(An Autonomous Institution, Affiliated to Anna University, Chennai)

DEPARTMENT OF MECHANICAL
II- Semester
CC4002 – INDUSTRIAL SAFETY MANAGEMENT
ME CAD/CAM
(Regulations 2021)
UNIT-I (SAFETY MANAGEMENT)
PART A
1. How is safety related to productivity?
2. Differentiate between injuries and accidents.

3. List out two medical treatment cases.

4. What do you mean by employee participation?

5. When did workmen compensation law started in USA?

6. What is the purpose of safety organization?

7. List out four disabling injuries.

8. List out any two safety management functions.

9. Who shall be the members of safety department?

10. Define productivity and safety.

11 What is the purpose of safety audit?

12 Name any two safety performance measurements.

13 What are the two levels of motivation?

14 .What are the personal motivators?

15 Define frequency rate

16 .Define severity rate.

17 Define accident.

18 What is the purpose of safety department?

19 Define injury.
20 Differentiate between productivity and production.
UNIT-I
PART – B
1. Write notes on Functions of safety management. 13

2. Explain elaborately on safety organization 13

3. Explain different types and levels of safety committee. 13

4. Write about various safety performance measures. 13

5. Explain managerial as well as personal motivation regarding 13

6. Explain safety and productivity including the cost elements involved 13

7. Write notes on the various stages of evolution of safety concepts 13

8. Explain elaborately on safety department. 13

9. Write a note on safety audit. 13

10. Explain about industrial accidents , injuries and severity as well as frequency rate. 13

11. State Employee participation in safety management? 13

12. Brief the performance measurements and motivation? 13

13 What are the modern safety concepts. explain 13

14 Explain about various safety committee 13

15 Explain about safety organizations

PAealRT – C

1. How to make employees motivate and make more participation in safety. Explain 15
with different strategies
2. Write in detail about various safety department and responsibilities? 15
3. Brief note on safety organization? 15
4 Explain safety auditing followed in industries with suitable real-time quoting 15
5 Explain various safety committees involves and safety concepts followed in 15
industries
UNIT-II (OPERATIONAL SAFETY)
PART A
1. Name any two safety devices in boilers and precautions in operating boilers.

2. Name any two toxic gases and chemicals.

3. What are the applications of power press?

4. What is electroplating?

5. What is the advantage of hot bending of pipes?

6. List any two safety measures in welding.

7. List any two safety measures in gas cutting.

8. Define cold metal operation

9. Define cold bending of pipes

10. Define chamfering of pipes operation.

11 . What are the ill effects of electroplating on health?

12 What are the types of metal cutting operation.

13 What is shot blasting

14 What is grinding operation?

15 What is painting operation in an industry?

16 List out any two safety measures in metal cutting

17 List out any two safety measures in shot blasting..

18 List out any two safety measures in grinding.

19 List out any two safety measures in painting

20 List out any two safety measures in cold bending.

UNIT-II
PART – B
1. Explain various safety measures in Welding. 13

2. Explain various safety measures in Machine shop. 13

3. Explain various safety measures in Painting 13

4. Explain various safety measures in Electroplating and explain electroplating process 13

5. Explain various safety measures in Grinding and explain grinding operation. 13

6. Explain various safety measures in Shot blasting and explain shot blasting operation 13

7. Explain various safety measures in gas furnace safety operation. 13

8. Explain various safety measures in heat treatment shop and hot bending of pipes 13

9. Explain various safety measures in power press operations and explain about a 13
power press
10. Explain about hot metal operations and safety measures 13

11. What are the hazards associated with hot metal operation? Explain detail with 13
necessary control measurements.
12 Explain hot metal operations and boilers 13

13 Explain safety measures followed in pressure vessels 13

14 Explain safety measures followed in welding and cutting 13

15 Explain safety in machine shops 13

PART – C

1. Explain the cold bending and chamfering of pipes 15

2. Explain the safety measured in the machine shop. 15

3. Explain the safety factors followed on boiler and pressure vessels 15

4 Explain various hazards and steps taken to prevent such hazards in machine shop 15

5 Explain Safety in cold bending, shot blasting grinding and painting 15

UNIT-III (SAFETY MEASURES)

PART A
1. List any two causes for industrial fires.
2. List any two reasons for industrial air pollution.
3. What is industrial sewage?
4. Define noise pollution.
5. What is thermal pollution?

