the system
operates on a grounded or non-grounded power supply.

J. Note operation of electric actuators using spring return for proper fail-safe
operations.
3.11 TOLERANCES
A. Set HVAC system airflow and water flow rates within the following tolerances:
1. Supply, Return, and Exhaust Fans: Plus 5 to plus 10 percent.

2. Air Outlets and Inlets: Minus 10 percent to plus 10 percent.
a. In spaces that are to have positive pressure relationship to adjacent

spaces, the overall space tolerances for supply airflow shall be 0 to
plus 10 percent and return/exhaust airflow shall be 0 to minus 10
percent.
b. In spaces that are to have a negative pressure relationship to
adjacent spaces, the overall space tolerances for supply airflow
shall be 0 to minus 10 percent and return/exhaust airflow shall be
0 to plus 10 percent.
3.12 REPORTING
A. Initial Construction-Phase Report: Based on examination of the Contract

Documents as specified in "Examination" Article above, prepare a report on the
adequacy of design for systems' balancing devices. Recommend changes and
additions to systems' balancing devices to facilitate proper performance measuring
and balancing. Recommend changes and additions to HVAC systems and general
construction to allow access for performance measuring and balancing devices.
B. Status Reports: As Work progresses, prepare reports to describe completed

procedures, procedures in progress, and scheduled procedures. Include a list of
deficiencies and problems found in systems being tested and balanced. Prepare a
separate report for each system and each building floor for systems serving
multiple floors.
3.13 FINAL REPORT
A. General: Typewritten, or computer printout in letter-quality font, on standard

bond paper, in 3-ring binder, tabulated and divided into sections by tested and
balanced systems.
B. Include a certification sheet in front of binder signed and sealed by the certified
testing and balancing engineer.
1. Include a list of the instruments used for procedures, along with proof of
calibration.

2. Include letters from HVAC equipment manufacturers certifying that each

piece of equipment has been installed and commissioned in accordance
with manufacturer’s recommendations.
C. Final Report Contents: In addition to the certified field report data, include the
following:
1. Fan curves.
2. Manufacturers' test data.
3. Field test reports prepared by system and equipment installers.
4. Other information relative to equipment performance, but do not include
approved Shop Drawings and Product Data.
3.14 ADDITIONAL TESTS
A. Within 90 days of completing testing, adjusting, and balancing, perform additional

testing and balancing to verify that balanced conditions are being maintained
throughout and to correct unusual conditions.
B. Seasonal Periods: Perform testing, adjusting, and balancing procedures during

near-peak summer (above 85ºF) and during near-peak winter conditions (below
40ºF.) Retainage may be held until each season has been tested. Refer to contract
documents.


SECTION 230700
HVAC INSULATION
PART 1 - GENERAL
1.2 SUMMARY
A. This Section includes pipe, duct, and equipment insulation.
1.3 DEFINITIONS
A. Hot Surfaces: Normal operating temperatures of 100 deg F or higher.
B. Dual-Temperature Surfaces: Normal operating temperatures that vary from

hot to cold.
C. Cold Surfaces: Normal operating temperatures less than 75 deg F.
D. Thermal resistivity is designated by an r-value that represents the reciprocal of

thermal conductivity (k-value). Thermal conductivity is the rate of heat flow
through a homogenous material exactly 1 inch thick. Thermal resistivity (r-
value) is expressed by the temperature difference in degrees Fahrenheit
between the two exposed faces required to cause 1 BTU per hour to flow
through 1 square foot at mean temperatures indicated.
E. Thermal Conductivity (k-value): Measure of heat flow through a material at a

given temperature difference; conductivity is expressed in units of Btu x inch/h
x sq. ft. x deg F.
F. Density: Is expressed in lb./cu.ft.
1.4 SUBMITTALS
A. General: Submit the following in accordance with Conditions of Contract.
B. Product data for each type of mechanical insulation identifying k-value,

thickness, and accessories.
A. Fire Performance Characteristics: Conform to the following characteristics for

insulation including facings, cements, and adhesives, when tested according to
ASTM E 84, by UL or other testing or inspecting organization acceptable to
HVAC Insulation 230700-1 17070
the authority having jurisdiction. Label insulation with appropriate markings

of testing laboratory.
1. Interior Insulation: Flame spread rating of 25 or less and a smoke

developed rating of 50 or less.
2. Exterior Insulation: Flame spread rating of 75 or less and a smoke
developed rating of 150 or less.
1.6 SEQUENCING AND SCHEDULING
A. Schedule insulation application after testing of piping and duct systems.
B. Schedule insulation application after installation and testing of heat trace tape.
PART 2 - PRODUCTS
2.1 MANUFACTURERS

1. Glass Fiber:
a. CertainTeed Corporation.
b. Knauf Fiberglass GmbH.
c. Manville.
d. Owens-Corning Fiberglas Corporation.
e. USG Interiors, Inc. - Thermafiber Division.
2. Flexible Elastomeric Cellular:
a. Armaflex; Armacell LLC

b. K-Flex; Nomaco K-Flex Corporation.
c. Aerocel; Aeroflex USA, inc.
2.2 GLASS FIBER
A. Material: Inorganic glass fibers, bonded with a thermosetting resin.
B. Jacket: All-purpose, factory-applied, laminated glass-fiber-reinforced, flame-

retardant kraft paper and aluminum foil having self-sealing lap.
C. Board: ASTM C 612, Class 2, semi-rigid jacketed board.
1. Thermal Conductivity: 0.26 Btu x inch/h x sq. ft. x deg F average

maximum, at 75 deg F mean temperature.
2. Density: 3 pcf minimum.
D. Blanket: ASTM C 553, Type II, Class F-1, jacketed flexible blankets.

maximum, at 75 deg F mean temperature.
2. Density: 3/4 pcf minimum within building envelope.
3. Density: 1 pcf minimum exterior to building envelope.
E. Preformed Pipe Insulation: ASTM C 547, Class 1, rigid pipe insulation,

jacketed.

maximum at 75 deg F mean temperature.
2. Density: 3 pcf minimum.
F. Adhesive: Produced under the UL Classification and Follow-up service.
1. Type: Non-flammable, solvent-based.

2. Service Temperature Range: Minus 20 to 180 deg F.
G. Vapor Barrier Coating: Waterproof coating recommended by insulation

manufacturer for outside service.
2.3 FLEXIBLE ELASTOMERIC CELLULAR
A. Material: Flexible expanded closed-cell structure with smooth skin on both

sides.
1. Tubular Materials: ASTM C 534, Type I.

2. Sheet Materials: ASTM C 534, Type II.
B. Thermal Conductivity: 0.25 Btu x inch/h x sq. ft. x deg F average maximum at
75 deg F.
C. Coating: Water based latex enamel coating recommended by insulation

manufacturer.
D. Fire Performance Characteristics: Provide material having the following fire

performance characteristics as determined by UL in accordance with ASTM
Standard E84:
Flame Spread = 25
Smoke Developed = 50
2.4 INSULATING CEMENTS
A. Mineral Fiber, Hydraulic-Setting Insulating and Finishing Cement: ASTM C

449.


maximum at 400 deg F mean temperature.
2. Compressive Strength: 100 psi at 5 percent deformation.
2.5 ADHESIVES
A. Flexible Elastomeric Cellular Insulation Adhesive: Solvent-based, contact

adhesive recommended by insulation manufacturer.
B. Lagging Adhesive: MIL-A-3316C, non-flammable adhesive in the following

Classes and Grades:
1. Class 1, Grade A for bonding glass cloth and tape to unfaced glass fiber
insulation, sealing edges of glass fiber insulation, and bonding lagging
cloth to unfaced glass fiber insulation.
2. Class 2, Grade A for bonding glass fiber insulation to metal surfaces.
2.6 JACKETS
A. General: ASTM C 921, Type 1, except as otherwise indicated.
B. Foil and Paper Jacket: Laminated glass-fiber-reinforced, flame-retardant kraft

paper and aluminum foil.
1. Water Vapor Permeance: 0.02 perm maximum, when tested according

to ASTM E 96.
2. Puncture Resistance: 50 beach units minimum, when tested according
to ASTM D 781.
C. Aluminum Jacket: ASTM B 209, 3003 Alloy, H-14 temper, roll stock ready
for shop or field cutting and forming to indicated sizes.
1. Finish and Thickness: Smooth finish, 0.010 inch thick.

2. Moisture Barrier: 1 mil, heat-bonded polyethylene and kraft paper.
3. Elbows: Preformed 45-degree and 90-degree, short- and long-radius
elbows, same material, finish, and thickness as jacket.
2.7 ACCESSORIES AND ATTACHMENTS
A. Glass Cloth and Tape: Woven glass fiber fabrics, plain weave, presized a
minimum of 8 ounces per sq. yd.
1. Tape Width: 3 inches.

2. Cloth Standard: MIL-C-20079H, Type I.
3. Tape Standard: MIL-C-20079H, Type II.

B. Bands: 3/4 inch wide, in one of the following materials compatible with
jacket:
1. Stainless Steel: Type 304, 0.020 inch thick.

2. Galvanized Steel: 0.005 inch thick.
3. Aluminum: 0.007 inch thick.
4. Brass: 0.01 inch thick.
5. Nickel-Copper Alloy: 0.005 inch thick.
C. Wire: 14 gage nickel copper alloy, 16 gage, soft-annealed stainless steel, or 16

gage, soft-annealed galvanized steel.
D. Corner Angles: 28 gage, 1 inch by 1 inch aluminum, adhered to 2 inches by 2

inches kraft paper.
E. Anchor Pins: Capable of supporting 20 pounds each. Provide anchor pins and
speed washers of sizes and diameters as recommended by the manufacturer for
insulation type and thickness.
2.8 SEALING COMPOUNDS
A. Vapor Barrier Compound: Water-based, fire-resistive composition.
1. Water Vapor Permeance: 0.08 perm maximum.

2. Temperature Range: Minus 20 to 180 deg F.
B. Weatherproof Sealant: Flexible-elastomer-based, vapor-barrier sealant

designed to seal metal joints.
1. Water Vapor Permeance: 0.02 perm maximum.

2. Temperature Range: Minus 50 to 250 deg F.
3. Color: Aluminum.
PART 3 - EXECUTION
3.1 PREPARATION
A. Surface Preparation: Clean, dry, and remove foreign materials such as rust,
scale, and dirt.
B. Mix insulating cements with clean potable water. Mix insulating cements
contacting stainless-steel surfaces with demineralized water.
1. Follow cement manufacturer's printed instructions for mixing and

portions.

3.2 INSTALLATION, GENERAL
A. Refer to schedules at the end of this Section for materials, forms, jackets, and
thicknesses required for each mechanical system.
B. Select accessories compatible with materials suitable for the service. Select
accessories that do not corrode, soften, or otherwise attack the insulation or
jacket in either the wet or dry state.
C. Install vapor barriers on insulated pipes, ducts, and equipment having surface
operating temperatures below 60 deg F.
D. Apply insulation material, accessories, and finishes according to the

manufacturer's printed instructions.
E. Install insulation with smooth, straight, and even surfaces.
F. Seal joints and seams to maintain vapor barrier on insulation requiring a vapor
barrier.
G. Seal penetrations for hangers, supports, anchors, and other projections in

insulation requiring a vapor barrier.
H. Seal Ends: Except for flexible elastomeric insulation, taper ends at 45 degree
angle and seal with lagging adhesive. Cut ends of flexible elastomeric cellular
insulation square and seal with adhesive.
I. Apply adhesives and coatings at manufacturer's recommended coverage-per-

gallon rate.
J. Keep insulation materials dry during application and finishing.
K. Items Not Insulated: Unless otherwise indicated do not apply insulation to the
following systems, materials, and equipment:
1. Fibrous glass ducts.

2. Factory-insulated flexible ducts.
3. Factory-insulated plenums, casings, terminal boxes, and filter boxes
and sections.
4. Flexible connectors for ducts and pipes.
5. Vibration control devices.
6. Testing laboratory labels and stamps.
7. Nameplates and data plates.
8. Pre-insulated access panels and doors in air distribution systems.
9. Sanitary drainage and vent piping. (Drainage piping receiving air
conditioning condensate shall be insulated.)]
10. Below grade piping.

3.3 PIPE INSULATION INSTALLATION, GENERAL
A. Tightly butt longitudinal seams and end joints. Bond with adhesive.
B. Stagger joints on double layers of insulation.
C. Apply insulation continuously over fittings, valves, and specialties, except as

otherwise indicated.
D. Apply insulation with a minimum number of joints.
E. Apply insulation with integral jackets as follows:
1. Pull jacket tight and smooth.

2. Cover circumferential joints with butt strips, at least 3 inches wide, and
of same material as insulation jacket. Secure with adhesive and outward
clinching staples along both edges of butt strip and space 4 inches on
center.
3. Longitudinal Seams: Overlap seams at least 1-1/2 inches. Apply
insulation with longitudinal seams at bottom of pipe. Clean and dry
surface to receive self-sealing lap. Staple laps with outward clinching
staples along edge at 4 inches on center.
a. Exception: Do not staple longitudinal laps on insulation applied

to piping systems with surface temperatures at or below 35 deg
F.
4. Vapor Barrier Coatings: Where vapor barriers are indicated, apply on

seams and joints, over staples, and at ends butt to flanges, unions,
valves, and fittings.
5. At penetrations in jackets for thermometers and pressure gages, fill and
seal voids with vapor barrier coating.
6. Repair damaged insulation jackets, except metal jackets, by applying
jacket material around damaged jacket. Adhere, staple, and seal.
Extend patch at least 2 inches in both directions beyond damaged
insulation jacket and around the entire circumference of the pipe.
F. Roof Penetrations: Apply insulation for interior applications to a point even

with the top of the roof flashing. Seal with vapor barrier coating. Apply
insulation for exterior applications butted tightly to interior insulation ends.
Extend metal jacket for exterior insulation outside roof flashing at least 2
inches below top of roof flashing. Seal metal jacket to roof flashing with vapor
barrier coating.
G. Exterior Wall Penetrations: For penetrations of below grade exterior walls,

terminate insulation flush with mechanical sleeve seal. Seal terminations with
vapor barrier coating.

H. Wall and Partition Penetration: Apply insulation continuously through walls

and partitions, except fire-rated walls and partitions.
I. Fire-Rated Walls and Partitions Penetrations: Terminate insulation at

penetrations through fire-rated walls and partitions. Seal insulation ends with
vapor barrier coating. Seal around penetration with a U.L. Listed firestopping
or fire-resistant joint sealer.
J. Floor Penetrations: Terminate insulation underside of floor assembly and at

floor support at top of floor.
K. Flanges, Fittings, and Valves - Interior Exposed and Concealed: Coat pipe
insulation ends with vapor barrier coating. Apply premolded, precut, or field-
fabricated segments of insulation around flanges, unions, valves, and fittings.
Make joints tight. Bond with adhesive.
1. Use same material and thickness as adjacent pipe insulation.

