94 889 - IVS - 102 - Controls - FLN - Operating - Instructions - MG11Z202
94 889 - IVS - 102 - Controls - FLN - Operating - Instructions - MG11Z202
94 889 - IVS - 102 - Controls - FLN - Operating - Instructions - MG11Z202
FLN
Installation and
operating instructions
File No: 94.889
Date: june 10, 2015
Supersedes: new
Date: new
IVS 102 Controls FLN Operating Instructions Contents
Contents
1 Introduction 3
Safety 3
Introduction 4
About this Manual 4
Assumptions 4
HP/kW conversion 5
5 Network Connection 17
1
Contents IVS 102 Controls FLN Operating Instructions
6 Parameters 19
Parameter settings 19
Index 30
2
IVS 102 Controls FLN Operating Instructions 1 Introduction
1 Introduction
1
1.1 Safety and Caution
1.1.1 Safety
Rotating shafts and electrical equipment can be hazardous. Therefore, it is strongly recommended that all electrical work conform to
National Electrical Code (NEC) and all local regulations. Installation, start-up and maintenance should be performed only by qualified
personnel.
Factory recommended procedures, included in this manual, should be followed. Always disconnect electrical power before working on the unit. Although
shaft couplings or belt drives are generally not furnished by the manufacturer, rotating shafts, couplings and belts must be protected with securely
mounted metal guards that are of sufficient thickness to provide protection against flying particles such as keys, bolts and coupling parts. Even when the
motor is stopped, it should be considered “alive” as long as its controller is energized. Automatic circuits may start the motor at any time. Keep hands
away from the output shaft until the motor has completely stopped and power is disconnected from the controller.
Motor control equipment and electronic controls are connected to hazardous line voltages. When servicing drives and electronic controls, there will be
exposed components at or above line potential. Extreme care should be taken to protect against shock. Stand on an insulating pad and make it a habit
to use only one hand when checking components. Always work with another person in case of an emergency. Disconnect power whenever possible to
check controls or to perform maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever working on electric control or rotating
equipment.
Safety Guidelines
1. The drive must be disconnected from the AC line before any service work is done.
2. The “Stop/Off” key on the LCP of the drive does not disconnect the equipment from the AC line and is not to be used as a safety switch.
3. Correct protective grounding of the equipment must be established. The user must be protected against supply voltage and the motor must be
protected against overload in accordance with applicable national and local regulations.
2. During programming of parameters, the motor may start. Be certain that no one is in the area of the motor or driven equipment when changing
parameters.
3. A motor that has been stopped may start unexpectedly if faults occur in the electronics of the drive, or if an overload, a fault in the supply AC
line or a fault in the motor connection or other fault clears.
4. If the “Local/Hand” key is activated, the motor can only be brought to a stop by means of the “Stop/Off” key or an external safety interlock
NB!
It is responsibility of user or person installing drive to provide proper grounding and branch circuit protection for incoming power and
motor overload according to National Electrical Code (NEC) and local codes.
The Electronic Thermal Relay (ETR) in UL listed IVS 102s provides Class 20 motor overload protection in accordance with NEC in single motor applications,
when par. 1-90 Motor Thermal Protection is set for ETR TRIP 1, ETR TRIP 2, ETR TRIP 3, or ETR TRIP 4, and par. 1-24 Motor Current is set for rated
motor (nameplate) current.
The frequency converter DC link capacitors remain charged after power has been disconnected. To avoid an electrical shock hazard,
disconnect the frequency converter from the mains before carrying out maintenance. Wait at least as follows before doing service on
the frequency converter:
3
1 Introduction IVS 102 Controls FLN Operating Instructions
1 200 - 240
4
1.1 - 3.7 kW
15
5.5 - 45 kW
20 30 40
Be aware that there may be high voltage on the DC link even when the LEDs are turned off.
1.3.1 Introduction
The Siemens Floor Level Network (FLN) is a master/ slave control network for serial communication with various control devices. The FLN controller is
RS-485 compatible, half duplex, with an operating rate of 4800 or 9600 baud. Recommended wiring is shielded, twisted pair. The FLN software protocol
is designed to be general in nature to accommodate any unique properties of each device type. The node address system allows up to 96 devices to be
used on any one system.
The Armstrong IVS 102 is a programmable frequency converter, which controls the operation of 3-phase, standard induction electrical motors in the HVAC
industry. The IVS 102 control card has FLN communication protocol software built-in. The drive uses optical isolation for fault tolerance and noise immunity.
The FLN communicates directly with the IVS 102 via the RS-485 serial interface bus. In addition to being able to control the drive, most drive configuration
and control parameters can be reviewed and changed through the FLN. Also, the operational status of the drive can be read and monitored through the
bus. Diagnostic and operational information stored in the IVS 102 is easily available, such as kWh of energy used, total operation hours, drive status, motor
speed, and many other useful items which can be accessed and monitored through the FLN.
The FLN is designed to communicate with any controller node that supports the interfaces defined in this document.
The documentation in this manual provides comprehensive information on the connection, programming, and startup of the IVS 102 for use with the FLN. It
is intended as both an instruction and reference manual. Functions and features of the IVS 102 are also briefly reviewed to serve as a guideline to optimize
your communication system. Read this manual before programming since important information is provided in each section. For detailed information on
using the IVS 102, see the Operating Instructions.
1.3.3 Assumptions
This manual assumes that the controller node supports the interfaces in this document and that all the requirements and limitations stipulated in the
controller node and the IVS 102 are strictly observed. It is assumed that the user understands the general capabilities and limitation of the controller node
and the IVS 102.
- Operating Instructions MG.11.Ax.yy provide the necessary information for getting the frequency converter up and running.
