S T Initial Risk Residual Risk Policy
I ask/ Hazard / Action Ta
No Activity / Risk/ Existing Control Action to be taken Legal Taker rg
Environ (SOP#) & et
Risk Rating
Risk Rating
Probability
Probability
mental Severity other Ac
Severity
Aspect requi ti
reme o
nts n
N
1 Visual Slip, Obtain permit to work Carry out the JST to Cop- Plant
Inspection Trip & prior to start the work. the team prior to start 15 Manager,
of the Provide personal the task. Cop- Engineer,
Fall.
equipmen protective equipment 2 2 4 Ensure the work 1 2 2 21 HSE
t. (PPE) that is specific to carried out under the
the job. competent
Supervisor performing supervisor.
the initial inspection of Ensure adequate
the equipment prior to demarcation to
start the PPM. prevent unauthorized
Provide adequate entry.
barricades and signage Ensure the task
where required. specific PPE
Conform the work area is provided and enforce
free from any slip trip the use.
and fall hazard. Ensure the guard on
All the rotating parts rotating parts not
protected with guard. removed by the
operators before the
equipment isolated.
S T Initial Risk Residual Risk Policy
I ask/ Hazard / Action Ta
2No Isolation
Activityof Human
/ Risk/ WorkExisting
permit shall be
Control Ensure
Actionthe
toPTW
be taken Cop-
Legal Plant
Taker rg
the injury 1 3 3 24 Manager,
Environ prepared and signed by approved by the site
(SOP#) & et
equipment /fire, the same technician 2 3 6 Engineer and HSE. Engineer,
. mental responsible for the work
electrica Supervisor ensures the other HSE Ac
lAspect
shock, Work Permit to be checked correct equipment for requi ti
death, by Operator, confirmed by the task by using reme o
Propert Plant Engineer and single line diagram nts n
y authorized to work by prior to performing the
damage Plant HSE. LOTO procedure.
. Follow the PTW procedure Ensure the competent
Using single line diagram person performing the
to find out the correct LOTO procedure.
equipment. Ensure the task
Communicate with all specific PPE provided
related parties to assure and enforce the use.
LOTO of the correct
equipment.
Adequate demarcation to
prevent unauthorized
entry.
Provide personal
protective equipment
(PPE) that is specific to
perform power isolation of
the equipment.
3 Scaffoldin Falls, Conduct JSA training prior 2 3 6 Ensure unauthorized 1 3 3 Cop- Plant
g erection Scaffold to start the activity. persons removed from 26 Manager,
and ing Scaffolding erection and the scaffolding Engineer,
dismantlin collapse dismantling performed by erection and HSE
g. , Struck certified scaffolding dismantling area.
by erector. Ensure all operative
falling Wearing adequate PPE wearing had hat.
material while perming the task. Ensure no activity
s. Provide adequate performed during
demarcation to prevent adverse weather.
unauthorized entry. Ensure not dropping or
Performing visual throw scaffolding
inspection to ensure the material.
componence are in good Ensure certified
condition. Scaffolding inspector
Using safety harness with performing the
double lanyard while inspection and tagging
working above 1.8 meter of scaffold prior to start
height. the work.
Using material bag/bucket 1.Green tag - Safe for use
for transferring materials (Valid for 7 consecutive
up/down. days, signed by
competent Scaffolding
Certified Scaffolding
Inspector).
inspector performing the
2. Red tag – Danger.
inspection and tagging of
scaffold after the erection.
4 Performin Human Task specific Instruction, Carry out the JST to Cop- Plant
g the injury, Information and Training the team prior to start 15 Manager,
PPM. cut, must be provided prior to the task. Cop- Engineer,
wound. start the activity. 2 2 4 Ensure the correct 1 2 2 21 HSE
Propert Adequate demarcation to tools used for the
y prevent unauthorized task.
damag entry. Ensure no manual
e.