2. Overlap nesting insulation by 2 inches or 1-pipe diameter, whichever is
greater.
3. Apply materials with adhesive, fill voids with mineral fiber insulating
cement. Secure with wire or tape.
4. Insulate elbows and tees smaller than 3 inches pipe size with pre-
molded insulation.
5. Insulate elbows and tees 3 inches and larger with pre-molded insulation
or insulation material segments. Use at least 3 segments for each
elbow.
6. Cover insulation, except for metal jacketed insulation, with PVC fitting
covers and seal circumferential joints with butt strips.
L. Hangers and Anchors: Apply insulation continuously through hangers and

around anchor attachments. Install saddles, shields, and inserts as specified in
Division 15 Section "Hangers and Supports."
3.4 BELOW GROUND PIPE INSULATION INSTALLATION
A. See individual piping sections.
3.5 GLASS FIBER PIPE INSULATION INSTALLATION
A. Bond insulation to pipe with lagging adhesive.
B. Seal exposed ends with lagging adhesive.
C. Seal seams and joints with vapor barrier compound.

3.6 FLEXIBLE ELASTOMERIC CELLULAR PIPE INSULATION INSTALLATION
A. Slip insulation on the pipe before making connections wherever possible. Seal
joints with adhesive. Where the slip-on technique is not possible, cut one side
longitudinally and apply to the pipe. Seal seams and joints with adhesive.
B. Valves, Fittings, and Flanges: Cut insulation segments from pipe or sheet
insulation. Bond to valve, fitting, and flange and seal joints with adhesive.
1. Miter cut materials to cover soldered elbows and tees.

2. Fabricate sleeve fitting covers from flexible elastomeric cellular
insulation for screwed valves, fittings, and specialties. Miter cut
materials. Overlap adjoining pipe insulation.
3.7 EQUIPMENT INSULATION INSTALLATION, GENERAL
A. Install board and block materials with a minimum dimension of 12 inches and
a maximum dimension of 48 inches
B. Groove and score insulation materials as required to fit as closely as possible to

the equipment and to fit contours of equipment. Stagger end joints.
C. Insulation Thicknesses Greater than 2 Inches: Install insulation in multiple

layers with staggered joints.
D. Bevel insulation edges for cylindrical surfaces for tight joint.
E. Secure sections of insulation in place with wire or bands spaced at 9 inches

centers, except for flexible elastomeric cellular insulation.
F. Protect exposed corners with corner angles under wires and bands.
G. Manholes, Handholes, and Information Plates: Bevel and seal insulation ends
around manholes, handholes, ASME stamps, and nameplates.
H. Removable Insulation: Install insulation on components that require periodic

inspecting, cleaning, and repairing for easy removal and replacement without
damage to adjacent insulation.
I. Finishing: Except for flexible elastomeric cellular insulation, apply 2 coats of

vapor barrier compound to a minimum thickness of 1/16 inch. Install a layer
of glass cloth embedded between layers.
3.8 GLASS FIBER EQUIPMENT INSULATION INSTALLATION
A. Secure insulation with anchor pins and speed washers.

B. Space anchors at maximum intervals of 18 inches in both directions and not

more than 3 inches from edges and joints.
C. Apply a smoothing coat of insulating and finishing cement to finished

insulation.
3.9 FLEXIBLE ELASTOMERIC CELLULAR EQUIPMENT

INSULATION INSTALLATION
A. Install sheets of the largest manageable size.
B. Apply full coverage of adhesive to the surfaces of the equipment and to the
insulation.
C. Butt insulation joints firmly together and apply adhesive to insulation edges at
joints.
3.10 DUCT INSULATION
A. Install block and board insulation as follows:
1. Adhesive and Band Attachment: Secure block and board insulation

tight and smooth with at least 50 percent coverage of adhesive. Install
bands spaced 12 inches apart. Protect insulation under bands and at
exterior corners with metal corner angles. Fill joints, seams, and
chipped edges with vapor barrier compound.
2. Speed Washers Attachment: Secure insulation tight and smooth with
speed washers and welded pins. Space anchor pins 18 inches apart
each way and 3 inches from insulation joints. Apply vapor barrier
coating compound to insulation in contact, open joints, breaks,
punctures, and voids in insulation.
B. Blanket Insulation: Install tight and smooth. Secure to ducts having long sides
or diameters as follows:
1. Smaller than 24 Inches: Bonding adhesive applied in 6 inches wide

transverse strips on 12 inches centers.
2. 24 Inches and Larger: Anchor pins spaced 12 inches apart each way.
Apply bonding adhesive to prevent sagging of the insulation.
3. Overlap joints 3 inches.
4. Seal joints, breaks, and punctures with vapor barrier compound and
glass tape (glasfab and mastic).

3.11 JACKETS
A. Foil and Paper Jackets (FP): Install jackets drawn tight. Install lap or butt
strips at joints with material same as jacket. Secure with adhesive. Install
jackets with 1-1/2 inches laps at longitudinal joints and 3 inch wide butt strips
at end joints.
1. Seal openings, punctures, and breaks in vapor barrier jackets and

exposed insulation with vapor barrier compound (mastic) and glass tape
(glassfab).
B. Interior Exposed Insulation: Install continuous glass cloth jackets.
C. Exterior Exposed Insulation: Install continuous aluminum jackets and seal all
joints and seams with waterproof sealant.
D. Install metal jacket with 2 inches overlap at longitudinal and butt joints.
Overlap longitudinal joints to shed water. Seal butt joints with weatherproof
sealant recommended by insulation manufacturer. Secure jacket with
stainless-steel draw bands 12 inches on center and at butt joints.
E. Install glass cloth jacket directly over insulation. On insulation with a factory
applied jacket, install the glass cloth jacket over the factory applied jacket.
Install jacket drawn smooth and tight with a 2 inch overlap at joints. Embed
glass cloth between (2) 1/16 inch thick coats of lagging adhesive. Completely
encapsulate the insulation with the jacket, leaving no exposed raw insulation.
3.12 FINISHES
A. Flexible Elastomeric Cellular Insulation: After adhesive has fully cured, apply
2 coats of protective coating to exposed exterior insulation.
3.13 APPLICATIONS
A. General: Materials and thicknesses are specified in schedules at the end of this
Section.
B. Piping Systems: Unless otherwise indicated, insulate the following piping

systems:
1. Air conditioning condensate drains and sanitary P-traps receiving air

conditioning condensate.
2. Refrigerant suction and hot gas piping.

C. Duct Systems: Unless otherwise indicated, insulate the following duct

systems:
1. Supply, return and outside air ductwork. (Except exposed double-wall

spiral duct.)
2. Above-ceiling surfaces of all air devices.
3. Interior exposed supply, return and outside air ductwork.
4. Exterior exposed supply and return ductwork.
5. Interior exposed and concealed supply fans, air handling unit casings
and outside air plenums.
3.14 PIPE INSULATION SCHEDULES
A. General: Furnish insulation vapor barrier on all piping carrying fluids below
60ºF.
B. Schedules:
1. Refrigerant Suction and Hot Gas Piping: 3/4" flexible elastomeric

insulation. Paint exterior insulation with two coats of manufacturer
recommended coating or polymeric pipe covering as recommended by
the manufacturer.
2. Air Conditioning Condensate Drain and Humidifier Drain Piping: 3/8"
flexible elastomeric insulation (interior applications only).
3.15 EQUIPMENT INSULATION SCHEDULES
A. General: Furnish insulation vapor barrier on all equipment with surface

temperatures below 60º F.
3.16 DUCTWORK AND PLENUM INSULATION SCHEDULES
A. General: Furnish vapor barrier on all ductwork insulation.
B. Schedules:
1. Interior Supply, Return and Outdoor Air Ductwork
a. Lined and unlined within building envelope: 2" glass fiber

blanket. Seal all joints and penetrations in jacket with glasfab
and mastic.
b. Outside Building Envelope: 3” glass fiber blanket.
2. Exterior Supply, Return and Outdoor Air Ductwork (lined and

unlined): 3" glass fiber board with aluminum jacket.
3. Supply, Return and Outdoor Air Ductwork (lined and unlined) Exposed
in Mechanical Rooms: 2" glass fiber board.

3.17 INSULATION EXPOSED IN MECHANICAL ROOMS
A. Finish all piping, equipment and ductwork insulation exposed in each

mechanical room with a field applied 8 ounce per square yard canvas jacket
cemented in place with white lagging adhesive.
B. Apply PVC pipe fitting covers over canvas.
C. Paint canvas with two coats of enamel paint. Colors shall be approved by the
Architect. Piping insulation shall be painted in accordance with the Owner’s
color scheme.


SECTION 230900
CONTROL SYSTEM EQUIPMENT
PART 1 - GENERAL
1.2 SUMMARY
A. This Section includes control equipment for HVAC systems and components.
B. Related Section: Division 23 Section "Sequence of Operation" contains

requirements that relate to this Section.
1.3 SYSTEM DESCRIPTION
A. Control system consists of sensors, indicators, actuators, final control elements,

interface equipment, other apparatus, and accessories connected to controllers to
operate mechanical systems according to sequences of operation indicated or
specified.
B. Control system consists of sensors, indicators, actuators, final control elements,

interface equipment, other apparatus, accessories, and software connected to
distributed controllers operating in multitasking, multiuser environment on token-
passing network and programmed to operate mechanical systems according to
sequences of operation indicated or specified.
C. The Facility Management System (FMS) shall be a Web based system

communicating over the building owners Local Area Network (LAN). Contractor
shall be responsible for coordination with the owner’s IT staff to ensure that the
FMS will perform in the owner’s environment without disruption to any of the
other activities taking place on that LAN. TCP/IP connections and addresses to be
provided by the owner for connection of workstation and field panel nodes.
D. The primary desktop and laptop interface will be via a standard Web Browser
such as Internet Explorer or Netscape.
E. FMS contractor shall provide all DDC panels, power supplies, wiring, conduit,
solenoid valves, relays, differential pressure transmitters, differential pressure
switches, RTDS, pressure sensors, etc. necessary for a complete and operable
automatic control system and DDC field panels and connecting LAN.
F. All digital controls shall interface with the existing Facility Management System
(FMS).
Control Systems Equipment 230900-1 17070
1.4 SUBMITTALS
A. General: Submit each item in this Article according to the Conditions of the
Contract.
B. Product Data for each type of product specified. Include manufacturer's technical
Product Data for each control device furnished, indicating dimensions, capacities,
performance characteristics, electrical characteristics, finishes of materials,
installation instructions, and startup instructions.
C. Shop Drawings from manufacturer detailing equipment assemblies and indicating

dimensions, weights, loadings, required clearances, method of field assembly,
components, and location and size of each field connection. Submit damper
leakage and flow characteristics, plus size schedule for controlled dampers.
D. Shop Drawings containing the following information for each control system:
1. Schematic flow diagram showing fans, pumps, coils, dampers, valves.

2. Each control device labeled with setting or adjustable range of control.
3. Diagrams for all required electrical wiring. Clearly differentiate between
factory-installed and field-installed wiring.
4. Details of control panel faces, including controls, instruments, and
labeling.
5. Written description of sequence of operation.
6. Trunk cable schematic showing programmable control unit locations and
trunk data conductors.
7. Listing of connected data points, including connected control unit and
input device.
8. System graphics indicating monitored systems, data (connected and
calculated) point addresses, and operator notations.
9. System configuration showing peripheral devices, batteries, power
supplies, diagrams, modems, and interconnections.
10. Software description and sequence of operation.
E. Wiring diagrams detailing wiring for power, signal, and control systems and
differentiating clearly between manufacturer-installed and field-installed wiring.
Furnish wiring diagrams and coordination documentation for all controlled
equipment furnished by other suppliers under Division 23
F. Maintenance data for control systems equipment to include in the operation and
maintenance manual. Include the following:
1. Maintenance instructions and spare parts lists for each type of control
device.
2. Interconnection wiring diagrams with identified and numbered system
components and devices.

3. Keyboard illustrations and step-by-step procedures indexed for each

operator function.
4. Inspection period, cleaning methods, cleaning materials recommended,
and calibration tolerances.
5. Calibration records and list of set points.
6. Flow measuring systems.
7. Flow meters.
G. Field Test Reports: Procedure and certification of pneumatic control piping

system.
H. Project Record Documents: Record actual locations of control components,

including control units, thermostats, and sensors. Revise Shop Drawings to reflect
actual installation and operating sequences.
A. Installer Qualifications: Engage an experienced Installer specializing in control

system installations.
B. Manufacturer Qualifications: Engage a firm experienced in manufacturing control

systems similar to those indicated for this Project and that have a record of
successful in-service performance.
C. Startup Personnel Qualifications: Engage specially trained personnel in direct

employ of manufacturer of primary temperature control system.
D. Comply with NFPA 90A.
E. Comply with NFPA 70.
F. Coordinate equipment selection with Division 26 Section covering Fire Alarm

Systems to achieve compatibility with equipment that interfaces with that system.
G. For web-based control systems, furnish additional password and access license to
the Engineer for a period not less than 1-year from control system start-up.
A. Store equipment and materials inside and protected from weather.
B. Factory-Mounted Components: Where control devices specified in this Section

are indicated to be factory mounted on equipment, arrange for shipping control
devices to unit manufacturer.

