Designation: D6880/D6880M − 11

Standard Specification for

Wood Boxes1
This standard is issued under the fixed designation D6880/D6880M; the number immediately following the designation indicates the
year of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last
reapproval. A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.

1. Scope D6199 Practice for Quality of Wood Members of Containers

1.1 This specification covers the fabrication of wood boxes. and Pallets
These wood boxes, when constructed, filled and closed, shall D6253 Practice for Treatment and/or Marking of Wood
be used for the packing of contents not exceeding 1000 pounds Packaging Materials
[454 kg]. F1667 Specification for Driven Fasteners: Nails, Spikes, and
Staples
1.2 If the use of other construction methods or techniques is IEEE/ASTM SI-10 Standard for Use of the International
acceptable and permitted (see 5.1), the resulting boxes shall be System of Units (SI): The Modernized Metric System
of equal or better performance than would result from the use
2.2 American Society of Mechanical Engineers (ASME)
of the specified materials and procedures. An appropriate
Standards:3
distribution cycle, specified in Practice D4169, can be used to
B18.2.1 Square and Hex Bolts and Screws-Inch Series
develop comparative procedures and criteria.
B18.2.2 Square and Hex Nuts (Inch Series)
1.3 The values stated in either inch-pound or SI units are to B18.2.3.8M Metric Hex Lag Screws
be regarded separately as standard. Within the text, the SI units B18.2.4.2M Metric Hex Nuts, Style 2
are shown in brackets. The values stated in each system are not B18.5 Round Head Bolts (Inch Series)
exact equivalents; therefore, each system must be used inde- B18.5.2.2M Metric round head Square Neck Bolts
pendently of the other. Combining values from the two systems B18.22M Metric Plain Washers
may result in nonconformance with the standard. See IEEE/ B18.22.1 Plain Washers
ASTM SI-10 for conversion of units. 2.3 National Institute of Standards and Technology (NIST)
1.4 This standard does not purport to address all of the Standard:
safety concerns, if any, associated with its use. It is the PS-20 American Softwood Lumber Standard4
responsibility of the user of this standard to establish appro- 2.4 National Hardwood Lumber Association (NHLA) Stan-
priate safety and health practices and determine the applica- dard:
bility of regulatory limitations prior to use. Rules for the Measurement and Inspection of Hardwood and
2. Referenced Documents Cypress5
2.1 ASTM Standards:2 2.5 American Wood Protection Association (AWPA) Stan-
D996 Terminology of Packaging and Distribution Environ- dard:6
ments P36 Standard for Copper Naphtthenate (CuN)
D3951 Practice for Commercial Packaging P37 Standard for Oxine Copper (Copper-8-Quinolinolate)
D3953 Specification for Strapping, Flat Steel and Seals (Cu8)
D4169 Practice for Performance Testing of Shipping Con- 2.6 U.S Army Research, Development and Engineering
tainers and Systems Center (ARDEC):
D4675 Guide for Selection and Use of Flat Strapping Ma- MIL-DTL-2427H Box, ammunition packing: Wood, nailed7
terials1

1 3
This specification is under the jurisdiction of ASTM Committee D10 on Available from American Society of Mechanical Engineers (ASME), ASME
Packaging and is the direct responsibility of Subcommittee D10.12 on Shipping International Headquarters, Three Park Ave., New York, NY 10016-5990, http://
Containers, Crates, Pallets, Skids and Related Structures. www.asme.org.
4
Current edition approved April 1, 2011. Published May 2011. Originally Available from National Institute of Standards and Technology (NIST), 100
approved in 2005. Last previous edition approved in 2005 as D6880 - 05. Bureau Dr., Stop 1070, Gaithersburg, MD 20899-1070, http://www.nist.gov.
5
DOI:10.1520/D6880_D6880M-11. Available from National Hardwood Lumber Association (NHLA), 6830 Ra-
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or leigh LaGrange Rd., Memphis, TN 38134, http://www.natlhardwood.org
6
contact ASTM Customer Service at [email protected]. For Annual Book of ASTM Available from American Wood Protection Association (AWPA), P.O. Box
Standards volume information, refer to the standard’s Document Summary page on 361784, Birmingham, AL 35236-1784, http://www.awpa.org.
7
the ASTM website. Available from ASSIST Quick search, http://assist.daps.dla.mil.

Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States

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 D6880/D6880M − 11
2.7 International Standards for Phytosanitary Measures 3.2.4 diagonal—angle members placed between vertical
(ISPM) Publication: and horizontal members within a component to provide rigidity
ISPM 15 Regulation of Wood Packaging Material in Inter- to the box
national Trade8
4. Classification
3. Terminology
4.1 Classes
3.1 Definitions—General definitions for packaging and dis- Class 1 – Light Duty
tribution environments are found in Terminology D996. Class 2 – Heavy Duty
3.2 Definitions of Terms Specific to This Standard: 4.2 Styles
3.2.1 batten—reinforcement on a box used to hold a series Style 1 - Uncleated Ends (Fig. 1)
of boards together to create rigidity – generally set in from each Style 2 - Full Cleated Ends, Butt Joints (Fig. 2)
end to prevent board splitting. Style 21⁄2 - Full Cleated Ends, Notched Cleats (Fig. 3)
3.2.2 box—a container with structural framework fastened Style 4 - Exterior End Cleats (Fig. 4)
together to form a rigid enclosure. Style 4 1⁄2 - Horizontal Exterior End Cleats (Fig. 4)
3.2.3 cleat—lumber used to strengthen or support the frame- Style 5 - Interior End Cleats (Fig. 5)
work of a box. Style 7 - Skidded Base with Separate Hood (Fig. 6)
4.3 Water-Repellent Wood Preservative Treatment
Treatment A - Without treatment
8
Available from the International Plant Protection Convention, http:// Treatment B - With treatment
www.ippc.int.

FIG. 1 Style 1 Box (Uncleated Ends)

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 D6880/D6880M − 11

FIG. 2 Style 2 Box (Full Cleated Ends, Butt Joints)

5. Ordering Information 5.1.12 When boxes are shipped assembled or knocked down
5.1 Purchasers should include the following information in (see 8.1).
procurement documents: 5.1.13 When special packing and marking of boxes are
5.1.1 Specification title, number and date. required (see 7.9).
5.1.2 Box class, style and treatment (see 4.1 – 4.3). 5.1.14 When ISPM 15-compliance is required (see 8.3).
5.1.3 Description of contents and contents weight, if known.
5.1.4 When alternate materials and construction methods 6. Material
are acceptable and permitted (see 1.2). 6.1 Materials. All materials shall meet the requirements of
5.1.5 Inside box dimensions specified in inches [mm] in this specification and referenced documents. Materials shall be
order of length by width by height. (see 7.1). free of defects, which adversely affect performance or service-
5.1.6 When cleats are cut or notched for water drainage (see ability of the finished box. Materials shall not affect or be
7.3). affected by the product being packed. The use of recycled
5.1.7 When 2- or 4-way entry skids are required (see 7.4). material is encouraged. All virgin, recycled and repair materi-
5.1.8 When rubbing strips are required (see 7.4). als used in box manufacturing shall meet the requirements of
5.1.9 When beveled skids are required (see 7.4). this specification and the referenced documents.
5.1.10 When re-closable top panel closure is required (see 6.1.1 Lumber. Lumber shall conform to Practice D6199,
7.2.1). PS-20, or the NHLA rules, as applicable. Tables 1 and 2 cite
5.1.11 When water-repellant wood preservative treatment is nominal dimensions for wood pieces (commercial tolerances
required (see 7.6). will apply). Thicker or wider pieces is acceptable.

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 D6880/D6880M − 11

FIG. 3 Style 2-1⁄2 Box (Full Cleated Ends; Notched Cleats)

