Precision Digital pd6000 Manual

PROVU PD6000 Analog Input Process Meter
Instruction Manual
USB Install
Process
 0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Inputs

 Multi-Pump Alternation Control
 Display One Input in Two Different Scales (e.g. Height & Volume)
 Signal Input Conditioning for Flow & Round Horizontal Tank
 32-Point, Square Root, or Exponential Linearization
 Dual-Line Display
 NEMA 4X and IP65 Rated Front Panel
 UL Listed & CE Marked
 Display Features 0.6" & 0.46" Digits
 Six Full Digits on Each Line
 Optional Superluminous Sunlight Readable Display
 Free USB Programming Software & Cable
 2 or 4 Relays + Isolated 4-20 mA Output Options
 USB, RS-232, & RS-485 Serial Communication Options
 External 4-Relay & Digital I/O Expansion Modules
 Universal 85-265 VAC, or 12-24 VDC Input Power Models
 Isolated 24 VDC @ 200 mA Transmitter Power Supply
 Modbus® RTU Communication Protocol Standard
PRECISION DIGITAL CORPORATION

233 South Street • Hopkinton MA 01748 USA
Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
PROVU PD6000 Analog Input Meter Instruction Manual
Disclaimer
The information contained in this document is subject to change without notice.
Precision Digital makes no representations or warranties with respect to the contents
hereof and specifically disclaims any implied warranties of merchantability or fitness
for a particular purpose.
!
CAUTION: Read complete WARNING: Risk of
instructions prior to electric shock or
installation and operation personal injury.
of the meter.
This product is not recommended for life support