PART 2 - PRODUCTS
2.1 MANUFACTURERS

1. Direct Digital Control (DDC) Systems and Components:
a. Automated Logic Corporation.

b. Carrier (i-Vu system)
c. Trane Co. (The); Commercial Systems Group.
2. Airflow Measurement Devices:
a. Air Monitor
b. Paragon
c. Tek-Air
d. Ebtron
2.2 DIRECT DIGITAL CONTROL (DDC) EQUIPMENT
A. Overall Conceptual Description
1. The FMS shall be designed entirely for use on intranets and internets. All
networking technology used at the Tier 1 level shall be off the shelf,
industry standard technology fully compatible with other owner provided
networks in the facility.
2. All aspects of the user interface, whether to servers or to Tier 1 solid state
devices, shall be via browsers (most recent revision of Netscape, Firefox
or Microsoft Explorer).
3. The user interface will be complete as described herein, providing
complete tool sets, operational features, multi- panel displays, and other
display features.
B. General:
1. The FMS shall consist of a number of Nodes and associated equipment

connected by industry standard network practices. All communication
between Nodes shall be by digital means only.
2. The FMS network shall at minimum comprise of the following:
a. Operator PCs (Owner furnished) fixed or portable (minimum of

five concurrent users).
b. Network processing, data storage and communication equipment
including file servers.

c. Routers, bridges, switches, hubs, modems and like

communications equipment.
d. Active processing Nodes including field panels.
e. Intelligent and addressable elements and end devices.
f. Third-party equipment interfaces.
g. Other components required for a complete and working FMS.
3. The PC Workstations, File servers and principal network equipment shall

be standard products of recognized major manufacturers available through
normal PC vendor channels.
4. Provide licenses for all software residing in the FMS system and transfer
these licenses to the Owner prior to completion.
C. Network:
1. The FMS Network shall utilize an open architecture capable of all of the
following:
a. Utilizing standard Ethernet communications and operate at a

minimum speed of 10/100 Mb/sec
b. Connecting via BACnet at the Tier 1 level in accordance with as
per ANSI/ASHRAE Standard 135-2001.
2. The FMS network shall support both copper and optical fiber
communication media.
D. Downloading And Uploading:
1. Provide the capability to generate FMS software-based sequences,

database items and associated operational definition information and user-
required revisions to same at any Operator PC, and the means to download
same to the associated Application Node.
2. Application software tool used for the generation of custom logic
sequences shall be resident in both the application node and the server(s)
where indicated on the drawings.
3. Provide the capability to upload FMS operating software information,
database items, sequences and alarms to the designated server(s).
4. The functions of this Part shall be governed by the codes, approvals and
regulations applying to each individual FMS application.
2.3 OPERATOR INTERFACE
A. General:
1. The FMS Operator Interface shall be user friendly, readily understood and
shall make maximum use of colors, graphics (including floor plan

graphics), icons, embedded images, animation, text based information and

data visualization techniques to enhance and simplify the use and
understanding of the FMS by authorized users at the OWS.
2. It shall be possible to designate any PC on the Tier 1 network as an
Operator Interface point. No special software will need to be purchased
from the FMS manufacturer for any such PC.
3. User access to the FMS shall be protected by a flexible and Owner re-
definable software-based password access protection. Password
protection shall be multi-level and partitionable to accommodate the
varied access requirements of the different user groups. Provide the
means to define unique access privileges for each individual authorized
user. Also provide the means to establish general password groups to
which an individual will then be assigned. Once assigned to the group
each individual will assume all the capabilities and restrictions of that
group. Provide the means to on-line manage password access control
under the control of a Master Password.
B. Laptop Computer
1. Provide a laptop computer that shall be capable of accessing all system

data and be connected to any point on the system network or may be
connected directly to any controller for programming, setup, and
troubleshooting. Laptop shall communicate using BACnet protocol.
Laptop may be connected to any point on the system network or it may be
connected directly to controllers using the BACnet PTP (Point-To-Point)
Data Link/ Physical layer protocol. The terminal shall use the Read
(Initiate) and Write (Execute) BACnet Services. Laptop shall be an IBM-
compatible notebook-style PC including all software and hardware
required.
2. Hardware shall conform to the BACnet Advanced Workstation (B-AWS)
Profile and shall be BTL-Listed as a B-AWS device.
a. Laptop shall be commercial standard with supporting 32- or 64-bit

hardware (as limited by the direct-digital control system software)
and software enterprise server. Internet Explorer v6.0 SP1 or
higher, Windows Script Hosting version 5.6 or higher, Windows
Message Queuing, Windows Internet Information Services (IIS)
v5.0 or higher, minimum 2.8 GHz processor, minimum 500 GB
7200 rpm SATA hard drive with 16 MB cache, minimum 2GB
DDR3 SDRAM (minimum 1333 Mhz) memory, 512 MB video
card, minimum 16 inch (diagonal) screen, 10-100-1000 Base-TX
Ethernet NIC with an RJ45 connector or a 100Base-FX Ethernet
NIC with an SC/ST connector, 56,600 bps modem, an ASCII RS-
232 interface, and a 16 speed high density DVD-RW+/- optical
drive.

C. Alarms:
1. Alarms shall be routed directly from primary application nodes to PCs and
servers. It shall be possible for specific alarms from specific points to be
routed to specific PCs and servers. The alarm management portion of the
OWS software shall, at the minimum, provide the following functions:
a. Log date and time of alarm occurrence.

b. Generate a “Pop-Up” window, with audible alarm, informing a
user that an alarm has been received.
c. Allow a user, with the appropriate security level, to acknowledge,
temporarily silence, or discard an alarm.
d. Provide an audit trail on hard drive for alarms by recording user
acknowledgment, deletion, or disabling of an alarm. The audit trail
shall include the name of the user, the alarm, the action taken on
the alarm, and a time/date stamp.
e. Provide the ability to direct alarms to an e-mail address or alpha-
numeric pager. This must be provided in addition to the pop up
window described above. Systems which use e-mail and pagers as
the exclusive means of annunciating alarms are not acceptable.
f. Any attribute of any object in the system may be designated to
report an alarm.
2. The FMS shall annunciate diagnostic alarms indicating system failures

and non-normal operating conditions.
3. The FMS shall annunciate application alarms at minimum, as required by
Part 3.
D. Historical trending and data collection:
1. Trend and store point history data for all FMS points and values as
selected by the user.
2. The trend data shall be stored in a manner that allows custom queries and
reports using industry-standard software tools.
3. At a minimum, provide the capability to perform statistical functions on
the historical database:
a. Average.
b. Arithmetic mean
c. Maximum/minimum values
d. Range difference between minimum and maximum values
e. Standard deviation
f. Sum of all values
g. Variance.

E. Controllers:
1. Expanded Digital Controller (EDC):
a. Each EDC shall operate as a standalone controller capable of

performing its specified control responsibilities independently of
other controllers in the network. Each EDC shall be a
microprocessor-based, multi-tasking, real-time digital control
processor.
b. EDC controllers shall have a built-in status, and adjust panel
interface to allow for the local adjustment of all setpoints,
temporary override of any input or output points, and status of any
points in alarm.
c. LCD (Liquid Crystal Display) graphic display shall be provided.
The LCD shall have a minimum of 16 lines of text with 40
characters per line. The following features shall be incorporated in
the LCD graphic display:
1) The ability to display and monitor points necessary for the

system being controlled.
2) An audible alarm and a light emitting diode (LED) to
notify the user of alarm conditions.
3) The ability to view an alarm summary that includes all the
points currently in alarm, and to view an alarm log that
shows the alarm history for the system being controlled.
2. VAV Module Assembly (VMA) or Unitary Controller:
a. The VMA shall provide both standalone and networked direct

digital control of pressure-independent, variable air volume
terminal units. It shall address both single and dual duct
applications.
b. The VMA shall be a configurable digital controller with integral
differential pressure transducer and damper actuator. All
components shall be connected and mounted as a single assembly
that can be removed as one piece.
c. The integral damper actuator shall be a fast response stepper motor
capable of stroking 90 degrees in 30 seconds for quick damper
positioning to speed commissioning and troubleshooting tasks.
d. The VMA shall determine airflow by dynamic pressure
measurement using an integral dead-ended differential pressure
transducer. The transducer shall be maintenance-free and shall not
require air filters.
e. Each VMA shall have the ability to automatically calibrate the
flow sensor to eliminate pressure transducer offset error due to
ambient temperature / humidity effects.

f. Each VMA shall continuously, adaptively tune the control

algorithms to improve control and controller reliability through
reduced actuator duty cycle. In addition, this tuning reduces
commissioning costs, and eliminates the maintenance costs of
manually re-tuning loops to compensate for seasonal or other load
changes.
2.4 CONTROL PANELS
A. Control Panels: Unitized cabinet with suitable brackets for wall or floor
mounting, located adjacent to each system under automatic control. Provide
common keying for all panels.
1. Fabricate panels of 0.06-inch-thick, furniture-quality steel, or extruded-

aluminum alloy, totally enclosed, with hinged doors and keyed lock, with
manufacturer's standard shop-painted finish and color.
2. Panel-Mounted Equipment: Temperature and humidity controllers, relays,
and automatic switches; except safety devices. Mount devices with
adjustments accessible through front of panel.
3. Door-Mounted Equipment: Flush-mount (on hinged door) manual
switches, including damper-positioning switches, changeover switches,
thermometers, and gages.
4. Graphics: Color-coded graphic, laminated-plastic displays on doors or
adjacent walls schematically showing system being controlled, with
protective, clear plastic sheet bonded to entire door.
B. Alarm Panels: Indicating light for each alarm point, single horn,
ACKNOWLEDGE switch, and TEST switch, mounted in hinged-cover enclosure.
1. Alarm Condition: Indicating light flashes and horn sounds.

2. ACKNOWLEDGE Switch: Horn silent and indicating light steady.
3. Second Alarm: Horn sounds and indicating light steady.
4. Alarm Condition Cleared: System reset and indicating light extinguished.
5. Contacts in alarm panel allow remote monitoring by independent alarm
company.
C. Fire Fighters Smoke-Control Station (FSCS): Furnish UL-Listed panel for fire
department emergency purposes only. Panel shall include manual-control or
override of automatic control for mechanical smoke control systems. Locate panel
adjacent to the fire alarm control panel or other approved location by the authority
having jurisdiction.
1. Furnish status indication, fault condition indication and manual control of

all smoke control system components per the International Fire code 2006
paragraph 909.16 and NFPA 92A.

2. “On” status shall be sensed by a pressure difference, an airflow switch or

some other positive proof of airflow.
3. Furnish “Lamptest” momentary push button for testing the pilot lamps.
4. Furnish diagram and graphic representation of the smoke control system.
5. The FSCS shall have the highest priority control over all smoke control
systems and equipment.
6. The FSCS fan control capability shall not be required to bypass hand-off-
auto or start/stop switches located on motor controllers of non-dedicated
smoke control system fans.
7. FSCS control shall not take precedence over fire suppression, electrical
protection or personnel protection devices.
2.5 SENSORS
A. Electronic Sensors: Vibration and corrosion resistant, for wall, immersion, or

duct mounting as required.
1. Resistance Temperature Detectors or Thermistors:
a. Accuracy: Plus or minus 1ºF at calibration point.

b. Wire: Twisted, shielded-pair cable.
c. Insertion Elements in Ducts: Use where not affected by
temperature stratification or where ducts are smaller than 9 sq. ft.
d. Averaging Elements in Ducts: Use where ducts are larger than 9
sq. ft. or where prone to stratification, length as required.
e. Insertion Elements for Liquids: Brass socket with minimum
insertion length of 2-1/2 inches.
f. Room Sensors: Match room thermostats, locking cover.
g. Outside Air Sensors: Watertight inlet fitting, shielded from direct
sunlight.
h. Room Security Sensors: Stainless-steel cover plate with insulated
back and security screws.
2. Humidity Sensors: Bulk polymer sensor element.
a. Accuracy: 5 percent full range with linear output.

b. Room Sensors: With locking cover matching room thermostats,
span of 25 to 90 percent relative humidity.
c. Duct and Outside Air Sensors: With element guard and mounting
plate, range of 0 to 100 percent relative humidity.
3. Static-Pressure or Differential Pressure Transmitter: Non-directional

sensor with suitable range for expected input, temperature compensated.
a. Accuracy: 2 percent of full scale with repeatability of 0.5 percent.

b. Output: 4 to 20 mA or 0 - 10 VDC.

c. Building Static-Pressure Range: 0 to 0.25 inch wg.

d. Duct Static-Pressure Range: 0 to 5 inches wg.
4. Differential Pressure Transducer (Velocity Pressure) for airflow measured

applications:
a. Accuracy: 0.1% or better, of full scale.

b. Operating temperature limits: 32 - 122ΕF.
c. Outputs: 0-10 VDC or 4-20 mA.
d. Auto-Zero and temperature compensation capability.
5. Pressure Transmitters: Direct acting for gas, liquid, or steam service,

range suitable for system, proportional output 4 to 20 mA or 0 - 10 VDC.
B. Equipment Operation Sensors: As follows:
1. Status Inputs for Fans: Differential-pressure switch with adjustable range

of 0 to 5 inches wg.
2. Status Inputs for Pumps: Differential-pressure switch piped across pump
with adjustable pressure-differential range of 8 to 60 psi.
3. Status Inputs for Electric Motors: Current-sensing relay with current
transformers, adjustable and set to 175 percent of rated motor current.
C. Valve/Damper Position Indication: Potentiometer mounted in enclosure with

adjustable crank-arm assembly connected to damper to transmit 0 to 100 percent
valve/damper travel.
D. Carbon Dioxide Sensor and Transmitter: Single detectors, using solid-state

infrared sensors, suitable over temperature range of 23 to 130 deg F, calibrated for
0 to 2 percent, with continuous or averaged reading, 4 to 20 mA output, wall
mounted.
E. Airflow Measurement Devices:
1. Provide airflow measurement devices where indicated on the plans.

2. Each measuring device shall consist of one or more multi-point measuring
probes and a single microprocessor-based transmitter or pressure
transducer. Each transmitter/transducer shall have an LCD or analog
display capable of displaying airflow and temperature. Airflow shall be
field configurable to be displayed as a velocity or volumetric rate. Each
transmitter/transducer shall operate on 24 VAC.
3. Airflow measurement devices shall have a 3% of reading accuracy over
entire operating range.
4. Pressure transducers shall be a specified elsewhere in this section.
5. The transmitter/transducer shall operate on 24 VAC. The
transmitter/transducer shall not require an isolated power source.

6. The operating temperature range for the transmitter/transducer shall be -

20ºF to 120ºF.
7. The transmitter/transducer shall be capable of communicating with the
host controls using linear analog output single: Field selectable, fuse
protected and isolated, 0-10VDC and 4-20mA.
8. Airflow/Temperature measuring devices shall be UL listed as an entire
assembly.
9. The manufacturer’s authorized representative shall review and approve
placement and operating airflow rates for each measurement location
indicated on the plans. A written report shall be submitted to the
consulting mechanical engineer if any measurement locations do not meet
the manufacturer’s placement requirements.
10. Manufacturer shall provide regular calibration and maintenance of the
airflow measurement devices as recommended in manufacturer’s literature
for a period of two (2) years from installation.
F. Flow Measuring Systems, General:
1. Flow-measuring systems include calibrated flow element, separate meter,

hoses or tubing, valves, fittings, and conversion chart that is compatible
with flow element, meter, and system fluid.
2. Flow range of flow-measuring element and meter covers operating range
of equipment or system where used.
G. Airflow Switch: Paddle type with one-piece stainless steel paddle suitable for
measuring airflow and absence of airflow in ducts by responding only to the
velocity of air movement. Furnish range adjusting screw to permit field
adjustment to flow rate setting.
2.6 THERMOSTATS
A. Direct Digital Control (DDC): Thermostats shall consist of room temperature

sensors with remote offset adjustment control in a wall-mounted enclosure.
Mount 4'-6" A.F., unless indicated otherwise. Furnish the following:
1. Digital display of room temperature and setpoint.