6.1.2 Fasteners. Fasteners are classified as nails, lag bolts, tion of 1.8 % copper metal, or 3 % zinc naphthenate
bolts, nuts, screws, staples, and straps. conforming with Practice D6253 and MIL-DTL-2427H.
6.1.2.1 Nails. Nails shall conform to Specification F1667
and other industry standards. Nails are classified as plainshank, 7. Construction
helically threaded, annularly threaded, fluted, or twisted square 7.1 Dimensions. Boxes shall be designed to the cited inside
wire. length, width and depth (see 5.1.4). A tolerance of –0, +1⁄4 inch
6.1.2.2 Lag bolts, bolts, screws, nuts and washers. Lag [6 mm] shall be permitted.
bolts, bolts, screws, nuts and washers conform to ASME
B18.2.1, (B18.2.3.8M), ASME B18.5 (B18.5.2.2M), ASME 7.2 Box sides, tops, bottoms and ends. Wood thickness shall
B18.2.2 (B18.2.4.2M), ASME B18.22.1 (B18.22M), and other be as specified in Tables 1 and 2. No piece, shall be less than
industry standards. 2 in. [50 mm] wide. When a side, top, bottom or end is
6.1.2.3 Metallic Straps—Strapping used to reinforce box constructed from more than one piece, the pieces shall be
shall conform to Specification D3953, Guide D4675, and other joined with fasteners or adhesive.
industry standards. 7.2.1 Re-closable top panel closure. The top shall be con-
6.1.3 Preservatives. Water-repellent wood preservatives structed with cleats on the underside that fits snugly inside the
shall be a solution containing either copper naphthenate, box sides and ends. Closure can be completed with strapping,
conforming with Practice D6253, MIL-DTL-2427H and screws, bolts or other fasteners to allow easy opening and
AWPA Standards P36 with a minimum concentration of 2.0 % reclosure.
copper metal, oxine copper (formerly referred to as copper-8- 7.3 Cleats, battens and diagonals. Tables 1 and 2 cite the
quinolinolate) conforming with Practice D6253, MIL-DTL- required wood thickness and width. Wood shall be one piece up
2427H and AWPA Standard P37 with a minimum concentra- to 12 ft [3.7 m] in length. Longer cleats shall be no more than

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 D6880/D6880M − 11

FIG. 4 Style 4 and 4-1⁄2 (Exterior End Cleats)

two pieces, with no piece less than 3 ft [91 cm] long. Cleats 7.6 Preservation. When boxes are treated with preservative,
may be cut or notched to provide for water drainage. all exterior surfaces of the box shall be treated. All safety and
environmental regulations shall be followed.
7.4 Skids. When a box is intended for use with loads
resulting in a gross weight in excess of 200 pounds [91 kg] or 7.7 Box styles.
boxes with a gross weight in excess of 100 pounds [45 kg] and 7.7.1 Style 1, Uncleated Ends (Fig. 1). A recommended
a box length and width of 48 in. [1219 mm] by 24 in. [610 mm] maximum box size is the sum of the length, width and height
or more, the box shall be fitted with skids. Skids shall measure should not exceed 50 in. [1.3 m].
a minimum of 2-1⁄2 in. [64 mm] high and 3-1⁄2 in. [89 mm] 7.7.2 Style 2, Full Cleated Ends, Butt Joints (Fig. 2). The
wide. Skids shall be placed parallel to and extend the full width sides, top, and bottom shall be flush with the outside surface of
of the box and shall be positioned not closer than 2-1⁄2 in. [64 the four cleats at each end.
mm] nor more than 1⁄6 the box length from each end of the box. 7.7.3 Style 2-1⁄2 , Full Cleated Ends, Notched Cleats (Fig.
The distance between inside edges of skids shall not exceed 48 3). The four cleats at each end shall be notched. The sides, top,
in. [1219 mm]. Additional skids, as required, shall be posi- and bottom shall be flush with the outside surface of the four
tioned so as to divide the distance between skids into equal cleats at each end.
distances. When bolt fastening is provided for the item being 7.7.4 Style 4, Exterior End Cleats (Fig. 4). Each end shall
packed, skids shall be located to enable the item to be bolted to have two vertical exterior cleats.
the skids. Skids shall be fastened to the box. When 4-way fork 7.7.5 Style 4 1⁄2 , Horizontal Exterior End Cleats (Fig. 4).
entry is required, skids shall be a minimum of 3-1⁄2 by 3-1⁄2 in. Each end shall have two horizontal exterior cleats.
[89 by 89 mm], and cut out a minimum of 2 in. [51 mm] in 7.7.6 Style 5, Interior End Cleats (Fig. 5). Cleats may be
depth and of such width as to accommodate forks and slings for triangular or square. The sides, top, and bottom shall be flush
handling. Note that forks are normally 6 by 2 in. in shape and with the outside surface of the ends.
are set 27 in. apart, outside to outside dimension. Skids may be 7.7.7 Style 7, Skidded Base with Separate Hood (Fig. 6).
built with rubbing strips (see 5.1.8). Skids may be beveled to The top, sides and ends shall be assembled together to form a
facilitate pushing or dragging of loads (see 5.1.9). hood. The hood will be fitted onto a skid. Reinforcement of
7.5 Fastening of pieces and parts. Fastener spacing shall not parts is recommended.
exceed 4 in. [102 mm]; except tops, where spacing shall not 7.8 Reinforcement. Reinforcement shall be used when un-
exceed 6 inches. Nails shall be located to minimize splitting of supported spans of sides, ends or tops exceed 24 in. [610 mm].
wood. Overdriving of fasteners is discouraged. If fasteners are Cleats, battens and diagonals shall be used, as necessary (see
overdriven, protruding points shall be clinched or covered. Fig. 7).

