Vision VAM 2020 (Economy) Food Processing
Vision VAM 2020 (Economy) Food Processing
Food is a very important part of a civilization. It is characterized by any plant or animal product
which is consumed for nutrition and sustenance. Since the collection, preparation and
distribution of food has been the very basis of civilization, culture and home, humanity has
always recognized the value of preserving food.
This preservation of food ensures availability in times of need by means of pickling, salting,
drying, etc. Therefore, food processing is a multi-faceted endeavor and has increased
importance for an agriculture economy and society like ours. Food processing basically takes
harvested crops (or animal products) and adds value to them using different techniques to
produce long shelf-life food products.
What is Processed Food?
As defined by the inter-ministerial stakeholder meeting, processed food pertains to the
following two processes:
• Manufactured Processes: If any raw product of agriculture, animal husbandry or fisheries is
transformed through a process (involving employees, power, machines or money) in such a
way that its original physical properties undergo a change and if the transformed product is
edible and has commercial value, then it comes within the domain of processed food.
• Other Value-Added Processes: If there is significant value addition (increased shelf life,
shelled and ready for consumption etc.) such produce also comes under processed food,
even if it does not undergo manufacturing processes.
There are an estimated 25-lakh micro food processing enterprises in the country, which are Student Notes:
unorganized and unregistered. With 7% of investment in plant & machinery, the unorganized
enterprises contribute of 74.3% of employment (a third of which are women), 10% of output
and 27% of value addition in the food-processing sector. Nearly 66 per cent of these units are
located in rural areas and about 80 per cent of them are family-based enterprises.
The organized sector with nearly 40,000 units accounts for 93% of the plant & machinery in the
sector, in value terms. This segment accounts for 26% of employment and contributes around
90% of output and 72% GVA.
Most of the food processing factories are concentrated in the coastal states due to accessibility
to marine food processing. Major coastal states includes: Andhra Pradesh, Maharashtra,
Karnataka, Gujarat, West Bengal etc. Major non-coastal states includes: UP, Punjab, Haryana
etc.
inputs for manufacturing of edible products. Based on International Standard Industrial Student Notes:
Classification, it has been assumed that the factories listed in the following groups can be
summed up to constitute Food Processing Industries.
Often, the different stages within the supply chain are referred to as upstream or downstream.
Upstream operations are those in which the materials flow into the organization. This process
includes searching for and extracting raw materials. The upstream part of the production
process does not do anything with the material itself, such as processing the material. This part
of the process simply finds and extracts the raw material. Therefore, any industry that relies on
the extraction of raw materials commonly has an upstream stage in its production process
Upstream requirements include:
• Accessibility to raw materials.
• Modern extraction techniques.
• Good linkages with farmers.
• Storage facilities for raw materials like Grains, Meat, and Fish.
• Quality testing facilities.
• Transport facilities.
• Work force
Downstream operations are those in which materials (mostly in the form of finished products)
flow away from the organization to the customers. This process involves processing the
materials collected during the upstream stage into an ended product. The downstream stage
further comprises of the genuine sale of that product to other businesses, governments or
private individuals. Downstream process has direct contact with customers through the finished
product.
Downstream requirements include:
• Latest processing techniques.
• Latest processing machinery.
• Quality testing facilities.
• Organized retail stores for faster distribution.
• Work force.
Similarly, the term logistics is used when talking about a business’s supply chain. Inbound
logistics are related to the upstream activities and include all of the movement of the product
before manufacturing. They involve receiving materials, storing them, and the manufacturing
processes required to produce the product. Of course, outbound logistics are related to the
downstream operations involving just about all of the movement of the product once it is a
finished good.
Student Notes:
Sideways Linkage: Sideways linkages are mostly derived from the use of by products and waste products
of the main base industrial activity. For example: many food processing industries using agricultural raw
materials produce waste that can be used further in production of fuel, bio-fuels, paper pulp and
fertilizer.
Significance of Linkages
• It encourages and enables farmers to grow products of appropriate quality.
• It helps the farmers fetch appropriate and remunerative return for their produce especially
the marginal and medium farmers.
• It helps to reduce the food wastage especially of perishable products with low shelf life like
fruits, vegetables, dairy products etc.
• It ensures timely delivery of food products to the consumer markets.