2. Override button.
3. Communication port for computer.
B. Low-Voltage, ON-OFF Thermostats: NEMA DC 3, 24-V, bimetal-operated,

mercury-switch type, with either adjustable or fixed anticipation heater.
C. Line-Voltage, ON-OFF Thermostats: Bimetal-actuated, open contact or bellows-

actuated, enclosed, snap-switch type, or equivalent solid-state type, with heat
anticipator, integral manual ON-OFF-AUTO selector switch; UL listed for
electrical rating.

1. Equip thermostats, which control electric heating loads directly, with OFF
position on dial wired to break ungrounded conductors.
2. Dead Band: Maximum 2 deg F.
D. Low-Voltage Modulating Thermostats: Potentiometer, operated by vapor-filled

bellows.
E. Remote-Bulb Thermostats: ON-OFF or modulating type, liquid-filled to

compensate for changes in ambient temperature, with copper capillary and bulb,
unless otherwise indicated.
1. Bulbs in water lines with separate wells of same material as bulb.

2. Bulbs in air ducts with flanges and shields.
3. Averaging Elements: Copper tubing with either single- or multiple-unit
elements, extended to cover full width of duct or unit, adequately
supported.
4. Scale settings and differential settings are clearly visible and adjustable
from front of instrument.
5. ON-OFF, remote-bulb thermostats with precision snap switches, with
electrical ratings required by application.
6. Construct modulating, remote-bulb, potentiometer thermostats so
complete potentiometer coil and wiper assembly is removable for
inspection or replacement without disturbing calibration of instrument.
F. Fire-Protection Thermostats: UL listed with fixed or adjustable settings to operate

at not less than 75 deg F above normal maximum operating temperature, with the
following:
1. Reset: Manual
G. Room Thermostat Construction: Manufacturer's standard locking covers.
1. Thermometer: Red-reading glass or spiral bimetal.

2. Guards: Heavy-duty, lockable steel cover with baked enamel finish.
3. Locking Covers: With only temperature indication visible.
4. Limits: Provide on heating/cooling dual-temperature thermostats, to
prevent setting cooling set point below fixed points.
H. Room Thermostat Accessories: As follows:
1. Insulating Bases: For thermostats located on exterior walls.

2. Thermostat Guards: Locking vented steel box with enamel finish
mounted on separate base.
3. Adjusting Key: As required for device.
4. Aspirating Boxes: Where indicated for thermostats requiring flush
installation.

I. Immersion Thermostat: Remote-bulb or bimetal rod-and-tube type, proportioning

action with adjustable throttling range and adjustable set point.
J. Airstream Thermostats: 2-pipe, fully proportional, single temperature, with

adjustable set point in middle of range and adjustable throttling range, plug-in test
fitting or permanent pressure gage, remote bulb, bimetal rod and tube, or
averaging element.
K. Electric Low-Limit Duct Thermostat (Freezestat): Snap-acting, single-pole,

single-throw, manual- or automatic-reset switch that trips if temperature sensed
across any 12 inches of bulb length is equal to or below set point.
1. Bulb Length: Minimum 20 feet.

2. Quantity: 1 thermostat for every 20 sq. ft. of coil surface.
L. Electric High-Limit Duct Thermostat: Snap-acting, single-pole, single-throw,

manual- or automatic-reset switch that trips if temperature sensed across any 12
inches of bulb length is equal to or above set point.
1. Bulb Length: Minimum 20 feet.

2. Quantity: 1 thermostat for every 20 sq. ft. of coil surface.
2.7 ACTUATORS
A. Electric Motors: Size to operate with sufficient reserve power to provide smooth
modulating action or 2-position action.
1. Permanent Split-Capacitor or Shaded-Pole Type: Gear trains completely

oil immersed and sealed. Equip spring-return motors with integral spiral-
spring mechanism in housings designed for easy removal for service or
adjustment of limit switches, auxiliary switches, or feedback
potentiometer.
2. Nonspring-Return Motors for Valves Larger Than 2-1/2 Inches: Size for
running torque of 150 inch-pounds and breakaway torque of 300 inch-
pounds.
3. Spring-Return Motors for Valves Larger Than 2-1/2 Inches: Size for
running and breakaway torque of 150 inch-pounds.
4. Nonspring-Return Motors for Dampers Larger Than 25 sq. ft.: Size for
running torque of 150 inch-pounds and breakaway torque of 300 inch-
pounds.
5. Spring-Return Motors for Dampers Larger Than 25 sq. ft.: Size for
running and breakaway torque of 150 inch-pounds.
B. Electronic Operators: Select operator for full shutoff at maximum pump

differential pressure.

2.8 DAMPERS
A. Dampers: AMCA-rated, parallel or opposed blade design; form frames from not
less than 0.1084-inch galvanized steel with mounting holes for duct mounting;
damper blades not less than 0.0635-inch galvanized steel, with maximum blade
width of 8 inches.
1. Blades secured to 1/2-inch diameter, zinc-plated axles using zinc-plated

hardware, with nylon blade bearings, blade-linkage hardware of zinc-
plated steel and brass. Ends sealed against spring-stainless-steel blade
bearings. Thrust bearings at each end of every blade.
2. Operating Temperature Range: From -40 to 200 deg F.
3. For standard applications as indicated, (as selected by manufacturer's
sizing techniques) with optional closed-cell neoprene edging.
4. For low-leakage applications (outdoor air) as indicated, provide parallel or
opposed blade design (as selected by manufacturer's sizing techniques)
with inflatable seal blade edging, or replaceable rubber seals, rated for
leakage at less than 10 cfm/sq. ft. of damper area, at differential pressure
of 4 inches wg when damper is being held by torque of 50 inch-pounds;
test in accordance with AMCA 500.
2.9 RELAYS
A. Control relays shall be UL listed plug-in type with dust cover. Contract rating,
configuration and coil voltage suitable for application.
B. Time delay relays shall be UL listed solid state plug-in type with adjustable time
delay. Delay shall be adjustable plus or minus 200% (minimum) from set-point
shown on plans. Contact rating, configuration and coil voltage suitable for
application. Provide NEMA 1 Type enclosure when not installed in local control
panel.
2.10 TRANSFORMERS AND POWER SUPPLIES
A. Control transformers shall be UL listed, Class 2 current-limiting type, or shall be

furnished with over-current protection in both primary and secondary circuits for
Class 2 service.
B. Unit output shall match the required output current and voltage requirements.
Current output shall allow for a 50% safety factor. Output ripple shall be 3.0 mV
maximum Peak-to-Peak. Regulation shall be 0.10% line and load combined, with
50 microsecond response time for 50% load changes. Unit shall have built-in
over-voltage protection.

C. Unit shall operate between 0 c and 50 c.
D. Unit shall be UL recognized.
2.11 SMOKE DETECTORS
A. Smoke detectors shall be located in the duct upstream of each smoke or

combination fire/smoke damper. Detectors shall also be located on the wall
adjacent to each smoke or combination fire/smoke damper located in plenum
smoke partition.
B. In systems of over 2,000 cfm capacity smoke detectors approved for duct
installation shall be installed at a suitable location in:
1. The main supply duct downstream of the unit filter and supply fan.
2. The return duct prior to the filters and prior to dilution by outdoor air.
3. In the return air duct at each floor for systems exceeding 15,000 cfm and
serving more than one floor.
C. Smoke detectors and duct housings shall be provided under Division 26.
Detectors shall be compatible with existing fire alarm system and shall be
approved by the Owner.
D. Detectors and duct housings used to activate smoke dampers and shut down air
handlers shall be mounted under Division 23. Detectors shall be mounted in
accordance with NFPA 72.
1. Sampling tubes shall extend full width of duct.

2. Provide access door at smoke detector.
3. Test/reset switches for smoke detectors are furnished and installed under
Division 26.
2.12 SMOKE DAMPERS AND COMBINATION SMOKE AND FIRE DAMPERS
A. Smoke dampers and combination smoke and fire dampers will be provided under
Division 23. Control of dampers shall be under this section (HVAC Controls)
1. A status panel for smoke dampers shall be provided in the ceiling below
the individual dampers. Panel shall contain a red neon pilot light that shall
be illuminated when damper is closed.
a. Provide damper position interlock to ensure that smoke dampers

are open 100% before VAV unit fan is started.

2.13 CONTROL CABLE
A. Electronic Cable for Control Wiring: Refer to Division 26 Sections.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verify that field end devices and wiring are installed before proceeding with
installation.
3.2 INSTALLATION
A. Install equipment as indicated to comply with manufacturer's written instructions.
B. Install software in control units and operator workstations. Implement all features
of programs to specified requirements and appropriate to sequence of operation.
Integrate controls into existing facility management system (FMS) infrastructure.
C. Connect and configure equipment and software to achieve the sequence of

operation specified.
D. Verify location of thermostats and other exposed control sensors with plans and
room details before installation.
1. Install averaging elements in ducts and plenums in crossing or zigzag

pattern.
2. Install wall thermostats minimum 8" away from door or window frames.
Coordinate location with switches and other devices provided under other
Divisions.
E. Provide guards on thermostats in the following locations:
1. Entrances.
2. Public areas.
3. Where indicated.
F. Install damper motors on outside of duct in warm areas, not where exposed to
outdoor temperatures.
G. Install labels and nameplates to identify control components according to

Division 23 Sections specifying mechanical identification.
H. Install refrigerant instrument wells, valves, and other accessories according to

Division 23 Section "Refrigerant Piping."

I. Install duct volume-control dampers according to Division 23 Sections specifying

air ducts.
3.3 FLOW MEASURING SYSTEM, FLOW ELEMENT AND METER INSTALLATION
A. General: Install flow meters for piping systems located in accessible locations at
most readable position.
B. Locations: Install flow measuring elements and meters at discharge of each pump,
at inlet of each hydronic coil in built-up central systems, and elsewhere as
indicated.
C. Differential-Pressure-Type Flow Elements: Install minimum straight lengths of

pipe upstream and downstream from element as prescribed by the manufacturer's
installation instructions.
D. Install connection fittings for attachment to portable flow meters in readily

accessible locations.
E. Permanently Mounted Meters for Flow Elements: Install meters on walls or

brackets in accessible locations.
F. Install connections, tubing, and accessories between flow elements and meters as
prescribed by manufacturer's written instructions.
G. Connect flow measuring-system elements to meters.
H. Connect flow-meter transmitters to meters.
3.4 ELECTRICAL WIRING AND CONNECTIONS
A. Install raceways, boxes, and cabinets according to Division 26.
B. Install building wire and cable according to Division 26.
C. Install signal and communication cable according to Division 26.
1. Conceal cable, except in mechanical rooms and areas where other conduit
and piping are exposed.
2. Except as indicated below, route all wiring in plenum rated cable secured
to the structure.
3. All wiring associated with smoke detectors, smoke dampers, fire alarm
shutdowns and similar systems shall be routed in conduit.
4. Bundle and harness multi-conductor instrument cable in place of single
cables where a number of cables follow a common path.

5. Fasten flexible conductors, bridging cabinets and doors, neatly along hinge
side; protect against abrasion. Tie and support conductors neatly.
6. Number-code or color-code conductors, except local individual room
controls, for future identification and servicing of control system.
D. Connect electrical components to wiring systems and to ground as indicated and

instructed by manufacturer. Tighten connectors and terminals, including screws
and bolts, according to equipment manufacturer's published torque-tightening
values for equipment connectors. Where manufacturer's torquing requirements
are not indicated, tighten connectors and terminals according to tightening
requirements specified in UL 486A.
E. Connect manual reset limit controls independent of manual control switch

positions. Automatic duct heater resets may be connected in interlock circuit of
power controllers.
F. Connect HAND-OFF-AUTO selector switches to override automatic interlock

controls when switch is in HAND position.
G. Make electrical connections to power supply and electrically operated meters and
devices.
H. Where not indicated otherwise, obtain power for control units from the nearest un-
switched receptacle circuit.
3.5 COMMISSIONING
A. Manufacturer's Field Services: Provide the services of a factory-authorized

service representative to start control systems.
B. Test and adjust controls and safeties.
C. Replace damaged or malfunctioning controls and equipment.
D. Start, test, and adjust control systems.
E. Demonstrate compliance with requirements.
F. Adjust, calibrate, and fine tune circuits and equipment to achieve sequence of
operation specified.
3.6 DEMONSTRATION
A. Manufacturer's Field Services: Provide the services of a factory-authorized

service representative to demonstrate and train Owner's maintenance personnel as
specified below.

1. Train Owner's maintenance personnel on procedures and schedules related

to startup and shutdown, troubleshooting, servicing, and preventive
maintenance.
2. Schedule training with Owner with at least 7 days' notice.
3. Provide operator training on data display, alarm and status descriptors,
requesting data, execution of commands, and request of logs. Include a
minimum of 4 hours dedicated instructor time on-site.