- Design Guide 94.881 entails all technical information about the frequency converter and customer design and applications.
- Programming Guide MG.11.Cx.yy provides information on how to programme and includes complete parameter descriptions.
- PC-based Configuration Tool MCT 10, MG.10.Ax.yy enables the user to configure the frequency converter from a Windows™ based PC environ-
ment.
4
IVS 102 Controls FLN Operating Instructions 1 Introduction
- Armstrong IVS 102 Energy Box software at www.danfoss.com/BusinessAreas/DrivesSolutions then choose PC Software Download
x = Revision number
yy = Language code
Armstrong technical literature is available in print from your local Armstrong Sales Office or online at:
www.danfoss.com/BusinessAreas/DrivesSolutions/Documentations/Technical+Documentation.htm
5
1 Introduction IVS 102 Controls FLN Operating Instructions
kW HP kW HP
1 0.25
0.37
0.33
0.5
45
55
60
75
0.55 0.75 75 100
0.75 1.0 90 125
1.1 1.5 110 150
1.5 2.0 132 175
2.2 3.0 160 200
3.0 4.0 200 300
4.0 5.0 250 350
5.5 7.5 315 350
7.5 10 355 450
11 15 400 500
15 20 450 600
18.5 25
22 30
30 40
37 50
6
IVS 102 Controls FLN Operating Instructions 2 IVS 102 Functional Features
The FLN protocol built into the IVS 102 frequency converter allows programming of numerous features and monitoring of the drive via the serial bus and the
standard RS-485 port. The IVS 102 also has the capability to control closed or open loop systems on its own and has been designed specifically for HVAC
applications. Always accessible in real-time are the system status, what the motor and drive are doing, and if there are any problems. The IVS 102 continuously
2
monitors all aspects of motor and drive status and issues alarms or warnings for adverse conditions. The FLN interacts with the drive based upon a point
map database and the selected interface strategy. Many, but not all, drive features are accessible through the point map. See the Operating Instruc-
tions for more drive details. Table Point Mapping lists the map points and Table Point database definitions supplies definitions. Below is a review of some
frequently used drive features and the associated point map numbers.
These points provide the FLN with operational status information such as output frequency, motor current, output voltage, power and energy. The run
time in hours that power has been supplied to the motor is also stored for display, along with cumulative energy used in kWh.
The motor and drive are protected against thermal overload. The percentage of thermal load is displayed. Point 18 indicates if either the motor or drive
thermal limit has been exceeded.
In the FLN system it is not recommended to operate in multible set-up. The drive should remain in Set-up 1 at all times.
The drive is capable of maintaining four independent program set-ups. Each set-up supports independent point map configurations. Seasonal changes,
various acceleration or deceleration rates, or other operation modes can be accommodated. Point 17 indicates which setup is active. The set-up change
is programmed through the drive’s keypad or digital I/Os. Day/night operation is implemented in the point map (29).
The maximum current that the drive provides to the motor can be limited. This tends to limit the torque that can be produced by the motor. Data point
19 indicates if the motor is operating at that current limit.
The drive responds to serial commands to reverse direction of the motor. The drive can safely reverse motor rotation while in operation. Many applications
benefit from this ability, such as vane axial fans reversed for smoke extraction or cooling towers for deicing. par. 8-54 Reversing Select, must be set to
serial communication for point 22 to command the feature.
To run the drive from the FLN or in Auto mode from the drive‘s digital control terminals, a start command must be given at data point 23. When a stop
command is given at this point, the drive will only run in Hand mode.
7
2 IVS 102 Functional Features IVS 102 Controls FLN Operating Instructions
If desired, the frequency of the drive can be frozen at its present value. The mode is indicated by data point 25. It is an option available when serial
interface is lost.
2
2.1.9 Coast (27, 28)
The coast command (28) shuts down the inverter and makes the motor freewheeling, which normally brings it to stand still. The drive cannot be restarted
in any mode before the coast command is removed. It is, therefore, often used as a safety interlock. Data point 27 indicates when the drive is coasted.
The time to accelerate or decelerate the drive between 0 Hz and the motor’s nominal frequency can be programmed. The drive is capable of settings
between one to 3600 seconds (one hour). Only Ramp1 is accessible from the FLN network.
The SEL HND.AUTO shows which mode the drive is in. The drive can be commanded into either Hand or Auto mode by pressing the respective keys on
the keypad of the drive. Hand mode disables any programmed control strategies and allows the drive keypad to be used to set the drive speed. The only
serial communication command that can override Hand mode is data point 28, CMD COAST.
Set data point 35 to ON to run the drive from the FLN with default drive parameter settings. In the OFF mode, the drive will run only in Hand mode or
in Auto mode from the drive‘s digital control terminals. par. 8-53 Start Select, controls the interaction of point 35 and the digital run command.
The amount of time the drive will wait between communication packets is programmable. If the time is exceeded, the drive will assume serial commu-
nication has stopped and respond with programmable choices. The drive can ignore the loss, freeze its current output, stop, run at a predetermined jog
frequency, run at maximum output frequency or stop and trip while issuing an alarm. Wait time is selected at point 36 and the function after a timeout
at point 37. See descriptions for par. 8-03 Control Timeout Time and par. 8-04 Control Timeout Function in the IVS 102 HVAC Drive Programming Guide.
The Jog Frequency can be set by data point 38. Setting data point 39 to [On] will cause the frequency converter to send the Jog Frequency to the motor.
Two programmable relay outputs (Form C, 240 VAC, 2 Amp) are available. These can be triggered through the serial bus by command points 40 and 41.
