Toyota Highlander Hybrid 2006 Technical Introduction

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2006 Highlander
Hybrid
New Model

Technical Introduction
Instructor’s Guide

This is the cut pages sample. Download all 59 page(s) at: ManualPlace.com
 TABLE OF CONTENTS

I. INTRODUCTION....................................................................................... 4
A. GENERAL ........................................................................................................................... 4
B. HIGHLANDER HYBRID NEW MODEL PREVIEW.................................................................. 4
C. TOYOTA TECH.................................................................................................................... 4
II. MODEL OUTLINE .................................................................................... 5
A. HYBRID SYNERGY DRIVE (HSD)......................................................................................... 5
B. ENGINE .............................................................................................................................. 5
C. CHASSIS............................................................................................................................. 5
D. BODY ................................................................................................................................. 6
E. BODY ELECTRICAL ............................................................................................................ 6
F. WORKSHEET 1: WALK-AROUND ........................................................................................ 7
G. WORKSHEET 2: TEST DRIVE ............................................................................................. 7
III. THS-II.................................................................................................... 8
A. GENERAL ........................................................................................................................... 8
B. PERFORMANCE.................................................................................................................. 8
C. THS-II COMPONENTS......................................................................................................... 9
D. P310 HYBRID TRANSAXLE ................................................................................................. 9
E. MG1.................................................................................................................................. 10
F. MG2 .................................................................................................................................. 10
G. MOTOR GENERATOR REAR (MGR)................................................................................... 11
H. NOMOGRAPHIC CHART.................................................................................................... 12
I. DRIVING CONDITIONS....................................................................................................... 13
J. HYBRID POWER FLOW ..................................................................................................... 13
K. WORKSHEET 3: THS-II SIMULATOR................................................................................. 15
L. WORKSHEET 4: DATA LIST TEST DRIVE .......................................................................... 16
M. WORKSHEET 5: TECHVIEW ANALYSIS ............................................................................ 17
N. CAUTION FROM OWNER’S MANUAL ................................................................................ 17
O. SAFETY PRECAUTIONS FOR HIGH-VOLTAGE CIRCUIT ................................................... 17
P. EMERGENCY RESPONSE GUIDE ..................................................................................... 20
Q. HV BATTERY .................................................................................................................... 21
R. SERVICE PLUG................................................................................................................. 23
S. WORKSHEET 6: HYBRID SAFETY..................................................................................... 24
T. WORKSHEET 7: HV BATTERY STATE OF CHARGE........................................................... 24
U. POWER CABLES............................................................................................................... 25
V. INVERTER ........................................................................................................................ 25
W. THS-II CONTROL ............................................................................................................. 27
X. COLLISION CONTROL....................................................................................................... 28
Y. DRIVER COMMUNICATION............................................................................................... 28
Z. DIAGNOSIS ....................................................................................................................... 29
IV. ENGINE 3MZ-FE .................................................................................. 29
A. GENERAL ......................................................................................................................... 29
B. SPECIFICATIONS .............................................................................................................. 30
C. CYLINDER HEAD.............................................................................................................. 30

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 TABLE OF CONTENTS

D. CYLINDER BLOCK ............................................................................................................ 30

E. COOLING SYSTEM............................................................................................................ 30
F. INTAKE ............................................................................................................................. 31
G. EXHAUST ......................................................................................................................... 32
H. FUEL SYSTEM .................................................................................................................. 32
I. ENGINE MOUNTS .............................................................................................................. 32
J. ENGINE CONTROL SYSTEM.............................................................................................. 32
K. CLOSED FUEL TANK SYSTEM .......................................................................................... 33
L. TANK CLOSE VALVE ......................................................................................................... 34
M. REFUELING PROCEDURE................................................................................................ 35
N. DIAGNOSTIC INSPECTION MODES .................................................................................. 35
V. CHASSIS .............................................................................................. 36
A. P310 HYBRID TRANSAXLE ............................................................................................... 37
B. Q211 TRANSAXLE ............................................................................................................ 38
C. 4WD-I SYSTEM................................................................................................................. 39
D. SUSPENSION.................................................................................................................... 41
E. BRAKE.............................................................................................................................. 42
F. VDIM................................................................................................................................. 42
G. REGENERATIVE BRAKING ............................................................................................... 43
H. ELECTRONICALLY CONTROLLED BRAKING (ECB)........................................................... 43
I. WHEELS AND TIRES.......................................................................................................... 46
J. ELECTRIC POWER STEERING (EPS) ................................................................................. 46
K. WORKSHEET 8: ELECTRIC POWER STEERING ................................................................ 48
VI. BODY .................................................................................................. 49
A. EXTERIOR ........................................................................................................................ 49
B. INTERIOR ......................................................................................................................... 49
VII. BODY ELECTRICAL............................................................................. 49
A. MULTIPLEX COMMUNICATIONS....................................................................................... 49
B. CAN .................................................................................................................................. 50
C. BEAN................................................................................................................................ 50
D. AVC-LAN........................................................................................................................... 50
E. REAR SEAT ENTERTAINMENT.......................................................................................... 51
F. POWER DISTRIBUTOR...................................................................................................... 51
G. LIGHTING ......................................................................................................................... 52
H. METER ............................................................................................................................. 53
I. AIR CONDITIONER............................................................................................................. 54
J. WORKSHEET 9: ELECTRIC AIRCONDITIONING SYSTEM .................................................. 56
K. MULTI DISPLAY ................................................................................................................ 56
L. SRS AIRBAG SYSTEM ....................................................................................................... 57
M. SYSTEM INITIALIZATION.................................................................................................. 58
N. WORKSHEET 10: SYSTEM INITIALIZATION ...................................................................... 58
O. END OF PRESENTATION .................................................................................................. 59

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Toyota Highlander Hybrid 2006 Technical Introduction
Full download: http://manualplace.com/download/toyota-highlander-hybrid-2006-technical-introduction/

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