applications or applications where malfunctioning could
result in personal injury or property loss. Anyone using this
product for such applications does so at his/her own risk.
Warning!
Precision Digital Corporation shall not be held liable for
damages resulting from such improper use.
Limited Warranty
Precision Digital Corporation warrants this product against defects in material or
workmanship for the specified period under “Specifications” from the date of
shipment from the factory. Precision Digital’s liability under this limited warranty shall
not exceed the purchase value, repair, or replacement of the defective unit.
Registered Trademarks
PROVU® and MeterView® Pro are registered trademarks of Precision Digital
Corporation. Modbus® is a Registered Trademark of Schneider Automation Inc. All
other trademarks mentioned in this document are the property of their respective
owners.
© 2016 Precision Digital Corporation. All rights reserved.
www.predig.com
2
Table of Contents
Table of Contents ----------------------------------------- 3 Relay and Alarm Operation Diagrams ------------------- 27
Table of Figures ------------------------------------------- 4 High Alarm Operation (Set > Reset) ---------------------- 27
Introduction ------------------------------------------------- 4 Low Alarm Operation (Set < Reset)----------------------- 27
High Alarm with Fail-Safe Operation (Set > Reset) --- 28
Ordering Information ------------------------------------ 5 Low Alarm with Fail-Safe Operation (Set < Reset)---- 28
Specifications ---------------------------------------------- 6 Pump Alternation Control Operation ---------------------- 29
General --------------------------------------------------------------- 6 Relay Sampling Operation ---------------------------------- 29
Process Input ------------------------------------------------------- 6 Signal Loss or Loop Break Relay Operation ------------ 30
Relays ----------------------------------------------------------------- 7 Time Delay Operation ---------------------------------------- 30
Isolated 4-20 mA Transmitter Output ----------------------- 7 Relay Operation Details --------------------------------------- 31
Modbus® RTU Serial Communications -------------------- 7 Overview --------------------------------------------------------- 31
MeterView Pro ------------------------------------------------------ 7 Relays Auto Initialization ------------------------------------- 31
Compliance Information -------------------------------- 8 Fail-Safe Operation ------------------------------------------- 31
Safety------------------------------------------------------------------ 8 Front Panel LEDs ---------------------------------------------- 31
Latching and Non-Latching Relay Operation ----------- 32
Electromagnetic Compatibility ------------------------------- 8
Non-Latching Relay (Auto)---------------------------------- 32
Safety Information ---------------------------------------- 9 Non-Latching Relay (A-man) ----------------------------- 32
Installation -------------------------------------------------- 9 Latching Relay (LatcH) -------------------------------------- 32
Unpacking ----------------------------------------------------------- 9 Latching Relay (Lt-Clr) ------------------------------------- 32
Panel Mounting Instructions ---------------------------------- 9 Acknowledging Relays --------------------------------------- 33
Mounting Dimensions ----------------------------------------- 10 Pump Alternation Control Applications (Altern) ------ 33
Transmitter Supply Voltage Selection (P+, P-) -------- 10 Setting Up the Interlock Relay (Force On) Feature --- 35
Connections ------------------------------------------------------ 11 Scaling the 4-20 mA Analog Output (Aout) ------------- 35
Connectors Labeling ------------------------------------------ 11 Reset Menu (reset) -------------------------------------------- 36
Power Connections ------------------------------------------- 11 Control Menu (Contrl) ---------------------------------------- 36
Signal Connections -------------------------------------------- 12 Setting Up the Password (pass)---------------------------- 36
Modbus RTU Serial Communications -------------------- 13 Protecting or Locking the Meter ---------------------------- 36
Relay Connections -------------------------------------------- 13 Making Changes to a Password Protected Meter ----- 37
Switching Inductive Loads ----------------------------------- 13 Disabling Password Protection ----------------------------- 37
F4 Digital Input Connections -------------------------------- 14 Advanced Features Menu ------------------------------------ 38
4-20 mA Output Connections ------------------------------- 14 Advanced Features Menu & Display Messages ------- 38
Analog Output Transmitter Power Supply --------------- 14 Noise Filter (filter) ----------------------------------------- 39
External Relays & Digital I/O Connections -------------- 15 Noise Filter Bypass (bypass) ------------------------------- 39
Interlock Relay Feature -------------------------------------- 15 Rounding Feature (round) ---------------------------------- 39
Setup and Programming------------------------------ 16 Modbus RTU Serial Communications (serial) ------- 40
Overview ----------------------------------------------------------- 16 Select Menu (SElect) ---------------------------------------- 40
Front Panel Buttons and Status LED Indicators ------ 16 Signal Input Conditioning (Functn) ----------------------- 41
MeterView® Pro Software ------------------------------------- 17 Low-Flow Cutoff (CutofF) ----------------------------------- 42
Analog Output Programming (AoutPr)------------------- 42
MeterView Pro Installation ----------------------------------- 17
Programmable Function Keys User Menu (user) ----- 42
Display Functions & Messages----------------------------- 18
Tare (tare) ------------------------------------------------------ 43
Main Menu --------------------------------------------------------- 19 Internal Source Calibration (ICAL) ------------------------ 44
Setting Numeric Values --------------------------------------- 19
Meter Operation------------------------------------------ 45
Setting Up the Meter (setup) -------------------------------- 20
Front Panel Buttons Operation ----------------------------- 45
Setting the Input Signal (Input) --------------------------- 20
Function Keys Operation ------------------------------------- 45
Setting the Input Units or Custom Tags (units) ------- 21
F4 Operation ------------------------------------------------------ 45
Setting the Decimal Point (dEc pt) ----------------------- 21
Programming the Meter (prog)----------------------------- 22 Maximum/Minimum Readings ------------------------------ 45
Setting the Display Parameter & Intensity (dsplay) -- 25 Troubleshooting ----------------------------------------- 46
Setting the Relay Operation (relay) ---------------------- 26 Diagnostics Menu (diag) ------------------------------------- 46
Setting the Relay Action ------------------------------------- 26 Determining Software Version ----------------------------- 46
Programming Set and Reset Points ---------------------- 26 Reset Meter to Factory Defaults --------------------------- 46
Setting Fail-Safe Operation --------------------------------- 27 Factory Defaults & User Settings -------------------------- 47
Programming Time Delay------------------------------------ 27 Troubleshooting Tips ------------------------------------------ 48
Relay Action for Loss of 4-20 mA Input (Loop Break) 27 EU Declaration of Conformity ----------------------- 49
3
Table of Figures
Figure 1. 1/8 DIN Panel Cutout Dimensions ................... 9 Figure 11. Relay Connections ........................................ 13
Figure 2. Panel Mounting Details .................................... 9 Figure 12. AC and DC Loads Protection ........................ 13
Figure 3. Meter Dimensions - Side View ....................... 10 Figure 13. Low Voltage DC Loads Protection ................ 13
Figure 4. Meter Dimensions - Top View ........................ 10 Figure 14. F4 Digital Input Connections ......................... 14
Figure 5. Transmitter Supply Voltage Selection ............ 10 Figure 15. 4-20 mA Output Connections........................ 14
Figure 6. Connector Labeling for Fully Loaded PD6000 11 Figure 16. Expansion Modules & DIN Rail Mounting Kit 15
Figure 7. Power Connections ........................................ 11 Figure 17. External Relays Module Connections ........... 15
Figure 8. Transmitters Powered by Internal Supply ...... 12 Figure 18. Digital I/O Module Connections .................... 15
Figure 9. Transmitter Powered by Ext. Supply or Self- Figure 19. Interlock Connections ................................... 15
Powered ................................................................ 12 Figure 20. Acknowledge Relays w/Function Key or Digital
Figure 10. Voltage Input Connections ........................... 12 Input ....................................................................... 33
Introduction
The PROVU® PD6000 is a multi-purpose, easy-to-use digital process meter ideal for level, flow
rate, temperature, or pressure transmitter applications. Its superluminous LED digits make it
easily readable in smoke, dust, fog, and, with the optional SunBright® display, even direct
sunlight. It accepts current and voltage signals (e.g. 4-20 mA, 0-10 V). Three of the front panel
buttons can be custom-programmed for a specific operation. The analog input can be scaled to
display the process in two different scales; for example, the main display could indicate level in
feet and the second display could indicate the volume in gallons.
The basic model includes an isolated 24 VDC transmitter power supply that can be used to
power the input transmitter or other devices. An additional isolated 24 VDC power supply is
included with the 4-20 mA output option. A digital input is standard.
A fully loaded PD6000 meter has the following: four SPDT relays, 4-20 mA output, and two 24
VDC power supplies. The PD6000 capabilities may be enhanced by adding the following external
expansion modules: four SPST relays (creating an eight-relay process meter), two digital I/O
modules with four inputs and four outputs each, and USB, RS-232 or RS-485 communication
adapters.
The eight relays can be used for alarm indication or process control applications such as pump
alternation control. The 4-20 mA isolated output, Modbus RTU serial communications, and digital
I/O options make the PD6000 an excellent addition to any system.
4
Ordering Information
Standard Models
85-265 VAC Model 12-24 VDC Model Options Installed
PD6000-6R0 PD6000-7R0 No options
PD6000-6R2 PD6000-7R2 2 relays (PD1102*)
PD6000-6R3 PD6000-7R3 4-20 mA output (PD1103*)
PD6000-6R4 PD6000-7R4 4 relays (PD1104*)
PD6000-6R5 PD6000-7R5 2 relays & 4-20 mA output (PD1105*)
PD6000-6R7 PD6000-7R7 4 relays & 4-20 mA output (PD1107*)
*Model number for replacement option card.
SunBright Display Models
85-265 VAC Model 12-24 VDC Model Options Installed
PD6000-6H0 PD6000-7H0 No options
PD6000-6H2 PD6000-7H2 2 relays (PD1102*)
PD6000-6H3 PD6000-7H3 4-20 mA output (PD1103*)
PD6000-6H4 PD6000-7H4 4 relays (PD1104*)
PD6000-6H5 PD6000-7H5 2 relays & 4-20 mA output (PD1105*)
PD6000-6H7 PD6000-7H7 4 relays & 4-20 mA output (PD1107*)
*Model number for replacement option card.
Accessories
Model Description
PDA1002 DIN rail mounting kit for two expansion modules
PDA1004 4 SPST (Form A) relays
PDA1044 4 digital inputs & 4 digital outputs (2 may be connected)
PDA1232 RS-232 serial adapter
PDA1485 RS-485 serial adapter
PDA7485-I RS-232 to RS-422/485 isolated converter
PDA7485-N RS-232 to RS-422/485 non-isolated converter
PDA8232-N USB to RS-232 non-isolated converter
PDA8485-I USB to RS-422/485 isolated converter
PDA8485-N USB to RS-422/485 non-isolated converter
PDX6901 Suppressor (snubber): 0.01 µF/470 , 250 VAC
Enclosures
Model Description
PDA2811 1 Meter Plastic NEMA 4X Enclosure
PDA2812 2 Meter Plastic NEMA 4X Enclosure
5
Specifications
Except where noted all specifications apply to operation at +25°C.
Environmental Operating temperature range: -40 to 65°C
General Storage temperature range: -40 to 85°C
Display Line 1: 0.60" (15 mm) high, red LEDs Relative humidity: 0 to 90% non-condensing
Line 2: 0.46" (12 mm) high, red LEDs Connections Removable screw terminal blocks accept 12 to
6 digits each (-99999 to 999999), with lead zero 22 AWG wire, RJ45 for external relays, digital
blanking I/O, and serial communication adapters.
Display Eight user selectable intensity levels Enclosure 1/8 DIN, high impact plastic, UL 94V-0, color:
Intensity black
Display 5/second (200 ms) Mounting 1/8 DIN panel cutout required:
Update Rate 3.622" x 1.772" (92 mm x 45 mm)
Overrange Display flashes 999999 Two panel mounting bracket assemblies are
provided.
Underrange Display flashes -99999
Tightening Screw terminal connectors: 5 lb-in (0.56 Nm)
Display Display lines 1 and 2 may be assigned to PV1, Torque
Assignment PV2, PCT, d r-u, d gross, d nt-g, max/min, max
& min, set points, units (display line 2 only), or Overall 4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143
Modbus input. Dimensions mm)
(W x H x D)
Programming Four front panel buttons, digital inputs, PC and
Methods MeterView Pro software, or Modbus registers. Weight 9.5 oz (269 g)
Noise Filter Programmable from 2 to 199 (0 will disable filter) Warranty 3 years parts & labor
Filter Bypass Programmable from 0.1 to 99.9% of calibrated
span Process Input
Recalibration All ranges are calibrated at the factory. Inputs Field selectable:
Recalibration is recommended at least every 0-20, 4-20 mA, 10 V (0-5, 1-5, 0-10 V), Modbus
12 months. PV (Slave)
Accuracy ±0.03% of calibrated span ±1 count,
Max/Min Max/min readings reached by the process are square root & programmable exponent accuracy
Display stored until reset by the user or until power to the range: 10-100% of calibrated span
meter is turned off.
Temperature 0.005% of calibrated span/C max from 0 to
Password Three programmable passwords restrict Drift 65C ambient,
modification of programmed settings. 0.01% of calibrated span/C max from -40 to
Pass 1: Allows use of function keys and digital 0C ambient
inputs Signal Input Linear, square root, programmable exponent, or
Pass 2: Allows use of function keys, digital Conditioning round horizontal tank volume calculation
inputs and editing set/reset points
Pass 3: Restricts all programming, function keys, Multi-Point 2 to 32 points for PV or PV1
and digital inputs. Linearization 2 to 8 points for PV2 (Dual-scale Level feature)
Programmable 1.0001 to 2.9999
Power 85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max
Exponent
Options or 12-24 VDC  10%, 15 W max
Powered over USB for configuration only. Round H Tank Diameter & Length: 999.999 inch or cm
calculates volume in gallons or liters
Isolated Terminals P+ & P-: 24 VDC  10%. 12-24 VDC respectively.
Transmitter powered models selectable for 24, 10, or 5 VDC Low-Flow 0-999999 (0 disables cutoff function)
Power Supply supply (internal jumper J4).
Cutoff
85-265 VAC models rated @ 200 mA max, 12-24 Decimal Point Up to five decimal places or none:
VDC powered models rated @ 100 mA max, @ 50 d.ddddd, d.dddd, d.ddd, d.dd, d.d, or
mA max for 5 or 10 VDC supply. dddddd
Non-Volatile All programmed settings are stored in non- Calibration Minimum Span
Memory volatile memory for a minimum of ten years if Range Input Range Input 1 & Input 2
power is lost. 4-20 mA 0.15 mA
Fuse Required external fuse: UL Recognized, 5 A 10 V 0.01 V
max, slow blow; up to 6 meters may share one 5 An error message will appear if the input 1 and
A fuse input 2 signals are too close together.
Normal Mode Greater than 60 dB at 50/60 Hz Input Voltage ranges: greater than 500 k
Rejection Impedance Current ranges: 50 - 100  (depending on resettable
fuse impedance)
Isolation 4 kV input/output-to-power line
Input Current input protected by resettable fuse, 30
500 V input-to-output or output-to-P+ supply
Overload VDC max.
Overvoltage Installation Overvoltage Category II: Fuse resets automatically after fault is removed.
Category Local level with smaller transient overvoltages F4 Digital Input 3.3 VDC on contact. Connect normally open
than Installation Overvoltage Category III. Contacts contacts across F4 to COM.
6
F4 Digital Input Logic High: 3 to 5 VDC
Logic Levels Logic Low: 0 to 1.25 VDC Isolated 4-20 mA Transmitter Output
Output Source Process variable (PV), max, min, set points 1-8,
Relays Modbus input, or manual control mode
Rating 2 or 4 SPDT (Form C) internal and/or 4 SPST Scaling Range 1.000 to 23.000 mA for any display range
(Form A) external; rated 3 A @ 30 VDC and Calibration Factory calibrated: 4.000 to 20.000 = 4-20 mA
125/250 VAC resistive load; 1/14 HP (≈ 50 W) output
@ 125/250 VAC for inductive loads
Analog Out 23.000 mA maximum for all parameters:
Noise Noise suppression is recommended for each Programming Overrange, underrange, max, min, and break
Suppression relay contact switching inductive loads; see
page 13 for details. Accuracy ± 0.1% of span ± 0.004 mA
Deadband 0-100% of span, user programmable Temperature 0.4 µA/C max from 0 to 65C ambient,
Drift 0.8 µA/C max from -40 to 0C ambient
High or Low User may program any alarm for high or low trip Note: Analog output drift is separate from input drift.
Alarm point.
Unused alarm LEDs and relays may be disabled Isolated Terminals I+ & R: 24 VDC  10%. May be used to
(turn off). Transmitter power the 4-20 mA output or other devices.
Power Supply Refer to Transmitter Supply Voltage Selection
Relay Automatic (non-latching) and/or manual reset (P+, P-) on page 10. All models rated @ 40 mA
Operation Latching (requires manual acknowledge) max.
with/without clear
Pump alternation control (2 to 8 relays) External Loop 35 VDC maximum
Sampling (based on time) Power Supply
Off (disable unused relays and enable Interlock Output Loop Power supply Minimum Maximum
feature) Resistance
Manual on/off control mode 24 VDC 10  700 
Relay Reset User selectable via front panel buttons or digital 35 VDC 100  1200 
inputs (external)
1. Automatic reset only (non-latching), when Modbus® RTU Serial Communications
the input passes the reset point.
2. Automatic + manual reset at any time (non- Slave Id 1 – 247 (Meter address)
latching) Baud Rate 300 – 19,200 bps
3. Manual reset only, at any time (latching)
4. Manual reset only after alarm condition has Transmit Programmable between 0 and 199 ms
cleared (latching) Time Delay
Note: Front panel button or digital input may be Data 8 bit (1 start bit, 1 or 2 stop bits)
assigned to acknowledge relays
programmed for manual reset. Parity Even, Odd, or None with 1 or 2 stop bits
Time Delay 0 to 999.9 seconds, on & off relay time delays Byte-To-Byte 0.01 – 2.54 second
Programmable and independent for each relay Timeout
Fail-Safe Programmable and independent for each relay. Turn Around Less than 2 ms (fixed)
Operation Note: Relay coil is energized in non-alarm Delay
condition. Note: Refer to the PROVU® Modbus Register Tables located at
In case of power failure, relay will go to www.predig.com for details.
alarm state.
Auto When power is applied to the meter, relays will MeterView Pro
Initialization reflect the state of the input to the meter. System Microsoft® Windows® XP/Vista/7/8/10
Requirements
Communications USB 2.0 (Standard USB A to Micro USB B)
Configuration Configure meters one at a time
7
Compliance Information
Safety
UL & C-UL Listed USA & Canada
UL 508 Industrial Control Equipment
UL File Number E160849
Front Panel UL Type 4X, NEMA 4X, IP65; panel gasket provided
Low Voltage Directive EN 61010-1:2010
Safety requirements for measurement, control, and laboratory use
Electromagnetic Compatibility
Emissions EN 55022:2010
Class A ITE emissions requirements
Radiated Emissions Class A
AC Mains Conducted Class A
Emissions
Immunity EN 61326-1:2013
Measurement, control, and laboratory equipment
EN 61000-6-2:2005
EMC heavy industrial generic immunity standard
RFI - Amplitude 80 -1000 MHz 10 V/m 80% AM (1 kHz)
Modulated 1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)
2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz)
Electrical Fast ±2kV AC mains, ±1kV other
Transients
Electrostatic ±4kV contact, ±8kV air
Discharge
RFI - Conducted 10V, 0.15-80 MHz, 1kHz 80% AM
AC Surge ±2kV Common, ±1kV Differential
Surge 1KV (CM)
Power-Frequency 30 A/m 70%V for 0.5 period
Magnetic Field
Voltage Dips 40%V for 5 & 50 periods
70%V for 25 periods
Voltage Interruptions <5%V for 250 periods
Note:
Testing was conducted on PD6000 meters installed through the covers of grounded metal enclosures
with cable shields grounded at the point of entry representing installations designed to optimize EMC
performance.
Declaration of Conformity available at www.predig.com
8
Safety Information
!
CAUTION: Read complete WARNING: Risk of electric
instructions prior to installation shock or personal injury.
and operation of the meter.
Hazardous voltages exist within enclosure.