This allows the FLN to utilize the drive’s built-in relays as additional network programmable relays. The data points 43 and 44 indicate whether the relay
is triggered or not (On/Off). Parameters 5-40.0 and 5-40.1, Function Relay 1 and Function Relay 2, must be set to [45] Bus controlled, [46] Bus controlled
1, if timeout or [47] Bus controlled 0, if timeout.
The IVS 102 has a sophisticated built-in proportional, integral, derivative (PID) controller. The PID controller is activated by setting par. 1-00 Configuration
Mode, to Closed loop through the drive’s keypad.
8
IVS 102 Controls FLN Operating Instructions 2 IVS 102 Functional Features
The PID controller in the IVS 102 supports two feedback values and two setpoints. The feedback can be received in the form of network bus signals and/or
standard 0-10 V transmitters. The 2 set-point controller is capable of controlling return fans based on a fixed differential flow, secondary pumping systems,
and so on. This can be used to supplement the BMS system to save on points or capacity. For details on use of the two feedback/setpoint feature, refer
to the Operating Instructions. Data points 43 and 44 show the status of an FLN command to the drive.
The points PI GAIN and PI TIME are gain parameters similar to the P and I gains in the FLN TECs. The Armstrong PI loop is structured differently than the 2
Siemens loop, so there is not a one-to-one correspondence between the gains. The following formulas allow translation between Armstrong and Siemens
gains.
Sleep mode automatically stops the drive when demand is low over a period of time. When the system demand increases, the drive restarts the motor
to reach the desired output. Sleep mode has great energy savings potential and saves wear and tear on equipment. Unlike a setback timer, the drive is
always available to run when a preset “wakeup” demand is reached. See parameter group 22-4* Sleep Mode and 22-2* No-Flow Detection in the IVS 102
HVAC Drive Programming Guide for more detail.
Two analog voltage/current input terminals 53 and 54 (0-10 VDC)/(0-20 mA) are provided for reference or feedback signals. The applied electrical signal
can be read by data points 87 to 88 in volts and mA. This can be very useful during commissioning to calibrate transmitters. This can also be used to
convert any other analog transmitter in the installation into a digital bus signal, even if the signal is not used by the drive. In this case, the input terminal
should be programmed to No Function so it does not influence the operation of the drive.
The drive displays a warning or tripped by a fault condition. It also can retrieve the last warning or fault trip for display. The drive can be reset through
the FLN serial bus to resume normal drive operation.
Data point 99 is implemented in the point map but is not used in this application.
9
3 IVS 102 Network Strategies IVS 102 Controls FLN Operating Instructions
10
IVS 102 Controls FLN Operating Instructions 3 IVS 102 Network Strategies
The IVS 102 has its own internal PID closed loop controller. This can be turned on or off, depending on the requirements of the control strategy. A brief
summary of possibilities follows. This is meant to illustrate possibilities rather than be all-inclusive. An actual application may combine features from a
more than one of these strategies.
The IVS 102 follows hard-wired run/stop signals. An external, hard-wired PID controller provides the drive with a speed reference signal. The FLN monitors
the operation of the drive without control function.
03 FREQ OUTPUT
08 POWER 10 KWH
23 STOP.RUN
92 ALARM
The frequency converter follows run/stop and speed reference signals from the FLN. The FLN receives the feedback signal from the controlled system,
compares this to a set-point value, and uses its own PID control loop to determine the required drive speed.
Speed Command:
53 CMD REF This is the speed reference command. This is set as a percentage of the drive’s reference range, determined
by par. 3-02 Minimum Reference and par. 3-03 Maximum Reference. Setting point 53 to 0 gives the drive a reference command
equal to the value stored in par. 3-03 Maximum Reference. Setting point 53 to 16384 gives the drive a reference command
equal to the value stored in par. 3-03 Maximum Reference. Intermediate values for point 53 change the reference linearly
between these two values.
NB!
In general, any other reference signal is added to the bus reference. Disable all other drive reference inputs when using a bus reference
to control drive speed.
Start/Stop Command:
To give a start command from the FLN, the following points must be set. The frequency converter can also respond to discrete run/stop control signals
that are hard wired to its control terminals. The point used to stop the frequency converter through the FLN determines the capability of these discrete
command signals.
11
3 IVS 102 Network Strategies IVS 102 Controls FLN Operating Instructions
28 CMD COAST In most cases, it is necessary to set this point to [NO] to make the drive run. If this is set to [COAST]
while the IVS 102 is running, the drive will shut off immediately and the motor will coast to a stop. When
set to [COAST], the lower right corner of the drive display shows Coast. The drive will not start in either
HAND mode or through discrete control signals until point 28 is set to [NO]. IVS 102 par. 8-50 Coasting
Select, can defeat this. See the IVS 102 HVAC Drive Operating Instructions for details. Because point 28
can keep the drive from operating in any mode, this is commonly used to provide a safety interlock
function.
35 RUN ENABLE In most cases, it is necessary to set this point [ON] to make the drive run. If this is set to [OFF] while
3 the drive is running, the drive will decelerate to a stop. When set to [OFF], the lower right corner of
the display shows STAND BY. When OFF, the drive can be started in HAND mode from the keypad. It
can also be started using a hard-wired discrete run command, as when par. 8-53 Start Select, is set
to digital input.
The frequency converter follows hard-wired run/stop signals. It uses its internal PID controller to control motor speed. The feedback signal is hard wired
to the analog input and the set-point is programmed into the drive. The FLN is used to monitor the status of the FC and the value of the PID controller
set-point and feedback.
Feedback:
53 CMD REF This is the set-point for the PID controller. Please consult the IVS 102 HVAC Drive Design Guide for further
information on how to set up the PID controller.