6. List any two methods of cleaning dusty air.

7. List any two major industrial hazards.
8. List any two-material handling equipment’s
9. List out any four uses of electricity

10. List out any four precautionary safety measures in using electricity.
11 What are toxic gases.

12 Name a few toxic gases and chemicals.

13 Name any two methods of fire prevention

14 What is road safety

15 Outline the methods of industrial sewage cleaning and disposal.

16 List out various environmental pollution control acts.

17 What is risk assessment.

18 What are the onsite risks.

19 What are toxic chemicals?

20 What are off site risks?

UNIT-III (Tittle)
PART – B
1. Explain various safety features to be considered in a plant layout design. 13

2. Explain various safety measures in material handling and storage 13

3. Explain various safety measures while using electricity. 13

4. Explain the various steps and methods for prevention and control of industrial 13
fires.
5. Explain various safety measures in the methods of industrial sewage disposal. 13

6. Explain various industrial pollution control. 13

7. Explain various safety measures in ensuring road safety. 13

8. Explain various control measures involved in controlling major industrial hazards. 13

9. Explain managing emergencies in industries in onsite operations. 13

10. Explain managing emergencies in industries in offsite operations. 13

11. Explain the Managing emergencies in Industries- planning 13

12. Explain the Control of major industrial hazards. 13

13 Explain planning, security and risk assessment 13

14 Various Steps to be followed to control of environmental pollution 13

15 Explain electrical safety measures followed in industries 13

 PART – C

1. Explain the management of toxic gases and chemicals in industries. 15

2. Explain managing emergencies in industries in onsite and offsite operations 15

3. Explain the different steps followed in a control of major industrial hazards. 15

4 Explain road safety in high ways and urban safety 15

5 Explain the control of major industrial hazards 15

UNIT-IV (ACCIDENT PREVENTION)

PART A
1. List out any two causes of industrial accidents.

2. List any costs of accidents.

3. What is HAZOP?
4. List out any two first aid for fire accident.

5. What is first aid?

6. List any two methods of training of employees.

7. List any two-firefighting equipment’s.

8. What is accident prevention program?

9. How human side of safety be ensured?

10. List out any four avenues for the development of employees.

11 List out any two hazard control strategies.

12 What is a hazardous operation?

13 What are the importance of training?

14 What is the use of accident reporting?

15 What is the format for accident reporting?

16 What is the importance of accident investigation?

17 What is accident investigation?

18 How accident investigation is useful to the victim?

19 How accident investigation is useful to management?

20 What are the importance of ascertaining cost of accidents?

UNIT-IV
PART – B
1. Explain various personal protective equipment. 13

2. Explain various costs of industrial accidents. 13

3. . Explain various steps in HAZOP procedure 13

4. Explain the various methods of training and development of employees 13

5. Explain the methods of reporting accidents and investigation with formats. 13

6. Explain various fire fighting devices. 13

7. Explain various first aid procedures for fire accident victims 13

8. Explain various accident prevention programs. 13

9. Explain managing human side of safety. 13

10. Explain various causes of industrial accidents. 13

11. Explain the Specific hazard control strategies 13

12. What are the specific hazard control strategies 13

13 Explain accident reporting and investigation. 13

14 Explain in detail the personal protective equipment. 13

15 Explain about the accident prevention programs 13

PART – C

1. Explain in detail the accident prevention programs. 15

2. Write in detail about HAZOP 15

3. Explain Accident reporting, investigation followed in industries 15

4 Explain training and development of employees 15

5 Explain first aid and firefighting devices. 15

 UNIT-V (SAFETY,HEALTH,WELFARE & LAWS)
PART A
1. Define industrial hygiene.

2. Define occupational diseases.

3. List out any two occupational diseases.

4. What constitutes industrial hygiene?

5. List out any two methods of preventing occupational diseases

6. What is a pressure vessel?

7. What is the purpose of IBA?

8. List out any two legislations related to safety

9. What is the purpose of environmental protection act?

10. What is the purpose of electricity act?

11 What is the purpose of Explosives act?

12 Why are safety acts necessary?

13 Write any two salient features of environmental protection act

14 Write any two salient features of electricity act

15 Write any two salient features of Explosives act

16 Mention any two safety standards.

17 Mention any two health standards

18 Mention any two health standards

19 What is meant by welfare facility?

20 What is IBA?

UNIT-V (Tittle)
PART – B
1. Explain the salient features of Indian Boiler Act. 13

2. Explain the salient features of Electricity Act. 13

3. Explain the salient features of environmental protection Act. 13

4. Explain the salient features of Explosives act. 13

5. Explain industrial Hygiene 13

6. Explain occupational diseases prevention. 13

7. Explain various Welfare facilities. 13

8. Explain various safety standards. 13

9. Explain various health standards. 13

10. Explain various causes of occupational diseases. 13

11. Explain various occupational diseases prevention techniques 13

12 What are personal protective equipment’s 13

13 What are the responsibilities of training department 13

14 Explain history of legislation related to safety pressure vessel act. 13

15 Explain the explosive act. 13

PART – C

1. History of legislations related to Safety-pressure vessel act 15

2. Explain about the environmental protection act- Electricity act-Explosive act. 15

3. Discuss in detail about Industrial hygiene. 15

4 Explain about the occupational diseases’ prevention 15

5 Explain various welfare facilities provided in industries 15