S T Initial Risk Residual Risk Policy
I ask/ Hazard Provide PPE that is interaction or work / Action Ta
No Activity / Risk/ Existing
specific Control
to perform the with running
Action to beparts
takenof Legal Taker rg
Environ task. the machine.
(SOP#) & et
mental Using Calibrated Ensure the operatives other Ac
equipment during the aware of safe manual
Aspect handling procedure. requi ti
maintenance activity.
Conform the work area Ensure the calibration reme o
free from any slip trip date of the nts n
and fall hazard. equipment not
Using scissor lift trolley to expired.
lift and reposition heavy Ensure the PAT test
objects to limit force performed for the
exertion. power tools.
Reposition to eliminate a
long/excessive reach
and enable working in
natural postures.
5 Using Falling Provided appropriate 2 3 6 Ensure only trained 1 3 3 Cop- Plant
hand and tools, information and and competent labors 35 Manager,
power flying, instruction to the are using equipment. Engineer,
tools. abrasiv operative prior to star the Ensure the task HSE
e, task. specific PPE properly
splashi Check PAT test worn during the
ng performed for the power operation.
objects, tools. Perform visual
human Provide and enforce the inspection and
injury, use of related PPEs ensure no visible
propert Use only good plugs and damage to the
y extension codes. equipment.
damag Specially protected and Ensure that cables /
e. insulated tools for wires are in good
electricians condition without
Impact tools such as drift cutes.
pins, wedges and cold Ensure the cables
chisels being kept free of away from any heat
mushroomed heads materials, moving
Spanners not being used part of the machine
when jaws are sprung to or sharp edges.
the point that slippage
occurs
Job rotation for the
repeated work.
S T Initial Risk Residual Risk Policy
I ask/ Hazard / Action Ta
6No Working
Activity Falls,
/ Risk/ Ensure
Existing Control
the green tag 2 3 6 Action to providing
Supervisor be taken 1 3 3 Cop-
Legal Plant
Taker rg
on Tip-
Environ provided for the working adequate information
(SOP#) 23& Manager, et
scaffold. overs, Engineer,
mental platform. (7 days). and instruction prior other Ac
Being Provide adequate to start the wok on it. HSE
Aspect
stuck requi ti
demarcation for the Ensure the operatives
by working area. are physically fit to reme o
falling Provided guardrails. (Top perform the task. nts n
objects. rail midtrial, toe board). Ensure the operatives
Ensure the ladders be not overreached from
set at 75 degrees angle. the working platform.
Provide and enforce the Ensure the operatives
use of related PPEs attaching the harness
The working platform hook with anchoring
fully planked. point.
Using safety harness with Ensure the platform
double lanyard while not overloaded.
working above 1.8 meter Ensure the operatives
height. not stored any
Using material bag/bucket material or
for transferring materials equipment at the
up/down. edge of the platform.
Stopping all the activity if
adverse weather occurred.
7 Working Human Safe use of ladder 2 3 6 Ensure the ladder 1 3 3 Cop- Plant
on Injury & training provided to the free of grease or oil 37. Manager,
ladders. Propert operatives. or other slippery Engineer,
y Check the ladder substances. HSE
Damag inspection tag updated. Ensure the Ladder is
e, Carryout visual safe for use and well
inspection to ensure the secured with
ladder components are structure.
free from damage for Ensure the
correct function and use. stepladders
Never carry other objects spreaders fully
in hands while climbing opened and lock the
the ladders. braces.
Maintain 3-point contact Ensure the ladder
while climbing ladders placed on frim, level,
(2hands and 1foot or and non-slippery
2feet and 1hand). surface.
Must provide manual Ensure operative not
help to hold the ladder climb past the
where ladder cannot be second top steps of
secured. the ladder.
Set up suitable barriers Ensure the operatives
or lock doors shut while not overreached from
working in passage the ladder.
ways, doorways.