65 FEEDBACK This is the value of the feedback signal in % for the PID controller.
FLN Function – Provide the frequency converter with set-point and feedback values using the PID controller to determine motor speed
The frequency converter follows run/stop signals from the FLN. The FLN receives the feedback signal from the controlled system. It sends this and the
desired set-point to the PID controller. The frequency converter compares the feedback signal with the set-point and adjusts the speed of the FC ac-
cordingly.
12
IVS 102 Controls FLN Operating Instructions 3 IVS 102 Network Strategies
Feedback:
69 BUS FBK 1 A value of -163.83 % represents the minimum feedback signal. A value of +163.83 % represents the maximum
feedback signal. This should be the feedback used if only one feedback signal is supplied to the frequency converter.
NB! 3
If the frequency converter terminal 53 is programmed by means of par. 20-00 Feedback 1 Source, for feedback, any signal applied to
terminal 54 is added to value provided at point 53 CMD REF. Therefore, it is generally advisable not to program par. 20-00 Feedback
1 Source for feedback.
Example:
In a cooling tower application, the feed-back signal comes from a temperature sensor with a range of 40 °F to 140 °F. To unbundle BUS FBK 2 (point
70) for the temperature sensor:
Set-point:
66 SET-POINT 1 This is the PID controller’s set-point, expressed in the units that were chosen in par. 20-02 Feedback 1 Source
Unit. It can be set to any value between par. 3-02 Minimum Reference and par. 3-03 Maximum Reference. If an
attempt is made to set point 69 to a value outside of this range, the set-point will not be changed. SET-POINT 1 can
also be programmed using par. 20-21 Setpoint 1.
67 SET-POINT 2 This PID controller's set-point is used for applications, where multible feedback signals will be compared to inde-
pendent set-points. Refer to the IVS 102 HVAC Drive Design Guide for more details. SET-POINT 2 is expressed in the
units selected in par. 3-03 Maximum Reference. If an attempt is made to assign point 70 to a value outside of this
range, the set-point will not change. Set-point 2 can also be programmed using par. 20-22 Setpoint 2.
61 PI START FREQ This sets the frequency to which the FC will accelerate following a start command. After it reaches this fre-
(par. 20-83 PID Start Speed quency, the frequency converter will activate its PID controller. Point 61 can have a value between the drive’s
[Hz]) minimum frequency (as set in par. 4-12 Motor Speed Low Limit [Hz]) and its maximum frequency (as set in
par. 4-13 Motor Speed High Limit [RPM]). If an attempt is made to set point 61 to a value outside of this range,
the drive value will not change.
63 PI GAIN (par. 20-93 PID This sets the value of proportional gain for the PID controller. It can have a value between 0 and 10.
Proportional Gain)
13
4 IVS 102 Special Functions IVS 102 Controls FLN Operating Instructions
14
IVS 102 Controls FLN Operating Instructions 4 IVS 102 Special Functions
In addition to the control strategies described above, the frequency converter provides additional control flexibility to allow it to integrate into special
control system requirements. The following are just a few examples.
Points 87 and 88 can be used to monitor the value of the analog control signals applied to terminals 53 and 54. These points are active even when NO
4
FUNCTION is programmed for the analog input of the drive. As a result, it is possible to use the frequency converter analog inputs as analog input for
the FLN.
While relay 1 and 2 in the FC usually provide drive status indications, these indications are generally not needed, when the drive is connected to a FLN
network. In some applications, it can be useful to have the FLN control these relays. For example, by controlling one of the relays, the FLN could select
the active pump in a pump sequencing system. For the FLN to control a drive relay, the appropriate FC parameter (5-40.0 or 5-40.1) must be set to [Bus
Control]. Setting point 40 or 41 to [On] will then activate the corresponding relay.
15
5 Network Connection IVS 102 Controls FLN Operating Instructions
16
IVS 102 Controls FLN Operating Instructions 5 Network Connection
5 Network Connection
Connect the frequency converter to the RS-485 network as follows (see also diagram):
1. Connect signal wires to terminal 68 (P+) and terminal 69 (N-) on the main control board of the frequency converter.
NB!
Screened, twisted-pair cables are recommended in or-
5
der to reduce noise between conductors.
Use the terminator dip switch on the main control board of the frequency
converter to terminate the RS-485 bus.
NB!
Electrical installation: Please see IVS 102 HVAC Drive Operating Instructions, MG.11.Ax.yy.
x=version ; yy=language code.
17
6 Parameters IVS 102 Controls FLN Operating Instructions
18
IVS 102 Controls FLN Operating Instructions 6 Parameters
6 Parameters
The frequency converter has a unique FLN address, which is transmitted over the RS-485 serial bus. The network will recognize the FC, which may then
be programmed for setup options. The parameters listed in the table below need to be set for each FC on the FLN network. FLN communication related
parameters can only be set by using the LCP.
NB!
As a minimum, it is required to set par. 8-30 Protocol to FLN; par. 8-31 Address, to the proper address and par. 8-32 Baud Rate to the
proper baud rate. (See IVS 102 HVAC Drive Programming Guide).
Par. 8-50 Coasting Select through par. 8-56 Preset Reference Select are options that select control of the drive through the digital and/or the FLN serial
port.
6
Parameter Default Desired setting
*par. 8-03 Control Timeout Time 0
*par. 8-04 Control Timeout Function 0ff
*par. 8-30 Protocol FC FLN
*par. 8-31 Address 1 through 98
*par. 8-32 Baud Rate 9600 4800 or 9600
**par. 8-50 Coasting Select Logic or
**par. 8-52 DC Brake Select Logic or
**par. 8-53 Start Select Logic or
**par. 8-54 Reversing Select Digital input
**par. 8-55 Set-up Select Logic or
**par. 8-56 Preset Reference Select Logic or
* Minimum parameters, which must be set to operate the frequency converter via the FLN serial interface.