CROSS CREEK HIGH SCHOOL BAND ROOM HVAC RFP #2018-001
SECTION 230993
SEQUENCE OF OPERATION
PART 1 - GENERAL
1.2 SUMMARY
A. This Section includes control sequences for HVAC systems and terminal units.
B. Related Section: Division 23 Section "Control Systems Equipment" contains

requirements that relate to this Section.
C. The Facility Management System (FMS) input/output summary is listed on the

Drawings. Furnish listed points plus others required to achieve sequence of
operation.
D. Where equipment is to operate using manufacturer supplied unit, mounted

controls, integrate controls into the FMS utilizing a BacNet interface. Provide all
necessary hardware and programming.
1.3 SAFETY AND RELIABILITY SYSTEMS:
A. Smoke Detector/Air Handling Unit:
1. In systems with air handling capacity above 2,000 CFM and up to and
including 15,000 CFM and all units serving egress corridors, the smoke
detector mounted in the unit or main ductwork shall, when sensing smoke,
shut down the Air Handing Unit. The smoke detectors shall be connected
to the fire alarm system. The actuation of smoke detector shall activate a
visible and supervisory signal at a constantly attended location. Where an
outdoor condensing unit or heat pump is used it shall shut down those
components.
B. Smoke (or Combination) Damper/Smoke Detector: Upon sensing smoke at the

detector, the damper shall close. When the damper is closed, the indicator light
shall illuminate on the ceiling below the damper.
C. Auto Restart: All HVAC systems and equipment shall be configured such that
normal operation is resumed after a power failure.
Sequence of Operation 230993-1 17070

D. Dead Band: Where used to control both heating and cooling, zone thermostats
shall be capable of providing a temperature dead band of at least 5ºF in
accordance with ASHRAE standard 90.1.
E. Setback/Overrides:
1. All HVAC systems/units shall be scheduled for operation by the DDC

system. The occupancy schedule shall be prescribed by the Owner.
2. In unoccupied mode, the temperature setpoint, shall be set back to 50ºF for
heating 85ºF for cooling. Unit supply fans shall run only as required to
maintain setback temperatures. The outside air dampers shall not operate.
3. Prior to the occupancy period, the HVAC systems shall energize to cool or
warm the spaces to normal occupied setpoint. Outside air dampers shall
not energize during warmup/cool-down.
4. Outside air dampers shall only operate when the building is in occupied
mode.
5. Individual HVAC systems shall be equipped with override buttons on the
unit thermostats. When the button is activated, the unit shall operate in
occupied mode for a period determined by the Owner.
F. Emergency Shutdown:
1. Furnish an emergency fan shutdown switch in the main control panel

located in the admin area near the fire alarm panel. Switch shall be either
key locking or behind a hinged locker cover.
2. All HVAC systems and equipment (including outdoor air dampers and
exhaust fans) shall shut down in an emergency (Shelter in Place). A switch
located in both the admin area and the gymnasium shall also shut down
the roof mounted fans and close the motorized low leakage dampers.
3. DDC control system shall also be able to shutdown entire HVAC system
remotely.
1.4 CENTRAL PLANT SYSTEMS:
A. Variable Refrigerant Flow (VRF) Systems:
1. The sequence of operation for VRF systems shall be in accordance with

the system manufacturer’s requirements, utilizing controllers furnished as
part of the system.
2. In general, indoor heat pump units shall provide heat or cooling in
response to their individual thermostat/controller.
3. The central system shall coordinate the operation of the outdoor and
indoor units to provide for space temperature control, refrigerant flow
control and compressor operation.
4. The VRF system controls shall be integrated into the FMS via a BacNet
interface.

1.5 UNITARY SYSTEMS
A. Heat Pump Units:
1. Units shall be controlled by heat pump thermostats.

2. Runtime of the unit shall be scheduled by the FMS. During unoccupied
mode, outside air damper shall be closed (where applicable.)
3. When unit is scheduled to run, the compressor, heat/cool reversing valve
and supply fan shall energize in heating or cooling mode as required to
satisfy the thermostat setpoint.
4. When the compressor is unable to meet the heating requirements, the
auxiliary strip heat shall energize.
5. Unit shall operate in economizer mode whenever the return air enthalpy
exceeds the outdoor enthalpy. When unit is in economizer mode, the relief
damper shall open to relieve building pressure (RTU-1).
6. When outdoor air temperature is above 45ºF (adj), resistance heat shall not
be energized.
1.6 SUBMITTALS
B. Shop Drawings showing operating sequences of various equipment, devices,

components, and materials included in the Text and defining the components'
contribution to the system.
PART 2 - PRODUCTS (Not Applicable)
PART 3 - EXECUTION (Not Applicable)


SECTION 233113
METAL DUCTWORK
PART 1 - GENERAL
1.2 SUMMARY
A. This Section includes rectangular and round metal ducts and plenums for heating,
ventilating, and air conditioning systems in pressure classes from minus 4 inches
to plus 10 inches water gage.
1.3 DEFINITIONS
A. Sealing Requirements Definitions: For the purposes of duct systems sealing

requirements specified in this Section, the following definitions apply:
1. Seams: A seam is defined as joining of two longitudinally (in the

direction of airflow) oriented edges of duct surface material occurring
between two joints. All other duct surface connections made on the
perimeter are deemed to be joints.
2. Joints: Joints include girth joints; branch and subbranch intersections; so-
called duct collar tap-ins; fitting subsections; louver and air terminal
connections to ducts; access door and access panel frames and jambs;
duct, plenum, and casing abutments to building structures.
1.4 SYSTEM PERFORMANCE REQUIREMENTS
A. The duct system design, as indicated, has been used to select and size air moving
and distribution equipment and other components of the air system. Changes or
alterations to the layout or configuration of the duct system must be specifically
approved in writing. Accompany requests for layout modifications with
calculations showing that the proposed layout will provide the original design
results without increasing the system total pressure.
1.5 SUBMITTALS
B. Product data including details of construction relative to materials, dimensions of

individual components, profiles, and finishes for the following items:
Metal Ductwork 233113-1 17070

1. Duct Liner.
2. Sealing Materials.
C. Welding certificates including welding procedures specifications, welding

procedures qualifications test records, and welders' qualifications test records
complying with requirements specified in "Quality Assurance" below.
D. Record drawings including duct systems routing, fittings details, reinforcing,

support, and installed accessories and devices
E. Maintenance data for volume control devices, fire dampers, and smoke dampers.
A. Qualify welding processes and welding operators in accordance with AWS D1.1
"Structural Welding Code - Steel" for hangers and supports and AWS D9.1 "Sheet
Metal Welding Code."
B. Qualify each welder in accordance with AWS qualification tests for welding
processes involved. Certify that their qualification is current.
C. NFPA Compliance: Comply with the following NFPA Standards:
1. NFPA 90A, "Standard for the Installation of Air Conditioning and

Ventilating Systems," except as indicated otherwise.
A. Deliver sealant and fire-stopping materials to site in original unopened containers

or bundles with labels informing about manufacturer, product name and
designation, color, expiration period for use, pot life, curing time, and mixing
instructions for multi-component materials.
B. Store and handle sealant materials in compliance with manufacturers'

recommendations to prevent their deterioration or damage due to moisture, high or
low temperatures, contaminants, or other causes.
C. Deliver and store stainless steel sheets with mill-applied adhesive protective
paper, maintained through fabrication and installation.
PART 2 - PRODUCTS
2.1 SHEET METAL MATERIALS
A. Sheet Metal, General: Provide sheet metal in thicknesses indicated, packaged and
marked as specified in ASTM A 700.

B. Galvanized Sheet Steel: Lock-forming quality, ASTM A 527, Coating

Designation G 90. Provide mill phosphatized finish for exposed surfaces of ducts
exposed to view.
C. Carbon Steel Sheets: ASTM A 366, cold-rolled sheets, commercial quality, with
oiled, exposed matte finish.
D. Stainless Steel: ASTM A 480, Type 316, sheet form, with No. 3 finish on
exposed surface for ducts exposed to view; Type 304, sheet form, with No. 1
finish for concealed ducts.
E. Aluminum Sheets: ASTM B 209, Alloy 3003, Temper H14, sheet form; with
standard, one-side bright finish where ducts are exposed to view, and mill finish
for concealed ducts.
F. Reinforcement Shapes and Plates: Unless otherwise indicated, provide galvanized

steel reinforcing where installed on galvanized sheet metal ducts. For aluminum
and stainless steel ducts provide reinforcing of compatible materials.
G. Tie Rods: Galvanized steel, 1/4-inch minimum diameter for 36-inch length or
less; 3/8-inch minimum diameter for lengths longer than 36 inches.
2.2 DUCT LINER
A. General: Comply with NFPA Standard 90A and TIMA Standard AHC-101.
B. Materials: ASTM C 1071, Type II, with coated surface exposed to airstream to
prevent erosion of glass fibers.
1. Thickness: 1 inch.
2. Density: 1-1/2 pounds.
3. Thermal Performance: "K-Factor" equal to 0.28 or better, at a mean
temperature of 75 deg F.
4. Fire Hazard Classification: Flame spread rating of not more than 25
without evidence of continued progressive combustion and a smoke
developed rating of no higher than 50, when tested in accordance with
ASTM C 411.
5. Liner Adhesive: Comply with NFPA Standard 90A and ASTM C 916.
6. Mechanical Fasteners: Galvanized steel, suitable for adhesive attachment,
mechanical attachment, or welding attachment to duct. Provide fasteners
that do not damage the liner when applied as recommended by the
manufacturer, that do not cause leakage in the duct, and will indefinitely
sustain a 50-pound tensile dead load test perpendicular to the duct wall.
a. Fastener Pin Length: As required for thickness of insulation, and

without projecting more than 1/8 inch into the airstream.

b. Adhesive For Attachment of Mechanical Fasteners: Comply with

the "Fire Hazard Classification" of duct liner system.
2.3 SEALING MATERIALS
A. Water-Based Joint and Seam Sealant: Flexible, adhesive sealant, resistant to UV

light when cured, UL 723 listed, and complying with NFPA requirements for class
1 ducts.
B. Joint and Seam Sealant: One-part, nonsag, solvent-release-curing, polymerized

butyl sealant complying with FS TT-S-001657, Type I; formulated with a
minimum of 75 percent solids.
C. Flanged Joint Mastics: One-part, acid-curing, silicone elastomeric joint sealants,

complying with ASTM C 920, Type S, Grade NS, Class 25, Use O.
2.4 HANGERS AND SUPPORTS
A. Building Attachments: Concrete inserts, powder actuated fasteners, or structural

steel fasteners appropriate for building materials. Do not use powder actuated
concrete fasteners for lightweight aggregate concretes or for slabs less than 4
inches thick.
B. Hangers: Galvanized sheet steel, or round, zinc plated steel, threaded rod.
1. Hangers Installed In Corrosive Atmospheres: Electro-galvanized, all-

thread rod or hot-dipped-galvanized rods with threads painted after
installation.
2. Straps and Rod Sizes: Conform with Table 4-1 in SMACNA HVAC Duct
Construction Standards, 1995 Edition, for sheet steel width and gage and
steel rod diameters.
C. Duct Attachments: Sheet metal screws, blind rivets, or self-tapping metal screws;
compatible with duct materials.
D. Trapeze and Riser Supports: Steel shapes conforming to ASTM A 36.
1. Where galvanized steel ducts are installed, provide hot-dipped-galvanized

steel shapes and plates.
2. For stainless steel ducts, provide stainless steel support materials.
3. For aluminum ducts, provide aluminum support materials, except where
materials are electrolytically separated from ductwork.

2.5 RECTANGULAR DUCT FABRICATION
A. General: Except as otherwise indicated, fabricate rectangular ducts with

galvanized sheet steel, in accordance with SMACNA "HVAC Duct Construction
Standards," Tables 1-3 through 1-19, including their associated details. Conform
to the requirements in the referenced standard for metal thickness, reinforcing
types and intervals, tie rod applications, and joint types and intervals.
1. Fabricate rectangular ducts in lengths appropriate to reinforcement and

rigidity class required for pressure classification.
2. Provide materials that are free from visual imperfections such as pitting,
seam marks, roller marks, stains, and discolorations.
3. Square throat, round heel elbows shall not be used.
2.6 SPECIAL DUCT FABRICATION
A. Exhaust ducts for domestic range-hoods installed in commercial applications shall

be constructed of Type B vent or smooth-wall duct construction of minimum 26-
gauge galvanized steel.
2.7 STATIC PRESSURE CLASSIFICATION
A. Static Pressure Classifications: Except where otherwise indicated, construct duct

systems to the following pressure classifications:
1. Low Pressure Supply Ducts: 1 inch water gage.

2. Medium Pressure Supply Ducts (VAV): 10 inches water gage.
3. Return Ducts: 1 inch water gage, negative pressure.
4. Low Pressure Exhaust Ducts: 1 inch water gage, negative pressure.
5. Medium Pressure Exhaust Ducts: 4 inches water gage, negative pressure
B. Crossbreaking or Cross Beading: Crossbreak or bead duct sides that are 19 inches
and larger and are 20 gage or less, with more than 10 sq. ft. of unbraced panel
area, as indicated in SMACNA "HVAC Duct Construction Standard," Figure 1-4,
unless they are lined or are externally insulated.
2.8 RECTANGULAR DUCT FITTINGS
A. Fabricate elbows, transitions, offsets, branch connections, and other duct

construction in accordance with SMACNA "HVAC Metal Duct Construction
Standard," 1995 Edition, Figures 2-1 through 2-10.

2.9 SHOP APPLICATION OF LINER IN RECTANGULAR DUCTS
A. Adhere a single layer of indicated thickness of duct liner with 90 percent coverage
of adhesive at liner contact surface area. Multiple layers of insulation to achieve
indicated thickness is prohibited.
B. Apply a coat of adhesive to liner facing in direction of airflow not receiving metal
nosing.
C. Butt transverse joints without gaps and coat joint with adhesive.
D. Fold and compress liner in corners of rectangular ducts or cut and fit to assure
butted edge overlapping.
E. Longitudinal joints in rectangular ducts shall not occur except at corners of ducts,
unless the size of the duct and standard liner product dimensions make
longitudinal joints necessary.
1. Apply an adhesive coating on longitudinal seams in ducts exceeding 2,500

FPM air velocity.
F. Secure liner with mechanical fasteners 4 inches from corners and at intervals not
exceeding 12 inches transversely around perimeter; at 3 inches from transverse
joints and at intervals not exceeding 18 inches longitudinally.
G. Secure transversely oriented liner edges facing the airstream with metal nosings
that are either channel or "Z" profile or are integrally formed from the duct wall at
the following locations:
1. Fan discharge.
2. Intervals of lined duct preceding unlined duct.
3. Upstream edges of transverse joints in ducts.
H. Terminate liner with duct buildouts installed in ducts to attach dampers, turning
vane assemblies, and other devices. Fabricated buildouts (metal hat sections) or
other buildout means are optional; when used, secure buildouts to the duct wall
with bolts, screws, rivets, or welds. Terminate liner at fire dampers at connection
to fire damper sleeve through fire separation.
2.10 MEDIUM PRESSURE ROUND AND FLAT OVAL DUCT FABRICATION
A. Round Ducts: Fabricate round supply ducts with spiral lockseam construction,
except where diameters exceed 72 inches. Fabricate ducts having diameters
greater than 72 inches with longitudinal butt-welded seams. Comply with
SMACNA "HVAC Duct Construction Standards," Table 3-2 for galvanized steel
gages.

2.11 ROUND DUCT SUPPLY AND EXHAUST FITTINGS FABRICATION
A. 90-Degree Tees and Laterals and Conical Tees: Fabricate to conform to

SMACNA "HVAC Duct Construction Standards," 1995 Edition, Figures 3-4 and
3-5 and with metal thicknesses specified for longitudinal seam straight duct.
B. Diverging-Flow Fittings: Fabricate with a reduced entrance to branch taps with

no excess material projecting from the body onto branch tap entrance.
C. Elbows: Fabricate in die-formed, gored, pleated, or mitered construction.