• High quality products and better infrastructure results in cost saving and enhanced
efficiency.
• These links provide a level playing field for all stakeholders and aid in facing competition.
• Helps to improve hygiene and food safety standards leading to greater acceptability of
processed food domestically and in international market.
Existing Challenges in Establishing Robust Linkages
• Small and dispersed marketable surplus due to fragmented holdings
• High seasonality of raw material production
• Large number of intermediaries
• Poor infrastructure facilities like cold storage, transport facilities, electricity etc.
• Industry is highly fragmented and is dominated by the unorganized sector
• Substandard levels of processing industries
• The Indian food and grocery market is the world’s sixth largest, with retail contributing 70
per cent of the sales.
• It is the fifth largest industry in our country in terms of production, consumption, export
and growth.
• The food processing market in India was valued at around US$ 350 billion in FY 2018 and is
expected to double by FY 2024, expanding at a CAGR of around 12.09% during the FY 2020-
FY 2024 period.
• India is a country with a population of over 1.3 billion. With rising middle class having a
considerable disposable income, the domestic market offers significant demand
opportunities.
• 100% FDI is allowed in the
sector. The Confederation of
Indian Industry (CII) estimates
that this sector has the
potential to attract as much as
US $33 billion of investment
over the next 10 years and also
to generate employment of
nine million person-days.
• India ranks no. 1 in the world in the production of milk, spices, ghee, ginger, bananas, Student Notes:
guavas, papayas and mangoes. Further, India ranks no. 2 in the world in the production of
rice, wheat and several other vegetables & fruits. If the surplus production of cereals, fruits,
vegetables, milk, fish, meat and poultry, etc. are processed and marketed both inside and
outside the country, there will be greater opportunities for the growth of the sector.
• More than 70% of the FPI is spread in the unorganised sector in the form of the cottage and
small industries. So, there is a lot of scope of bringing them under the organised sector.
large raw material base suitable for food processing industries. Presently a very small Student Notes:
percentage of these are processed into value added products. The semi-processed and
ready to eat packaged food segment is still evolving.
India’s comparatively cheaper workforce can be effectively utilized to set up large low cost
production bases for domestic and export markets. Cost of production in India is lower by
about 40 per cent over a comparable location in EU. Along with these factor conditions,
India has access to significant investments to facilitate food processing industry. There have
been increasing investments not only by domestic firms and Indian government, but also
foreign direct investment.
• Related and Supporting Industries
The Indian food processing industry has significant support from the well-developed R&D
and technical capabilities of Indian firms. India has a large number of research institutions
like Central Food Technological Research Institute, Central Institute of Fisheries Technology,
National Dairy Research Institute, National Research and Development Centre etc. to
support the technology and development in the food processing sector in India.
• Government Regulations and Support
The Government of India has taken several initiatives to develop the food processing
industry in India. The government has been developing agri-zones and mega food parks to
promote food processing industry in India. In order to promote investment in the food
processing sector, several policy initiatives have been taken during recent years, such as
allowing 100% FDI.
• Large Number of Players
There are a large number of players in the organized as well as unorganized sector. The
organized sector is small but growing - for example, it forms less than 15 per cent of the
dairy sector and around 48 per cent of the fruits and vegetable processing. The sector
offers potential for growth and a large number of Multi-National Corporations have entered
into India to leverage this opportunity.
Apart from above-mentioned strengths, the following areas have been identified by the
Ministry of Food Processing Industries where investments are required:
• Mega food parks,
• Agri-infrastructure and supply chain integration,
• Logistics and cold chain infrastructure,
• Fruit and vegetable products,
• Animal products, meat and dairy,
• Fisheries and sea food,
• Cereals, consumer foods and ready-to-eat foods.
• Wine and beer,
• Machinery and packaging etc.
• Informalization in Food Processing Industry: The food processing industry has a high
concentration of unorganised segments, representing almost 75% across all product
categories. This causes the inefficiencies in the existing production system.
• Lack of efficient supply chain infrastructure: Inadequate expansion of processing and
storage capacity commensurate with agriculture production have been identified as the
main reasons for higher wastages, higher cost of production, lower value addition in food
processing sector.
• Lower Value addition: India despite being one of the major producer of agri-commodities,
the level of food processing and value addition continues to remain low affecting our
competitiveness & export performance and income of farmers.