** When [Digital input] or [Logic or] is selected, digital inputs may interfere with serial bus commands. The setting [Serial communication] allows serial
bus commands to be carried out only. See the IVS 102 HVAC Drive Programming Guide for detailed descriptions.
NB!
The frequency converter can store preset references programmed in parameters 3-10.0 through 3-10.7, Preset Reference (1-8). To
avoid these values modifying serial bus references, set par. 3-04 Reference Function to [External/Preset]. See IVS 102 HVAC Drive
Programming Guide for detailed descriptions.
19
7 Start-up and Troubleshooting IVS 102 Controls FLN Operating Instructions
20
IVS 102 Controls FLN Operating Instructions 7 Start-up and Troubleshooting
7.1 Start-up
7.1.1 Start-up of FLN control
This procedure assumes that the frequency converter has been installed properly and is operational in Hand control mode. It also assumes the Siemens
FLN data bus is connected to an operational controller. Start the FC in accordance with the following procedure.
2. Check that the network connections are securely fastened in accordance with Figure Network Terminal Connection
4. Ensure that the minimum settings listed in Table 6.1 Frequency converter parameter settings are selected.
5. Ensure that the switch positions in Illustration 5.3 Terminator Switch Factory Setting are set correctly. 7
6. Optional settings may be changed to meet or enhance frequency converter operation, depending on the application requirements.
7. For FLN control of the drive, press the AUTO START key on the LCP. FC operation can then be controlled through the host network device in
accordance with its operation instructions.
NB!
Default setting for point number 35, CMD RUN STOP, is [OFF]. Drive will not operate until Run Enable [ON] signal is given through
serial communication network.
7.2 Troubleshooting
7.2.1 Faults, warnings and alarms
A stopped motor may start unexpectedly if faults occur in electronics of drive, or if an active fault clears, such as a fault in supply AC
line, fault in motor connection or overload.
The frequency converter output faults, warnings and alarms on the FLN serial bus in a numerical code. The code numbers are described in Table Faults,
Warnings and Alarms Description. The Reset key is used for manually resetting the drive after an alarm (fault trip). In this case, the top line of the display
will show TRIP (RESET). If the top line of the display shows TRIP (AUTO START), the drive will automatically restart. If the top line of the display shows
TRIPLOCK (DISC. MAINS), input power to the drive must be cycled off and on again before the trip can be reset.
Refer to the IVS 102 HVAC Drive Operating Instructions for detailed descrip-
tions.
A warning or an alarm is signalled by the relevant LED on the front of the frequency converter and indicated by a code on the display.
A warning remains active until its cause is no longer present. Under certain circumstances operation of the motor may still be continued. Warning messages
may be critical, but are not necessarily so.
21
7 Start-up and Troubleshooting IVS 102 Controls FLN Operating Instructions
In the event of an alarm, the frequency converter will have tripped. Alarms must be reset to restart operation once their cause has been rectified. This
may be done in four ways:
4. By resetting automatically using the [Auto Reset] function, which is a default setting for frequency converter. see par. 14-20 Reset Mode in IVS 102
HVAC Drive Programming Guide, MG.11.Cx.yy
NB!
After a manual reset using the [RESET] button on the LCP, the [AUTO ON] button must be pressed to restart the motor.
If an alarm cannot be reset, the reason may be that its cause has not been rectified, or the alarm is trip-locked (see also table on following page).
Alarms that are trip-locked offer additional protection, means that the mains supply must be switched off before the alarm can be reset. After being
switched back on, the frequency converter is no longer blocked and may be reset as described above once the cause has been rectified.
7 Alarms that are not trip-locked can also be reset using the automatic reset function in par. 14-20 Reset Mode (Warning: automatic wake-up is possible!)
If a warning and alarm is marked against a code in the table on the following page, this means that either a warning occurs before an alarm, or it can
be specified whether it is a warning or an alarm that is to be displayed for a given fault.
This is possible, for instance, in par. 1-90 Motor Thermal Protection. After an alarm or trip, the motor carries on coasting, and the alarm and warning
flash on the frequency converter. Once the problem has been rectified, only the alarm continues flashing.
22
IVS 102 Controls FLN Operating Instructions 7 Start-up and Troubleshooting
7
26 Brake resistor power limit (X) (X) par. 2-13 Brake Power
Monitoring
27 Brake chopper short-circuited X X
28 Brake check (X) (X) par. 2-15 Brake Check
29 Power board over temp X X X
30 Motor phase U missing (X) (X) (X) par. 4-58 Missing Motor
Phase Function
31 Motor phase V missing (X) (X) (X) par. 4-58 Missing Motor
Phase Function
32 Motor phase W missing (X) (X) (X) par. 4-58 Missing Motor
Phase Function
33 Inrush fault X X
34 Fieldbus communication fault X X
35 Option fault X
36 Mains failure
38 Internal fault X X
40 Overload T27
41 Overload T29
42 Overload X30/6-7
47 24 V supply low X X X
48 1.8 V supply low X X
49 Speed limit
50 AMA calibration failed X
51 AMA check Unom and Inom X
52 AMA low Inom X
53 AMA motor too big X
54 AMA motor too small X
55 AMA parameter out of range X
56 AMA interrupted by user X
57 AMA timeout X
58 AMA internal fault X X
59 Current limit X
60 External interlock
62 Output Frequency at Maximum Limit X
65 Control Board Over-temperature X X X
66 Heat sink Temperature Low X
67 Option Configuration has Changed X
68 Safe Stop Activated X
70 Illegal FC configuration
80 Drive Initialised to Default Value X
92 No-Flow X X Par. 22-2*
93 Dry Pump X X Par. 22-2*
94 End of Curve X X Par. 22-5*
95 Broken Belt X X Par. 22-6*
96 Start Delayed X Par. 22-7*
97 Stop Delayed X Par. 22-7*
98 Clock Fault X Par. 0-7*
23
7 Start-up and Troubleshooting IVS 102 Controls FLN Operating Instructions
LED indication
Warning yellow
Alarm flashing red
Trip locked yellow and red
7 7
8
9
00000080
00000100
00000200
128
256
512
Motor Th Over
Motor ETR Over
Inverter Overld.