Installation and service should be performed
Warning! only by trained service personnel.
Installation
There is no need to remove the meter from its case to complete the installation, wiring, and setup of
the meter for most applications.
Instructions are provided for changing the transmitter power supply to output 5 or 10 VDC instead of
24 VDC, see page 10.
Unpacking
Remove the meter from box. Inspect the packaging and contents for damage. Report damages, if
any, to the carrier.
If any part is missing or the meter malfunctions, please contact your supplier or the factory for
assistance.
Panel Mounting Instructions
 Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1
below, for more details.
 Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.
 Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm).
Recommended minimum panel thickness to maintain Type 4X
rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.
 Remove the two mounting brackets provided with the meter (back-off the two screws so that there is ¼"
(6.4 mm) or less through the bracket. Slide the bracket toward the front of the case and remove).
 Insert meter into the panel cutout.
 Install mounting brackets and tighten the screws against the panel. To achieve a proper seal, tighten
the mounting bracket screws evenly until meter is snug to the panel along its short side. DO NOT
OVER TIGHTEN, as the rear of the panel may be damaged.
A
3.622" (92 mm)
Square Corners to 0.060"

(1.5mm) Max Radius
B 1.772"
(45mm) Panel Cutout
to DIN 43700
Tolerances:
A: +0.032 (+0.8mm)
-0.000 (-0.0mm)
B: +0.024 (+0.6mm)
-0.000 (-0.0mm)
Figure 1. 1/8 DIN Panel Cutout Dimensions Figure 2. Panel Mounting Details
9
Mounting Dimensions
R + - NO NC C NO NC C NO NC C NO NC C
Figure 3. Meter Dimensions - Side View Figure 4. Meter Dimensions - Top View
Transmitter Supply Voltage Selection (P+, P-)

All meters, including models equipped with the 12-24 VDC power option, are shipped from the factory
configured to provide 24 VDC power for the transmitter or sensor.
If the transmitter requires 5 or 10 VDC excitation, the internal jumper J4 must be configured
accordingly.
To access the voltage selection jumper:
1. Remove all the wiring connectors.
2. Unscrew the back cover.
3. Slide out the back cover by about 1 inch.
4. Configure the J4 jumper, located behind the input signal connector, for the desired excitation
voltage as shown.
Figure 5. Transmitter Supply Voltage Selection
10
Connections
All connections are made to removable screw terminal connectors located at the rear of the meter.
Use copper wire with 60°C or 60/75°C insulation for all line
voltage connections. Observe all safety regulations. Electrical
wiring should be performed in accordance with all applicable
national, state, and local codes to prevent damage to the
meter and ensure personnel safety.
Connectors Labeling
The connectors’ label, affixed to the meter, shows the location of all connectors available with requested
configuration.
Do not connect any equipment other than Precision
Digital’s expansion modules, cables, or meters to the
RJ45 M-LINK connector. Otherwise damage will occur to
Warning! the equipment and the meter.
Figure 6. Connector Labeling for Fully Loaded PD6000
Power Connections
Power connections are made to a two-terminal connector labeled POWER on Figure 6 on page 11. The
meter will operate regardless of DC polarity connection. The + and - symbols are only a suggested wiring
convention.
POWER
+ -
AC or DC
POWER
Required External Fuse:
5 A max, 250 V Slow Blow
Figure 7. Power Connections
11
Signal Connections
Signal connections are made to a six-terminal connector labeled SIGNAL on Figure 6. The COM
(common) terminal is the return for the 4-20 mA and the 10 V input signals.
Current (mA) Connections
The following figures show examples of current connections.
There are no switches or jumpers to set up for current inputs. Setup and programming is performed
through the front panel buttons.
Figure 8. Transmitters Powered by Internal Supply
Figure 9. Transmitter Powered by Ext. Supply or Self-Powered

The current input is protected against current overload by a resettable fuse. The display may or may not
show a fault condition depending on the nature of the overload.
The fuse limits the current to a safe level when it detects a fault condition, and automatically resets itself
when the fault condition is removed.
Voltage (V) Connections
The following figures show examples of voltage connections.
There are no switches or jumpers to set up for voltage inputs. Setup and programming is performed
through the front panel buttons.
Figure 10. Voltage Input Connections

The meter is capable of accepting any voltage from -10 VDC to +10 VDC.
12
Modbus RTU Serial Communications

Serial communications connection is made to an RJ45 connector labeled M-LINK on Figure 6. For
interfacing to the PROVU®, use the PDA1232 for RS-232 or the PDA1485 for RS-485. The same port is
used for interfacing with all expansion modules (e.g. external relays, digital I/O).
Relay Connections
Relay connections are made to two six-terminal connectors labeled RELAY1 – RELAY4 on Figure 6.
Each relay’s C terminal is common only to the normally open (NO) and normally closed (NC) contacts of
the corresponding relay. The relays’ C terminals should not be confused with the COM (common) terminal
of the INPUT SIGNAL connector.
RELAY4 RELAY3 RELAY2 RELAY1

6 5 4 3 2 1 6 5 4 3 2 1
NO NC C NO NC C NO NC C NO NC C
Figure 11. Relay Connections

Switching Inductive Loads
The use of suppressors (snubbers) is strongly recommended when switching inductive loads to prevent
disrupting the microprocessor’s operation. The suppressors also prolong the life of the relay contacts.
Suppression can be obtained with resistor-capacitor (RC) networks assembled by the user or purchased
as complete assemblies. Refer to the following circuits for RC network assembly and installation:
C
C R
R
Figure 12. AC and DC Loads Protection

Choose R and C as follows:
R: 0.5 to 1 Ω for each volt across the contacts
C: 0.5 to 1 µF for each amp through closed contacts
Notes:
1. Use capacitors rated for 250 VAC.
2. RC networks may affect load release time of solenoid loads. Check to confirm proper operation.
3. Install the RC network at the meter's relay screw terminals. An RC network may also be installed across the load.
Experiment for best results.
Use a diode with a reverse

breakdown voltage two to
three times the circuit voltage
and forward current at least as
large as the load current.
Figure 13. Low Voltage DC Loads Protection

RC Networks Available from Precision Digital
RC networks are available from Precision Digital and should be applied to each relay contact switching an inductive
load. Part number: PDX6901.
Note: Relays are de-rated to 1/14th HP (50 watts) with an inductive load.
13
F4 Digital Input Connections

A digital input, F4, is standard on the meter. This digital input is connected with a normally open contact
across F4 and COM, or with an active low signal applied to F4.
Figure 14. F4 Digital Input Connections
4-20 mA Output Connections

Connections for the 4-20 mA transmitter output are made to the connector terminals labeled MA OUT.
The 4-20 mA output may be powered internally or from an external power supply.
24 V 24 V
MA OUT MA OUT
RELAY1 I- I+ R RELAY1 I- I+ R
3 2 1 3 2 1 3 2 1 3 2 1
+ - + - - +
4-20 mA Input 12-35 VDC
4-20 mA
Remote Display, Power
Input Meter
Chart Recorder, Etc. Supply
Figure 15. 4-20 mA Output Connections

Analog Output Transmitter Power Supply
The internal 24 VDC power supply powering the analog output may be used to power other devices, if the
analog output is not used. The I+ terminal is the +24 V and the R terminal is the return.
14
External Relays & Digital I/O Connections

The relay and the digital I/O expansion modules PDA1004 & PDA1044 are connected to the meter using
a CAT5 cable provided with each module. The two RJ45 connectors on the expansion modules are
identical and interchangeable; they are used to connect additional modules to the system.
Note: The jumper located between the RJ45 connectors of the PDA1044 must be removed on the second
digital I/O module in order for the system to recognize it as module #2.
Do not connect or disconnect the expansion

modules with the power on!
Warning! More detailed instructions are provided with each

optional expansion module.
RLY5 RLY6 RLY7 RLY8

1 2 3 4 5 6 7 8
NO C NO C NO C NO C
Figure 16. Expansion Modules & DIN Rail Figure 17. External Relays Module
Mounting Kit Connections
1 2 3 4 5 6 7 8 9 10
+5 I1 I2 I3 I4 O1 O2 O3 O4 G
5 VDC DI 1-4 DO 1-4 GND

Figure 18. Digital I/O Module Connections
Interlock Relay Feature
As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use as
interlock relay(s). Interlock contact(s) are wired to digital input(s) and trigger the interlock relay. This
feature is enabled by configuring the relay, and relative digital input(s) (see page 35).
In one example, dry interlock contacts are connected in series to one digital input which will be used to
force on (energize) the assigned interlock power relay when all interlock contacts are closed (safe). The
interlock relay front panel LED flashes when locked out. The interlock relay would be wired in-series with
the load (N/O contact). See below.
Figure 19. Interlock Connections
15
Setup and Programming

The meter is factory calibrated prior to shipment to read
in milliamps and volts depending on the input selection.
The calibration equipment is certified to NIST standards.
Overview
There are no jumpers to set for the meter input selection.
Setup and programming is done through the front panel buttons.
After power and input signal connections have been completed and verified, apply power to the meter.
Front Panel Buttons and Status LED Indicators
Button Description LED Status

Symbol
Menu 1-8 Alarm 1-8 indicator
1-8 Flashing: Relay in

Right arrow/F1
M manual control mode
Up arrow/F2 T Flashing: Tare
Flashing: Relay
Enter/F3 1-8
interlock switch open
Note: Note:
F4 is a digital input. Alarms 5- LEDs for relays in manual
8 are enabled when relay mode flash with the “M” LED
expansion module is installed. every 10 seconds. “M” flashing
by itself indicates Aout –
manual control is used.
 Press the Menu button to enter or exit the Programming Mode at any time.
 Press the Right arrow button to move to the next digit during digit or decimal point programming.
 Press or hold the Up arrow button to scroll through the menus, decimal point, or to increment the
value of a digit.
 Press the Enter button to access a menu or to accept a setting.
 Press and hold the Menu button for three seconds to access the advanced features of the meter.
16
MeterView® Pro Software

The meter can also be programmed using the PC-based MeterView Pro software included with the meter.
This software can be installed on any Microsoft® Windows® (XP/Vista/7/8/10) computer by connecting
the meter’s onboard USB. The meter is powered by the USB connection, so there is no need to wire
anything prior to programming the meter, though USB is intended only for meter configuration.
MeterView Pro Installation
1. Connect one end of the provided USB cable to the meter and the other end to the computer.
The computer will automatically install the driver software it needs to talk to the meter.
Only one meter may be connected at a time.
Attaching multiple meters will cause a
conflict with the meter software.
2. Once the driver is installed, an AutoPlay dialog should appear

for the drive “MAINSTAL.” Click “Open folder to view files.”
If the computer does not display an AutoPlay dialog for the
drive “MAINSTAL,” you should open My Computer and double-
click on the drive labeled “MAINSTAL.”
3. Double-click on the file named “MAStart.” The program will
open a few windows and install two programs on your
computer. Simply follow the onscreen instructions until you see
one of the dialogs below. If you receive a “User Account
Control” warning, click “Yes.”
4. If there is an update available, click the “Update” button to
install the new version. Otherwise, click “Configure” to begin
programming your meter.
Note: If you decide to update your MeterView Pro software, once the installation has completed, you
will be asked if you want to update the setup files located on the meter itself. This way, you will always
have the most current version on the meter for future installs.
Do not unplug the meter while the new installation files are being written to it. The
meter will display uwrite during the process and you will receive an onscreen
Warning! notification once the process is complete.
Data logging for one meter at a time is available with MeterView Pro software. More advanced data
acquisition may be accomplished by using any Modbus RTU compliant software. Additional information
regarding configuration and monitoring of the meter using MeterView Pro software is available online.
Go to www.predig.com/meterview-pro.
17
Display Functions & Messages

