IM-355

VITAL HARMON LOGIC CONTROLLER

(VHLC)
Hardware Components
Installation and Maintenance Manual
HPN: 100355-003 AB0

Click here to go to the Table of Contents.

 © 2000 Harmon Industries, Inc.
All Rights Reserved

Reproduction and Use Restrictions Agreement

The information contained in this Installation and Maintenance Manual (the “Document”) is the
property of Harmon Industries, Inc. (“Harmon”) and is protected by copyright and other intellectual
property laws. Any unauthorized use or reproduction of this Document without the prior written
consent of Harmon, whether in hard copy or in an electronic form, is strictly prohibited [except as
otherwise set forth below]. Notwithstanding the foregoing, Harmon hereby grants to the purchaser
of the Harmon equipment, or licensee of the Harmon software (such purchaser or licensee referred
to herein as “You”), to which the Document pertains, the following limited reproduction rights. By
reproducing any portion of the Document, You expressly agree to the following terms and
conditions. You may make additional copies of the Document solely for use in connection with the
Harmon equipment or Harmon software to which it pertains, provided that each copy is a complete
copy and does not alter the content or meaning of the Document in any way, and provided further
that each such copy preserves unaltered all trademark, copyright, patent designations and proprietary
or confidentiality notices contained therein, including this Reproduction and Use Restrictions
Agreement. Any other use or reproduction of any portion of the Document without the prior written
authorization of Harmon is expressly prohibited.
Without limiting any other rights or remedies of Harmon, in the event that You or any of Your
employees, agents or contractors copies any portion of the Document in violation of this
Reproduction and Use Restrictions Agreement, You agree to indemnify, defend and hold harmless
Harmon from and against any and all claims, damages, losses, liabilities and expenses (including
reasonable attorney’s fees) that may be incurred or awarded by reason thereof.
 Important Information

Conventions

Safety Alert Symbols

The symbol indicates that important personal safety information follows. Carefully
read this text for the warnings it contains. The signal word next to each safety alert
symbol is defined as:

WARNING Indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury. It
may be used to alert against unsafe practices.

Static Sensitive Symbols

The and symbols indicate that important equipment handling information

follows.

Important/Notable Information

Important: Indicates an operating procedure, practice, or condition which, if not

strictly followed, may cause equipment damage.

Note: Indicates additional information or emphasizes a topic related to the subject

being discussed.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 iii

Vital Harmon Logic Controller (VHLC) - Hardware Components

Personal Safety Instructions

Only qualified personnel should work on or around this equipment. To ensure the highest
degree of safety, all personnel are required to become thoroughly familiar with all
personal safety instructions contained in this manual. Successful and safe operation of
this equipment is dependent upon correct handling, operation, maintenance, and repair, of
associated railroad equipment.

WARNING Do not use this equipment until you are sure the
application logic is properly programmed and
functionally tested. Test it according to United States
Department of Transportation (D.O.T.) Federal
Railroad Administration (F.R.A.) (“Code of Federal
Regulation, Title 49") procedures, or other equivalent
tests, as deemed necessary by other appropriate
regulatory agencies.

Equipment Handling Instructions

NOTICE To protect against ESD damage to electronic

equipment containing modules, follow the field
procedures in AAR SM11-4-5. Failure to use
protective measures could result in permanent
equipment damage, either immediate or latent,
when handling modules.

NOTICE To protect against ESD damage to electronic

equipment containing components, follow the field
procedures in AAR SM11-4-5. Failure to use
recommended protective measures could result in
permanent equipment damage, either immediate or
latent, when handling components.

iv Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Important Information

Warranties and Limitation of Liability

(a) Seller warrants, except with respect to components manufactured by others, that the
Products it manufactures or which bear the Seller’s nameplate or monogram will be
free from defects in material and workmanship under normal use, maintenance,
service and proper operation for a period of one (1) year from the date of shipment to
the original purchaser, except (A) that dry batteries are only warranted to operate
upon receipt at the shipping destination and (B) for Products whose purpose is to fail
to prevent further damage to other equipment, including but not limited to fuses and
lightning arresters. With respect to components or devices manufactured by others,
Seller warrants the same only to the extent of such manufacturer’s warranty to Seller
and Seller shall have no duty with respect thereto except to assign such
manufacturer’s warranty to Customer.

(b) Customer’s exclusive remedy under Seller’s warranty for Products manufactured by
Seller is limited to repair or replacement by Seller, at Seller’s option, free of charge,
F.O.B. Seller’s factory, transportation charges prepaid by Customer, of such Products
or components or parts as (i) are covered by said warranty, (ii) are returned to Seller’s
principal place of business within one (1) year after the date of shipment to the
original purchaser and (iii) upon examination are found by seller to have been
defective in material or workmanship. Seller may repair or replace parts with parts
that are used or remanufactured in accordance with Seller’s specifications. All
replaced parts shall be the property of Seller. Any freight allowance in connection
with a replacement will be on the same term as were applicable to the original sale,
except that a replacement of a Product or a part thereof which is provided to Seller’s
satisfaction to be defective in material or workmanship, as provided above, will be
furnished with freight allowed inside the continental United States (excluding Alaska
and Hawaii) to the first destination. In the event the remedy provided herein shall be
deemed to have failed of its essential purpose, Customer shall be entitled only to a
refund of the amounts paid to Seller for such devices.

(c) SELLER’S LIABILITY TO CUSTOMER, IF ANY, WITH RESPECT TO THE

PRODUCTS OR SERVICES, SHALL BE LIMITED AS PROVIDED HEREIN.
SELLER MAKES NO WARRANTIES OF ANY KIND EXPRESS OR IMPLIED
OTHER THAN AS HEREIN EXPRESSLY PROVIDED, AND SPECIFICALLY
DISCLAIMS ALL OTHER WARRANTIES INCLUDING THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR A
PARTICULAR PURPOSE. SELLER DISCLAIMS ANY OBLIGATION OR
LIABILITY FOR THE LOSS OF USE OF THE PRODUCTS WARRANTED, LOSS
OF TIME, COST OR EXPENSE (INCLUDING WITHOUT LIMITATION, LABOR
EXPENSE), INCONVENIENCE, COMMERCIAL LOSS OR ANY OTHER
DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL OR INCIDENTAL
DAMAGES.

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Vital Harmon Logic Controller (VHLC) - Hardware Components

(d) The provisions of this warranty shall not apply and no warranty of whatever kind shall
exist with respect to any Product manufactured or sold by Seller or part thereof which
has been subject to misuse, negligence or accident or which has been tampered with
or repaired, replaced or altered by anyone other than Seller. Seller shall have no
responsibility for the performance of any device it has sold when such device has
been subjected to conditions which vary materially from the conditions which such
devices are usually tested under existing industry standards, including damage
resulting from abrasion, corrosion, deterioration, or the like due to abnormal
temperatures or the influence of foreign matter or energy. In addition, Seller is not
responsible for damages of whatever nature resulting from improper installation or
operations beyond design capacity, intentional or accidental. Any substitution of parts
not manufactured or authorized by Seller or any modification of or tampering with
Seller’s devices shall void the warranty. Seller does not assume or authorize other
persons to assume on its behalf any other obligation or liability beyond this warranty.

(e) The provisions of this warranty are valid only when installation instructions are
properly followed. No action for breach of Seller’s warranty may be commenced
more than one (1) year after the date of the alleged breach.

vi Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Important Information

Forward

Technical Support

Harmon will accept telephone calls between 7:30 AM and 5:30 PM CST Monday through
Friday. Call TOLL FREE (800) 825-3178 regarding installation, maintenance,
calibration, adjustment, or repair of any Harmon components.

Scope

This manual is issued by Harmon Industries Technical Publications Department under the
direction of the designated Product Manager. This VHLC (Vital Harmon Logic
Controller) Hardware Components Manual introduces you to the VHLC System by
providing specific information related to Introduction, Installation, Specifications, and
General System Operation. Please carefully read and thoroughly understand the
instructions and processes before making any adjustments or modifications to the
equipment. Carelessness may result in loss of life or property damage.

How to Order an Additional Copy or a Revised Printing

Additional copies of this manual may be ordered by directing all correspondence to

Harmon Industries Customer Service Department, P.O. Box 600, Grain Valley, MO
64029-0600 or calling Harmon Industries, Inc., Phone (800) 825-3178 or by FAX (816)
650-9501.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 vii

Vital Harmon Logic Controller (VHLC) - Hardware Components

Contents

Introduction (Section 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Installation (Section 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Module Descriptions (Section 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Specifications (Section 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Periodic Maintenance Checklist (Section 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glossary-1

viii Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Introduction

Section 1 – Introduction

Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Functional Description of the VHLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Physical Description of the VHLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

General VHLC Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

VHLC Module General Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Chassis Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
+5 VDC Power Supply Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
+5 VDC Power Supply Module (20 Watt Version ) (HPN 226609-002) . . . . . . 1-8
+5 VDC Power Supply Module (40 Watt Version) (HPN 226955-000) . . . . . . 1-9
Vital Logic Processor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Auxiliary Communications Processor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Auxiliary Communications Processor Module (ACP-2) (HPN 226611-200) . . 1-11
Auxiliary Communications Processor Module (ACP-3) (HPN 226611-300) . . 1-12
Memory Expansion Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Site Specific Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Vital Signal Driver Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Vital General Purpose I/O Module (VGPIO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
8 Vital General Purpose Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
16 Vital General Purpose Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Non-Vital I/O Module (16 Inputs/16 Outputs) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
32 Non-Vital Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Coded Circuit Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
RS-232 Interface Module (Isolated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22

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Vital Harmon Logic Controller (VHLC) - Hardware Components

RS-422/485 Interface Module (Isolated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23

General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
1200/300 BPS Modem Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
Current Loop Adapter Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
DC Code Line Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
RS-232 Dual-Port Serial Port Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
50 Volt Regulated VGPIO Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
Vital Signal Driver for 110 VAC Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
12 Volt Regulated VGPIO Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

1-ii Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Introduction

Section 1 – Introduction

Introduction

This manual contains information detailing the hardware components of the VHLC (Vital
Harmon Logic Controller). Included in this manual are introduction, installation, module
descriptions, and specification sections which provide functional descriptions of the
VHLC, installation information, as well as general and detailed descriptions of the
modules contained in the VHLC. For information regarding specific code systems and
software operation, refer to applicable code system instruction manual.

Functional Description of the VHLC

The VHLC is a solid state, application programmable controller designed to control

wayside signals, switches and track circuits at railroad interlocking plants. The VHLC
significantly reduces the vital relays needed to control the interlocking. It is easily
configured, using a variety of input/output modules to provide control for your
applications.

The VHLC controls and monitors wayside devices and also performs the functions of
most conventional code systems. The VHLC has the capability of encoding and decoding
Electro Code track circuits and generating cab signal outputs. If more inputs/outputs are
needed than are allowed in the standard chassis, the system can be configured with
remote units. This also allows remote functions using vital serial communication links
between multiple units.

The VHLC system allows the user to monitor system functions with either a 16 character
alpha-numeric display and push buttons located on one of the processor modules or with
a serial link to a terminal or PC (Personal Computer). Either method provides easy
troubleshooting of the system. The serial link provides ability to retrieve diagnostic log
information.

The VHLC is programmed by an applications engineer using the ALC (Application Logic
Compiler) or ACE (Application Compiler/Editor). These are menu driven programs and
operate on a PCs. The ALC and ACE are used to define the system hardware
configuration and to program the applications logic with a ladder diagram approach. The
ladder diagrams closely resemble relay logic circuits. Being menu driven and using
ladder diagrams, the these programs allow an easy transition for the applications engineer,
without requiring any special programming knowledge.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 1-1

Vital Harmon Logic Controller (VHLC) - Hardware Components

Physical Description of the VHLC

The VHLC may be received from Harmon as a separate assembly or as part of pre-
assembled rack, which also includes other equipment such as a LCP (Local Control
Panel) and coded track circuit equipment.

Figure 1-1, Standard Chassis Module Slots Locations

The VHLC itself consists of a chassis assembly and several plug-in and plug-on modules.
The front of the chassis provides card slots for up to 12 plug-in modules (slots 1 through
12). The first three slots are dedicated to the VLP (Vital Logic Processor) Module, the
ACP (Auxiliary Communication Processor) Module, and the SSM (Site Specific
Module). These three modules are required for all VHLC systems. The remaining nine
slots are for any combination of VGPIO (Vital General Purpose I/O) Modules, Vital
General Purpose Input Modules (8VGPI, 16VGPI), NVIO (Non-Vital I/O) Modules, and
32NVI (Non-Vital Input) Modules. Up to five slots may be used for VSD (Vital Signal
Driver) Modules and one slot may be used for a CCI (Coded Circuit Interface) Module, if
needed.

1-2 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Introduction

Figure 1-2, Connector locations A through E

The back of the chassis has positions for a plug-on +5 VDC Power Supply Module and
up to five serial port plug-on modules (Locations A through E). Possible options include:
the CLA (Current Loop Adapter), DC CLI (Code Line Interface), RS-232 Interface, RS-
422/485 Interface, and 1200/300 BPS Modem Modules. For serial port modules
available for specific code systems, refer to the Code System/Serial Port Module Table.

CAUTION Communication equipment external to the VHLC, used

to transmit vital serial data, must not have the
capability to store an intact message and retransmit
the message later unless VLP Executive Version 1.12
Alternating Code 5 or 1.22 Standard Code 5 is used at
both ends of the vital remote link.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 1-3

Vital Harmon Logic Controller (VHLC) - Hardware Components

Code System/Serial Port Module Table

Code System Available Modules

ARES Current Loop Adapter, RS-232 Interface, 1200/300 BPS Modem

ATCS Current Loop Adapter, RS-232 Interface, RS-422/485 Interface, 1200/300 BPS
Modem

BCS Current Loop Adapter, RS-232 Interface, RS-422/485 Interface, 1200/300 BPS
Modem

DataTrain® Current Loop Adapter, RS-232 Interface, RS-422/485 Interface, 1200/300 BPS
II/IV/VIII Modem

GENISYS® Current Loop Adapter, RS-232 Interface, RS-422/485 Interface, 1200/300 BPS
Modem

SCS-128® Current Loop Adapter, RS-232 Interface, RS-422/485 Interface, 1200/300 BPS
Modem

HP-1 Current Loop Adapter, RS-232 Interface, 1200/300 BPS Modem

MCS Current Loop Adapter, RS-232 Interface, RS-422/485 Interface, 1200/300 BPS
Modem

Wayside Serial Current Loop Adapter, RS-232 Interface, 1200/300 BPS Modem
Interface (WSI)

500 Series Current Loop Adapter, DC Code Line Interface, RS-232 Interface, 1200/300
BPS Modem

1-4 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Introduction

General VHLC Specifications

Figure 1-3, Chassis Dimensions.

Dimensions

Width ÏA 17.00"
Height Ï
B 12.5"
Depth ÏC 12.75"
Weight (approximately) 33 lbs.

Environmental

Temperature -40b to +70b C

Relative Humidity 0 to 95% (non-condensing)

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 1-5

Vital Harmon Logic Controller (VHLC) - Hardware Components

VHLC Module General Descriptions

The following sections provide illustrations and general descriptions of each module used
in the VHLC system.

Chassis Assembly

Harmon Part Number 226607-XXX

The VHLC chassis assembly consists of a cabinet, motherboard and SIM (Serial Interface
Module).

General Description

The cabinet is rack mountable and has an integrated 12 slot card rack, removable front
and rear covers and a cable strain relief bar across the back. The motherboard provides
the interconnection between all of the VHLC's plug-in modules, the +5 VDC Power
Supply Module and the SIM. The SIM is mounted on the rear of the motherboard and
provides the interconnection between the motherboard and the five serial port modules.

1-6 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Introduction

+5 VDC Power Supply Module

+5 VDC Power Supply Module (20 Watt Version ) (HPN 226609-002)

Number Required 1 per chassis (20 Watt or 40 Watt Version)

Figure 1-4, +5 VDC Power Supply Module.

General Description

The +5 VDC Power Supply Module is a DC/DC converter that converts the site +12 Vdc
battery power to +5 Vdc for use by the internal electronics of the VHLC system. Power
switch, S1, is located in the upper left corner of the power supply module. It controls
power for the VHLC logic only. There may still be power applied to the I/O modules
when S1 is turned off.

Note: Some applications require the 40 Watt version instead of the 20 Watt version.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 1-7

Vital Harmon Logic Controller (VHLC) - Hardware Components

+5 VDC Power Supply Module (40 Watt Version) (HPN 226955-000)

Number Required 1 per chassis (20 Watt or 40 Watt Version)

Figure 1-5, +5 VDC Power Supply Module.

General Description

The +5 VDC Power Supply Module is a DC/DC converter that converts the site +12 Vdc
battery power to +5 Vdc for use by the internal electronics of the VHLC system. Power
switch, S1, is located in the upper left corner of the power supply module. It controls
power for the VHLC logic only. There may still be power applied to the I/O modules
when S1 is turned off.

Note: Some applications require the 40 Watt version. If desired, the 40 Watt version
can be used in place of the 20 Watt version.

1-8 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Introduction

Vital Logic Processor Module

Harmon Part Number 226610-XXX

Number Required 1 per chassis

Figure 1-6, Vital Logic Processor Module.

General Description

The VLP Module is the central processor module and bus master for the VHLC. The VLP
handles all of the processing necessary for the safe interpretation of inputs, the vital
delivery of outputs, the evaluation of the vital equations, and the testing of all vital I/O
and internal VHLC circuitry. The VLP is a dual processor design assisted by dual
dedicated co-processors. Circuitry is included to allow both processors to serve as VHLC
bus masters and to allow the processors to constantly check and verify each other's safe
operation.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 1-9

Vital Harmon Logic Controller (VHLC) - Hardware Components

Auxiliary Communications Processor Module

Auxiliary Communications Processor Module (ACP-2) (HPN 226611-200)

Number Required 1 per chassis (or ACP-3)

Figure 1-7, Auxiliary Communications Processor Module.

General Description

The ACP-2 Module handles all of the communication tasks for the VHLC. The ACP
evaluates non-vital application equations that deal with office communications and a
solid state HLC (Harmon Logic Controller)/LCP. The ACP contains battery backed
memory for logging diagnostic information or events at the interlocking. The ACP
contains a 16 character, four button, CDU (Control Display Unit) that can be used to set
up the VHLC. The DB-9 pin, RS-232 connector is a diagnostic port used for interfacing
with a terminal or PC.

Note: Some applications require the ACP-3 Module instead of the ACP-2 Module.

1-10 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Introduction

Auxiliary Communications Processor Module (ACP-3) (HPN 226611-300)

Number Required 1 per chassis (or ACP-2)

Figure 1-8, Auxiliary Communications Processor Module (ACP-3).

General Description

The ACP-3 Module handles all of the communication tasks for the VHLC. The ACP
evaluates non-vital application equations that deal with office communications and a
solid state HLC/LCP. The ACP contains battery backed memory for logging diagnostic
information or events at the interlocking. The ACP contains a 16 character, four button,
CDU that can be used to set up the VHLC. The DB-9 pin, RS-232 connector is a
diagnostic port used for interfacing with a terminal or PC.

Note: Some applications require the ACP-3 Module instead of the ACP-2 Module. The
ACP-3 is capable of a faster processor speed, contains 512 K RAM on board, and
the MEM is not required. If desired, the ACP-3 Module can be used in placed of
the ACP-2 Module.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 1-11

Vital Harmon Logic Controller (VHLC) - Hardware Components

Memory Expansion Module

Harmon Part Number 226908-XXX (Subassembly of ACP-2, HPN 226611-200)

Number Required Optional (1 per chassis mounted on ACP-2)

Figure 1-9, Memory Expansion Module.

General Description

The MEM (Memory Expansion Module) increases the size of the ACP-2 memory log by
adding 256K of battery backed, RAM (Random Access Memory). Sockets are also
provided to install non-vital application equations EPROMs when the ACP Executive
software is a four EPROM set. The MEM is required for some applications. The chart
below identifies those systems in which the MEM is required. The MEM is not required
with the ACP-3 Module.

Code System MEM Required/Optional

ARES Required
ATCS Required
BCS Required
®
DataTrain Required
II/IV/VIII
HP-1 Required
®
GENISYS Required
MCS Optional
®
SCS-128 Required
Wayside Serial Optional
Interface
500 Series Required

1-12 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Introduction

Site Specific Module

Harmon Part Number 226612-XXX

Number Required 1 per chassis

Figure 1-10, Site Specific Module.

General Description

The SSM contains the application logic equations, system configuration and setup data
that applies to the particular site. The equation and configuration information is
generated by the ALC or the ACE and the data is stored in one to four EPROMs on the
SSM. Various non-vital parameters and site specific setup information are stored in the
EEPROM.

CAUTION The Site Specific Module has vital information that is

unique to its field location. Do not install a SSM with
EPROMS that have not been programmed for the
specific site.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 1-13

Vital Harmon Logic Controller (VHLC) - Hardware Components

Vital Signal Driver Module

Harmon Part Number 226801-XXX

Number Required Optional (0-5 per chassis)

Figure 1-11, Vital Signal Driver Module.

General Description

The VSD Module, combined with an AAR approved vital relay, controls signal lamps at
the interlocking. Each VSD includes 16 signal driver outputs for driving signal lamps
and a VSSR (Vital Signal Stop Relay) driver circuit for driving a vital signal stop relay.

A maximum of five VSDs may be used in one VHLC chassis.

Connections to the VSD are made using a cable with a keyed connector, which prevents
other modules from being installed in a slot wired for a VSD.

1-14 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Introduction

Vital General Purpose I/O Module (VGPIO)

Harmon Part Number 226808-XXX

Number Required Optional (0-9 per chassis)

Figure 1-12, Vital General Purpose I/O Module.

General Description

The VGPIO Module provides eight vital relay driver outputs and eight vital general
purpose voltage sensing inputs. Each output is capable of driving a 60 Ω load at 10 V.
The VGPIO is designed so that failures will not cause outputs to become energized when
they should be de-energized. The vital inputs cannot be falsely energized by 20-220 Hz
induced AC noise.

The VGPIO Module is actually two modules stacked together. The bottom module
contains the inputs and the top module contains the outputs.

Each input and output is two wire and is isolated from all other VHLC I/O and from
signal battery.

Connections to the VGPIO are made using a cable with a keyed connector, which
prevents other modules from being installed in a slot wired for a VGPIO.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 1-15

Vital Harmon Logic Controller (VHLC) - Hardware Components

8 Vital General Purpose Input Module

Harmon Part Number 226806-1XX

Number Required Optional (0-9 per chassis)

Figure 1-13, 8 Vital General Purpose Input Module.

General Description

The 8VGPI Module has eight vital inputs. They are identical to the inputs used on the
VGPIO. The vital inputs cannot be falsely energized by 20-220 Hz induced AC noise.

The inputs are two wire and are isolated from all other VHLC I/O and signal battery.

Connections to the 8VGPI are made using a cable with a keyed connector, which prevents
other modules from being installed in a slot wired for a 8VGPI.

1-16 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Introduction

16 Vital General Purpose Input Module

Harmon Part Number 226855-XXX

Number Required Optional (0-9 per chassis)

Figure 1-14, 16 Vital General Purpose Input Module.

General Description

The 16VGPI Module has 16 vital inputs. They are identical to the inputs used on the
VGPIO. The vital inputs cannot be falsely energized by 20-220 Hz induced AC noise.

The inputs are two wire and are isolated from all other VHLC I/O and signal battery.

Connections to the 16VGPI are made using a cable with a keyed connector, which
prevents other modules from being installed in a slot wired for a 16VGPI.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 1-17

Vital Harmon Logic Controller (VHLC) - Hardware Components

Non-Vital I/O Module (16 Inputs/16 Outputs)

Harmon Part Number 226614-XXX or 226614-1XX

Number Required Optional (0 - 9 per chassis)

Figure 1-15, Non-Vital I/O Module.

General Description

Each NVIO Module contains 16 non-vital, bipolar relay driver outputs and 16 non-vital,
general purpose voltage sensing inputs.

Connections to the NVIO are made using a cable with a keyed connector, which prevents
other modules from being installed in a slot wired for a NVIO.

1-18 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Introduction

32 Non-Vital Input Module

Harmon Part Number 226856-XXX

Number Required Optional (0-9 per chassis)

Figure 1-16, 32 Non-Vital Input Module.

General Description

The 32NVI Module provides 32 non-vital voltage sensing inputs. The inputs are single
wire referenced to battery common with an input of 0-40 Vdc.

Connections to the 32NVI are made using a cable with a keyed connector, which prevents
other modules from being installed in a slot wired for a 32NVI.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 1-19

Vital Harmon Logic Controller (VHLC) - Hardware Components

Coded Circuit Interface Module

Harmon Part Number 226802-XXX

Number Required Optional (1 per chassis)

Figure 1-17, Coded Circuit Interface Module.

General Description

The CCI Module provides an interface for up to 16 cab signal generators and up to two
track circuit interface systems. The CCI supports ECTCI (Electro Code Track Circuit
Interface) Systems.

Connections to the CCI are made using a cable with a keyed connector, which prevents
other types of modules from being installed in a slot wired for a CCI.

1-20 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Introduction

RS-232 Interface Module (Isolated)

Harmon Part Number 226650-XXX

Number Required Optional (0-4 per chassis)

Figure 1-18, RS-232 Interface Module.

General Description

The RS-232 Interface Module converts RS-232 data input signals to digital levels for use
by the VHLC. In addition, it converts digital output signals (0 and +5 Vdc) from the
VHLC to RS-232 (±12 Vdc) communication levels and provides isolation between
external equipment and the VHLC.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 1-21

Vital Harmon Logic Controller (VHLC) - Hardware Components

RS-422/485 Interface Module (Isolated)

Harmon Part Number 226927-XXX

Number Required Optional (0 - 4 per chassis)

Figure 1-19, RS-422/485 Interface Module.

General Description

The RS-422/485 Interface Module provides a communication link to any RS-422/485

compatible device(s) operating at data rates up to 9600 baud. Timing signals are
provided for synchronous communication applications, and CTS/RTS and DTR/DCD
handshake lines are provided for communication with modems.

The RS-422/485 Interface Module provides 2000 VACrms isolation between connectors
P1 and P2. The transmit data, transmit timing, receive data, and receive timing lines have
secondary lightning protection on the module.

When the DTR signal is inactive, the transmit data and transmit clock outputs are tri-
stated to allow for MD (Multi-Drop) RS-422/485 applications.

The P2 connector on the RS-422/485 Interface Module conforms to the RS-530 definition
of DTE pin-out.

1-22 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Introduction

1200/300 BPS Modem Module

Harmon Part Number 226768-000 (Bell 103, MD, 2-Wire)

226768-001 (Bell 103, MD, 4-Wire)
226768-010 (Bell 212, MD, Synchronous 4-Wire for HP-1)
226768-011 (Bell 212, Synchronous 2-Wire for VHLC
Remotes)
226768-012 (Bell 212, Synchronous 2-Wire HP-1)
226768-0114 (Bell 212, Synchronous 4-Wire for VHLC
Remotes)
226768-2022 (Bell 202, MD, 2-Wire)
226768-2024 (Bell 202, MD, 4-Wire)
226768-2122 (Bell 212, MD, Asynchronous 2-Wire for
GENISYS with No Parity)
226768-2124 (Bell 212, MD, Asynchronous 4-Wire for MCS
Codeline)
226768-2124G (Bell 212, MD, Asynchronous 4-Wire for
GENISYS with No Parity)

Number Required Optional (0-3 per chassis)

Figure 1-20, HLC 1200/300 BPS Modem.

General Description

The 1200/300 BPS Modem Module operates at data rates between 75 and 1200 bits per
second modulated data transmissions over 2-wire or 4-wire leased lines, or open wire
pairs.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 1-23

Vital Harmon Logic Controller (VHLC) - Hardware Components

Current Loop Adapter Module

Harmon Part Number 226859-XXX

Number Required Optional (0-1 per chassis; LCP Interface)

Figure 1-21, HLC Current Loop Adapter.

General Description

The CLA Module is the interface between the VHLC and the HLC/LCP. The CLA
electrically isolates the VHLC from the HLC/LCP.

1-24 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Introduction

DC Code Line Interface Module

Harmon Part Number 226648-001

Number Required 0-1 per chassis

Figure 1-22, DC Code Line Interface Module.

General Description

The DC CLI Module is the interface between the VHLC and the DC code line.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 1-25

Vital Harmon Logic Controller (VHLC) - Hardware Components

RS-232 Dual-Port Serial Port Module

Harmon Part Number 227128-XXX

Number Required Optional (0-3 per chassis)

Figure 1-23, RS-232 Dual-Port Serial Port Module

General Description

The RS-232 DPSM (Dual-Port Serial Port Module) is a special-purpose, RS-232 interface
module. It can be configured to operate in one of three modes: Dial Backup (HPN
227128-000), Dual Code Line (HPN 227128-010), or Single-Port RS-232 (HPN 227128-
020).

Note: The Dual Code Line operation requires specific software that may not currently
be available.

1-26 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Introduction

50 Volt Regulated VGPIO Module

Harmon Part Number 227209-050

Number Required Optional (0-9 per chassis)

Figure 1-24, 50V Regulated Vital General Purpose I/O Module.

General Description

The 50V REG VGPIO Module provides eight vital relay driver outputs and eight vital
general purpose voltage sensing inputs. Each output is capable of driving a 835 Ω load at
50 V. The 50V REG VGPIO Module is designed so that failures will not cause outputs to
become energized when they should be de-energized. The vital inputs cannot be falsely
energized by 20-220 Hz induced AC noise.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 1-27

Vital Harmon Logic Controller (VHLC) - Hardware Components

Vital Signal Driver for 110 VAC Module

Harmon Part Number 227273-000

Number Required Optional (up to 5 per chassis)

Figure 1-25, VSDAC (110 VAC) Module.

General Description

The VSDAC (110 VAC) Module provides 12 outputs for driving lamps or other types of
loads. Each output is capable of supplying 0.8 Amps RMS of continuous current with the
exception of outputs 4, 5, and 12 which are capable of supplying 1.5 Amps RMS of
continuous current. The load for the entire module must not exceed 9 Amps RMS. The
VSDAC does not generate the voltage for the outputs; instead, it contains electronic
switches to connect the output to the supply voltage.

Note: The VSDAC Module has a 50 Vdc VSSR output circuit for European applications.

1-28 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Introduction

12 Volt Regulated VGPIO Module

Harmon Part Number 227209-012

Number Required Optional (0-9 per chassis)

Figure 1-26, 12V Regulated Vital General Purpose I/O Module.

General Description

The 12V REG VGPIO Module provides eight vital relay driver outputs and eight vital
general purpose voltage sensing inputs. Each output is capable of driving 60 to 1500 Ω
loads at 10 to 16 Vdc. The 12V REG VGPIO Module is designed so that failures will not
cause outputs to become energized when they should be de-energized. The vital inputs
cannot be falsely energized by 20-220 Hz induced AC noise.