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FIG. 5 Style 5 Box (Interior End Cleats)

7.9 Marking. When specified, each box shall be marked 7.9.5 Boxes treated with preservative shall be marked. The
with: letters PA shall be permanently marked on all Treatment B
7.9.1 Specification number, boxes treated with oxine copper with a minimum concentration
7.9.2 Box class and style, of 1.8 % copper metal in accordance with 6.1.3. The letters PB
7.9.3 Maximum contents weight (maximum gross weight shall be permanently marked on all Treatment B boxes treated
may also be desired), with 3 % zinc naphthenate in accordance with 6.1.3. The letters
7.9.4 Manufacturer’s name and address, or PC shall be marked in all Treatment B boxes treated with

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FIG. 6 Style 7 (Box with Separate Hood)

TABLE 1 Nominal Dimensions of Lumber for Light Duty Boxes. TABLE 2 Nominal Dimensions of Lumber for Heavy Duty Boxes.
Maximum contents Box Style Nominal piece Nominal cleat, batten, Maximum contents Box Style Nominal piece Nominal cleat, batten,
weight, lb [kg] thickness, in [mm] diagonal thickness weight, lb [kg] thickness, in diagonal thickness
and width, in [mm] [mm] and width, in [mm]
100 [45.4] 1 3⁄4 [20] - 100 [45.4] 2, 3, 4, 4 1⁄2 , 5, 7 3⁄4 [20] 3⁄4 × 2 [20 × 50]

100 [45.4] 2, 3, 4, 4 1⁄2 , 5, 7 ⁄ [13]

12 12 ⁄ × 2 [13 × 50] 250 [113.4] 2, 3, 4, 4 1⁄2 , 5, 7 ⁄ [20]
34 ⁄ × 2-1⁄2 [20 × 65]
34

250 [113.4] 2, 3, 4, 4 1⁄2 , 5, 7 ⁄ [20]

34 34 ⁄ × 2 [20 × 50] 400 [181.9] 2, 3, 4, 4 1⁄2 , 5, 7 ⁄ [20]
34 ⁄ × 3-1⁄2 [20 × 90]
34

400 [181.9] 2, 3, 4, 4 1⁄2 , 5, 7 ⁄ [20]

34 ⁄ × 2-1⁄2 [20 × 65]
34 600 [272.2] 2, 3, 7 1 [25] 1 × 3 [25 × 75]

600 [272.2] 2, 3, 7 1 [25] ⁄ × 3-1⁄2 [20 × 90]

34 800 [362.9] 2, 3, 7 1-1⁄4 [32] 1 × 3 [25 × 75]

800 [362.9] 2, 3, 7 1 [25] 1 × 3 [25 × 75] 1000 [454] 2, 3, 7 1-1⁄4 [32] 1 × 4 [25 × 100]

copper naphthenate with a minimum concentration of 2.0 %

copper metal in accordance with 6.1.3. packing of contents. Boxes shall be free of defects and
7.10 Boxes for Hazardous Materials Shipments. Regulated imperfections, which may results in damage to either contents
commodities shipments may require stronger constructed and/or affect their utility.
boxes than those specified herein. Use of these boxes for
hazardous materials or regulated commodities shall conform to 8. Shipping Preparation
appropriate US Dept. of Transportation, international modal 8.1 Delivery of Boxes. Boxes may be shipped assembled or
regulations, and applicable Department of Defense regula- knocked-down as specified. Instructions for assembly shall be
tions.. provided with knocked-down boxes. Directions for closure
7.11 Workmanship. Boxes shall be constructed with proper shall be provided with delivery of boxes.
materials and techniques to produce a box that is of correct 8.2 Packing and Marking. Assembled or knocked-down
dimensions, adequate fasteners, and capable for use in the boxes shall be packed and marked in accordance with Practice

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FIG. 7 Examples of Reinforcement

D3951. Other special marking requirements may be required in 9. Keywords

the contract or purchase order. 9.1 box; class; cleat; nail; packing; packaging; skid ; style;
8.3 Phytosanitation. Phytosanitary treatment and marking treatment; wood
must conform to Practice D6253 and ISPM 15.

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