The meter displays various functions and messages during setup, programming, and operation. The following table
shows the main menu functions and messages in the order they appear in the menu.
Display Parameter Action/Setting Description Display Parameter Action/Setting Description
setup Setup Enter Setup menu Lt-CLr Latching- Set relay for latching
cleared operation with manual reset
Input Input Enter Input selection menu only after alarm condition
has cleared
nmA 4-20 mA Set meter for 4-20 mA input
Altern Alternate Set relay for pump
volt 0-10 VDC Set meter for 10 VDC input alternation control
d-SCAL Dual-scale Press Enter to select dual- Sanmpl Sampling Set relay for sampling
scale display for some level operation
applications (Select Yes or
No) OFF Off Disable relay and front
panel status LED (Select Off
units Units Select the display units/tags to enable Interlock feature)
Dec pt Decimal Set decimal point Set 1 Set 1 Program set point 1
point
RSt 1 Reset 1 Program reset point 1
PV 1 PV1 PV1 decimal point (Level)
RLY 2 Relay 2 Relays 2-8 setup
PV 2 PV2 PV2 decimal point (Level) Note: Relays 5-8 are shown,
only if expansion relay
prog Program Enter the Program menu module is installed.
SCALE Scale Enter the Scale menu FaiLSF Fail-safe Enter Fail-safe menu
SCAL 1 Scale 1 Enter the Scale menu for FLS 1 Fail-safe 1 Set relay 1 fail-safe
PV1 operation
SCAL 2 Scale 2 Enter the Scale menu for on On Enable fail-safe operation
PV2
off Off Disable fail-safe operation
Cal Calibrate Enter the Calibration menu
FLS 2 Fail-safe 2 Set relays 2-8 fail-safe
Inp 1 Input 1 Calibrate input 1 signal or operation
program input 1 value
DeLAY Delay Enter relay Time Delay
Dis 1 Display 1 Program display 1 value menu
Inp 2 Input 2 Calibrate input 2 signal or DLY 1 Delay 1 Enter relay 1 time delay
program input 2 value (up to setup
32 points)
On 1 On 1 Set relay 1 On time delay
Dis 2 Display 2 Program display 2 value (up
to 32 points) OFF 1 Off 1 Set relay 1 Off time delay
Error Error Error, calibration not DLY 2 Delay 2 Enter relays 2-8 time delay
successful, check signal or setup
programmed value
break Loop break Set relay condition if loop
dsplay Display Enter the Display menu break detected
Line 1 Display Press Enter to assign the ignore Ignore Ignore loop break condition
Line 1 Main display parameter (Processed as a low signal
(default: PV) condition)
Line 2 Display Press Enter to assign the On On Relay goes to alarm

Line 2 small display parameter condition when loop break is
(default: engineering units) detected
d-Inty Display Set display intensity level Off Off Relay goes to non-alarm
from 1 to 8 condition when loop break is
intensity detected
RELaY Relay Enter the Relay menu
Aout Analog Enter the Analog output
RLY 1 Relay 1 Relay 1 setup output scaling menu
Act 1 Action 1 Set relay 1 action Dis 1 Display 1 Program display 1 value
Auto Automatic Set relay for automatic reset Out 1 Output 1 Program output 1 value (e.g.
4.000 mA)
A-nman Auto- Set relay for automatic &
manual manual reset any time Dis 2 Display 2 Program display 2 value
LatCH Latching Set relay for latching Out 2 Output 2 Program output 2 value (e.g.
operation 20.000 mA)
reset Reset Press Enter to access the
Reset menu
18
Display Parameter Action/Setting Description Display Parameter Action/Setting Description

Rst Hi Reset high Press Enter to reset max pass Password Enter the Password menu
display
Pass 1 Password 1 Set or enter Password 1
Rst Lo Reset low Press Enter to reset min
display Pass 2 Password 2 Set or enter Password 2
Rst HL Reset Press Enter to reset max & Pass 3 Password 3 Set or enter Password 3
high & low min displays
unloc Unlocked Program password to lock
Rst tr Reset tare Reset tare meter
Contrl Control Enter Control menu locd Locked Enter password to unlock
meter
Auto Automatic Press Enter to set meter for
automatic operation 999999 Flashing Over/under range condition
-99999
nmAn Manual Press Enter to manually
control relays or analog
output operation
Main Menu
The main menu consists of the most commonly
used functions: Setup, Reset, Control, and
Password.
 Press Menu button to enter Programming
Mode then press the Up arrow button to scroll
main menu.
 Press Menu, at any time, to exit and return to
Run Mode. Changes made to settings prior to
pressing Enter are not saved.
 Changes to the settings are saved to memory
only after pressing Enter/F3.
 The display moves to the next menu every
time a setting is accepted by pressing
Enter/F3.
Setting Numeric Values

The numeric values are set using the Right and Up arrow buttons. Press Right arrow to select next digit
and Up arrow to increment digit value.
The digit being changed is displayed brighter than the rest.
Press and hold up arrow to auto-increment the display value.
Press the Enter button, at any time, to accept a setting or Menu button to exit without saving changes.
004.000 004.000 005.000 Next

dis 1 Select dis 1 Increment dis 1 Accept
Setting
Next Digital Setting
Digit Value
19
Setting Up the Meter (setup)

The Setup menu is used to select:
1. Input signal the meter will
accept
2. Dual-scale feature for
some level applications
3. Select the display Note:
Use the d-SCAL selection
units/tags to activate the dual-scale
level feature - PV1 & PV2
4. Decimal point position Enter custom (see introduction on page 6).
units here Set d-SCAL to no if both
5. Programming Menu displays are to be used for
anything other than PV1 & PV2.
6. Display parameter and
intensity
7. Relay operation
8. 4-20 mA analog output
scaling
Press the Enter button to access
any menu or press Up arrow
button to scroll through choices. Note:
Scal 1 & Scal 2 are
Press the Menu button to exit at displayed instead of
Scale if d-SCAL is
any time. selected under the
Setup Input menu.
They correspond to
the PV1 & PV2
scales.
Setting the Input Signal (Input)

Enter the Input menu to set up the meter to display current (mA) or voltage (volt) inputs.
The current input is capable of accepting any signal from 0 to 20 mA. Select current input to accept 0-20
mA or 4-20 mA signals.
The voltage input is capable of accepting any signal from -10 to +10 VDC. Select voltage input to accept 0-
5, 1-5, 0-10, or 10 VDC signals.
After selecting mA or Volt input, d-SCAL is displayed; press Enter to select “Yes” or “No”. Selecting “Yes”
enables the dual-scale feature, which allows for the Scale (SCALE) and Units (units) menus to be used to
scale the same input in two different scales for PV1 & PV2.
Set d-SCAL to no if both displays are to be used for anything other than PV1 & PV2.
20
Setting the Input Units or Custom Tags (units)

Enter the input unit or custom tag that will be displayed if d unit is selected as the line 2 parameter. See
the flow chart on page 25 to access the display menu to show the unit or tag on display line 2. The
engineering units or custom legends can be set using the following 7-segment character set:
Display Character Display Character Display Character Display Character
0 0 C C k K v V
1 1 c c l L uw w
2 2 d d nm m x X
3 3 e E n n y Y
4 4 f F O O z Z
5 5 g G o o - -
6 6 9 g p P / /
7 7 H H q q [ ]
8 8 h h r r ] [
9 9 I I s S = =
A A I i t t ! Degree(<)
b b j J u u Space
Notes:
Degree symbol represented by (<) if programming with MeterView® Pro.
The letters “m” and “w” use two 7-segment LEDs each; when selected the characters to the right are shifted
one position.
Press and hold up arrow to auto-scroll the characters in the display.
Setting the Decimal Point (dEc pt)
The decimal point may be set with up to five decimal places or with no decimal point at all.
Pressing the Right arrow moves the decimal point one place to the right until no decimal point is
displayed, and then it moves to the leftmost position. Pressing the Up arrow moves the decimal point one
place to the left.
If the dual-scale level feature is selected, the decimal point selections for PV1 & PV2 are enabled.
21
Programming the Meter (prog)

It is very important to read the following information, before proceeding to program the meter:
 The meter is factory calibrated prior to shipment to read in milliamps and volts depending on the input
selection. The calibration equipment is certified to NIST standards.
 Use the Scale menu to scale the process input (e.g. 4-20 mA). A calibrated signal source is not
needed to scale the meter.
 Use the Calibrate menu to apply a signal from a calibrator or a flowmeter.
 The PD6000 is a single input meter with dual-scale capability.
The Program menu contains the Scale and the Calibrate menus.
Note: The Scale and Calibrate functions are exclusive of each other. The meter uses the last function
programmed. Only one of these methods can be employed at a time. The Scale and Calibrate functions
can use up to 32 points (default is 2). The number of points should be set in the Advanced menu under
the Multi-Point Linearization (Linear) menu selection prior to scaling and calibration of the meter, see
page 41 for details.
If the dual-scale level feature is selected in the Setup menu, the Scale 1 and Scale 2 menus are enabled
for PV1 & PV2 respectively.
The process input may be calibrated or scaled to any display value within the range of the meter.
Program Menu for Single Scale Process
Program Menu for Dual-Scale Level Applications
Additional parameters, not needed for most applications, are programmed in the Advanced Features
menu; see Advanced Features Menu, page 38.
Multi-Point Calibration & Scaling
The meter is set up at the factory for 2-point linear calibration. The number of points for multi-point
calibration/scaling is set up in the Advanced Features menu. Up to 32 linearization points may be
selected for PV1 and up to 8 linearization points may be selected for PV2. See page 41 for details.
22
Scaling the Meter (SCALE)

The process input (4-20 mA, 10 VDC) can be scaled to display the process variable in engineering units.
A signal source is not needed to scale the meter; simply program the inputs and corresponding display
values.
For instructions on how to

program numeric values see
Setting Numeric Values, page 19.
Dual-Scale for Level Application

The analog input can be displayed in two different scales, by enabling the dual-scale feature (d-SCAL) in
the Setup-Input menu, see page 20.
To enable the dual-scale feature for some level applications you must select d-SCAL in the Input
selection menu.
Scaling the Input for PV1 (SCAL 1) Scaling the Input for PV2 (SCAL 2)
Error Message (Error)

An error message indicates that the calibration or scaling process was not successful.
After the error message is displayed, the meter reverts to the input prior to the failure during calibration or
scaling and to input 1 during internal calibration, allowing the appropriate input signal to be applied or
programmed.
The error message might be caused by any of the following conditions:
1. Input signal is not connected to the proper terminals or it is connected backwards.
2. Wrong signal selection in Setup menu.
3. Minimum input span requirements not maintained.
4. Input 1 signal inadvertently applied to calibrate input 2.
Minimum Input Span
The minimum input span is the minimum difference between Input Range Input 1 & Input 2 Span
input 1 and input 2 signals required to complete the calibration 4-20 mA 0.15 mA
or scaling of the meter.
10 VDC 0.01 VDC
23
Calibrating the Meter with External Source (Cal)
Note: To scale the meter without a signal source refer to

Scaling the Meter (SCALE), page 23.
The meter can be calibrated to display the process variable in engineering units by applying the
appropriate input signal and following the calibration procedure.
The use of a calibrated signal source is strongly recommended to calibrate the meter.
Warm up the meter for at least 15 minutes before

performing calibration to ensure specified accuracy.
24
Setting the Display Parameter & Intensity (dsplay)