Each input and output is two wire and is isolated from all other VHLC I/O and from
signal battery.

Connections to the 12V REG VGPIO Module are made using a cable with a keyed
connector, which prevents other modules from being installed in a slot wired for a 12V
Regulated VGPIO Module or a 12V Unregulated VGPIO Module (HPN 226808-XXX).

Note: The 12V REG VGPIO Module may be used in place of the 12V Unregulated
VGPIO Module (HPN 226808-XXX).

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 1-29

Vital Harmon Logic Controller (VHLC) - Hardware Components

1-30 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

Section 2 – Installation

Contents

VHLC Shipment, Unpacking, and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Chassis Mounting and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Chassis Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Chassis Assembly Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Chassis Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Location of Chassis Identification Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Location of Chassis Identification DIP Shunts . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Match Hardware and Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Cutting Identification Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Selecting Identification Shunts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Chassis Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Module Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
I/O Module Cable Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
I/O Module Cable Application Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Module Setup, Installation, and External Requirements . . . . . . . . . . . . . . . . . . . . 2-8

I/O Module Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Battery Surge Arrester Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
+5 VDC Power Supply Module
(HPN 226609-XXX or 226955-000) Installation . . . . . . . . . . . . . . . . . . . . . . . 2-11
Vital Logic Processor Module (VLP) Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Memory Expansion Module (MEM) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Auxiliary Communications Processor Module Installation . . . . . . . . . . . . . . . . . . 2-16
Auxiliary Communications Processor Module (ACP-2) (HPN 226611-200) . . 2-16
Auxiliary Communications Processor Module (ACP-3) (HPN 226611-300) . . 2-18
Site Specific Module (SSM) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
I/O Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Vital Signal Driver Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Vital General Purpose Input Output Module Installation . . . . . . . . . . . . . . . . 2-24
Vital General Purpose Input Module Installation . . . . . . . . . . . . . . . . . . . . . . 2-25
Vital Signal Driver for AC Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Coded Circuit Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Plug-On Serial Port Modules and Serial Port Cables . . . . . . . . . . . . . . . . . . . . . 2-27
Cable Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Cabinet Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28

Module Location Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

ARES Code System Module Location Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
ATCS Code System Module Location Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
BCS Code System Module Location Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-i

Vital Harmon Logic Controller (VHLC) - Hardware Components

DataTrain ® II/IV/VIII Code System Module Location Chart . . . . . . . . . . . . . . . . 2-32

GENISYS Code System Module Location Chart . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
HP-1 Code System Module Location Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
ITCS Wayside Interface Unit Module Location Chart . . . . . . . . . . . . . . . . . . . . . 2-35
ITCS Wayside Interface Unit Server Module Location Chart . . . . . . . . . . . . . . . 2-36
MCS Code System Module Location Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
SCS-128 Code System Module Location Chart . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
Wayside Serial Interface Unit Module Location Chart . . . . . . . . . . . . . . . . . . . . . 2-39
504/506/514 Code System Module Location Chart . . . . . . . . . . . . . . . . . . . . . . . 2-40

2-ii Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

Section 2 – Installation

VHLC Shipment, Unpacking, and Inspection

The VHLC (Vital Harmon Logic Controller) may be shipped either by itself or installed
in a rack assembly with other items like a LCP (Local Control Panel) and Coded Track
Circuit equipment, depending on the system ordered.

CAUTION If any shipping damage is detected, do not attempt to

install or repair the VHLC. Contact Harmon Industries
for repair or replacement of the damaged equipment.

The VHLC is shipped with all of the plug-in modules removed from the slots. The
modules and the I/O cables are packed separately. The plug-on +5 VDC Power Supply
Module and the serial port modules are shipped fastened to the back of the VHLC.
Unpack the VHLC chassis assembly, plug-in modules and cables and visually inspect
each for shipping damage.

Chassis Mounting and Setup

The VHLC chassis assembly consists of following pieces:

1 - Rack mountable cabinet with integrated card rack for 12 plug-in modules.
1 - Front cover
1 - Rear cover
1 - Motherboard (HPN 226608-XXX)
1 - Serial Interface Module (HPN 226649-XXX)

The chassis assembly is factory assembled for both individually shipped VHLCs and rack
mounted units. If the VHLC is received as a rack mounted unit, the following chassis
mounting and setup procedures can be ignored. However, verify that the chassis
identification jumpers or chassis identification shunts match the Application Circuit
Plan for the chassis. Refer to Chassis Identification in this section.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-1

Vital Harmon Logic Controller (VHLC) - Hardware Components

Chassis Mounting

The VHLC chassis may be installed on a standard 19 inch rack or shelf mounted. If rack
mounted, provide at least two inches of space above and below for cooling air flow.
Secure the cabinet to the rack with at least four ½-inch 10-32 machine screws. If shelf
mounted, provide at least two inches of space above the VHLC for ventilation.

Chassis Assembly Setup

The chassis identification must be set on each VHLC chassis to match the chassis
identification number used in the application logic equations for that chassis. The VHLC
chassis identification is set by cutting the chassis identification jumpers or punching out
the chassis identification DIP shunts located on the VHLC motherboard. These jumpers
and shunts correspond to the binary digits of the identification number.

Chassis Identification

Location of Chassis Identification Jumpers

Figure 2-1, Chassis Identification Jumpers.

VHLC chassis assemblies manufactured prior to 10/96 use chassis identification jumpers
for chassis identification. The chassis identification jumpers, shown above, are located
inside the VHLC chassis on the motherboard just below the Slot 1 to 3 connectors. There
are 16 wire jumpers marked ID0 to ID15. ID0 is on the left and ID15 is on the right.

2-2 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

Location of Chassis Identification DIP Shunts

Figure 2-2, Chassis Identification DIP Shunts.

VHLC chassis manufactured after 10/96 use DIP shunts instead of chassis identification
jumpers. The chassis identification DIP shunts, shown above, are located inside the
VHLC chassis on the motherboard just below the Slot 1 to 3 connectors. The DIP shunts
are marked ID0 to ID15. ID0 is on the left and ID15 is on the right. Replacement DIP
shunts may be ordered through Harmon Industries, HPN 032625-004.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-3

Vital Harmon Logic Controller (VHLC) - Hardware Components

Match Hardware and Software

Cutting Identification Jumpers

The application logic equations for your VHLC have a unique chassis identification
number. You must cut the chassis identification jumpers on the motherboard to make the
hardware ID match the equations.

Before cutting the chassis identification jumpers, the identification number must be
converted to the identification jumper sequence. To convert your identification number
and cut the correct jumper wires:

1. Locate chassis identification number in the Application Circuit Plan. It is four

characters long. (Example: F217)

2. Reverse the order of the characters in the number. (Example: 712F)

3. Each character in the identification number represents four jumper wires. Use the
following table to convert the numbers to jumper wires.

Figure 2-3, ID Number-to-Jumper Conversion.

2-4 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

CAUTION When setting the chassis ID straps, remove the entire

chassis identification jumper wire from the chassis. To
prevent possible damage to components, do not leave
a piece of jumper wire in the chassis.

Note: Remove a jumper wire by cutting it at both ends as close as possible to the
motherboard.

Figure 2-4, Cut Jumpers.

4. On the motherboard, moving from left-to-right, starting at jumper wire ID0, remove
only the jumper wires that are shown removed in the chart. For the example above:

For 7 remove first three wires; leave fourth wire

For 1 remove first wire; leave three wires

For 2 leave first wire; remove second wire; leave third and fourth wires

For F remove four wires

Selecting Identification Shunts

The application logic equations for your VHLC have a unique chassis identification
number. You must punch out the chassis identification shunts the motherboard to make
the hardware ID match the equations.

Before punching out the chassis identification shunts, the identification number must be
converted to an identification shunt sequence. To convert your identification number and
punch out the correct identification shunts:

1. Locate chassis identification number in the Application Circuit Plan. It is four

characters long. (Example: F217)

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-5

Vital Harmon Logic Controller (VHLC) - Hardware Components

2. Reverse the order of the characters in the number. (Example: 712F)

3. Each character in the identification number represents four DIP shunts. Use the
following table to convert the numbers to DIP shunts.

Figure 2-5, ID Number-to-DIP Shunt Conversion.

Note: Remove a DIP shunt by punching it out using a mechanical pencil, scribe, or
similar pointed instrument.

Figure 2-6, DIP Shunts.

4. On the motherboard, moving from left-to-right, starting at DIP shunt ID0, remove
only the DIP shunts that are shown removed in the chart. For the example above:

For 7 remove first three shunts; leave fourth shunt

For 1 remove first shunt; leave three shunts

For 2 leave first shunt; remove second shunt; leave third and fourth shunts

For F remove all four shunts

2-6 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

Chassis Grounding

The VHLC power is isolated from the VHLC chassis assembly. This allows the chassis
to be connected to earth ground for shielding purposes, if desired.

Module Identification

Identify each of the plug-in and plug-on modules shipped with the chassis using the
descriptions, drawings, and Harmon Part Numbers (HPN 000000-000). Refer to
Section 1 - Introduction and the Application Circuit Plan.

I/O Module Cable Identification

Identify each of the I/O module cables shipped with the chassis using the descriptions,
illustrations, and Harmon Part Numbers. See Section 3 - Module Description. Make
sure you have the proper number of cables of each type for I/O module shipped with the
chassis.

If the VHLC was received as part of a rack assembly, the I/O module cables are already
installed.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-7

Vital Harmon Logic Controller (VHLC) - Hardware Components

I/O Module Cable Application Connections

See the Application Circuit Plan for the information necessary to wire the non-connector
end of each cable. Also see "I/O and Power Connections" in Section 3 - Module
Description for I/O cable pin-out and color code information.

If the VHLC was received as part of a rack assembly, some of the I/O module wires will
have been factory wired to terminal strips on the rack. The remaining wires need to be
terminated as shown in the Application Circuit Plan.

Module Setup, Installation, and External Requirements

The following section describes the hardware setup, installation, and external
requirements of each module type.

Important: All VHLC I/O entering of leaving the bungalow should be protected from
lightning by installing lightning surge arrestors and an equalizer (refer to
each module section for restrictions). All I/O modules contain secondary
surge protection.

CAUTION To prevent damage to VHLC modules, never remove

or install modules with power applied to the unit.

NOTICE To protect against ESD damage to electronic

equipment containing modules, follow the field
procedures in AAR SM11-4-5. Failure to use
protective measures could result in permanent
equipment damage, either immediate or latent, when
handling modules.

2-8 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

I/O Module Cable Installation

Figure 2-7, Cable Installation.

After identifying each of the I/O module cables, consult the Application Circuit Plan for
the proper I/O Slot (4 through 12) to attach each cable. Attach each cable to the proper
connector receptacle on the back of the VHLC motherboard. Write the slot number on
each cable's identification tag. The cables must be installed before the I/O modules.

If the VHLC was received as part of a rack assembly, the I/O module cables are installed
and this step may be ignored. However, the Application Circuit Plan should be
compared to verify the position of each I/O module cable.

Battery Surge Arrester Installation

The recommended power source for the VHLC system is the site's 12 Vdc battery. The
+5 VDC Power Supply Module must be protected from input power surges. Install a
Battery Surge Arrester (Harmon BSA-4, HPN 250597-000 or equivalent) between the +5
VDC Power Supply Module and the power source. The +5 VDC Power Supply Module
must be the only load connected to the Battery Surge Arrester.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-9

Vital Harmon Logic Controller (VHLC) - Hardware Components

Figure 2-8, Battery Surge Arrester, BSA-4.

1. Connect power from the Battery Surge Arrester to connector TB1 of the +5 Vdc
Power Supply Module. Attach the positive lead to the side of the connector marked
with a "+".

2. LEDs on the +5 VDC Power Supply Module indicate the status of the input and
output power. Verify that BATTERY LED (DS1) illuminates when the VHLC is
connected to battery power.

3. Verify the +5 V OUT LED (DS2) illuminates when the POWER Switch (S1) is
placed in the ON position.

2-10 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

+5 VDC Power Supply Module (HPN 226609-XXX or 226955-000) Installation

1. The +5 VDC Power Supply Module is installed on the back of the chassis assembly.
Place Power Switch (S1) to the On position.

Figure 2-9, +5 VDC Power Supply Module.

2. Connect a voltmeter across the Ï

A (+5 V) and Ï
B (GND) test points on the +5 VDC
Power Supply Module. Verify the voltage reading is 5.0 ± .05 Vdc.

Figure 2-10, +5 VDC Power Supply Module Test Points.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-11

Vital Harmon Logic Controller (VHLC) - Hardware Components

3. If voltage is not within tolerance, adjust Voltage Trim Potentiometer R16 until the
voltage reads 5.0 ± .05 Vdc.

Figure 2-11, +5 VDC Power Supply Module, Voltage Trim Potentiometer R16.

2-12 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

Vital Logic Processor Module (VLP) Installation

Figure 2-12, VLP Location.

The VLP is a plug-in module. It must be installed in Slot 1 only. The

VLP-to-motherboard connector is keyed so that it cannot be installed in the wrong slot.
This module does not require any setup.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-13

Vital Harmon Logic Controller (VHLC) - Hardware Components

Memory Expansion Module (MEM) Installation

NOTICE To protect against ESD damage to electronic

equipment containing components, follow the field
procedures in AAR SM11-4-5. Failure to use
recommended protective measures could result in
permanent equipment damage, either immediate or
latent, when handling components.

Figure 2-13, Memory Expansion Module.

When the ACP-2 Executive Software is a four EPROM set, the ACP-2 non-vital
application equation EPROMs must be installed in sockets U9 and U10 on the MEM.
The MEM is a subassembly that is included on the ACP-2 with HPN 226611-200.

Note: The MEM is not required with the ACP-3 Module.

2-14 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

Figure 2-14, MEM Location on ACP-2.

The MEM is mounted to the ACP-2 with four screws.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-15

Vital Harmon Logic Controller (VHLC) - Hardware Components

Auxiliary Communications Processor Module Installation

Auxiliary Communications Processor Module (ACP-2) (HPN 226611-200)

If the ACP-2 Executive EPROMs are a two EPROM set, the Executive EPROMs are
installed in sockets IC32 and IC33 and the ACP non-vital application software EPROMs
are installed in sockets IC30 and IC31 on the ACP as shown in Figure 2-15.

Figure 2-15, ACP EPROM Sockets.

If the EPROM has fewer pins than the socket allows, position the EPROM to the back of
the socket as shown in Figure 2-16.

Figure 2-16, Insertion of 28 Pin EPROMS into 32 Pin Sockets.

2-16 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

If the ACP-2 Executive Software is a four EPROM set, the Executive EPROMs are
installed in sockets IC30, IC31, IC32, and IC33 and the ACP non-vital application
equation software EPROMs are installed on the MEM.

Figure 2-17, ACP EPROM Sockets.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-17

Vital Harmon Logic Controller (VHLC) - Hardware Components

Auxiliary Communications Processor Module (ACP-3) (HPN 226611-300)

Figure 2-18, ACP-3 Executive EPROM Location (two EPROM set).

The ACP-3 Executive Software is non-vital. It controls communications with the office,
HLC/LCP, and remote VHLCs. If the Executive Software is a two EPROM set, install
EPROMs in sockets IC32 and IC33 as shown in Figure 2-18.

If the ACP-3 Executive Software is a four EPROM set, install EPROMs in sockets IC30,
IC31, IC32, and IC33 as shown in Figure 2-19.

Figure 2-19, ACP-3 Executive EPROM Location (four EPROM set).

2-18 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

Figure 2-20, ACP-3 Application Equations EPROMs installed in IC30 and IC31on the ACP-3.

The non-vital ACP-3 application equations interface the control and indication status and
HLC/LCP status to the VLP equations. The equations are generated by the ALC or the
ACE. They reside in two 27C512 CMOS EPROMs. If the ACP-3 Executive Software is
a two EPROM set (64K bytes each), the equation EPROMs are installed in IC30 and
IC31 as shown in Figure 2-20. If the ACP Executive Software is a four EPROM set (64K
bytes each), the equation EPROMs are installed in U9 and U10 as shown in Figure 2-21.

Figure 2-21, ACP-3 Application Equations EPROMs installed in U9 and U10 on ACP-3.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-19

Vital Harmon Logic Controller (VHLC) - Hardware Components

Figure 2-22, ACP Location.

The ACP is a plug-in module that must be installed in Slot 2 only.

2-20 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

Site Specific Module (SSM) Installation

CAUTION The Site Specific Module has vital information that is

unique to its field location. Do not install a SSM with
EPROMS that have not been programmed for the
specific site.

Figure 2-23, EPROM Locations.

The SSM equation EPROMs contain the vital logic of the interlocking. They must be
installed in sockets IC14, IC15, IC17, and IC18 on the SSM, as shown. Most
applications use only one or two EPROMs. Leave the unused IC sockets empty.

Figure 2-24, SSM Location.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-21

Vital Harmon Logic Controller (VHLC) - Hardware Components

The SSM is a half-size, plug-in module. It must be installed in Slot 3 only. The
SSM-to-motherboard connector is keyed so that it cannot be installed in the wrong slot.

I/O Module Installation

Figure 2-25, I/O Module Slot Locations.

The ten types of I/O modules for the VHLC are:

VGPIO (Vital General Purpose I/O non-regulated)

12V REG VGPIO (12 Volt Regulated Vital General Purpose I/O)
50V REG VGPIO (50 Volt Regulated Vital General Purpose I/O)
VSD (Vital Signal Driver)
VSDAC (Vital Signal Driver for AC)
CCI (Coded Circuit Interface )
8VGPI (8 Vital General Purpose Input)
16VGPI (16 Vital General Purpose Input)
NVIO (Non-Vital I/O)
32NVI (32 Non-Vital Input)

The I/O modules are plug-in modules that install in Slots 4 through 12 of the VHLC. See
the Application Circuit Plan to determine the correct slot to install the respective
modules. The I/O module-to-cable connectors are keyed so they cannot be installed in the
wrong slot. Before installing the I/O modules, verify that the module and cable connector
keying matches.

See Section 3 - Module Description for external requirements of each type of I/O
module.

2-22 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

Vital Signal Driver Installation

Install a surge arrester between the lamp output and the lamp.

WARNING Do not use a surge arrester as an equalizer between a

lamp output and lamp common. Install surge arresters
only between the lamp output and earth ground and
between lamp common and earth ground. The VHLC
(Vital Harmon Logic Controller) may interpret a failed
surge arrester as a lamp filament if the surge arrester
is installed incorrectly.

Figure 2-26, Surge Arrester Schematic.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-23

Vital Harmon Logic Controller (VHLC) - Hardware Components

Vital General Purpose Input Output Module Installation

CAUTION If a connection to the VGPIO goes outside of the

building, it should be protected from lightning by
installing lightning arresters and an equalizer.

Figure 2-27, Lightning Arrester Schematic - Vital Input or Output Design.

Each input and output of the VGPIO has secondary protection against damage from
power surges.

2-24 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

Vital General Purpose Input Module Installation

CAUTION If a connection to the 8VGPI or 16VGPI Module goes

outside of the building then it should be protected from
lightning by installing lightning arresters and an
equalizer.

Figure 2-28, Lightning Arrester Schematic - Vital Input Design.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-25

Vital Harmon Logic Controller (VHLC) - Hardware Components

Vital Signal Driver for AC Module

WARNING Do not use a surge arrester as an equalizer between a

lamp output and NX_IN. Install surge arresters only
between the lamp output and earth ground and
between NX_IN and earth ground. The VHLC may
interpret a failed surge arrester as a lamp filament if
the surge arrester is installed incorrectly.

In many applications, surge arresters are not needed.

Figure 2-29, Surge Arrester Schematic.

Coded Circuit Interface Module

Normal-standby applications must employ vital relays to switch between normal-standby

ECTCI cabinets and Cab Signal Outputs connected to the rails.

2-26 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

Plug-On Serial Port Modules and Serial Port Cables

Figure 2-30, Serial Port Module Locations.

The SIM on the rear of the VHLC chassis assembly provides positions for up to five
serial port modules (locations A through E).

The locations reserved for each serial port location are determined by the VHLC ACP
Executive Software. There are six different serial port modules which are used as
interface devices, they are: the Current Loop Adapter, DC Code Line Interface, RS-232
Interface, RS-422/485 Interface, RS-232 Dual-Port Serial Port Module, and the 1200/300
Modem Module. Refer to the specific Code System Manual and the Application
Circuit Plan to determine the number and type of serial port modules needed for your
unit.

If a 1200/300 BPS Modem Module is used, the transmit and receive line levels must be
checked and adjusted; refer to Section 3 - Module Description. Cable assembly
information for the RS-232 Interface Module, RS-422/485 Interface Module, RS-232
Dual-Port Serial Port Module, and 1200/300 Modem Module can be found in Section 3 -
Module Description.

If the VHLC is not received as part of a rack assembly, serial port cables are not mounted
to the chassis.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-27

Vital Harmon Logic Controller (VHLC) - Hardware Components

Cable Strain Relief

Figure 2-31, Cable Strain Relief Bar.

After serial port cables have been installed, secure the cables and wires to the strain relief
bar across the back of the chassis.

Cabinet Covers

Install front and rear covers.

2-28 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

Module Location Charts

This section contains location charts for the modules used for various code systems.

ARES Code System Module Location Chart

Module Harmon Quantity Location

Part Number
+5 VDC Power Supply 226609-002 1 per chassis On rear of chassis
or
226955-XXX
Vital Logic Processor 226610-XXX 1 per chassis Slot 1
Auxiliary Communications 226611-XXX 1 per chassis Slot 2
Processor
Memory Expansion Module 226908-XXX 1 per chassis On ACP-2
Site Specific Module 226612-XXX 1 per chassis Slot 3
Vital Signal Driver 226801-XXX 0-5 per chassis Slots 4 thru 12
Vital General Purpose I/O Module 226808-XXX 0-9 per chassis Slots 4 thru 12
8 Vital General Purpose Input 226806-XXX 0-9 per chassis Slots 4 thru 12
Module

12V Regulated Vital General 227209-012 0-9 per chassis Slots 4 thru 12
Purpose I/O Module
16 Vital General Purpose Input 226855-XXX 0-9 per chassis Slots 4 thru 12
Module
Non-Vital I/O Module 226614-XXX 0-9 per chassis Slots 4 thru 12
or
226614-1XX
32 Non-Vital Input Module 226856-XXX 0-9 per chassis Slots 4 thru 12
Coded Circuit Interface 226802-XXX 0-1 per chassis Slots 4 thru 12
RS-232 Interface 226650-XXX 0-4 per chassis Location A thru D
1200/300 BPS Modem 226768-XXX 0-2 per chassis Location B and D
Current Loop Adapter 226859-XXX 0-1 per chassis Location E

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-29

Vital Harmon Logic Controller (VHLC) - Hardware Components

ATCS Code System Module Location Chart

Module Harmon Quantity Location

Part Number
+5 VDC Power Supply 226609-002 1 per chassis On rear of chassis
or
226955-XXX
Vital Logic Processor 226610-XXX 1 per chassis Slot 1
Auxiliary Communications 226611-XXX 1 per chassis Slot 2
Processor
Memory Expansion Module 226908-XXX 1 per chassis On ACP-2
Site Specific Module 226612-XXX 1 per chassis Slot 3
Vital Signal Driver 226801-XXX 0-5 per chassis Slots 4 thru 12
Vital General Purpose I/O Module 226808-XXX 0-9 per chassis Slots 4 thru 12
8 Vital General Purpose Input 226806-XXX 0-9 per chassis Slots 4 thru 12
Module

12V Regulated Vital General 227209-012 0-9 per chassis Slots 4 thru 12
Purpose I/O Module
16 Vital General Purpose Input 226855-XXX 0-9 per chassis Slots 4 thru 12
Module
Non-Vital I/O Module 226614-XXX 0-9 per chassis Slots 4 thru 12
or
226614-1XX
32 Non-Vital Input Module 226856-XXX 0-9 per chassis Slots 4 thru 12
Coded Circuit Interface 226802-XXX 0-1 per chassis Slots 4 thru 12
RS-232 Interface 226650-XXX 0-2 per chassis Location B and D
RS-422/485 Interface 226927-XXX 1-3 per chassis Location A, B and
D
1200/300 BPS Modem 226768-XXX 0-2 per chassis Location B and D
Current Loop Adapter 226859-XXX 0-1 per chassis Location E

2-30 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

BCS Code System Module Location Chart

Module Harmon Quantity Location

Part Number
+5 VDC Power Supply 226609-002 1 per chassis On rear of chassis
or
226955-XXX
Vital Logic Processor 226610-XXX 1 per chassis Slot 1
Auxiliary Communications 226611-XXX 1 per chassis Slot 2
Processor
Memory Expansion Module 226908-XXX 1 per chassis On ACP-2
Site Specific Module 226612-XXX 1 per chassis Slot 3
Vital Signal Driver 226801-XXX 0-5 per chassis Slots 4 thru 12
Vital General Purpose I/O Module 226808-XXX 0-9 per chassis Slots 4 thru 12
8 Vital General Purpose Input 226806-XXX 0-9 per chassis Slots 4 thru 12
Module

12V Regulated Vital General 227209-012 0-9 per chassis Slots 4 thru 12
Purpose I/O Module
16 Vital General Purpose Input 226855-XXX 0-9 per chassis Slots 4 thru 12
Module
Non-Vital I/O Module 226614-XXX 0-9 per chassis Slots 4 thru 12
or
226614-1XX
32 Non-Vital Input Module 226856-XXX 0-9 per chassis Slots 4 thru 12
Coded Circuit Interface 226802-XXX 0-1 per chassis Slots 4 thru 12
RS-232 Interface 226650-XXX 0-4 per chassis Location A thru D
RS-422/485 Interface 226927-XXX 0-4 per chassis Location A thru D
1200/300 BPS Modem 226768-XXX 0-4 per chassis Location A thru D
Current Loop Adapter 226859-XXX 0-1 per chassis Location E

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-31

Vital Harmon Logic Controller (VHLC) - Hardware Components

DataTrain ® II/IV/VIII Code System Module Location Chart

Module Harmon Quantity Location

Part Number
+5 VDC Power Supply 226609-002 1 per chassis On rear of chassis
or
226955-XXX
Vital Logic Processor 226610-XXX 1 per chassis Slot 1
Auxiliary Communications 226611-XXX 1 per chassis Slot 2
Processor
Memory Expansion Module 226908-XXX 1 per chassis On ACP-2
Site Specific Module 226612-XXX 1 per chassis Slot 3
Vital Signal Driver 226801-XXX 0-5 per chassis Slots 4 thru 12
Vital General Purpose I/O Module 226808-XXX 0-9 per chassis Slots 4 thru 12
8 Vital General Purpose Input 226806-XXX 0-9 per chassis Slots 4 thru 12
Module

12V Regulated Vital General 227209-012 0-9 per chassis Slots 4 thru 12
Purpose I/O Module
16 Vital General Purpose Input 226855-XXX 0-9 per chassis Slots 4 thru 12
Module
Non-Vital I/O Module 226614-XXX 0-9 per chassis Slots 4 thru 12
or
226614-1XX
32 Non-Vital Input Module 226856-XXX 0-9 per chassis Slots 4 thru 12
Coded Circuit Interface 226802-XXX 0-1 per chassis Slots 4 thru 12
RS-232 Interface 226650-XXX 0-4 per chassis Location A thru D
RS-422/485 Interface 226927-XXX 0-4 per chassis Location A thru D
1200/300 BPS Modem 226768-XXX 0-4 per chassis Location A thru D
Current Loop Adapter 226859-XXX 0-1 per chassis Location E

Dual-Port Serial Port Module 227128-XXX 0-1 per chassis Location C

2-32 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

GENISYS Code System Module Location Chart

Module Harmon Quantity Location

Part Number
+5 VDC Power Supply 226609-002 1 per chassis On rear of chassis
or
226955-XXX
Vital Logic Processor 226610-XXX 1 per chassis Slot 1
Auxiliary Communications 226611-XXX 1 per chassis Slot 2
Processor
Memory Expansion Module 226908-XXX 1 per chassis On ACP-2
(optional)
Site Specific Module 226612-XXX 1 per chassis Slot 3
Vital Signal Driver 226801-XXX 0-5 per chassis Slots 4 thru 12
Vital Signal Driver for AC 227272-000 0-5 per chassis Slots 4 thru 12
Vital General Purpose I/O Module 226808-XXX 0-9 per chassis Slots 4 thru 12
8 Vital General Purpose Input 226806-XXX 0-9 per chassis Slots 4 thru 12
Module

12V Regulated Vital General 227209-012 0-9 per chassis Slots 4 thru 12
Purpose I/O Module
16 Vital General Purpose Input 226855-XXX 0-9 per chassis Slots 4 thru 12
Module
Non-Vital I/O Module 226614-XXX 0-9 per chassis Slots 4 thru 12
or
226614-1XX
32 Non-Vital Input Module 226856-XXX 0-9 per chassis Slots 4 thru 12
Coded Circuit Interface 226802-XXX 0-1 per chassis Slots 4 thru 12
RS-232 Interface 226650-XXX 0-4 per chassis Location A thru D
RS-422/485 Interface 226927-XXX 0-4 per chassis Location A thru D
1200/300 BPS Modem 226768-XXX 0-3 per chassis Location B thru D
Current Loop Adapter 226859-XXX 0-1 per chassis Location E

Dual-Port Serial Port Module 227128-XXX 0-1 per chassis Location C

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-33

Vital Harmon Logic Controller (VHLC) - Hardware Components

HP-1 Code System Module Location Chart

Module Harmon Quantity Location

Part Number
+5 VDC Power Supply 226609-002 1 per chassis On rear of chassis
or
226955-XXX
Vital Logic Processor 226610-XXX 1 per chassis Slot 1
Auxiliary Communications 226611-XXX 1 per chassis Slot 2
Processor
Memory Expansion Module 226908-XXX 1 per chassis On ACP-2
Site Specific Module 226612-XXX 1 per chassis Slot 3
Vital Signal Driver 226801-XXX 0-5 per chassis Slots 4 thru 12
Vital General Purpose I/O Module 226808-XXX 0-9 per chassis Slots 4 thru 12
8 Vital General Purpose Input 226806-XXX 0-9 per chassis Slots 4 thru 12
Module

12V Regulated Vital General 227209-012 0-9 per chassis Slots 4 thru 12
Purpose I/O Module
16 Vital General Purpose Input 226855-XXX 0-9 per chassis Slots 4 thru 12
Module
Non-Vital I/O Module 226614-XXX 0-9 per chassis Slots 4 thru 12
or
226614-1XX
32 Non-Vital Input Module 226856-XXX 0-9 per chassis Slots 4 thru 12
Coded Circuit Interface 226802-XXX 1 per chassis Slots 4 thru 12
RS-232 Interface 226650-XXX 0-4 per chassis Location A thru D
RS-422/485 Interface 226927-XXX 0-3 per chassis Location A, B, and D
1200/300 BPS Modem 226768-XXX 0-3 per chassis Location A, B, and D
Current Loop Adapter 226859-XXX 0-1 per chassis Location E