Fabricate the bend radius of die-formed, gored, and pleated elbows 1.5 times the
elbow diameter. Unless elbow construction type is indicated, provide elbows
meeting the following requirements:
1. Mitered Elbows: Fabricate mitered elbows with welded construction in

gages specified below.
a. Mitered Elbows Radius and Number of Pieces: Unless otherwise

indicated, construct elbow to comply with SMACNA "HVAC
Duct Construction Standards," Table 3-1.
b. Round Mitered Elbows: Spot welded and bonded with metal
thickness listed below for pressure classes from minus 2 inches to
plus 2 inches:
1) 3 to 26 inches: 24 gage.
c. Round Mitered Elbows: Spot welded and bonded with metal

thickness listed below for pressure classes from 2 inches to 10
inches:
d. Flat Oval Mitered Elbows: Spot welded and bonded with the
same metal thickness as longitudinal seam flat oval duct.
e. 90-Degree, 2-Piece, Mitered Elbows: Use only for supply
systems, or exhaust systems for material handling classes A and B;
and only where space restrictions do not permit the use of 1.5 bend
radius elbows. Fabricate with a single-thickness turning vanes.

2. Round Elbows - 8 Inches and Smaller: Die-formed elbows for 45- and 90-
degree elbows and pleated elbows for 30, 45, 60, and 90 degrees only.
Fabricate nonstandard bend angle configurations or 1/2-inch-diameter (e.g.
3-1/2- and 4-1/2-inch) elbows with gored construction.
3. Round Elbows - 9 Through 14 Inches: Gored or pleated elbows for 30,
45, 60, and 90 degrees, except where space restrictions require a mitered
elbow. Fabricate nonstandard bend angle configurations or 1/2-inch-
diameter (e.g. 9-1/2- and 10-1/2-inch) elbows with gored construction.
4. Round Elbows - Larger Than 14 Inches and All Flat Oval Elbows: Gored
elbows, except where space restrictions require a mitered elbow.
5. Die-Formed Elbows for Sizes Through 8 Inches and All Pressures: 20
gage with 2-piece welded construction.
6. Round Gored Elbows Gages: Same as for nonelbow fittings specified
above.
7. Pleated Elbows Sizes Through 14 Inches and Pressures Through 10
Inches: 26 gage.
PART 3 - EXECUTION
3.1 DUCT INSTALLATION, GENERAL
A. Duct System Pressure Class: Construct and install each duct system for the
specific duct pressure classification indicated.
B. Install ducts with the fewest possible joints.
C. Use fabricated fittings for all changes in directions, changes in size and shape, and
connections.
D. Install couplings tight to duct wall surface with projections into duct at
connections kept to a minimum.
E. Locate ducts, except as otherwise indicated, vertically and horizontally, parallel

and perpendicular to building lines; avoid diagonal runs. Install duct systems in
shortest route that does not obstruct useable space or block access for servicing
building and its equipment.
F. Install ducts close to walls, overhead construction, columns, and other structural
and permanent enclosure elements of building.
G. Provide clearance of 1 inch where furring is shown for enclosure or concealment

of ducts, plus allowance for insulation thickness, if any.
H. Install insulated ducts with 1-inch clearance outside of insulation.’

I. Conceal ducts from view in finished and occupied spaces by locating in

mechanical shafts, hollow wall construction, or above suspended ceilings. Do not
encase horizontal runs in solid partitions, except as specifically shown.
J. Coordinate layout with suspended ceiling and lighting layouts and similar finished
work.
K. Electrical Equipment Spaces: Route ductwork to avoid passing through

transformer vaults and electrical equipment spaces and enclosures.
L. Non-Fire-Rated Partition Penetrations: Where ducts pass interior partitions and

exterior walls, and are exposed to view, conceal space between construction
opening and duct or duct insulation with sheet metal flanges of same gage as duct.
Overlap opening on 4 sides by at least 1-1/2 inches.
M. Low pressure supply duct takeoffs shall be equivalent to Crown 306 or equal by
Flexmaster or United McGill. Medium pressure takeoffs shall be conical type.
N. Low pressure round duct runouts to supply diffusers may be "snap-lock" duct
meeting the pressure classification.
O. Exposed round duct shall be medium pressure spiral duct with mill-phosphatized
treatment. Prime and paint - color selected by Architect.
3.2 SEAM AND JOINT SEALING
A. General: Seal duct seams and joints as follows:
1. Conditioned Spaces:
a. Supply duct pressure classification 2-inches water gage and greater

and exhaust ducts: All transverse joints and longitudinal seams.
b. Supply duct pressure classification less than 2-inches water gage
and all return duct: All transverse joints.
c. Return and Exhaust Duct: Al transverse joints.
2. Unconditioned Spaces:
a. Supply duct pressure classification 2-inches water gage and

greater: All transverse joints, longitudinal seams, and duct wall
penetrations.
b. Supply duct pressure classification less than 2-inches water gage
and all return duct: All transverse joints, and longitudinal seams.
c. Return and Exhaust Duct: All transverse joints.

3. Outdoor Spaces:
a. All supply and return duct: All transverse joints, longitudinal

seams, and duct wall penetrations.
b. Exhaust Duct: All transverse joints.
B. Solvent based sealant shall only be used in applications where freezing may occur
before sealant is cured. Water-based sealant shall be used in all other
applications.
C. Seal externally insulated ducts prior to insulation installation.
D. All duct sealing shall be in accordance with ASHRAE standard 90.1.
3.3 HANGING AND SUPPORTING
A. Install rigid round, rectangular, and flat oval metal duct with support systems
indicated in SMACNA "HVAC Duct Construction Standards," Tables 4-1 through
4-3 and Figures 4-1 through 4-8.
B. Support horizontal ducts within 2 feet of each elbow and within 4 feet of each
branch intersection.
C. Support vertical ducts at a maximum interval of 16 feet and at each floor.
D. Upper attachments to structures shall have an allowable load not exceeding 1/4 of
the failure (proof test) load but are not limited to the specific methods indicated.
E. Install concrete insert prior to placing concrete.
F. Install powder actuated concrete fasteners after concrete is placed and completely
cured.
3.4 CONNECTIONS
A. Equipment Connections: Connect equipment with flexible connectors in

accordance with Division 15 Section "Duct Accessories."
B. Branch Connections: Comply with SMACNA "HVAC Duct Construction

Standards," Figures 2-7 and 2-8.
C. Outlet and Inlet Connections: Comply with SMACNA "HVAC Duct

Construction Standards," Figures 2-16 through 2-18.
D.

E. Low pressure round supply duct takeoffs shall be equivalent to Crown 306
adjustable 45 degree takeoff. Other acceptable manufacturers include, but are not
limited to, Flexmaster and United McGill.
3.5 FIELD QUALITY CONTROL
A. Disassemble, reassemble, and seal segments of the systems as required to

accommodate leakage testing, and as required for compliance with test
requirements.
B. All ductwork shall be approved by the Architect prior to the application of

external insulation. In the absence of such approval, smoke testing, pressure
testing or other leakage testing of ductwork shall be required.
C. Conduct duct pressure tests in the presence of the Architect after the testing has
demonstrated that the duct system meets the stated leakage criteria.
D. Determine leakage from entire medium pressure system or section of the system
by relating leakage to the total system airflow capacity.
E. The following systems shall be pressure tested in accordance with SMACNA's

HVAC Air Duct Leakage Test Manual, and meet the stated criteria:
1. Medium pressure supply ductwork: test at 4.5 inches water column static
pressure, with a maximum allowable leakage rate of 0.5%.
2. Medium pressure exhaust ductwork: test at 2.0 inches water column static
pressure, with a maximum leakage of 1%.
3. Low pressure return and exhaust ductwork: test at 1.0 inches water
column static pressure, with a maximum leakage of 1%.
4. Low pressure return and exhaust ductwork: test at 1.0 inches water
column static pressure, with a maximum leakage of 1%.
F. Do not pressurize systems above the maximum design operating pressure (static
pressure classification.) Give 7 days' advanced notice for testing.
G. Remake leaking joints as required and apply sealants to achieve specified

maximum allowable leakage. Integrity of ductwork shall be approved by the
Architect prior to application of insulation.
3.6 ADJUSTING AND CLEANING
A. Adjust volume control devices as required by the testing and balancing procedures
to achieve required air flow. Refer to Division 23 Section "TESTING,
ADJUSTING, AND BALANCING" for requirements and procedures for
adjusting and balancing air systems.

B. Vacuum ducts systems prior to final acceptance to remove dust and debris.

SECTION 233300
DUCT ACCESSORIES
PART 1 - GENERAL
1.2 SUMMARY
A. This Section includes the following:
1. Backdraft dampers.
2. Manual volume control dampers.
3. Fire and smoke dampers.
4. Turning vanes.
5. Duct-mounted access doors and panels.
6. Flexible connectors.
7. Flexible ducts.
8. Fabric ducts.
9. Accessories hardware.
1.3 SUBMITTALS
B. Product data including details for materials, dimensions of individual components,

profiles, and finishes for the following items:
1. Backdraft dampers.
2. Manual volume control dampers.
3. Fire and smoke dampers.
4. Duct-mounted access panels and doors.
5. Flexible ducts.
6. Fabric Ducts.
C. Shop drawings from manufacturer detailing assemblies. Include dimensions,

weights, loadings, required clearances, method of field assembly, components,
and location and size of each field connection. Detail the following:
1. Special fittings and volume control damper installation (both manual and
automatic) details.
2. Fire and smoke damper installations, including sleeves and duct-mounted
access door and panel installations.
Duct Accessories 233300-1 233300

D. Product Certification: Submit certified test data on dynamic insertion loss; self-
noise power levels; and airflow performance data, static pressure loss, and
dimensions and weights.
E. Fabric Duct:
1. Product Data: Submit manufacturer=s specifications on materials and

manufactured products used for work of this section. Include design
support information including duct sizing, vent and orifice location, vent
and orifice sizing, length, suspension, including maximum air
temperature, velocity, pressure and fabric permeability.
2. Building Code Data: Submit UL file number under which product is
Classified by Underwriter’s Laboratories for fabric duct.
F. Maintenance data for volume control devices, fire dampers, and smoke dampers.
A. NFPA Compliance: Comply with the following NFPA Standards:
1. NFPA 90A, "Standard for the Installation of Air Conditioning and

Ventilating Systems."
2. NFPA 90B, "Standard for the Installation of Warm Air Heating and Air
Conditioning Systems."
1.5 WARRANTY (FABRIC DUCT):
A. Manufacturer must provide a 10 year warranty program for products supplied for
the fabric portion of this system.
1.6 DELIVERY, STORAGE AND HANDLING (FABRIC DUCT):
A. Protect fabric air dispersion systems from damage during shipping, storage and
handling.
B. Where possible, store products inside and protect from weather. Where necessary
to store outside, store above grade and enclose with a vented waterproof
wrapping.
PART 2 - PRODUCTS
2.1 MANUFACTURER:
A. Subject to compliance with requirements, provide products by one of the

following:

1. DuctSox7 Corporation
2. Fabric Air
3. KE Fibertec
2.2 BACKDRAFT DAMPERS
A. Description: Suitable for horizontal or vertical installation.
B. Frame: 18-gage galvanized steel, with welded corners and mounting flange.
C. Blades: 0.025-inch-thick roll-formed aluminum.
D. Blade Seals: Felt.
E. Return Spring: Adjustable tension.
F. Chain Operator: 15-foot long galvanized-steel sash chain and pulley.
G. Wing-Nut Operator: Galvanized steel, with 1/4-inch galvanized-steel rod.
2.3 MANUAL VOLUME CONTROL DAMPERS
A. General: Provide factory-fabricated volume-control dampers, complete with

required hardware and accessories. Stiffen damper blades to provide stability
under operating conditions. Provide locking device to hold single-blade dampers
in a fixed position without vibration. Close duct penetrations for damper
components to seal duct consistent with pressure class. Provide end bearings or
other seals for ducts with pressure classifications of 3 inches or higher. Extend
axles full length of damper blades. Provide bearings at both ends of operating
shaft.
B. Standard Volume Control Dampers: Multiple- or single-blade, parallel- or

opposed-blade design as indicated, standard leakage rating, with linkage outside
of air stream, and suitable for horizontal or vertical applications.
C. Steel Frames: Hat-shaped, galvanized-steel channels, minimum of 16 gage, and

with mitered and welded corners. Provide frames with flanges where indicated
for attaching to walls. Provide flangeless frames where indicated for installation
in ducts.
1. Roll-Formed Steel Blades: 16-gage galvanized steel.

2. Blade Axles: Galvanized steel.
3. Tie Bars and Brackets: Galvanized steel.

D. Low-Leakage Volume Control Dampers: Multiple- or single-blade, parallel- or

opposed-blade design as indicated, low-leakage rating, with linkage outside of air
stream, and suitable for horizontal or vertical applications. Dampers shall have a
maximum leakage of 10 cfm per square foot of 4-inch static pressure.
E. Jackshaft: 1-inch-diameter, galvanized-steel pipe or 1/2" square galvanized bar

stock rotating within a pipe bearing assembly mounted on supports at each
mullion and at each end of multiple damper assemblies. Provide appropriate
length and number of mounting to connect linkage of each damper of a multiple
damper assembly. Cut groove in the end of the shaft parallel with damper blades.
F. Damper Control Hardware: Zinc-plated, die-cast core with a heavy-gage dial and
handle made of 3/32-inch-thick zinc-plated steel, and a 3/4-inch hexagon locking
nut. Provide center hole to suit damper operating rod size. Provide elevated
platform for insulated duct mounting.
2.4 FIRE DAMPERS
A. General: UL-labeled according to UL Standard 555, "Standard for Fire Dampers.

Ratings shall be dynamic system operation at 350º temperature. Dampers shall be
rated for 2000 fpm velocity and 4" wg pressure.
B. Fire Rating: 1-1/2 or 3 hours, as indicated by wall ratings on Architectural Plans.
1. Frame: Type B (blades outside airstream); fabricated with roll-formed,

21-gage, galvanized-steel; with mitered and interlocking corners. Furnish
multi-blade dampers where required by code.
2. Mounting Sleeve: Factory-installed or field-installed galvanized steel.
a. Minimum Thickness: 0.056-inch (16-gage) or 0.138-inch (10-

gage) thick as indicated, and length to suit application.
b. Exception: Furnish narrow frame damper without sleeve in
applications where damper is mounted in rated partition behind
supply/return register.
3. Mounting Orientation: Vertical or horizontal as indicated.

4. Blades: Roll-formed, interlocking, 21-gage galvanized steel. In place of
interlocking blades, provide full-length, 21-gage, galvanized-steel blade
connectors.
5. Fusible Link: Replaceable, 165 deg F rated.
2.5 CEILING FIRE DAMPERS
A. General: UL listed and labeled; comply with the construction details for the tested
floor/roof-ceiling assemblies as indicated in the UL Fire Resistance Directory.