The main display (Line 1) can be programmed to
display:
1. Process value 1 (PV1)
3. Percent of PV1 (PCT)
4. Relay set points
5. Max & min values
6. Modbus input
7. Display reading and units
8. Display gross
9. Toggle net & gross
The secondary display (Line 2) can be programmed
to display:
1. Unit
4. Percent of PV1 (PCT)
5. Relay set points
6. Max & min values
7. Engineering units or custom legends
8. Modbus input
9. Off (no display)
10. Toggle reading and units
11. Display gross
12. Toggle net/gross
Display Intensity: The meter has eight display

intensity levels to give the best performance under
various lighting conditions. Select intensity 8 for
outdoor applications. The default intensity setting is 8.
After setting up the input and display, press the Menu button to exit programming and skip the rest of the
setup menu. Press the Menu button again and the Up arrow to reach the Program menu and complete
the scaling or calibration of the meter.
25
Setting the Relay Operation (relay)

This menu is used to set up the operation of the relays.
! During setup, the relays do not follow the input and they will
remain in the state found prior to entering the Relay menu.
Caution!
1. Relay action
a. Automatic reset only (non-latching)
b. Automatic + manual reset at any time (non-latching)
c. Latching (manual reset only)
d. Latching with Clear (manual reset only after alarm condition has cleared)
e. Pump alternation control (automatic reset only)
f. Sampling (the relay
is activated for a
user-specified time)
g. Off (relay state
controlled by Interlock feature)
2. Set point
3. Reset point
4. Fail-safe operation
a. On (enabled)
b. Off (disabled)
5. Time delay
a. On delay (0-999.9 seconds)
b. Off delay (0-999.9 seconds)
6. Relay action for loss (break) of 4-20
mA input (ignore, on, off)
Setting the Relay Action
Operation of the relays is programmed in the Action menu. From
The relays may be set up for any of the following modes of Relay 1
Act 1 Auto
Menu rly 1 Act 1
operation:
1. Automatic reset (non-latching)
2. Automatic + manual reset at any time (non-latching)
A-mAn
3. Latching (manual reset only, at any time) Act 1
4. Latching with Clear (manual reset only after alarm condition has cleared)
5. Pump alternation control (automatic reset only)
6. Sampling (the relay is activated for a user-specified time) Latch
7. Off (relay state controlled by Interlock feature) Act 1
The following graphic shows relay 1 action setup; relay 2-8 are set up in a similar fashion.
Programming Set and Reset Points Lt-Clr
High alarm indication: program set point above reset point. Act 1
Low alarm indication: program set point below reset point.
The deadband is determined by the difference between set and reset points. Minimum deadband is
one display count. If the set and reset points are programmed with the same value, the relay will reset Altern
one count below the set point. Act 1
set 1 Program Sampl

rly 1 Set Point Act 1
rst 1 Program
Note: Changes are not saved until the reset point has been OFF
Reset Point accepted. Act 1
rly 1
26
Setting Fail-Safe Operation

In fail-safe mode of operation, the relay coil is energized when the process variable is within safe limits
and the relay coil is de-energized when the alarm condition exists. The fail-safe operation is set
independently for each relay. Select on to enable or select off to disable fail-safe operation.
Programming Time Delay
The On and Off time delays may be programmed for each relay between 0 and 999.9 seconds. The
relays will transfer only after the condition has been maintained for the corresponding time delay.
The On time delay is associated with the set point.
The Off time delay is associated with the reset point.
Relay Action for Loss of 4-20 mA Input (Loop Break)
The loop break feature is associated with the 4-20 mA input. Each relay may be programmed to go to one
of the following conditions when the meter detects the loss of the input signal (i.e. < 0.005 mA):
1. Turn On (Go to alarm condition)
2. Turn Off (Go to non-alarm condition)
3. Ignore (Processed as a low signal condition)
Note: This is not a true loop break condition; if the signal drops below 0.005 mA, it is interpreted as a
“loop break” condition.
Relay and Alarm Operation Diagrams
The following graphs illustrate the operation of the relays, status LEDs, and ACK button.
High Alarm Operation (Set > Reset) Low Alarm Operation (Set < Reset)
For Manual reset mode, ACK can be pressed anytime For Manual reset mode, ACK can be pressed anytime
to turn "off" relay. To detect a new alarm condition, the to turn "off" relay. For relay to turn back “on”, signal
signal must go below the set point, and then go above must go above set point and then go below it.
it.
27
High Alarm with Fail-Safe Low Alarm with Fail-Safe Operation

Operation (Set > Reset) (Set < Reset)
Note: Relay coil is energized in non-alarm Note: Relay coil is energized in non-alarm
condition. In case of power failure, relay will condition. In case of power failure, relay will
go to alarm state. go to alarm state.
28
Pump Alternation Control Operation
Relay Sampling Operation
Input
Set
Reset
Sample Sample Sample

Time Time Time
Relay
LED
When the signal crosses the set point, the relay trips and the sample time starts. After the sample time
has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high
alarms and going down for low alarms.
The sample time can be programmed between 0.1 and 5999.9 seconds.
29
Signal Loss or Loop Break Relay Operation

The following graph shows the loop break relay operation for a high alarm relay.
Input
Set
Reset
de-energized energized
Relay
off on
LED
Loop Break = Ignore
Relay
LED
Loop Break = Off
Relay
LED
Loop Break = On
When the meter detects a break in the 4-20 mA loop, the relay will go to one of the following selected
actions:
1. Turn On (Go to alarm condition)
2. Turn Off (Go to non-alarm condition)
3. Ignore (Processed as a low signal condition)
Time Delay Operation
The following graphs show the operation of the time delay function.
When the signal crosses the set point, the On time delay timer starts and the relay trips when the time
delay has elapsed. If the signal drops below the set point (high alarm) before the time delay has elapsed,
the On time delay timer resets and the relay does not change state. The same principle applies to the Off
time delay.
Note: If “Automatic or Manual (A-mAn)” reset mode is selected, the LED follows the reset point and not
the relay state when the relay is acknowledged.
30
Relay Operation Details

Overview
The relay capabilities of the meter expand its usefulness beyond simple indication to provide users with
alarm and control functions. These capabilities include front panel alarm status LEDs as well as either 2
or 4 optional internal relays and/or 4 external relays expansion module. Typical applications include high
or low temperature, level, pressure or flow alarms, control applications such as simple on/off pump
control, and pump alternation control for up to 8 pumps. There are four basic ways the relays can be
used:
1. High or Low Alarms with Latching or Non-Latching Relays
2. Simple On/Off Control with 100% Adjustable Deadband
3. Sampling (Based on Time)
4. Pump Alternation Control for up to 8 Pumps
Relays Auto Initialization
When power is applied to the HI or LO Set Reset Power-Up Relay &
meter, the front panel LEDs and Alarm #
Alarm Point Point Reading LED
alarm relays will reflect the state 1 HI 1000 500 499 Off
of the input to the meter. The
following table indicates how the 2 LO 700 900 499 On
alarm LEDs and relays will react 3 LO 250 400 499 Off
on power-up based on the set 4 HI 450 200 499 On
and reset points:
Fail-Safe Operation
The following table indicates Fail-Safe Non-Alarm State Alarm State Power Failure
how the relays behave based Selection
on the fail-safe selection for NO NC NO NC
each relay: Off Open Closed Closed Open Relays go to
Note: NO = Normally Open, non-alarm state
NC = Normally Closed. On Closed Open Open Closed Relays go to
This refers to the alarm state
condition of the relay
contacts when the power to the meter is off.
Front Panel LEDs
The LEDs on the front panel provide status indication for the LED Status LED Status
following: 1 Alarm 1 5 Alarm 5
The meter is supplied with four alarm points that include front 2 Alarm 2 6 Alarm 6
panel LEDs to indicate alarm conditions. This standard feature
3 Alarm 3 7 Alarm 7
is particularly useful for alarm applications that require visual-
only indication. The LEDs are controlled by the set and reset 4 Alarm 4 8 Alarm 8
points programmed by the user. When the display reaches a set point for a high or low alarm, the
corresponding alarm LED will turn on. When the display returns to the reset point the LED will go off. The
front panel LEDs respond differently for latching and non-latching relays.
For non-latching relays, the LED is always off during normal condition and always on during alarm
condition, regardless of the state of the relay (e.g. Relay acknowledged after alarm condition).
For latching relays, the alarm LEDs reflect the status of the relays, regardless of the alarm condition. The
following tables illustrate how the alarm LEDs function in relation to the relays and the acknowledge
button (Default: F3 key assigned to ACK).
31
Latching and Non-Latching Relay Operation

The relays can be set up for latching (manual reset) or Relay terminology for following tables
non-latching (automatic reset) operation. Terminology Relay Condition
On Alarm (Tripped)
The On and Off terminology does not refer to the status of
Off Normal (Reset)
the relay’s coil, which depends on the fail-safe mode
selected. Ack Acknowledged
In latching relay mode, latched relays will

reset (unlatch) when power is cycled.
Warning!
Non-Latching Relay (Auto)
In this application, the meter is set up for automatic reset Automatic reset only
(non-latching relay). Acknowledging the alarm while it is still Condition LED Relay
present has no effect on either the LED or the relay. When
Normal Off Off
the alarm finally goes away, the relay automatically resets
and the LED also goes off. Alarm On On
Ack (No effect) On On
Normal Off Off
Non-Latching Relay (A-man)
In this application, the meter is set up for automatic and Automatic + manual reset at any time
manual reset at any time (non-latching relay). The LED and Condition LED Relay
the relay automatically reset when the meter returns to the
Normal Off Off
normal condition.
The next time an alarm occurs, the operator acknowledges Alarm On On
the alarm manually while the alarm condition still exists. Normal Off Off
This causes the relay to reset, but the LED stays on until Next Alarm On On
the meter returns to the normal condition. Ack On Off
Normal Off Off
Latching Relay (LatcH)
In this application, the meter is set up for manual reset at any Manual reset any time
time. Acknowledging the alarm even if the alarm condition is Condition LED Relay
still present resets the relay and turns off the LED. Normal Off Off
Alarm On On
Ack Off Off
Latching Relay (Lt-Clr)
In this application, the meter is set up for manual reset only Manual reset only after alarm
after the signal passes the reset point (alarm condition has condition has cleared
cleared). Acknowledging the alarm while it is still present has Condition LED Relay
no effect on either the LED or the relay. When the alarm is Normal Off Off
acknowledged after it returns to the normal state, the LED Alarm On On
and the relay go off. Notice that the LED remains on, even Ack (No effect) On On
after the meter returns to the normal condition. This is Normal On On
because, for latching relays, the alarm LED reflects the Ack Off Off
status of the relay, regardless of the alarm condition.
32
Acknowledging Relays
There are two ways to acknowledge relays programmed for manual reset:
1. Via the programmable front panel function keys F1-F3 (Default:
F3 assigned to ACK).
2. Remotely via a normally open pushbutton wired across one of the digital inputs and the +5 V
terminals on the digital I/O modules, or using the F4 digital input, which is triggered with a contact
closure to COM, or with an active low signal (see page 14).
When the ACK button or the assigned digital input is closed, all relays programmed for manual reset are
acknowledged.
PDA1044 Digital I/O Module
1 2 3 4 5 6 7 8 9 10
+5 I1 I2 I3 I4 O1 O2 O3 O4 G
DI 1-4 DO 1-4
GND
ACK
Figure 20. Acknowledge Relays w/Function Key or Digital Input
Pump Alternation Control Applications (Altern)
For pump control applications where two or more similar pumps are used to control the level of a tank or a
well, it is desirable to have all the pumps operate alternately. This prevents excessive wear and
overheating of one pump over the lack of use of the other pumps.
Up to 8 relays can be set up to alternate every time an on/off pump cycle is completed. The set points
and reset points can be programmed, so that the first pump on is the first pump off.
Application #1: Pump Alternation Using Relays 1 & 2
1. Relays 1 and 2 are set up for pump alternation.
2. Relays 3 and 4 are set up for low and high alarm indication.
Set and Reset Point Programming
Relay Set Point Reset Point Function
1 30.000 10.000 Controls pump #1
2 35.000 5.000 Controls pump #2
3 4.000 9.000 Controls low alarm
4 40.000 29.000 Controls high alarm
Pump Alternation Operation