S T Initial Risk Residual Risk Policy
I ask/ Hazard / Action Ta
8No Lifting
Activity Human
/ Risk/ Carryout
Existing
TaskControl
specific Actionadequate
Ensure to be taken Legal Taker rg
Operation Injury
2 3 6 1 3 3 Cop- Plant
Environ training and TBT prior to demarcation
(SOP#)provided
34& et
and Manager,
mental start lifting operation. to the lifting area. other Ac
propert Using lifting tools, Ensure the lifting Engineer,
yAspect Tackles, belts and tools, de-shackles,
requi
HSE
ti
damag Chains etc. are belts and Chains are reme o
e and inspected and calibrated inspected and nts n
also by competent third party certified by
possibl before use. competent third party
e Carryout visual before use.
fatality. Inspection of all lifting Ensure the tag line
equipment’s before use. attached with the
Securing the loads load to control the
uniformly. movements.
Check the lifting capacity Ensure if the load is
of equipment and weight to be handled,
of the load properly. operatives should
Barricade the area ensure that no part of
underneath the load or their bodies are
within the radius or rout trapped between it
of suspended load. and the surrounding
Close monitoring to avoid structures.
human entry under the Ensure suspended
suspended load load never leave on
Tag Line must be used an unattended carne.
while guiding handling
the load.
9 Using Irritatio Following PTW 2 3 6 Provision of adequate 1 3 3
Chemical n, procedure. supervision and Cop-1 Plant
s sensitiz Providing JST training to monitoring to check Manager,
ation, the operatives prior to that control measures Engineer,
carcino start the work. were being followed. HSE
genicity Use of personal Ensure adequate
, protective equipment demarcation provided
flamma (P.P.E) such as gloves, to the chemical
bility, eye protection, dosing area.
corrosi respiratory protection Ensure easy access
on, etc. according to SDS. to the eye wash
explica Eye wash station station.
bility. provided to use during Ensure easy access
the emergency. to the SDS &
COSHH assessment COSHH assessment
prepared. document for the
Spill kit provided. operatives.
Procedures in place for Ensure the PPE
clearing up and suitable for the
containment of incidental specific task.
spillages.
S T Initial Risk Residual Risk Policy
I ask/ Hazard / Action Ta
10
No Trial run.
Activity Fire,
/ Risk/ Following
Existing
PTWControl Actionthe
Ensure to competent
be taken Cop-
Legal Plant
Taker rg
electric
Environ procedure. person (SOP#)
performing 1 3 3 15& Manager, et
al 2 3 6 the trial run. Engineer,
mental Only competent People other Ac
shock, shall perform the task. Supervisor ensured HSE
Aspect
Human requi ti
Provide personal the safe working
injury, protective equipment method followed. reme o
cute, (PPE) that is specific to Ensure the task nts n
wound. the job. specific PPE
Propert Proper supervision. provided and enforce
y Adequate demarcation to the use.
damag prevent unauthorized Ensure adequate
e. entry. demarcation provided
Connect only with for the area.
standard plugs and Ensure the area free
extension codes. from water or any
Using PAT tested hazardous materials.
electrical equipment for The guard on rotating
the task. parts not removed by
Ensure the availability of the operators before
Fire Fighting Equipment. the equipment is
All the rotating parts isolated.
protected with guard.
11 Removal Pollutio Adequate instruction and 2 2 4 Ensure waste 1 2 2 Cop- Plant
of waste. n to information for safe dumped on the floor. 54 Manager,
ground, handling of waste prior to Ensure safe method Engineer,
Human start removal of waste. used to remove the HSE
injury. Provide personal waste.
protective equipment Ensure the waste bin
(PPE) while handling the used for collecting
waste. waste have no
Waste skip provide to damage.
collect the waste. Ensure proper
Providing secondary housekeeping
containment prevent performed at the end
ground contamination. of every shift.
No waste is to be left on
the floors around the
bins.
At the end of each shift,
all waste shifted to the
main waste bin.