Motor Th Over
Motor ETR Over
Inverter Overld.
Output Current High
Output Current Low
Output Freq High
10 00000400 1024 DC under Volt DC under Volt Output Freq Low
11 00000800 2048 DC over Volt DC over Volt Brake Check OK
12 00001000 4096 Short Circuit DC Voltage Low Braking Max
13 00002000 8192 Inrush Fault DC Voltage High Braking
14 00004000 16384 Mains ph. Loss Mains ph. Loss Out of Speed Range
15 00008000 32768 AMA Not OK No Motor OVC Active
16 00010000 65536 Live Zero Error Live Zero Error
17 00020000 131072 Internal Fault 10V Low
18 00040000 262144 Brake Overload Brake Overload
19 00080000 524288 U phase Loss Brake Resistor
20 00100000 1048576 V phase Loss Brake IGBT
21 00200000 2097152 W phase Loss Speed Limit
22 00400000 4194304 Fieldbus Fault Fieldbus Fault
23 00800000 8388608 24 V Supply Low 24V Supply Low
24 01000000 16777216 Mains Failure Mains Failure
25 02000000 33554432 1.8V Supply Low Current Limit
26 04000000 67108864 Brake Resistor Low Temp
27 08000000 134217728 Brake IGBT Voltage Limit
28 10000000 268435456 Option Change Unused
29 20000000 536870912 Drive Initialised Unused
30 40000000 1073741824 Safe Stop Unused
Table 7.3: Description of Alarm Word, Warning Word and Extended Status Word
The alarm words, warning words and extended status words can be read out via serial bus or optional field-bus for diagnosis. See also par. 16-90 Alarm
Word, par. 16-92 Warning Word and par. 16-94 Ext. Status Word.
24
7.2.3 Point mapping table
6000 Factory Engr. Max Min Class
Point Slope Intercept On Off Point Read Par.
point Descriptor default Unit Range vaue value Type
no. (SI) (SI) text text type Only No.
no. (SI) (SI) (SI) (SI) (Note 1)
CTRL AD-
1 1 0 - 1 0 - - 255 255 0 2 LAO Yes 8-31
DRESS
APPLICA-
2 2 2759 - 1 0 - - 16383 16383 0 2 LAO Yes -
TION
FREQ OUT-
{3} 3 0 HZ 0,1 0 - - 16383 1638,3 0 3 LAI Yes 16-13
PUT
PCT OUT-
{4} - 0 PCT 0,01 -163,83 - - 32767 163,83 -163,83 3 LAI Yes 16-15
PUT
{5} - REF PCT 0 PCT 0,1 -1638,3 - - 32767 1638,3 -1638,3 3 LAI Yes 16-02
{6} 6 CURRENT 0 A 0,1 0 - - 32767 3276,7 0 3 LAI Yes 16-14
CTRL.CRD.T
{7} - 0 DEG C 1 0 255 255 0 3 LAI Yes 16-39
MP
{8} 8 POWER KW 0 KW 0,1 0 - - 32767 3276,7 0 3 LAI Yes 16-10
{9} - POWER HP 0 HP 0,1 0 - - 32767 3276,7 0 3 LAI Yes 16-11
{10} 10 KWH 0 KWH 1 0 - - 1023 1023 0 3 LAI Yes 15-02
{11} - MWH 0 MWH 1 0 - - 32767 32767 0 3 LAI Yes 15-02
{12} 12 RUN TIME 0 HR 4 0 - - 32767 131068 0 3 LAI Yes 15-01
IVS 102 Controls FLN Operating Instructions
DC BUS
{13} 13 0 V 1 0 - - 4095 4095 0 3 LAI Yes 16-30
VOLT
OUTPUT
{14} 14 0 V 1 0 - - 4095 4095 0 3 LAI Yes 16-12
VOLT
MOTOR
{15} 15 0 PCT 1 0 - - 255 255 0 3 LAI Yes 16-18
THERM
DRIVE
{16} 16 0 PCT 1 0 - - 255 255 0 3 LAI Yes 16-35
THERM
ACTIVE SET-
{17} 17 0 - 1 0 - - 255 255 0 3 LAI Yes 0-10
UP
HEATSINK
{18} - 0 DEG C 1 0 - - 255 255 0 3 LAI Yes 16-34
TMP
CUR.LIM.ST
{19} 19 OK - 1 0 LIMIT OK 255 255 0 3 LDI Yes 16-03 [14]
AT
25
7
7
6000 Factory Engr. Max Min
Point Slope Intercept On Off Point Class Read Par.