1. Pump #1 turns on when level reaches 30.000, when level drops below 10.000, pump #1 turns off.
2. The next time level reaches 30.000, pump #2 turns on, when level drops below 10.000, pump #2
turns off.
3. If the level doesn’t reach 35.000, pump #1 and pump #2 will be operating alternately.
4. If pump #1 cannot keep the level below 35.000, pump #2 will turn on at 35.000, then as the level
drops to10.000, pump #1 turns off, pump #2 is still running and shuts off below 5.000.
5. Notice that with the set and reset points of pump #2 outside the range of pump #1, the first pump on
is the first pump to go off. This is true for up to 8 alternating pumps, if setup accordingly.
6. Relay #3 will go into alarm if the level drops below 4.000 and relay #4 will go into alarm if the level
exceeds 40.000.
7. Adding the 4 external relays, expansion module allows using the 4 SPDT internal relays for pump
alternation and the 4 SPST external relays for high, high-high, low, and low-low alarm indication.
33
Application #2: Pump Alternation Using Relays 3 & 4

1. Relays 1 and 2 are set up for low and high alarm indication.
2. Relays 3 and 4 are set up for pump alternation.
Set and Reset Point Programming
Relay Set Point Reset Point Function
1 495 750 Controls low alarm
2 7500 6900 Controls high alarm
3 7000 900 Controls backup pump
4 6000 1000 Controls main pump
The following graphics provide a visual representation of a typical pump alternation application with high
and low alarm monitoring:
1. Relay #4 turns the main pump on at 6000

gallons and turns it off at 1000 gallons.
2. With the Pump Alternation feature

activated, the next time the level reaches
6000 gallons, relay #3 transfers and starts
the backup pump.
3. If the backup pump is not able to keep up,

and the level reaches 7000 gallons, relay
#4 transfers and starts the main pump as
well.
4. Relay #2 trips the High Level Alarm at

7500 gallons and resets at 6900 gallons.
5. Relay #1 trips the Low Level Alarm at 495

gallons and resets at 750 gallons.
34
Setting Up the Interlock Relay (Force On) Feature

Relays 1-4 can be set up as interlock relays. To set up the relays for the interlock feature:
1. Access the Setup – Relay – Action menu and set the action to off.
2. In the Advanced features – User menu program any of the digital inputs to Force On any of the
internal relays (1-4).
3. Connect a switch or dry contact between the +5V terminal and the corresponding digital input (dI-1 to
dI-4) terminal.
SW2
SW1
1 2 3 4 5 6 7 8 9 10
+5 I1 I2 I3 I4 O1 O2 O3 O4 G
5 VDC DI 1-4 DO 1-4 GND
Interlock Relay Operation Example

Relays 1 & 2 are configured to energize (their front panel LEDs are off) when SW1 & SW2 switches
(above) are closed. If the contacts to these digital inputs are opened, the corresponding front panel LEDs
flash indicating this condition. The processes being controlled by the interlock relay will stop, and will re-
start only after the interlock relay is re-activated by the digital inputs (switches).
Note: If multiple digital inputs are assigned to the same relay, then the corresponding logic is (AND) –
i.e. both switches must be closed to trip the relay.
Scaling the 4-20 mA Analog Output (Aout)
The 4-20 mA analog output can be scaled to provide a 4-20 mA signal for any display range selected.
No equipment is needed to scale the analog output; simply program the display values to the
corresponding mA output signal.
The Analog Output menu is used to program the 4-20 mA output based on display values.
For instructions on how to program

numeric values see Setting Numeric
Values, page 19.
35
Reset Menu (reset)

The Reset menu is used to reset the maximum or minimum reading (peak or valley) reached by the
process; both may be reset at the same time by selecting “reset high & low” (rst HL). The tare value
used to zero the display may be reset by selecting “reset tare” (rst tr).
Control Menu (Contrl)
The Control menu is used to control the 4-20 mA analog output and the relays manually, ignoring the
input. Each relay and analog output can be programmed independently for manual control. Selecting
automatic control sets all relays and analog output for automatic operation.
Setting Up the Password (pass)

The Password menu is used for programming three levels of security to prevent unauthorized changes to
the programmed parameter settings.
Pass 1: Allows use of function keys and digital inputs
Pass 2: Allows use of function keys, digital inputs and editing set/reset points
Pass 3: Restricts all programming, function keys, and digital inputs.
Protecting or Locking the Meter

Enter the Password menu and program a six-digit password.
For instructions on how to program numeric values see Setting Numeric Values, page 19.
36
Making Changes to a Password Protected Meter

If the meter is password protected, the meter will display the message Locd (Locked) when the Menu
button is pressed. Press the Enter button while the message is being displayed and enter the correct
password to gain access to the menu. After exiting the programming mode, the meter returns to its
password protected condition.
Disabling Password Protection
To disable the password protection, access the Password menu and enter the correct password twice, as
shown below. The meter is now unprotected until a new password is entered.
If the correct six-digit password is entered, the meter displays the message unLoc (unlocked) and the
protection is disabled until a new password is programmed.
If the password entered is incorrect, the meter displays the message Locd (Locked) for about two
seconds, and then it returns to Run Mode. To try again, press Enter while the Locked message is
displayed.
Did you forget the password?

The password may be disabled by entering a master
password once. If you are authorized to make changes,
enter the master password 508655 to unlock the meter.
37
Advanced Features Menu

To simplify the setup process, functions not needed for most applications are located in the Advanced
Features menu.
Press and hold the Menu button for three seconds to access the advanced features of the meter.
Advanced Features Menu & Display Messages

The following table shows the functions and messages of the Advanced Features menu in the order they appear in
the menu.
Display Parameter Action/Setting Display Parameter Action/Setting
filtEr Filter Set noise filter value Prog E Programmable Set meter for
exponent programmable exponent
bypASs Bypass Set filter bypass value
and enter exponent value
Round Round Set the rounding value for rht Round Set meter for round
display variables horizontal tank horizontal tank volume
seriAl Serial Set serial communication calculation
parameters
Inch Dimension Calculate volume in
SlaveId Slave ID Set slave ID or meter gallons
address
cm Dimension Calculate volume in liters
baud Baud rate Select baud rate
diamr Diameter Enter the tank’s diameter
Tr dLY Transmit delay Set transmit delay for serial in inches
communication Length Length Enter the tank’s length in
Parity Parity Select parity inches
Even, Odd, or None with 1 CutofF Cutoff Set low-flow cutoff
or 2 stop bits
AoutPr Analog output Program analog output
t-byt Time byte Set byte-to-byte timeout programming parameters
SelEct Select Enter the Select menu Source Source Select source for the 4-20
(function, cutoff, out) mA output
Functn Signal input Select linear, square root, O-rang Overrange Program mA output for
conditioning programmable exponent, display overrange
or round horizontal tank
function u-rang Underrange Program mA output for
display underrange
Linear Linear Set meter for linear
function and select number break Break Set input break condition
operation
of linearization points
Pv 1 PV1 Select PV1 number of mAx Maximum Program maximum mA
output allowed
linearization points
Pv 2 PV2 Select PV2 number of min Minimum Program minimum mA
output allowed
linearization points
No PtS Number of Set PV1 for 2 to 32-point Calib Calibrate Calibrate 4-20 mA output
(internal reference source
points linearization
used for scaling the output)
Set PV2 for 2 to 8-point
linearization 4 mA 4 mA output Enter mA output value
read by milliamp meter
Square Square root Set meter for square root
with at least 0.001 mA
extraction
resolution
38
Display Parameter Action/Setting Display Parameter Action/Setting

20 mA 20 mA output Enter mA output value C CAL Current Calibrate 4-20 mA current
read by milliamp meter calibration input (internal reference
with at least 0.001 mA source used for scaling the
resolution input)
user User I/O Assign function keys and C lo Current low Calibrate low current input
digital I/O (e.g. 4 mA)
F1 F1 function key Assign F1 function key C Hi Current high Calibrate high current input
(e.g. 20 mA)
F2 F2 function key Assign F2 function key
v CAL Voltage Calibrate voltage input
F3 F3 function key Assign F3 function key calibration
F4 F4 function Assign F4 function (digital v Lo Voltage low Calibrate low voltage input
input) (e.g. 0 V)
dI I Digital input 1 Assign digital input 1 – 8, if
expansion modules are v Hi Voltage high Calibrate high voltage input
(e.g. 10 V)
connected
dO 1 Digital output 1 Assign digital output 1 – 8, Diag Diagnostics Display parameter settings
if expansion modules are LED t LED test Test all LEDs
connected
Info Information Display software and S/N
ICal Internal source Enter internal source information
calibration calibration (used for
scaling the meter without a Erase Erase Erase MeterView Pro
signal source) software stored in meter’s
memory
Noise Filter (filter)

The noise filter is available for unusually noisy signals that cause an unstable process variable display.
The noise filter averages the input signal over a certain period. The filter level determines the length of
time over which the signal is averaged. The filter level can be set between 2 and 199. The higher the filter
level, the longer the averaging time and so the longer it takes the display to settle to its final value. Setting
the filter level to zero disables the filter function.
Noise Filter Bypass (bypass)
The noise filter bypass changes the behavior of the meter so that small variations in the signal are filtered
out but large abrupt changes in the input signal are displayed immediately. The bypass value determines
the minimum amount of signal change to be displayed immediately. All signal changes smaller than the
bypass value are filtered or averaged by the meter. The noise filter bypass may be set between 0.1 and
99.9% of full scale.
Rounding Feature (round)
The rounding feature is used to give the user a steadier display with fluctuating signals. Rounding is used
in addition to the filter function.
Rounding causes the display to round to the nearest value according the rounding selected. See
examples below:
Rounding Actual Display Actual Display
Selection Value Value Value Value
1 12.022 12.022 12.023 12.023
5 12.022 12.020 12.023 12.025
10 12.024 12.020 12.025 12.030
39
Modbus RTU Serial Communications (serial)

The meter is equipped with serial communications capability as a standard feature using Modbus RTU
Serial Communication Protocol.
The meter may be connected to a PC for initial configuration via the onboard micro USB connection. For
ongoing digital communications with a computer or other data terminal equipment, an RS-232, or RS-485
option is required; see Ordering Information on page 5 for details.
Do not connect any equipment other than Precision Digital’s expansion modules,
cables, or meters to the RJ45 M-LINK connector. Otherwise damage will occur to
Warning! the equipment and the meter.
Note: More detailed instructions are provided with each optional serial communications adapter.
Note: Refer to the ProVu® Modbus Register Tables located at www.predig.com for details.
When using more than one meter in a multi-drop mode, each meter must be provided with its own unique
address. The meter address (Slave ID) may be programmed between 1 and 247. The transmit delay may
be set between 0 and 199 ms. The parity can be set to even, odd, or none with 1 or 2 stop bits.
Select Menu (SElect)
The Select menu is used to select the signal input conditioner applied
to the input (linear, square root, programmable exponent, or round horizontal tank), low-flow cutoff, and analog output
programming. The multi-point linearization is part of the linear function selection.
40
Signal Input Conditioning (Functn)