2-34 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

ITCS Wayside Interface Unit Module Location Chart

Module Harmon Quantity Location

Part Number

+5 VDC Power Supply 226609-002 1 per chassis On rear of chassis

or
226955-XXX

Vital Logic Processor 226610-XXX 1 per chassis Slot 1

Auxiliary Communication 226611-300 1 per chassis Slot 2

Processor

Site Specific Module 226612-XXX 1 per chassis Slot 3

Vital Signal Driver 226801-XXX 0-5 per chassis Slots 4 thru 12

Vital General Purpose I/O Module 226808-XXX 0-9 per chassis Slots 4 thru 12

8 Vital General Purpose Input 226806-XXX 0-9 per chassis Slots 4 thru 12
Module

12V Regulated Vital General 227209-012 0-9 per chassis Slots 4 thru 12
Purpose I/O Module

16 Vital General Purpose Input 226855-XXX 0-9 per chassis Slots 4 thru 12
Module

Non-Vital I/O Module 226614-XXX 0-9 per chassis Slots 4 thru 12

or
226614-1XX

32 Non-Vital Input Module 226856-XXX 0-9 per chassis Slots 4 thru 12

Coded Circuit Interface 226802-XXX 0-1 per chassis Slots 4 thru 12

RS-232 Interface 226650-XXX 0-4 per chassis Location A thru D

RS-422/485 Interface 226927-XXX 0-4 per chassis Location A thru D

1200/300 BPS Modem 226768-XXX 0-3 per chassis Location B thru D

Current Loop Adapter 226859-XXX 0-1 per chassis Location E

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-35

Vital Harmon Logic Controller (VHLC) - Hardware Components

ITCS Wayside Interface Unit Server Module Location Chart

Module Harmon Quantity Location

Part Number

+5 Vdc Power Supply 226609-002 1 per chassis On rear of chassis

or
226955-XXX

Vital Logic Processor 226610-XXX 1 per chassis Slot 1

Auxiliary Communication 226611-300 1 per chassis Slot 2

Processor

Site Specific Module 226612-XXX 1 per chassis Slot 3

Vital General Purpose I/O Module 226808-XXX 0-9 per chassis Slots 4 thru 12

8 Vital General Purpose Input 226806-XXX 0-9 per chassis Slots 4 thru 12
Module

12V Regulated Vital General 227209-012 0-9 per chassis Slots 4 thru 12
Purpose I/O Module

16 Vital General Purpose Input 226855-XXX 0-9 per chassis Slots 4 thru 12
Module

Non-Vital I/O Module 226614-XXX 0-9 per chassis Slots 4 thru 12

or
226614-1XX

32 Non-Vital Input Module 226856-XXX 0-9 per chassis Slots 4 thru 12

RS-232 Interface 226650-XXX 0-4 per chassis Location B

RS-422/485 Interface 226927-XXX 0-4 per chassis Location A, D or E

1200/300 BPS Modem 226768-XXXX 0-3 per chassis Location C

2-36 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

MCS Code System Module Location Chart

Module Harmon Quantity Location

Part Number
+5 VDC Power Supply 226609-002 1 per chassis On rear of chassis
or
226955-XXX
Vital Logic Processor 226610-XXX 1 per chassis Slot 1
Auxiliary Communications 226611-XXX 1 per chassis Slot 2
Processor
Memory Expansion Module 226908-XXX 1 per chassis On ACP-2
(optional)
Site Specific Module 226612-XXX 1 per chassis Slot 3
Vital Signal Driver 226801-XXX 0-5 per chassis Slots 4 thru 12
Vital General Purpose I/O 226808-XXX 0-9 per chassis Slots 4 thru 12
Module
8 Vital General Purpose Input 226806-XXX 0-9 per chassis Slots 4 thru 12
Module

12V Regulated Vital General 227209-012 0-9 per chassis Slots 4 thru 12
Purpose I/O Module
16 Vital General Purpose Input 226855-XXX 0-9 per chassis Slots 4 thru 12
Module
Non-Vital I/O Module 226614-XXX 0-9 per chassis Slots 4 thru 12
or
226614-1XX
32 Non-Vital Input Module 226856-XXX 0-9 per chassis Slots 4 thru 12
Coded Circuit Interface 226802-XXX 0-1 per chassis Slots 4 thru 12
RS-232 Interface 226650-XXX 0-4 per chassis Location A thru D
RS-422/485 Interface 226927-XXX 0-4 per chassis Location A thru D
1200/300 BPS Modem 226768-XXX 0-3 per chassis Location B, C, and D
Current Loop Adapter 226859-XXX 0-1 per chassis Location E

Dual-Port Serial Port Module 227128-XXX 0-1 per chassis Location C

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-37

Vital Harmon Logic Controller (VHLC) - Hardware Components

SCS-128 Code System Module Location Chart

Module Harmon Quantity Location

Part Number

+5 Vdc Power Supply 226609-002 1 per chassis On rear of chassis

or
226955-XXX

Vital Logic Processor 226610-XXX 1 per chassis Slot 1

Auxiliary Communication 226611-XXX 1 per chassis Slot 2

Processor

Memory Expansion Module 226908-XXX 1 per chassis On ACP-2

Site Specific Module 226612-XXX 1 per chassis Slot 3

Vital Signal Driver 226801-XXX 0-5 per chassis Slots 4 thru 12

Vital General Purpose I/O Module 226808-XXX 0-9 per chassis Slots 4 thru 12

8 Vital General Purpose Input 226806-XXX 0-9 per chassis Slots 4 thru 12
Module

12V Regulated Vital General 227209-012 0-9 per chassis Slots 4 thru 12
Purpose I/O Module

16 Vital General Purpose Input 226855-XXX 0-9 per chassis Slots 4 thru 12
Module

Non-Vital I/O Module 226614-XXX 0-9 per chassis Slots 4 thru 12

or
226614-1XX

32 Non-Vital Input Module 226856-XXX 0-9 per chassis Slots 4 thru 12

Coded Circuit Interface 226802-XXX 0-1 per chassis Slots 4 thru 12

RS-232 Interface 226650-XXX 0-4 per chassis Location A thru D

RS-422/485 Interface 226927-XXX 0-4 per chassis Location A thru D

1200/300 BPS Modem 226768-XXXX 0-4 per chassis Location B thru D

Current Loop Adapter 226859-XXX 0-1 per chassis Location E

Dual-Port Serial Port Module 227128-XXX 0-1 per chassis Location C

2-38 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Installation

Wayside Serial Interface Unit Module Location Chart

Module Harmon Quantity Location

Part Number

+5 VDC Power Supply 226609-002 1 per chassis On rear of chassis

or
226955-XXX

Vital Logic Processor 226610-XXX 1 per chassis Slot 1

Auxiliary Communications 226611-XXX 1 per chassis Slot 2

Processor

Memory Expansion Module 226908-XXX 1 per chassis On ACP

(optional)

Site Specific Module 226612-XXX 1 per chassis Slot 3

Vital Signal Driver 226801-XXX 0-5 per chassis Slots 4 thru 12

Vital General Purpose I/O Module 226808-XXX 0-9 per chassis Slots 4 thru 12

8 Vital General Purpose Input 226806-XXX 0-9 per chassis Slots 4 thru 12
Module

12V Regulated Vital General 227209-012 0-9 per chassis Slots 4 thru 12
Purpose I/O Module

16 Vital General Purpose Input 226855-XXX 0-9 per chassis Slots 4 thru 12
Module

Non-Vital I/O Module 226614-XXX 0-9 per chassis Slots 4 thru 12

or
226614-1XX

32 Non-Vital Input Module 226856-XXX 0-9 per chassis Slots 4 thru 12

Coded Circuit Interface 226802-XXX 0-1 per chassis Slots 4 thru 12

RS-232 Interface 226650-XXX 0-3 per chassis Location B thru D

1200/300 BPS Modem 226768-XXX 0-3 per chassis Location B thru D

Current Loop Adapter 226859-XXX 0-1 per chassis Location E

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 2-39

Vital Harmon Logic Controller (VHLC) - Hardware Components

504/506/514 Code System Module Location Chart

Module Harmon Quantity Location

Part Number

+5 VDC Power Supply 226609-002 1 per chassis On rear of chassis

or
226955-XXX

Vital Logic Processor 226610-XXX 1 per chassis Slot 1

Auxiliary Communications 226611-XXX 1 per chassis Slot 2

Processor

Memory Expansion Module 226908-XXX 1 per chassis On ACP-2

Site Specific Module 226612-XXX 1 per chassis Slot 3

Vital Signal Driver 226801-XXX 0-5 per chassis Slots 4 thru 12

Vital General Purpose I/O Module 226808-XXX 0-9 per chassis Slots 4 thru 12

8 Vital General Purpose Input 226806-XXX 0-9 per chassis Slots 4 thru 12
Module

12V Regulated Vital General 227209-012 0-9 per chassis Slots 4 thru 12
Purpose I/O Module

16 Vital General Purpose Input 226855-XXX 0-9 per chassis Slots 4 thru 12
Module

Non-Vital I/O Module 226614-XXX 0-9 per chassis Slots 4 thru 12

or
226614-1XX

32 Non-Vital Input Module 226856-XXX 0-9 per chassis Slots 4 thru 12

Coded Circuit Interface 226802-XXX 0-1 per chassis Slots 4 thru 12

RS-232 Interface 226650-XXX 0-2 per chassis Location B and D

1200/300 BPS Modem 226768-011 0-2 per chassis Location B and D

Current Loop Adapter 226859-XXX 0-1 per chassis Location E

DC Code Line Interface Module 226648-001 1 per chassis Location C

2-40 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Section 3 – Module Description

Contents

General Description of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

General Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Motherboard (HPN 226608-XXX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Slave Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Vital Harmon Logic Controller (VHLC) Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

P1 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
P1 Signal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
P2 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
P2 Signal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

+5 VDC Power Supply Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

+5 VDC Power Supply Module (20 Watt Version) (HPN 226609-002) . . . . . . . . 3-10
Input Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Output Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
DCPD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
+5 VDC Power Supply Module (40Watt Version) (HPN 226955-000) . . . . . . . . . 3-13
Input Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Output Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
DCPD- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

RS-422/485 Interface Module (HPN 226927-000) . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Jumper Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
I/O Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-i

Vital Harmon Logic Controller (VHLC) - Hardware Components

RS-232 Interface Module (Isolated) (HPN 226650-000) . . . . . . . . . . . . . . . . . . . . 3-19

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
DC/DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Opto-Isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
TTL-to-RS-232 Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Line Receiver/Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
I/O Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21

1200/300 BPS Modem Module (HPN 226768-XXX) . . . . . . . . . . . . . . . . . . . . . . . . 3-22

Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Modulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Bell 103 Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Bell 202 Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Bell 212 Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Network Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Point-To-Point (PTP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Multi-Drop (MD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Originate/Answer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Modem Line Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Modem Line Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Receive Level Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Transmit Audio Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
2-Wire/4-Wire Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Remote Digital Loopback Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Remote RS-232 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
I/O Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Data Radio Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Operating Mode and Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Modem Configuration Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Factory Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Jumper Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36

Current Loop Adapter Module (CLA) (HPN 226859-XXX) . . . . . . . . . . . . . . . . . . 3-37

Vital Logic Processor Module (VLP) (HPN 226610-XXX) . . . . . . . . . . . . . . . . . . . 3-39

Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
Clock Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
Interrupt Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
Local Processor Bus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Program Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Data Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Diagnostic Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41

3-ii Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Watchdog Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42

Reset Source Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
A/B Processor Indication Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Memory Expansion Port/Flash Programming Port . . . . . . . . . . . . . . . . . . . . . 3-42
Dual-Port Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
VHLC Bus Interface Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
VHLC Bus Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
VLP Reset Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
Chopper Signal Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
Status/Diagnostic LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
Voltage Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46

Auxiliary Communications Processor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47

Auxiliary Communications Processor Module (ACP-2) (HPN 226611-XXX) . . . . 3-47
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Battery Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
ACP Executive EPROMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
Application Equations EPROMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51
ACP Diagnostic Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
Auxiliary Communications Processor Module (ACP-3) (HPN 226611-300) . . . . 3-53
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
ACP Executive EPROMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
Application Equations EPROMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59

Memory Expansion Module (MEM) (HPN 226908-XXX) . . . . . . . . . . . . . . . . . . . . 3-61

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-61
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62
ACP Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62
Decode And Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62
Expansion RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62

Site Specific Module (SSM) (HPN 226612-XXX) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
Bus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
Bank Select Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
Chassis Input Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-65
Applications EPROM and Jumper Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-65
EEPROM Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66

Vital Signal Driver Module (VSD) (HPN 226801-XXX) . . . . . . . . . . . . . . . . . . . . . 3-67

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-67
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-68
VHLC Bus Interface Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-68

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-iii

Vital Harmon Logic Controller (VHLC) - Hardware Components

Vital Signal Stop Relay (VSSR) Driver Circuit . . . . . . . . . . . . . . . . . . . . . . . . 3-68

VSD Output Section Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-68
Filament Check Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-70
Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-71
Mating Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-71
Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-72
Application Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73
Surge Arrester Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73
Vital Signal Stop Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-74
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-75

Vital General Purpose I/O Module (VGPIO) (HPN 226808-XXX) . . . . . . . . . . . . . 3-76

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-76
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-77
HLC Bus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-77
Input Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-77
Input Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-78
Signature Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-78
Signature Decode Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-78
Output Isolation Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-78
Output DC/DC Converter Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-78
Chopper AND Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-79
Output Driver Feedback Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-79
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-79
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-80
Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-81
Mating Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-81
Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-82
Application Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-83
Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-83
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-84

Vital General Purpose Input Module (VGPI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-85

16 Vital Input Module (16VGPI) (HPN 226855-XXX) . . . . . . . . . . . . . . . . . . . . . 3-85
8 Input Module (8VGPI) (HPN 226806-XXX) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-85
Mating Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-86
Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-87
8VGPI Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-87
16VGPI Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-88
Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-89
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-89

Non-Vital I/O Module (NVIO) (HPN 226614-00X) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-90

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-91

3-iv Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-91

Bus Interface Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-92
Opto-Isolated Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-92
Input Select Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-92
Output Selects and Latch Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-92
Isolated Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-92
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-92
LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-93
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-94
Mating Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-94
Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-95
Application Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-96
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-96

32 Non-Vital Input Module (32NVI) (HPN 226856-001) . . . . . . . . . . . . . . . . . . . . . 3-97

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-97
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-98
Input Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-98
Bus Interface Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-98
Power Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-98
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-99
Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-100
Mating Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-100
Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-101
Application Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-102
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-102

Coded Circuit Interface Module (CCI) (HPN 226802-000) . . . . . . . . . . . . . . . . . 3-103

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-103
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-104
Bus Interface Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-104
Cab Signal Interface Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-104
Track Circuit Interface Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-104
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-105
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-105
Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-106
Mating Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-107
Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-108
Application Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-109
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-109

ECTCI Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-110

Single ECTCI Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-110
Dual ECTCI Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-111

DC Code Line Interface Module (CLI) (HPN 226648-001) . . . . . . . . . . . . . . . . . 3-112

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-v

Vital Harmon Logic Controller (VHLC) - Hardware Components

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-112
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-112
Opto-isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-112
Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-112
Output Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-113
I/O Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-113
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-114
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-114

RS-232 Dual-Port Serial Port Module (DPSPM) (HPN 227128-XXX) . . . . . . . . . 3-115

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-115
Dial Backup DPSPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-115
Dual Code Line DPSPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-116
Single-Port RS-232 DPSPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-116
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-117
Secondary Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-117
RS-232 Driver/Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-117
DC-to-DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-117
Opto-Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-117
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-118
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-118
Dial Backup DPSPM and Dual Code Line DPSPM . . . . . . . . . . . . . . . . . . . 3-118
Single-Port RS-232 DPSPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-118
LED Label/Signal Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-119
Module Configuration Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-120
External Interface Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-121
Dial Backup and Dual Code Line DPSPM . . . . . . . . . . . . . . . . . . . . . . . . . . 3-121
Single-Port RS-232 DPSPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-122
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-122

50 Volt Regulated Vital General Purpose I/O Module (HPN 227209-050) . . . . . 3-123
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-123
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-124
HLC Bus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-124
Input Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-124
Input Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-124
Signature Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-125
Signature Decoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-125
Output Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-125
Output DC/DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-125
Chopper AND Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-125
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-126
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-126
Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-127
Mating Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-127
Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-128

3-vi Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Application Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-129

Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-129
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-129

Vital Signal Driver for AC (VSDAC) Module (HPN 227273-000) . . . . . . . . . . . . . 3-130

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-130
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-131
HLC Bus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-131
BX/NX Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-132
LTV Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-132
LTV Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-132
Main Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-132
Vsense Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-132
Test Current Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-132
Current Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-133
Isense Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-133
Multiplexer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-133
A/D Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-133
LTV Sense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-133
VSSR Vital AND Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-133
VSSR Driver Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-134
B/N Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-134
Filament Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-134
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-134
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-135
Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-136
Mating Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-136
Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-137
Application Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-138
Surge Arrester Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-139
Cable Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-140
Specific Load Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-140
Equation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-140
Vital Signal Stop Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-141
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-142
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-143

VSDAC Standard Shunt (HPN 251211-000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-144

12 Volt Regulated Vital General Purpose I/O Module (HPN 227209-012) . . . . . 3-147
Module Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-147
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-148
HLC Bus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-148
Input Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-148
Input Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-148
Signature Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-149

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-vii

Vital Harmon Logic Controller (VHLC) - Hardware Components

Signature Decoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-149

Output Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-149
Output DC/DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-149
Chopper AND Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-149
Output Driver Feedback Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-150
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-150
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-150
Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-151
Mating Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-151
Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-152
Application Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-153
Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-153
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-153

3-viii Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Section 3 – Module Description

General Description of Operation

The VHLC (Vital Harmon Logic Controller) has two processor modules; the VLP (Vital
Logic Processor) Module and the ACP (Auxiliary Communications Processor) Module.
It also contains a SSM (Site Specific Module), up to nine I/O modules, and up to five
serial port modules. The VLP operates as the bus master, performing all the vital
processing and controlling all of the other modules in the system. The ACP is the
communications processor performing several functions including office
communications, remote communications, local control, and diagnostic functions. The
SSM is used for storing the site specific vital equations and non-vital setup information.
There are several I/O modules which are used to perform various application functions.
See the following sections for details on each of these modules.

General Block Diagram

Figure 3-1, VHLC Block Diagram.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-1

Vital Harmon Logic Controller (VHLC) - Hardware Components

Component Location

Figure 3-2, VHLC Component Parts.

3-2 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Chassis

Figure 3-3, VHLC Chassis Identification Jumpers.

Specifications

Figure 3-4, Chassis Dimensions.

Dimensions
Width ±
A 17.00"
Height ±
B 12.5"
Depth ±
C 12.75"
Weight (approximately) 33 lbs.

Environmental
Temperature -40E to +70E C
Relative Humidity 0-95% (non-condensing)

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-3

Vital Harmon Logic Controller (VHLC) - Hardware Components

Motherboard (HPN 226608-XXX)

Figure 3-5, VHLC Motherboard.

The motherboard supports the mating connectors for each module in the VHLC. Signals
are on the solder (rear panel) side except for a common plane, which is on the component
side. Termination devices to reduce "ringing" as signals change logic states are not
required because the bus interface devices are of the advanced CMOS (Complementary
Metal-Oxide Semiconductor) family and have a high noise margin. All signals are held
High on the motherboard to keep the CMOS inputs from floating and causing high
current consumption.

Slave Modules

Each input has a 220 Ω series resistor to protect the device from SCR (Silicon Controlled
Rectifier) latch up. The exception is a bi-directional signal, which uses a 100 Ω resistor.
In the event two modules are driving the line at the same time, the 100 Ω resistor will
form a voltage divider so that the result will be half the VCC voltage, 2.5 Vdc.

Vital Harmon Logic Controller (VHLC) Bus

Each module connects to the VHLC bus via a 64-pin connector. The VLP operates as the
bus master. It contains the timing circuits and is the only module that can address
input/output. All other modules operate as slaves to the VLP. The VLP Module is
always installed in Slot 1.

3-4 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

P1 Pin Assignments

The following table identifies the signals on the P1 connector. Signal descriptions are
provided later in this section.

P1 Pin Assignments
Column Row A Row C
1 VCC VCC
2 COM COM
3 DCPD
4 D3 D7
5 D2 D6
6 D1 D5
7 D0 D4
8 A7 A15
9 A6 A14
10 A5 A13
11 A4 A12
12 A3 A11
13 A2 A10 Figure 3-6,
14 A1 A9 P1 & P2 Connector Pins.
15 A0 A8
16 WR RD
17 IORQ MEMRQ
18 IOEXP MEMEX
19 CHOPPER MCSYNC
20 ACON BCON
21 BUSAK BUSRQ
22 INTAK INTRQ
23 WAITRQ NMIRQ
24 SYSRESET PBRESET
25 CLOCK
26
27
28
29 CHOPPER
30 CARDAD0 CARDAD1
31 CARDAD2 CARDAD3
32 COM COM

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-5

Vital Harmon Logic Controller (VHLC) - Hardware Components

P1 Signal Descriptions

The following describes the P1 signal functions.

Signal Description
D0—D7 Bi-directional data bus.
A0—A11 Address bus. Output from the processor to memory which identifies the
specific location in memory containing data to be returned to the processor on
the data bus.
A12—A15 Highest four address bits are used for module addressing. These are driven
by the master and decoded by each slave.
CARDAD0— Signals coded on the motherboard to define slave module locations. The
CARDAD3 slave must compare A12—A15 with the CARDAD lines to decode selection by
the master.
RD Read data signal from the master module indicating that it needs to read data
from memory or from an input port.
WR Write signal from the master module indicating that valid data is on the data
bus to be written to the addressed memory or output port.
CHOPPER Oscillator signal used by DC/DC converters on the vital I/O slave modules. It
originates on the VLP.
IORQ I/O request signal from the master indicating an I/O read or write. Used on
slave cards and gated with RD or WR to designate I/O operations.
MEMRQ Memory request signal from the master indicating a memory read or write.
Used on the slave cards and gated with RD or WR to designate memory
operations.
CLOCK Clock signal derived from the oscillator on the master.
SYSRESET System reset signal generated by the master for use by slave modules to clear
flip-flops and latches to a non-active state while the master is being reset.
WAITRQ Open-collector signal generated by slave modules to extend the period the
master holds valid address, data (for write cycles) and control signals. When
this line is held Low by a slave, the master inserts wait states.
INTRQ An open-collector interrupt signal request from the slave modules to the VLP.
The slave must hold this line until the master has removed the condition
causing the interrupt. The interrupt is non-vectored and no interrupt
acknowledge signal is generated.
NMIRQ Forces non-maskable interrupt and reset of the bus master.
DCPD DC Power Down signal from the +5 V regulator to the master. Used to
indicate +5 V power has dropped 250 mV below the output voltage set point.
This is used by the processors to protect non-volatile memory and to force a
reset.
PBRESET Push button reset signal used to force a reset on the master when pulled to
common. It is meant for connection to a push button which may be located
outside the cabinet. This signal may be used during development testing.
COM The common for VCC (+5 V common) is on both sides of the connector to
help prevent SCR latch-up should a module be installed in a system with
power already applied.

3-6 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Signal Description
VCC The +5 Vdc is generated by a system voltage regulator.
IOEXP These signals are for future requirements.
MEMEX
MCSYNC
BUSAK
BUSRQ
INTAK

ACON Signals used to indicate in Vital HLC systems which processor is accessing
BCON the buss.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-7

Vital Harmon Logic Controller (VHLC) - Hardware Components

P2 Pin Assignments

The following table identifies the signals on the P2 connector. Signal descriptions are
provided later in this section.

P2 Pin Assignments
Column Row A Row B Row C
1 +5 Vdc +5 Vdc
2 COM COM
3 DCD1 CTS1
4 RTS1 DTR1
5 TxD1 TxC1
6 RxD1 RxC1
7 RTS2 DCD2 CTS2
8 RxD2 DTR2 TxD2
9 DCD3 TxC2 CTS3
10 RTS3 RxC2 DTR3
11 TxD3 DCD4 TxC3
12 RxD3 DTR4 RxC3
13 CTS4 TxC4 RTS4
14 TxD4 RxC4 RxD4
15 CTS5 DCD5 RTS5
16 TxD5 DTR5 RxD5
17 TxC5
18 PPRST RxC5 PINT
19 PB0 PB1
20 PB2 PB3
21 PB4 PB5
22 PB6 PB7
23 PC0 PC1
24 PC2 PC3
25 PC4 PC5
26 PC6 PC7
27 PA0 PA1
28 PA2 PA3
29 PA4 PA5
30 PA6 PA7
31 + 5 Vdc + 5 Vdc
32 COM COM
P2 Signal Descriptions

3-8 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

The following describes the P2 signal functions.

Signal Description
PA0
PA7 Bi-directional parallel bus.
PB0
PB7 Bi-directional parallel bus.
PC0
PC7 Bi-directional parallel bus.
PINT- Interrupt request for parallel port.
PPRST- Rest the devices connected to the parallel port.
TxDn Serial data out for the serial port identified by n.
RxDn Serial data in for the serial port identified by n.
RTSn Request to Send (output) for the serial port identified by n.
CTSn Clear to Send (input) for the serial port identified by n.
DTRn Data Terminal Ready (output) for the serial port identified by n.
DCDn Data Carrier Detect (input) for the serial port identified by n.
TxCn Transmit Clock (output) for the serial port identified by n.
RxCn Receive Clock (input) for the serial port identified by n.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-9

Vital Harmon Logic Controller (VHLC) - Hardware Components

+5 VDC Power Supply Module

+5 VDC Power Supply Module (20 Watt Version) (HPN 226609-002)

The VHLC +5 VDC Power Supply Module provides up to 20 watts of regulated +5 Vdc
output. It is the operating power source for all of the +5 Vdc circuits in the VHLC. The
+5 VDC Power Supply Module has 40 kHz, pulse width, modulated switching. The logic
signal output, DCPD (DC Power Down), goes Low and initiates a VLP reset when the
power supply output falls out of regulation.

Figure 3-7, +5 VDC Power Supply Module (20 Watt).

Input Voltages

The VHLC +5 VDC Power Supply Module requires a 10-16 Vdc input in 12 V nominal
systems. These inputs are isolated from all output signals and output voltages (3000
VACrms minimum isolation).

3-10 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Output Voltages

The output voltage is adjustable from 4.5 to 5.5 Vdc and is set using Voltage Trim
Potentiometer R16. The positive output is designated as "+5", and the negative output
as COM. These voltage outputs are isolated from the power inputs to the +5 VDC Power
Supply Module by 3000 VACrms minimum.

DCPD

DCPD is a logic output signal. The DCPD signal goes Low when the output voltage falls
250 mV below the output voltage set point. (The VLP remains reset as long as the DCPD
signal remains Low) The signal returns High when the output voltage reaches the set
point once again.

LED Indicators

Figure 3-8, +5 VDC Power Supply Module LED Indicators (20 Watt).

The +5 VDC Power Supply Module has two LED indicators. +5 V OUT LED (DS2)
illuminates when the +5 VDC Power Supply Module is supplying power to the VHLC
system. BATTERY LED (DS1) illuminates when a power source is connected to the +5
VDC Power Supply Module.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-11

Vital Harmon Logic Controller (VHLC) - Hardware Components

Test Points

Figure 3-9, +5 VDC Power Supply Module Test Points (20 Watt).

There are two test points on the +5 VDC Power Supply Module that can be used to verify
its output voltage.

±
A +5 V +5 Vdc
±
B GND Ground

Specifications

Input Voltage 10-16 Vdc

Input Power 32 Watts maximum
Connection 18-12 AWG
Operating Temperature -40 to +70E C
Isolation B12, N12 to Ground 3000 VACrms

3-12 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

+5 VDC Power Supply Module (40Watt Version) (HPN 226955-000)

The VHLC +5 Volt Power Supply provides up to 40 Watts of regulated +5 Volt output.
This DC/DC converter module is the operating power source for all of the +5 V circuits
in the VHLC. The +5 Volt Power Supply has 40 kHz pulse width modulated switching.
The logic signal output, DCPD
, goes low when the power supply output falls out of
regulation.

Figure 3-10, +5 VDC Power Supply Module (40 Watt).

Input Voltages

The VHLC +5 Volt Power Supply requires a 10-16 Vdc input in 12 V nominal systems.
These inputs are isolated from all output signals and output voltages (3000 VACrms
minimum isolation).

Output Voltages

The output voltage is adjustable from 4.5 to 5.5 V. This adjustment is made by varying
R16 (500 Ω trim pot). The positive output is designated as "+5", and the negative output
as COM. These voltage outputs are isolated from the power inputs to the +5 Volt Power
Supply by 3000 VACrms minimum

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-13

Vital Harmon Logic Controller (VHLC) - Hardware Components

DCPD-

DCPD
is a logic output signal. DCPD
goes low when the output voltage falls 250 mV
below the output voltage set point. The signal returns high when the output voltage
reaches the set point once again.

LED Indicators

Figure 3-11, +5 VDC Power Supply Module LED Indicators (40 Watt).

The +5 VDC Power Supply Module has two LED indicators. +5 V OUT LED (DS2)
illuminates when the +5 VDC Power Supply Module is supplying power to the VHLC
system. BATTERY LED (DS1) illuminates when a power source is connected to the +5
VDC Power Supply Module.

3-14 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Test Points

Figure 3-12, +5 VDC Power Supply Module Test Points (40 Watt).

There are two test points on the +5 VDC Power Supply Module that can be used to verify
its output voltage.

±
A +5 V +5 Vdc
±
B GND Ground

Specifications

Input Voltage 10-16 Vdc

Input Power 62 Watts maximum
Connection 16-12 AWG
Operating Temperature -40 to +70E C
Isolation B12, N12 to Ground 3000 VACrms

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-15

Vital Harmon Logic Controller (VHLC) - Hardware Components

RS-422/485 Interface Module (HPN 226927-000)

Description

The RS-422/485 Interface Module provides a communication link to any RS-422/485

compatible device(s) operating at data rates up to 9600 baud. Timing signals are
provided for synchronous communication applications, and CTS (Clear to Send)/RTS
(Request to Send) and DTR (Data Terminal Ready)/DCD (Data Carrier Data) handshake
lines are provided for communication with modems.

Figure 3-13, RS-422/485 Interface Module.

3-16 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Block Diagram

Figure 3-14, RS-422/485 Block Diagram.

The RS-422/485 Interface Module provides 2000 VACrms isolation between connectors
P1 and P2. The transmit data, transmit timing, receive data, and receive timing lines
have secondary lightning protection on the module. When the DTR signal is inactive, the
transmit data and transmit clock outputs are tri-stated to allow for MD (Multi-Drop) RS-
422/485 applications.