26
point Descriptor default Unit Range vaue value
no. (SI) (SI) text text type Type Only No.
no. (SI) (SI) (SI) (SI)
{21} 21 FWD.REV FWD - 1 0 REV FWD 255 255 0 3 LDI Yes Note[3]
CMD
{22} 22 FWD - 1 0 REV FWD 255 255 0 1 LDO No CTW [15]
FWD.REV
{23} 23 RUN.STOP STOP - 1 0 RUN STOP 255 255 0 3 LDI Yes 16-03 [11]
RAMP SE-
{24} - RAMP1 - 1 0 RAMP2 RAMP1 255 255 0 1 LDO No CTW [09]
LECT
{25} 25 FREEZE OUT OFF - 1 0 ON OFF 255 255 0 3 LDI Yes 16-95 [14]
CMD
{26} 26 OFF - 1 0 ON OFF 255 255 0 1 LDO No CTW [05]
FREEZE
{27} 27 COASTING OFF - 1 0 OFF COAST 255 255 0 3 LDI Yes 16-00 [03]
{28} 28 CMD COAST OFF - 1 0 OFF COAST 255 255 0 1 LDO No CTW [03]
DAY.NIGHT
29 29 DAY - 1 0 NIGHT DAY 255 255 0 1 LDO No -
(Note 2)
ACCEL TIME
{31} 31 0* (Note 4) SEC 1 1 - - 4095 3600 1 1 LAO No 3-41
1
7 Start-up and Troubleshooting
DECEL TIME
{32} 32 0* (Note 4) SEC 1 1 - - 4095 3600 1 1 LAO No 3-42
1
{34} 34 HAND.AUTO AUTO - 1 0 HAND AUTO 255 255 0 3 LDI Yes 16-95 [01]
CMD
{35} 35 STOP - 1 0 RUN STOP 255 255 0 1 LDO No CTW [06]
RUN.STOP
BUS TIME-
{36} 36 0* SEC 1 1 - - 32767 18000 1 1 LAO No 8-03
OUT
BUS FUNC- 0
{37} 37 - 1 0 - - 255 10 0 1 LAO No 8-04
TION (Note 6)
{38} - JOG FREQ 10.0 HZ 0,1 0 - - 16383 1638,3 0 1 LAO No 3-11
{39} - CMD JOG NO - 1 0 YES NO 255 255 0 1 LDO No CTW [08]
CMD.RELAY
{40} 40 OFF - 1 0 ON OFF 255 255 0 1 LDO No CTW [11]
1
IVS 102 Controls FLN Operating Instructions
6000 Factory Engr. Max Min
Point Slope Intercept On Off Point Class Read Par.
point Descriptor default Unit Range vaue value
no. (SI) (SI) text text type Type Only No.
no. (SI) (SI) (SI) (SI)
CMD.RELAY
{41} 41 OFF - 1 0 ON OFF 255 255 0 1 LDO No CTW [12]
2
{42} - CMD AO1 0 PCT 0,01 0 - - 16383 163,83 0 1 LAO No 6-53
RELAY 1
{43} 43 OFF - 1 0 ON OFF 255 255 0 3 LDI Yes 16-71 [04]
STAT
RELAY 2
{44} 44 OFF - 1 0 ON OFF 255 255 0 3 LDI Yes 16-71[03]
STAT
{45} - AO1 STAT 0 MA 0,01 0 - - 4095 40,95 0 3 LAI Yes 16-65
{46} - DI 18 STAT OFF - 1 0 ON OFF 255 255 0 3 LDI Yes 16-60 [05]
{47} - DI 19 STAT OFF - 1 0 ON OFF 255 255 0 3 LDI Yes 16-60 [04]
{48} - DI 27 STAT OFF - 1 0 ON OFF 255 255 0 3 LDI Yes 16-60 [03]
{49} - DI 29 STAT OFF - 1 0 ON OFF 255 255 0 3 LDI Yes 16-60 [02]
{50} - DI 32 STAT OFF - 1 0 ON OFF 255 255 0 3 LDI Yes 16-60 [01]
{51} - DI 33 STAT OFF - 1 0 ON OFF 255 255 0 3 LDI Yes 16-60 [00]
{52} 52 AT SPEED OFFREF - 1 0 ON.REF OFFREF 255 255 0 3 LDI Yes 16-03 [08]
{53} 53 CMD REF 0 PCT 0,01 0 - - 32767 200 0 1 LAO No REF
ACCEL TIME
{54} - 0* SEC 1 1 - - 4095 3600 1 1 LAO No 3-51
2
DECEL TIME
{55} - 0* SEC 1 1 - - 4095 3600 1 1 LAO No 3-52
2
BYPASS
IVS 102 Controls FLN Operating Instructions
27
7
7
6000 Factory Engr. Max Min
Point Slope Intercept On Off Point Class Read Par.
28
point Descriptor default Unit Range vaue value
no. (SI) (SI) text text type Type Only No.
no. (SI) (SI) (SI) (SI)
PI STRT
{61} 61 FREQ 0 Hz 0,1 0 - - 16383 1638,3 0 1 LAO No 20-83
(Note 3)
PI STRT
{62} 42 0 Hz 0,1 0 - - 16383 1638,3 0 3 LAI Yes 20-83
FR.S
{63} 63 PI GAIN 0,5 - 0,01 0 1023 10 0 1 LAO No 20-93
{64} 64 PI I TIME 20 SEC 0,3051848 0,01 - - 32767 10000 0,01 1 LAO No 20-94
{65} 62 FEEDBACK 0 PCT 0,01 -163,83 - - 32767 163,83 -163,83 3 LAI Yes 16-05
SETPOINT 1
{66} 69 0 UNIT 0,1 -1638,3 - - 32767 1638,3 -1638,3 1 LAO No 20-21
(Note 3)
SETPOINT 2
{67} 70 0 UNIT 0,1 -1638,3 - - 32767 1638,3 -1638,3 1 LAO No 20-22
(Note 3)
{68} - SETPOINT 3 0 UNIT 0,1 -1638,3 - - 32767 1638,3 -1638,3 1 LAO No 20-23
{69} 73 BUS FBK 1 0 PCT 0,01 -163,83 - - 32767 163,83 -163,83 1 LAO No 8-94
{70} 74 BUS FBK 2 0 PCT 0,01 -163,83 - - 32767 163,83 -163,83 1 LAO No 8-95
7 Start-up and Troubleshooting
{71} - BUS FBK 3 0 PCT 0,01 -163,83 - - 32767 163,83 -163,83 1 LAO No 8-96
VOLTAGE
{76} 76 OK - 1 0 LIMIT OK 255 255 0 3 LDI Yes 16-03 [13]
STAT
INVERT
{77} 77 OK - 1 0 STALL OK 255 255 0 3 LDI Yes 16-03 [12]
STAT
{78} 78 FREQ STAT OUTRNG - 1 0 IN.RNG OUTRNG 255 255 0 3 LDI Yes 16-03 [10]
FIREM.