• Significant gap in Cold Chain capacity is one of the important reasons for higher wastage of
agriculture produce particularly perishable segments. Cold Chain infrastructure involves
heavy investment with long payback period which is beyond the capacity of individual food
processors.
• Inadequate linkage of processors, exporters and bulk purchasers with farmers: Lack of
coordination results in mismatch between the requirements of industry and supply of agri-
produce by the farmers. This problem is often worsens if there are any legal provisions
relating to restrictions on that commodity storage and movement.
• Poor Credit Facility: Food processing units, largely operating in MSME segment, face
problem in their access to bank credit due to seasonal and perishable nature of the
commodities handled by these units. High cost and inadequate credit do not attract
prospective entrepreneurs choosing food processing sector for investment.
• Bureaucratic hurdles: Multiple clearances are required for setting up of food processing
units. The small processors are also required to go through the same processes as is
applicable to larger units. Availing permission for Change in Land Use (CLU), environmental
clearance, water and power connections are not only time consuming but also costly.
• Labour Laws: Food processing units are required to comply with labour laws in relation to
lay-off, retrenchment and closure even though these units run seasonally which adversely
affects the commercial viability of the processing units.
• Marketing of processed food: It is a major problem faced by food processors particularly
for the micro and small processors. Given the scale of operation, individual units are unable
to invest in marketing and branding impacting performance of the sector.
• Lack of awareness: Processors face difficulty in availing benefits under schemes being
implemented by different agencies of central and state governments in the absence of
exclusive supportive forum at the state level. Lack of awareness and absence of
appropriate knowledge sharing & guidance forum adds to their problem.
• Inadequate training: Sector specific Entrepreneurship Development training and
Incubation Services are weak areas inhibiting growth of the sector.
• Seasonality Of operations- These industries do not operate the entire year due to
seasonality of agriculture. But in developed countries, industries run all year round due to
technological advancement which enables storage of produce.
• Co-ordination in Research: A number of research institutes are undertaking R&D for
product, process, and technology improvement & development. There is a need for
coordinated action on research and dissemination of research output to the industry.
• Limited ability to control quality and safety: The sheer number of players, especially in the
large unorganized segment, involved in the food value-chain, makes implementation of
quality and safety norms difficult. This has led to practices such as milk adulteration and
use of carbide for fruit ripening becoming more widespread. Moreover, food testing,
quality certification and safety issues are other weak areas which needs priority attention.
produce, increasing the processing level and enhancing the export of the processed foods. Student Notes:
The following schemes will be implemented under PM Kisan SAMPADA Yojana:
• Mega Food Parks
• Integrated Cold Chain and Value Addition Infrastructure
• Creation / Expansion of Food Processing & Preservation Capacities
• Infrastructure for Agro-processing Clusters
• Creation of Backward and Forward Linkages
• Food Safety and Quality Assurance Infrastructure
• Human Resources and Institutions
• Operation Greens
• Operation Greens seeks to stabilize the supply of Tomato, Onion and Potato (TOP) crops and to ensure
availability of TOP crops throughout the country round the year without price volatility.
Mega Food Park Scheme:
• Mega Food Parks Scheme was launched by the government in 2008. It provides financial
assistance up to 50 crores to setup modern infrastructure facilities for food processing
called Mega Food Parks. The primary objective of the Scheme is to provide modern
infrastructure facilities for the food processing along the value chain from the farm to the
market with a cluster based approach based on a hub and spokes model.
• It has 3 layers:
o At the centre, there is central processing centre (CPC) which is 80-100 acres. From here
the value-added product will either go to the domestic market or for exports.
o Around CPC, there are PPC (Primary Processing Centre) where works like sorting,
grading, pre-cooling, packaging etc. are done.
o Around PPC, CCs (Collection centres) are there working as aggregation and storage
centres which collect from farmers, middle-men, mandis etc.
• The Mega Food Park project is implemented by a Special Purpose Vehicle (SPV), which is a
Body Corporate, registered under the Companies Act. The government has sanctioned 37
food parks funded under the Mega Food Parks Scheme, 20 are operational and 17 are
under implementation as on 29th Oct 2020.