The P2 connector on the RS-422/485 Interface Module conforms to the RS-530

definition of DTE pinout. The RS-530 standard is a 25 pin version of the RS-449 37 pin
standard.

Jumper Settings

The RS-422/485 jumper locations are shown in Figure 3-13.

RS-422/485 Jumper Settings

Jumper Position Description Factory Setting
W1 1-2 CTS/RTS Loopback 1-2
2-3 CTS Input from P2
W2 1-2 DCD Always Active 1-2
2-3 DCD Input from P2
W3-W6 On 120 ohm line termination On
Off No line termination (W3=TXC,
W4=TXD, W5=RXD, W6=RXC)

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-17

Vital Harmon Logic Controller (VHLC) - Hardware Components

I/O Signals

The following RS-422/485 signals are on connector P2, a DB-25 female connector.

RS-422/485 Module Pinout

Signal Description Direction P2 Pins (A/B)*
Data Carrier Detect To DTE 8/10
Clear to Send To DTE 5/13
Receive Data To DTE 3/16
Receive Clock To DTE 17/9
Request to Send From DTE 4/19
Data Terminal Ready From DTE 20/23
Transmit Data From DTE 2/14
Transmit Clock From DTE 24/11
Signal Common 7

* The RS-422/485 standards specify a balanced signal to improve noise immunity. The
data is encoded as:

A › B = MARK (OFF) = BINARY 1 and A # B = SPACE (ON) = BINARY 0

Specifications

Isolation 2000 VACrms

3-18 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

RS-232 Interface Module (Isolated) (HPN 226650-000)

Description

The RS-232 Interface Module provides 3000 VACrms isolation for all output lines. It
complies with the EIA RS-232C specifications for communication over primary
interchange circuits.

Figure 3-15, RS-232 Interface Module.

For synchronous communication:

C All eight LEDs on port interface should be illuminated.

C TD and RD LEDs should be twinkling, but never blink off.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-19

Vital Harmon Logic Controller (VHLC) - Hardware Components

Block Diagram

Figure 3-16, RS-232 Port Simplified Block Diagram.

The RS-232 Interface Module connects to one of the five serial port connectors on the
SIM (Serial Interface Module) on the back of the VHLC and provides an isolated RS-232
serial interface. It supports both asynchronous and synchronous communications. For
synchronous communications the transmit clock source is jumper selectable for either the
VHLC or the data communications equipment.

DC/DC Power Supply

The power supply section is an isolated +5 Vdc to +5 Vdc converter which provides 3000
VACrms minimum isolation and supplies +5 Vdc which powers the output section.

Opto-Isolators

The opto-isolator section provides 3000 VACrms minimum isolation for all RS-232 lines
connected to the VHLC.

TTL-to-RS-232 Converter

The TTL-to-RS-232 converter changes the TTL (0 and +5 Vdc) signals to ±9 V for the
RS-232 communications. The CTS and DCD signals are held High, so they are enabled
if no device is connected.

3-20 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Line Receiver/Driver

This section of the module has two functions. It converts RS-232 input signals from
external devices to the proper signal levels for use by the opto-isolators. In addition, it
converts output signals from the opto-isolators into RS-232 signal levels for use by
external devices.

I/O Signals

The following RS-232 level outputs are available at connector J2, a DB-25 female
connector.

Name Description I/O Pin(s)

GND Isolated Ground (Protective) N/A 1
TD TxD Transmit Data Output 2
RD RxD Receive data Input 3
RTS RTS Request-To-Send Output 4
CTS CTS Clear-To-Send Input 52
GND Signal Common N/A 7
DCD DCD Data-Carrier-Detect Input 82
TCR TxC Synch. Xmt Clock (DCE Source) Input 15 1
RxC RxC Synch. Recv. Clock (DCE Source) Input 17
DTR DTR Data-Terminal-Ready Output 20
TCT TxC Synch. Xmt Clock (VHLC Source) Output 24 1

1
These signals are jumper selectable using W1. For synchronous communications,
if the VHLC is the source of the timing signal, the signal is supplied on pin 24.
Short pins 1 and 2 together. If the peripheral is to be the source of the transmit
clock, the input signal should be supplied on pin 15. Short pins 2 and 3 together.
2
CTS and DCD are held High for operation with data communications equipment
that do not implement these functions.

Specifications

Isolation 3000 VACrms

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-21

Vital Harmon Logic Controller (VHLC) - Hardware Components

1200/300 BPS Modem Module (HPN 226768-XXX)

Figure 3-17, 1200/300 BPS Modem Module.

The 1200/300 BPS Modem Module is a Bell compatible modem that communicates with
other 1200/300 BPS Modem Modules or commercially available Bell 103, 202, or 212
modems. It can be configured for a wide range of applications that includes MD network
communications.

Figure 3-18, Modem Controller Module.

The modem consists of two modules: the Modem Controller Module on the bottom and a
WLI (WireLine Interface) Module on the top. For synchronous communication:

C All eight LEDs on port interface should be illuminated.

C TD and RD LEDs should be twinkling, but never blink off.

3-22 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Operating Modes

Modulation

The 1200/300 BPS Modem Module can function in the following industry standard
modulation modes:

Bell 103 Mode

FSK (Frequency Shift Keyed) with originating mark and space at 1270 Hz and 1070 Hz
respectively, and answer mark and space at 2225 Hz and 2025 Hz, respectively. This
mode will function at rates up to 300 baud.

Bell 202 Mode

FSK with a mark transmitted at 1200 Hz and space transmitted at 2200 Hz. There is no
back channel support. This mode will function at rates up to 1200 baud. Bell 202 is a
half duplex standard with a two wire phone hookup. It will operate full duplex with a
four wire phone hookup.

Bell 212 Mode

DPSK (Differential Phase Shift Keyed) with the originating carrier at 1200 Hz and the
answer carrier at 2400 Hz. This mode functions at 1200 baud. The modem can be setup
for synchronous or asynchronous operation.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-23

Vital Harmon Logic Controller (VHLC) - Hardware Components

Network Options

In network applications, the 1200/300 BPS Modem Module can function in a PTP (Point-
to-Point) or MD configuration. PTP is one originating modem and one answer modem.
MD is one originating modem and one or more answer modems.

Point-To-Point (PTP)

In PTP mode, a connect 'handshake' is made between the two modems before
communication can begin. This handshake is compatible with commercially available
modem products. The handshake insures that a functional data path exists in both
directions before setting the CTS and CD (Carrier Detect) lines active. The handshake
procedure takes about 1 second in the FSK modes, and about 2 seconds in the DPSK
mode. The Bell 212 mode handshake during answer mode will automatically fall back to
Bell 103 mode, if a Bell 103 mode originate signal is detected.

Multi-Drop (MD)

The 1200/300 BPS Modem Module will also function in a MD environment. In this
mode the modem will allow orderly access to a single line shared among many devices.
A DTE device gains access to the communication line by setting the RTS active. The
modem begins transmitting a carrier onto the line. The modem then waits for 150 ms
(milliseconds) in Bell 103 mode, or 75 ms in other modes, to allow the receiving modems
time to detect the presence of its carrier and synchronize to it. In some environments
(non-Harmon modem, noisy phone line ...), the receiving modems may require a longer
period of time to detect carrier. In these cases, the modem can be setup to provide 450
ms of carrier in Bell 103 mode, or 150 ms in other modes, to give adequate carrier detect
time. After the carrier interval has passed, the modem will set the CTS line active. This
indicates to the DTE device that it may now transmit.

When the DTE has finished transmitting, it sets RTS inactive. The modem will set the
CTS line to inactive. The modem then continues transmitting until it determines that there
has been no serial data from the DTE for two character lengths of time. This allows a
DTE device with a buffering mechanism to correctly terminate a transmit session.

The modem in Bell 202 half duplex (two wire) mode operates as if it is in MD mode
regardless of the number of modems connected to the line. The modem will not transmit
while it detects carrier on the line. Bell 202 modems in full duplex mode (four wire) can
be configured for either PTP or MD.

Note that most commercial modems will not operate in MD mode.

3-24 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Originate/Answer Setup

Figure 3-19, Set Originate/Answer Mode.

The modem can be setup as an originate modem or as an answer modem. This setting
controls the transmit and receive frequencies for Bell 103 and Bell 212 modes. It also is
used in PTP communication to determine the order of events in the handshake sequence.

Jumper W3 sets whether the modem is in originate mode or answer mode. The
originate/answer mode selects which frequency the modem transmits on. Usually the
office modem is set to originate and the field modems are set to answer mode. To set the
modem for originate mode, the jumper should be positioned to short pins 2-3. To set the
modem for answer mode, the jumper should be positioned to short pins 1-2.

In Bell 202 mode, W3 selects whether the modem is in full duplex or half duplex mode.
Shunt 1-2 for Bell 202 half duplex mode (2 or 4 wire). Shunt 2-3 for Bell 202 full duplex
mode (4 wire only).

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-25

Vital Harmon Logic Controller (VHLC) - Hardware Components

Modem Line Connection

Figure 3-20, Communication Line Terminal Block.

J3 is a four-position terminal block used to connect the modem to the communications

line.

J3 Pin Signal
1 Transmit Pair for 4-wire line or 2-wire Line
2 Transmit Pair for 4-wire line or 2-wire Line
3 Receive Pair for 4-wire lines only
4 Receive Pair for 4-wire lines only

3-26 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Modem Line Termination

Figure 3-21, Select Line Termination.

Jumper W2 selects the line termination.

Short 1-2 for High Impedance (> 10 kΩ).

Short 2-3 for 600 Ω.

Receive Level Sensitivity

Figure 3-22, Set Receive Level Sensitivity.

Jumper W1 sets the receive level sensitivity. It is located near the top of the module next
to potentiometer R1. For normal operation, the jumper is connected to short pins 1-2.
This sets the modem to receive signals from -5 dBm to -40 dBm. In some applications
where the receive level is higher than -5 dBm or the communication line is noisy, jumper
W1 should be set to short pins 2-3. This sets the modem to receive signals from +5 dBm
to -30 dBm. This is the only adjustment required for the receive level.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-27

Vital Harmon Logic Controller (VHLC) - Hardware Components

Transmit Audio Level

Figure 3-23, Set Transmit Audio Level.

Potentiometer R1 is the transmit audio level adjustment. The modem is factory set to
transmit at 0 dBm into a 600 Ω termination. Potentiometer R1 is located on the top
module and can be used to set the signal level from +3 dBm to -40 dBm. Adjusting the
potentiometer screw clockwise increases the signal level, counter clockwise decreases the
signal level. The modem may be made to transmit a test pattern of constant marks, refer
to Section 2 - Setup (CDU) or Section 3 - Setup (Terminal) in your Vital Harmon
Logic Controller (VHLC) - Code System Manual to determine if your system has that
capability.

A hand held voltmeter or Harmon selective voltmeter can be used to measure the signal
level. For a 300 BPS modem, set the frequency of the Harmon selective voltmeter to
1270 Hz if the modem is in originate mode, or 2225 Hz if the modem is in answer mode.
For a 1200 BPS modem, set the frequency to 1200 Hz for originate mode or 2200 Hz
(Bell 202) or 2400 Hz (Bell 212) for answer mode.

3-28 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

2-Wire/4-Wire Operation

Figure 3-24, Select 2-Wire/4-Wire Operation.

Zero ohm resistors, W4 and W5, and 100 k Ω resistor, R5, are inserted or removed to
select 2-wire or 4-wire operation.

For 2-wire operation, insert W4 and R5; remove W5.

For 4-wire operation, remove W4 and R5; insert W5.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-29

Vital Harmon Logic Controller (VHLC) - Hardware Components

Remote Digital Loopback Testing

Figure 3-25, Modem Test Points.

Any modem configured for full duplex operation can be placed in RDL (Remote Digital
Loopback) mode. This is done by shorting test points TP1 and TP2. When in RDL
mode, the modem will retransmit all received data.

Remote RS-232 Connection

Figure 3-26, Modem Configuration Jumpers.

Jumper W1 is used to activate the DB-25 pin, RS-232 connector. The RS-232 connector,
when activated, allows a remote device to control the modem and communications.

Short 1-2 for RS-232 connector operation.

Short 2-3 for internal VHLC operation.

3-30 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

I/O Signals

The following input/output signals are available at the DB-25S serial I/O port.

1200/300 BPS Modem Module DB25S Serial I/O Port Pin Out Table

Signal Description I/O Pin

TD TXD Transmit Data Input 2

RD RXD Receive Data Output 3

RTS RTS Request to Send Input 4

CTS CTS Clear to send Output 5

GND Signal Common N/A 7

DCD DCD Data Carrier Detect Output 8

TXC TXC Synch. Xmt Clock (DCE Source) Output 15

RXC RXC Synch. Recv. Clock (DCE Source) Output 17

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-31

Vital Harmon Logic Controller (VHLC) - Hardware Components

Data Radio Connection

Figure 3-27, Data Radio Terminal Block.

J2 is a four-position terminal block used to supply control signals to a data radio.

J2 Pin Signal
1 Data Push-To-Talk output, open collector 20 mA sink, active Low
2 Common
3 Signal present input, 5 mA sink required, active Low.
4 Reserved

3-32 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Operating Mode and Network Configuration

Figure 3-28, Set Operation Mode.

Resistors R31 through R34 control the operating mode (Bell 103, Bell 202, Bell 212),
network configuration (PTP, MD), and carrier detect time.

Bell 103 and Bell 202 modems can be modified by inserting or removing resistors R31
through R34. See Modem Configuration Table on the following page.

Bell 212 modems have different programmed parameters. Harmon does not recommend
changing Bell 212 modem settings as intermittent operation may occur.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-33

Vital Harmon Logic Controller (VHLC) - Hardware Components

Modem Configuration Table

Jumper 220 Ω Resistors Network Modulation Other Carrier

W-3 Option Detect
R31 R32 R33 R34 Time
2-3 IN IN IN IN MD 103 ORG Normal
1-2 IN IN IN IN MD 103 ANS Normal
2-3 IN OUT IN IN MD 202 FDX Normal
1-2 IN OUT IN IN MD 202 HDX Normal
2-3 OUT IN IN IN MD 212 ORG, SYNC Normal
1-2 OUT IN IN IN MD 212 ANS, SYNC Normal
2-3 OUT OUT IN IN MD 212 ORG, ASYNC 8 Bit Normal
1-2 OUT OUT IN IN MD 212 ANS, SYNC 8 Bit Normal
2-3 OUT OUT OUT OUT MD 212 ORG, ASYNC 9 Bit Normal
1-2 OUT OUT OUT OUT MD 212 ANS, ASYNC 9 Bit Normal
2-3 IN IN OUT IN MD 103 ORG Slow
1-2 IN IN OUT IN MD 103 ANS Slow
2-3 IN OUT OUT IN MD 202 FDX Slow
1-2 IN OUT OUT IN MD 202 HDX Slow
2-3 OUT IN OUT IN MD 212 ORG, SYNC Slow
1-2 OUT IN OUT IN MD 212 ANS, SYNC Slow
2-3 OUT OUT OUT IN MD 212 ORG, ASYNC 8 Bit Slow
1-2 OUT OUT OUT IN MD 212 ANS, ASYNC 8 Bit Slow
2-3 OUT IN OUT OUT MD 212 ORG, ASYNC 9 Bit Slow
1-2 OUT IN OUT OUT MD 212 ANS, ASYNC 9 Bit Slow
2-3 IN IN IN OUT PTP 103 ORG
1-2 IN IN IN OUT PTP 103 ANS
2-3 IN OUT IN OUT PTP 202 FDX, ORG HNDSHK
2-3 IN OUT OUT OUT PTP 202 FDX, ANS HNDSHK
1-2 IN OUT IN OUT PTP 202 HDX
2-3 OUT IN IN OUT PTP 212 ORG, SYNC
1-2 OUT IN IN OUT PTP 212 ANS, SYNC
2-3 OUT OUT IN OUT PTP 212 ORG, ASYNC 8 Bit
1-2 OUT OUT IN OUT PTP 212 ANS, ASYNC 8 Bit
2-3 IN IN OUT OUT PTP 212 ORG, ASYNC 9 Bit
1-2 IN IN OUT OUT PTP 212 ANS, ASYNC 9 Bit

MD = Multidrop PTP = Point-to-Point HDX = Half duplex (2 wire)

ORG = Originate SYNC = No start/stop bit FDX = Full duplex (4 wire)
ANS = Answer
ASYNC 8 = 8 data bits or 7 data bits + parity and Insert/delete start/stop
ASYNC 9 = 8 data bits + parity and Insert/delete start/stop bits
ORG HNDSHK = Originate handshake sequence
ANS HNDSHK = Answer handshake sequence

3-34 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Factory Configuration

Data
Mode of
Part Number W4 W5 R5 R31 R32 R33 R34 Rate
Operation
(bps)

Bell 103, MD, 2-

HPN 226768-000 IN OUT IN IN IN IN IN 75-300
wire
Bell 103, MD, 4-
HPN 226768-001 OUT IN OUT IN IN IN IN 75-300
wire
Bell 212, MD,
HPN 226768-010 OUT IN OUT OUT IN IN IN synchronous 4-wire 1200
for HP-1 code line
Bell 212, MD
HPN 226768-011 IN OUT IN OUT IN IN IN synchronous 2-wire 1200
for VHLC remotes
Bell 212, MD
HPN 226768-0114 OUT IN OUT OUT IN IN IN synchronous 4-wire 1200
for VHLC remotes
Bell 212, MD,
HPN 226768-012 IN OUT IN OUT IN IN IN synchronous 2-wire 1200
for HP-1 code line
Bell 202, MD, 2-
HPN 226768-2022 IN OUT IN IN OUT IN IN 75-1200
wire
Bell 202, MD, 4-
HPN 226768-2024 OUT IN OUT IN OUT IN IN 75-1200
wire
Bell 212, MD,
asynchronous 2-
HPN 226768-2122 IN OUT IN OUT OUT IN IN wire for GENISYS 1200
code line with no
parity
Bell 212, MD
asynchronous 4-
HPN 226768-2124 OUT IN OUT OUT OUT OUT OUT wire for MCS code 1200
line or GENISYS
with parity
Bell 212, MD
asynchronous 4-
HPN 226768-2124G OUT IN OUT OUT OUT IN IN 1200
wire for GENISYS
with no parity

The above parts are factory set to the correct configuration by specifying the operating
mode and 2-wire or 4-wire options.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-35

Vital Harmon Logic Controller (VHLC) - Hardware Components

Jumper Quick Reference

Figure 3-29, Modem Jumper Positions Reference.

For remote VHLC operation, 212 Bell compatible modems are used if units are greater
than 50 feet apart. Set as shown:

C Transmit level for -10 db.

C Jumper W1 across terminals 1-2 (-5 db/ -40 db).
C Jumper W2 across terminals 2-3 (600 ohm impedance).
C Jumper W3 across terminals 2-3 (originate) at the main house VHLC and between 1-
2 (answer) at the remote house.

For synchronous communication:

C All eight LEDs on port interface should be illuminated.

C TD and RD LEDs should be twinkling, but never blink off.

Specifications

Operating Modes (2-wire or 4-wire)

Bell 103 0-300 bps FSK
Bell 202 0-1200 bps FSK
Bell 212A 1200 bps DPSK
Transmit Power Adjustable up to +3 dBm
Transmit Impedance 600 Ω
Receive Level -40 dBm to + 5 dBm
Receive Impedance Selectable, 600 Ω or > 10 kΩ
Isolation 1500 VACrms

3-36 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Current Loop Adapter Module (CLA) (HPN 226859-XXX)

Figure 3-30, Current Loop Adapter Module (CLA).

The CLA (Current Loop Adapter) Module translates currents from the HLC/LCP (Local
Control Panel) into serial data levels required by the ACP in the HLC. The two data
indicator LEDs illuminate when data is passing through the adapter.

The module also contains secondary protection circuitry against noise, and voltage surges.

The CLA provides a 3000 VAC isolation barrier between the HLC/LCP. The CLA only
switches current supplied by the HLC/LCP Controller Module. It does not supply any
current to the transmit or receive data circuits.

The signals from connectors J1 and P1 are summarized in the signal description charts.
The CLA implements only the Transmit and Receive Data functions of a serial data
interface. No hardware handshaking functions, such as RTS, CTS, DCD, or DTR are
implemented.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-37

Vital Harmon Logic Controller (VHLC) - Hardware Components

CLA J1 (12-Pin Connector) Signal Description Chart

J1 Pin Signal Type Description
5 TxD TTL Serial Data from HLC to LCP
7 RxD TTL Serial Data from LCP to HLC
9,10 +5V Power HLC 5 Volt Power Supply
11,12 Com Power HLC 5 Volt Common

CLA to LCP Pinout/Signal Description Chart

CLA Signal CLA P1 Pin LCP CPU CLCP P1 Description
Name Number P3 Pin Pin Number
Number
Tx+ P1-2 P3-1 P1-1 6.6 mA transmit data
current source
Tx- P1-1 P3-2 P1-2 Transmit data current
return
Rx+ P1-4 P3-4 P1-4 6.6 mA transmit data
current source
Rx- P1-5 P3-5 P1-5 Receive data current
return

When no data is being transmitted between the HLC/LCP and the HLC, the serial data
lines are in the MARK or idle state. In standard current loop transmission, a 5 to 20 mA
current flows in the data line in the MARK state. When data is transmitted, the current is
switched OFF (SPACE) and ON (MARK) for the data to be transmitted. When the
current is switched OFF, the appropriate indicators, (RxD) at the receiving end and TxD
at the transmitting end will be lit.

The HLC/LCP operates with approximately 6.6 mA of current flowing in each of the 2
serial data circuits.

Data is communicated at 1200 baud, even parity, 8 data bits, 1 stop bit. Current is
supplied by the HLC/LCP Controller.

The current in each circuit can be measured from pin 2 to 1, and from pin 4 to 5 of the
serial interface cable connector, disconnected from the CLA. It is nominally 6.6 mA.

A broken wire or disconnected cable will cause one or both RxD (CLA and HLC/LCP)
indicators to be lit constantly, since no current is flowing in the cable.

3-38 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Vital Logic Processor Module (VLP) (HPN 226610-XXX)

Figure 3-31, Vital Logic Processor Module.

The VLP has dual, A and B, general purpose processor sections, two dedicated X and Y
coprocessors, and several other sections which are listed and subdivided below.

A/B General Purpose Processor Sections

80C186 Processor
Clock Generator
Timers
Interrupt Controller
Local Processor Bus Interface
Program Memory
Data Memory
Status/Diagnostic LEDs
Diagnostic Port
Watchdog Circuit
Reset Source Register
A/B Processor Indication Register

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-39

Vital Harmon Logic Controller (VHLC) - Hardware Components

Memory Expansion Port/Flash Programming Port

Dual-Port Memory System
VHLC Bus Interface
VHLC Bus Control
Reset Circuit
Chopper Signal Generator

Block Diagram

Figure 3-32, Vital Logic Processor Block Diagram.

Clock Generator

The internal oscillator and clock generator circuits of the 80C186 processors are used to
produce independent clock signals for the A and B sides of the VLP. External crystals
and the oscillators produce a fundamental frequency of 29.5 MHz. The internal divider
of the clock generator circuit reduces the processor clock frequency to 14.75 MHz.

Timers

The VLP's two 80C186s provide three internal 16-bit timers for each of the general
purpose processor sections.

Interrupt Controller

All interrupts are handled by the internal interrupt control units of the two 80C186
processors. Each VLP general purpose processor is setup with the capability for three
types of interrupts; software interrupts, 80C186 integrated peripherals interrupts, and
external NMI (Non-Maskable Interrupts).

3-40 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Local Processor Bus Interface

Each of the general purpose processor sections contain separate local address, control and
data buses. The local processor bus interface provides the following functions for these
80C186 buses:

C Address bus latches and drivers

C Data bus transceivers
C Control line drivers
C Transceiver enable control

Program Memory

Program memory consists of up to 256 K bytes of EPROM or EEPROM memory in a 16

bit wide arrangement. The program memory area can be populated with any of the
following types of EEPROM, flash EEPROM or EPROM without jumper or switch
changes. This circuitry is duplicated for each processor.

27C256 28F256 28256 --- 2 x 32 K x 8

27C512 28F512 28512 --- 2 x 64 K x 8
27C010 28F010 28010 --- 2 x 128 K x 8

Data Memory

Data memory consists of up to 256 K bytes of static RAM (Random Access Memory) in a
16 bit wide arrangement. The data memory may be populated with either 32 K x 8 or 128
K x 8 RAM. The 32 K x 8 RAM are installed in pins 3 to 30 of the location. No jumpers
or switch changes are required to select the size of RAM being used. These circuits are
duplicated for each processor.

Diagnostic Port

The diagnostic ports provide an asynchronous communications channel to each of the

VLP processors for development and manufacturing test purposes. They are not intended
for field use. Field diagnostic information is routed through the ACP diagnostic port.
Refer to the applicable Code System Manual, Section 4 - Troubleshooting
(Terminal) for more information.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-41

Vital Harmon Logic Controller (VHLC) - Hardware Components

Watchdog Circuit

There is a separate watchdog circuit for each VLP 80C186 processor. Each watchdog
controls the reset of both processors, the chopper circuit and all offboard devices
connected to the Sysreset line. The watchdogs have a window in which they must be
serviced (500 to 625 ms) from the last time they were serviced. After reset or power up,
the watchdog circuits are not enabled until serviced for the first time. Following a reset,
if the watchdog is not serviced within 6 seconds, a reset will be forced by the watchdog
circuits. The watchdog circuit contains its own independent clock to decouple it from the
time bases of the rest of the VLP. If VLP Jumper W1 is installed, both watchdog circuits
are disabled from generating resets.

Reset Source Register

The VLP has several sources of resets. For diagnostic purposes, each processor's reset
source register latches the source of a reset as it occurs. If the reset is not due to a power
loss, the processors can then read their reset source register to report the source of the last
reset. After initial power-up or a power failure, the value in the reset source register is
invalid.

A/B Processor Indication Register

The A/B processor indication register provides a means for the VLP general purpose
processor software to determine whether it is running on the A or B processor side of the
VLP.

Memory Expansion Port/Flash Programming Port

A Memory Expansion Port/Flash Programming Port is provided for each 80C186

processor. These ports provide the capability to add additional memory on a daughter
module or connect a flash programmer module to reprogram flash memories being used
in the program memory space.

Dual-Port Memory

The VLP contains a 2 K x 8 dual-port RAM for interprocessor communication between

the VLP's two 80C186 sections. The dual-port RAM allows concurrent accesses from
both ports to independent locations in the memory array.

3-42 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

VHLC Bus Interface Circuit

The VHLC bus interface/control section allows the VLP to serve as the bus master in the
VHLC system. The VHLC bus interface provides the physical interface to the bus and
generates the control signals necessary for the interface, the bus and the dual processor's
interaction with the bus.

VHLC Bus Control

In a vital system, the VLP is the sole bus master for the entire VHLC system. Though the
VHLC is a single bus master system, the VLP has two general purpose processors. Either
of these processors (A or B) may control the VHLC bus. The VLP is a dual bus master
and must handle the arbitration and other tasks related to multiple bus masters. All of the
tasks necessary to accomplish this are handled by the VHLC bus control circuit.

VLP Reset Circuit

The reset circuit is used to force a reset of all VLP circuits, including the A and B
processors. It also generates the Sysreset signal to reset off-board devices on the VHLC
bus. Sources of the reset are the watchdogs (A and B), an off-board push button (not
presently used), an on-board push button, low power as signaled by the DCPD input, or a
software controlled reset from either processor. If the VLP is plugged into any slot other
than Slot 1, the VLP is held in reset and the VHLC bus drivers and transceivers are tri-
stated. The reset circuit generates an "imminent reset" signal which causes a NMI on
both processors approximately 800 Fs (microseconds) prior to the reset.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-43

Vital Harmon Logic Controller (VHLC) - Hardware Components

Chopper Signal Generator

Figure 3-33, Chopper Signal Generator Test Point.

The CSG (Chopper Signal Generator) uses the A-processor clock to generate a 115.2 kHz
square-wave signal for use by the DC/DC converters on the vital I/O modules. To start
the CSG it must be enabled by both processors. The CSG can be disabled by either A or
B processor or a reset. VLP test point TP3 provides two CSG functions. It can be used
as a point to monitor the chopper signal or it can be tied to VLP GND test point to disable
the CSG.

3-44 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Status/Diagnostic LEDs

Figure 3-34, VLP Status/Diagnostic LEDs.

Each processor section (VLPA and VLPB) has nine LEDs associated with it. The eight
yellow LEDs are software controlled through a write port and indicate status or diagnostic
conditions. The green LED provides an indication of system status. An extinguished
green LED indicates that the processor is reset. An illuminated green LED indicates that
the processor is not reset and under normal operating conditions it is illuminated.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-45

Vital Harmon Logic Controller (VHLC) - Hardware Components

Voltage Test Points

Figure 3-35, VLP Voltage Test Points.

The test points for checking power to the VLP are shown in Figure 3-35.

3-46 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Auxiliary Communications Processor Module

There are two different versions of the ACP that may be installed in the VHLC. ACP-2
(HPN 226611-XXX) and ACP-3 (HPN 226611-300). In this sub-section, the different
ACP versions are identified separately. In all other sections, both versions are simply
identified as the ACP.

Auxiliary Communications Processor Module (ACP-2) (HPN 226611-XXX)

Figure 3-36, Auxiliary Communications Processor Module.

The ACP handles all of the communication tasks for the VHLC. The ACP evaluates non-
vital application equations that deal with office communications and a solid state
HLC/LCP. The ACP contains battery backed-up memory for logging diagnostic
information or events at the interlocking. The ACP contains a 16 character, four button,
CDU (Control Display Unit) that can be used to set up the VHLC. The DB-9 pin, RS-232
connector is used for interfacing with a terminal or PC. Interfacing with a terminal or PC
allows access to the terminal program which contains setup and diagnostics utilities.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-47

Vital Harmon Logic Controller (VHLC) - Hardware Components

Block Diagram

Figure 3-37, ACP-2 Simplified Block Diagram.

The ACP-2 is a single, microprocessor controlled, electronic assembly for performing the
communications and diagnostic functions of the VHLC.

The CPU is an Intel 80C186, operating at a clock speed of 9.8304 MHz. This is a CMOS
member of the 8086 family.

The address decoder and buffer demultiplexes the address and data buses and buffers the
VHLC bus signals.

The program memory will be either two 64 K byte EPROMs, four 64 K byte EPROMs, or
two 128 K byte EPROMs, depending on the amount required by the software.

Shared RAM consists of 2 K x 8 static RAM (non-battery backed) and is used for passing
messages between the ACP and the VLP.