{79} - NORM - 1 0 FIRE NORM 255 255 0 3 LDI Yes 16-94 [25]
STAT
OVC AC-
{80} - NORM - 1 0 OVC NORM 255 255 0 3 LDI Yes 16-94 [15]
TIVE
IVS 102 Controls FLN Operating Instructions
6000 Factory Engr. Max Min
Point Slope Intercept On Off Point Class Read Par.
point Descriptor default Unit Range vaue value
no. (SI) (SI) text text type Type Only No.
no. (SI) (SI) (SI) (SI)
{81} 81 RAMPING NORM - 1 0 RAMP NORM 255 255 0 3 LDI Yes 16-94 [00]
RUN RE-
{82} 82 NORM - 1 0 REQ NORM 255 255 0 3 LDI Yes 16-95 [15]
QUEST
{83} - JOGGING NORM 1 0 JOG NORM 255 255 0 3 LDI Yes 16-95 [16]
TERM. 53
{84} - CURR - 1 0 VOLT CURR 255 255 0 3 LDI Yes 16-61
TYP
TERM. 54
{85} - CURR - 1 0 VOLT CURR 255 255 0 3 LDI Yes 16-63
TYP
Q.STOP
{86} 86 NORM - 1 0 Q.STOP NORM 255 255 0 3 LDI Yes 16-00 [04]
STAT
TERM 53
{87} 87 0 V.MA 0,001 0 - - 32767 32,767 0 3 LAI Yes 16-62
STAT
TERM 54
{88} 88 0 V.MA 0,001 0 - - 32767 32,767 0 3 LAI Yes 16-64
STAT
{89} - REF UNIT 0 UNIT 0,1 -1638,3 - - 32767 1638,3 -1638,3 3 LAI Yes 16-01
{90} 90 WARNING OK - 1 0 WARN OK 255 255 0 3 LDI Yes 16-03 [07]
{91} 91 TRIP LOCK NOLOCK - 1 0 LOCK NOLOCK 255 255 0 3 LDI Yes 16-03 [06]
{92} 92 ALARM OK - 1 0 ALARM OK 255 255 0 3 LDI Yes 16-03 [03]
0
{93} 93 LAST ALARM - 1 0 - - 255 255 0 3 LAI Yes 15-30 [0]
(Note 8)
RESET
IVS 102 Controls FLN Operating Instructions
29
7
Index IVS 102 Controls FLN Operating Instructions
Index
A
Abbreviations And Standards 5
Alarms And Warnings 21
Analog Input Monitoring 15
B
Bus Functions (36, 37) 8
C
Caution 3
Cmd Run Stop (35) 8
Coast (27, 28) 8
Current Monitoring And Limits (19) 7
D
Direction Of Rotation (22) 7
Drive Operation (03-14) 7
Drive Relay Control 15
E
Electrical Installation 17
Error Status (99) 9
F
Faults, Warnings And Alarms 21
Freeze Mode (25, 26) 8
Frequency Converter Hardware Setup 17
J
Jog Frequency And Command (38, 39) 8
L
Literature 4
M
Motor And Drive Thermal Protection (15, 16, 18) 7
Motor Ramp-up And Ramp-down Rate (31, 32) 8
N
Network Connection 17
P
Parameter Settings 19
Pid Control Functions (61-65) 8
Pid Controller Adjustments: 13
Point Mapping Table 25
R
Ramp Select (24) 7
Relay Out 1, 2 (40, 41, 43, 44) 8
S
Set-up 1-4 And Day/night Operation (17, 29) 7
Sleep Mode (59) 9
Special Functions 15
Start/stop (23) 7
Start-up Of Fln Control 21
30
IVS 102 Controls FLN Operating Instructions Index
Strategy Four 12
Strategy One 11
Strategy Three 12
Strategy Two 11
T
Terminals 53, 54, (87-88) 9
V
IVS 102 Network Strategies 11
toronto
23 bertrand avenue
toronto, ontario W
canada Warnings And Alarms (90-94) 9
m1l 2p3
+1 416 755 2291
buffalo
93 east avenue
north tonawanda, new york
u.s.a.
14120 -6594
+1 716 693 8813
birmingham
heywood wharf, mucklow hill
halesowen, west midlands
united kingdom
b62 8dj
+44 (0) 8444 145 145
manchester
wolverton street
manchester
united kingdom
m11 2et
+44 (0) 8444 145 145
bangalore
#59, first floor, 3rd main
margosa road, malleswaram
bangalore, india
560 003
+91 (0) 80 4906 3555
shanghai
no. 1619 hu hang road, xi du township
feng xian district, shanghai
p.r.c.
201401
+86 21 3756 6696
a r m s t r o n g f lu i d t e c h n o lo g y
established 1934 a r m s t r o n g f lu i d t e c h n o lo g y. c o m
31
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