B. Frame: 20-gage, rectangular or round, galvanized steel; style to suit ceiling

construction.
C. Blades: 22-gage galvanized steel with non-asbestos refractory insulation.
D. Volume Control Adjustment: Provide UL-labeled, fusible volume control

adjustment.
E. Fusible Link: Replaceable, 165 deg F rated.
2.6 SMOKE AND FIRE/SMOKE DAMPERS
A. General: UL-labeled according to UL Standard 555S, "Standard for Leakage

Rated Dampers for Use in Smoke Control Systems." Combination fire and smoke
dampers shall also be UL-labeled for 1-1/2 hour rating according to
UL Standard 555 "Standard for Fire Dampers with a Class II leakage rating."
Dampers shall be tested at a 350ºF air temperature. Dampers shall be rated for
2000 fpm velocity and 4" wg pressure.
B. Fusible Link: Replaceable, 165 deg F rated as indicated (fire/smoke dampers

only.)
C. Frame and Blades: 16-gage galvanized steel.
D. Mounting Sleeve: Factory-installed, 18-gage galvanized steel, length to suit wall

or floor application.
E. Electric actuator with end switch. All actuators shall be factory mounted outside
of the airstream. Furnish damper end switch for control interlocks
2.7 TURNING VANES
A. Fabricate turning vanes according to SMACNA HVAC Duct Construction

Standards, Figures 2-2 through 2-7.
B. Manufactured Turning Vanes: Fabricate of 1-1/2-inch-wide, curved blades set at

3/4 inch on center, support with bars perpendicular to blades set at 2 inches on
center, and set into side strips suitable for mounting in ducts.
C. Acoustic Turning Vanes: Fabricate of airfoil-shaped aluminum extrusions with

perforated faces and fiber glass fill.
2.8 DUCT-MOUNTED ACCESS DOORS AND PANELS
A. General: Provide construction and airtightness suitable for duct pressure class.

B. Frame: Galvanized sheet steel. Provide with bend-over tabs and foam gaskets.
C. Door: Double-wall, galvanized sheet metal construction with insulation fill and
thickness, number of locks as indicated for duct pressure class. Provide vision
panel where indicated. Provide cam latches.
D. Seal around frame attachment to duct and door to frame with neoprene or foam
rubber seals.
E. Insulation: 1-inch-thick fiber glass or polystyrene foam board.
2.9 FLEXIBLE CONNECTORS
A. General: Flame-retarded or noncombustible fabrics, coatings, and adhesives

complying with UL Standard 181, Class 1.
B. Standard Metal-Edged Connectors: Factory-fabricated with a strip of fabric 3-1/2

inches wide attached to 2 strips of 2-3/4-inch-wide, 24-gage, galvanized sheet
steel or 0.032-inch aluminum sheets. Select metal compatible with connected
duct system. Fold and crimp metal edge strips onto fabric as illustrated in
SMACNA HVAC Duct Standard, 3rd Edition, Figure 7-8.
C. Extra-Wide Metal-Edged Connectors: Factory-fabricated with a strip of fabric 5-

3/4 inches wide attached to 2 strips of 2-3/4-inch-wide, 24-gage, galvanized sheet
SMACNA HVAC Duct Standard, 1st Edition, Figure 2-19.
D. Transverse Metal-Edged Connectors: Factory-fabricated with a strip of fabric 3-

1/2 inches wide attached to 2 strips of 4-3/8-inch-wide, 24-gage, galvanized sheet
SMACNA HVAC Duct Standard, 1st Edition, Figure 2-19.
E. Conventional, Indoor System Flexible Connectors Fabric: Glass fabric double

coated with polychloroprene.
1. Minimum Weight: 26 oz./sq. yd.

2. Tensile Strength: 480 lbf/inch in the warp and 360 lbf/inch in the filling.
F. Conventional, Outdoor System Flexible Connectors Fabric: Glass fabric double

coated with Du Pont's HYPALON or other synthetic-rubber weatherproof coating
resistant to the sun's ultraviolet rays and ozone environment.
1. Minimum Weight: 26 oz./sq. yd.

2. Tensile Strength: 530 lbf/inch in the warp and 440 lbf/inch in the filling.

2.10 FLEXIBLE DUCTS
A. General: Comply with UL 181, Class 1.
B. Flexible Ducts - Uninsulated: Spiral-wound steel spring with flameproof vinyl

sheathing.
C. Flexible Ducts - Uninsulated: Corrugated aluminum.
D. Flexible Ducts - Insulated: Factory-fabricated, insulated, round duct, with an

outer jacket enclosing 1-1/2-inch-thick, glass fiber insulation around a continuous
inner liner.
1. Reinforcement: Steel-wire helix encapsulated in the inner liner.

2. Outer Jacket: Glass-reinforced, silver mylar.
3. Inner Liner: Polyethylene film.
4. Pressure Rating: 10-inches wg, positive.
5. R value: 6.0
2.11 ACCESSORIES HARDWARE
A. Instrument Test Holes: Cast iron or cast aluminum to suit duct material, including
screw cap and gasket and a flat mounting gasket. Size to allow insertion of pitot
tube and other testing instruments and provide in length to suit duct insulation
thickness.
B. Splitter Damper Accessories: Zinc-plated damper blade bracket, 1/4-inch, zinc-

plated operating rod, and a duct-mounted, ball-joint bracket with flat rubber
gasket and square-head set screw.
C. Flexible Duct Clamps: Stainless steel band with cadmium-plated hex screw to
tighten band with a worm-gear action. Provide in sizes from 3 to 18 inches to suit
duct size.
D. Adhesives: High strength, quick setting, neoprene based, waterproof and resistant
to gasoline and grease.
2.12 FABRIC AIR DISPERSION SYSTEM (FABRIC DUCT):
A. Air diffusers shall be constructed of a woven fire retardant fabric complying with
the following physical characteristics:
1. Fabric Construction: 100% Flame Retardant - tested and rated in

accordance with UL723.
2. Weight: Min. 6.75 oz./yd2 per ASTM D3776
3. Color: Standard color selected by Architect.

4. Air Permeability: 2 (+2/-1)cfm/ft2 per ASTM D737, Frazier

5. Temperature Range: 0 degrees F to 140 degrees F
6. Fire Retardancy: Classified by Underwriters Laboratories in accordance
with the flame spread/smoke developed requirements of NFPA 90-A.
2.13 SYSTEMS FABRICATION REQUIREMENTS:
A. Air dispersion accomplished by linear vent and permeable fabric, linear vent to
consist of many open orifices rather than a mesh style vent to reduce maintenance
requirements (common to mesh style).
B. Size of and location of linear vents to be specified and approved by manufacturer.
C. Inlet connection to metal duct via fabric draw band with anchor patches as
supplied by manufacturer. Anchor patches to be secured to metal duct via. zip
screw fastener B supplied by contractor.
D. Inlet connection includes zipper for easy removal / maintenance.
E. Lengths to include required zippers as specified by manufacturer.
F. System to include Adjustable Flow Devices to balance turbulence, airflow and

distribution as needed. Flow restriction device shall include ability to adjust the
airflow resistance from 0.06 - 0.60 in w.g. static pressure.
G. End cap includes zipper for easy maintenance.
H. Fabric system shall include connectors to accommodate suspension system listed

below.
I. Any deviation from a straight run shall be made using a gored elbow or an
efficiency tee. Normal 90 degree elbows are 5 gores and the radius of the elbow is
1.5 times the diameter of the fabric duct.
2.14 DESIGN PARAMETERS:
A. Fabric air diffusers shall be designed from 0.25” water gage minimum to 3.0”
maximum, with 0.5” as the standard.
B. Fabric air diffusers shall be limited to design temperatures between 0 degrees F

and 140 degrees F.
C. Design CFM, static pressure and diffuser length shall be designed or approved by
the manufacturer.

2.15 SUSPENSION HARDWARE
A. 3 x 1 Aluminum Hanger, H-Track Suspension Systems: System shall include

aluminum H-Track system located 1.5” above top-dead-center of fabric duct
system. Hardware to include 10 sections of track, Snap Tabs, splice connections,
vertical cable support kits, and end caps as required. Snap Tabs must promote
easy sliding movement through aluminum track and must be detachable from the
fabric. Vertical cable support kits must consist of a length of cable with a stud
end to provide a stationary locking position on aluminum track and include
Gripple Hangfast quick cable connection system. System attachment shall be
made using Snap Tab connector to webbing spaced every 24 inches.
B. Optional for all aluminum track: Radius aluminum track for support of the elbows
through the corners using either Snap Tabs or Cord-In.
C. System shall have cylindrically tension textile along the entire length of textile
duct. Tensioning system shall include full 360 degree tensioning and intermediate
rings with quick connection spacer tubes concealed inside the fabric system.
Interior structure to include multiple mechanically adjustable tension devices. To
provide proper textile tensioning, structural and textile system shall be configured
in segments of no more than 45 feet. The textile components shall be supported
solely by metal cylindrical rings.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine areas and conditions for compliance with requirements for installation
tolerances and other conditions affecting performance of duct accessories. Do not
proceed with installation until unsatisfactory conditions are corrected.
3.2 INSTALLATION
A. Install duct accessories according to manufacturer's installation instructions and

applicable portions of details of construction as shown in SMACNA standards.
B. Install volume control dampers in lined duct with methods to avoid damage to
liner and to avoid erosion of duct liner.
C. Provide test holes at fan inlet and outlet and elsewhere as indicated.
D. Install fire and smoke dampers according to the manufacturer's UL-approved

printed instructions.

E. Install fusible links in fire dampers.
F. Label access doors according to Division 23 Sections.
3.3 INSTALLATION OF FABRIC AIR DISPERSION SYSTEM:
A. Install suspension system in accordance with the requirements of the

manufacturer. Instructions for installation shall be provided by the manufacturer
with product.
B. Clean air handling unit and ductwork prior to the fabric duct system unit-by-unit
as it is installed. Clean external surfaces of foreign substance which may cause
corrosive deterioration of facing.
C. Temporary Closure: At ends of ducts which are not connected to equipment or

distribution devices at time of ductwork installation, cover with polyethylene film
or other covering which will keep the system clean until installation is completed.
D. If fabric duct systems become soiled during installation, they should be removed
and cleaned following the manufacturers standard terms of laundry.
3.4 ADJUSTING
A. Adjust duct accessories for proper settings.
B. Adjust fire and smoke dampers for proper action.
C. Final positioning of manual dampers is specified in Division 23 Section "Testing,

Adjusting, and Balancing."


SECTION 238119
ROOFTOP UNITS
PART 1 - GENERAL
1.2 SUMMARY
A. This Section includes rooftop heating and cooling units.
1.3 SUBMITTALS
A. Product Data: Include manufacturer's technical data for each model indicated,
including rated capacities of selected model clearly indicated; dimensions;
required clearances; shipping, installed, and operating weights; furnished
specialties; accessories; and installation and startup instructions.
B. Shop Drawings: Detail equipment assemblies and indicate dimensions, weights,

loadings, required clearances, method of field assembly, components, and location
and size of each field connection. Detail mounting, securing, and flashing of roof
curb to roof structure. Indicate coordinating requirements with roof membrane
system.
1. Wiring Diagrams: Detail wiring for power, signal, and control systems
and differentiate between manufacturer-installed and field-installed
wiring.
C. Maintenance Data: For equipment to include in the maintenance manuals.
D. Warranties: Special warranties specified in this Section.
A. Fabricate and label refrigeration system to comply with ASHRAE 15, "Safety
Code for Mechanical Refrigeration."
B. Listing and Labeling: Provide electrically operated components specified in this

Section that are listed and labeled.
1. The Terms "Listed" and "Labeled": As defined in the National Electrical Code,
Article 100.
C. Comply with NFPA 70.

Rooftop Units 238119-1 17070
A. Deliver units as factory-assembled units with protective crating and covering.
B. Coordinate delivery of units in sufficient time to allow movement into building.
C. Handle units to comply with manufacturer's written rigging and installation

instructions for unloading and moving to final location.
1.6 COORDINATION
A. Coordinate installation of roof curbs, equipment supports, and roof penetrations

with roof construction.
1.7 WARRANTY
A. General Warranty: The special warranty specified in this Article shall not deprive
the Owner of other rights the Owner may have under other provisions of the
Contract Documents and shall be in addition to, and run concurrent with, other
warranties made by the Contractor under requirements of the Contract Documents.
1. Standard warranty for future unit shall be minimum of 1 year parts and
labor. Manufacturer shall replace any defects during ths time at no added
cost to the Owner.
B. Special Warranty: A written warranty, executed by the manufacturer and signed

by the Contractor, agreeing to replace components that fail in materials or
workmanship, within the specified warranty period, provided manufacturer's
written instructions for installation, operation, and maintenance have been
followed.
1. Warranty Period, Compressors: Manufacturers standard, but not less than

5 years (parts only) after date of Substantial Completion.
1.8 EXTRA MATERIALS
A. Furnish extra materials described below that match products installed, are
packaged with protective covering for storage, and are identified with labels
describing contents.
1. Fan Belts: One set for each belt-drive fan.

2. Filters: Three (3) sets of filters for each unit.

PART 2 - PRODUCTS
2.1 MANUFACTURERS

1. Rooftop Units, 6 Tons and Smaller:
a. Aaon, Inc.
b. Amana
c. Carrier Corp.; Carrier Air Conditioning Div.
d. Johnson Controls
e. Lennox Industries Inc.
f. McQuay International.
g. Trane Company (The); North American Commercial Group.
h. Rheem Manufacturing Co.
2. Rooftop Units, 7-1/2 to 20 Tons:
a. Aaon, Inc.
b. Carrier Corp.; Carrier Air Conditioning Div.
c. Johnson Controls
d. Lennox Industries Inc.
e. McQuay International.
f. Trane Company (The); North American Commercial Group.
g. Rheem Manufacturing Co.
3. Rooftop Units Larger than 20 Tons:
a. Aaon, Inc.
b. Carrier Corp.; Z Series
c. Johnson Controls; Milleneum/ECO 2 Series
d. McQuay International; RPS Series
e. Trane Company (The); Intellipak Series
2.2 ROOFTOP UNITS SMALLER THAN 6 TONS
A. Description: Factory assembled and tested; designed for roof or slab installation;
and consisting of compressors, condensers, evaporator coils, condenser and
evaporator fans, refrigeration and temperature controls, filters, and dampers.