Student Notes:
• Accelerating investment in food processing sector through collaboration with all stake Student Notes:
holders;
• Encouraging separate single window clearance desk at Department of Food Processing at
the state level to handle all matters related to food processing etc.
Scheme for Cold Chain, Value Addition and Preservation Infrastructure:
The objective of the scheme is to facilitate creation of integrated cold chain and preservation
infrastructure facilities without any break from farm to consumer. It intends to address the
shortage of cold storage capacity. The scheme mentions three types of facilities to be created
such as:
• Minimal processing centre at the farm gate level having facilities like weighing, sorting,
grading, pre-cooling, CA/MA storage, IQF and normal storage facilities
• Mobile pre- cooling vans and reefer trucks
• Distribution hubs having facilities such as multi-purpose cold stores, variable humidity
stores, Quick Freezing and blast freezing etc.
Modernization of Abattoirs:
The objective is modernize existing abattoirs or establish modern abattoirs promoting scientific
and hygienic slaughtering, application of modern technology for waste management, better by
product utilization, provision of chilling facility, retail cold chain management etc. under PPP
mode with the involvement of local bodies (panchayats or municipalities) on build-own-
operate/build-operate-transfer (BOT)/Joint venture(JV) basis.
Make In India:
As part of the Make in India campaign, food processing sector was identified as one of the 25
focus areas. Also, under Make in India campaign, 31 Sector Skill Councils (SSCs) were
established by the government along with FICCI of which 1 is for FPI.
TRIFOOD Project:
Ministry of Tribal Affairs, Ministry of FPI along with TRIFED have initiated the project with aim
to enhance the income of tribals through better utilization of and value addition to the Minor
Forest Produce (MFP) collected by the tribal forest gatherers.
Food Processing Fund:
A special fund in the NABARD worth INR 2,000 crore, designated as the Food Processing Fund,
was set up in the FY 2014-15 for providing affordable credit to food processing units in Mega &
Designated Food Parks.
One District One Product (ODOP):
The scheme was launched by the Government of Uttar Pradesh to encourage and revive
aboriginals’ arts and craft products. It would help Micro, Small and Medium Enterprises
(MSMEs) to produce and promote products that are unique in Uttar Pradesh. The programme
aims to encourage more visibility and sale of indigenous and specialized products/crafts of
Uttar Pradesh, generating employment at the district level.
The main objectives of the One District One Product Programme are as follows:
• Preservation and development of local crafts/skills and promotion of the art.
• Increase in the incomes and local employment (resulting in a decline in migration for
employment).
• Improvement in product quality and skill development.
• Transforming the products in an artistic way (through packaging, branding).
• To connect the production with tourism (Live demo and sales outlet – gifts and souvenir).
• To resolve the issues of economic difference and regional imbalance. Student Notes:
• To take the concept of ODOP to national and international level after successful
implementation at the State level.
Under this project, one particular product is selected from every district of Uttar Pradesh. The
selected product under ODOP needs to be traditionally famous for its production and
manufacturing from that particular district. For instance: Lucknow is famous for zari-zardozi and
chikankari. Many of these products are GI-tagged, which means they are certified as being
specific to that region in Uttar Pradesh.
The manufacturing process of a lot of these products are also dying community traditions that
are being revived through modernization and publicization. Under the ODOP programme,
artisans, production units and associations which are related to the selected products are
promoted by lending loan, establishing Common Facility Centers, providing marketing
assistance so these products can be popularized and employment can be generated at the
district level.
Sub-schemes under the ODOP are:
• Common Facility Centre Scheme
• Marketing Development Assistance Scheme
• Finance Assistance Scheme (Margin Money Scheme)
• Skill Development Scheme.
Important Institutes related to technology improvement and R & D in Food Processing Sector
are as follows:
Indian food-processing industry is poised for explosive growth driven by changing Student Notes:
demographics, growing population and rapid urbanization along with increased government
support. These factors will increase the demand for value added products and thus improve the
prospects of food-processing industry in India.
The government’s focus towards food processing industry as a priority sector will ensure
policies to support investment in this sector and attract more FDI. India with its vast pool of
natural resources and growing technical knowledge base has strong comparative advantages
over other nations. According to CII estimates, food-processing sector has the potential of
attracting US $33 billion of investment in 10 years and generate employment of 9 million
person-days. The food processing sector in India is clearly an attractive sector for investment
and offers significant growth potential to investors.