The Function menu is used to select the signal input conditioner applied to the input: linear, square root,
programmable exponent, or round horizontal tank volume calculation. The multi-point linearization is part
of the linear function selection.
Meters are set up at the factory for linear function with 2-point linearization. The linear function provides a
display that is linear with respect to the input signal.
Square Root Linearization (Square)
The square root function can be used to linearize the signal from a differential pressure transmitter and
display flow rate in engineering units.
Programmable Exponent Linearization (Prog E)
The programmable exponent can be used to linearize the signal from level transmitters in open-channel
flow applications using weirs and flumes.
Multi-Point Linearization (Linear)
Meters are set up at the factory for linear function with 2-point linearization. Up to 32 linearization points
can be selected for PV1 under the linear function. The multi-point linearization can be used to linearize
the display for non-linear signals such as those from level transmitters used to measure volume in odd-
shaped tanks or to convert level to flow using weirs and flumes with complex exponent.
If the dual-scale level feature has been selected, the menus for PV1 & PV2 are enabled. PV2 can be
programmed with up to 8 linearization points.
Round Horizontal Tank Linearization (rHt)

This function automatically calculates the volume in a round horizontal tank with flat ends.
Set the display for the desired decimal point and engineering units before entering the round horizontal
tank function. Select units, inches or cm for the tank dimensions. Enter the diameter and the length in
inches and the results are calculated automatically in US gallons.
The meter can be scaled to display the volume in any engineering unit.
rht rht
rht
Note: After Scale is displayed continue pressing the Enter button until the meter completes the scaling of
the input and display values.
41
Changing the Volume from Gallons to Liters

In the above graphic, entering the 48" for the diameter and 120" for the length of the round horizontal
tank, the meter automatically calculates that the volume of the tank is 940.02 gallons.
1. Convert gallons to liters
1 US gallon = 3.7854 L
940.02 gal = 3558.4 L
2. Go to the Setup menu and change the decimal point to 1 decimal.
3. Go to the Program – Scale menu and press Enter until dis 2 is shown on the main display.
4. Press Enter and change the display 2 value to 3558.4.
5. The meter is now displaying the volume in liters.
Note: The display can be scaled to display the volume in any engineering units.
Low-Flow Cutoff (CutofF)
The low-flow cutoff feature allows the meter to be programmed so that the often-unsteady output from a
differential pressure transmitter, at low flow rates, always displays zero on the meter.
The cutoff value may be programmed from 0 to 999999. The meter will display zero below the cutoff
value. Programming the cutoff value to zero disables the cutoff feature.
Analog Output Programming (AoutPr)
The Analog Output Programming menu is used to program the behavior of the 4-20 mA output. The
following parameters and functions are programmed in this menu:
1. Source: Source for generating the 4-20 mA output (e.g. PV)
2. Overrange: Analog output value with display in overrange condition
3. Underrange: Analog output value with display in underrange condition
4. Break: Analog output value when loop break is detected
5. Max: Maximum analog output value allowed regardless of input
6. Min: Minimum analog output value allowed regardless of input
7. Calibrate: Calibrate the internal 4-20 mA source reference used to scale the 4-20 mA output
Analog Output Source
The source for generating the 4-20 mA
output may be assigned to the process
variable, maximum or minimum value
reached by the process, one of the set
points, or the Modbus PV input.
Analog Output Calibration
To perform the analog output calibration, it is recommended to use a milliamp meter with a resolution of
at least 0.1 µA to measure the output current. The values saved internally during this procedure are used
for scaling the 4-20 mA output in the Setup menu.
Programmable Function Keys User Menu (user)
The User menu allows the user to assign the front panel function keys F1, F2, and F3, the digital input F4
(a digital input located on the signal input connector), and up to eight additional digital inputs to access
most of the menus or to activate certain functions immediately (e.g. reset max & min, hold relay states,
etc.). This allows the meter to be greatly customized for use in specialized applications.
Up to eight digital outputs can be assigned to a number of actions and functions executed by the meter
(i.e. alarms, relay acknowledgement, reset max, min, or max & min, tare, and reset tare). The digital
outputs can be used to trigger external alarms or lights to indicate these specific events.
*If installed
42
Function Keys & Digital I/O Available Settings

Refer to the following table for descriptions of each available function key or digital I/O setting.
Display Description Display Description

Rst Hi Reset the stored maximum display Ln2 Hi Display maximum display value on
value line 2
Rst Lo Reset the stored minimum display Ln2 Lo Display minimum display value on
value line 2
Rst HL Reset the stored maximum & Ln2 HL Display maximum & minimum
minimum display values display values on line 2
tare Capture tare and zero the display F On 1* Force relay 1 (*through 4) into the
Rst tr Reset captured tare and resume on state. This function is used in
normal operation conjunction with a digital input
expansion module to achieve
relay Directly access the relay menu
interlock functionality. See page 35
Set 1* Directly access the set point menu for details about interlock relays.
for relay 1 (*through 8)
Contrl Directly access the control menu
Rly d Disable all relays until a button
disabl Disable the selected function key or
assigned to enable relays (Rly E)
digital I/O
is pressed
AcH Acknowledge all active relays that
Rly E Enable all relays to function as they
are in a manual operation mode
have been programmed
such as auto-manual or latching
O Hold Hold current relay states as they
Reset Directly access the reset menu
are until a button assigned to
enable relays (Rly E) is pressed nmenu Mimic the menu button functionality
(digital inputs only)
d Hold Hold the current display value
momentarily while the function key rigHt Mimic the right arrow/F1 button
or digital input is active. The functionality (digital inputs only)
process value will continue to be up Mimic the up arrow/F2 button
calculated in the background. functionality (digital inputs only)
Ln1 Hi Display maximum display value on Enter Mimic the enter/F3 button
line 1 functionality (digital inputs only)
Ln1 Lo Display minimum display value on Alnm 1* Provide indication when alarm 1
line 1 (*through 8) has been triggered
Ln1 HL Display maximum & minimum (digital outputs only)
display values on line 1
Tare (tare)
The tare function zero’s out the display. In the case of scale weight, tare is used to eliminate container
weight and provide net weight readings. There are two tare functions; Capture Tare and Reset Tare.
When the capture tare function is used, the display reading is offset by the displayed amount to make the
displayed value zero. This modified display value is the net value. The originally displayed value without
the tare offset is the gross value. Both may be chosen as a display option.
0.2 0.0 0.2

lbs lbs lbs
Before tare After capture tare After reset tare
Reset tare removes the display offset of the net value, and the gross and net values become the same
until a new capture tare is entered.
43
Internal Source Calibration (ICAL)

The meter is factory calibrated prior to shipment to read in
milliamps and volts depending on the input selection. The
calibration equipment is certified to NIST standards.
The use of calibrated signal sources is necessary to calibrate the internal source of the meter. The
meter’s internal source is what allows the user to scale the meter without applying a signal.
Check calibration of the meter at least every 12 months. Each input must be recalibrated separately.
Notes:
1. If meter is in operation and it is intended to accept only one input type
(e.g. 4-20 mA), recalibration of other input is not necessary.
2. Allow the meter to warm up for at least 15 minutes before performing
the internal source calibration procedure.
The Internal calibration menu is part of the Advanced Features menu.
1. Press and hold the Menu button for three seconds to access the advanced features of the meter.
2. Press the Up arrow button to scroll to the Internal calibration menu (ICAL) and press Enter.
3. The meter displays either current calibration (C CAL) or voltage calibration (v CAL), according to the
input setup. Press Enter to start the calibration process.
Example of Internal Calibration for current input:
4. The meter displays low input current message (C lo). Apply the low input signal and press Enter. The
display flashes for a moment while the meter is accepting the low input signal.
5. After the display stops flashing, a number is displayed with the leftmost digit brighter than the rest.
The bright digit is the active digit that can be changed by pressing the Up arrow button. Press the
Right arrow button to move to the
next digit.
6. Set the display value to correspond
to the input signal being calibrated,
typically 4.000 mA.
7. The display moves to the high input
calibration (C Hi). Apply the high
input signal and press Enter.
8. Set the display for the high input
calibration, in the same way as it
was set for the low input calibration,
typically 20.000 mA.
The graphic above shows the calibration of the current input. The voltage input is calibrated in a similar way.
Tips:
 Low and high input signals can be any valid values within the range of the meter.
 Observe minimum input span requirements between input 1 and input 2.
 Low input should be less than high input signal.
Error Message (Error)

An error message indicates that the calibration or scaling process was not successful.
The error message might be caused by any of the following conditions:
1. Input signal is not connected to the proper terminals, or it is connected backwards.
2. Wrong signal selection in Setup menu.
3. Minimum input span requirements not maintained.
Minimum Input Span
The minimum input span is the minimum difference between Input Range Input 1 & Input 2 Span
input 1 and input 2 signals required to complete the calibration 4-20 mA 0.15 mA
or scaling of the meter.
10 VDC 0.01 VDC
44
Meter Operation
The meter is capable of accepting current (0-20 mA, 4-20 mA) and voltage signals (0-5 V, 1-5 V, 0-10 V, 
10 V) and displaying these signals in engineering units from -99999 to 999999 (e.g. a 4-20 mA signal could
be displayed as -50.000 to 50.000).
The dual-line display can be customized by the user to operate in such a way as to satisfy a specific
application. Typically, the main display is used for the process variable; while the second display is used
for engineering units, custom legend, or set point indication.
The analog input can be scaled to display the process in two different scales; for example: with d-SCAL
enabled, the main display could indicate level in feet and the second display could indicate the volume in
gallons.
Additionally, the meter can be set up to display the analog input on the main display and the Modbus input
on the second display. The relays and analog output can be programmed to operate from the Modbus PV
input.
Front Panel Buttons Operation
Button Symbol Description
Press to enter or exit Programming Mode, view
settings, or exit max/min readings
Press to reset max/min readings or other
parameter/function assigned through the User menu
Press to display max/min readings or other
parameter/function assigned through the User menu
Press to acknowledge relays or other
parameters/function assigned through the User menu
Function Keys Operation