B. Casing: Manufacturer's standard construction with corrosion-protection coating

and exterior finish, removable panels or access doors with neoprene gaskets for
inspection and access to internal parts, minimum 1/2-inch-thick thermal
insulation, knockouts for electrical and piping connections, exterior condensate
drain connection, and lifting lugs. Furnish condenser coil guards.
C. Evaporator Fans: Forward curved, centrifugal, directly driven with permanently

lubricated motor bearings.
D. Condenser Fans: Propeller type, directly driven with permanently lubricated

motor bearings.
E. Refrigerant Coils: Aluminum-plate fin and seamless copper tube in galvanized

steel casing with equalizing-type vertical distributor. Furnish stainless steel drain
in accordance with ASHRAE Standard 62.
F. Compressors: Hermetic with integral vibration isolators and crankcase heaters.

Furnish reversing valve for heat pump units.
G. Electric Heat: Manufacturer's standard construction, factory wired for single-

point wiring connection, with over-current and overheat protection devices.
H. Furnish hot gas reheat coil and control valve capable of providing
dehumidification function where indicated on schedule.
I. Economizer Control: Return- and outside-air dampers, outside-air filter, fully

modulating electronic-control system with adjustable mixed-air thermostat and
automatic changeover.
J. Low Ambient Control: Head-pressure control, designed to operate at

temperatures as low as 30 deg F.
K. Microprocessor controls (for units 3-tons and above):
1. Microprocess controls provide all 24V control functions. Resident control

algorithms make all heating, cooling and ventilating decisions in response
to electronic signals from sensors measuring indoor and outdoor
temperatures. The controls algorithm maintains accurate temperature
control, minimize drift from setpoint, prevent short cycling and provides
time delay between compressors enabling and disabling.
2. Furnish either LON or BacNet integration to interface with building
management system. Points to be mapped to building management system
shall include, but not be limited to, space temperature, alarms, setpoint,
schedule, heat/cool mode, outdoor air temperature, discharge air
temperature and return air temperature.

L. Thermostat: DDC thermostat as specified in other Division 23 sections.
M. Convenience Outlet (All units 3-tons and above):
1. Optional factory-installed powered convenience outlet shall be internally

mounted with an externally accessible 115-v 2-plug female receptacle with
hinged cover.
2. Shall include 15-amp GFI with independent fuse protection and service
receptacle disconnect.
3. The convenience outlet shall powered from the line side of the disconnect
or circuit breaker with a factory-installed step down transformer, therefore,
it will not be affected by the position of the disconnect or circuit.
N. Electrical Disconnect (all units 3-tons and above):
1. Shall be factory-installed, internally mounted, NEC and UL approved.

Disconnect shall provide unit power shutoff.
2. Shall be accessible from outside the unit and shall provide power off
lockout capability.
2.3 ROOFTOP UNITS, 7-1/2 TO 20 TONS
A. Description: Factory assembled and tested; designed for roof or slab installation;
and consisting of compressors, condensers, evaporator coils, condenser and
evaporator fans, refrigeration and temperature controls, filters, and dampers.
B. Casing: Manufacturer's standard construction with corrosion-protection coating

and exterior finish, removable panels or access doors with neoprene gaskets for
inspection and access to internal parts, minimum 1/2-inch-thick thermal
insulation, knockouts for electrical and piping connections, exterior condensate
drain connection, and lifting lugs. Furnish condenser coil guards.
C. Evaporator Fans: Forward curved, centrifugal, belt driven with adjustable sheaves
or direct-drive fans; and with permanently lubricated motor bearings.
D. Condenser Fans: Propeller type, directly driven with permanently lubricated

motor bearings.
E. Refrigerant Coils: Aluminum-plate fin and seamless copper tube in galvanized

steel casing with equalizing-type vertical distributor.
F. Compressors: Serviceable, semi-hermetic, or fully hermetic compressors with

integral vibration isolators and crankcase heaters.
1. Safety Controls: Manual-reset type for low pressure, high pressure, and
compressor motor overload protection.

2. Hot-Gas Bypass: Factory-installed valve.

3. Timed-Off Control: Automatic-reset control holds compressor off for 5-
minutes after last run.
G. Electric Heat: Manufacturer's standard construction, electric resistance, factory

wired for single-point wiring connection, with overcurrent and overheat protection
devices.
H. Furnish hot gas reheat coil and control valve capable of providing
dehumidification function where indicated on schedule.
I. Economizer Control: Return- and outside-air dampers, outside-air filter, fully

modulating electronic-control system with adjustable mixed-air thermostat and
automatic changeover through adjustable enthalpy-control device.
J. Low Ambient Control: Head-pressure control, designed to operate at

temperatures as low as 20 deg F.
K. Thermostat: DDC thermostat as specified in other Division 23 sections.
L. Smoke Detectors: Photoelectric detector located in supply (return)-air plenum, to

de-energize unit. Furnish in units as indicated on schedule.
M. Operating Controls: Factory-installed microprocessor controls and monitors unit

and communicates with central control processor.
1. Control Outputs: 2-stage heating, 2-stage cooling; and automatic or

continuous fan operation and economizer damper operation.
2. Control Sensors: Return-air-temperature sensor, fan airflow-proving
switch, dirty-filter switch, discharge-air-temperature sensor, room-
temperature sensor, and night-setback-override switch.
3. Control Features: Day/occupied modes for high or low enthalpy and
night/unoccupied mode.
N. Convenience Outlet:
1. Optional factory-installed powered convenience outlet shall be internally

mounted with an externally accessible 115-v 2-plug female receptacle with
hinged cover.
2. Shall include 15-amp GFI with independent fuse protection and service
receptacle disconnect.
3. The convenience outlet shall powered from the line side of the disconnect
or circuit breaker with a factory-installed step down transformer, therefore,
it will not be affected by the position of the disconnect or circuit.

O. Electrical Disconnect:
1. Shall be factory-installed, internally mounted, NEC and UL approved.

Disconnect shall provide unit power shutoff.
2. Shall be accessible from outside the unit and shall provide power off
lockout capability.
2.4 ROOF CURBS
A. Manufacturer's standard, insulated with corrosion-protection coating, gasketing,

factory-installed wood nailer, according to NRCA standards.
1. Curb Height: Minimum 12 inches.

2. Isolation Curb: Rigid upper and lower steel structure with vibration
isolation springs and vertical and horizontal restraints; with elastomeric
waterproof membrane. 1-inch static deflection. See other Division 23
sections.
2.5 MOTORS
A. Refer to other Division 23 sections for general requirements for factory-installed

motors.
B. Motor Construction: NEMA MG 1, general purpose, continuous duty, Design B.
C. Enclosure Type: Open, dripproof.
2.6 SOURCE QUALITY CONTROL
A. Verification of Performance: Rate capacity according to ARI 210/240, "Unitary

Air-Conditioning and Air Source Heat Pump Equipment."
B. Verification of Performance: Rate capacity according to ARI 360, "Commercial

and Industrial Unitary Air-Conditioning Equipment."
1. Sound Power Level Ratings: Comply with ARI 270, "Standard for Sound
Rating of Outdoor Unitary Equipment."
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine roof for compliance with requirements for conditions affecting

installation and performance of rooftop units. Do not proceed with installation
until unsatisfactory conditions have been corrected.

3.2 INSTALLATION
A. Install units according to manufacturer's written instructions.
B. Install units level and plumb, maintaining manufacturer's recommended

clearances.
C. Curb Support: Install roof curb on roof structure, level, according to NRCA's
written installation instructions. Install and secure rooftop units on curbs and
coordinate roof penetrations and flashing with roof construction.
D. Unit Support: Install unit on structural curbs and level. Coordinate wall
penetrations and flashing with wall construction.
3.3 CONNECTIONS
A. Piping installation requirements are specified in other Division 23 Sections.

Drawings indicate the general arrangement of piping, fittings, and specialties. The
following are specific connection requirements:
1. Install piping to allow service and maintenance.

2. Condensate drain piping: Route condensate drainage in Type L copper
with soldered fittings.
3. Gas Piping: Conform to applicable requirements of other
Division sections. Connect gas piping to burner, full size of gas train
inlet, and provide union with sufficient clearance for burner removal and
service.
B. Duct installation requirements are specified in other Division 23 sections.

Drawings indicate the general arrangement of ducts. The following are specific
connection requirements:
1. Install ducts to termination in roof mounting frames. Where indicated,

terminate return-air duct through roof structure and insulate space between
roof and bottom of unit.
C. Electrical: Conform to applicable requirements in Division 26 Sections.
D. Ground equipment.
1. Tighten electrical connectors and terminals according to manufacturer's

published torque-tightening values. Where manufacturer's torque values
are not indicated, use those specified in UL 486A and UL 486B.

3.4 COMMISSIONING
A. Verify that installation is as indicated and specified.
B. Complete manufacturer's installation and startup checks and perform the

following:
1. Level unit on housekeeping base, and flash curbs to unit and to roof.
2. Inspect for visible damage to unit casing.
3. Inspect for visible damage to compressor, air-cooled condenser coil, and
fans.
4. Verify that clearances have been provided for servicing.
5. Check that labels are clearly visible.
6. Verify that controls are connected and operable.
7. Remove shipping bolts, blocks, and tie-down straps.
8. Verify that filters are installed.
9. Adjust vibration isolators.
10. Check acoustic insulation.
11. Check operation of barometric dampers.
C. Lubricate bearings on fan.
D. Check fan-wheel rotation for correct direction without vibration and binding.
E. Adjust fan belts to proper alignment and tension.
F. Start unit according to manufacturer's written instructions.
1. Perform starting of refrigeration in summer only.

2. Complete startup sheets and attach copy with Contractor's startup report.
G. Check and record performance of interlocks and protection devices; verify

sequences.
H. Operate unit for an initial period as recommended or required by manufacturer.
I. Calibrate thermostats.
J. Adjust and check high-temperature limits.
K. Check internal isolators.
L. Check outside-air damper for proper stroke and interlock with return-air dampers.
M. Check controls for correct sequencing of heating, mixing dampers, refrigeration,

and normal and emergency shutdown.

N. Start refrigeration and measure and record the following:
1. Coil leaving-air, dry- and wet-bulb temperatures.

2. Coil entering-air, dry- and wet-bulb temperatures.
3. Outside-air, dry-bulb temperature.
4. Air-cooled-condenser, discharge-air, dry-bulb temperature.
O. Measure and record the following minimum and maximum airflows. Plot fan
volumes on fan curve.
1. Supply-air volume.
2. Return-air volume.
3. Relief-air volume.
4. Outside-air intake volume.
P. Simulate maximum cooling demand and check the following:
1. Compressor refrigerant suction and hot-gas pressures.

2. Short circuiting air through condenser or from condenser to outside-air
intake.
Q. Verify operation of remote panel, including pilot-light operation and failure modes.
Check the following:
1. High-limit heat exchanger.

2. Warm-up for morning cycle.
3. Free-cooling mode, outside-air changeover.
4. Alarms.
R. After starting and performance testing, change filters, vacuum heat exchanger and
cooling and condenser coils, lubricate bearings, adjust belt tension, and check
operation of power vents.
3.5 DEMONSTRATION
A. Engage a factory-authorized service representative to train Owner's maintenance

personnel as specified below:
1. Train Owner's maintenance personnel on procedures and schedules related to

startup and shutdown, troubleshooting, servicing, and preventive
maintenance.
2. Review data in the maintenance manuals.
3. Schedule training with Owner, through Architect, with at least 7 days'
advance notice.

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RICHMOND COUNTY SCHOOL SYSTEM

CROSS CREEK HIGH SCHOOL HVAC RFP #2018-001

A. Provide shall mean "Furnish, install and connect."

C. HVAC shall mean "Heating, Ventilation and Air Conditioning."

B. Electrical Coordination: In addition to submittal requirements of other Division

C. Model numbers listed on the Mechanical Contract Documents shall not be

D. Review of Submittals does not relieve the Contractor of any of the

General HVAC Provisions 23000 - 1 17070

1.5 CONTRACTOR QUALIFICATIONS

A. HVAC Subcontractor shall have a current Class II Conditioned Air Contractors

1.6 PRIOR APPROVALS

A. Manufacturers References: When reference is made in the Contract

1.7 LAYOUT AND COORDINATION

1. The equipment listed on the Drawings and in the Specifications has

General HVAC Provisions 23000 - 2 17070

3. Drawings do not indicate in detail exact configuration of connections

B. Coordination: Mechanical work shall be coordinated with that of other trades

C. Installation Instructions: Two binders containing manufacturer's installation

D. Operation and Maintenance Instructions: Three copies of equipment O&M

General HVAC Provisions 23000 - 3 17070

A. OSHA Requirements applicable to the project shall be complied with at all

B. Manufacturer's Safety Instructions shall be followed in all instances.

C. Asbestos Containing Materials (ACM) shall not be used on this project.

E. Electrical Equipment Clearances: Piping, equipment and other mechanical

1.10 CODES AND STANDARDS

A. Mechanical installations shall conform to the current edition of the following,

1. The International Building Code.

PART 2 - PRODUCTS Not required for this section.

PART 3 - EXECUTION Not required for this section.

END OF SECTION 230000

General HVAC Provisions 23000 - 4 17070

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of Contract apply to this Section.

1. Piping materials and installation instructions common to most piping

B. Finished Spaces: Spaces other than mechanical and electrical equipment

C. Exposed Interior Installations: Exposed to view indoors. Examples include

D. Exposed Exterior Installations: Exposed to view outdoors, or subject to

E. Concealed Interior Installations: Concealed from view and protected from

F. Concealed Exterior Installations: Concealed from view and protected from

A. General: Submit the following according to the Conditions of the Contract.

B. Product data for following piping specialties:

1. Mechanical sleeve seals.

E. Coordination drawings for access panel and door locations.

F. Welder certificates signed by Contractor certifying that welders comply with

1.5 QUALITY ASSURANCE

B. Qualify welding processes and operators for piping according to ASME

1. Comply with provisions of ASME B31 Series "Code for Pressure

D. Equipment Selection: Equipment of greater or larger power, dimensions,

Common Work Results For HVAC 230500-2 17070

additional costs will be approved for these increases, if larger equipment is

E. Coordinate all electrical service requirements for mechanical equipment prior

1.6 DELIVERY, STORAGE, AND HANDLING

A. Deliver pipes and tubes with factory-applied end-caps. Maintain end-caps

1.7 SEQUENCING AND SCHEDULING

A. Coordinate mechanical equipment installation with other building components.

C. Coordinate the installation of required supporting devices and set sleeves in

D. Sequence, coordinate, and integrate installations of mechanical materials and

E. Coordinate connection of electrical services.

F. Coordinate connection of mechanical systems with exterior underground and

Common Work Results For HVAC 230500-3 17070