Human resource development-to meet increasing demand for skilled manpower Student Notes:
• Stimulate industry, academia and government to put in combined efforts for development
of specialized institutes and courses for providing training on managerial, safety and
enforcements, technology and production, warehousing and distribution aspects.
• Encourage State Agricultural Universities to commence courses in food packaging,
processing, bio-technology, information technology in agriculture and such allied fields.
13. Previous Year Vision IAS GS Mains Test Series Student Notes:
Questions
1. “Despite continuous efforts and initiatives of the Government to provide the required
stimulus to the food processing sector, processing activity is still at a nascent stage in
India with low penetration”. In the above context, examine the challenges ailing the
food processing sector in India.
Approach:
• First give some facts about food processing activities in India and government
initiatives.
• Then bring forward the challenges faced by this industry in India.
Answer:
India is one of the world’s largest producers as well as consumer of food products. In
order to facilitate and exploit the growth potential of the sector, the government on its
part has initiated extensive reforms. Some of the key measures: amendment of the
Agriculture Produce Marketing Committee Act, rationalization of food laws,
implementation of the National Horticulture mission etc. The government has also
outlined a plan to address the low scale of processing activity in the country by setting
up the mega food parks, with integrated facilities for procurement, processing, storage
and transport. 100% FDI in the food processing & cold chain infrastructure is also
allowed.
However, despite of continual efforts and initiatives of the Government to provide the
required stimulus to the sector, processing activity is still at a nascent stage in India with
low penetration. In terms of development of the country’s total agriculture and food
produce, only 2 % is processed.
Following are the major factors hampering the growth of food processing sector:
• Inadequate Infrastructure Facilities is the biggest bottleneck in expanding the food
processing sector: long and fragmented supply chain, inadequate cold storage and
warehousing facilities, rail, road and port infrastructure. Also, lack of modern
logistics infrastructure such as logistics parks, integrated cold chain solutions, last
mile connectivity, dependence on road over rail, customized transportation,
technology adoption (barcoding, RFIDs) and government support via incentivizing
private public partnerships are some of the lacunae that exist in supply chain &
logistics sector in India.
• Absence of Comprehensive national level policy on food processing sector: The
food processing sector is governed by statues rather than a single comprehensive
policy on food processing.
• Food Safety Laws & Inconsistency in State and Central policies: Though historically
various laws were introduced to complement and supplement each other in
achieving total food sufficiency, safety and quality the result is that the food sector
in India is governed by a number of different statutes rather than a single
comprehensive enactment.
• Lack of adequate trained manpower: Many positive developments in the food
processing sector have also resulted in the apprehension about the emerging skill
shortages due to mismatch between the demand for specific skills and available
supply.
• Uncontrollable and controllable factors which affected the growth of the sector:
The uncontrollable factors include fragmentation of land holdings which has
resulted in lack of scale and has made investments in automation unviable, regional
climatic variations which impact the production and constraints in land availability Student Notes:
due to competing pressure from urbanisation, constructions and industrialization.
While, controllable factors includes issues of quality of raw materials, low labour
productivity, with slow adoption of technology etc.
Apart from the above major challenges hampering the growth of sector, the other
identified constraints are in raw material production, taxation, access to credit,
processing plants with obsolete technologies, lack of applied research etc.
2. Explain the backward and forward linkages across the supply chain in the Food
Processing Sector. Also discuss their importance in ensuring the success of Supply
Chain Management in the Food Processing Industry of India.
Approach:
Students should focus on explaining the meaning of backward and forward linkages.
Any examples given should add to the weight of the answer. Additionally, the second
part should focus on how FPI in India lacks in proper backward and forward linkages
and improvement in this aspect would lead to overall growth of the FPI in India.
Answer:
• Forward and backward linkages mean the connectivity of the Food Processing
Industry with the market and source of raw materials respectively.
• One important linkage falling under the backward linkages is the raw material
linkage to the extent the FPI procures the raw material from the agro sector of the
country. Other important backward linkages include the demand for the capital
goods and machinery used in production, packing of the finished material.
• Some of the products of forward linkages are directly consumed by the people
whereas some products may be used as input in other industries for production of
more refined agro based products.
