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15 - Cold Formed

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karim hassan
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72 views22 pages

15 - Cold Formed

Uploaded by

karim hassan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Design of Cold-Formed Sections [} LoL Cold Formed Sections Ge BS ead GL y hie yabto claw GIS GLLLE Ye le ya (26mm) i Ty Fe Aye Ide saball WSed Hy hie dF ya) oleLed) UM 4g Slellad) ode oglbs yo Gory Loo Buckling S| USts last ss + Bygbre Uber! ood ll members I) 43 45% Leislasan! lat goed Hot-Rolled | 0 4ovoly 3y ya) ASS YoLSY [pbs gWl gS 4 + AS peogh GUL gle LaslaniwY SYylaal » SLI ge yATI! Methods of Forming geet) & pb Cold Formed Sections J\ gguai) ayb 4 25) a2.53 1-Cold roll forming gel glell fe Us) 2-Press brake operation aul 3-—Bending brake operation Advantages of Cold formed sections 1—Lightness 2-High strength-to—weight ratio and high stiffness—to —weight ratio. 3-—Ease of prefabrication and mass production. 4—-Fast and easy erection and installation. 5-—Economy in transportation and handling Local Buckling Soe 9 AWmember J yay member IN ye oj2J Buckling dya> 5> + Plate BuecklingJl Last £2383 Bole! Say 4, Local Buckling JI tags yhls jlasl Sosy Ys +4 Abpea oye Ud aby le hell bbe le Usenall Lan sU @® cll BIO Gl LLM! puaid 6b ylicYl ys Local Buckling J! Sk » TAGs yo) 1-—Compact Section Fy BU) JS Jans of Seal go eld ge 5 wy of osu yield stress J) a iogogal Ainglic 595 MUU 4 Local Buckling J . ake 2-Non-compact Seotion Fy 8392 9)) LU as of (Seal yo eld y0 5 Saoy Of gov yield stress J} gl aslbh Ws sey Say GU y Local Buckling J + iP aaeglde G95 HUY y 3-Slender Section F< Fy Local Buckling aJ Sass cles Ps yield stress J) ji ailbf Ls gf Jas + Goal ge UU y P 33 ba>ly Le G4 Syaes yoy y tall ped bg Late Web 2 33 Flanges Partially Stiffened =p ab fo Syren yo gytell bed) G95 Leste Lip gy 3) Ant) G0 9 Web 2 gf Flanges 13 Ba! partially stiff. flange stiff. flange Unstiff. lange C] [ L a. All webs are stiffened by the two flanges . All lips are unstiffened . stress in tension s le Ot ByLe yo gW JI Ags -y stress in compression side Small Stress . . 5 be jy Compression J US goyeal UU) Ue 5 5 Big Stress ths ee fh bef fh fi a, f a3 f fi f fi fi Sections subjected to N Sections subjected to Mx 16 Ko = ree yFroti2 (iw TTF w) pO Jotedl Go Bydle Ke S) Gls gSaall ge 5 @ So briefly we can calculate Kg _as follow :- Stiff or Unstiff | y | Straining Ke action — Stiff. 1 Comp 4 Unstiff. 