During operation, the programmable function keys operate according to the way they have been
programmed in the Advanced Features – User menu.
The table above shows the factory default settings for F1, F2, and F3.
F4 Operation
A digital input, F4, is standard on the meter. This digital input is programmed identically to function keys
F1, F2, and F3. The input is triggered with a contact closure to COM, or with an active low signal. During
operation, F4 operates according to the way it has been programmed in the Advanced Features – User
menu.
Maximum/Minimum Readings
The max & min readings (peak & valley) reached by the process can be displayed either continuously or
momentary:
1. Display briefly by assigning to the F1-F3 function keys or to the digital inputs in the User menu.
2. Display continuously by assigning either display to max/min through the Display menu.
Any of the F1-F3 function keys (buttons) and the digital inputs can be programmed to reset the max & min
readings. The meters are set at the factory to display the max reading by pressing the Up arrow/F2 button
and to use the Right arrow/F1 button to access the Reset menu.
To display max reading using function key with factory defaults:
1. Press Up arrow/F2 button to display maximum reading since the last reset/power-up.
2. To reset max/min press Right arrow/F1
button to access the Reset menu. The
max & min displays are reset to actual
values.
3. Press Menu to exit max/min display reading.
To display max/min readings continuously:
Assign either display to Max (d Hi), Min (d Lo), or toggle
between Max and Min (d HL) every 10 seconds.
45
Troubleshooting
The rugged design and the user-friendly interface of the meter should make it unusual for the installer or
operator to refer to this section of the manual. However, due to the many features and functions of the
meter, it’s possible that the setup of the meter does not agree with what an operator expects to see.
If the meter is not working as expected, refer to the Diagnostics menu and recommendations below.
Diagnostics Menu (diag)
The Diagnostics menu is located in the Advanced Features menu, to access Diagnostics menu see
Advanced Features Menu, page 38.
This menu allows the user to test the functionality of all the meter LEDs, check the meter’s software and
version information, and erase the MeterView Pro software installation files from the meter. Press the
Enter button to view the settings and the Menu button to exit at any time.
For a description of the diagnostic messages, see Advanced Features Menu & Display Messages, page
38.
Determining Software Version
To determine the software version of a meter:
1. Go to the Diagnostics menu (diAG) and press Enter button.
2. Press Up arrow button and scroll to Information menu (Info).
3. Press Enter to access the software number (SFT) and version (UER) information. Write down the
information as it is displayed. Continue pressing Enter until all the information is displayed.
4. The meter returns to Run Mode after displaying all the settings.
Reset Meter to Factory Defaults
When the parameters have been changed in a way that is difficult to determine what’s happening, it might
be better to start the setup process from the factory defaults.
Instructions to load factory defaults:
1. Enter the Advanced Features menu. See Advanced Features Menu, page 38.
2. Press Up arrow to go to Diagnostics menu
3. Press and hold Right arrow for three seconds, press
Enter when display flashes reset.
Note: If Enter is not pressed within three seconds, the display returns to the Diagnostics menu.
4. The meter goes through an initialization sequence (similar as on power-up), and loads the factory
default settings.
Note: The dual-scale selection for some level applications (d-SCAL) is not reset to the single scale factory
default. This can be changed using the Setup – Input menu.
46
Factory Defaults & User Settings

The following table shows the factory setting for most of the programmable parameters on the meter.
Parameter Display Default Setting Parameter Display Default Setting
Input type Input 4-20 mA Off delay relay 3 Off 3 0.0 sec
Dual-scale feature d-SCAL No (Single scale) On delay relay 4 On 4 0.0 sec
Filter filter 70 Off delay relay 4 Off 4 0.0 sec
Bypass bypass 0.2 Loop break relay 1 ignore Ignore
Function Functn Linear Loop break relay 2 ignore Ignore
Number of points No Pts 2 Loop break relay 3 ignore Ignore
Programming prog Scale Loop break relay 4 ignore Ignore
Input 1 InP 1 4.000 mA Display 1 analog out Dis 1 4.000
Display 1 Dis 1 4.000 Output 1 value Out 1 4.000 mA
Input 2 InP 2 20.000 mA Display 2 analog out Dis 2 20.000
Display 2 Dis 2 20.000 Output 2 value Out 2 20.000 mA
Decimal point dd.ddd 3 places Source analog output Source Process Variable
Cutoff value CutofF 0.000 (disabled) Overrange output O-rang 21.000 mA
Display assignment Dsplay Underrange output u-rang 3.000 mA
Display Line 1 Line 1 PV: Process variable Loop break output break 1.000 mA
Display Line 2 Line 2 Eng unit default= mA Maximum output mAx 23.000 mA
Display intensity d-Inty 8 Minimum output min 1.000 mA
Relay 1 action Act 1 Automatic Slave ID (Address) SlavId 247
Relay 1 set point Set 1 1.000 Baud rate baud 9600
Relay 1 reset point RSt 1 0.500 Transmit delay Tr dly 50 ms
Relay 2 action Act 2 Automatic Parity Parity Even
Relay 2 set point Set 2 2.000 Byte-to-byte timeout t-byt 010 (0.1 sec)
Relay 2 reset point RSt 2 1.500 F1 function key F1 Reset max & min
Relay 3 action Act 3 Automatic F2 function key F2 Line 1: Max (Hi)
Relay 3 set point Set 3 3.000 F3 function key F3 Acknowledge relays
Relay 3 reset point RSt 3 2.500 F4 function F4 Acknowledge relays
Relay 4 action Act 4 Automatic Digital input 1 dI 1 Menu
Relay 4 set point Set 4 4.000 Digital input 2 dI 2 Right arrow
Relay 4 reset point RSt 4 3.500 Digital input 3 dI 3 Up arrow
Fail-safe relay 1 Fls 1 Off Digital input 4 dI 4 Enter
Fail-safe relay 2 Fls 2 Off Digital output 1 dO 1 Alarm 1
On delay relay 1 On 1 0.0 sec Digital output 4 dO 4 Alarm 4
Off delay relay 1 Off 1 0.0 sec Password 1 Pass 1 000000 (unlocked)
On delay relay 2 On 2 0.0 sec Password 2 Pass 2 000000 (unlocked)
Off delay relay 2 Off 2 0.0 sec Password 3 Pass 3 000000 (unlocked)
On delay relay 3 On 3 0.0 sec
47
Troubleshooting Tips
Symptom Check/Action
No display at all Check power at power connector
Not able to change setup or Meter is password-protected, enter correct six-digit
programming, Locd is displayed password to unlock
Check:
Meter displays error message during 1. Signal connections
calibration (Error) 2. Input selected in Setup menu
3. Minimum input span requirements
Meter displays Check:
1. 999999 1. Input selected in Setup menu
2. -99999 2. Corresponding signal at Signal connector
Check:
1. Input signal stability and value
Display is unstable
2. Display scaling vs. input signal
3. Filter and bypass values (increase)
Display response is too slow Check filter and bypass values
Check:
1. Signal input conditioner selected: Linear, square
Display reading is not accurate
root, etc.
2. Scaling or calibration
Check:
Display does not respond to input
1. Display assignment, it might be displaying max,
changes, reading a fixed number
min, or set point.
Display alternates between
1. Hi and a number Press Menu to exit max/min display readings.
2. Lo and a number
Check:
Relay operation is reversed 1. Fail-safe in Setup menu
2. Wiring of relay contacts
Check:
Relay and status LED do not
1. Relay action in Setup menu
respond to signal
2. Set and reset points
Relays in manual control mode or relay interlock
Flashing relay status LEDs
switches opened.
Check:
Meter not communicating with application 1. Serial adapter and cable
programs 2. Serial settings
3. Meter address and baud rate
If the display locks up or the meter does
Cycle the power to reboot the microprocessor.
not respond at all
Other symptoms not described above Call Technical Support for assistance.
Note: Certain sequences of events can cause unexpected results. To solve these issues, it is best to start
fresh from factory defaults and map changes ahead of time, rather than at random.
48
EU Declaration of Conformity
Issued in accordance with ISO/IEC 17050-1:2004.
We,
Precision Digital Corporation
233 South Street
Hopkinton, MA 01748 USA
as the manufacturer, declare under our sole responsibility that the product(s),
Model PD6000 ProVu Series Process Meter
to which this declaration relates, is in conformity with the European Union Directives
shown below:
2014/35/EU Low Voltage Directive
2014/30/EU EMC Directive
2011/65/EU RoHS Directive
This conformity is based on compliance with the application of harmonized or applicable
technical standards and, when applicable or required, a European Union notified body
certification.
Standards:
EN 55022:2003
EN 61000-6-2:2001
EN 61010-1:2001
EN 61326:2006
The standards EN 55022:2003, EN 61000-6-2:2001, EN 61010-1:2001, and EN

61326:2006 are no longer harmonized. The requirements of these standards have
been checked against the harmonized standards EN 55022:2010, EN 61000-6-
2:2005, EN 61010-1:2010, and EN 61326:2013 and there were no major technical
changes affecting the latest technical knowledge for the products listed above.
Product Markings:
Signed for and on behalf of Precision Digital Corporation:
Name: Jeffrey Peters

Company: Precision Digital Corporation
Title: President
Date: 04/20/2016
Document No: DoC PD6000 {042016}
How to Contact Precision Digital

 For Technical Support please
Call: (800) 610-5239 or (508) 655-7300
Fax: (508) 655-8990
Email: [email protected]
 For Sales Support or to place an order please

contact your local distributor or
Call: (800) 343-1001 or (508) 655-7300
Fax: (508) 655-8990
Email: [email protected]
 For the latest version of this manual please visit

www.predig.com
PRECISION DIGITAL CORPORATION

233 South Street • Hopkinton MA 01748 USA
Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
LIM6000_L
SFT039 Ver 4.000 & up
06/16

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PROVU PD6000 Analog Input Process Meter

 0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Inputs

PRECISION DIGITAL CORPORATION

This product is not recommended for life support

© 2016 Precision Digital Corporation. All rights reserved.

Declaration of Conformity available at www.predig.com

Hazardous voltages exist within enclosure.

Square Corners to 0.060"

Transmitter Supply Voltage Selection (P+, P-)

Figure 5. Transmitter Supply Voltage Selection

Figure 6. Connector Labeling for Fully Loaded PD6000

Figure 8. Transmitters Powered by Internal Supply

Figure 9. Transmitter Powered by Ext. Supply or Self-Powered

Figure 10. Voltage Input Connections

Modbus RTU Serial Communications

RELAY4 RELAY3 RELAY2 RELAY1

Figure 11. Relay Connections

Figure 12. AC and DC Loads Protection

Use a diode with a reverse

Figure 13. Low Voltage DC Loads Protection

F4 Digital Input Connections

Figure 14. F4 Digital Input Connections

4-20 mA Output Connections

Figure 15. 4-20 mA Output Connections

External Relays & Digital I/O Connections

Do not connect or disconnect the expansion

Warning! More detailed instructions are provided with each

RLY5 RLY6 RLY7 RLY8

5 VDC DI 1-4 DO 1-4 GND

Figure 19. Interlock Connections

Setup and Programming

Button Description LED Status

Menu 1-8 Alarm 1-8 indicator

1-8 Flashing: Relay in

Up arrow/F2 T Flashing: Tare

MeterView® Pro Software

2. Once the driver is installed, an AutoPlay dialog should appear

Display Functions & Messages

Line 2 Display Press Enter to assign the On On Relay goes to alarm

Display Parameter Action/Setting Description Display Parameter Action/Setting Description

Setting Numeric Values

004.000 004.000 005.000 Next

Setting Up the Meter (setup)

Setting the Input Signal (Input)

Setting the Input Units or Custom Tags (units)

Programming the Meter (prog)

Program Menu for Dual-Scale Level Applications

Scaling the Meter (SCALE)

For instructions on how to

Dual-Scale for Level Application

Error Message (Error)

Calibrating the Meter with External Source (Cal)

Note: To scale the meter without a signal source refer to

Warm up the meter for at least 15 minutes before

Setting the Display Parameter & Intensity (dsplay)

Display Intensity: The meter has eight display

Setting the Relay Operation (relay)

set 1 Program Sampl

Setting Fail-Safe Operation