The data memory is 256 K bytes of CMOS static RAM. With an optional MEM
mounted piggyback on the ACP, an additional 256 K Bytes is available. Each 64 K bytes
consists of a pair of 32 K byte ICs. All data memory is battery backed up for retention
while power is off.

The ACP-2 is a slave to the VLP. The bus interface circuit buffers and decodes
commands from the VLP and provides a bi-directional data bus. The bus interface also
determines access to the shared RAM.

3-48 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

The watchdog section requires a strobe from the CPU every 500-625 ms or it resets the
ACP.

The reset section controls the reset to the CPU. The reset circuit causes a NMI
approximately 800 Fs before the reset. Sources for the reset are:

C The watchdog
C On-board push button
C Low power as signaled by the DCPD input
C NMIRQ input
C Sysreset when driven by the bus master
C A bus master controlled reset command
C Software controlled reset from the CPU.

The 16 character, alphanumeric, LED display and four push buttons allow maintenance
personnel to retrieve diagnostic information and change user configurable parameters
without using a diagnostic terminal.

The green LED indicates ACP status. This LED is illuminated as long as the ACP is
operating normally. When the green LED is extinguished, the ACP is not working. A
flashing green LED indicates the ACP is being reset.

The serial communications control circuit converts transmitted data from the processor to
a serial data stream. There are six serial ports and a separate baud rate generator for each.

One of the serial ports is used for diagnostics through a connector on the front of the
ACP. This port is configured as a DTE and supports the transmit data and receive data
signals. The other five serial ports are application specific. The baud rate and other
communications parameters are controlled by software and depend on the application.
The signal drivers and receivers for each of these five ports are located on the separate
modules to be attached to the SIM on the rear of the VHLC chassis.

The serial port driver converts CMOS logic level signals to RS-232 levels and vice versa.
Internal DC/DC converters are used to generate ±10 Vdc from the +5 VDC Power Supply
Module. The driver is not electrically isolated from the +5 VDC Power Supply Module.

The real time clock provides a means of timekeeping for the ACP. It contains its own
crystal and an adjustment to fine tune the crystal frequency. The real time clock is battery
backed and continues to keep time (approximately 3 days) when +5 Vdc power to the
ACP is off.

The memory backup battery provides power to the RAM and the real time clock. The
circuit has a 3.5 V lithium battery and the logic necessary to switch from +5 Vdc power to
battery power when the +5 Vdc supply signals Low voltage. This circuit also has a timer
that removes the standby power after three days to preserve the life of the battery.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-49

Vital Harmon Logic Controller (VHLC) - Hardware Components

Battery Test

Figure 3-38, Test Points.

Connect a DC voltmeter "+" probe to test point TP1 ±.

A Connect the "
" probe to test
point TP2 ±.
B The voltage should be between +3.25 and +3.75 Vdc.

ACP Executive EPROMS

Figure 3-39, ACP Executive EPROM Location (two EPROM set).

The ACP executive software is non-vital. It controls communications with the office,
HLC/LCP, and remote VHLCs. If the executive software is a two EPROM set, install
EPROMs in sockets IC32 and IC33 as shown in Figure 3-39.

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 Module Description

If the ACP Executive Software is a four EPROM set, install EPROMs in sockets IC30,
IC31, IC32, and IC33 as shown in Figure 3-40.

Figure 3-40, ACP Executive EPROM Location (four EPROM set).

Application Equations EPROMS

Figure 3-41, ACP Application EPROMS installed in IC30 and IC31on the ACP.

The non-vital ACP application equations interface the control and indication status and
HLC/LCP status to the VLP equations. The equations are generated by the ALC
(Application Logic Compiler) or the ACE (Application Compiler/Editor). They reside in
two 27C512 CMOS EPROMs.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-51

Vital Harmon Logic Controller (VHLC) - Hardware Components

If the ACP-2 Executive Software is a two EPROM set, the equation EPROMs are
installed in IC30 and IC31 as shown in Figure 3-41. If the ACP Executive Software is a
four EPROM set, the equation EPROMs are installed in U9 and U10 on the MEM as
shown in Figure 3-42.

Figure 3-42, ACP Application Equations EPROMs installed in U9 and U10 on MEM.

ACP Diagnostic Port

The ACP diagnostic port is a DB-9 pin, female connector. Use it to connect a diagnostic
terminal or PC to the VHLC for local control, memory dumps, and troubleshooting.

J1 Connector Pin Assignment

Signal Signal Name Input/Output Pin
RxD Serial data in Input 2
TxD Serial data out Output 3
COM Power common 5

Figure 3-43,
J1 Connector.

3-52 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Auxiliary Communications Processor Module (ACP-3) (HPN 226611-300)

Figure 3-44, ACP-3.

The ACP-3 handles all of the communication tasks for the VHLC. The ACP evaluates
non-vital application equations that deal with office communications and a solid state
HLC/LCP. The ACP contains battery backed-up memory for logging diagnostic
information or events at the interlocking. The ACP contains a 16 character, four button,
CDU that can be used to set up the VHLC. The DB-9 pin, RS-232 connector is used for
interfacing with a terminal or PC. Interfacing with a terminal or PC allows access to the
terminal program which contains setup and diagnostics utilities.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-53

Vital Harmon Logic Controller (VHLC) - Hardware Components

Block Diagram

Figure 3-45, ACP-3 Simplified Block Diagram.

The ACP-3 is a single, microprocessor controlled, electronic assembly for performing the
communications and diagnostic functions of the VHLC.

The CPU is an Intel 80C186, operating at a clock speed of 14.7456 MHz. This is a
CMOS member of the 8086 family.

The address decoder and buffer demultiplexes the address and data buses and buffers the
VHLC bus signals.

The program memory will be either two 64 K byte EPROMs, four 64 K byte EPROMs, or
two 128 K byte EPROMs, depending on the amount required by the software.

Shared RAM consists of 4 K x 8 static RAM (non-battery backed) and is used for passing
messages between the ACP and the VLP.

The data memory is 512 K bytes of CMOS static RAM. All data memory is battery
backed up for retention while power is off.

The ACP-3 is a slave to the VLP. The bus interface circuit buffers and decodes
commands from the VLP and provides a bi-directional data bus. The bus interface also
determines access to the shared RAM.

The watchdog section requires a strobe from the CPU every 500-625 ms or it resets the
ACP.

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 Module Description

The reset section controls the reset to the CPU. The reset circuit causes a NMI
approximately 800 Fs before the reset. Sources for the reset are:

C The watchdog
C On-board push button
C Low power as signaled by the DCPD input
C NMIRQ input
C SYSRESET when driven by the bus master
C A bus master controlled reset command
C Software controlled reset from the CPU.

The 16 character, alphanumeric, LED display and four push buttons allow maintenance
personnel to retrieve diagnostic information and change user configurable parameters
without using a diagnostic terminal.

The green LED indicates ACP status. This LED is illuminated as long as the ACP is
operating normally. When the green LED is extinguished, the ACP is not working. A
flashing green LED indicates the ACP is being reset.

The serial communications control circuit converts transmitted data from the processor to
a serial data stream. There are eight serial ports and a separate baud rate generator for
each.

One of the serial ports is used for diagnostics through a connector on the front of the
ACP. This port is configured as a DTE and supports the transmit data and receive data
signals. The other seven serial ports are application specific. The baud rate and other
communications parameters are controlled by software and depend on the application.
The signal drivers and receivers for each of these five ports are located on the separate
modules to be attached to the SIM on the rear of the VHLC chassis.

The serial port driver converts CMOS logic level signals to RS-232 levels and vice versa.
Internal DC/DC converters are used to generate ±10 Vdc from the +5 VDC Power Supply
Module. The driver is not electrically isolated from the +5 VDC Power Supply Module.

The real time clock provides a means of timekeeping for the ACP. It contains its own
crystal. The real time clock is battery backed and continues to keep time (approximately
3 days) when +5 Vdc power to the ACP is off.

The memory backup battery provides power to the RAM and the real time clock. The
circuit has a 3.5 V lithium battery and the logic necessary to switch from +5 Vdc power to
battery power when the +5 Vdc supply signals Low voltage. This circuit also has a timer
that removes the standby power after three days to preserve the life of the battery.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-55

Vital Harmon Logic Controller (VHLC) - Hardware Components

Test Points

Figure 3-46, ACP-3 Test Points.

There are six test points on the ACP-3 that can be used to verify that the respective
sections have the proper signal.

±
A TP1 BATT Battery voltage. The voltage should be between +3.25
and +3.75 Vdc.
±
B TP2 GND Ground
±
C TP4 +5V +5 Vdc
±
D TP5/TP6 WDT Watchdog Timer
±
E TP7 CLK CPU Clock

3-56 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Jumpers

Figure 3-47, ACP-3 Jumpers J2 and J3.

±
A J3 RUN/REPROGRAM Not used. Jumper should be removed.
±
B J2 LO/HI When the executive software is contained in 64 K byte
EPROMs place jumper across terminals 2-3 (Low Density).
When the executive software is contained in 128 K byte
EPROMs place jumper across terminals 1-2 (High
Density).

ACP Executive EPROMS

Figure 3-48, ACP-3 Executive EPROM Location (two EPROM set).

The ACP-3 Executive Software is non-vital. It controls communications with the office,
HLC/LCP, and remote VHLCs. If the Executive Software is a two EPROM set, install
EPROMs in sockets IC32 and IC33 as shown in Figure 3-48.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-57

Vital Harmon Logic Controller (VHLC) - Hardware Components

If the ACP-3 Executive Software is a four EPROM set, install EPROMs in sockets IC30,
IC31, IC32, and IC33 as shown in Figure 3-49.

Figure 3-49, ACP-3 Executive EPROM Location (four EPROM set).

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 Module Description

Application Equations EPROMS

Figure 3-50, ACP-3 Application Equations EPROMs installed in IC30 and IC31on the ACP-3.

The non-vital ACP-3 application equations interface the control and indication status and
HLC/LCP status to the VLP equations. The equations are generated by the ALC or the
ACE. They reside in two 27C512 CMOS EPROMs. If the ACP-3 Executive Software is
a two EPROM set (64K bytes each), the equation EPROMs are installed in IC30 and
IC31 as shown in Figure 3-50. If the ACP Executive Software is a four EPROM set (64K
bytes each), the equation EPROMs are installed in U9 and U10 as shown in Figure 3-51.

Figure 3-51, ACP-3 Application Equations EPROMs installed in U9 and U10 on ACP-3.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-59

Vital Harmon Logic Controller (VHLC) - Hardware Components

The ACP-3 diagnostic port is a DB-9 pin, female connector. Use it to connect a
diagnostic terminal or PC to the VHLC for local control, memory dumps, and
troubleshooting.

J1 Connector Pin Assignment

Signal Signal Name Input/Output Pin
RxD Serial data in Input 2
TxD Serial data out Output 3
COM Power common 5

Figure 3-52,
J1 Connector.

3-60 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Memory Expansion Module (MEM) (HPN 226908-XXX)

Figure 3-53, Memory Expansion Module.

Note: The MEM is a subassembly of ACP-2, HPN 226611-200

Description

The MEM serves one of two possible functions. On systems where the executive
software is a four EPROM set, the MEM provides locations for the ACP-2 application
equations EPROMs, which are installed in U9 and U10. The MEM also provides an
additional 256 K bytes of battery backed RAM for the ACP-2.

Note: The MEM is not used on systems utilizing Auxiliary Communications Processor
(ACP-3) Module (HPN 226611-300).

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-61

Vital Harmon Logic Controller (VHLC) - Hardware Components

Block Diagram

Figure 3-54, Memory Expansion Module Block Diagram.

Refer to the MEM block diagram. A description of each functional block follows:

ACP Interface

Most of the signals from the ACP-2 are driven directly by the 80C186 processor. These
signals must be properly buffered and address/data de-multiplexing must be performed.

Decode And Control

Address decoding is performed here to select the proper devices for reading and writing
depending on the mode the MEM is operating.

Expansion RAM

The expansion RAM is an additional 256 K bytes of battery backed RAM for the ACP-2
and consists of two, 1 megabit, low power static RAM devices. The decode and control
section maps the RAM into the ACP-2 processors memory map from 40000 to 7FFFF.
The ACP-2 provides the battery backed power to this RAM.

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 Module Description

Site Specific Module (SSM) (HPN 226612-XXX)

Figure 3-55, Site Specific Module.

Description

The SSM contains the vital application logic equations, system configurations, and setup
data that applies to each particular site. Application and configuration information is
generated by the ALC or the ACE and the data is stored in one or more of the four
EPROMs located on the SSM (Figure 3-55). All four EPROMs may not be required for
some applications.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-63

Vital Harmon Logic Controller (VHLC) - Hardware Components

Block Diagram

Figure 3-56, Site Specific Module Block Diagram.

Refer to the SSM block diagram. A description of each functional block follows:

Bus Interface

The bus interface circuit decodes address commands from the VLP and buffers data to
and from the VLP. It also controls the data direction on the bi-directional data bus in
response to whether the VLP is reading (receiving) or writing (sending) data.

Bank Select Circuit

The VHLC bus can only address 4 K bytes of applications EPROM at a time using the
lowest 12 address bits. The bank select circuit will latch the top seven address bits of the
EPROM.

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 Module Description

Chassis Input Port

This input port allows a 16-bit chassis identification to be read through the P2 connector.
The bits are represented by wire jumpers on the motherboard which are cut to produce the
required bits. This gives the VHLC chassis a unique identification address for
applications that require it.

Applications EPROM and Jumper Location

Figure 3-57, Applications EPROM and Jumper Location.

This is usually a single EPROM which may range from a 8 K x 8 to 128 K x 8. In large
sites, up to four of the 64 K or 128 K EPROMs can be installed in each of the four 32 pin
sockets. The following table shows the jumper positions for the different sizes of
EPROMs. Jumpers are normally factory set for a 27C512 EPROM.

EPROM Type P3 P4 P5 P6
27C64 1-3 1-3 1-3 1-3
27C128 1-3 1-3 1-3 1-3
27C256 2-4 1-3 1-3 1-3
27C512 2-4 2-4 1-3 1-3
27C010 2-4 2-4 2-4 1-3

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-65

Vital Harmon Logic Controller (VHLC) - Hardware Components

WARNING The Site Specific Module has vital information that is

unique to its field location. Do not install an SSM with
EPROMS that have not been programmed for this site.

EEPROM Buffer

Figure 3-58, SSM Jumper Installation.

The EEPROM buffer stores non-vital setup data. This EEPROM buffer is read like
normal memory. Writing to the buffer requires installing a jumper between test points
TP1 and TP2. Once written and stored, the EEPROM memory is retained even with the
system power off. There is no back-up battery necessary on this module. This device is 2
K byte and has a 10,000 write cycle limit.

Note: The first version of the SSM (HPN 226612-000) has a 512 byte EEPROM. This
SSM will not function properly in the VHLC.

3-66 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Vital Signal Driver Module (VSD) (HPN 226801-XXX)

Figure 3-59, Vital Signal Driver.

Description

The VSD has the following sections:

C VHLC bus interface

C VSSR (Vital Signal Stop Relay) driver
C Signal driver outputs
C Lamp filament check circuit

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-67

Vital Harmon Logic Controller (VHLC) - Hardware Components

Block Diagram

Figure 3-60, Vital Signal Driver Block Diagram.

VHLC Bus Interface Circuit

The bus interface circuit buffers all the signals from the VLP and provides the decoding
necessary to interface with the other VSD sections. The bus interface also provides slot
identification and module type information. The bus interface provides protection against
erratic or improper access by the VLP.

Vital Signal Stop Relay (VSSR) Driver Circuit

The VSSR driver circuit delivers 10-16 Vdc at 1 W maximum continuously. The VSD
VSSR driver circuit is a dynamic circuit which requires periodic access from the VLP to
remain active, so that no failure will cause the output to become energized when it should
be de-energized. The VSSR output is a two wire output which is isolated from all other
circuits on the VSD.

VSD Output Section Circuit

The lamp output section of the VSD is capable of supplying 150 W total output power.
Each signal output operates with 10-16 Vdc at 5.5 A. The outputs use power MOSFETs
capable of withstanding 80 amp surges. The output circuit requires both processors to
enable the output. Each output has a feedback which is read by both processors to ensure
that the output is in the proper state. The lamp output section is isolated from all other

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 Module Description

circuits on the VSD. All outputs contain secondary lightning protection.

Filament Check Circuit

WARNING Although the filament check circuit is periodically

tested for proper operation, a defective lamp socket or
failed surge arrester may be detected as an
operational lamp.

The lamp filament check circuit senses the current supplied to the lamp output drivers and
converts it to a digital value which is used by the VLP to determine the status of the lamp
filament. The lamp filament circuit also contains a test load which is used to ensure that
the circuit is operating properly. A greater than 1 amp change in current indicates a good
lamp filament.

Power Requirements

WARNING Power for the VSD lamp outputs via Lamp B/Lamp N
must be supplied through an AAR approved vital relay
which is controlled by the VSSR driver circuit on the
respective VSD.

The VSD has two battery inputs on the P2 connector; +B/N and lamp B/lamp N. The
+B/N are the battery inputs for the VSSR driver circuitry. Lamp B/lamp N are the battery
inputs for the lamp driver filament check circuits and power for the VSD lamp outputs.
The voltage for these inputs is 10-16 Vdc.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-69

Vital Harmon Logic Controller (VHLC) - Hardware Components

LED Indicators

Figure 3-61, Vital Signal Driver LEDs.

The green LED indicates the status of the VSD Module. If the green LED is illuminated,
the I/O module has passed the tests performed during operation and is functioning
properly. If an error is detected, the LED is extinguished.

The 16 red LEDs represent the 16 lamp outputs. An illuminated red LED indicates that
the corresponding output is energized.

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 Module Description

Test Points

B E

A F

Figure 3-62, Vital Signal Driver Test Points.

There are six test points on the VSD that can be used to verify that the respective sections
have the proper DC voltage.

±
A N VSSR circuit neutral
±
B B VSSR circuit battery
±
C LBAT Lamp battery
±
D Lamp N Lamp neutral
±
E +5Vdc VHLC system +5 Vdc
±
F COM VHLC system common

Mating Cable

The VSD cable uses MIL STD 16878/3, 16 AWG, 3000 V wire. A list of cables that may
be connected to the VSD are given below:

HPN 200125-010 16 AWG, 10 ft HPN 200125-030 16 AWG, 30 ft

HPN 200125-020 16 AWG, 20 ft HPN 200125-040 16 AWG, 40 ft

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-71

Vital Harmon Logic Controller (VHLC) - Hardware Components

Cable Connector

The cable connector is keyed to prevent a different type of module from being installed in
a slot wired for a VSD. It is keyed as shown below.

A list of the connections for the VSD and the color code of the wire in the mating cable is
shown below.

Signal Pin Color Code

B12 F BLU
N12 B WHT
LAMPB W BLU-RED
LAMPB U WHT-RED
LAMPB X RED-GRN
LAMPB V ORN-RED
LAMPN p BLK-WHT-ORN
VSTOP+ C RED
VSTOP- H WHT-BLK
LOUT 1 u BLK-WHT-GRN
LOUT 2 Z BLK-WHT-RED
LOUT 3 y ORN-RED-GRN
LOUT 4 d ORN-BLK-WHT
LOUT 5 CC RED-WHT-BLU
LOUT 6 j RED-BLK-GRN
LOUT 7 HH BLK-ORN-RED
LOUT 8 c GRN-BLK-WHT
LOUT 9 f BLK-RED-GRN
LOUT 10 k GRN-BLK-ORN
LOUT 11 DD GRN-ORN-RED
LOUT 12 r WHT-RED-ORN
LOUT 13 z BLU-RED-GRN
LOUT 14 e BLU-BLK-WHT
LOUT 15 v WHT-BLK-GRN
LOUT 16 a WHT-BLK-RED
Figure 3-63,
VSD Cable Connector.

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 Module Description

Application Requirements

VSD outputs are not protected against short circuit to battery return. If needed, install a
series over-current protection device in the LAMPBIN input circuit, or individual devices
on each output.

CAUTION Do not use LED Signals that are not specifically

designed for operation by the VHLC. The VHLC uses
short duration (-2 ms) pulses to perform filament
checks, which are not visible with incandescent lamps,
but are visible with LED signals.

WARNING Do not connect an unused VSD output (output without

a status name assigned to it) to a signal lamp.
Unused VSD outputs are not tested. A failure of the
circuit (such as a shorted transistor) can enable the
output. Since the undefined output is not tested, the
failure will not be detected.

Surge Arrester Installation

WARNING Do not use a surge arrester as an equalizer between a

lamp output and lamp common. Install surge arresters
only between the lamp output and earth ground and
between lamp common and earth ground. The VHLC
may interpret a failed surge arrester as a lamp filament
if the surge arrester is installed incorrectly.

Figure 3-64, Surge Arrester Schematic.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-73

Vital Harmon Logic Controller (VHLC) - Hardware Components

Vital Signal Stop Relay

WARNING The battery and return inputs (LAMPBIN and

LAMPNIN) of the VSD Module must be routed through
the front contacts of a vital relay, referred to as the
Vital Signal Stop Relay (VSSR). There must be one
VSSR for each VSD Module, controlled by the VSSR
output of the respective module.

Except with search light signals, the back contacts of the VSSR should be wired to
display the most restrictive aspect when the VSSR is de-energized, if dark signals are
undesirable.

VSD outputs in normal-standby applications must be switched through a vital relay, or a

periodic fail-over to the standby unit must be performed to verify that no latent failures
have occurred on the standby unit that will affect the lamp outputs of the normal unit.
The Signal Battery Return to the VSD must be switched through the VSSR.

WARNING An AAR approved Vital Relay (100-1000 Ω coil

resistance) must be used to power Lamp B/Lamp N for
the VSD. The relay must be controller by the VSSR
output on the respective VSD. All current for the
signal lamps will be supplied by the front contacts of
the vital relay.

CAUTION A separate common return wire is recommended for

the Red signal lamp to prevent external short circuits
to the Red lamp from lighting another lamp even after
the VSSR has de-energized. Common return wires for
lamps other than the Red should be disconnected
through the de-energized VSSR relay contacts.

WARNING A defective lamp socket may be detected as an operational

lamp.

3-74 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Specifications

Battery Input Voltages

Lamp Battery Input Voltage 10-16 Vdc
VSSR Battery Input Voltage 10-16 Vdc

Lamp Outputs
Output Power (module) 150 W at 10 V maximum
Output Current (module) 15 A maximum

Signal Driver Output Current

Surge 80 A
Continuous 5.5 A

VSSR Output
Output Voltage 10-16 Vdc
Output Power 1W
Vital Relay Impedance 100-1000 Ω

Isolation 2500 VACrms

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-75

Vital Harmon Logic Controller (VHLC) - Hardware Components

Vital General Purpose I/O Module (VGPIO) (HPN 226808-XXX)

Figure 3-65, Vital General Purpose I/O Module.

Description

The VGPIO (Vital General Purpose I/O) Module provides eight relay level vital outputs
for controlling various devices and eight voltage sensing vital inputs.

The VGPIO has eight inputs and eight outputs. Each output is capable of driving a 60 Ω
load at +10 Vdc. Failures in the VGPIO will not cause an output to become energized
when it should be de-energized.

The VGPIO Module is actually two modules stacked together. The bottom module
contains the inputs and the top module contains the outputs.

Each output is two wire and each output is isolated from all other I/O and from signal
battery. Each input is two wire and is isolated from all other I/O and from signal battery.

The VGPIO has the following sections:

C VHLC bus interface

C Eight isolated vital outputs
C Eight isolated vital inputs

3-76 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Block Diagram

Figure 3-66, VGPIO Block Diagram.

A description of each of the major block diagram sections follows:

HLC Bus Interface

The HLC bus interface section provides address decoding, and module enable circuits
that allow the VLP to communicate with the VGPIO over the VHLC bus.

Input Isolation

The input isolation sections of the I/O module provides 2500 VACrms isolation between
the internal logic of the VHLC and any inputs and outputs that go outside the chassis.
Each input is also isolated from all other I/O connections in the VHLC.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-77

Vital Harmon Logic Controller (VHLC) - Hardware Components

Input Interfaces

The input interface section contains eight vital inputs. The inputs are polarity sensitive
and accept from 0 to +32 Vdc. Hysteresis is included in the input so that an input must
rise above 8 Vdc to be considered an energized input. An active input must fall below 6
Vdc to be considered a de-energized input.

Signature Generator

The signature generator provides a method of rejecting AC voltages, that may be induced
into wires connected to vital inputs that are de-energized. The signature generator
presents a unique pattern ID for each input that is passed to the input decoding circuit
only if the input is energized by DC voltage. If only AC voltage is present at the input,
the pattern is disrupted and the input does not activate.

Signature Decode Circuits

Each input includes a signature decode circuit, that provides decoded signature values for
processor A and B. These circuits decode the identification number from the signature
data and pass the identification to the VLP. The VLP software determines if the
identification is correct. After reading the decoded values, the VLP software clears the
decode circuit registers. It verifies that the registers are reset to zero so a new signature
must be decoded for an input to continue to be considered active.

Output Isolation Circuit

The isolation sections of the I/O module provides 2500 VACrms isolation between the
internal logic of the VHLC and any inputs and outputs that go outside the chassis.

Output DC/DC Converter Circuit

The output DC/DC converter circuit contains eight vital outputs. The outputs are
unipolar, however, they can be externally connected to provide a bipolar drive. Each
output is delivered by an independent DC/DC converter circuit. The circuit generates
output voltage only after an enable is received from each processor and if the master
enable, called the Chopper AND Gate, is enabled. The enable circuits are periodically
checked by the software to detect failures.

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 Module Description

Chopper AND Gate

The Chopper AND Gate section provides a means to de-energize all of the outputs on the
VGPIO if either processor loses the ability to access the module. The Chopper AND
Gate provides a signal to the output driver sections only if a refresh signal is received
from each of the two processors. The refresh circuits are implemented by two charge
pumps that generate a voltage only if they are receiving refresh signals from the VLP
processors.

Output Driver Feedback Circuits

Each output has two feedback circuits, one for the Chopper AND Gate and one for the
Power Gate, so they can be tested separately. Since both gates must be enabled for the
output to be powered, the check circuits are tested individually without energizing the
output.

Power Requirements

There are separate battery power connections on the VGPIO to power the module. These
should be connected to a +12 Vdc battery; allowable voltage is 10-16 Vdc.

Note: The VHLC will reset if power is not applied to the VGPIO.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-79

Vital Harmon Logic Controller (VHLC) - Hardware Components

LED Indicators

Figure 3-67, VGPIO LED Indicators.

The green LED indicates the status of the VGPIO. If the green LED is illuminated, the
I/O module is functioning properly and has passed the tests performed during operation.

There is also a red LED for each input and output on the module. An illuminated red
LED indicates that the corresponding input or output is energized.

3-80 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Test Points

Figure 3-68, VGPIO Test Points.

±
A +5 Vdc VHLC system +5 Vdc
±
B COM VHLC system COM
±
C B Battery +12 Vdc
±
D N Battery neutral
±
E +/- Each output
±
F +/- Each input

Mating Cable

The VGPIO cable uses MIL STD 16878/3, 22 or 16 AWG, 3000 V wire. A list of cables
that may be connected to the VGPIO are given below:

HPN 200124-110 16 AWG, 10 ft HPN 200124-010 22 AWG, 10 ft

HPN 200124-120 16 AWG, 20 ft HPN 200124-020 22 AWG, 20 ft
HPN 200124-130 16 AWG, 30 ft HPN 200124-030 22 AWG, 30 ft
HPN 200124-140 16 AWG, 40 ft

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-81

Vital Harmon Logic Controller (VHLC) - Hardware Components

Cable Connector

The cable connector is keyed to prevent a different type of module from being installed in
a slot wired for a VGPIO. It is keyed as shown below.

A list of the connections for the VGPIO and the color code of the wire in the mating cable
is shown below.

Signal Pin Color Code

B12 B WHT
B12 D GRN
N12 A BLK
N12 C RED
Input 1+ FF BLU-RED-ORN
Input 1- DD GRN-ORN-RED
Input 2+ z BLU-RED-GRN
Input 2- x GRN-WHT-BLU
Input 3+ t WHT-RED-BLU
Input 3- r WHT-RED-ORN
Input 4+ k GRN-BLK-ORN
Input 4- h WHT-RED-GRN
Input 5+ c GRN-BLK-WHT
Input 5- a WHT-BLK-RED
Input 6+ W BLU-RED
Input 6- U WHT-RED
Input 7+ P RED-WHT
Input 7- M BLU-BLK
Input 8+ H WHT-BLK
Input 8- E ORN
Output 1+ HH BLK-ORN-RED
Output 1- EE ORN-RED-BLU
Output 2+ AA BLK-WHT-BLU
Output 2- y ORN-RED-GRN
Output 3+ u BLK-WHT-GRN
Output 3- s ORN-WHT-BLU
Output 4+ m ORN-BLK-GRN
Output 4- j RED-BLK-GRN
Output 5+ d ORN-BLK-WHT Figure 3-69,
Output 5- b RED-BLK-WHT VGPIO Cable Connector.
Output 6+ X RED-GRN
Output 6- V ORN-RED
Output 7+ R GRN-WHT
Output 7- N BLK-WHT
Output 8+ J RED-BLK
Output 8- F BLU

3-82 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Application Requirements

WARNING Do not connect an unused Vital General Purpose

Output (output without a status name assigned to it) to
an external device. Unused outputs are not tested.
Failures of the output circuit (such as a shorted
transistor) can enable the output. Since the undefined
output is not tested, the failure will not be detected.

Surge Protection

CAUTION If a connection to the VGPIO goes outside of the

building, it should be protected from lightning by
installing lightning arresters and an equalizer.

Figure 3-70, Lightning Arrester Schematic - Vital Input or Output Design.

Each input and output of the VGPIO has secondary protection against damage from
power surges.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-83

Vital Harmon Logic Controller (VHLC) - Hardware Components

Specifications

Vital Inputs
Impedance 1000 Ω ± 20%
Voltage Threshold
Turn On 8 to 9 Vdc
Turn Off 5.5 to 6.7 Vdc
Isolation 2000 VACrms
Input Voltage 32 Vdc maximum
Special Feature Rejects 20-220 Hz induced AC noise @ 32 V peak
Vital Outputs
Load 60 Ω maximum
Output Current 200 mA
Output Voltage 10-16 Vdc
Short Circuit Protected Continuous short (for 1 hour)
Isolation 2500 VACrms
Power Supply Input 10-16 Vdc at 3.5 A maximum

3-84 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Vital General Purpose Input Module (VGPI)

The VGPI (Vital General Purpose Input) Module is available in two configurations that
have vital input circuits but no vital output circuits. The input circuits on these modules
are identical to the input circuits on the VGPIO. The modules are shown below.

16 Vital Input Module (16VGPI) (HPN 226855-XXX)

Figure 3-71, 16 Vital General Purpose Input Module.