1| Comp 0.43 Stiff. -1| Moment 23.9 Partially stiff. | 1| Comp 2222 Le ke = 40 Ke 30°48 Ko= 227??? Ow Kg for the web = 23.9 Sections subjected to__Mx Ko =4.0 Ko_= 0.43 Cc] [ L ceoof Kg for the web = 4.0 Sections subjected to__N Ge laa I sof Say 9 DI) Gusos pd Ap J) aus Ko JI olan soy P>1 —> Fully Effective 425,38) 52) of olace Ide 4 b=b Or h=h P< 1 — Partially Effective 29,2) reJ\ gf olses Nin » b= Pb Or he=DPh US LLU! Sf oles Mind P > 7 pli Asal US oP UL uy Jaliad) So U A&Sx&Sy&I&Ty J) 35 4S UL 5 Fully Effective + Byte colar Wl glass A < 7 LIS of LAI! bf of gf UL Gi Lf Neutral Axis Jl 5\Ss 33353 «gl Gites Lalas 5 Effective J) pUA! ol sd GUIS pho) glo Caiind 4 SpL5J} odp Yond Gow WS 4 wud Ix eff = Ix table - Ix of the reduced part Ly eff = Iy table - Iy of the reduced part Aeff=A table - A of the reduced part c 2g CURE yo obgal of gybs Yad yore! lal UL ys -) F, = 1.4 tem? Ji lam ll gts Uslitl oyaye ab plLd GLieY) yi bel UL yd -1 Corner J) yolg> gil GUiniw Lajlun are 5 U Properties of area J\ US jab 85 131 Bl Inner radius S\ gx glaos| radius J\ 5453 Lolo 5 * R=r+4$ Radius to the C.L. of corner nN * Lecorner = LGck Length of the curve ~ + Acorner = 157 st Area. of the curve * ('=0.637R Location of the C.G from the center of curve # T corner 79-149 Rot Inertia of the curve about its local axis Ned! yo UY Locals oyglos Jg> lta Byabo Curve l Inertia J! 5%» + LaJLaal Example (1 Design an intermediate roof purlin for the shown Truss using a- Unstiffened C section . b - Stiffened C section . - Slope of the roof = 8" - Neglect wind load 21.00m Spacing between frames = 6.00 m Solution a=1.75m = 6.00 m Dead load a Wa = * comet 0-w. 4, 26% 78 4 10= 20.6 Nin’ Wy 20.6 * cos 8 = 20.4 Kg/m W,4i= 20.6 * sin 8 = 2.87 N/m Live load ,x=8" Assume W, = 6 Kg/m? o.w. of purlin = 10 Kg/n M.= 91.8 Kg.m. M, z 12.9 Kg.m. Y= 61.2 Ke L.L. = 60 - 66.67 * tan 8 = 50.63 kg/m’ w, = 50.63 * 1.75 = 88.603 Kg/m Ww, = 88.603 cos 8 = 87.74 Kg/m Vu 88.603 sin 8 = 6.97 Kg/m Design values = 91.8 *1.2+ 394.83*1.6 = ul M, , = 394.83 Kg.m. My,.= 55.49 Kg.m. V,, = 263.22 Kg 741.9 Kg.m. = 74.19 t.cm M, y, = 12.9 * 1.2 + 55.49 *1.6 = 101.265 Kg.m. = 10.13 t.cm. ‘un, = 61.2 * 1.2 + 334.35 *1.6 = 608.4 Kg =0.61 ton 74.19 + 6 * 10.13 ea 16 ca S=68, 0.85*2.4 from tables choose C 180x 75x 4 @ 3- Checks :- a- Code limits for slender sections. mee For web subjected to moment i ——— h =H - 2r- 2t = 180 - 2(6) - 2(4) = 160 mm [| 7 2 = 1699 49 < 200 Of 881 t 4 i For Unstiff. flange b=B-r-t=75-6-4=65mm b Oo , iz one F = tea 16.25 < 40 Ok Section satisfies code limits. b- Determine the effective parts of the section. © 1- Flange Unstiffened flange subjected to. compression’ yw =1, K g =0.43 b = 65mm bit iE 65/4 | 2.4 a, = 2h JY = Ot [ed = eM Ko 44 0.43 cia 2 _}e -0.15-0.05 YW _ 0.87-0.15-0.05x1 i ; = 0.885 <1 P 0.87 be = p b= 0.885 x 65 = 57.53 mm Fun 2-_ Web Stiff, Web subjected to moment W=-1, Ka = 23.9 h = 160mm _ Wt Fy _ 160/4 [24 P44. Ko 44 iii Ny p a2 015-005 YW _ 0.29- 0.15 - 0.05 x-1 42 ? =225 >] P 0.29 b=] pee 7.47 57.5. The web is fully effective. ' : Reduced part As the flange is not fully effective so we must = Q s—41— calculate the new properties of the section. / 1 ea 49) Dim inm 2 Ly off = Ly table ~1 5 of the reduced part = 606.25 - 0.747 x 0.4(9 - 0.2) = 583.11 cm* af ye I 'y table ~ Ly of the reduced part — 3 : 0.4 x 0.747 67.2 - so +04 0.747 x(75- 1.9 ~ 047 7) =59.em4 ( from table e y e- Check bending stress. Sigg = Me y+ My = T4249. 