• For example, if one makes jams on a small scale, his backward linkage is the
infrastructure, which connects him with his source of raw fruits, and his forward
linkage is the infrastructure which connects him with the market
• The backward linkages of the production process involves searching for and
extracting raw materials. This part of the production process does not do anything
with the material itself, such as processing the material. This part of the process
simply finds and extracts the raw material. Thus, any industry that relies on the
extraction of raw materials commonly has an upstream stage in its production
process.
• The forward linkage in the production process involves processing the materials
collected into a finished product. The forward linkages further includes the actual
sale of that product to other businesses, governments or private individuals.
Forward linkages have direct contact with customers through the finished product.
Importance of forward and backward linkages
• The extent to which the FPI will generate the needed impetus for the overall
industrial development of the state will depend upon their various linkage effects.
• Companies in the processed food manufacturing space face problems on the
inbound supply chain side in terms of inconsistency of inputs quality, high level of
wastages as the product reaches the manufacturing base and unwanted cost
additions with minimal value additions.
• This is due to the long and fragmented supply chain which results in these wastages
and price escalations. This generates requirement for companies to invest in
creating backward linkages through contract farming, which would enable the Student Notes:
company to control the inputs at an assured quality level with minimal wastages.
• Both backward and forward linkages are important for the uninterrupted
temperature and climate controlled agricultural supply chain from the farm gate to
the market. Majority of the processed foods require controlled temperature at the
point of sale.
• Coming of food processing industries with strong forward and backward linkages
will push farmers to cultivate crops as per the demand in market. With other
benefits, this will cut our heavy import of oilseeds and pulses.
• As per some estimates, strengthening of backward and forward linkages will help in
controlling the food wastage, which is estimated at over Rs 40,000 crore, and also
aids in curbing inflation.
3. Food processing industry needs a fillip in the form of better logistics, access to credit,
technology indigenisation and implementation of food safety laws. Discuss.
Approach:
• Briefly introduce the potential of food processing industry in India.
• Explain the need for the development of better logistics, access to credit,
technology indigenisation and implementation of food safety laws in order to
exploit the complete potential of food processing industry.
• The given issues can be discussed under separate headings along with the
suggestions.
Answer:
Food and food products are the biggest consumption category in India, with spending
on food accounting for nearly 21% of India’s GDP. But the overall processing level is just
10% in India whereas it has reached nearly 80% in some developed countries. Its share
in exports of processed food in world trade is just 1.5%.
Some of the major constraints to food processing industry are: inadequate logistics,
access to credit, technology indigenisation and implementation of food safety laws.
Need for better logistics
• The national highways are highly strained by low capacity and high traffic volumes,
leading to delays in transit.
• Rail freight network suffers due to lack of last mile connectivity, inefficiency, low
availability of wagons, lack of private participation etc.
• The dependence on manual labour and low technology usage affects turnaround
times at ports, including cost.
• There is an urgent need to develop dedicated freight corridors in rail, supplemented
by concretised dual carriageways for the State and national highways.
• There is a need to support development of organised strategic logistics hubs and
incentivise operators in setting up end-to-end logistics and warehousing.
Access to credit
• The Government should establish a national bank, on the lines of NABARD, or
extend the scope of NABARD, to lend credit to food processing industries.
• This will ensure speedy disbursal of funds to the food processing sector, which is
always grappling with the issue of lack of access to credit from banks.
• State governments should play a catalytic role in partnership with banks, financial
institutions, technical and management institutions and farmers’ groups, so that
small and unorganised players become globally competitive.
4. Despite numerous schemes and programmes the growth of food processing industry
has been very slow in India. In this context examine the problems with respect to
various government initiatives to boost the food processing sector in India.
Approach:
• Briefly mention the growth attained by the food processing sector.
• Mention few of the government schemes in this regard.
• Explain how it is yet performing below its potential.
• Bring out the factors that have led to limited success of these schemes.
Answer:
Accounting for about 32% of India’s total food market, the Food Processing Industry
(FPI) is ranked 5th in terms of consumption, export and expected growth. Government
has taken following initiatives for the growth of the sector:
• Till 2005, there were about 13 laws regarding FPI. Government passed Food Safety
and Standard Act, 2006 to act as a single reference point for regulation.
• Government has allowed 100% FDI in industry.