8 Input Module (8VGPI) (HPN 226806-XXX)

Figure 3-72, 8 Vital General Purpose Input Module.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-85

Vital Harmon Logic Controller (VHLC) - Hardware Components

Mating Cables

The VGPI cable uses MIL STD 16878/3, 22 or 16 AWG, 3000 V wire. A list of the
cables that are used with the VGPI is shown below:

16VGPI
HPN 200661-010 22 AWG, 10 ft
HPN 200661-020 22 AWG, 20 ft
HPN 200661-030 22 AWG, 30 ft
HPN 200661-110 16 AWG, 10 ft
HPN 200661-120 16 AWG, 20 ft
HPN 200661-130 16 AWG, 30 ft
HPN 200661-140 16 AWG, 40 ft

8VGPI
HPN 201931-010 22 AWG, 10 ft
HPN 201931-020 22 AWG, 20 ft
HPN 201931-030 22 AWG, 30 ft
HPN 201931-110 16 AWG, 10 ft
HPN 201931-120 16 AWG, 20 ft
HPN 201931-130 16 AWG, 30 ft

3-86 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Cable Connector

The cable connector is keyed to prevent a different type of module from being installed in
a slot wired for a VGPI. It is keyed as shown below.

A list of the connections for the VGPI and the color code of the wire in the mating cable
is shown below.

Note: The VGPIs do not have battery power connections.

8VGPI Cable Connector

Signal Pin Color Code

Input 1+ FF BLU-RED-ORN
Input 1- DD GRN-ORN-RED
Input 2+ z BLU-RED-GRN
Input 2- x GRN-WHT-BLU
Input 3+ t WHT-RED-BLU
Input 3- r WHT-RED-ORN
Input 4+ k GRN-BLK-ORN
Input 4- h WHT-RED-GRN
Input 5+ c GRN-BLK-WHT
Input 5- a WHT-BLK-RED
Input 6+ W BLU-RED
Input 6- U WHT-RED
Input 7+ P RED-WHT
Input 7- M BLU-BLK
Input 8+ H WHT-BLK
Input 8- E ORN

Figure 3-73,
8VGPI Cable Connector.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-87

Vital Harmon Logic Controller (VHLC) - Hardware Components

16VGPI Cable Connector

Signal Pin Color Code

Input 1+ FF BLU-RED-ORN
Input 1- DD GRN-ORN-RED
Input 2+ z BLU-RED-GRN
Input 2- x GRN-WHT-BLU
Input 3+ t WHT-RED-BLU
Input 3- r WHT-RED-ORN
Input 4+ k GRN-BLK-ORN
Input 4- h WHT-RED-GRN
Input 5+ c GRN-BLK-WHT
Input 5- a WHT-BLK-RED
Input 6+ W BLU-RED
Input 6- U WHT-RED
Input 7+ P RED-WHT
Input 7- M BLU-BLK
Input 8+ H WHT-BLK
Input 8- E ORN
Input 9+ HH BLK-ORN-RED
Input 9- EE ORN-RED-BLU
Input 10+ AA BLK-WHT-BLU
Input 10- y ORN-RED-GRN
Input 11+ u BLK-WHT-GRN
Input 11- s ORN-WHT-BLU
Input 12+ m ORN-BLK-GRN
Input 12- j RED-BLK-GRN
Input 13+ d ORN-BLK-WHT
Input 13- b RED-BLK-WHT
Input 14+ X RED-GRN
Input 14- V ORN-RED
Input 15+ R GRN-WHT Figure 3-74,
Input 15- N BLK-WHT 16VGPI Cable Connector.
Input 16+ J RED-BLK
Input 16- F BLU

3-88 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Surge Protection

CAUTION If a connection to the 8VGPI or 16VGPI goes outside

of the building then it should be protected from
lightning by installing lightning arresters and an
equalizer.

Figure 3-75, Lightning Arrester Schematic - Vital Input Design.

Specifications

Vital Inputs
Impedance 1000 Ω ± 20%
Voltage Threshold
Turn On 8 ± 0.5 Vdc
Turn Off 6 ± 0.5 Vdc
Input Voltage 32 Vdc maximum
Isolation 2500 VACrms
Special Feature Rejects 20-220 Hz induced AC noise @ 32 V peak

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-89

Vital Harmon Logic Controller (VHLC) - Hardware Components

Non-Vital I/O Module (NVIO) (HPN 226614-00X)

Figure 3-76, Non-Vital I/O HPN 226614-00X (Original Version).

Figure 3-77, Non-Vital I/O HPN 226614-1XX (New Version).

3-90 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Description

Each NVIO contains 16 bipolar outputs and 16 voltage sensing inputs. This module is
controlled by the VLP through VHLC bus connector P1. Connector P2 connects the
module with the application circuits and provides power from the site's battery supply to
the I/O circuits. The LEDs display the status of all inputs and outputs. An illuminated
input LED indicates voltage is present. An illuminated positive output LED indicates the
NVIO is receiving current from battery positive. An illuminated negative output LED
indicates the NVIO is sending current to battery negative.

Block Diagram

Figure 3-78, Non-Vital I/O Block Diagram.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-91

Vital Harmon Logic Controller (VHLC) - Hardware Components

Bus Interface Circuit

The bus interface circuit decodes address commands from the VLP and buffers data to
and from the VLP. It also controls the data direction on the bi-directional data bus in
response to whether the VLP is reading (receiving) or writing (sending) data.

Opto-Isolated Inputs

The opto-isolated input circuits monitor 16 input voltages and electrically isolate the
VHLC logic circuits from the site battery.

Input Select Circuit

The input select circuit decodes the buffered address to enable reading the module's input
or output status.

Output Selects and Latch Circuit

This circuit decodes the buffered address bus to select the specific module function
desired.

Isolated Outputs

Each isolated output provides either a positive or a negative voltage. All outputs are
electrically isolated from the VHLC logic circuits to prevent grounding the site battery.

Power Requirements

There are separate battery power connections on the NVIO to power the module. The
allowable voltage is 10-40 Vdc.

3-92 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

LED Status Indicators

Six LED arrays indicate the status of each individual non-vital input and output. Each
LED array has eight red LEDs. The green LED is illuminated when the module has
passed the initial startup tests and is operating normally.

Figure 3-79, Non-Vital I/O Module Status LEDs.

Note: Figure 3-79 shows the Status LEDs for NVIO HPN 226614-00X. NVIO HPN
226614-100 (Figure 3-80), has a modified arrangement for LED arrays.

Figure 3-80, HPN 226614-1XX Module LED Indicators.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-93

Vital Harmon Logic Controller (VHLC) - Hardware Components

Input Status LEDs Output Status LEDs

DA1 1 (Top) DA6 DA4 DA5 DA3
2 16- (Front) 8- (Front) 16+ (Front) 8+ (Front)
3 15- 7- 15+ 7+
4 14- 6- 14+ 6+
5 13- 5- 13+ 5+
6 12- 4- 12+ 4+
7 11- 3- 11+ 3+
8 10- 2- 10+ 2+
DA2 9 9- (Back) 1- (Back) 9+ (Back) 1+ (Back)
10
11
12
13
14
15
16

Fuses

The NVIO has two fuses; B input and N input. They are 3 A normal blow fuses.

Mating Cables

The NVIO cables are made up using MIL STD 16878/3, 22 or 16 AWG, 3000 V wire. A
list of the cables that are used with the NVIO are shown below.

HPN 201775-110 16 AWG, 10 ft HPN 201775-010 22 AWG, 10 ft

HPN 201775-120 16 AWG, 20 ft HPN 201775-020 22 AWG, 20 ft
HPN 201775-130 16 AWG, 30 ft HPN 201775-030 22 AWG, 30 ft
HPN 201775-140 16 AWG, 40 ft

3-94 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Cable Connector

The cable connector is keyed to prevent a different type of module from being installed in
a slot wired for a NVIO. It is keyed as shown below.

A list of the connections for the NVIO and the color code of the wire in the mating cable
is shown below.

Signal Pin Color Code

IN 1 r WHT-RED-ORN
IN 2 s ORN-WHT-BLU
IN 3 t WHT-RED-BLU
IN 4 u BLK-WHT-GRN
IN 5 v WHT-BLK-GRN
IN 6 w RED-WHT-GRN
IN 7 x GRN-WHT-BLU
IN 8 y ORN-RED-GRN
IN 9 z BLU-RED-GRN
IN 10 AA BLK-WHT-BLU
IN 11 BB WHT-BLK-BLU
IN 12 CC RED-WHT-BLU
IN 13 DD GRN-ORN-RED
IN 14 EE ORN-RED-BLU
IN 15 FF BLU-RED-ORN
IN 16 HH BLK-ORN-RED
OUT 1 p BLK-WHT-ORN
OUT 2 m ORN-BLK-GRN
OUT 3 j RED-BLK-GRN
OUT 4 f BLK-RED-GRN
OUT 5 d ORN-BLK-WHT
OUT 6 Y ORN-GRN
OUT 7 Z BLK-WHT-RED
OUT 8 V ORN-RED
OUT 9 T BLK-RED
OUT 10 R GRN-WHT
OUT 11 N BLK-WHT
OUT 12 L ORN-BLK
OUT 13 J RED-BLK
OUT 14 F BLU Figure 3-81,
OUT 15 D GRN NVIO Cable Connector.
OUT 16 B WHT
Battery (+) W BLU-RED
Battery (+) X RED-GRN
Battery (-) a WHT-BLK-RED
Battery (-) b RED-BLK-WHT

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-95

Vital Harmon Logic Controller (VHLC) - Hardware Components

Application Requirement

WARNING Do not use non-vital inputs or outputs to control or

monitor vital functions.

Specifications

Inputs
Voltage 40 Vdc maximum
Input Impedance 1000 Ω minimum
Voltage Threshold
Turn On 7 ± 0.5 Vdc maximum
Turn Off 2.5 ± 0.5 Vdc minimum

Outputs
Positive Source Current (per output) 500 mA
Negative Sink Current (per output) 125 mA
Total Source Current (per module) 3A
Total Sink Current (per module) 3A
Voltage 10-38 Vdc

Isolation 3000 VACrms

3-96 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

32 Non-Vital Input Module (32NVI) (HPN 226856-001)

Figure 3-82, 32 Non-Vital Input Module.

Description

The 32 NVI (32Non-Vital Input) Module has 32 non-vital DC voltage sensing inputs,
operating from 0-40 Vdc. Each input has a corresponding LED which is illuminated
when the input is energized. The 32NVI has two sections:

C VHLC bus interface

C Input circuits

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-97

Vital Harmon Logic Controller (VHLC) - Hardware Components

Block Diagram

Figure 3-83, 32 Non-Vital Input Block Diagram.

Input Circuits

The input circuits have 78L05 voltage regulators configured as constant current sources
for driving the opto-isolators and LEDs. Each input is clamped to battery and neutral
through clamping diodes to protect the input circuit from transient voltage. The inputs
are referenced to battery neutral and have a 1000 Ω minimum input impedance. All the
inputs are isolated from the VHLC logic circuits by 3000 VACrms.

Bus Interface Circuits

The bus interface circuits provide an interface between the VLP and the input circuits, as
well as module type and module identification information.

Power Requirement

The 32NVI has one battery input on the P2 connector. The voltage is 10-40 Vdc.

3-98 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

LED Indicators

Figure 3-84, 32 Non-Vital Input LED Indicators.

The green LED indicates the module status. It is illuminated when the module has passed
the tests performed during operation and is operating normally.

The 32 red LEDs represent the 32 inputs. An illuminated red LED indicates the
corresponding input is energized.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-99

Vital Harmon Logic Controller (VHLC) - Hardware Components

Test Points

Figure 3-85, 32 Non-Vital Input Test Points.

There are two test points on the 32NVI that can be used to check the VHLC +5 Vdc.
TP1 is for +5 Vdc and TP2 is common.

Mating Cables

The 32NVI cable is made up using MIL STD 16878/3, 22 or 16 AWG, 3000 V wire. A
list of cables that may be connected to the 32NVI follows:

HPN 200660-010 22 AWG, 10 ft

HPN 200660-020 22 AWG, 20 ft
HPN 200660-040 22 AWG, 40 ft
HPN 200660-110 16 AWG, 10 ft
HPN 200660-120 16 AWG, 20 ft
HPN 200660-140 16 AWG, 40 ft

3-100 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Cable Connector

The cable connector is keyed to prevent a different type of module from being installed in
a slot wired for a 32NVI.

It is keyed as shown below. A list of the connections for the 32NVI and the color code
of the wire in the mating cable is shown below.

Signal Pin Color Code

IN 1 r WHT-RED-ORN
IN 2 s ORN-WHT-BLU
IN 3 t WHT-RED-BLU
IN 4 u BLK-WHT-GRN
IN 5 v WHT-BLK-GRN
IN 6 w RED-WHT-GRN
IN 7 x GRN-WHT-BLU
IN 8 y ORN-RED-GRN
IN 9 z BLU-RED-GRN
IN 10 AA BLK-WHT-BLU
IN 11 BB WHT-BLK-BLU
IN 12 CC RED-WHT-BLU
IN 13 DD GRN-ORN-RED
IN 14 EE ORN-RED-BLU
IN 15 FF BLU-RED-ORN
IN 16 HH BLK-ORN-RED
IN 17 p BLK-WHT-ORN
IN 18 m ORN-BLK-GRN
IN 19 j RED-BLK-GRN
IN 20 f BLK-RED-GRN
IN 21 d ORN-BLK-WHT
IN 22 Y ORN-GRN
IN 23 Z BLK-WHT-RED
IN 24 V ORN-RED
IN 25 T BLK-RED
IN 26 R GRN-WHT
IN 27 N BLK-WHT
IN 28 L ORN-BLK
IN 29 J RED-BLK
IN 30 F BLU
IN 31 D GRN Figure 3-86,
IN 32 B WHT 32NVI Cable Connector.
Battery (+) W BLU-RED
Battery (+) X RED-GRN
Battery (-) a WHT-BLK-RED
Battery (-) b RED-BLK-WHT

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-101

Vital Harmon Logic Controller (VHLC) - Hardware Components

Application Requirement

WARNING Do not use non-vital inputs or outputs to control or

monitor vital functions.

Specifications

Input Voltage 0-40 Vdc

Input Impedance 1000 Ω minimum
Voltage Threshold
Turn On 7 ± 0.5 Vdc maximum
Turn Off 2.5 ± 0.5 Vdc minimum
Isolation 3000 VACrms

3-102 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Coded Circuit Interface Module (CCI) (HPN 226802-000)

Figure 3-87, Coded Circuit Interface Module.

Description

The CCI Module provides an interface for up to 16 cab signal generators and up to two
track circuit interface systems. The CCI supports ECTCI (Electro Code Track Circuit
Interface) systems. The CCI Module has the following sections:

C VHLC bus interface

C Cab signal generator interface
C Track circuit interface I
C Track circuit interface II

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-103

Vital Harmon Logic Controller (VHLC) - Hardware Components

Block Diagram

Figure 3-88, Coded Circuit Interface Block Diagram.

Bus Interface Circuits

The bus interface circuits provide an interface between the VLP and the other CCI
sections. The bus interface also provides module type and slot identification information.
The bus interface circuits are isolated from all other circuits on the CCI.

Cab Signal Interface Circuit

The cab signal interface section of this module has 16 low-side switches capable of
sinking up to 120 mA maximum. Each output has an LED to indicate the state of the
output, an LED on indicates a Low or On state. The operating voltage is 10-16 Vdc.
Each output contains secondary lightning protection. The outputs are isolated from the
VHLC logic circuits by 3000 VACrms.

Track Circuit Interface Circuit

The track circuit interface sections of this module are bus-type interfaces with eight data
lines and two control lines. The interface uses standard +5 Vdc CMOS logic level
signals. All the signals contain secondary lightning protection. The interface is isolated
from the VHLC logic circuits.

3-104 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Power Requirements

The CCI has three battery inputs, one for each of the output sections; TCI1, TCI2, and
Cab Signal. The voltage for these inputs is 10-16 Vdc. The battery voltage for the TCI
sections is supplied through the TCI system.

Note: The cab signal battery input must be the same or equivalent to the battery that
powers the cab signal generators.

Battery voltage must be present on all of the sections of the CCI Module which
are being used or the VHLC will reset.

LED Indicators

The three green LEDs indicate the status of the three sections of the CCI. Each LED is
illuminated when the respective module section has passed the tests performed during
operation and is operating normally. The location of the LEDs are shown below:

TC1 TC2 CSG

STATUS STATUS STATUS
1 16 CAB OUTPUT STATUS LEDS 16 LED LED LED

Figure 3-89, Coded Circuit Interface Module LED Indicators.

The 16 red LEDs represent the 16 cab signal outputs. An illuminated red (flashing) LED
indicates that the corresponding output is active (this means the cab signal generator is
generating carrier).

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-105

Vital Harmon Logic Controller (VHLC) - Hardware Components

Test Points

A B C D E F H
G

Figure 3-90, CCI Test Points.

There are eight test points on the CCI that can be used to verify that the respective
sections have the proper DC voltage. These test points are:

±
A TC1N5 Track circuit one common
±
B TC1B5 Track circuit one +5 Vdc
±
C TC2N5 Track circuit two common
±
D TC2B5 Track circuit two +5 Vdc
±
E CSN Cab signal neutral
±
F CSB Cab signal battery
±
G GND VHLC system ground
±
H +5V VHLC system +5 Vdc

3-106 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Mating Cable

The CCI cable is available with or without cab signal wires. The ECTCI part of the CCI
cable is a multi-conductor, jacketed cable.

The cab signal part of the CCI cable uses MIL STD 16878/3, 22 or 16 AWG, 3000 V
wire. A list of the cables that are used with the CCI is below:

Harmon Part No. Harmon Part No.

Multi-Conductor Jacketed Cable Cable with:
HPN 200123-001 1 ECTCI
HPN 200123-002 2 ECTCl
22 AWG (Cab Wire) 16 AWG (Cab Wire) Cable with 16 Cab Outputs:
HPN 200123-100 HPN 201918-100 10 ft, Cab
HPN 200123-101 HPN 201918-101 10 ft, 1 ECTCI
HPN 200123-102 HPN 201918-102 10 ft, 2 ECTCI
HPN 200123-200 HPN 201918-200 20 ft
HPN 200123-201 HPN 201918-201 20 ft, 1 ECTCI
HPN 200123-202 HPN 201918-202 20 ft, 2 ECTCI
HPN 200123-300 HPN 201918-300 30 ft, Cab
HPN 200123-301 HPN 201918-301 30 ft, 1 ECTCI
HPN 200123-302 HPN 201918-302 30 ft, 2 ECTCI
HPN 200123-400 HPN 201918-400 40 ft, Cab
HPN 200123-401 HPN 201918-401 40 ft, 1 ECTCI
HPN 200123-402 HPN 201918-402 40 ft, 2 ECTCI

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-107

Vital Harmon Logic Controller (VHLC) - Hardware Components

Cable Connector

The cable connector is keyed to prevent a different type of module from being installed in
a slot wired for a CCI. It is keyed as shown below.

Below is a list of CCI connections and the wire color codes for the cab signal section of
the CCI cable.

Signal Pin Color Code

CSB C RED
CSN H WHT-BLK
CSG1 B WHT
CSG2 A BLK
CSG3 D GRN
CSG4 F BLU
CSG5 E ORN
CSG6 J RED-BLK
CSG7 L ORN-BLK
CSG8 K GRN-BLK
CSG9 N BLK-WHT
CSG10 R GRN-WHT
CSG11 M BLU-BLK
CSG12 P RED-WHT
CSG13 V ORN-RED
CSG14 T BLK-RED
CSG15 S BLU-WHT
CSG16 U WHT-RED

Figure 3-91,
CCI Cable Connector.

3-108 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Application Requirement

WARNING Do not connect an unused Cab Signal Output (output

without a status name assigned to it) to external cab
equipment. Unused outputs are not tested. A failure
of the circuit (such as a shorted transistor) can enable
the output. Since the undefined output is not tested,
the failure will not be detected.

WARNING Cab Signal Outputs should not be used in conjunction

with cab signal applications where any of the cab
signal receiver equipment will interpret the presence of
the carrier as a valid aspect. The fail-safe properties
of the Cab Signal Outputs rely on the unique nature of
cab signal patterns provided by cab signal receiver
equipment with separate decoders for each aspect.

CAUTION Normal-standby applications must employ vital relays

to switch between normal-standby ECTCI cabinets
and Cab Signal Outputs connected to the rails.

Specifications

Cab Signal Interface Section

Cab Signal Output Sink Current 120 mA
Cab Signal Output Voltage 10-16 Vdc
Cab Signal Battery Input Voltage 10-16 Vdc

Track Circuit Interface

Harmon Ind, Riverside ECTCI
Battery Input Voltage 10-16 Vdc
Isolation 3000 VACrms

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-109

Vital Harmon Logic Controller (VHLC) - Hardware Components

ECTCI Cable Connectors

Below is a list of ECTCI requirements for single or dual cable connections and wire color
codes of the ECTCI cable.

Single ECTCI Cable Connections

Single ECTCI Cable Connections

ECTCI HLC Color Signal Function

Pins Conn Code

1 BB BLK FEED BACK EAST (TK 4)

2 AA BRN WEST CONV OUT W/FD BK (TK 2)

3 EE RED WEST CONV OUT W/FD BK (TK 3)

4 CC ORN FEED BACK EAST (TK 1)

5 y YEL EAST CONV OUT/EAST IN (TK 1)

6 x GRN WEST IN (TK 2)

7 HH BLU WEST IN (TK 3)

8 z VIO EAST CONV OUT/EAST IN (TK 4)

9 w GRY READ/WRITE-

10 v WHT ENABLE

35 DD WHT-BLK BATTERY POSITIVE

36 FF WHT-BRN BATTERY NEGATIVE

36 No Connection Bare Wire SHIELD

37 No Connection WHT-RED SHIELD

37 No Connection WHT-ORN SHIELD

37 No Connection WHT-YEL SHIELD

3-110 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Dual ECTCI Cable Connections

Dual ECTCI Cable Connections

ECTCI HLC Color Signal Function

Pins Conn Code

1 k BLK FEED BACK EAST (TK 4)

2 h BRN WEST CONV OUT W/FD BK (TK 2)

3 m RED WEST CONV OUT W/FD BK (TK 3)

4 e ORN FEED BACK EAST (TK 1)

5 j YEL EAST CONV OUT/EAST IN (TK 1)

6 f GRN WEST IN (TK 2)

7 p BLU WEST IN (TK 3)

8 n VIO EAST CONV OUT/EAST IN (TK 4)

9 a GRY READ WRITE-

10 c WHT ENABLE

35 b WHT-BLK BATTERY POSITIVE

36 d WHT-BRN BATTERY NEGATIVE

36 No Connection Bare Wire SHIELD

37 No Connection WHT-RED SHIELD

37 No Connection WHT-ORN SHIELD

37 No Connection WHT-YEL SHIELD

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-111

Vital Harmon Logic Controller (VHLC) - Hardware Components

DC Code Line Interface Module (CLI) (HPN 226648-001)

Description

The DC Code Line Interface Module receives data from the DC code line and converts to
TTL levels. This is shown on the block diagram as the Control Input from the DC code
line. Controls go to the opto-isolators in the DC Code Line Interface Module state
sensing circuit. The opto-isolators convert the code line voltages to TTL, output the code
line status to the ACP as Digital Out, and light the appropriate Status LED.

In addition, it converts TTL level data from the ACP and transmits onto the DC code line.
The TTL level data is shown on the block diagram as Digital In. The Indication Enabled
input goes to the Relay Control circuit. It energizes the DC Code Line Interface shunt
enable relay and lights the Sending Indication LED. The Shunt Control circuit, shunts the
line during even digits via the Output Driver circuit.

Block Diagram

Figure 3-92, DC Code Line Simplified Block Diagram.

Opto-isolators

The opto-isolator circuits electrically isolate the HLC logic circuits from the DC code
line.

Relay Control

The Indication Enabled signal energizes the relay in the Output Driver circuit, which
allows the Output Driver to shunt the DC code line.

3-112 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Output Driver

The output driver circuit consists of a Power MOSFET in series with a relay and a full
wave bridge. When the relay is energized, the Shunt Control Signal goes to the MOSFET
gate, which shunts the DC code line during even digits.

I/O Signals

The functional description of each I/O signal is listed below.

Signal Function
Signal Pin Type
DCD P1-1 TTL
CTS P1-2 TTL
RTS P1-3 TTL
DTR P1-4 TTL
LINE A TB1+ 20 - 200 Vdc
LINE B TB1- 20 - 200 Vdc

WARNING The DC Code Line carries up to 200 Vdc. This can

cause a fatal electric shock. Remove power from the
DC Code Line before connecting to the VHLC.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-113

Vital Harmon Logic Controller (VHLC) - Hardware Components

LED Indicators

The four LED array at the top of the DC Code Line Interface Module indicates the DC
code line status. Numbered from top to bottom, the LEDs indicate the following:

Figure 3-93, DC Code Line Interface Module LED Indicators.

Specifications

Isolation 3000 VACrms

DC Line Voltage 20 - 200 Vdc

3-114 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

RS-232 Dual-Port Serial Port Module (DPSPM) (HPN 227128-XXX)

The RS-232 DPSPM (Dual-Port Serial Port Module) connects to one of the five SIM
serial port connectors on the rear of the VHLC chassis. It is an isolated RS-232 Serial
Interface.

Note: See the Application Circuit Plan for your equipment to install the module on the
correct serial port.

Figure 3-94, RS-232 Dual-Port Serial Port Module.

Description

The RS-232 Dual-Port Serial Port Module (DPSPM) is a special-purpose, RS-232

Interface Module that can be configured to operate in one of three modes: Dial Backup
(HPN 227128-000), Dual Code Line (HPN 227128-010), or Single-Port RS-232 (HPN
227128-020). The operating mode is configured with jumpers.

Note: The Dual Code Line operation requires specific software that may not currently
be available.

Dial Backup DPSPM

The Dial Backup DPSPM is used for an application where it is required to switch around
a communication failure between the office and the HLC via commercial telephone lines.
A modem must be used as the interface between the dial line and the Dial Backup
DPSPM secondary (backup) port. The control office must initiate the transfer by calling
the field modem. When both the carrier detect and the receive data inputs of the
secondary port are active, the module switches the HLC code line interface from the
primary port, P2, to the secondary port, P3. It remains switched (transferred) to the
secondary port as long as carrier detect is ON. When carrier detect is OFF, the module
transfers back to the primary port.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-115

Vital Harmon Logic Controller (VHLC) - Hardware Components

Both primary and secondary communication ports support RS-232 asynchronous serial
data at rates up to 9600 baud.

The transfer to the backup line can be secure by using a modem that offers password
security. Data between the modem and the Dial Backup DPSPM is then suppressed until
a valid password is received by the modem. The module does not transfer on carrier
detect alone. It must see activity on its secondary receive data input when carrier detect is
ON. A uds (Motorola Universal Data Systems) v.3225, v.3227, v3229, or equivalent,
modem must be used for a system that requires secure operation.

Dual Code Line DPSPM

Note: The Dual Code Line operation requires specific software that may not currently
be available.

The Dual Code Line DPSPM is used for an application that has redundant code lines.
The office sends polls to the field over both lines; the field responds over both lines. The
HLC monitors only one line at a time. Normally, the HLC monitors the primary port, P2.
If the HLC does not see a poll within a specified time, it looks for polls on the secondary
port, P3. If the HLC does not see a poll within a specified time, it switches back to the
primary port, P2. This continues until a poll is received on one of the ports. The HLC
controls switching by using DTR. When DTR is ON, the HLC receives polls through the
primary port. When DTR is OFF, the HLC receives polls through the secondary port.
HLC responses are simultaneously sent out through both ports.

Both primary and secondary communication ports support RS-232 asynchronous serial
data at rates up to 9600 baud.

Single-Port RS-232 DPSPM

In the RS-232 Single-Port Mode, the module is a single synchronous or asynchronous

RS-232 data interface. Either one or both port connectors can be used depending on
signal interface needs. For more details, refer to External Input/Output Interface,
Single-Port RS-232 DPSPM in the section.

3-116 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Block Diagram

Figure 3-95, RS-232 DPSPM Block Diagram

Secondary Surge Protection

All external input/output circuits have secondary surge protection. A resistor and
bi-directional transorb to ground on each line clamps the voltage to 25.2 Vdc.

Important: To prevent damage caused by an extremely high voltage surge, such as

lightning, external primary surge protection should be installed with this
module.

RS-232 Driver/Receiver

All external output signals are translated from CMOS/TTL voltage levels to RS-232
voltage levels by the driver/receiver. All external input signals are translated from
RS-232 voltage levels to CMOS/TTL voltage levels.

DC-to-DC Power Supply

The DC-to-DC power supply is an isolated DC/DC converter that provides 2000 VACrms
minimum isolation between the VHLC and the RS-232 ports. It supplies +5 Vdc to
power the isolated external I/O section of the module.

Opto-Couplers

Opto-Couplers on the module provide 2000 VACrms, minimum, isolation between the
RS-232 lines and the VHLC.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-117

Vital Harmon Logic Controller (VHLC) - Hardware Components

Power Requirements

The DPSPM operates on +5 Vdc which is supplied bu the VHLC.

LED Indicators

Figure 3-96, RS-232 DPSPM LEDs

The RS-232 DPSPM has nine signal status LEDs. Functions of the LEDs depending on
the DPSPM configuration.

Dial Backup DPSPM and Dual Code Line DPSPM

For the Dial Backup and the Dual Code Line DPSPMs, eight LEDs indicate the status of
four primary and four secondary input/output signals. The ninth LED indicates that a
SIM signal is transferred from the primary port, P2, to the secondary port, P3. The
signals transferred depend on the module configuration; dial backup or dual code line.
When an LED is illuminated, it indicates the corresponding signal is present.

Single-Port RS-232 DPSPM

For the Single-Port RS-232 DPSPM, eight LEDs indicate the status of the input/output
signals. No signals are transferred, therefore the ninth LED is not used. When an LED is
illuminated, it indicates the corresponding signal is present.

3-118 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

LED Label/Signal Indication

Module Signal Names

LED Label
Dial Backup Dual Code Line Single-Port RS-232
XFR See Note See Note Not Used
DD2 DCD2 DCD2 CTS
RD2 RD2 RD2 RXC
TD2 TD2 TD2 TXC
RS2 RTS2 RTS2 DTR
DD1 DCD1 DCD1 DCD
RD1 RD1 RD1 RD
TD1 TD1 TD1 TD
RS1 RTS1 RTS1 RTS

Note: The XFR (transfer) LED on indicates signals are transferred from P2 to P3.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-119

Vital Harmon Logic Controller (VHLC) - Hardware Components

Module Configuration Jumpers

Figure 3-97, Module Configuration Jumpers

The jumpers W1 ±A and W2 ±B are used to configure the DPSPM as a Dial Backup
Module, Dual Code Line Module, or Single-Port RS-232 Module.