108 9751.9) = 2.03 vem? ty, * Dy? SBRIT 59 off of < OxF = 2.04 tem? d- Check shear. y be = 180 = 95 « =0*06*F,*A, = 0.85 *0.6 *2.4* 18 *0.4 = 8812.8Kg=8.813 0n >V.,, safe ©) SS e- Check deflection. 4 = 5, Wut 5 8.77600" sy on act 384 Exl, 384 2100 x 583 Hy Pra yeaa ae 3m all 200 Design as stifened C section : 2- Choice of section 74.19 + 6 * 10. 5,-249+ 641013 og than! 5-65, 0.85*240 ‘om tables choose C 160 x 80 x 30 x4 3- Checks :- a- Code limits for slendef sections. For web subjected to moment h=H- 2r-2t = 160~ 2(6) -[2(4) = 140 mm = 14 55 < oof on Dd t 4 is For partially stiff, flange b =B-2r-2t= 80-26) - 2(4) = 60 mm b= 8 15 ry 794 ~ 50-37 < 180 KxL | AQ= = c - TE 0.542 < Ld F, (1-0,384%2 ) =2.13 vem? c- Determine the effective parts of the section. Flange Kg=4 web b= 176mm ae pyle opp 767A caial a, = oe =!764 [24 9 Pe gee Viigo a ee =e 015-005 W__0.77-0.15-0.05 x1 2 ‘P p 7 =0.96 < 1 0.77 be= Pb =0.96 x 176 = 168.96 mm = 44168. 9644+ 62.8) = 2954.56 mm? = 29.5456 em? Po = Ox, Aye 0.8x2.1293x29.5456 = 50.32 ton Example: It is required to design the marked member (F1) using cold formed Hollow} Square Section, steel used is ST.37. 5.0——+ Vo 20 ton FI 4s F2 | Solution: 1- Calculate the loads = N.. From the equilibrium of the shown bracing system : 2F, cos 45 = 2010n 20 ton ——»=— Fl egg i Fy = a Soyqe 7 14142 ton a Equilibrium of joint a XX =0=20-F cos 45-f =20-10-F,=0 F, =10ton 2- Choice of section . a =O*F., Assume F., = 1.2853 ton/em? N, 10 =———_ =————_= 97. 2 4° GR, “oax 12a33 75 cr from tables chosse Box 100x 100x 4 3- Checks :- a- Code limits for slender sections. For web subjected to comprerssion h = H- 2r - 2t = 100 - 2(8) - 2(4) = 76 mm h _ 76 t 4 For stiff. flange =19 < 300 Ok b=B-2r-2t= 100-2 (6) -2 (4) =76mm b= 19 < 300 ok Plea Section satisfies code limits. b- Determine the effective parts of the section. +—— 100—+ + 76—+ For Flange & Web Stiff, Flange or web subjected to compression WY =1,K g@=4 b= 76mm = bt [Fy _ 76/4 e "44 VKo 44 038 a ae soe 3033-0.15- 0051 yg. | P 0.337 @ Flange and web are fully effective C- Check normal stress. hy = Ee 2 Reh 1500 yy 55 199 Ty Py BOD ay = Ae = Kh 18500 _ yy 55 = 180 er 302 [ F, Aes ae =137 > 11 Fy = rol , = 0.828 vem? 2 A,=1530 mm =.15.3 em? of. P= OXF, x A = 0,8x0.828x15.3 = 10.14 ton of. P>F, =10t0n Use box 100 x 100x4

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