• Infrastructure Facilities: Mega Food Parks, Packaging centers, Integrated clod chain
facility, Value Added Centre, Irradiation Facilities, Modernization of Abattoir
• National Mission on Food Processing for all round development of industry.
• Reforms in APMC Act and rationalization of Food Laws.
Because, of these efforts by the government, the industry is growing at a satisfactory Student Notes:
rate. However, it’s still well below the potential as the processing activity is still at a
nascent stage with low penetration.
Government schemes have not been adequately able to address the following
problems that arise due to inadequacy and poor implementation of reforms.
• The inadequate support infrastructure is the biggest bottleneck in expanding the
sector, in terms of both investment and exports. Long and fragmented supply chain,
inadequate cold storage and warehousing facilities, road, rail and port
infrastructure, lack of modern logistics infrastructure such as logistics parks,
integrated cold chain solutions, last mile connectivity, dependence on road over
rail, customized transportation, technology adoption (barcoding, RFIDs) are still not
addressed.
• Inconsistency in State and Central policies. In a survey done by FICCI, absence of
comprehensive national level policy on food processing sector has been identified
as the second most critical factor hampering Industry’s growth.
• Shortage of skilled, semi-skilled and unskilled workers has harmed the
competitiveness sector.
• Declining support to R&D.
• Constraints in raw material availability because of inconsistent and insufficient
supply of raw material due to seasonality of crops, poor quality of raw material
supply and high losses during transport from farm to factory.
• Lack of enthusiastic private sector participation in important schemes like Mega
Food Parks which still prefers to outsource and as a result about 50% processed
food sold by FMCGs in India is outsourced.
• Still credit is a big problem to the industry which includes farmers and micro and
small enterprises on a large scale.
• Failure to integrate land holdings and promote contract farming, which are key to
the success of industry.
• Food is the biggest expense for an urban and rural Indian household constituting Student Notes:
share of 38.5% and 48.6% of the total consumption expenditure of households in
2011-12 respectively.
• Favourable economic & cultural transformation, shift in attitudes & lifestyles,
consumers are experimenting with different cuisines, tastes and new brands. There
is an increase in awareness and concern for wellness and health, high protein, low
fat, wholegrain and organic food.
Impediments faced by Food Processing industry
• Fragmentation of land holdings which has made investments in automation
unviable;
• Regional climatic variations which impact the production ; and the constraints in
land availability due to competing pressure from urbanization.
• Slow adoption of technology, waste related problems, low levels of value addition.
• High requirement for working capital.
• Low availability of new, reliable and better accuracy instruments and equipments.
• Inadequate automation w.r.t. information management.
• Remuneration is less attractive for talent in comparison to contemporary
disciplines.
• Inadequately developed linkages between R&D labs and industry.
Food Processing industry can reach its potential with both Government and Private
Sector initiative. The industry can create millions of jobs, ensure food security and
reduce wastage.
6. Food safety laws are a critical factor hampering the growth of food processing
industry in India. Analyse.
Approach:
• Highlight the issues with the Food Safety Laws and rules.
• Discuss how it has negatively impacted the industry.
• Suggest some remedial measures.
Answer:
In 2006, Food Safety and Standards Act (FSSA) was passed with twin objectives of
introducing a single statutory body relating to food and providing for a scientific
development of food processing industry. It replaced multiple laws existing for the
sector. However, a recent survey by FICCI has identified implementation bottlenecks in
food safety laws as the third critical area of concern for food processing sector.
Some of the important limitations are:
• Slack implementation of Act.
• Ill trained and understaffed FSSAI personnel.
• Majority of laboratories in India do not have accreditation, and only few
laboratories are fully equipped to cater domestic and export regulatory testing
needs of food industry.
• Act extends its jurisdiction to all persons by whom food business is carried or
owned under the definition of Food Business Operators, which is a huge base to
cover.
• Onus of contamination lies with the manufacturer. However, most of the times they
don’t have control over raw food which is bought from outside and may be
contaminated.
8. To harness the full potential of the food sector, the Ministry of Food Processing
Industries has launched various schemes in the last few years. Mention some of them
and evaluate how successfully they have been able to create modern infrastructure to
facilitate food processing and cold chain systems.