Use this table to confirm your module’s configuration:

DPSPM HPN Position of W1 Position of W2

Dial Backup 227128-000 In Out (test points)
Dual Code Line 227128-010 Out Out (test points)
Single-Port RS-232 227128-020 Out In

Note: Test points are used for factory testing only.

3-120 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

External Interface Connections

Dial Backup and Dual Code Line DPSPM

P2 Connector
Pin Name Signal Description I/O
1 DCD11 Primary Data-Carrier-Detect Input
2 RD1 Primary RxD Receive Data Input
3 TD1 Primary TxD Transmit Data Output
5 COM12 Primary Signal Common –
7 RTS1 Primary RTS Request-To-Send Output

1
DCD1 is pulled up for operation with data equipment that does not use this signal or
when it is not connected.
2
P2 COM1 and P3 COM2 are connected internally within the module.

P3 Connector
Pin Name Signal Description I/O
1 DCD21 Secondary Data-Carrier-Detect Input
2 RD21 Secondary RxD Receive Data Input
3 TD2 Secondary TxD Transmit Data Output
2
5 COM2 Secondary Signal Common –
7 RTS2 Secondary RTS Request-To-Send Output

1
DCD2 and RD2 are pulled down for operation in dial backup mode when the backup
modem has failed, is powered off, or has been disconnected for service or
replacement. This helps prevent unwanted signal transfers due to noise.
2
P2 COM1 and P3 COM2 are connected internally within the module.

Note: The primary and secondary external I/O ports are not isolated from each other.
Their signal grounds are tied to the isolated 5 V supply common. Make sure the
site battery is not inadvertently connected to earth ground through the data
circuits or data equipment via the phone line, the chassis, and/or the AC power
line. To prevent this, provide isolation with a DC/DC converter between the data
equipment and battery, if using the site battery as the power source.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-121

Vital Harmon Logic Controller (VHLC) - Hardware Components

Single-Port RS-232 DPSPM

P2 Connector
Pin Name Signal Description I/O
1 DCD1 Data-Carrier-Detect Input
2 RD RxD Receive data Input
3 TD TxD Transmit Data Output
5 COM2 Signal Common –
7 RTS RTS Request-To-Send Output

1
DCD is pulled up for operation with data equipment that does not use this signal or
when it is not connected.
2
P2 COM and P3 COM are connected internally within the module.

P3 Connector
Pin Name Signal Description I/O
1 CTS1 Clear-to-Send Input
2 RXC1 Receive Clock Input
2
3 TXC Transmit Clock Output
5 COM3 Signal Common –
7 DTR Data Terminal Ready Output

1
CTS and RXC are pulled down. When CTS is not used, it must be connected to RTS.
2
During synchronous communication the HLC is the source of the transmit clock.
3
P3 COM and P2 COM are connected internally within the module.

Specifications

Minimum Isolation 2000 VACrms

Voltage +5 ± 10% Vdc
Typical Current 100 mA
Maximum Current 250 mA

3-122 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

50 Volt Regulated Vital General Purpose I/O Module (HPN 227209-050)

Figure 3-98, 50V Regulated Vital General Purpose I/O Module.

Description

The 50V REG VGPIO Module provides eight vital relay driver outputs and eight vital
general purpose voltage sensing inputs. Each output is capable of driving a 835 Ω load at
50 V. The 50V REG VGPIO Module is designed so that failures will not cause outputs to
become energized when they should be de-energized. The vital inputs cannot be falsely
energized by 20-220 Hz induced AC noise.

Each input and output is two wire and is isolated from all other VHLC I/O and from
signal battery.

Connections to the 50V REG VGPIO Module are made using a cable with a keyed
connector, which prevents other modules from being installed in a slot wired for a 50V
REG VGPIO Module.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-123

Vital Harmon Logic Controller (VHLC) - Hardware Components

Block Diagram

Figure 3-99, 50V REG VGPIO Block Diagram.

HLC Bus Interface

The HLC Bus Interface section provides address decoding, and module enable circuits
that allow the VLP to communicate with the 50V REG VGPIO over the VHLC bus.

Input Isolation

The Input Isolation sections of the I/O module provides 2500 VACrms isolation between
the internal logic of the VHLC and any inputs and outputs that go outside the chassis.
Each input is also isolated from all other I/O connections in the VHLC.

Input Interface

The Input Interface section contains eight vital inputs. The inputs are polarity sensitive
and accept from 0 to +64 Vdc. Hysteresis is included in the input so that an input must
rise above at least 35 Vdc to be considered an energized input. An active input must fall
below at least 8 Vdc to be considered a de-energized input.

3-124 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Signature Generator

The Signature Generator provides a method of rejecting AC voltages that may be induced
into wires connected to vital inputs that are de-energized. The Signature Generator
presents a unique pattern ID for each input that is passed to the input decoding circuit if
the input is energized only by DC voltage. If AC voltage is present at the input, the
pattern is disrupted and the input does not activate.

Signature Decoder

Each input includes a Signature Decode Circuit that provides decoded signature values
for processor A and B. These circuits decode the identification number from the
signature data and pass the identification to the VLP. The VLP software determines if the
identification is correct. After reading the decoded values, the VLP software clears the
decode circuit registers. It verifies that the registers are reset to 0 so a new signature must
be decoded for an input to continue to be considered active.

Output Isolation

The Output Isolation Circuit of the I/O module provides 2500 VACrms isolation between
the internal logic of the VHLC and any inputs and outputs that go outside the chassis.
Each output is also isolated from all other I/O connections in the VHLC.

Output DC/DC Converter

The Output DC/DC Converter Circuit contains eight vital outputs. The outputs are
unipolar, however, they can be externally connected to provide a bipolar drive. Each
output is delivered by an independent DC/DC converter circuit. The circuit generates
output voltage only after an enable is received from each processor and if the master
enable, called the Chopper AND Gate, is enabled. The enable circuits are periodically
checked by the software to detect failures.

Chopper AND Gate

The Chopper AND Gate section provides a means to de-energize all of the outputs on the
50V REG VGPIO if either processor loses the ability to access the module. The Chopper
AND Gate provides a signal to the output driver sections only if a refresh signal is
received from each of the two processors. The refresh circuits are implemented by two
charge pumps that generate a voltage only if they are receiving refresh signals from the
VLP processors.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-125

Vital Harmon Logic Controller (VHLC) - Hardware Components

Each output has two feedback circuits, one for the Chopper AND Gate and one for the
Power Gate, so they can be tested separately. Since both gates must be enabled for the
output to be powered, the check circuits are tested individually without energizing the
output.

Power Requirements

There are separate battery power connections on the 50V REG VGPIO to power the
module. These should be connected to a 12 Vdc battery. Allowable voltage is 10-16
Vdc.

Note: The VHLC will reset if power is not applied to the 50V REG VGPIO.

LED Indicators

Figure 3-100, 50V REG VGPIO LED Indicators.

The green LED indicates the status of the 50V REG VGPIO Module. If the green LED is
illuminated, the module is functioning properly and has passed the tests performed during
operation.

There is also a red LED for each input and output on the module. An illuminated LED
indicates that the corresponding input or output is energized.

3-126 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Test Points

Figure 3-101, 50V REG VGPIO Test Points.

±
A +5 Vdc VHLC system +5 Vdc
±
B COM VHLC system COM
±
C B Battery +12 Vdc
±
D N Battery neutral
±
E +/- Each input
±
F +/- Each output

Mating Cable

The 50V REG VGPIO cable uses MIL STD 16878/3, 22 or 16 AWG, 3000 V wire. A list
of cables that may be connected to the 50V REG VGPIO are given below:

HPN 202290-020 22 AWG, 20 ft HPN 200290-040 22 AWG, 40 ft

HPN 202290-120 16 AWG, 20 ft HPN 200290-140 16 AWG, 40 ft

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-127

Vital Harmon Logic Controller (VHLC) - Hardware Components

Cable Connector

The cable connector is keyed to prevent a different type of module from being installed in
a slot wired for a 50V REG VGPIO Module. It is keyed as shown in Figure 3-102. A list
of the connections for the 50V REG VGPIO and the color code of the wire in the mating
cable is shown below.

Signal Pin Color Code

B12 B WHT
B12 D GRN
N12 A BLK
N12 C RED
Input 1+ FF BLU-RED-ORN
Input 1- DD GRN-ORN-RED
Input 2+ z BLU-RED-GRN
Input 2- x GRN-WHT-BLU
Input 3+ t WHT-RED-BLU
Input 3- r WHT-RED-ORN
Input 4+ k GRN-BLK-ORN
Input 4- h WHT-RED-GRN
Input 5+ c GRN-BLK-WHT
Input 5- a WHT-BLK-RED
Input 6+ W BLU-RED
Input 6- U WHT-RED
Input 7+ P RED-WHT
Input 7- M BLU-BLK
Input 8+ H WHT-BLK
Input 8- E ORN
Output 1+ HH BLK-ORN-RED
Output 1- EE ORN-RED-BLU
Output 2+ AA BLK-WHT-BLU
Output 2- y ORN-RED-GRN
Output 3+ u BLK-WHT-GRN
Output 3- s ORN-WHT-BLU
Output 4+ m ORN-BLK-GRN
Output 4- j RED-BLK-GRN
Output 5+ d ORN-BLK-WHT
Output 5- b RED-BLK-WHT Figure 3-102,
Output 6+ X RED-GRN 50V REG VGPIO Cable Connector.
Output 6- V ORN-RED
Output 7+ R GRN-WHT
Output 7- N BLK-WHT
Output 8+ J RED-BLK
Output 8- F BLU

3-128 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Application Requirements

Surge Protection

CAUTION If a connection to the 50V REG VGPIO goes outside

of the building, it should be protected from lightning by
installing lightning arresters and an equalizer.

Figure 3-103, Lightning Arrester Schematic - Vital Input or Output Design.

Each input and output of the 50V REG VGPIO has secondary protection against damage
from power surges.

Specifications

Vital Inputs
Impedance 5000 Ω ± 20%
Voltage Threshold
Turn On 35 Vdc to Turn On (minimum)
Turn Off 8 Vdc to Turn Off (maximum)
Isolation 2500 VACrms
Input Voltage 64 Vdc maximum
Special Feature Rejects 20-220 Hz induced AC noise
Vital Outputs
Load 835 Ω maximum
Output Current 60 mA @ 835 Ω
Output Voltage 40 - 60 Vdc
Short Circuit Protected Continuous short (for 1 hour)
Isolation 2500 VACrms
Power Supply Input 10-16 Vdc at 5.5 A maximum

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-129

Vital Harmon Logic Controller (VHLC) - Hardware Components

Vital Signal Driver for AC (VSDAC) Module (HPN 227273-000)

Figure 3-104, VSDAC (110 VAC) Module.

Description

The VSDAC (110 VAC) Module provides 12 outputs for driving lamps or other types of
loads. Each output is capable of supplying 0.8 Amps RMS of continuous current with the
exception of outputs 4, 5, and 12 which are capable of supplying 1.5 Amps RMS of
continuous current. The load for the entire module must not exceed 9 Amps RMS. The
VSDAC does not generate the voltage for the outputs; instead, it contains electronic
switches to connect the output to the supply voltage.

The VSDAC Module is part of a vital system when used with an external vital relay,
which is driven by the VSTOP output. The supply voltage, between BX_IN and NX_IN,
is switched by the relay. The VHLC performs many checks on the VSDAC circuitry and
the state of each of the 12 outputs. If the VHLC cannot prove that all the outputs are in
the correct state, it de-energizes the VSTOP output, causing the external relay to remove
supply voltage and thereby removing all energy from the VSDAC outputs.

3-130 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

To allow operation with a wide variety of load types and over a long distance, external
shunts must be applied in order to keep induced voltages below the threshold of detection
by the VSDAC circuitry. These shunts must be attached external to the module between
the Output Shunt (SS1-SS12) circuits and NX_IN.

The VSDAC consists of two circuit board assemblies, connected together to become one
module. The larger module is the VSDAC Main board and the smaller module is the
VSDAC Daughter board.

Block Diagram

Figure 3-105, Vital Signal Driver AC (110 VAC) Module.

HLC Bus Interface

The HLC Bus Interface section provides address decoding, digital latches and module
enable circuits that allow the VLP Module to control and read statuses from the VSDAC
over the HLC Bus.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-131

Vital Harmon Logic Controller (VHLC) - Hardware Components

BX/NX Filter

The BX/NX Filter circuit contains components to absorb electrical transients that could
affect the module’s performance.

LTV Transformer

The supply voltage, BX, is stepped-down by a transformer in order to provide a LTV

(Low Test Voltage) used to test the VSDAC circuitry without illuminating any of the
attached lamps.

LTV Switch

This circuit contains a type of electronic switch called a triac. The LTV triac is enabled
by the VLP when a check of the VSDAC circuitry is performed and the Main Switch is
off. The LTV Switch also contains components that absorb electrical transients from the
output line that may otherwise turn on the triac at the wrong time or damage the circuit.
There is one LTV Switch per output.

Main Switch

The Main Switch also contains a triac. On command from the VLP, the Main Switch
connects BX to the output. This circuit also contains components to absorb electrical
transients. An interlock prevents both the Main Switch and the LTV Switch from being
on at the same time. There is one Main Switch per output.

Vsense Circuit

The Vsense (Voltage Sense) circuit monitors the output voltage and detects when the
voltage has exceeded a critical threshold. This circuit has two statuses, one for the
positive threshold and one for the negative threshold. The statuses are checked to verify
correct operation of the Main and LTV Switches.

Test Current Circuit

This circuit generates a precision AC current of 100 mA that is in phase with the supply
voltage, BX. The test current is periodically sent through the primary of the Current
Transformers in order to perform a test on the accuracy of the Current Transformers and
the Current Sense circuits.

3-132 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Current Transformer

The connection from the LTV Switch and Main Switch to connector P2 passes through
the primary winding of the Current Transformer. For test purposes, the output of the Test
Current circuit is looped through the Current Transformer three times and is also a
primary winding. The secondary winding of the transformer provides a small voltage that
is proportional to the sum of the two primary currents. There is one Current Transformer
for each output.

Isense Circuit

The Isense (Current Sense) Circuit measures the voltage at the secondary of the Current
Transformer. The circuit makes a measurement every line cycle and holds the
measurement until a new measurement is made. This allows a fresh measurement ready
to be converted to a digital value by the A/D (Analog to Digital) Converter. There are
two Current Sense Circuits for each output, one for Processor A and one for Processor B.

Multiplexer

The Multiplexer is used by the VLP to select the particular Isense Circuit whose
measurement is to be read by the A/D Converter. In addition to the 12 Isense circuits, the
multiplexer can also direct the output of the LTV Sense or one of two reference values to
the A/D Converter. There are two Multiplexer circuits, one for Processor A and one for
Processor B.

A/D Converter

The A/D Converter circuit converts the output of the Multiplexer to an 8-bit digital value
that is read by the VLP. There are two A/D Converter circuits, one for Processor A and
one for Processor B.

LTV Sense

This circuit rectifies and filters the LTV and creates a DC value representative of the
magnitude of the LTV. This DC value is then passed through an isolation amplifier and
further amplified and filtered. The VLP selects the LTV Sense circuit’s output through
the multiplexer and reads its value through the A/D Converter. In this way, the VLP can
assure that the LTV transformer is within its specified range. There are two LTV Sense
circuits, one for Processor A and one for Processor B.

VSSR Vital AND Gate

This circuit creates the unique voltages and signals necessary for passing the VSSR
Control signal to the VSSR Driver circuit. Only by periodically servicing this circuit by
both processors is the signal maintained.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-133

Vital Harmon Logic Controller (VHLC) - Hardware Components

VSSR Driver Circuit

This circuit generates the VSSR output through a DC/DC Converter which is controlled
by the VSSR Vital AND Gate circuit via the VSSR Control Signal.

B/N Filter

The B/N Filter circuit contains components to absorb electrical transients on the battery
connection that could affect the performance of the VSSR circuits.

Filament Check

WARNING Although the filament check circuit is periodically

tested for proper operation, a defective lamp socket or
failed surge arrester may be detected as an
operational lamp.

The VSDAC performs lamp filament checks on all its outputs whether they are on or off.
The results of the check are statuses that can be used by the application equations.

Power Requirements

WARNING Power for the VSDAC lamp outputs via BX_IN and
NX_IN must be supplied through a vital relay which is
controlled by the VSSR driver circuit on the respective
VSDAC.

The VSDAC outputs are driven from the BX/NX source. Some on-board circuitry is also
powered by this source. The allowable voltage range is 85 to 135 VAC. The VSSR
circuits derive power from the B/N input from a (nominal) 12 Vdc battery. The allowable
voltage range is 10-16 Vdc.

3-134 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

LED Indicators

Figure 3-106, VSDAC (110 VAC) Module LED Indicators.

There are 12 red LEDs to provide visual indication of the enable state of the 12 outputs.

The green LED indicates the health status of the VSDAC Module. If the green LED is
illuminated, the module is functioning properly and has passed the tests performed during
operation.

The yellow LED has no purpose at this time and is reserved for future use.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-135

Vital Harmon Logic Controller (VHLC) - Hardware Components

Test Points

CAUTION The VSDAC Module has internal voltages up to 135

VAC. This can cause an electric shock. Remove
power before removing or replacing the VSDAC
Module or the VSDAC cable connector.

Although there are many test points on the VSDAC, none are accessible when the module
is installed and operating. These test points are used during factory testing and are not
useful once the module is installed in a VHLC.

Mating Cable

The VSDAC cable uses MIL STD 16878/3, 16 AWG, 3000 V wire. A list of cables that
may be connected to the VSDAC are given below:

HPN 202612-XXX VSDAC Cable 16 AWG, PVC Insulated

HPN 202715-XXX VSDAC Cable 16 AWG, Teflon Insulated
HPN 202739-XXX VSDAC Cable 16 AWG, Tefzel Insulated

Note: XXX is the length of the cable in feet. For example, HPN 202612-010 is a 10 foot,
16 AWG, PVC Insulated cable.

3-136 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Cable Connector

The cable connector is keyed to prevent a different type of module from being installed in
a slot wired for a VSDAC Module. It is keyed as shown in Figure 3-107. A list of the
connections for the VSDAC and the color code of each wire in the mating cable is shown
below.

Pin Color Code Signal

B WHT N_IN
C RED VSTOP+
F BLUE B_IN
H WHT/BLK VSTOP-
T BLK/RED SS9
U WHT/RED SS12
V ORG/RED SS11
X RED/GRN SS7
Z BLK/WHT/RED LOUT12
a WHT/BLK/RED SS6
b RED/BLK/WHT LOUT11
c GRN/BLK/WHT SS5
d ORG/BLK/WHT LOUT10
e BLUE/BLK/WHT SS3
f BLK/RED/GRN LOUT9
h WHT/RED/GRN SS1
j RED/BLK/GRN LOUT8
m ORG/BLK/GRN LOUT7
n BLUE/WHT/ORG SS2
p BLK/WHT/ORG LOUT6
s ORG/WHT/BLUE LOUT5
t WHT/RED/BLUE SS4
u BLK/WHT/GRN LOUT4
w RED/WHT/GRN LOUT3
x GRN/WHT/BLUE SS8
y ORG/RED/GRN LOUT2
z BLUE/RED/GRN BX_IN
AA BLK/WHT/BLUE LOUT1
BB WHT/BLK/BLUE SS10
Figure 3-107,
DD GRN/ORG/RED BX_IN
VSDAC Cable Connector.
HH BLK/ORG/RED NX_IN

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-137

Vital Harmon Logic Controller (VHLC) - Hardware Components

Application Requirements

VSDAC outputs in normal-standby applications must be switched through a vital relay.

VSDAC outputs are not protected against short circuit to line return. If needed, install a
series over-current protection device on each output.

WARNING Do not connect an unused VSDAC output (output

without a status name assigned to it) to a signal lamp.
Unused VSDAC outputs are not tested. A failure of
the circuit (such as a shorted transistor) can enable
the output. Since the undefined output is not tested,
the failure will not be detected.

CAUTION Characteristics of lamps installed in signals must

match the type of lamp programmed by the designer.
This includes replacement of lamps during normal
servicing and maintenance of interlocking plant.

CAUTION Standard shunt circuits are required for proper

operation of AC signal lamp outputs. Each module
contains eight standard shunt circuits. These modules
can be split and used on two VSDAC outputs using up
to four shunt circuits on each output. In this case, the
outputs must be from the same VSDAC Module.

WARNING The VSDAC shunt outputs are for connection to one or

more standard shunt circuits and must not be used for
driving lamps directly. Using the standard shunt
modules, one to eight standard shunt circuits can be
added to each lamp output. The shunt circuits must
be connected to the shunt circuit outputs, not the
signal lamp outputs of the VSDAC.

3-138 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Surge Arrester Installation

WARNING Do not use a surge arrester as an equalizer between a

lamp output and NX_IN. Install surge arresters only
between the lamp output and earth ground and
between NX_IN and earth ground. The VHLC may
interpret a failed surge arrester as a lamp filament if
the surge arrester is installed incorrectly.

In many applications, surge arresters are not needed.

Figure 3-108, Surge Arrester Schematic.

Each input and output of the VSDAC has secondary protection against damage from
power surges.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-139

Vital Harmon Logic Controller (VHLC) - Hardware Components

Cable Lengths

The cables between the VHLC and its AC loads are a source of electrical coupling that
can affect proper operation of the VSDAC. The maximum distance between the VSDAC
and the loads is affected by the type of cable, the type of load, and the mixing of uses for
the conductors in a multiconductor cable. Distances can usually be increased by adding
VSDAC Standard Shunts (HPN 251211-000) to the Output Shunt Circuits (SS1 - SS12).
Harmon has calculated maximum distances for several load types. Contact Harmon
Industries for information on cable lengths and the number of standard shunts necessary.

Specific Load Types

The VSDAC is designed to drive AC filaments, either directly or through transformers at

the signal head. Under certain circumstances, other types of loads may also be applied.

Equation Requirements

Harmon’s ACE (Application Compiler/Editor) must be used to create equations for a

VHLC equipped with the VSDAC. The ACE allows the choice of specific load types for
each output. Contact Harmon Industries for information on new load types or for further
information of any kind regarding application equation requirements.

WARNING Failure to specify the correct load type using the ACE
may result in the VHLC’s inability to detect an open
filament.

AC Source

WARNING Care must be taken by the application engineer when

selecting the source of AC power. The source must
be isolated from earth ground by 2000 VRMS or
greater, depending on the railroad or country
standards. Transformers that are used to provide
isolation or to change voltage before supplying the
VHLC must be sized properly. A hazard can exist if
the transformer is undersized so that its output voltage
drops when more lamps are energized. In this case, it
may give the appearance that a steady on lamp is
flashing.

3-140 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Vital Signal Stop Relay

Except with search light signals, the back contacts of the VSSR should be wired to
display the most restrictive aspect when the VSSR is de-energized, if dark signals are
undesirable.

WARNING A Vital Relay (835-10,000 Ω coil resistance) must be

used to power BX_IN/NX_IN for the VSDAC. The
relay must be controlled by the VSSR output on the
respective VSDAC. All current for the signal lamps will
be supplied by the front contacts of the vital relay.

CAUTION A separate common return wire is recommended for

the Red signal lamp to prevent external short circuits
to the Red lamp from lighting another lamp even after
the VSSR has de-energized. Common return wires for
lamps other than the Red should be disconnected
through the de-energized VSSR relay contacts.

CAUTION When the VSSR is de-energized, the standard shunt

for all lamps (including the red retaining lamp) must be
disconnected from the AC line return.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-141

Vital Harmon Logic Controller (VHLC) - Hardware Components

Fuse Replacement

CAUTION The VSDAC Module has internal voltages up to 135

VAC. Do not remove the safety guards or place the
VSDAC Module on an extender module. When
replacing fuses, remove power from the system and
remove the VSDAC Module from the VHLC Chassis.

The VSDAC contains three replaceable fuses on the Main board. Refer to Figure 3-109
for location of the VSDAC fuses. If a fuse opens, it must be replaced with an exact
equivalent from Table 3-1.

Figure 3-109, VSDAC Module Fuse Locations.

Table 3-1 VSDAC Fuses

Fuse Number Voltage Amp Type Size Manufacturer

F1 250 V 9A Fast Blo 3 AG Any (HPN: 010000-008)

F2 250 V 4A Fast Blo 2 AG Littlefuse 225004 (HPN: 010129-000)

F3 250 V 1/4 A Slo Blo 2 AG Any (HPN: 010104-001)

3-142 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Specifications

Supply (Line) Voltage 85 to 135 VAC (110 V nominal)

Supply (Line) Frequency 49 to 51 Hz or 59 to 61 Hz
Signal Driver Outputs
Maximum Load Current
(Outputs 4, 5, 12) 1.5 Amps RMS (higher for temporary surge current -
such as a cold filament)
(Remaining outputs) .8 Amps RMS (higher for temporary surge current -
such as a cold filament)
Total per VSDAC 10 Amps
Output Voltage Not less than 95% of the Supply Voltage
Short Circuit Protection None (may be installed externally: 3 A 250 V fast blo is
recommended on each utilized output)
Isolation 2000 Vrms
VSTOP Output
Source 10-16 Vdc at 0.45 Amps maximum
Output Voltage 40-60 Vdc
Vital Relay Impedance 835 to 10,000 ohm
Short circuit Protection Continuous Short (for 1 hour)
Isolation 2000 Vrms

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-143

Vital Harmon Logic Controller (VHLC) - Hardware Components

VSDAC Standard Shunt (HPN 251211-000)

CAUTION The Standard Shunt assembly has internal voltages up

to 135 VAC. This can cause an electric shock.
Remove power before adjusting the jumpers or
attaching wires.

The VSDAC Standard Shunt assembly (Figure 3-110) is used to reduce the voltage that is
induced on the wires within long cable runs. If the Standard Shunt is not used, this
induced voltage will be detected by the Vsense circuit of an de-energized output. If this
happens, the VHLC will allow the VSDAC’s VSSR output to de-energize, causing the
external relay to remove supply voltage, and remove all energy from the VSDAC outputs.
Therefore, the VSDAC Standard Shunts are necessary for reliable operation of the
VSDAC.

Figure 3-110, VSDAC Standard Shunt (8 Standard Shunt Assembly).

±
A Output Shunt (SS1-SS12) connection.
±
B If necessary, this is used to jumper to another Standard Shunt assembly in parallel
with this Standard Shunt assembly. Connect to ± A of other Standard Shunt assembly.
±
C This may be used to jumper to NX_IN connections of other Standard Shunt
assemblies used for the same VSDAC module. Connect to ± C or ±D of other
Standard Shunt assemblies.
±
D NX_IN connection. This must be the same circuit on both halves of the assembly
(see warning).

3-144 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Each Standard Shunt circuit consists of a combination of a 1µF capacitor in series with a
220 ohm resistor and a 10K ohm resistor in parallel with that combination. Each
Standard Shunt assembly contains eight Standard Shunt circuits. The eight circuits are
arranged in two groups of four so that two of the VSDAC Output Shunt wires can
connect to each assembly. Within the assembly are jumpers to allow from one to four
circuits to be connected to each Output Shunt wire. The greater the distance to the signal,
the more Standard Shunt circuits that are needed. At least one Standard Shunt circuit is
needed for every used VSDAC output. A disadvantage to connecting more Standard
Shunt circuits than are necessary is a power loss of about 1.5 Watts per circuit when the
output is energized.

In some cases, the distance to the signal is so great that five or more Standard Shunt
circuits are needed. In these cases, all eight Standard Shunt circuits within the assembly
can be allocated to an output by jumpers in the assembly. The wires can be connected
from either side. When more than eight circuits are needed, a second assembly can be
used by connecting it in parallel with the first.

WARNING Both halves of a Standard Shunt assembly must be

dedicated to the same VSDAC module. Therefore, the
NX_IN signal is the same for both halves and is
attached to the same VSSR relay. System safety may
be compromised if the Standard Shunt assembly is
shared by two different VSDAC modules.

Figures 3-111 and 3-112 show the attachment of wires and the use of the jumpers within
the VSDAC Standard Shunt housing.

Figure 3-111, Jumper locations when 4 or fewer Standard Shunts are needed.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-145

Vital Harmon Logic Controller (VHLC) - Hardware Components

Figure 3-112, Jumper locations when 5 or more Standard Shunts are needed.

3-146 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

12 Volt Regulated Vital General Purpose I/O Module (HPN 227209-012)

Figure 3-113, 12V Regulated Vital General Purpose I/O Module.

Module Description

The 12V REG VGPIO Module provides eight vital relay driver outputs and eight vital
general purpose voltage sensing inputs. Each output is capable of driving 60 to 1500 Ω
loads at 10 to 16 V. The 12V REG VGPIO Module is designed so that failures will not
cause outputs to become energized when they should be de-energized. The vital inputs
cannot be falsely energized by 20-220 Hz induced AC noise.

Each input and output is two wire and is isolated from all other VHLC I/O and from
signal battery.

Connections to the 12V REG VGPIO Module are made using a cable with a keyed
connector, which prevents other modules from being installed in a slot wired for a 12V
Regulated VGPIO Module or a 12V Unregulated VGPIO Module (HPN 226808-XXX).

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-147

Vital Harmon Logic Controller (VHLC) - Hardware Components

Block Diagram

Figure 3-114, 12V REG VGPIO Block Diagram.

HLC Bus Interface

The HLC Bus Interface section provides address decoding, and module enable circuits
that allow the VLP to communicate with the 12V REG VGPIO over the VHLC bus.

Input Isolation

The Input Isolation sections of the I/O module provides 2000 VACrms isolation between
the internal logic of the VHLC and any inputs and outputs that go outside the chassis.
Each input is also isolated from all other I/O connections in the VHLC.

Input Interface

The Input Interface section contains eight vital inputs. The inputs are polarity sensitive
and accept from 0 to +32 Vdc. Hysteresis is included in the input so that an input must
rise above 8.5 Vdc to be considered an energized input. An active input must fall below
5.5 Vdc to be considered a de-energized input.

3-148 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Signature Generator

The Signature Generator provides a method of rejecting AC voltages that may be induced
into wires connected to vital inputs that are de-energized. The Signature Generator
presents a unique pattern ID for each input that is passed to the input decoding circuit if
the input is energized only by DC voltage. If AC voltage is present at the input, the
pattern is disrupted and the input does not activate.

Signature Decoder

Each input includes a Signature Decode Circuit that provides decoded signature values
for processor A and B. These circuits decode the identification number from the
signature data and pass the identification to the VLP. The VLP software determines if the
identification is correct. After reading the decoded values, the VLP software clears the
decode circuit registers. It verifies that the registers are reset to 0 (zero) so a new
signature must be decoded for an input to continue to be considered active.

Output Isolation

The Output Isolation Circuit of the I/O module provides 2000 VACrms isolation between
the internal logic of the VHLC and any inputs and outputs that go outside the chassis.
Each output is also isolated from all other I/O connections in the VHLC.

Output DC/DC Converter

The Output DC/DC Converter Circuit contains eight vital outputs. The outputs are
unipolar, however, they can be externally connected to provide a bipolar drive. Each
output is delivered by an independent DC/DC converter circuit. The circuit generates
output voltage only after an enable is received from each processor and if the master
enable, called the Chopper AND Gate, is enabled. The enable circuits are periodically
checked by the software to detect failures.

Chopper AND Gate

The Chopper AND Gate section provides a means to de-energize all of the outputs on the
12V REG VGPIO if either processor loses the ability to access the module. The Chopper
AND Gate provides a signal to the output driver sections only if a refresh signal is
received from each of the two processors. The refresh circuits are implemented by two
charge pumps that generate a voltage only if they are receiving refresh signals from the
VLP processors.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-149

Vital Harmon Logic Controller (VHLC) - Hardware Components

Output Driver Feedback Circuits

Each output has two feedback circuits, one for the Chopper Gate and one for the Power
Gate, so they can be tested separately. Since both gates must be enabled for the output to
be powered, the check circuits are tested individually without energizing the output.

Power Requirements

There are separate battery power connections on the 12V REG VGPIO to power the
module. These should be connected to a 12 Vdc battery. Allowable voltage is 10-16
Vdc.

Note: The VHLC will reset if power is not applied to the 12V REG VGPIO.

LED Indicators

Figure 3-115, 12V REG VGPIO LED Indicators.

The green LED indicates the status of the 12V REG VGPIO Module. If the green LED is
illuminated, the module is functioning properly and has passed the tests performed during
operation.

There is also a red LED for each input and output on the module. An illuminated LED
indicates that the corresponding input or output is energized.

3-150 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Test Points

Figure 3-116, 12V REG VGPIO Test Points.

±
A +5 Vdc VHLC system +5 Vdc
±
B COM VHLC system COM
±
C B Battery +12 Vdc
±
D N Battery neutral
±
E +/- Each input
±
F +/- Each output

Mating Cable

The 12V REG VGPIO cable uses MIL STD 16878/3, 22 or 16 AWG, 3000 V wire. A list
of cables that may be connected to the 12V REG VGPIO are given below:

HPN 200124-110 16 AWG, 10 ft HPN 200124-010 22 AWG, 10 ft

HPN 200124-120 16 AWG, 20 ft HPN 200124-020 22 AWG, 20 ft
HPN 200124-130 16 AWG, 30 ft HPN 200124-030 22 AWG, 30 ft
HPN 200124-140 16 AWG, 40 ft

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-151

Vital Harmon Logic Controller (VHLC) - Hardware Components

Cable Connector

The cable connector is keyed to prevent a different type of module from being installed in
a slot wired for a 12V REG VGPIO Module. It is keyed as shown in Figure 3-117. A list
of the connections for the 12V REG VGPIO and the color code of the wire in the mating
cable is shown below.

Signal Pin Color Code

B12 B WHT
B12 D GRN
N12 A BLK
N12 C RED
Input 1+ FF BLU-RED-ORN
Input 1- DD GRN-ORN-RED
Input 2+ z BLU-RED-GRN
Input 2- x GRN-WHT-BLU
Input 3+ t WHT-RED-BLU
Input 3- r WHT-RED-ORN
Input 4+ k GRN-BLK-ORN
Input 4- h WHT-RED-GRN
Input 5+ c GRN-BLK-WHT
Input 5- a WHT-BLK-RED
Input 6+ W BLU-RED
Input 6- U WHT-RED
Input 7+ P RED-WHT
Input 7- M BLU-BLK
Input 8+ H WHT-BLK
Input 8- E ORN
Output 1+ HH BLK-ORN-RED
Output 1- EE ORN-RED-BLU
Output 2+ AA BLK-WHT-BLU
Output 2- y ORN-RED-GRN
Output 3+ u BLK-WHT-GRN
Output 3- s ORN-WHT-BLU
Output 4+ m ORN-BLK-GRN
Output 4- j RED-BLK-GRN
Output 5+ d ORN-BLK-WHT
Output 5- b RED-BLK-WHT Figure 3-117,
Output 6+ X RED-GRN 12V REG VGPIO Cable Connector.
Output 6- V ORN-RED
Output 7+ R GRN-WHT
Output 7- N BLK-WHT
Output 8+ J RED-BLK
Output 8- F BLU

3-152 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Module Description

Application Requirements

Surge Protection

CAUTION If a connection to the 12V REG VGPIO goes outside

of the building, it should be protected from lightning by
installing lightning arresters and an equalizer.

Figure 3-118, Lightning Arrester Schematic - Vital Input or Output Design.

Each input and output of the 12V REG VGPIO has secondary protection against damage
from power surges.

Specifications

Vital Inputs
Impedance 1000 Ω ± 20%
Voltage Threshold
Turn On 8.0 ± 0.5 Vdc
Turn Off 6.0 ± 0.5 Vdc
Isolation 2000 VACrms
Input Voltage 32 Vdc maximum
Special Feature Rejects 20-220 Hz induced AC noise @ 32 V peak
Vital Outputs
Load 60 Ω maximum
Output Current 200 mA @ 60 Ω
Output Voltage 10 - 16 Vdc
Short Circuit Protected Continuous short (all 8 outputs at once)
Isolation 2000 VACrms
Power Supply Input 10-16 Vdc at 5.5 A maximum (all outputs shorted)
10-16 Vdc at 3.5 A maximum (normal operation)

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 3-153

Vital Harmon Logic Controller (VHLC) - Hardware Components

3-154 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Specifications

Section 4 – Specifications

Contents

General VHLC Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

+5 VDC Power Supply Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Vital Signal Driver Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Vital General Purpose I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

8 Vital General Purpose Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

16 Vital General Purpose Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Non-Vital I/O Module (16 Inputs/16 Outputs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

32 Non-Vital Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Coded Circuit Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

RS-232 Interface Module (Isolated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

RS-422/485 Interface Module (Isolated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

1200/300 BPS Modem Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Current Loop Adapter Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

DC Code Line Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

RS-232 Dual-Port Serial Port Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

50 Volt Regulated Vital General Purpose I/O Module . . . . . . . . . . . . . . . . . . . . . . 4-6

Vital Signal Driver for AC Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

12 Volt Regulated Vital General Purpose I/O Module . . . . . . . . . . . . . . . . . . . . . . 4-7

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 4-i

Vital Harmon Logic Controller (VHLC) - Hardware Components

4-ii Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Specifications

Section 4 – Specifications

General VHLC Specifications

Figure 4-1, Chassis Dimensions.

Dimensions
Width ÏA 17.00"
Height Ï
B 12.5"
Depth ÏC 12.75"
Weight (approximately) 33 lbs.

Environmental
Temperature -40b to +70b C
Relative Humidity 0-95% (non-condensing)

+5 VDC Power Supply Module

Input Voltage 10-16 Vdc

Input Power 32 W maximum
Connection 18-12 AWG
Operating Temperature -40b to + 70b C
Isolation B12, N12 to Ground 3000 VACrms

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 4-1

Vital Harmon Logic Controller (VHLC) - Hardware Components

Vital Signal Driver Module

Battery Input Voltages

Lamp Battery Input Voltage 10-16 Vdc
VSSR Battery Input Voltage 10-16 Vdc

Lamp Outputs
Output Power (module) 150 W at 10 V maximum
Output Current (module) 15 A maximum
Signal Driver Output Current (surge) 80 A
Signal Driver Output Current (continuous) 5.5 A

VSSR Output
Output Voltage 10-16 Vdc
Output Power 1W
Vital Relay Impedance 100-1000 Ω

Isolation 2500 VACrms

Vital General Purpose I/O Module

Vital Inputs
Impedance 1000 Ω ± 20%
Voltage Threshold
Turn On 8 to 9 Vdc
Turn Off 5.5 to 6.7 Vdc
Isolation 2000 VACrms
Input Voltage 32 Vdc maximum
Special Feature Rejects 20-220 Hz induced AC noise @
32 V peak

Vital Outputs
Load 60 Ω maximum
Output Current 200 mA
Output Voltage 10-16 Vdc
Short circuit protected Continuous short (for 1 hour)
Isolation 2500 VACrms
Power supply input 10-16 Vdc @ 3.5 A maximum

4-2 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Specifications

8 Vital General Purpose Input Module

Vital Inputs
Impedance 1000 Ω ± 20%
Voltage Threshold
Turn On 8 ± 0.5 Vdc
Turn Off 6 ± 0.5 Vdc

Input Voltage 32 Vdc maximum

Isolation 2500 VACrms
Special Feature Rejects 20-220 Hz induced AC noise @
32 V peak

16 Vital General Purpose Input Module

Vital Inputs
Impedance 1000 Ω ± 20%
Voltage Threshold
Turn On 8 ± 0.5 Vdc
Turn Off 6 ± 0.5 Vdc

Input Voltage 32 Vdc maximum

Isolation 2500 VACrms
Special Feature Rejects 20-220 Hz induced AC noise @
32 V peak

Non-Vital I/O Module (16 Inputs/16 Outputs)

Inputs
Voltage 40 Vdc maximum
Input Impedance 1000 Ω minimum
Voltage Threshold
Turn On 7 ± 0.5 Vdc maximum
Turn Off 2.5 ± 0.5 Vdc minimum

Outputs
Positive Source Current (per output) 500 mA
Negative Sink Current (per output) 125 mA
Total Source Current (per module) 3A
Total Sink Current (per module) 3A
Output Voltage Range 10-38 Vdc
Isolation 3000 VACrms

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 4-3

Vital Harmon Logic Controller (VHLC) - Hardware Components

32 Non-Vital Input Module

Input Voltage 0-40 Vdc

Input Impedance 1000 Ω minimum
Voltage Threshold
Turn On 7 ± 0.5 Vdc maximum
Turn Off 2.5 ± 0.5 Vdc minimum

Coded Circuit Interface Module

Cab Signal Interface Section

Cab Signal Output Sink Current 120 mA
Cab Signal Output Voltage 10-16 Vdc
Cab Signal Battery Input Voltage 10-16 Vdc

Track Circuit Interface

Harmon Ind, Riverside ECTCI
Battery Input Voltage 10-16 Vdc

RS-232 Interface Module (Isolated)

Isolation 3000 VACrms

RS-422/485 Interface Module (Isolated)

Isolation 2000 VACrms

4-4 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Specifications

1200/300 BPS Modem Module

Operating Modes (2-wire or 4-wire)

Bell 103 300 bps FSK
Bell 202 1200 bps FSK
Bell 212A 1200 bps DPSK

Transmit Power Adjustable up to +3 dBm

Transmit Impedance 600 Ω

Receive Level -40 dBm to +5 dBm

Receive Impedance Selectable 600 Ω or High Impedance
Isolation 1500 VACrms

Current Loop Adapter Module

Input Voltage 10-31 Vdc

Input Current 20 mA
Nominal Current 6.6 mA
Input Threshold
Logic 1 (mark) 1.4 mA minimum
Logic 0 (space) 0.75 mA maximum
Isolation 3000 VACrms

DC Code Line Interface Module

Isolation 3000 VACrms

DC Line Voltage 20 - 200 Vdc

RS-232 Dual-Port Serial Port Module

Minimum Isolation 2000 VACrms

Voltage +5 ± 10% Vdc
Typical Current 100 mA
Maximum Current 250 mA

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 4-5

Vital Harmon Logic Controller (VHLC) - Hardware Components

50 Volt Regulated Vital General Purpose I/O Module

Vital Inputs
Impedance 5000 Ω ± 20%
Voltage Threshold
Turn On 35 Vdc to Turn On (minimum)
Turn Off 8 Vdc to Turn Off (maximum)
Isolation 2500 VACrms
Input Voltage 64 Vdc maximum
Special Feature Rejects 20-220 Hz induced AC noise
Vital Outputs
Load 835 Ω maximum
Output Current 60 mA @ 835 Ω
Output Voltage 40 - 60 Vdc
Short Circuit Protected Continuous short (for 1 hour)
Isolation 2500 VACrms
Power Supply Input 10-16 Vdc at 5.5 A maximum

Vital Signal Driver for AC Module

Supply (Line) Voltage 85 to 135 VAC (110 V nominal)

Supply (Line) Frequency 49 to 51 Hz or 59 to 61 Hz
Signal Driver Outputs
Maximum Load Current
(Outputs 4, 5, 12) 1.5 Amps RMS (higher for temporary surge current -
such as a cold filament)
(Remaining outputs) .8 Amps RMS (higher for temporary surge current -
such as a cold filament)
Total per VSDAC 10 Amps
Output Voltage Not less than 95% of the Supply Voltage
Short Circuit Protection None (may be installed externally: 3 A 250 V fast blo is
recommended on each utilized output)
Isolation 2000 Vrms
VSTOP Output
Source 10-16 Vdc at 0.45 Amps maximum
Output Voltage 40-60 Vdc
Vital Relay Impedance 835 to 10,000 ohm
Short circuit Protection Continuous Short (for 1 hour)
Isolation 2000 Vrms

4-6 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Specifications

12 Volt Regulated Vital General Purpose I/O Module

Vital Inputs
Impedance 1000 Ω ± 20%
Voltage Threshold
Turn On 8.0 ± 0.5 Vdc
Turn Off 6.0 ± 0.5 Vdc
Isolation 2000 VACrms
Input Voltage 32 Vdc maximum
Special Feature Rejects 20-220 Hz induced AC noise @ 32 V peak
Vital Outputs
Load 60 Ω maximum
Output Current 200 mA @ 60 Ω
Output Voltage 10 - 16 Vdc
Short Circuit Protected Continuous short (all 8 outputs at once)
Isolation 2000 VACrms
Power Supply Input 10-16 Vdc at 5.5 A maximum (all outputs shorted)
10-16 Vdc at 3.5 A maximum (normal operation)

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 4-7

Vital Harmon Logic Controller (VHLC) - Hardware Components

4-8 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Periodic Maintenance Checklist

Section 5 – Periodic Maintenance Checklist

Contents

Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Hardware Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

VHLC Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
VHLC Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Visual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
VHLC Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
+5 VDC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Electro Code Track Circuit Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Coded Circuit Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Non Vital Input Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Interface to External Equipment and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Communication Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

VHLC System Configuration Record Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 5-i

Vital Harmon Logic Controller (VHLC) - Hardware Components

5-ii Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Periodic Maintenance Checklist

Section 5 – Periodic Maintenance Checklist

Note: This list does not replace FRA regulations for periodic testing of vital
interlockings.

Equipment Required

The following equipment are required for accomplishing periodic maintenance on the
VHLC (Vital Harmon Logic Controller) system.

• Assorted Screw Drivers

• HLC I/O Extender Module
• Voltage Meter With 20V Scale
• Personal Computer with Terminal Emulation and Data Capture

Hardware Inspection

VHLC Cabinet

1. Make sure all modules are fully seated in the VHLC cabinet.
2. Verify that all serial interface modules are secured to the SIM (Serial Interface
Module) on the rear of the VHLC cabinet.
3. Verify that the green Health LED is illuminated on all modules.

Note: CCI (Coded Circuit Interface) Module has three green Health LEDs that may not
be energized depending on configuration. The Health LED is normally energized
if:
• CSG Cab Signaling is configured
• TC1 Electro Code is configured
• TC2 More than four Electro Code track circuits.

4. Verify Modem Transmit Audio Level.

5. Using a voltmeter, check the voltage across TP1 and TP2 on the VLP (Vital Logic
Processor) Module. VLP Module is installed in Slot 1. Verify the voltage is 4.95 to
5.05 Vdc. If voltage is not within tolerance, adjust +5 VDC Power Supply Module
output voltage.
6. Place the Power Switch S1 to the Off position.
7. Using a voltmeter, check the ACP (Auxiliary Communications Processor) Module’s
Lithium Battery voltage as measured across TP1 to TP2 on the ACP Module. Verify
the Lithium Battery voltage is 3.25 to 3.75 Vdc.
8. Record module types, HPN, and Revisions on record sheet.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 5-1

Vital Harmon Logic Controller (VHLC) - Hardware Components

VHLC Connectors

1. Verify that all I/O module connectors are securely fastened to rear of chassis.
2. Verify that all serial cables are securely fastened to the serial modules on rear of the
VHLC chassis.
3. Verify that all serial interface module configuration jumpers (two pin shunts) are
pushed fully on terminals. Record their position for future reference.
4. Verify that all SSM (Site Specific Module EPROM size jumpers (two pin shunts) are
pushed fully on terminals.

Visual Inspection

1. Verify all EPROMs fully seated in their sockets.

2. Check for foreign material (metal shavings, excessive dust, insects, rodent nests, ect.)
in VHLC cabinet. Remove, if necessary.
3. Verify there is no visible damage to modules or external cables.
4. Check for burn marks or dark sports on modules. These are signs of lightning
damage, or overheating modules. Replace as necessary.
5. Verify equipment covers are properly installed.
6. Verify system ventilation holes are uncovered and unclogged. Clean if necessary.
7. Check for burn marks on or nicks in I/O Cables and rack wiring. Repair as necessary.

VHLC Software

This procedure requires use of a terminal or laptop computer with communication

software.

1. Check date and time. Update, if necessary.

2. Review and record Reset Statistics Information and zero.
3. Review Error Log.
4. Record EPROM information on record sheet.
5. Verify Checksum, software version, and HPN of the SSM EPROM(s), ACP Module
EPROMs, and VLP Module EPROMs, as applicable.
6. Review and record Setup information for the VLP Module, and ACP Module.

5-2 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Periodic Maintenance Checklist

Batteries

+5 VDC Power Supply

1. Verify the Battery LED (DS1) is illuminated.

2. Using a voltmeter, measure the battery voltage at terminal TB1 of the +5 VDC Power
Supply Module. Verify battery voltage is 10-16 Vdc.

Electro Code Track Circuit Interface

1. Measure battery supply voltage at ECTCI (Electro Code Track Circuit Interface)
cabinet terminals. Verify voltage is 10-16 Vdc

Coded Circuit Interface Module

1. If Cab Signaling is in use, measure the battery voltage across the CSB and CSN test
points on the CCI Module. Verify 10-16 Vdc.
2. If Electro Code is in use, measure the battery voltage across the TC1B5 and TC1N5
test points on the CCI Module. Verify 4.8-5.2 Vdc.
3. If Electro Code tracks five through eight are in use, measure the battery voltage across
the TC2B5 and TC2N5 test points on the CCI Module. Verify 4.8-5.2 Vdc.

Non Vital Input Output Module

1. On newer NVIO Modules (HPN 226614-100) measure B+ (TP1) to COMM (TP3);

verify voltage is 10-38 Vdc. On older NVIO Modules (HPN 226614-00X) measure
Fuse F1 to Fuse F2; verify voltage is 10-38 Vdc.
2. Measure house battery voltages under load (Switch in Motion, Radio Keyed, Heaters
on, etc.). Verify expected performance.
3. Inspect for bad battery cells.
4. Measure AC line voltage under load (Switch in Motion, Radio Keyed, Heaters on,
etc.)

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 5-3

Vital Harmon Logic Controller (VHLC) - Hardware Components

Interface to External Equipment and Relays

1. Measure voltage on vital inputs. Verify when energized, voltage range is 10-16 Vdc.
Verify when de-energized, voltage is less than 5 Vdc.
2. Measure voltage on vital outputs. Verify when energized, voltage range is 10-16 Vdc.
Verify when de-energized, voltage is less than 2 Vdc.
3. Measure Voltage on Signal Lamps. Adjust to specified voltage for signal lamps.

Communication Equipment

For operation of Network Interface Equipment, Terminal Servers, or Modems, refer to the
appropriate operation or service manual for appropriate preventative maintenance for all
communication equipment used by your signal system.

5-4 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Periodic Maintenance Checklist

VHLC System Configuration Record Sheet

Date: Location Name:

Recorded by:

Software EPROM Information.

Select “Print Setup Information” (when using the CDU) and attach.

Module Location Harmon Part Number

VLP U44, 45
U66, 67

ACP IC32, 33
Label into Checksum CRC
ACP IC30, 31
ACP U9, U10
Label Info Checksum CRC
SSM IC14
IC15
IC17
IC18

Hardware Information

Slot Module Harmon Part Number Revision

Type
1 VLP 226610-
2 ACP 226611-
3 SSM 226612-
4
5
6
7
8
9
10
11
12
Port A

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 5-5

Vital Harmon Logic Controller (VHLC) - Hardware Components

Slot Module Harmon Part Number Revision

Type
Port B
Port C
Port D
Port E

5-6 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Glossary

Glossary

Glossary
Term Definition
ACE Application Compiler/Editor. A Windows based program that allows applications
engineer to create applications logic using ladder diagrams.
ACK Acknowledgment sent by a device on a communications line to another device
from which it has received data.
ACP Auxiliary Communications Processor. This is the name of the processor module
used in the ATCS Wayside Protocol Converter, referring to the module itself
before any software is installed.
ALC Application Logic Compiler. Allows applications engineer to create applications
logic using ladder diagrams.
ARES The communication standard used when sending information between the VHLC
Protocol and the office. It provides for VHLC addressing and communications reliability
monitoring.
ATCS Advanced Train Control System. ATCS is a communication and control system
designed for the American Association of Railroads and the Railway Association
of Canada. This system provides for nationwide communication with and control
of Wayside devices, Locomotive devices and Maintenance personnel.
BCP Base Communication Package. The BCP is a vendor independent base station
radio package. The BCP is the intermediate RF to Ground Network interface
component of the ATCS Data Communication Subsystem.
Bus A set of conductors in the computer which carry data signals through the system
or from one device to another.
CC Cluster Controller. The CC is an intermediate computer system, part of the
ATCS Data Communications Subsystem, which controls several BCPs, and
provides network services to a dispatch computer or protocol converter.
CDC Central Dispatch Computer. This is a device which monitors health reports and
self test results of all devices on the ATCS Network, and controls and dispatches
trains via the ATCS Data Communications Subsystem.
Clearout A long digit at the end of a message that identifies the end of the message.
CMOS Complementary Metal-Oxide Semiconductor
Control A control is a message sent by the dispatch computer containing information
regarding the output status of an HLC at a particular location.
Conditioning A long digit at the beginning of a message that identifies the beginning of a
message.
CPC Code Protocol Converter. The CPC is a device which converts older style code
system messages (MCS, GENISYS, 514, K) into ATCS Compatible messages
and sends them to the WPC through the ATCS Data Communications
Subsystem.
CPU Central Processor Unit. The main chip in any computer that controls all other
functions.
CTC Centralized Traffic Control. A section of track or territory control by a dispatcher
at a centralized location.

HPN: 100355-003 AB0 Harmon Industries, Inc. 800-825-3178 Glossary-1

Harmon Vital Logic Controller (VHLC) - Hardware Components

Glossary
Term Definition
CTS Clear-To-Send. Part of a set of communications signals sent between two data
communications devices. CTS is sent from the receiving device and tells the
transmitting device to send the data.
DCD Data Carrier Detect. Part of a set of communications signals used to coordinate
data communications between two devices. DCD tells the receiving device that
a data carrier is present on the communications line.
DCE Data Communications Equipment. Equipment with its communications signals
arranged to interface with Data Terminal Equipment. DCE places RX in pin 2 and
TX on pin 3.
Default A value, assigned by a program to a variable, which will be used when the user
does not select any value. Defaults are usually values the designers expect will
be used most frequently.
DTE Data Terminal Equipment. Equipment with its communications signals arranged
to interface with Data Communications Equipment. DTE places RX in pin 3 and
TX on pin 2.
EEPROM Electrically Erasable-Programmable Read Only Memory. A memory chip that
retains its data without power, yet can be quickly reprogrammed when its Write
Enable line is energized.
EPROM Erasable-Programmable Read Only Memory. A memory chip that retains its data
without power, yet can be erased by placing it in an EPROM eraser. An erased
EPROM can be reprogrammed. EPROMs contain the VHLC's program.
Fanout Multiple destinations of a single signal. A high fanout may require buffering to
avoid overloading the output device's current capability.
FEP Front End Processor. The FEP is the Entry point for ground network devices
(dispatch and maintenance Computer subsystems) wishing to access the ATCS
Data Communications Subsystem. The FEP and CC may exist as combined
hardware devices. This configuration is referred to as an FEP/CC.
Firmware Software stored in a EPROM instead of on disk. Since it is less easily changed
than disk-based software, it is usually used for code that is used for all operations
and is rarely changed.
GENISYS A polling protocol developed by Union Switch & Signal (US&S).
Protocol
GTC Ground Terminal Controller. A radio base station that provides radio coverage
for a half dozen or so VHLCs. The GTCs are coordinated by the NCS.
HDLC High-Level Datalink Control. The protocol that is used to exchange messages
between the VHLC and the MCP. This protocol consists of the message formats
and the rules for message exchanges.
HLC Harmon Logic Controller. A generic class of devices for interfacing various
application logic units to DC code lines (K, J, 500, etc.) and other high speed
protocol code lines (MCS, HP-1, etc.).
HMC Harmon Maintenance Computer. This is the central maintenance computer.
Indication An indication is a message sent by the Wayside Interface Unit or Wayside
Protocol Converter (the HLC) which carries the status of the HLC inputs at a
particular location.
I/O Abbreviation for Input/Output.

Glossary-2 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Glossary

Glossary
Term Definition
LED Light Emitting Diode. A solid-state diode that emits optical radiation when biased
in the forward direction. LEDs are often used as indicator devices.
Logic VHLC data equivalent of an application relay.
Variable
Loopback A communications test where the computer sends a signal to the serial port and
reads the signal being echoed. The signals must match.
MCP Mobile Communications Package. The MCP is a vendor independent wayside
/ locomotive data radio package. The MCP is the Radio network component of
the ATCS Data Communications Subsystem.
MCS A microprocessor based code system for communication between the office and
Protocol several field units. Variations of MCS Protocol have evolved into MCS-1 and
MCS-2.
Microsecond One millionth of a second (10-6).
(cs)
Millisecond One thousandth of a second (10-3).
(ms)
Mnemonic An abbreviation or symbol made of letters that help one remember what the
(nÅ-mån´ Åk) letters mean. A mnemonic is a 1 to 8 character description of the function of an
input, output, control step, indication step or logic variable.
Examples: NWZ = Normal Switch request
NWK = Normal Switch Indication
Modem Modulator/Demodulator. A communication device that converts digital data to
sound pulses (Modulation) for transmission over telephone lines and converts
modulated data back to digital (Demodulation) for reception.
MOSFET Metal-Oxide Semiconductor Field Effect Transistor.
Motherboard A circuit module with receptacles or slots that other circuit modules are plugged
into.
MultiDrop A communications network with one communications line shared by multiple
(MD) remote units.
NCS Network Control System. This is the main computer in the ARES network. It
decides how to route controls and indications so the proper VHLC is
communicating with the right office.
NMIRQ Non-Maskable Interrupt Request. A signal that tells the central processor to stop
what it's doing, make a note of where in the program it is, and go do something
else. When the interrupt task is done, the processor may return to what it was
doing. There are several levels of interrupts. The lower levels can be masked
under certain conditions so they are not available. Non-Maskable is the highest.
Non-Vital Any circuit that could fail in a state other than its most restrictive state.
Parallel Port A communications I/O port where eight data lines carry data simultaneously.
Parameter An adjustable value used to alter the operation of the equipment.
PC Personal Computer. A single user microcomputer designed for personally
controllable applications.
Point-To- A communications network with separate lines between the host and each
Point (PTP) remote unit.

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Harmon Vital Logic Controller (VHLC) - Hardware Components

Glossary
Term Definition
Poll A method for controlling data traffic in a large multimode network. The host or
office computer polls each node periodically by sending out the address of the
node. The node then responds with any waiting messages it has stored.
Queue An area of RAM reserved for storing messages from one process until another
process is ready to receive them. Can hold several messages and usually
operates in First In, First Out mode.
RAM Random Access Memory. The working memory in a computer. Data in RAM
only exists while the power is on.
Real Time A timer circuit that keeps track of the time of day.
Clock
Recall A request from the office for a wayside unit to return an indication.
Recorder The Recorder Variable Log records logic variables in the application equations.
The Recorder I/O Log has user definable recorder inputs and outputs to record
the status of individual application devices.
RSSI Radio Signal Strength Indication. The ARES radio monitors incoming messages
for reception strength, and can report these strengths back to the ARES network
using loopback packets.
RS-232 A communications interface standard (mechanical/electrical) for transferring
serial data between devices.
RS-422/485 Electrical Signal Specification for differential 5 volt signal levels with Multidrop
physical connections shared by several units.
RS-449 Electrical / Mechanical Specification for Data Terminal Equipment / Data
Communication Equipment Physical Connection between units using RS-422
Signals. Connection is by 37 pin “D” connectors.
RS-530 RS-449 Subset implemented on a 25 pin “D” connector.
RTS Request-To-Send. Part of a set of communication signals sent between two data
communication devices. RTS is sent from the sending device and tells the
receiving device that it has data to send.
RxD Received Data. Part of a set of communication signals sent between two data
communication devices. RxD is the data being received.
Serial Port A communications I/O port where data travels sequentially over a single set of
lines, or over one transmit line and one receive line.
SSM Site Specific Module. A circuit module with EPROMs containing logic equations
for a specific field location.
TTL Transistor-Transistor-Logic. Logic levels typically between 0-5 Vdc.
Totem Pole A switching circuit with two transistors in series. The collector of one is
Circuit connected to the power source and the emitter of the other is connected to the
return. It has low impedance positive and negative outputs.
Track Circuit A section of track used to carry electrical signals.
TxD Transmit Data. Part of a set of communication signals sent between two data
communication devices. TxD is the data being transmitted.
Vital Circuits designed so that if they fail, they will always go to the more restrictive
state. For example, if a green signal fails, it changes to yellow.

Glossary-4 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0

 Glossary

Glossary
Term Definition
VLP Vital Logic Processor. The main computer module in the VHLC processing vital
and non-vital inputs, executing vital logic equations and delivering vital and non-
vital outputs.
Watchdog A circuit in a computer resets the system if the program operation does not follow
Timer its planned schedule.
WPC Wayside Protocol Converter. The WPC is a device (HLC or VHLC) which
accepts incoming control messages generated by the CPC and communicated
through the ATCS Data Communications Subsystem. The WPC transmits
Internally or externally generated indication status through the ATCS Data
Communications Subsystem.

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Harmon Vital Logic Controller (VHLC) - Hardware Components

Glossary-6 Harmon Industries, Inc. 800-825-3178 HPN: 100355-003 AB0