Approach:
Straight forward question. Mention and evaluate the schemes launched by the Ministry
of Food Processing Industries to modernize the infrastructure in the food processing
sector.
10. What is the role of forward and backward integration in ensuring success of Supply
Chain Management in the Indian Food Processing industry?
Approach:
First explain what is forward (FWD) linkage and backward (BWD) linkage w.r.t. supply
chain in Indian Food Processing industry. Illustrate how an efficient FWD and BWD
linkages are necessary for an effective supply chain management.
Answer:
The success of Food processing industry depends on an efficient supply management
system which tries to optimize supply chain system by getting right things to right place
at right time in a cost effective manner. To achieve these efficiencies the role of forward
The existing institutions like local bodies, cooperatives and self- help groups as well as
new concept such as contact farming and cooperative farming can be utilized to
strengthen the backward linkages. For example, the experience of Pepsi foods for its
tomato processing plant in Hoshiarpur in Punjab.
On the other hand, Forward integration is a part of supply chain in which the food
processing company expands its activities in downstream areas i.e. marketing for fresh
and processed products to get more control over sales, consumer contacts and
eliminate any middleman if any to provide maximum benefit to the customer. For
example, Rythu Bazar in Andhra Pradesh is one of the most successful models of direct
agricultural marketing in the country. Rythu Bazars provide facilities to farmers for
selling their produce directly to consumers under a proper administrative system and
government protection.
11. What do you mean by Upstream and Downstream requirements in the Food
Processing industry? Also, explain the importance of Supply Chain Management in the
Food Processing Industry.
Approach:
• Define upstream and downstream in food processing industry.
• Elaborate on the upstream and downstream requirements.
• Define Supply Chain Management and explain its importance.
Answer:
The complete framework from storage of raw materials, inventory and finished goods
from point of origin to point of consumption process of movement of material consists
of two stages, namely upstream and downstream.
12. What is a sunrise industry? Elaborate on the potential of these industries in India with
a special focus on the food processing industry.
Approach:
• Explain the term sunrise industry and give a few examples of such industries in
India
13. Enumerating the features of Pradhan Mantri Kisan Sampada Yojana, discuss its
potential for the growth of food processing sector in the country.
Approach:
• Highlight the importance of food processing sector.
• Enumerate the features of Pradhan Mantri Kisan Sampada Yojana.
• Discuss its potential for the growth of food processing sector in the country.
15. Highlighting the potential of micro and small enterprises in the food processing
sector, enumerate the challenges that they face. In this regard, discuss the
importance of the Scheme for Formalisation of Micro Food Processing Enterprises
(FME).
Approach:
• State the potential of micro and small enterprises in the food processing sector.
• List the challenges faced by the micro and small enterprises in the food processing
sector.
• Explain the significance of the Scheme for Formalisation of Micro Food Processing
Enterprises (FME) in this regard.
• Conclude accordingly.
Answer:
Micro and small enterprises constitute an important component of the food processing
sector. They constitute almost 98% of the sector and 66 per cent amongst them are
based in rural areas.
These units account for 74% of employment in the food processing sector. Moreover,
the micro food processing sector has the potential to generate an additional 9 lakh
skilled and semi-skilled jobs. The importance of micro food enterprises also lies in its
contribution to increase in exports and GDP, and inclusive growth. Strengthening
micro and small food enterprises will lead to reduction in food wastage, creation of off-
farm job opportunities, and aid in achieving the overarching objective of doubling
farmers' income.
Challenges faced by micro and small food processing sector:
• Credit related issues: Due to high cost of institutional credit, the sector is largely
dependent on informal sources for funding. Lack of sufficient collateral and high
working capital needs hinder the expansion plans.
• Lack of access to modern technology: Due to their unorganised nature, the micro
and small food enterprises lack access to new technology and innovation.
• Lack of forward linkages: It leads to low outreach and non-availability of newer
markets.
• Compliance with health and safety standards: The need for such compliance
results in rising costs for the small enterprises. On the other hand, low quality
products impact export competitiveness.
• Inadequate infrastructure: A lot of produce from the farm gate is lost due to
inadequate cold chain infrastructure as well as logistics infrastructure, which
predominantly rely on traditional modes.
• Ease of Doing Business: Government procedures and rules for establishing new
units often lead to delays in getting clearances.